ESAB | Origo™Arc 200 | Instruction manual | ESAB Origo™Arc 200 User manual

ESAB Origo™Arc 200 User manual
Arc 150i
Arc 200i
Origot
Instruction manual
0459 261 227
060523
A32
Èíñòðóêöèÿ ïî ýêñïëóàòàöèè
Valid for serial no. 620--xxx--xxxx
Ðóññêèé . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3
ENGLISH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Rights reserved to alter specifications without notice.
Îñòàâëÿåì çà ñîáîé ïðàâî èçìåíÿòü ñïåöèôèêàöèþ áåç ïðåäóïðåæäåíèÿ.
-- 2 --
Ðóññêèé
1 ÒÅÕÍÈÊÀ ÁÅÇÎÏÀÑÍÎÑÒÈ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2 ÂÂÅÄÅÍÈÅ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4
6
2.1 Îáîðóäîâàíèå . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6
3 ÒÅÕÍÈ×ÅÑÊÈÅ ÕÀÐÀÊÒÅÐÈÑÒÈÊÈ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4 ÓÑÒÀÍÎÂÊÀ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6
7
4.1 Ðàçìåùåíèå . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.2 Ïàñïîðòíàÿ òàáëè÷êà . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.3 Ñåòü ýëåêòðîïèòàíèÿ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7
7
7
5 ÏÎÐßÄÎÊ ÐÀÁÎÒÛ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8
5.1
5.2
5.3
5.4
Ïîäêëþ÷åíèÿ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Ïðèñîåäèíåíèå ñâàðî÷íîãî è îáðàòíîãî êàáåëåé . . . . . . . . . . . . . . . . . . . . . . . . . .
Ïàíåëü óïðàâëåíèÿ A32 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Çàùèòà îò ïåðåãðåâà . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8
9
9
10
6 Âûïîëíåíèå ñâàðî÷íûõ ðàáîò . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7 ÒÅÕÍÈ×ÅÑÊÎÅ ÎÁÑËÓÆÈÂÀÍÈÅ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8 ÂÛßÂËÅÍÈÅ ÍÅÈÑÏÐÀÂÍÎÑÒÅÉ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9 ÈÍÔÎÐÌÀÖÈß ÄËß ÇÀÊÀÇÀ ÇÀÏÀÑÍÛÕ ×ÀÑÒÅÉ . . . . . . . . . . . . . . . . .
ÑÕÅÌÀ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ÑÕÅÌÀ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ÍÎÌÅÐ ÇÀÊÀÇÀ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ÄÎÏÎËÍÈÒÅËÜÍÛÅ ÏÐÈÍÀÄËÅÆÍÎÑÒÈ . . . . . . . . . . . . . . . . . . . . . . . . . . .
10
11
11
11
20
22
24
25
TOCr
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1
ÒÅÕÍÈÊÀ ÁÅÇÎÏÀÑÍÎÑÒÈ
Ïîëüçîâàòåëè ñâàðî÷íîãî îáîðóäîâàíèÿ ESAB îòâå÷àþò çà âûïîëíåíèå ïðàâèë òåõíèêè
áåçîïàñíîñòè ëèöàìè, ðàáîòàþùèìè íà îáîðóäîâàíèè è ðÿäîì ñ íèì. Ïðàâèëà òåõíèêè
áåçîïàñíîñòè äîëæíû îòâå÷àòü òðåáîâàíèÿì ê áåçîïàñíîé ýêñïëóàòàöèè ñâàðî÷íîãî
îáîðóäîâàíèÿ ýòîãî òèïà. Ïîìèìî ñòàíäàðòíûõ ïðàâèë òåõíèêè áåçîïàñíîñòè è îõðàíû
òðóäà íà ðàáî÷åì ìåñòå ðåêîìåíäóåòñÿ ñëåäóþùåå.
Âñå ðàáîòû äîëæíû âûïîëíÿòüñÿ ïîäãîòîâëåííûìè ëèöàìè, çíàêîìûìè ñ ýêñïëóàòàöèåé
ñâàðî÷íîãî îáîðóäîâàíèÿ. Íåïðàâèëüíàÿ ýêñïëóàòàöèÿ îáîðóäîâàíèÿ ìîæåò âûçâàòü
îïàñíûì ñèòóàöèè, ïðèâîäÿùèå ê òðàâìèðîâàíèþ ïåðñîíàëà è ïîâðåæäåíèþ
îáîðóäîâàíèÿ.
1. Bñå ëèöà, èñïîëüçóþùèå ñâàðî÷íîå îáîðóäîâàíèå, äîëæíû çíàòü:
S èíñòðóêöèè ïî ýêñïëóàòàöèè
S ðàñïîëîæåíèå îðãàíîâ àâàðèéíîãî îñòàíîâà
S íàçíà÷åíèå îáîðóäîâàíèÿ
S ïðàâèëà òåõíèêè áåçîïàñíîñòè
S òåõíîëîãèþ ñâàðêè
2. Îïåðàòîð îáåñïå÷èâàåò:
S óäàëåíèå ïîñòîðîííèõ ëèö èç ðàáî÷åé çîíû îáîðóäîâàíèÿ ïðè åãî çàïóñêå
S çàùèòó âñåõ ëèö îò âîçäåéñòâèÿ ñâàðî÷íîé äóãè
3. Ðàáî÷åå ìåñòî äîëæíî:
S îòâå÷àòü óñëîâèÿì ýêñïëóàòàöèè
S íå èìåòü ñêâîçíÿêîâ
4. Ñðåäñòâà çàùèòû ïåðñîíàëà
S Âî âñåõ ñëó÷àÿõ ðåêîìåíäóåòñÿ èñïîëüçîâàòü èíäèâèäóàëüíûå ñðåäñòâà çàùèòû,
íàïðèìåð, çàùèòíûå î÷êè, îãíåñòîéêóþ ñïåöîäåæäó è çàùèòíûå ðóêàâèöû.
S Ïðè ñâàðêå çàïðåùàåòñÿ íîñèòü ñâîáîäíóþ îäåæäó, óêðàøåíèÿ è ò.ä., íàïðèìåð,
øàðôû, áðàñëåòû, êîëüöà, êîòîðûå ìîãóò ïîïàñòü â ñâàðî÷íîå îáîðóäîâàíèå èëè
âûçâàòü îæîãè.
5. Îáùèå ìåðû ïðåäîñòîðîæíîñòè
S Ïðîâåðüòå íàäåæíîñòü ïîäêëþ÷åíèÿ îáðàòíîãî êàáåëÿ.
S Ðàáîòû íà îáîðóäîâàíèè ñ âûñîêèì íàïðÿæåíèåì äîëæíû ïðîèçâîäèòüñÿ
òîëüêî êâàëèôèöèðîâàííûì ýëåêòðèêîì.
S Â ïðåäåëàõ äîñòóïà äîëæíû íàõîäèòüñÿ ñîîòâåòñòâóþùèå ñðåäñòâà
ïîæàðîòóøåíèÿ, èìåþùèå ÿñíóþ ìàðêèðîâêó.
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ÎÑÒÎÐÎÆÍÎ!
ÄÓÃÎÂÀß ÑÂÀÐÊÀ È ÐÅÇÊÀ ÎÏÀÑÍÛ ÊÀÊ ÄËß ÈÑÏÎËÍÈÒÅËß ÐÀÁÎÒ, ÒÀÊ È ÄËß
ÏÎÑÒÎÐÎÍÍÈÕ ËÈÖ. ÒÐÅÁÓÉÒÅ ÑÎÁËÞÄÅÍÈÅ ÂÑÅÕ ÏÐÀÂÈË ÁÅÇÎÏÀÑÍÎÑÒÈ,
ÄÅÉÑÒÂÓÞÙÈÕ ÍÀ ÎÁÚÅÊÒÅ, ÊÎÒÎÐÛÅ ÄÎËÆÍÛ Ó×ÈÒÛÂÀÒÜ ÑÂÅÄÅÍÈß ÎÁ ÎÏÀÑÍÎÑÒßÕ,
ÏÐÅÄÑÒÀÂËÅÍÍÛÅ ÈÇÃÎÒÎÂÈÒÅËÅÌ ÑÂÀÐÎ×ÍÎÃÎ ÎÁÎÐÓÄÎÂÀÍÈß.
ÎÏÀÑÍÎÑÒÜ ÑÌÅÐÒÅËÜÍÎÃÎ ÏÎÐÀÆÅÍÈß ÝËÅÊÒÐÈ×ÅÑÊÈÌ ÒÎÊÎÌ.
S Ñâàðî÷íûé àãðåãàò óñòàíàâëèâàåòñÿ è çàçåìëÿåòñÿ â ñîîòâåòñòâèè ñ äåéñòâóþùèìè íîðìàìè è
ïðàâèëàìè.
S Íå äîïóñêàéòå êîíòàêòà íàõîäÿùèõñÿ ïîä íàïðÿæåíèåì äåòàëåé è ýëåêòðîäîâ ñ íåçàùèùåííûìè
÷àñòÿìè òåëà, ìîêðûìè ðóêàâèöàìè è ìîêðîé îäåæäîé.
S Îáåñïå÷üòå ýëåêòðè÷åñêóþ èçîëÿöèþ îò çåìëè è ñâàðèâàåìûõ äåòàëåé.
S Îáåñïå÷üòå ñîáëþäåíèå áåçîïàñíûõ ðàáî÷èõ ðàññòîÿíèé.
ÄÛÌÛ È ÃÀÇÛ ìîãóò áûòü îïàñíû äëÿ ÷åëîâåêà
S Èñêëþ÷èòå âîçìîæíîñòü âîçäåéñòâèÿ äûìîâ.
S Äëÿ èñêëþ÷åíèÿ âäûõàíèÿ äûìîâ âî âðåìÿ ñâàðêè îðãàíèçóåòñÿ îáùàÿ âåíòèëÿöèÿ ïîìåùåíèÿ, à
òàêæå âûòÿæíàÿ âåíòèëÿöèÿ èç çîíû ñâàðêè.
ÈÇËÓ×ÅÍÈÅ ÄÓÃÈ âûçûâàåò ïîðàæåíèå ãëàç è îæîãè êîæè.
S Çàùèòèòå ãëàçà è êîæó. Äëÿ ýòîãî èñïîëüçóéòå çàùèòíûå ùèòêè, öâåòíûå ëèíçû è çàùèòíóþ
ñïåöîäåæäó.
S Äëÿ çàùèòû ïîñòîðîííèõ ëèö ïðèìåíÿþòñÿ çàùèòíûå ýêðàíû èëè çàíàâåñè.
ÏÎÆÀÐÎÎÏÀÑÍÎÑÒÜ
S Èñêðû (áðûçãè ìåòàëëà) ìîãóò âûçâàòü ïîæàð. Óáåäèòåñü â îòñóòñòâèè ãîðþ÷èõ ìàòåðèàëîâ
ïîáëèçîñòè îò ìåñòà ñâàðêè.
ØÓÌ - ×ðåçìåðíûé øóì ìîæåò ïðèâåñòè ê ïîâðåæäåíèþ îðãàíîâ ñëóõà
S Ïðèìèòå ìåðû äëÿ çàùèòû ñëóõà. Èñïîëüçóéòå çàòû÷êè äëÿ óøåé èëè äðóãèå ñðåäñòâà çàùèòû
ñëóõà.
S Ïðåäóïðåäèòå ïîñòîðîííèõ ëèö îá îïàñíîñòè.
ÍÅÈÑÏÐÀÂÍÎÑÒÈ -- Ïðè íåèñïðàâíîñòè îáðàòèòåñü ê ñïåöèàëèñòàì ïî ñâàðî÷íîìó
îáîðóäîâàíèþ
Ïåðåä íà÷àëîì ìîíòàæà è ýêñïëóàòàöèè âíèìàòåëüíî èçó÷èòå ñîîòâåòñòâóþùèå èíñòðóêöèè.
ÇÀÙÈÒÈÒÅ ÑÅÁß È ÄÐÓÃÈÕ!
Êîìïàíèÿ ESAB ãîòîâà ïðåäîñòàâèòü âàì âñå çàùèòíîå ñíàðÿæåíèå è
ïðèíàäëåæíîñòè, íåîáõîäèìûå äëÿ âûïîëíåíèÿ ñâàðî÷íûõ ðàáîò.
ÂÍÈÌÀÍÈÅ!
Ïåðåä íà÷àëîì ìîíòàæà è ýêñïëóàòàöèè âíèìàòåëüíî
èçó÷èòå ñîîòâåòñòâóþùèå èíñòðóêöèè.
ÂÍÈÌÀÍÈÅ!
Çàïðåùàåòñÿ èñïîëüçîâàòü èñòî÷íèê ïèòàíèÿ äëÿ îòòàèâàíèÿ òðóá.
Äàííîå èçäåëèå ïðåäíàçíà÷åíî òîëüêî äëÿ äóãîâîé ñâàðêè.
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2
ÂÂÅÄÅÍÈÅ
Arc 150i/Arc 200i ïðåäñòàâëÿåò ñîáîé èñòî÷íèê ñâàðî÷íîãî òîêà äëÿ
èñïîëüçîâàíèÿ ñ ïîêðûòûìè ýëåêòðîäàìè (ñâàðêà ÌÌÀ).
2.1
Îáîðóäîâàíèå
Óñòðîéñòâî Arc 150i/Arc 200i ïîñòàâëÿåòñÿ ñ 3-ìåòðîâûì ñåòåâûì êàáåëåì è
ðóêîâîäñòâîì ïî ýêñïëóàòàöèè.
Àêñåññóàð² îò äëÿ èçäåëÿ ìîæíî íàéòè íà ñòðíèöå 25.
3
ÒÅÕÍÈ×ÅÑÊÈÅ ÕÀÐÀÊÒÅÐÈÑÒÈÊÈ
Arc 150i
Íàïðÿæåíèå ñåòè ïèòàíèÿ
Ïëàâêèé ïðåäîõðàíèòåëü (çàìåäëåííîãî
äåéñòâèÿ)
Ïåðâè÷íûé 1ìàêñ.
Ïåðâè÷íûé 1eff.
Äèàïàçîí íàïðÿæåíèÿ/òîêà
(ïîñòîÿííûé òîê)
Ìàêñèìàëüíàÿ äîïóñòèìàÿ íàãðóçêà ïðè
êîýôôèöèåíò íàãðóçêè ðàáî÷åãî öèêëà 25%
êîýôôèöèåíò íàãðóçêè ðàáî÷åãî öèêëà 35%
êîýôôèöèåíò íàãðóçêè ðàáî÷åãî öèêëà 60%
êîýôôèöèåíò íàãðóçêè ðàáî÷åãî öèêëà 100%
Êîýôôèöèåíò ìîùíîñòè ïðè ìàêñèìàëüíîì
òîêå
Êïä ïðè ìàêñèìàëüíîì òîêå
Ðàáî÷àÿ òåìïåðàòóðà
Íàïðÿæåíèå õîëîñòîãî õîäà
Ãàáàðèòû, Ä x Ø x Â
Íåïðåðûâíî äåéñòâóþùåå ñðåäíåâçâåøåííîå
çâóêîâîå äàâëåíèå
Ìàññà
Êëàññ çàùèòû êîðïóñà
Êëàññ ïðèìåíåíèÿ
Arc 200i
230 Â, 1 μ 50/60 Ãö
230 Â, 1 μ 50/60 Ãö
16 À
36 À
21 À
25 À
43 À
28 À
8A/20 Â - 150A /26 Â
8A/20 Â - 180A /27 Â
150 A / 26 Â
140 A / 25.5 Â
110 A / 24.5 Â
90 A / 23.5 Â
180 A / 27 Â
160 A / 26.5 Â
140 A / 25.5 Â
120 A / 25 Â
0,62
77 %
58-75 B
--10˚C -- +40˚ C
380 x 180 x 300 ìì
0,58
80 %
58-75 B
--10˚C -- +40˚ C
380 x 180 x 300 ìì
<70 äÁ
8 êã
IP 23C
<70 äÁ
8 êã
IP 23C
Ðàáî÷èé öèêë
Ðàáî÷èé öèêë ïðåäñòàâëÿåò ñîáîé äîëþ (â %%) äåñÿòèìèíóòíîãî èíòåðâàëà, â òå÷åíèå
êîòîðîé ìîæíî ïðîèçâîäèòü ñâàðêó ïðè îïðåäåëåííîé íàãðóçêå áåç ïåðåãðóçêè.
Êëàññ êîæóõà
Íîðìû IP óêàçûâàþò êëàññ êîæóõà, ò.å., ñòåïåíü çàùèòû îò ïðîíèêíîâåíèÿ òâåðäûõ
îáúåêòîâ è âîäû. Îáîðóäîâàíèå ñ ìàðêèðîâêîé IP 23 ïðåäíàçíà÷åíî äëÿ íàðóæíîé è
âíóòðåííåé óñòàíîâêè.
Êëàññ çîíû óñòàíîâêè
Ýòîò ñèìâîë îçíà÷àåò,
÷òî èñòî÷íèê ïèòàíèÿ ïðåäíàçíà÷åí äëÿ èñïîëüçîâàíèÿ â çîíàõ
ñ ïîâûøåííîé îïàñíîñòüþ ïîðàæåíèÿ ýëåêòðîòîêîì.
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ÓÑÒÀÍÎÂÊÀ
ÂÍÈÌÀÍÈÅ!
Íàñòîÿùåå èçäåëèå ïðåäíàçíà÷åíî äëÿ ïðîìûøëåííîãî èñïîëüçîâàíèÿ. Ïðè
èñïîëüçîâàíèè â áûòîâûõ óñëîâèÿõ îíî ìîæåò ñîçäàâàòü ðàäèî÷àñòîòíûå ïîìåõè.
Ïîëüçîâàòåëü îòâå÷àåò çà ïðèíÿòèå ñîîòâåòñòâóþùèõ ìåð ïðåäîñòîðîæíîñòè.
Arc 150i
Âíèìàíèå!
Ïðèñîåäèíèòü èñòî÷íèê ïèòàíèÿ ê ýëåêòðè÷åñêîé ñåòè ñ ïîëíûì ñîïðîòèâëåíèåì 0.210 Îì
èëè íèæå. Åñëè ïîëíîå ñîïðîòèâëåíèå ñåòè âûøå, âîçíèêàåò ðèñê ìèãàíèÿ îñâåòèòåëüíûõ
ïðèáîðîâ.
Arc 200i
Âíèìàíèå!
Ïðèñîåäèíèòü èñòî÷íèê ïèòàíèÿ ê ýëåêòðè÷åñêîé ñåòè ñ ïîëíûì ñîïðîòèâëåíèåì 0.175 Îì
èëè íèæå. Åñëè ïîëíîå ñîïðîòèâëåíèå ñåòè âûøå, âîçíèêàåò ðèñê ìèãàíèÿ îñâåòèòåëüíûõ
ïðèáîðîâ.
4.1
Ðàçìåùåíèå
Ðàçìåñòèòå èñòî÷íèê ïèòàíèÿ òàêèì îáðàçîì, ÷òîáû åãî âîçäóõîçàáîðíûå è
âûïóñêíûå îòâåðñòèÿ íå áûëè ïåðåêðûòû.
4.2
Ïàñïîðòíàÿ òàáëè÷êà
Ïàñïîðòíàÿ òàáëè÷êà ðàñïîëîæåíà íà íèæíåé ïàíåëè èñòî÷íèêà ïèòàíèÿ.
4.3
Ñåòü ýëåêòðîïèòàíèÿ
Óáåäèòåñü â òîì, ÷òî áëîê ïîäêëþ÷åí ê ñåòè ýëåêòðîïèòàíèÿ ñ òðåáóåìûì
íàïðÿæåíèåì è çàùèùåí ïðåäîõðàíèòåëÿìè òðåáóåìîãî íîìèíàëà. Ïëîùàäü
ïîïåðå÷íîãî ñå÷åíèÿ êàáåëÿ äîëæíà ñîîòâåòñòâîâàòü ñòàíäàðòàì êîíêðåòíîé
ñòðàíû. Íåîáõîäèìî îáåñïå÷èòü çàùèòíîå çàçåìëåíèå â ñîîòâåòñòâèè ñ
äåéñòâóþùèìè íîðìàìè.
bh25d2r
-- 7 --
RU
4.3.1
Ðåêîìåíäóåìûå íîìèíàëû ïðåäîõðàíèòåëåé è ìèíèìàëüíàÿ
ïëîùàäü ïîïåðå÷íîãî ñå÷åíèÿ êàáåëåé
Íàïðÿæåíèå ñåòè ïèòàíèÿ
Arc 150i
Arc 200i
230 Â ¦10 %, 1 ôàçà
230 Â ¦10 %, 1 ôàçà
50-60 Ãö
50-60 Ãö
10 A
10 A
16 A
16 A
×àñòîòà ñåòè ïèòàíèÿ
Ïëàâêèé ïðåäîõðàíèòåëü (çàìåäëåííîãî
äåéñòâèÿ)
85 A êîýôôèöèåíò íàãðóçêè ðàáî÷åãî öèêëà
35%
120 A êîýôôèöèåíò íàãðóçêè ðàáî÷åãî
öèêëà 20%
150 A êîýôôèöèåíò íàãðóçêè ðàáî÷åãî
öèêëà 25%
160 A êîýôôèöèåíò íàãðóçêè ðàáî÷åãî
öèêëà 35%
180 A êîýôôèöèåíò íàãðóçêè ðàáî÷åãî
öèêëà 25%
20 A*)
Ñåòåâîé êàáåëü, ïëîùàäü ïîïåðå÷íîãî
ñå÷åíèÿ
Ñâàðî÷íûé êàáåëü, ïëîùàäü ïîïåðå÷íîãî
ñå÷åíèÿ
-
20 A
-
25 A
3 x 2,5 ììêâ.
3 x 4 ììêâ.
16 ììêâ.
25 ììêâ.
*) ÏÐÈÌÅ×ÀÍÈÅ! Ñåòåâîé øòåïñåëü ñåðòèôèöèðîâàí íà ìàêñèìàëüíûé òîê 16A.
Âåðñèÿ äëÿ Ñåâåðíîé Àìåðèêè: Øòåïñåëüíàÿ âèëêà ñèëîâîãî êàáåëÿ èñïûòàíà íà
ìàêñèìàëüíûé òîê 18 À.
Âíèìàíèå!
Âåëè÷èíà ïëîùàäè ïîïåðå÷íîãî ñå÷åíèÿ êàáåëÿ è íîìèíàë ïëàâêîãî ïðåäîõðàíèòåëÿ,
óêàçàííûå âûøå, ñîîòâåòñòâóþò íîðìàòèâíûì äîêóìåíòàì Øâåöèè. Ýêñïëóàòàöèÿ èñòî÷íèêà
ñâàðî÷íîãî òîêà äîëæíà îñóùåñòâëÿòüñÿ â ñîîòâåòñòâèè ñ äåéñòâóþùèìè íàöèîíàëüíûìè
íîðìàòèâíûìè äîêóìåíòàìè.
5
ÏÎÐßÄÎÊ ÐÀÁÎÒÛ
Îáùèå ïðàâèëà òåõíèêè áåçîïàñíîñòè ïðè ðàáîòå ñ îáîðóäîâàíèåì
ïðèâîäÿòñÿ íà ñòð. 4. Ïðî÷òèòå èõ äî èñïîëüçîâàíèÿ îáîðóäîâàíèÿ!
5.1
Ïîäêëþ÷åíèÿ
Óáåäèòåñü â òîì, ÷òî èñòî÷íèê ñâàðî÷íîãî òîêà ïîäêëþ÷åí ê ñåòè
ýëåêòðîïèòàíèÿ ñ òðåáóåìûì íàïðÿæåíèåì è çàùèùåí ïðåäîõðàíèòåëÿìè
òðåáóåìîãî íîìèíàëà.
1
Ñîåäèíèòåëü òîêà
4
Ñîåäèíèòåëü êàáåëÿ ñâàðî÷íîãî òîêà (+)
2
Ñåòåâîé êàáåëü
5
Ïàíåëü óïðàâëåíèÿ (ñì. 5.3)
3
Ñîåäèíèòåëü îáðàòíîãî êàáåëÿ (-)
bh25d2r
-- 8 --
RU
5.2
Ïðèñîåäèíåíèå ñâàðî÷íîãî è îáðàòíîãî êàáåëåé
Ñâàðî÷íûé èñòî÷íèê ïèòàíèÿ ñíàáæåí äâóìÿ êëåììàìè, îäíà èç êîòîðûõ èìååò
ïîëîæèòåëüíóþ ïîëÿðíîñòü, äðóãàÿ - îòðèöàòåëüíóþ, ïðåäíàçíà÷åííûìè äëÿ
ïîäêëþ÷åíèÿ ñâàðî÷íîãî è îáðàòíîãî êàáåëåé. Ïðèñîåäèíèòå ñâàðî÷íûé
êàáåëü ê òîé êëåììå, ïîëÿðíîñòü êîòîðîé ñîîòâåòñòâóåò ïîëÿðíîñòè, óêàçàííîé
íà óïàêîâêå ñ èñïîëüçóåìûìè ýëåêòðîäàìè.
Ïðèñîåäèíèòå îáðàòíûé êàáåëü ê äðóãîé êëåììå. Çàêðåïèòå çàæèì
çàçåìëåíèÿ îáðàòíîãî êàáåëÿ íà äåòàëè è óáåäèòåñü, ÷òî ìåæäó äåòàëüþ è
êëåììîé îáðàòíîãî êàáåëÿ íà ñâàðî÷íîì èñòî÷íèêå ïèòàíèÿ åñòü õîðîøèé
êîíòàêò.
5.3
Ïàíåëü óïðàâëåíèÿ A32
S
Ðó÷êà ðåãóëèðîâêè òîêà
S
Èíäèêàòîð íàïðÿæåíèÿ ñåòè
ïèòàíèÿ (çåëåíûé)
S
Èíäèêàòîð ñðàáàòûâàíèÿ ïðè
òåïëîâîé ïåðåãðóçêå (æåëòûé)
bh25d2r
-- 9 --
RU
5.4
Çàùèòà îò ïåðåãðåâà
Èñòî÷íèê ïèòàíèÿ ñíàáæåí ðåëå çàùèòû îò òåïëîâîé ïåðåãðóçêè, êîòîðîå
ñðàáàòûâàåò ïðè íåäîïóñòèìîì âîçðàñòàíèè òåìïåðàòóðû. Ïðè ýòîì
ïðåêðàùàåòñÿ ïîäà÷à ñâàðî÷íîãî òîêà è çàãîðàåòñÿ æåëòàÿ èíäèêàòîðíàÿ
ëàìïà íà ïåðåäíåé ïàíåëè èñòî÷íèêà ïèòàíèÿ. Êîãäà òåìïåðàòóðà ñíèçèòñÿ,
ðåëå çàùèòû îò ïåðåãðóçêè àâòîìàòè÷åñêè âîçâðàùàåòñÿ â èñõîäíîå
ïîëîæåíèå.
6
Âûïîëíåíèå ñâàðî÷íûõ ðàáîò
Óñòðîéñòâî Arc 150i/Arc 200i äàåò ïîñòîÿííûé òîê, ÷òî ïîçâîëÿåò Âàì
ïðîèçâîäèòü ñâàðêó áîëüøèíñòâà ìåòàëëîâ ñ ëåãèðîâàííîé è íåëåãèðîâàííîé
ñòàëüþ, íåðæàâåþùåé ñòàëüþ è ÷óãóíîì.
Óñòðîéñòâî Arc 150i ïîçâîëÿåò Âàì ïðîèçâîäèòü ñâàðêó ïîêðûòûìè
ýëåêòðîäàìè âñåõ îñíîâíûõ òèïîâ, îò ∅ 1,6 äî ∅ 3,25.
Óñòðîéñòâî Arc 200i ïîçâîëÿåò Âàì ïðîèçâîäèòü ñâàðêó ïîêðûòûìè
ýëåêòðîäàìè âñåõ îñíîâíûõ òèïîâ, îò ∅ 1,6 äî ∅ 4.0.
Ìåòîä MMA íàçûâàåòñÿ òàêæå ñâàðêîé ïîêðûòûìè ýëåêòðîäàìè. Çàææåííàÿ äóãà
ðàñïëàâëÿåò ýëåêòðîä, è åãî ïîêðûòèå îáðàçóåò çàùèòíûé øëàê.
Åñëè ïðè çàæèãàíèè äóãè êîí÷èê ýëåêòðîäà ïðèæàòü ê ìåòàëëó, îí ñðàçó æå
ðàñïëàâèòñÿ è ïðèëèïíåò ê ìåòàëëó, äåëàÿ íåâîçìîæíîé íåïðåðûâíóþ
ñâàðêó. Ñëåäîâàòåëüíî, çàæèãàíèå äóãè äîëæíî ïðîèçâîäèòüñÿ òàêèì æå
îáðàçîì, êàê çàæèãàíèå ñïè÷êè.
Ïðèêîñíèòåñü ýëåêòðîäîì ê ìåòàëëó, çàòåì ïîäíèìèòå åãî
òàê, ÷òîáû ïîëó÷èëàñü äóãà îïðåäåëåííîé äëèíû
(ïðèìåðíî 2 ìì). Åñëè äëèíà äóãè ÷åðåñ÷óð âåëèêà,
ñëûøåí õàðàêòåðíûé òðåñê è èìååò ìåñòî ðàçáðûçãèâàíèå
ìåòàëëà, ïîñëå ÷åãî äóãà îêîí÷àòåëüíî ïîãàñíåò.
Ïðè ðàáîòå íà ñâàðî÷íîì ñòåíäå ïåðåä çàæèãàíèåì äóãè
óáåäèòåñü, ÷òî îòõîäû ìåòàëëà, êóñêè ýëåêòðîäîâ, èëè
äðóãèå ïðåäìåòû íå èçîëèðóþò ñâàðèâàåìóþ äåòàëü.
cmha2p11
Ïîñëå çàæèãàíèÿ äóãè ïåðåìåùàéòå ýëåêòðîä ñëåâà
íàïðàâî. Ýëåêòðîä äîëæåí ðàñïîëàãàòüñÿ ïîä óãëîì 60˚ ê
ìåòàëëó îòíîñèòåëüíî íàïðàâëåíèÿ ñâàðêè.
Ïðè íåîáõîäèìîñòè âûïîëíåíèÿ øèðîêîãî øâà èëè î÷åíü
òîëñòîãî øâà (ïîñëåäîâàòåëüíû íàëîæåíèåì íåñêîëüêèõ
øâîâ) ïðîèçâîäÿòñÿ äâèæåíèÿ â ïîïåðå÷íîì
íàïðàâëåíèè.
bh25d2r
-- 10 --
cmha2p10
RU
7
ÒÅÕÍÈ×ÅÑÊÎÅ ÎÁÑËÓÆÈÂÀÍÈÅ
Ðåãóëÿðíîå òåõíè÷åñêîå îáñëóæèâàíèå èìååò âàæíîå çíà÷åíèå äëÿ
îáåñïå÷åíèÿ áåçîïàñíîñòè è íàäåæíîñòè.
Ïðèìå÷àíèå:
à àðàíòìèéíûå îáÿçàòåëüñòâà ïîñòàâùèêà òåðÿþò ñèëó, åñëè ïîêóïàòåëú
ñàìîñòîÿòåëúíî ïûòàåòñÿ ïðîèçâåñòè êàêèå-ëèáî ðàáîòû ïî óñòðàíåíèþ
íåèñïðàâíîñòåé èçäåëèÿ â òå÷åíèå ãàðàíòèéíîãî ñðîêà.
Óñòðîéñòâî Arc 150i/Arc 200i íå òðåáóåò èíòåíñèâíîãî òåõíè÷åñêîãî
îáñëóæèâàíèÿ.  íîðìàëüíûõ óñëîâèÿõ äîñòàòî÷íî ðàç â ãîä ïðîèçâåñòè åãî
î÷èñòêó, îáäóâàÿ ñæàòûì âîçäóõîì, íî åñëè óñòðîéñòâî ðàçìåùàåòñÿ â
ïûëüíîì ãðÿçíîì ìåñòå, ýòî íóæíî äåëàòü ÷àùå.
8
ÂÛßÂËÅÍÈÅ ÍÅÈÑÏÐÀÂÍÎÑÒÅÉ
Ïðåæäå ÷åì âûçûâàòü àòòåñòîâàííîãî ñïåöèàëèñòà ïî îáñëóæèâàíèþ,
ïîïðîáóéòå ñàìîñòîÿòåëüíî âûïîëíèòü ðåêîìåíäóåìûå íèæå ïðîâåðêè.
Òèï íåèñïðàâíîñòè
Îòñóòñòâèå äóãè
Äåéñòâèÿ:
S
Ïðîâåðüòå, âêëþ÷åí ëè âûêëþ÷àòåëü ïèòàíèÿ.
S
Ïðîâåðüòå ïðàâèëüíîñòü ïîäñîåäèíåíèÿ êàáåëåé
ïîäà÷è ñâàðî÷íîãî òîêà è îáðàòíûõ êàáåëåé.
S
Ïðîâåðüòå, ïðàâèëüíî ëè çàäàíà âåëè÷èíà òîêà.
S
Ïðîâåðüòå, íå ñðàáîòàëè ëè ðåëå çàùèòû îò òåïëîâîé
ïåðåãðóçêè (ýòî îïðåäåëÿåòñÿ ïî çàãîðàíèþ æåëòîé
ëàìïû íà ïåðåäíåé ïàíåëè).
S
Ïðîâåðüòå ñåòåâûå ïðåäîõðàíèòåëè.
×àñòî ñðàáàòûâàþò
óñòðîéñòâà çàùèòû îò
òåïëîâîé ïåðåãðóçêè.
S
Óáåäèòåñü â òîì, ÷òî íå ïðåâûøåíû íîìèíàëüíûå
çíà÷åíèÿ ïàðàìåòðîâ ñâàðî÷íîãî èñòî÷íèêà ïèòàíèÿ (ò.
å. ÷òî óñòðîéñòâî ðàáîòàåò áåç ïåðåãðóçêè).
Íèçêàÿ ýôôåêòèâíîñòü
ñâàðêè.
S
Ïðîâåðüòå ïðàâèëüíîñòü ïîäñîåäèíåíèÿ êàáåëåé
ïîäà÷è ñâàðî÷íîãî òîêà è îáðàòíûõ êàáåëåé.
S
Ïðîâåðüòå, ïðàâèëüíî ëè çàäàíà âåëè÷èíà òîêà.
S
Óáåäèòåñü â òîì, ÷òî èñïîëüçóþòñÿ ýëåêòðîäû
òðåáóåìîãî òèïà.
×àñòî ñðàáàòûâàþò ðåëå
çàùèòû îò òåïëîâîé
ïåðåãðóçêè.
9
ÈÍÔÎÐÌÀÖÈß ÄËß ÇÀÊÀÇÀ ÇÀÏÀÑÍÛÕ ×ÀÑÒÅÉ
Ðàáîòû ïî ðåìîíòó è ýëåêòðè÷åñêîìó ìîíòàæó äîëæíû âûïîëíÿòüñÿ
êâàëèôèöèðîâàííûì ñïåöèàëèñòîì ESAB .
Íåîáõîäèìî èñïîëüçîâàòü òîëüêî çàïàñíûå ÷àñòè, âûïóùåííûå ôèðìîé
ESAB.
Çàïàñíûå ÷àñòè ìîæíî çàêàçòú ó áëèæàéøåãî ê Âàì ESAB, (ñì. ïåðå÷åíú íà
ïîñëåäíåé ñòðàíèöå äàííîé áðîøþðû).
bh25d2r
-- 11 --
ENGLISH
1 DIRECTIVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
2 SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
3 INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
3.1 Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
15
4 TECHNICAL DATA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
5 INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
5.1 Placing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.2 Rating plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.3 Mains power supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
16
16
16
6 OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
6.1
6.2
6.3
6.4
Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Connection of welding and return cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Control panel A32 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Overheating protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
17
17
18
18
7 WELDING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8 MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9 FAULT TRACING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10 ORDERING SPARE PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ORDERING NUMBER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ACCESSORIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
18
19
19
19
20
22
24
25
TOCe
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1
DIRECTIVE
DECLARATION OF CONFORMITY
ESAB AB, Welding Equipment, SE--695 81 Laxå, Sweden, gives its unreserved guarantee that welding power source Arc 150i / Arc 200i from serial number 620 complies with standard IEC/EN
60974--1, in accordance with the requirements of directive (73/23/EEC) and addendum (93/68/EEC)
and with standard IEC/EN 60974--10 in accordance with the requirements of directive (89/336/EEC)
and addendum (93/68/EEC).
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Laxå 2006--05--22
Kent Eimbrodt
Global Director Equipment and Automation
ESAB AB
695 81 LAXÅ
SWEDEN
2
Tel: + 46 584 81000
Fax: + 46 584 411924
SAFETY
Users of ESAB welding equipment have the ultimate responsibility for ensuring that anyone who works on or near the equipment
observes all the relevant safety precautions. Safety precautions must meet the requirements that apply to this type of welding
equipment. The following recommendations should be observed in addition to the standard regulations that apply to the workplace.
All work must be carried out by trained personnel well--acquainted with the operation of the welding equipment. Incorrect operation of the equipment may lead to hazardous situations which can result in injury to the operator and damage to the equipment.
1.
Anyone who uses the welding equipment must be familiar with:
S its operation
S location of emergency stops
S its function
S relevant safety precautions
S welding
2.
The operator must ensure that:
S no unauthorized person is stationed within the working area of the equipment when it is started up.
S no--one is unprotected when the arc is struck
3.
The workplace must:
S be suitable for the purpose
S be free from drafts
4.
Personal safety equipment
S Always wear recommended personal safety equipment, such as safety glasses, flame--proof clothing, safety gloves.
S Do not wear loose--fitting items, such as scarves, bracelets, rings, etc., which could become trapped or cause burns.
5.
General precautions
S Make sure the return cable is connected securely.
S Work on high voltage equipment may only be carried out by a qualified electrician.
S Appropriate fire extinquishing equipment must be clearly marked and close at hand.
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WARNING
ARC WELDING AND CUTTING CAN BE INJURIOUS TO YOURSELF AND OTHERS. TAKE PRECAUTIONS WHEN WELDING. ASK FOR YOUR EMPLOYER’S SAFETY PRACTICES WHICH SHOULD BE
BASED ON MANUFACTURERS’ HAZARD DATA.
ELECTRIC SHOCK -- Can kill
S
Install and earth the welding unit in accordance with applicable standards.
S
Do not touch live electrical parts or electrodes with bare skin, wet gloves or wet clothing.
S
Insulate yourself from earth and the workpiece.
S
Ensure your working stance is safe.
FUMES AND GASES -- Can be dangerous to health
S
Keep your head out of the fumes.
S
Use ventilation, extraction at the arc, or both, to take fumes and gases away from your breathing zone
and the general area.
ARC RAYS -- Can injure eyes and burn skin.
S
Protect your eyes and body. Use the correct welding screen and filter lens and wear protective
clothing.
S
Protect bystanders with suitable screens or curtains.
FIRE HAZARD
S
Sparks (spatter) can cause fire. Make sure therefore that there are no inflammable materials nearby.
NOISE -- Excessive noise can damage hearing
S
Protect your ears. Use earmuffs or other hearing protection.
S
Warn bystanders of the risk.
MALFUNCTION -- Call for expert assistance in the event of malfunction.
READ AND UNDERSTAND THE INSTRUCTION MANUAL BEFORE INSTALLING OR OPERATING.
PROTECT YOURSELF AND OTHERS!
ESAB can provide you with all necessary welding protection and accessories.
WARNING!
Read and understand the instruction manual before installing
or operating.
WARNING!
Do not use the power source for thawing frozen pipes.
This product is solely intended for arc welding.
Do not dispose of electrical equipment together with normal waste!
In observance of European Directive 2002/96/EC on Waste Electrical and Electronic
Equipment and its implementation in accordance with national law, electrical equipment
that has reached the end of its life must be collected separately and returned to an
environmentally compatible recycling facility. As the owner of the equipment, you should
get information on approved collection systems from our local representative.
By applying this European Directive you will improve the environment and human health!
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3
INTRODUCTION
The Arc 150i/Arc 200i is a welding current power source intended for use with
coated electrodes (MMA welding).
3.1
Equipment
The Arc 150i/Arc 200i is supplied with 3 m of mains cable and an instruction manual.
ESAB’s accessories for the product can be found on page 25.
4
TECHNICAL DATA
Arc 150i
Mains voltage
Fuse (delayed--action)
Primary current Imax
Primary current Ieff
Voltage/current range (DC)
Maximum permissible load at
25% duty cycle
35% duty cycle
60% duty cycle
100% duty cycle
Power factor at maximum current
Efficiency at maximum current
Open--circuit voltage
Operating temperature
Constant A--weighed sound pressure
Dimensions, l x b x h
Weight
Enclosure class
Application class
Arc 200i
230 V, 1 μ 50/60 Hz
16 A
36 A
21 A
8A /20V -- 150A /26V
230 V, 1 μ 50/60 Hz
25 A
43 A
28 A
8A /20V -- 180A /27V
150 A / 26 V
140 A / 25,5 V
110 A / 24,5 V
90 A / 23,5 V
0,62
77%
58--75 V
--10˚C -- +40˚ C
< 70 db
380 x 180 x 300 mm
8 kg
IP 23C
180 A / 27 V
160 A / 26,5 V
140 A / 25,5 V
120 A / 25 V
0,58
80%
58--75 V
--10˚C -- +40˚ C
380 x 180 x 300 mm
< 70 db
8 kg
IP 23C
Duty cycle
The duty cycle refers to the time as a percentage of a ten--minute period that you can weld at a certain load without overloading.
Enclosure class
The IP code indicates the enclosure class, i. e. the degree of protection against penetration by solid
objects or water. Equipment marked IP23 is designed for indoor and outdoor use.
Application class
The symbol
indicates that the power source is designed for use in areas with increased
electrical hazard.
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5
INSTALLATION
WARNING!
This product is intended for industrial use. In a domestic environment this product may cause radio
interference. It is the user’s responsibility to take adequate precautions.
Arc 150i
Note!
Connect the power source to the electricity mains with a network impedance of 0.210 ohm or lower. If the
network impedance is higher, there is a risk of flicker in the illuminators.
Arc 200i
Note!
Connect the power source to the electricity mains with a network impedance of 0.175 ohm or lower. If the
network impedance is higher, there is a risk of flicker in the illuminators.
5.1
Placing
Place the welding power source so that its cooling air inlets and outlets are not
obstructed.
5.2
Rating plate
The rating plate is located on the rear plate or on the bottom plate of the power
source.
5.3
Mains power supply
Make sure that the welding power source is connected to the correct supply voltage
and that it is protected by the correct fuse rating. The standards for the country in
question must be complied with as regards the mains cable area. A protective earth
connection must be made in accordance with regulations.
5.3.1
Recommended fuse ratings and minimum cable areas
Arc150i
Arc 200i
230 V ¦10 %, 1--phase
230 V ¦10 %, 1--fas
50--60 Hz
50--60 Hz
85A 35% duty cycle
10 A
10 A
120A 20% duty cycle
16 A
16 A
150A 25% duty cycle
20 A*)
Mains voltage
Mains frequency
Fuse (delayed--action):
160A 35% duty cycle
--
20 A
180A 25% duty cycle
Mains cable, area
-3 x 2.5 mm2
25 A
3x4 mm2
Welding cable, area
16 mm2
25 mm2
*)
NOTE! The mains plug is approved for maximum 16A.
North American version: Mains cable is approved for maximun 18 A.
Australian- version: The mains cable plug is approved for maximum 15A.
Note!
The cable area and fuse rating above comply with Swedish regulations. Use the welding power source
in accordance with the relevant national regulations.
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6
OPERATION
General safety regulations for the handling of the equipment can be found on
page 13. Read through before you start using the equipment!
6.1
Connections
Make sure that the welding power source is connected to the correct supply voltage
and that it is protected by the correct fuse rating.
1
2
3
6.2
Current connection
Mains cable
Connection for return cable (--)
4
5
Welding cable connection (+)
Control panel (see 6.3)
Connection of welding and return cable
The welding power source has two terminals, one plus and one minus pole, for the
connection of the welding and the return cable. Connect the welding cable to the
pole indicated on the package of the electrode to be used.
Connect the return cable to the other terminal. Fit the earth clamp of the return cable
to the work--piece and make sure there is good contact between the work--piece and
the return cable terminal on the welding power source.
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6.3
S
S
S
Control panel A32
Knob for setting the current
Mains voltage LED (green)
Thermal overload trip indicator (yellow)
6.4
Overheating protection
The welding power source has a thermal overload trip which operates if the
temperature becomes too high, interrupting the welding current and lighting a
yellow indicating lamp on the front of the power source. The thermal overload trip
resets automatically when the temperature has fallen.
7
WELDING
The Arc 150i/Arc 200i gives direct current, and you can weld most metals to alloy
and non--alloy steel, stainless steel and cast iron.
The Arc 150i allows you to weld most coated electrodes from ∅ 1.6 to ∅ 3.25.
The Arc 200i allows you to weld most coated electrodes from ∅ 1.6 to ∅ 4.0.
MMA welding may also be referred to as welding with coated electrodes. Striking the arc
melts the electrode, and its coating forms protective slag.
If, when striking the arc, the tip of the electrode is pressed against the metal, it immediately melts and sticks to the metal, rendering continued welding impossible.
Therefore, the arc has to be struck in the same way that you would light a match.
Quickly strike the electrode against the metal, then raise it so
as to give an appropriate arc length (approx. 2 mm). If the arc
is too long, it will crackle and spit before finally going out completely.
If you are working on a welding bench, check before attempting
to strike the arc that residual waste metal, pieces of electrode
or other objects do not insulate the part to be welded.
cmha2p11
Once the arc has been struck, move the electrode from left to
right. The electrode must be at an angle of 60˚ to the metal in
relation to the direction of welding.
When you want to weld wide beads, or when you want the weld
to be so thick that you have to weld in a number of layers, however, you have to use lateral movements.
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8
MAINTENANCE
Regular maintenance is important for safe, reliable operation.
Note!
All guarantee undertakings from the supplier cease to apply if the customer himself
attempts any work in the product during the guarantee period in order to rectify any
faults.
The Arc 150i/Arc 200i requires little maintenance. In normal cases, it is sufficient to
blow it clean using dry compressed air once a year, but this should be done more
often if it is set up in a dusty, dirty area.
9
FAULT TRACING
Try these recommended checks and inspections before sending for an authorised
service technician.
Type of fault
No arc.
Action
S
S
S
The thermal overload trips operate frequently.
S
S
Check that the mains power supply switch is turned on.
Check that the welding current supply and return cables are
correctly connected.
Check that the correct current value is set.
Check whether the thermal overload trips have operated
(indicated by the yellow lamp on the front panel).
Check the main power supply fuses.
The thermal overload trip opera- S
tes frequently.
Make sure that you are not exceeding the rated data for the
welding power source (i.e. that the unit is not being
overloaded).
Poor welding performance.
Check that the welding current supply and return cables are
correctly connected.
Check that the correct current value is set.
Check that the correct electrodes are being used.
S
S
S
10
ORDERING SPARE PARTS
Arc 150i / Arc 200i is designed and tested in accordance with the international and European standards IEC/EN 60974--1 and EN 60974--10. It is the obligation of the service
unit which has carried out the service or repair work to make sure that the product still
conforms to the said standard.
Repair and electrical work should be performed by an authorized ESAB serviceman.
Use only ESAB original spare and wear parts.
Spare parts may be ordered through your nearest ESAB dealer, see the last page of
this publication.
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Diagram Ñõåìà
Arc150i
-- 20 --
Arc150i
-- 21 --
Diagram Ñõåìà
Arc200i
-- 22 --
Arc200i
-- 23 --
Arc 150i, Arc 200i
Ordering number Íîìåð çàêàçà
Ordering no.
Denomination
Type
Notes
0459 200 880 Welding power source
OrigotArc 150i, A 32 for 230 V
mains voltage
0459 200 884 Welding power source
OrigotArc 150i, A 32 for 230 V
mains voltage
Compl. incl welding kit
0459 200 886 Welding power source
OrigotArc 150i, A 32 for 230 V
mains voltage
Australian version, incl
welding kit
0459 200 882 Welding power source
OrigotArc 200i, A 32 for 230 V
mains voltage
0459 200 888 Welding power source
OrigotArc 200i, A 32 for 230 V
mains voltage
0459 261 990 Spare part list
OrigotArc 150i / OrigotArc 200i
Arc150/200
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Compl incl welding kit
Edition 060523
Arc 150i, Arc 200i
Accessories Äîïîëíèòåëüíûå ïðèíàäëåæíîñòè
MMA welding and return cable kit
(”crocodile” type holder) . . . . . . . . . . . . . . . . 0349 501 078
Suitable for OrigoArc 150
MMA welding and return cable kit
(”screwe” type holder) . . . . . . . . . . . . . . . . . 0349 501 079
Suitable for OrigoArc 150
MMA welding and return cable kit
(”screwe” type holder) . . . . . . . . . . . . . . . . . 0700 006 881
Suitable for OrigoArc 200
Shoulder strap
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0459 368 880
Trolley for small gas bottle
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0459 366 880
Accessdoc
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Edition 060523
p
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p
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backpage
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