ESAB | MTW 600 | Instruction manual | ESAB MTW 600 User manual

ESAB MTW 600 User manual
MTW 600
101103105107109111102021110025108024042106023061104022041100020040060001
Bruksanvisning
Brugsanvisning
Bruksanvisning
Käyttöohjeet
Instruction manual
Betriebsanweisung
0449 006 001 2006--04--10
Manuel d’instructions
Gebruiksaanwijzing
Instrucciones de uso
Istruzioni per l’uso
Manual de instruções
Ïäçãßåò ÷ñÞóåùò
SVENSKA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3
DANSK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
NORSK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
SUOMI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
ENGLISH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
DEUTSCH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
FRANÇAIS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
NEDERLANDS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
ESPAÑOL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
ITALIANO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
PORTUGUÊS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
ÅËËÇÍÉÊÁ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113
Rätt till ändring av specifikationer utan avisering förbehålles.
Ret til ændring af specifikationer uden varsel forbeholdes.
Rett til å endre spesifikasjoner uten varsel forbeholdes.
Oikeudet muutoksiin pidätetään.
Rights reserved to alter specifications without notice.
Änderungen vorbehalten.
Sous réserve de modifications sans avis préalable.
Recht op wijzigingen zonder voorafgaande mededeling voorbehouden.
Reservado el derecho de cambiar las especificaciones sin previo aviso.
Ci riserviamo il diritto di variare le specifiche senza preavviso.
Reservamo--nos o direito de alterar as especificações sem aviso prévio.
Äéáôçñåßôáé ôï äéêáßùìá ôñïðïðïßçóçò ðñïäéáãñáöþí ×ùñßò ðñïåéäïðïßçóç.
-- 2 --
ENGLISH
1 SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
2 INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
2.1
2.2
2.3
2.4
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Main Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
46
46
46
47
3 INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
3.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2 Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
48
48
4 OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
4.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.2 Before welding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
49
49
5 MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
5.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.2 As necessary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.3 Disassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
50
50
51
6 WEAR PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
6.1 Recommendations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
52
7 ORDERING OF SPARE PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
SPARE PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123
TOCe
-- 43 --
GB
1
SAFETY
Users of ESAB welding equipment have the ultimate responsibility for ensuring that anyone who
works on or near the equipment observes all the relevant safety precautions. Safety precautions
must meet the requirements that apply to this type of welding equipment. The following recommendations should be observed in addition to the standard regulations that apply to the workplace.
All work must be carried out by trained personnel well--acquainted with the operation of the welding
equipment. Incorrect operation of the equipment may lead to hazardous situations which can result
in injury to the operator and damage to the equipment.
1.
Anyone who uses the welding equipment must be familiar with:
S its operation
S location of emergency stops
S its function
S relevant safety precautions
S welding
2.
The operator must ensure that:
S no unauthorised person is stationed within the working area of the equipment when it is
started up.
S no--one is unprotected when the arc is struck
3.
The workplace must:
S be suitable for the purpose
S be free from draughts
4.
Personal safety equipment
S Always wear recommended personal safety equipment, such as safety glasses, flame--proof
clothing, safety gloves.
S Do not wear loose--fitting items, such as scarves, bracelets, rings, etc., which could become
trapped or cause burns.
5.
General precautions
S Make sure the return cable is connected securely.
S Work on high voltage equipment may only be carried out by a qualified electrician.
S Appropriate fire extinquishing equipment must be clearly marked and close at hand.
S Lubrication and maintenance must not be carried out on the equipment during operation.
foa1safe
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GB
WARNING
ARC WELDING AND CUTTING CAN BE INJURIOUS TO YOURSELF AND
OTHERS. TAKE PRECAUTIONS WHEN WELDING. ASK FOR YOUR
EMPLOYER’S SAFETY PRACTICES WHICH SHOULD BE BASED ON MANU-FACTURER’S HAZARD DATA.
ELECTRIC SHOCK -- Can kill
S Install and earth the welding unit in accordance with applicable standards.
S Do not touch live electrical parts or electrodes with bare skin, wet gloves or
wet clothing.
S Insulate yourself from earth and the workpiece.
S Ensure your working stance is safe.
FUMES AND GASES - Can be dangerous to health
S Keep your head out of the fumes.
S Use ventilation, extraction at the arc, or both, to keep fumes and gases from
your breathing zone and the general area.
ARC RAYS - Can injure eyes and burn skin
S Protect your eyes and body. Use the correct welding screen and filter lens
and wear protective clothing.
S Protect bystanders with suitable screens or curtains.
FIRE HAZARD
S Sparks (spatter) can cause fire. Make sure therefore that there are no
inflammable materials nearby.
NOISE -- Excessive noise can damage hearing
S Protect your ears. Use ear defenders or other hearing protection.
S Warn bystanders of the risk.
MALFUNCTION
S Call for expert assistance in the event of malfunction.
READ AND UNDERSTAND THE INSTRUCTION MANUAL
BEFORE INSTALLING OR OPERATING.
PROTECT YOURSELF AND OTHERS!
foa1safe
-- 45 --
GB
2
INTRODUCTION
2.1
General
MTW 600 is designed for continuous MIG/MAG welding with high requirements for
function and reliability.
The very effective cooling principle is integrated both in the contact tube and in the
external cooling jacket. The coolant passes with a whirling motion through the parts
very close to the contact nozzle and the gas nozzle.
For easy installation the welding cable and the gas and coolant hoses are connected
at the rear of the contact device, which also protects the cables and hoses from
undesired heat and radiation from the welding.
The contact device is available in standard lengths of 200, 250, 300 and 400 mm.
The contact device can easily be connected to different wire feed units and wire feed
systems by way of special adapters.
2.2
Definitions
MIG/MAG welding
2.3
The weld bead is protected by way of shielding gas
during the welding.
Technical Data
Gas type
Mix/Ar
CO2
Welding current at:
100% duty cycle
600 A
650 A
Gas flow:
12--30 l/min
12--25 l/min
Wire type and diameter:
Non--/ low--alloy steel
Stainless steel
Cored wire
Aluminium
1.0--1.6 mm
1.0--1.6 mm
1.0--2.4 mm
1.0--2.0 mm
1.0--1.6 mm
Necessary cooling at max welding data:
Max. temperature, coolant
Max. working pressure, coolant
Min. flow, coolant
Min. working pressure, coolant
50_C
5.0 bar
2.5 l / min
1.8 bar
50_C
5.0 bar
2.5 l / min
1.8 bar
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-- 46 --
1.0--2.4 mm
GB
2.4
Main Parts
1. Gas nozzle
8. Contact tube
2. Spatter shield
9. Wire guide set
3. Centre sleeve
10. Contact nozzle
4. Allen screw
11. Cooling jacket
5. Insulating tube
12. Water hose set
6. O--ring
13. Adapter
7. Insulating sleeve
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-- 47 --
GB
3
INSTALLATION
3.1
General
The installation must be executed by a professional.
3.2
Connections
1. Water out (red)
2. Water in (blue)
3. Gas
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-- 48 --
GB
4
OPERATION
4.1
General
General safety regulations for the handling of the equipment can be found on
page 44. Read through before you start using the equipment!
4.2
Before welding
S
Make sure the water cooling functions.
S
Make sure the spatter shield is not damaged or missing.
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-- 49 --
GB
5
MAINTENANCE
5.1
General
Note:
All warranty undertakings given by the supplier cease to apply if the customer
attempts to rectify any faults on the machine during the warranty period.
5.2
S
As necessary
Clean the contact nozzle, the gas nozzle and the spatter shield of welding
spatter.
Let the gas nozzle cool off before it is dismantled (about 30 sec.).
Do not use a tool when dismantling the gas nozzle.
Lubricate the thread of the nozzle using for example a copper--based paste.
To avoid the gas nozzle getting caught we recommend you to inject weld spray
into the nozzle. Use ESAB’s weld spray (order no. 0760 025 500).
N.B.
The spatter shield protects the centre sleeve being burnt through by the heat
and radiation from the welding.
Check the condition of the spatter shield often and replace as necessary.
Do not weld if the spatter shield of the contact nozzle is missing or in bad
condition.
S
Check the condition of the wear insert and blow it clean using compressed air.
Select a contact nozzle of the correct dimension according to the wire, see the
table on page 52.
S
Check the contact nozzle and replace if deformed or worn.
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-- 50 --
GB
5.3
Disassembly
S
Unscrew the Allen screw (4) from the clamp.
S
Remove the insulating tube (5) from the screw hole.
S
Remove the water hose (12) between the cooling jacket (11) and the contact
tube (8).
S
Screw out the the gas nozzle (1) and withdraw the spatter shield (2).
S
Clean the front part of the contact tube of welding spatter.
S
Withdraw the contact tube (8) through the insulating sleeve (7) and the clamp by
turning the contact tube and drawing it backwards.
Disassemble the insulating sleeve (7) in the same way.
S
Push out the centre sleeve (3) forwards from the end of the clamp by way of a
20 mm round bar, some 400 mm of length.
S
Fit the contact device in reverse order.
N.B. Check the o--rings (6) and replace as necessary.
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-- 51 --
GB
6
WEAR PARTS
6.1
Recommendations
Wire Ø Wire material
Contact nozzle*
mm
Fe Ss Cw Al Marking
1.0
1.0
1.2
1.2
1.4
1.6
1.6
X
1.6
1.6
X
2.0
2.0
2.4
2.4
X
X
X
X
X
X
X
X
X
0457625005
0457625005
0457625006
0457625007
0457625008
0457625009
0457625009
2.1
2.1
0457625010
0457625010
X
X
W1.6
W1.6
W2.0
W2.0
W2.4
W2.4
2.4
2.4
2.8
2.8
0457625011
0457625011
0457625012
0457625012
X
X
X
X
X
X
X
Steel Teflon
1.2
1.2
1.4
1.5
1.6
1.8
1.8
X
X
X
Order no.
W1.0
W1.0
W1.2
W1.2
W1.4
W1.6
W1.6
X
X
Bore
mm
Wire guide insert
X
X
Ref.
table
Brass Point
X
A
B
A
B
A
A
B
X
A
B
X
X
X
X
X
X
X
X
X
D
C
D
C
*) When setting welding data, please select a contact nozzle specified in the table. If
the wire binds in the contact nozzle when welding with high welding data, please
select a contact nozzle of greater bore diameter.
Point
Wire guide insert
Order number:
B
Steel spiral (L=210)
Steel spiral (L=260)
Steel spiral (L=310)
Steel spiral (L=360)
Steel spiral (L=410)
Teflon insert
Wire Ø
mm
1.0--1.6
1.0--1.6
1.0--1.6
1.0--1.6
1.0--1.6
1.0--1.6
A
C
Teflon insert
2.0--2.4
0457619002
(To be cut to desired length on assembly.)
D
Brass tube (L=208)
Brass tube (L=258)
Brass tube (L=308)
Brass tube (L=408)
2.0--2.4
2.0--2.4
2.0--2.4
2.0--2.4
0457620001
0457620002
0457620003
0457620004
7
ORDERING OF SPARE PARTS
0457454001
0457454002
0457454003
0457454004
0457454005
0457619001
(To be cut to desired length on assembly.)
Spare parts are ordered through your nearest ESAB representative, see back cover.
When ordering spare parts, please state machine type and number as well as designation and spare part number as shown in the spare parts list on page 123.
This will simplify dispatch and ensure you get the right part.
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-- 52 --
ESAB subsidiaries and representative offices
Europe
AUSTRIA
ESAB Ges.m.b.H
Vienna--Liesing
Tel: +43 1 888 25 11
Fax: +43 1 888 25 11 85
BELGIUM
S.A. ESAB N.V.
Brussels
Tel: +32 2 745 11 00
Fax: +32 2 745 11 28
THE CZECH REPUBLIC
ESAB VAMBERK s.r.o.
Prague
Tel: +420 2 819 40 885
Fax: +420 2 819 40 120
DENMARK
Aktieselskabet ESAB
Copenhagen--Valby
Tel: +45 36 30 01 11
Fax: +45 36 30 40 03
FINLAND
ESAB Oy
Helsinki
Tel: +358 9 547 761
Fax: +358 9 547 77 71
FRANCE
ESAB France S.A.
Cergy Pontoise
Tel: +33 1 30 75 55 00
Fax: +33 1 30 75 55 24
GERMANY
ESAB GmbH
Solingen
Tel: +49 212 298 0
Fax: +49 212 298 218
GREAT BRITAIN
ESAB Group (UK) Ltd
Waltham Cross
Tel: +44 1992 76 85 15
Fax: +44 1992 71 58 03
ESAB Automation Ltd
Andover
Tel: +44 1264 33 22 33
Fax: +44 1264 33 20 74
HUNGARY
ESAB Kft
Budapest
Tel: +36 1 20 44 182
Fax: +36 1 20 44 186
ITALY
ESAB Saldatura S.p.A.
Mesero (Mi)
Tel: +39 02 97 96 81
Fax: +39 02 97 28 91 81
THE NETHERLANDS
ESAB Nederland B.V.
Utrecht
Tel: +31 30 2485 377
Fax: +31 30 2485 260
NORWAY
AS ESAB
Larvik
Tel: +47 33 12 10 00
Fax: +47 33 11 52 03
POLAND
ESAB Sp.zo.o.
Katowice
Tel: +48 32 351 11 00
Fax: +48 32 351 11 20
PORTUGAL
ESAB Lda
Lisbon
Tel: +351 8 310 960
Fax: +351 1 859 1277
SLOVAKIA
ESAB Slovakia s.r.o.
Bratislava
Tel: +421 7 44 88 24 26
Fax: +421 7 44 88 87 41
SPAIN
ESAB Ibérica S.A.
Alcalá de Henares (MADRID)
Tel: +34 91 878 3600
Fax: +34 91 802 3461
SWEDEN
ESAB Sverige AB
Gothenburg
Tel: +46 31 50 95 00
Fax: +46 31 50 92 22
ESAB international AB
Gothenburg
Tel: +46 31 50 90 00
Fax: +46 31 50 93 60
SWITZERLAND
ESAB AG
Dietikon
Tel: +41 1 741 25 25
Fax: +41 1 740 30 55
North and South America
ARGENTINA
CONARCO
Buenos Aires
Tel: +54 11 4 753 4039
Fax: +54 11 4 753 6313
Asia/Pacific
CHINA
Shanghai ESAB A/P
Shanghai
Tel: +86 21 5308 9922
Fax: +86 21 6566 6622
INDIA
ESAB India Ltd
Calcutta
Tel: +91 33 478 45 17
Fax: +91 33 468 18 80
INDONESIA
P.T. ESABindo Pratama
Jakarta
Tel: +62 21 460 0188
Fax: +62 21 461 2929
JAPAN
ESAB Japan
Tokyo
Tel: +81 3 5296 7371
Fax: +81 3 5296 8080
MALAYSIA
ESAB (Malaysia) Snd Bhd
Selangor
Tel: +60 3 8027 9869
Fax: +60 3 8027 4754
SINGAPORE
ESAB Asia/Pacific Pte Ltd
Singapore
Tel: +65 6861 43 22
Fax: +65 6861 31 95
Representative offices
BULGARIA
ESAB Representative Office
Sofia
Tel/Fax: +359 2 974 42 88
EGYPT
ESAB Egypt
Dokki--Cairo
Tel: +20 2 390 96 69
Fax: +20 2 393 32 13
ROMANIA
ESAB Representative Office
Bucharest
Tel/Fax: +40 1 322 36 74
RUSSIA
LLC ESAB
Moscow
Tel: +7 095 543 9281
Fax: +7 095 543 9280
LLC ESAB
St Petersburg
Tel: +7 812 336 7080
Fax: +7 812 336 7060
Distributors
For addresses and phone
numbers to our distributors in
other countries, please visit our
home page
www.esab.com
SOUTH KOREA
ESAB SeAH Corporation
Kyungnam
Tel: +82 55 269 8170
Fax: +82 55 289 8864
UNITED ARAB EMIRATES
ESAB Middle East FZE
Dubai
Tel: +971 4 887 21 11
Fax: +971 4 887 22 63
BRAZIL
ESAB S.A.
Contagem--MG
Tel: +55 31 2191 4333
Fax: +55 31 2191 4440
CANADA
ESAB Group Canada Inc.
Missisauga, Ontario
Tel: +1 905 670 02 20
Fax: +1 905 670 48 79
MEXICO
ESAB Mexico S.A.
Monterrey
Tel: +52 8 350 5959
Fax: +52 8 350 7554
USA
ESAB Welding & Cutting Products
Florence, SC
Tel: +1 843 669 44 11
Fax: +1 843 664 57 48
ESAB AB
SE-- 695 81 LAXÅ
SWEDEN
Phone +46 584 81 000
www.esab.com
051118
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