ESAB | LTS 320 | Spare Parts List | ESAB LTS 320 User manual

ESAB LTS 320 User manual
PROWELDER 320 (LTS 320)
Spare parts list
Valid for serial no. 816--xxx--xxx, 839--xxx--xxxx, 910--xxx--xxxx, 306--xxx--xxxx
Ordering number
0456 650 882 PROWELDER 320, 400 V, 50/60 Hz
0456 650 883 PROWELDER 320, 230/400/500 V, 50 Hz, 208/230/460/475 V, 60 Hz
Spare parts are to be ordered through the nearest ESAB agency. Kindly indicate type of unit, serial
number, denominations and ordering numbers according to the spare parts list.
Maintenance and repair work should be performed by an experienced person, and electrical work only
by a trained electrician. Use only recommended spare parts.
Rights reserved to alter specifications without notice.
0457 690 990
-- 1 --
Edition 041210
PROWELDER 320 (LTS 320)
Item
Qty
Ordering no.
Denomination
103
1
0456 667 001
Cover
104
2
0468 797 001
Seal
105
2
0468 796 001
Support plate
106
2
0211 103 005
Roll pin
8x28
107
1
0456 639 001
Side panel with text
Left
109
4
0319 455 002
Rubber foot
111
--
0469 381 001
Fast--lock nut
M6
115
1
0456 639 002
Side panel with text
Right
116
--
0192 562 106
Cage nut
M6
117
1
0366 481 004
Seal
119
1
0367 437 001
Sign
dpa9r100
Notes
-- 2 --
Edition 041210
PROWELDER 320 (LTS 320)
dpa9r100
-- 3 --
Edition 041210
PROWELDER 320 (LTS 320)
C = component designation in the circuit diagram
Item
Qty
Ordering no.
Denomination
201
1
0469 950 880
Cable clamp
202
1
0455 803 880
Circuit board
203
2
0394 516 035
Spacer screw
204
1
0191 085 203
205
1
0191 085 206
206
1
0456 292 001
Control transformer
207
4
0192 041 131
Grommet
214
1
0456 686 880
Clamp
215
1
0456 678 883
Cable
216
1
0457 800 001
Circuit board
217
2
0368 544 003
Connection
218
1
0193 586 102
Circuit breaker
219
1
0466 884 008
Terminal
3--pole
XT2
220
3
0193 260 061
Connection
2--pole
XS8,15,17
3
0193 260 063
Connection
4--pole
XS5,12,22
1
0193 260 001
Connection
2--pole
XS14
3
0193 260 150
Connection
2--pole
XS6,7,13,
2
0193 260 151
Connection
3--pole
XS9,11
2
0193 260 152
Connection
4--pole
XS16,26
1
0193 260 154
Connection
6--pole
XS10
221
1
0486 418 882
Circuit board
222
1
0456 525 001
Sticker
223
1
0458 619 001
Cover
224
1
0458 620 001
Box
225
4
0394 516 023
Space Screw
226
1
0320 378 011
Mains select block
227
1
0468 882 004
Sticker
228
1
0467 911 884
Capacitor
229
3
0192 041 129
Grommet
230
1
0459 314 880
Termination resistor
231
1
0457 521 001
Insulation
233
1
0366 285 001
Cap
234
1
0457 799 001
Plate
235
236
dpa9r200
1
0457 213 001
Notes
C
EMC
AP5
Capacitor
3uF 400V
C4
Capacitor
6uF 400V
C6
TC1
Connector XP10 is included
C--AUX
12--pole
XS37,44
FU1
AP2
3--pole
XT1
0,1 ìF 250 V
C8
Replacing 0456 680 880
Cables
See items 706, 917
Protection cover
Plastic cover protecting the connectors on circuit
board AP2
-- 4 --
F--A, B--C
Edition 041210
PROWELDER 320 (LTS 320)
dpa9r200
-- 5 --
Edition 041210
PROWELDER 320 (LTS 320)
C = component designation in the circuit diagram
Item
Qty
Ordering no.
Denomination
Notes
301
1
0456 898 001
Front panel
upper part
302
1
0469 703 004
Front panel
lower part
303
1
0455 550 880
Inductor
C
L2
Thermal switch
closing at 80˚C, opening at 60˚C
ST2
Thermal switch
opening at 160˚C, closing at 130 C
ST3
304
4
0455 538 001
Clamp
305
16
0193 312 101
Ferrite core
306
3
0365 652 002
Tape
307
1
0455 536 880
Transformer coil
TM1
308
2
0455 569 001
Ferrite ring core
L3
309
1
0455 552 001
Rail
310
1
0160 362 881
Cable connector, OKC
XS18
C1
For air gap, length 3x150 mm
311
1
0467 911 881
Capacitor
312
1
0469 879 885
Cable set
313
1
0456 271 001
Transformer
314
3
Washer
Ø 20/10,5x2mm
315
6
Spring washer
Ø 20/10,2x1,1 mm
316
3
Screw
M10x25
dpa9r300
-- 6 --
Edition 041210
PROWELDER 320 (LTS 320)
dpa9r300
-- 7 --
Edition 041210
PROWELDER 320 (LTS 320)
C = component designation in the circuit diagram
Item
Qty
Ordering no.
401
402
403
404
405
406
407
-408
409
410
411
412
413
414
415
1
1
2
1
8
3
4
0455 807 001
0455 809 001
0455 661 019
0455 544 001
0455 569 001
0040 953 611
0455 564 001
0192 058 101
0455 537 002
0455 537 001
0455 553 001
0455 559 001
0455 566 005
0469 479 001
0193 758 002
0467 864 006
Insulation
Insulation
Plastic rivet
Insulation
Ferrite ring core
Cable tie
Diode module
Thermal compound
Rail
Rail
Rail
Rail
Grommet
Fan
Inductor
Thermal switch
416
418
419
420
421
422
423
2
1
0455 563 001
1
1
2
0455 565 001
0455 799 881
0193 767 001
IGBT--module
Rectifier bridge
Washer
Spring washer
Screw
Thyristor module
Circuit board
Fuse
--
3
0193 260 061
Connector
--
3
0193 260 001
Connector
-424
1
1
1
1
2
1
1
1
1
1
1
1
1
0193 260 063
0191 745 010
0457 902 001
0320 729 001
0457 212 001
0192 903 051
0320 901 002
0192 579 218
Connector
Spacer sleeve
Spacer
Current transformer
Clips
Capacitor
Nut
Resistor
Spacer/screw
Current sensor
Bracket
Connector and cable
Ferrite ring
Nut
Spring washer
Washer
Screw
Cable set
Resistor
Rail
Screw
Spring washer
Washer
Insulation
Hose
1
1
1
1
5
1
1
1
425
426
427
429
430
431a
431b
432
433
434
435
436
437
438
439
440
441
442
443
444
445
1
1
1
2
4
2
1
1
0455 560 880
0367 133 883
0456 876 001
0457 903 001
0190 209 116
Denomination
Notes
C
L3
Heat resistant
V1
For fitting of ST1, Q1, Q2, V1, V2 and VC1
24 VDC
EV1
L1
ST1
Opens at 80 _C, closes at 60 _C
See: item 407: Thermal compound
See: item 407: Thermal compound
See item 450
⊘ 10/5.3x1
⊘ 10/5.2x0.5
M5x12
Q1, Q2
VC1
Replacing circuit board 0455 799 880.
Fuses FU1 and FU2 on circuit board AP1 The
fuses are not included in the main diagram
2 pole, to be used for early and late versions
of circuit board AP1.
2 pole, to be used for late versions of circuit
board AP1.
4 pole
Before ser.no 839.
From ser.no 839.
V2
AP1
XS1, XS2,
XS4
XS1, XS2,
XS4
XS3
TA1
220mF 250V
Plastic
20Ω 50W
Included in item 431a.
Includes item 430, 431b, 432 and 433.
Included in item 431a.
Included in item 431a.
Included in item 431a.
M8
⊘ 16/8.2x0.9
⊘ 16/8.4x1.5
M8x30
See item 312
3.3kΩ 10W, with cable lug
C7
R3
AP4
XS12, XS21
R2
M5x16mm, From ser.no 839.
10/5.2x0.5mm, From ser.no 839.
19/5x1.0mm, From ser.no 839.
From ser.no 839.
D11,6/10, L=25mm, to be ordered per meter.
From ser.no 839.
SPARE PARTS SET
Item
Ordering no.
450
0458 920 881
Rectifier set
--
0458 910 002
Roller handle
dpa9r400
Denomination
Notes
Includes item 418 rectifier bridge, thermal compound, roller and
mounting instruction.
For the roller in the spare parts set above.
-- 8 --
Edition 041210
PROWELDER 320 (LTS 320)
dpa9r400
-- 9 --
Edition 041210
PROWELDER 320 (LTS 320)
C = component designation in the circuit diagram
Item
Qty
Ordering no.
Denomination
Notes
501
1
0365 803 008
Quick--connector
red
1
0365 803 009
Quick--connector
blue
502
1
0455 162 001
Hose
503
1
0469 689 001
Water tank
504
1
0321 030 015
Hose
505
1
0469 893 001
Fan housing
506
1
0369 827 001
Fan
507
1
0455 165 001
Attachment
508
1
0321 030 017
Hose
509
1
0467 118 001
Waterflow switch
510
1
0469 692 001
Pump
511
1
0469 688 001
Cooler
512
1
0456 642 001
Rear panel
513
1
0468 673 001
Water hose
514
1
0191 085 105
Capacitor
dpa9r500
C
EV2
SL1
1A 0,2kW 230V, includes item 509
M1
5 ìF 400V
C3
-- 10 --
Edition 041210
PROWELDER 320 (LTS 320)
C = component designation in the circuit diagram
Item
Qty
Ordering no.
Denomination
0456 665 881
Control box
Notes
C
601
1
0456 283 001
Cover
602
1
0456 288 001
Clip
603
1
0456 280 882
Control cable
L=10 m, Item 603b and burndy connector includes.
603b
1
0193 260 003
Connector
4 pole
604
1
0456 884 001
Side panel
left
605
x
0486 442 885
Circuit board
Complete with english, german, frensh and swedish
x
0486 442 889
Circuit board
Complete with english, italian, finnish and norwegian
For circuit board AP1B
1
0194 008 001
Battery
606
1
0456 284 002
Profile
608
1
0456 670 881
Control panel
609
1
0456 281 001
Side panel
right
610
1
0193 949 001
Display graphic
128/240
611
1
0456 888 001
O--ring
612
1
0456 883 001
Cover
dpa9r600
AP1B
AP3B
-- 11 --
AP3B
Edition 041210
PROWELDER 320 (LTS 320)
C = component designation in the circuit diagram
Item
Qty
Ordering no.
Denomination
Notes
701
1
0369 033 001
Bushing
Leakproof
702
1
0456 853 001
Cover
703
1
0486 476 880
Circuit board
704
2
0394 516 022
Spacer screw
M4x20
705
706
3
1
0192 927 105
0456 914 880
Spacer
Cable
Includes XP1 and XP3
F--A
707
1
0456 901 882
Cable front
Includes XP4 and XS37
CONTR--E
708
1
0367 268 001
HF--device
709
1
0467 757 001
Rail
AP6
AP7
710
1
0467 911 881
Capacitor
0.1 ìF 250 V
711a
1
0456 887 001
Adapter
Before serial no 816
711b
1
0457 710 001
Rail
From serial no 816
0190 315 102
Gas hose
D11/4.8 L=1.3 m, to be ordered per metre
Female
715
C
716
1
0365 803 002
Water connector
717
1
0368 544 001
Socket
718
719a
1
1
0156 868 880
0456 915 001
Current terminal
Rail
OKC50 HF
Before serial no 816
719b
1
0457 709 001
Rail
From serial no 816
720
2
0467 755 001
Bracket
721
2
0466 895 001
Ferrit core
0193 534 102
Tape
C2
XS19
For air gap. Two layers of tape in each airgap.
722
1
0466 598 001
Bobbin side
723
2
0467 350 001
HF--coil
724
1
0466 598 002
Bobbin side
725
1
0193 260 152
Connector
4--pole
XS32
1
0193 260 150
Connector
2--pole
XS33
0193 260 157
0190 304 116
Connector
Hose PVC
9--pole
L=70mm, to be ordered per metre
XS34
726
1
1
727
1
0538 500 902
Socket
729
1
0457 901 880
Cable HF
731
1
0457 900 881
HF coil complete
dpa9r700
XS31
includes item 720--724, 729
-- 12 --
Edition 041210
PROWELDER 320 (LTS 320)
dpa9r700
-- 13 --
Edition 041210
PROWELDER 320 (LTS 320)
C = component designation in the circuit diagram
Item
Qty
Ordering no.
Denomination
Notes
801
1
0456 897 001
Protection cap
C
802
1
0455 159 001
Main switch
With knob
QF1
803
1
804
1
0456 649 001
Front panel
With text
0366 295 006
Switch
805
1
0366 296 003
Knob
806
1
0456 901 880
Cable front
Wire feed, connectors included
XS39, XS49
807
1
Cable front
See item 707
CONTR--E
808
2
0366 285 001
Dust cap
809
1
0456 901 881
Cable front
Rotation, connectors included
XS40, XS48
810
1
0455 516 001
Dust cap
XS45, XP13
QF2
811
1
0456 902 880
Cable front
Connectors included
812
1
0193 052 955
Securing strap
L=100 mm
813
2
0193 052 960
Male screw locks
814
1
0193 052 950
Locking device
815
1
0193 052 932
Metal cap
819
1
0369 733 005
LED
orange
V3
820
1
0369 733 008
Indicating lamp
28 V, white
HL1
821
1
0457 518 001
Gasket
822
1
0457 547 001
Gasket
dpa9r800
-- 14 --
Edition 041210
PROWELDER 320 (LTS 320)
dpa9r800
-- 15 --
Edition 041210
PROWELDER 320 (LTS 320)
C = component designation in the circuit diagram
Item
Qty
Ordering no.
Denomination
Notes
902
2
0441 819 002
Knob
C
903
1
0455 543 001
Top box
904
1
0486 764 884
Circuit board
Data interface
Replacing circtuit board 0486 442 884
AP8
905
1
0455 542 001
Bottom box
906
1
0193 260 150
Connector
907
1
0456 661 001
Top box
908
1
0486 410 880
Circuit board
909
1
0456 662 001
Box bottom
910
1
0467 911 883
Capacitor
0.1 ìF, 250 V
C9
911
1
0456 914 881
Cable
Connectors XP2 and XP5 are included
B--C
912
1
0456 914 882
Cable
Connectors XP8 and XP9 are included
H--C1
913
2
0456 654 001
Nipple
3/16“, M5
914
1
0413 154 002
Gas flow switch
915
3
0193 054 002
Solenoid valve
916
5
0192 713 001
Hose nipple
917
1
0456 666 001
Muff
918
1
0456 664 001
T--piece
919
--
0190 315 102
Gas hose
D11/4,8, to be ordered per meter
921
3
0192 562 103
Cage nut
M5
922
1
0457 818 001
Support
923
3
0193 609 102
Insolator
XS8,41
AP9
SL2
42 V
924
Cable
See item 811
925
Cable
See item 215
dpa9r900
-- 16 --
YV1, YV2, YV3
Edition 041210
PROWELDER 320 (LTS 320)
dpa9r900
-- 17 --
Edition 041210
PROWELDER 320 (LTS 320)
Accessories
Order number
Tube welding tool
A21 PRB, water--cooled . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17--49 . . . . . . . 0443 750 880
33--90 . . . . . . . 0443 760 880
60--170 . . . . . . 0443 770 880
A21 PRB, air--cooled . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17--49 . . . . . . . 0443 750 881
33--90 . . . . . . . 0443 760 881
60--170 . . . . . . 0443 770 881
A21 PRH, enclosed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3--12 . . . . . . . . . 0444 300 880
3--38 . . . . . . . . . 0444 301 880
6--76 . . . . . . . . . 0444 302 880
Coolant for A21 PRH, . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0007 810 012
A22 POC, wire feed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12--60 . . . . . . . 0443 930 880
Conversion kit
A21 PRB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8--17 . . . . . . . . . . . . . . . . . . . . . . 0444 002 880
30--33 . . . . . . . . . . . . . . . . . . . . . . 0443 908 880
44--60 . . . . . . . . . . . . . . . . . . . . . . 0443 909 880
Driving unit 134:1 for the welding tools PRB/PRC . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0443 544 880
Automatic welding machine
A25 with floating head, TIG torch BTE 250 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0443 912 880
A25 with floating head, TIG torch BTE 500 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0443 912 881
VEC motor with gear and pulse generator complete . . . . . . . . . . . . . . . . . . . . . . . . . 0457 258 880
TIG hand torch BTF 400W (4 m OKC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0457 827 882
Wire feed unit MEI 21 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0443 830 880
Carriage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0457 221 880
PC board . . (PCMCIA board) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0457 320 880
Software kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0459 370 885
PC--card with software and programming manuals in English, French, German and Swedish.
Software kit 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0459 370 886
PC--card with software and programming manuals in English, Italian, Finnish and Norwegian.
Set of emergency stops . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0457 823 880
Motor control unit PAL 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0457 870 880
Documentation printer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0449 322 880
Documentation system
Weldoct WMS 4000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0457 410 880
SPS 4000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0457 410 881
OptoOptronic cables d (15 m) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0457 072 881
OptoOptronic cables d (2 m) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0457 072 882
Extension cable
b, wire, programming box, CAN 42 V (10 m) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0456 904 880
c, rotation (10 m) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0456 906 880
f, return cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0152 349 888
Extension set 1, current, water, gas (8 m) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0456 905 880
Extension set 2, current, water, gas, torch contact (8m) . . . . . . . . . . . . . . . . . . . . . . . 0466 705 881
dpa9a
-- 18 --
Edition 041210
PROWELDER 320 (LTS 320)
dpa9a
-- 19 --
Edition 041210
PROWELDER 320 (LTS 320)
dpa9a
-- 20 --
Edition 041210
p
-- 21 --
p
-- 22 --
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