ESAB Professional 200 Caddy - LHN 200 User manual

LHN 140, Professional 200,
LHN 200
Spare parts list
Edition 060524
cmha2p00
Valid for serial no. 301--xxx--xxx, 508--xxx--xxxx, 540--xxx--xxxx, 628--xxx--xxxx, 011--xxx--xxxx,
220--xxx--xxxx, 632--xxx--xxxx
Ordering no. Product
0468 020 880 LHN 140
0468 220 880 Caddyt Professional 200 (LHN 200)
Spare parts are to be ordered through the nearest ESAB agency. Kindly indicate type of unit, serial
number, denominations and ordering numbers according to the spare parts list.
Maintenance and repair work should be performed by an experienced person, and electrical work only
by a trained electrician. Use only recommended spare parts.
Rights reserved to alter specifications without notice.
0468 964 990
-- 1 --
R0468 964 990/E060524/P13
LHN 140, Professional 200,
140 = LHN 140
LHN 200
C = component designation in the circuit diagram
200 = LHN 200
Item
Qty
140
Qty
200
Ordering no.
101
1
--
0193 317 001
Switch
2--pole
QF1
102
103
---
1
1
0366 296 003
0366 295 002
Knob
Switch
3--pole
QF1
104a
104b
1
1
1
1
0193 307 103
0193 307 104
0212 602 208
Cable bushing
Cable bushing
Nut
Before serial no. 540--xxx--xxxx
From serial no. 540--xxx--xxxx
For cable bushing
105a
1
--
0468 218 001
Mains cable
2 x 1,5 mm2. with plug
Before serial no. 540--xxx--xxxx
--
1
0366 514 001
Mains cable
4 x 1,5 mm2
Before serial no. 540--xxx--xxxx
1
--
0456 192 880
Mains cable
3 x 1,5 mm2. with plug
From serial no. 540--xxx--xxxx
Item 104b is included
--
1
0366 514 001
Mains cable
4 x 1,5 mm2
From serial no. 540--xxx--xxxx
107
108
1
1
1
1
0468 208 001
0468 497 001
Strap
Shackle
109
1
1
0321 475 881
Knob
110
1
1
0366 285 001
Cap
111
112
113
2
1
1
2
1
1
0467 796 001
0468 462 001
0468 214 880
Grille
Filter
Case
With text
---
1
1
---
0369 857 885
0369 857 884
Welding cable
Return cable
Complete
Complete
---
---
1
1
0700 006 882
0700 006 883
Welding cable
Return cable
Complete
Complete
105b
106
cmha2s1
Denomination
Notes
C
Rating plate
-- 2 --
R0468 964 990/E060524/P13
LHN 140, Professional 200,
LHN 200
cmha2p05
cmha2s1
-- 3 --
R0468 964 990/E060524/P13
LHN 140, Professional 200,
140 = LHN 140
LHN 200
C = component designation in the circuit diagram
200 = LHN 200
Item
Qty
140
Qty
200
Ordering no.
201
1
--
-1
0467 795 002
0468 461 001
202
1
1
203
4
4
0366 588 001
Nut
204
1
--
-1
0468 018 001
0468 019 001
Front panel
Front panel
With text
With text
205
206
207
2
1
1
2
1
1
0366 306 881
0468 024 001
0468 212 001
Welding current connector
Busbar
Busbar
OKC
XS12
208
5
5
5
5
0193 260 001
0193 260 180
Connector
Cap
2--pole for 0.35mm2 conductor
For 2--pole connector
XS02, XS04,
XS05, XS06,
XS07
209
1
1
0193 260 062
Connector
210
1
1
0191 870 616
Potentiometer
10 kΩ 2 W
RP01
211
1
1
0193 759 001
Indicating lamp
28 V, white
HL01
1
1
0193 759 002
Light--emitting diode
Yellow
V05
212
1
1
0368 544 003
Connector, socket
12--pole
XS11
220
1
--
0468 028 001
Control current transformer
TC01
--
1
0468 029 001
Control current transformer
TC01
221
1
--
-1
0468 882 001
0468 882 002
Plate
Plate
Before serial no. 540--xxx--xxxx
222
1
1
0193 045 011
Terminal block
12--pole (split 4/8--pole)
Before serial no. 540--xxx--xxxx
X01
223
1
--
0192 149 126
Varistor
275 V
Before serial no. 540--xxx--xxxx
RV01
224
1
--
0467 809 880
Primary inductor
2
--
0040 953 611
Cable strip
Heat resistant
225
226
227
228
1
1
1
1
2
-1
1
0192 903 506
Capacitor
Busbar
Busbar
Busbar
1000 μF
Included in item 350 and 550
Included in item 350 and 550
Included in item 350 and 550
C02, C03
229
1
1
1
1
0193 260 154
0193 260 184
Connector
Cap
6--pole for 0.75mm2 conductor
For 6--pole connector
XS01
230
1
1
1
1
0193 260 150
0193 260 180
Connector
Cap
2--pole for 0.75mm2 conductor
For 2--pole connector
XS02
231
1
1
1
1
0193 260 153
0193 260 183
Connector
Cap
5--pole for 0.75mm2 conductor
For 5--pole connector
XS10
232
1
1
1
1
0193 260 006
0193 260 185
Connector
Cap
7--pole for 0.35mm2 conductor
For 7--pole connector
XS03
233
--
3
0192 149 119
Varistor
480 V
Before serial no. 540--xxx--xxxx
RV01, RV02,
RV03
234
--
1
Busbar
Included in item 350 and 550
235
--
1
Link
Included in item 350 and 550
236
1
1
0467 802 001
Guide
237
1
1
0486 886 880
Circuit board
(Replacing
0481 870 880 and 0481 870 885)
240
1
1
0455 661 028
Rivet
From serial no. 540--xxx--xxxx
241
1
--
0486 328 882
Circuit board (EMC)
From serial no. 540--xxx--xxxx
AP05
--
1
0486 328 880
Circuit board (EMC)
From serial no. 540--xxx--xxxx
AP05
cmha2s1
Denomination
Notes
C
End cover
End cover
With text
With text
Busbar
Included in item 350 and 550
XS09
Before serial no. 540--xxx--xxxx
L03
-- 4 --
AP01
R0468 964 990/E060524/P13
LHN 140, Professional 200,
LHN 200
cmha2p42
cmha2p06
cmha2s1
-- 5 --
R0468 964 990/E060524/P13
LHN 140, Professional 200,
LHN 200
Valid before serial no. 628--xxx--xxxx
140 = LHN 140
C = component designation in the circuit diagram
200 = LHN 200
Item
Qty
140
Qty
200
Ordering no.
301
4
4
302
303
1
1
-1
1
-1
--
0193 312 101
0365 652 002
0191 124 021
0467 799 001
0467 792 880
0467 806 880
--
1
Thermal cutout
15
19
1
--
Spring
Circuit board
--
1
Circuit board
2
1
1
1
1
2
1
1
2
--
--
1
1
1
-1
-2
2
1
1
-1
-1
2
2
1
1
--
-1
319
320
321
322
323
324
325
326
327
328
329
1
2
2
1
1
1
1
2
1
1
1
1
2
2
1
1
1
1
2
1
1
1
0468 215 880
0468 496 001
0192 716 004
0193 529 017
0468 016 880
0468 211 001
0193 669 002
0193 590 302
0466 602 001
Inductor
Clip
Core
Bobbin
Winding
Holder
Diode
Capacitor
Inductor
Busbar
Connector
Sleeve
Conductor
337
1
1
0457 949 001
Bracket
304
305
306
307
308
309
310
311
312
313
314
315
316
317
318
0467 793 180
0467 801 001
0192 883 150
0193 316 208
Denomination
Ferrite core
Tape
Glue
Clip
Transformer coil
Transformer coil
Thermal cutout
0467 797 001
0212 913 108
0192 883 150
0468 961 880
0468 030 880
C
For air gap
For ferrite core
Includes item 304
Includes item 304
Opens at 130_C, closes at 100_C
Included in item 303
Heat sink
Fan
Capacitor
Rectifier bridge
Circuit board
Insulation
Circuit board
Circuit board
Rectifier unit
Rectifier unit
Guide
Spacer
Capacitor
Shunt
Shunt
TC02
TC02
ST01
Opens at 150_C, closes at 130_C
Included in item 303
Included in items 352 and 353
Transistor board, negative pole
Included in item 352
ST01
Transistor board, negative pole
Included in item 353
AP03
24 VDC
0.1 μF 1000 VDC
EV01
C01
V01, V02
AP02
Transistor board, positive pole
Included in item 352
Transistor board, positive pole
Included in item 353
Circuit board
0467 800 001
0481 840 882
0481 840 880
Notes
AP03
AP02
Before serial number 628--xxx--xxxx
Before serial number 628--xxx--xxxx
Replaced by item 514
Replaced by item 514
AP04
AP04
V03, V04
V03, V04
M8
0.1 μF 1000 VDC
120 mV @ 140 A
120 mV @ 200 A
C04
RS01
RS01
Complete
Included in item 319
Included in item 319
Included in item 319
Included in item 319
L02
V06
C05
L01
4,7 μF
Secondary
2--pole
2 per connector
To be ordered per m. 0.6m/transform.
XS08
020
SPARE PARTS SETS
Item
Ordering no.
Denomination
Notes
350
0468 881 880
Busbars, primary
Contains items 202, 226, 227, 228, 234 and 235
352
0468 881 882
Transistor boards LHN 140
Contains items 306, 311 and 15 springs (item 305)
353
0468 881 883
Transistor boards LHN 200
Contains items 306, 311 and 19 springs (item 305)
354
0192 058 106
Contact oil
To be used when mounting items 352 and 353
cmha2s1
-- 6 --
R0468 964 990/E060524/P13
LHN 140, Professional 200,
LHN 200
Valid before serial no. 628--xxx--xxxx
cmha2p07
cmha2s1
-- 7 --
R0468 964 990/E060524/P13
LHN 140, Professional 200,
LHN 200
Valid for serial no. 628--xxx--xxxx
140 = LHN 140
C = component designation in the circuit diagram
200 = LHN 200
Item
Qty
140
Qty
200
Ordering no.
401
4
4
402
403
1
1
-1
1
-1
--
0193 312 101
0365 652 002
0191 124 021
0467 799 001
0467 792 880
0467 806 880
--
1
Thermal cutout
15
19
1
--
Spring
Circuit board
--
1
Circuit board
2
1
1
1
1
2
1
1
2
--
--
1
412
415
416
417
418
1
2
2
1
1
2
2
1
1
--
-1
419
420
421
422
423
424
425
426
427
428
429
1
2
2
1
1
1
1
2
1
1
1
1
2
2
1
1
1
1
2
1
1
1
404
405
406
407
408
409
410
411
430
431
432
-433
434
435
436
437
cmha2s1
1
-1
1
-1
1
2
1
1
2
--
1
1
2
2
1
1
0467 793 180
0467 801 001
0192 883 150
0193 316 208
Denomination
Ferrite core
Tape
Glue
Clip
Transformer coil
Transformer coil
Thermal cutout
Notes
C
For air gap
For ferrite core
Includes item 404
Includes item 404
Opens at 130_C, closes at 100_C
Included in item 403
Heat sink
Fan
Capacitor
Rectifier bridge
Circuit board
Opens at 150_C, closes at 130_C
Included in item 403
Included in items 352 and 353
Transistor board, negative pole
Included in item 352
ST01
Transistor board, negative pole
Included in item 353
AP03
24 VDC
0.1 μF 1000 VDC
EV01
C01
V01, V02
AP02
Transistor board, positive pole
Included in item 352
Transistor board, positive pole
Included in item 353
Circuit board
0467 800 001
0467 797 001
0212 913 108
0192 883 150
0468 961 880
0468 030 880
Insulation
Guide
Spacer
Capacitor
Shunt
Shunt
0468 215 880
Inductor
Clip
Core
Bobbin
Winding
Holder
Diode
Capacitor
Inductor
Busbar
Connector
Sleeve
Conductor
Complete
Included in item 419
Included in item 419
Included in item 419
Included in item 419
Rectifier unit
Rectifier unit
Heat sink
Diode module
Contact oil
Busbar
Busbar
Capacitor
Busbar
Complete, replaced by item 514
Complete, replaced by item 514
0468 496 001
0192 716 004
0193 529 017
0468 016 880
0468 211 001
0193 669 002
0193 590 302
0466 602 001
0457 292 001
0193 948 001
0192 058 106
0455 650 002
0455 650 001
0467 648 883
0457 949 001
TC02
TC02
ST01
M8
0.1 μF 1000 VDC
120 mV @ 140 A
120 mV @ 200 A
AP03
AP02
C04
RS01
RS01
L02
V06
C05
L01
4,7 μF
Secondary
2--pole
2 per connector
To be ordered per m. 0.6m/transform.
XS08
020
V03, V04
To be used when mounting item 432
Complete with cable lugs
C06
Bracket
-- 8 --
R0468 964 990/E060524/P13
LHN 140, Professional 200,
LHN 200
Valid for serial no. 628--xxx--xxxx
cmha2s1
-- 9 --
R0468 964 990/E060524/P13
LHN 140, Professional 200,
LHN 200
Valid from serial no. 011--xxx--xxxx
140 = LHN 140
Item
Qty
140
Qty
200
Ordering no.
501
4
4
0193 312 101
0365 652 002
0191 124 021
Ferrite core
Tape
Glue
0467 799 001
0467 792 880
0467 806 880
0466 602 001
Clip
Transformer coil
Transformer coil
Conductor
Thermal cutout
502
503
1
1
-1
1
1
-1
1
1
15
-1
-2
1
1
1
1
-1
1
--
-19
-1
2
1
1
2
-1
1
-1
519
520
521
522
523
524
525
526
527
528
529
2
2
1
1
-1
2
2
1
1
1
1
2
1
1
1
2
2
1
-1
1
2
2
1
1
1
1
2
1
1
1
530
531
532
533
534
-535
1
1
1
1
2
-2
537
538
1
--
-504
505
506
507
508
509
510
511
512
514
515
516
517
518
C = component designation in the circuit diagram
200 = LHN 200
0467 793 180
0467 801 001
0192 883 150
0193 316 208
0467 800 001
0455 646 880
0455 646 882
0467 797 001
0212 913 108
0192 883 150
0468 961 880
0468 030 880
0468 215 880
Denomination
Spring
Spring
Circuit board
Circuit board
Heat sink
Fan
Capacitor
Rectifier bridge
Circuit board
Circuit board
Insulation
Rectifier unit
Rectifier unit
1
2
---2
2
0468 496 001
0192 716 004
0193 529 017
0468 016 880
0468 211 001
0193 669 002
0193 590 302
0457 292 001
0193 948 001
0455 650 002
0455 650 001
0455 569 002
0455 569 002
0040 953 612
Guide
Spacer
Capacitor
Shunt
Shunt
Inductor
Clip
Core
Bobbin
Winding
Holder
Diode
Capacitor
Inductor
Busbar
Connector
Sleeve
Heat sink
Diode module
Busbar
Busbar
Ferrite ring core
Ferrite ring core
Cable strip
1
2
0457 949 001
0455 650 003
Bracket
Busbar
Notes
C
For air gap
Loctite 649, for ferrite core
Includes item 504
Includes item 504
To be ordered per metre 0.6m/transformer
Opens at 130˚C, closes at 100˚C
Included in item 503
Included in item 553
Included in item 554
Transistor board, negative pole. See item 553.
Transistor board, negative pole. See item 554.
TC02
TC02
020
ST01
24 VDC
0.1 μF 1000 VDC
EV01
C01
V01, V02
AP02
AP02
Transistor board, positive pole. See item 553.
Transistor board, positive pole. See item 554.
AP03
AP03
Complete, includes items 530 -- 535
Complete, includes items 530, 531, 534, 535
and 538
M8
0.1μF 1000 VDC
119 mV at 140 A
119 mV at 200 A
Complete
Included in item 514
Included in item 514
Included in item 514
Included in item 514
C04
RS01
RS01
L02
V06
C05
L01
4.7 μF
Secondary
2--pole
2 per connector
XS08
V03, V04
L04, L05
L03, L05
Heat resistant
SPARE PARTS SETS
Item
Ordering no.
Denomination
550
553
554
555
0468 881 880
0468 881 882
0468 881 883
0192 058 106
Busbars, primary
Transistor boards, LHN 140
Transistor boards, LHN 200
Contact oil
cmha2s1
Notes
Contains items 202, 226, 227, 228, 234 and 235
Contains items 511, 506 and 15 springs (item 505)
Contains items 511, 506 and 19 springs (item 505)
To be used when mounting items 553, 554 and 531
-- 10 --
R0468 964 990/E060524/P13
LHN 140, Professional 200,
LHN 200
Valid from serial no. 011--xxx--xxxx
cmha2s1
-- 11 --
R0468 964 990/E060524/P13
LHN 140, Professional 200,
LHN 200
Accessories
Remote control MMA 1 (10 m cable) . . . . . . . 0349 501 024
MMA and TIG: current
Remote control unit AT1 . . . . . . . . . . . . . . . . . 0459 491 896
MMA and TIG: current
Remote control unit AT1 CF . . . . . . . . . . . . . 0459 491 897
MMA and TIG: rough and fine setting of
current.
Remote cable 12 pole -- 8 pole
5m .....................................
10 m . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
15 m . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
25 m . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
cmha2s1a
-- 12 --
0459 552 880
0459 552 881
0459 552 882
0459 552 883
paut
-- 13 --
R0468 964 990/E060524/P13