ESAB | LTS 320 | Instruction manual | ESAB LTS 320 User manual

ESAB LTS 320 User manual
PROWELDER 320
LTS 320
104
Èíñòðóêöèÿ ïî ýêñïëóàòàöèè
0457690 027 041210
Instruction manual
Valid for Serial NO 910--xxx--xxxx, 306--xxx--xxxx
Ðóññêèé . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3
ENGLISH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Rights reserved to alter specifications without notice.
Îñòàâëÿåì çà ñîáîé ïðàâî èçìåíÿòü ñïåöèôèêàöèþ áåç ïðåäóïðåæäåíèÿ.
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Ðóññêèé
1 ÒÅÕÍÈÊÀ ÁÅÇÎÏÀÑÍÎÑÒÈ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2 ÂÂÅÄÅÍÈÅ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4
5
2.1 Ñîñòàâ îáîðóäîâàíèÿ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.2 Ïðîãðàììèðóþùèé áëîê óïðàâëåíèÿ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.3 Ïðèìåíåíèå . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5
6
6
3 ÒÅÕÍÈ×ÅÑÊÈÅ ÄÀÍÍÛÅ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4 ÌÎÍÒÀÆ ÓÑÒÀÍÎÂÊÈ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7
7
4.1
4.2
4.3
4.4
4.5
Óñòàíîâêà íà ðàáî÷åå ìåñòî . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Ïîäêëþ÷åíèå ê ñåòè . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Ïðî÷èå ïîäêëþ÷åíèÿ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Ñîãëàñóþùåå ñîïðîòèâëåíèå . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Ïîäêëþ÷åíèå âñåõ óñòðîéñòâ ñèñòåìû ñâàðêè . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7
8
8
9
10
5 ÝÊÑÏËÓÀÒÀÖÈß ÓÑÒÀÍÎÂÊÈ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11
5.1
5.2
5.3
5.4
5.5
5.6
Óïðàâëåíèÿ è ðàçú¸ìû . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Ñèñòåìà âîäÿíîãî îõëàæäåíèÿ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Çàùèòà îò ïåðåãðåâà . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Ïðåäîõðàíèòåëü ïîòîêà æèäêîñòè . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Ïðåäîõðàíèòåëü ïîòîêà çàùèòíîãî ãàçà . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Ñîîáùåíèÿ îá îøèáêàõ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11
12
12
12
12
12
6 ÒÅÕÍÈ×ÅÑÊÎÅ ÎÁÑËÓÆÈÅÀÍÈÅ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
6.1 Çàëèâêà îõëàæäàþùåé æèäêîñòè . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
13
7 ÇÀÊÀÇ ÇÀÏÀÑÍÛÕ ×ÀÑÒÅÉ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ÑÕÅÌÀ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ÍÎÌÅÐ ÇÀÊÀÇÀ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ÄÎÏÎËÍÈÒÅËÜÍÛÅ ÏÐÈÍÀÄËÅÆÍÎÑÒÈ . . . . . . . . . . . . . . . . . . . . . . . . . . .
13
26
28
29
TOCr
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1
ÒÅÕÍÈÊÀ ÁÅÇÎÏÀÑÍÎÑÒÈ
Ïîëüçîâàòåëè ñâàðî÷íîãî îáîðóäîâàíèÿ ESAB îòâå÷àþò çà âûïîëíåíèå ïðàâèë òåõíèêè
áåçîïàñíîñòè ëèöàìè, ðàáîòàþùèìè íà îáîðóäîâàíèè è ðÿäîì ñ íèì. Ïðàâèëà òåõíèêè
áåçîïàñíîñòè äîëæíû îòâå÷àòü òðåáîâàíèÿì ê áåçîïàñíîé ýêñïëóàòàöèè ñâàðî÷íîãî
îáîðóäîâàíèÿ ýòîãî òèïà. Ïîìèìî ñòàíäàðòíûõ ïðàâèë òåõíèêè áåçîïàñíîñòè è îõðàíû
òðóäà íà ðàáî÷åì ìåñòå ðåêîìåíäóåòñÿ ñëåäóþùåå.
Âñå ðàáîòû äîëæíû âûïîëíÿòüñÿ ïîäãîòîâëåííûìè ëèöàìè, çíàêîìûìè ñ ýêñïëóàòàöèåé
ñâàðî÷íîãî îáîðóäîâàíèÿ. Íåïðàâèëüíàÿ ýêñïëóàòàöèÿ îáîðóäîâàíèÿ ìîæåò âûçâàòü
îïàñíûì ñèòóàöèè, ïðèâîäÿùèå ê òðàâìèðîâàíèþ ïåðñîíàëà è ïîâðåæäåíèþ
îáîðóäîâàíèÿ.
1. Bñå ëèöà, èñïîëüçóþùèå ñâàðî÷íîå îáîðóäîâàíèå, äîëæíû çíàòü:
S èíñòðóêöèè ïî ýêñïëóàòàöèè
S ðàñïîëîæåíèå îðãàíîâ àâàðèéíîãî îñòàíîâà
S íàçíà÷åíèå îáîðóäîâàíèÿ
S ïðàâèëà òåõíèêè áåçîïàñíîñòè
S òåõíîëîãèþ ñâàðêè
2. Îïåðàòîð îáåñïå÷èâàåò:
S óäàëåíèå ïîñòîðîííèõ ëèö èç ðàáî÷åé çîíû îáîðóäîâàíèÿ ïðè åãî çàïóñêå
S çàùèòó âñåõ ëèö îò âîçäåéñòâèÿ ñâàðî÷íîé äóãè
3. Ðàáî÷åå ìåñòî äîëæíî:
S îòâå÷àòü óñëîâèÿì ýêñïëóàòàöèè
S íå èìåòü ñêâîçíÿêîâ
4. Ñðåäñòâà çàùèòû ïåðñîíàëà
S Âî âñåõ ñëó÷àÿõ ðåêîìåíäóåòñÿ èñïîëüçîâàòü èíäèâèäóàëüíûå ñðåäñòâà çàùèòû,
íàïðèìåð, çàùèòíûå î÷êè, îãíåñòîéêóþ ñïåöîäåæäó è çàùèòíûå ðóêàâèöû.
S Ïðè ñâàðêå çàïðåùàåòñÿ íîñèòü ñâîáîäíóþ îäåæäó, óêðàøåíèÿ è ò.ä., íàïðèìåð,
øàðôû, áðàñëåòû, êîëüöà, êîòîðûå ìîãóò ïîïàñòü â ñâàðî÷íîå îáîðóäîâàíèå èëè
âûçâàòü îæîãè.
5. Îáùèå ìåðû ïðåäîñòîðîæíîñòè
S Ïðîâåðüòå íàäåæíîñòü ïîäêëþ÷åíèÿ îáðàòíîãî êàáåëÿ.
S Ðàáîòû íà îáîðóäîâàíèè ñ âûñîêèì íàïðÿæåíèåì äîëæíû ïðîèçâîäèòüñÿ
òîëüêî êâàëèôèöèðîâàííûì ýëåêòðèêîì.
S Â ïðåäåëàõ äîñòóïà äîëæíû íàõîäèòüñÿ ñîîòâåòñòâóþùèå ñðåäñòâà
ïîæàðîòóøåíèÿ, èìåþùèå ÿñíóþ ìàðêèðîâêó.
S Çàïðåùàåòñÿ ïðîâîäèòü ñìàçêó è òåõíè÷åñêîå îáñëóæèâàíèå îáîðóäîâàíèå âî
âðåìÿ ýêñïëóàòàöèè.
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ÎÑÒÎÐÎÆÍÎ!
ÄÓÃÎÂÀß ÑÂÀÐÊÀ È ÐÅÇÊÀ ÎÏÀÑÍÛ ÊÀÊ ÄËß ÈÑÏÎËÍÈÒÅËß ÐÀÁÎÒ, ÒÀÊ È ÄËß
ÏÎÑÒÎÐÎÍÍÈÕ ËÈÖ. ÒÐÅÁÓÉÒÅ ÑÎÁËÞÄÅÍÈÅ ÂÑÅÕ ÏÐÀÂÈË ÁÅÇÎÏÀÑÍÎÑÒÈ,
ÄÅÉÑÒÂÓÞÙÈÕ ÍÀ ÎÁÚÅÊÒÅ, ÊÎÒÎÐÛÅ ÄÎËÆÍÛ Ó×ÈÒÛÂÀÒÜ ÑÂÅÄÅÍÈß ÎÁ ÎÏÀÑÍÎÑÒßÕ,
ÏÐÅÄÑÒÀÂËÅÍÍÛÅ ÈÇÃÎÒÎÂÈÒÅËÅÌ ÑÂÀÐÎ×ÍÎÃÎ ÎÁÎÐÓÄÎÂÀÍÈß.
ÎÏÀÑÍÎÑÒÜ ÑÌÅÐÒÅËÜÍÎÃÎ ÏÎÐÀÆÅÍÈß ÝËÅÊÒÐÈ×ÅÑÊÈÌ ÒÎÊÎÌ.
S Ñâàðî÷íûé àãðåãàò óñòàíàâëèâàåòñÿ è çàçåìëÿåòñÿ â ñîîòâåòñòâèè ñ äåéñòâóþùèìè íîðìàìè è
ïðàâèëàìè.
S Íå äîïóñêàéòå êîíòàêòà íàõîäÿùèõñÿ ïîä íàïðÿæåíèåì äåòàëåé è ýëåêòðîäîâ ñ íåçàùèùåííûìè
÷àñòÿìè òåëà, ìîêðûìè ðóêàâèöàìè è ìîêðîé îäåæäîé.
S Îáåñïå÷üòå ýëåêòðè÷åñêóþ èçîëÿöèþ îò çåìëè è ñâàðèâàåìûõ äåòàëåé.
S Îáåñïå÷üòå ñîáëþäåíèå áåçîïàñíûõ ðàáî÷èõ ðàññòîÿíèé.
ÄÛÌÛ È ÃÀÇÛ ìîãóò áûòü îïàñíû äëÿ ÷åëîâåêà
S Èñêëþ÷èòå âîçìîæíîñòü âîçäåéñòâèÿ äûìîâ.
S Äëÿ èñêëþ÷åíèÿ âäûõàíèÿ äûìîâ âî âðåìÿ ñâàðêè îðãàíèçóåòñÿ îáùàÿ âåíòèëÿöèÿ ïîìåùåíèÿ, à
òàêæå âûòÿæíàÿ âåíòèëÿöèÿ èç çîíû ñâàðêè.
ÈÇËÓ×ÅÍÈÅ ÄÓÃÈ âûçûâàåò ïîðàæåíèå ãëàç è îæîãè êîæè.
S Çàùèòèòå ãëàçà è êîæó. Äëÿ ýòîãî èñïîëüçóéòå çàùèòíûå ùèòêè, öâåòíûå ëèíçû è çàùèòíóþ
ñïåöîäåæäó.
S Äëÿ çàùèòû ïîñòîðîííèõ ëèö ïðèìåíÿþòñÿ çàùèòíûå ýêðàíû èëè çàíàâåñè.
ÏÎÆÀÐÎÎÏÀÑÍÎÑÒÜ
S Èñêðû (áðûçãè ìåòàëëà) ìîãóò âûçâàòü ïîæàð. Óáåäèòåñü â îòñóòñòâèè ãîðþ÷èõ ìàòåðèàëîâ
ïîáëèçîñòè îò ìåñòà ñâàðêè.
∅ÓÌ - ×ðåçìåðíûé øóì ìîæåò ïðèâåñòè ê ïîâðåæäåíèþ îðãàíîâ ñëóõà
S Ïðèìèòå ìåðû äëÿ çàùèòû ñëóõà. Èñïîëüçóéòå çàòû÷êè äëÿ óøåé èëè äðóãèå ñðåäñòâà çàùèòû
ñëóõà.
S Ïðåäóïðåäèòå ïîñòîðîííèõ ëèö îá îïàñíîñòè.
ÍÅÈÑÏÐÀÂÍÎÑÒÈ -- Ïðè íåèñïðàâíîñòè îáðàòèòåñü ê ñïåöèàëèñòàì ïî ñâàðî÷íîìó
îáîðóäîâàíèþ
Ïåðåä íà÷àëîì ìîíòàæà è ýêñïëóàòàöèè âíèìàòåëüíî èçó÷èòå ñîîòâåòñòâóþùèå èíñòðóêöèè.
ÇÀÙÈÒÈÒÅ ÑÅÁß È ÄÐÓÃÈÕ!
2
ÂÂÅÄÅÍÈÅ
PROWELDER 320 - ñâàðî÷íûé èñòî÷íèê ïèòàíèÿ, ïðåäíàçíà÷åííûé äëÿ
ìåõàíèçèðîâàííîé àðãîíî-äóãîâîé ñâàðêè (TIG). PROWELDER 320
âûïóñêàåòñÿ â äâóõ èñïîëíåíèÿõ:
S
PROWELDER 320 - äëÿ ñåòåâîãî íàïðÿæåíèÿ 400 Â 3~ 50/60 Ãö .
S PROWELDER 320- äëÿ ñåòåâîãî íàïðÿæåíèÿ îò 208 äî 500 Â 3~ 50/60 Ãö .
Ñâàðî÷íûé èñòî÷íèê ïèòàíèÿ PROWELDER 320 èìååò ñèñòåìó
ïðèíóäèòåëüíîãî âîçäóøíîãî îõëàæäåíèÿ, à òàêæå âñòðîåííûé áëîê âîäÿíîãî
îõëàæäåíèÿ ñâàðî÷íîé ãîðåëêè.
PROWELDER 320 - èìååò âîçìîæíîñòü ïîäêëþ÷åíèÿ ê âíåøíåìó
ïåðñîíàëüíîìó êîìïüþòåðó.
2.1
Ñîñòàâ îáîðóäîâàíèÿ
Óñòàíîâêà PROWELDER 320 ïîñòàâëÿåòñÿ â êîìïëåêòå ñ:
S
Ïðîãðàììèðóþùèì áëîêîì óïðàâëåíèÿ ñ ñîåäèíèòåëüíûì êàáåëåì (10 ì)
S
Âîçâðàòíûì êàáåëåì (5ì) ñî ñòðóáöèíîé çàçåìëåíèÿ
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2.2
Ïðîãðàììèðóþùèé áëîê óïðàâëåíèÿ
Áëîê óïðàâëåíèÿ PROWELDER 320 ïîçâîëÿåò:
S
Ñîçäàâàòü ïðîãðàììó ñâàðêè ñ èñïîëüçîâàíèåì ðàçëè÷íûõ ñâàðî÷íûõ
ãîëîâîê.
S
Îñóùåñòâëÿòü ñâàðêó ñîãëàñíî çàäàííûõ ðåæèìîâ.
S
Õðàíèòü ñâàðî÷íûå ïðîãðàììû êàê âî âíóòðåííåé ïàìÿòè
ìèêðîïðîöåññîðà, òàê è âî âíåøíåì ïåðñîíàëüíîì êîìïüþòåðå.
S
Îñóùåñòâëÿòü îáìåí äàííûìè ìåæäó ðàçëè÷íûìè áëîêàìè óïðàâëåíèÿ.
S Ïðîèçâîäèòü íàñòðîéêó ðåæèìîâ ïðè ðó÷íîé ñâàðêå TIG.
Ïîäðîáíåå î ïðîãðàììèðîâàíèè ïàðàìåòðîâ ñâàðêè ñì. Èíñòðóêöèþ ïî
ïðîãðàììèðîâàíèþ
Èíñòðóêöèè ïî ïðîãðàììèðîâàíèþ âûïóùåíû íà ñëåäóþùèõ ÿçûêàõ:
ßçûê
Àðòèêóëüíûé ¹
ßçûê
Àðòèêóëüíûé ¹
Àíãëèéñêèé
0457 706 X74
Ôðàíöóçñêèé
0457 706 X76
Íåìåöêèé
0457 706 X75
Øâåäñêèé
0457 706 X70
Èòàëüÿíñêèé
0457 706 X79
Ôèíñêèé
0457 706 X73
Íîðâåæñêèé
0457 706 X72
Äàòñêèé
(äåéñòâè-òåëåí 990401)
0457 706 X71
Ãîëëàíäñêèé
(äåé-ñòâèòåëåí 990401)
0457 706 X77
Èñïàíñêèé
(äåé-ñòâèòåëåí 990401)
0457 706 X78
Ïîðòóãàëüñêèé
(äåéñòâèòåëåí 990401)
0457 706 X80
2.3
Ïðèìåíåíèå
Óñòàíîâêà PROWELDER 320 ìîæåò áûòü èñïîëüçîâàíà ïðè ñâàðêå ñîâìåñòíî
ñ:
S
Îðáèòàëüíûìè òðóáîñâàðî÷íûìè ãîëîâêàìè
S
Ãîëîâêàìè äëÿ ïðèâàðêè òðóá äèàìåòðîì 12-60 ìì ê òðóáíûì äîñêàì
S
Óñòàíîâêîé àâòîìàòè÷åñêîé ñâàðêè A25STB ñ ïëàâàþùåé ãîëîâêîé
S Ãîðåëêîé ðó÷íîé TIG ñâàðêè.
Ïðîâîëîêîïîäàþùèì ìåõàíèçìîì, ïîäêëþ÷àåìûì ê PROWELDER 320.
Âíåøíèìè óñòðîéñòâàìè âðàùåíèÿ è ïåðåìåùåíèÿ äåòàëåé ( ðîëèêîîïîðû,
ìàíèïóëÿòîðû è ò. ä..), óïðàâëÿåìûìè áëîêîì PAL 3.
Äîïîëíèòåëüíûå ïðèíàäëåæíîñòè ESAB äëÿ ìåõàíèçèðîâàííîé è ðó÷íîé
ñâàðêè ñì. Ñòð. 29.
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ÒÅÕÍÈ×ÅÑÊÈÅ ÄÀÍÍÛÅ
PROWELDER 320, 400 Â
Íàïðÿæåíèå ñåòè
Äîïóñòèìàÿ íàãðóçêà ïðè
ÏÂ 100%
ÏÂ 60%
Äèàïàçîí ðåãóëèðîâàíèÿ
ñâàðî÷íîãî òîêà
PROWELDER 320
208-500 Â
400Â 3~ 50/60 Ãö
230/400/500Â 3~ 50 Ãö or
208/230/460/475Â 3~ 60 Ãö
270 A / 20.8 Â
320 A/ 22.7 Â
270 A / 20.8 Â
320 A / 22.7 Â
5 A / 10 Â - 320 A / 22.7 Â
5 A / 10 Â - 320 A / 22.7 Â
310 Âò
82 %
0.80
310 Âò
82 %
0.80
IP 23
110 êã
734 x 486 x 695 ìì
IP 23
156 êã
734 x 486 x 695ìì
Ìîùíîñòü õîëîñòîãî õîäà
Ê.Ï.Ä.
Êîýôôèöèåíò ìîùíîñòè
Êëàññ çàùèòû
Âåñ
Ãàáàðèòû, l x w x h
Êëàññ ïðèìåíåíèÿ
Ðàáî÷èé öèêë
Ðàáî÷èé öèêë ïðåäñòàâëÿåò ñîáîé äîëþ (â %%) äåñÿòèìèíóòíîãî èíòåðâàëà, â òå÷åíèå
êîòîðîé ìîæíî ïðîèçâîäèòü ñâàðêó ïðè îïðåäåëåííîé íàãðóçêå áåç ïåðåãðóçêè.
Êëàññ êîæóõà
Íîðìû IP óêàçûâàþò êëàññ êîæóõà, ò.å., ñòåïåíü çàùèòû îò ïðîíèêíîâåíèÿ òâåðäûõ
îáúåêòîâ è âîäû. Îáîðóäîâàíèå ñ ìàðêèðîâêîé IP 23 ïðåäíàçíà÷åíî äëÿ íàðóæíîé è
âíóòðåííåé óñòàíîâêè.
Êëàññ çîíû óñòàíîâêè
Ýòîò ñèìâîë îçíà÷àåò,
÷òî èñòî÷íèê ïèòàíèÿ ïðåäíàçíà÷åí äëÿ èñïîëüçîâàíèÿ â çîíàõ
ñ ïîâûøåííîé îïàñíîñòüþ ïîðàæåíèÿ ýëåêòðîòîêîì.
4
ÌÎÍÒÀÆ ÓÑÒÀÍÎÂÊÈ
Ââîä â ýêñïëóàòàöèþ äîëæåí ïðîèçâîäèòüñÿ êâàëèôèöèðîâàííûì
ñïåöèàëèñòîì.
ÂÍÈÌÀÍÈÅ!
Íàñòîÿùåå èçäåëèå ïðåäíàçíà÷åíî äëÿ ïðîìûøëåííîãî èñïîëüçîâàíèÿ. Ïðè
èñïîëüçîâàíèè â áûòîâûõ óñëîâèÿõ îíî ìîæåò ñîçäàâàòü ðàäèî÷àñòîòíûå ïîìåõè.
Ïîëüçîâàòåëü îòâå÷àåò çà ïðèíÿòèå ñîîòâåòñòâóþùèõ ìåð ïðåäîñòîðîæíîñòè.
4.1
S
Óñòàíîâêà íà ðàáî÷åå ìåñòî
Óñòàíîâèòå óñòàíîâêó òàê, ÷òîáû íè÷òî íå ïðåïÿòñòâîâàëî ïðèòîêó è îòòîêó
âîçäóõà â ñèñòåìå âåíòèëÿöèè
ÎÑÒÎÐÎÆÍÎ ÎÏÀÑÍÎÑÒÜ ÎÏÐÎÊÈÄÛÂÀÍÈß!
Çàêðåïèòå îáîðóäîâàíèå - îñîáåííî åñëè îíî
óñòàíîâëåíî íà íåðîâíîé èëè íàêëîííîé ïîâåðõíîñòè.
dpa9d1ra
-- 7 --
RU
4.2
Ïîäêëþ÷åíèå ê ñåòè
Òàáëè÷êà ñî ñõåìîé è äàííûìè ïî ïîäêëþ÷åíèþ íàõîäèòñÿ íà çàäíåé ñòåíêå
èñòî÷íèêà ïèòàíèÿ.
Óáåäèòåñü â òîì, ÷òî âûïðÿìèòåëü ïîäñîåäèíåí ê ïèòàþùåé ñåòè
ñîîòâåòñòâóþùåãî íàïðÿæåíèÿ ñ òðåáóåìûì ïðåäîõðàíèòåëåì.
Çàçåìëåíèå ñîãëàñíî äåéñòâóþùèì íîðìàì.
Ðåêîìåíäóåìûå ïðåäîõðàíèòåëè è ñå÷åíèÿ ñåòåâûõ êàáåëåé
S
PROWELDER 320
Íàïðÿæåíèå
Äîïóñòèìàÿ íàãðóçêà:
ïðè ÏÂ 100%
ïðè ÏÂ 60%
Ñå÷åíèå êàáåëÿ, ìì2
Ïëàâêèé
ïðåäîõðàíèòåëü
4.3
230 Â
3~ 50 Ãö
400 Â
3~ 50 Ãö
500 Â
3~ 50 Ãö
208 Â
3~ 60 Ãö
230 Â
3~ 60 Ãö
460 Â
3~ 60 Ãö
475 Â
3~ 60 Ãö
19,5 A
25 A
4 x 10
12 A
15 A
4x4
9A
12 A
4x4
21.5 A
27 A
4 x 10
19,5 A
24.5 A
4 x 10
10 A
12,5 A
4x4
9.5 A
12 A
4x4
20 A
16 A
16 A
20 A
20 A
16 A
16 A
Ïðî÷èå ïîäêëþ÷åíèÿ
AH
0388
dpa9d1ra
-- 8 --
RU
4.4
Ñîãëàñóþùåå ñîïðîòèâëåíèå
Äëÿ èçáåæàíèÿ âîçìîæíûõ èñêàæåíèé â êîììóíèêàöèè ñ îáîèõ êîíöîâ
êàáåëÿ óïðàâëåíèÿ CAN-bus íåîáõîäèìî óñòàíîâèòü ñîãëàñóþùèå
ñîïðîòèâëåíèÿ.
Îäíî èç íèõ ÿâëÿåòñÿ âñòðîåííûì â áëîê óïðàâëåíèÿ. Äðóãîå óñòàíàâëèâàåòñÿ
íà ðàçú¸ìå çàäíåé ñòåíêè èñòî÷íèêà ïèòàíèÿ, êàê ýòî ïîêàçàíî íà ðèñóíêå,
ïðèâåäåííîì íèæå.
dpa9d1ra
-- 9 --
RU
4.5
Ïîäêëþ÷åíèå âñåõ óñòðîéñòâ ñèñòåìû ñâàðêè
A-A
B-B, Z-Z
C-C, S-S
D-D
G-G
H-H
J-J
L-L
M-M
N-N
P-P
R-R
T-T, V-V
X
U-U
dpa9d1ra
Ñîåäèíèòåëüíûé êàáåëü áëîêà óïðàâëåíèÿ
Ñîåäèíèòåëüíûé êàáåëü - ïîäàþùåãî
ìåõàíèçìà
Ñîåäèíèòåëüíûé êàáåëü - âðàùåíèÿ
Ñîåäèíèòåëüíûé êàáåëü - îò âíåøíåãî ÏÊ
Ñîåäèíèòåëüíûé øëàíã ñèñòåìû âîäÿíîãî
îõëàæäåíèÿ (Âõîä)
Ñîåäèíèòåëüíûé øëàíã ñèñòåìû âîäÿíîãî
îõëàæäåíèÿ (Âûõîä)
Ñâàðî÷íûé êàáåëü
Ñåòü óïðàâëåíèÿ ãîðåëêè TIG
Ãàçîâûé øëàíã (Âõîä)
Ãàçîâûé øëàíã (Âûõîä)
Ñîåäèíèòåëüíûé êàáåëü - ê âíåøíåìó ÏÊ
Ñîåäèíèòåëüíûé êàáåëü - ïåðåäà÷è
èìïóëüñîâ
Ñîåäèíèòåëüíûé êàáåëü - CAN 42 Â
Ñîåäèíèòåëüíûé êàáåëü - âíåøíèé ìîòîð
Ñîåäèíèòåëüíûé êàáåëü - VEC ìîòîð
-- 10 --
RU
5
ÝÊÑÏËÓÀÒÀÖÈß ÓÑÒÀÍÎÂÊÈ
Îáùèå ïðàâèëà òåõíèêè áåçîïàñíîñòè ïðè ðàáîòå ñ îáîðóäîâàíèåì
ïðèâîäÿòñÿ íà ñòð. 4. Ïðî÷òèòå èõ äî èñïîëüçîâàíèÿ îáîðóäîâàíèÿ!
5.1
Óïðàâëåíèÿ è ðàçú¸ìû
Ïåðåäíÿÿ ïàíåëü áëîêà óïðàâëåíèÿ
5
6
Ñåòåâîé âûêëþ÷àòåëü ÂÊË/ÂÛÊË
Áåëàÿ êîíòðîëüíàÿ ëàìïà íàïðÿæåíèÿ
ñåòè
Îðàíæåâàÿ êîíòðîëüíàÿ ëàìïà
ïåðåãðóçêè
Âûêëþ÷àòåëü ñèñòåìû âîäÿíîãî
îõëàæäåíèÿ ÂÊË/ÂÛÊË
Ðàçú¸ì êàáåëÿ âðàùåíèÿ
Ðàçú¸ì ïîäàþùåãî ìåõàíèçìà
7
Ðàçú¸ì áëîêà óïðàâëåíèÿ
1
2
3
4
Ðàçú¸ì ê ñèñòåìå ÏÊ/ïðèíòåð
Ðàçú¸ì ñèñòåìû âîäÿíîãî îõëàæäåíèÿ
(âîçâðàò)
10 Ðàçú¸ì ñèñòåìû âîäÿíîãî îõëàæäåíèÿ
8
9
11
Ðàçú¸ì ñâàðî÷íîãî êàáåëÿ (-)
12 Ðàçú¸ì øëàíãà çàùèòíîãî ãàçà
13 Ðàçú¸ì êàáåëÿ óïðàâëåíèÿ ãîðåëêè
ðó÷íîé ñâàðêè TIG
14 Ðàçú¸ì âîçâðàòíîãî êàáåëÿ (+)
Çàäíÿÿ ñòåíêà èñòî÷íèêà ïèòàíèÿ
15 Øòóöåð ïðåäâàðèòåëüíîé ãàçîâîé
çàùèòû
16 Øòóöåð ïîñòóïëåíèÿ çàùèòíîãî ãàçà
17 Øòóöåð çàùèòíîãî ãàçà äëÿ ïîääóâà
êîðíÿ øâà (Åõîä)
dpa9d1ra
18 Øòóöåð çàùèòíîãî ãàçà äëÿ ïîääóâà
êîðíÿ øâà (Åûõîä)
19 Ðàçú¸ì CAN 42  êàáåëÿ áëîêà
óïðàâëåíèÿ PAL 3 è êàáåëÿ A25 VEC -ìîòîðà
20 Àâòîìàòè÷åñêèé ïðåäîõðàíèòåëü
-- 11 --
RU
5.2
S
Ñèñòåìà âîäÿíîãî îõëàæäåíèÿ
Ñîåäèíèòå ðàçú¸ìû âîäÿíîãî îõëàæäåíèÿ
ñâàðî÷íûõ ãîëîâîê ñ àíàëîãè÷íûìè íà
èñòî÷íèêå ïèòàíèÿ.
Ïðè èñïîëüçîâàíèè ãîëîâîê ñ âîçäóøíûì
îõëàæäåíèåì íåîáõîäèìî óñòàíîâèòü
ïåðåìû÷êó â ðàçú¸ìû ñèñòåìû âîäÿíîãî
îõëàæäåíèÿ íà èñòî÷íèêå ïèòàíèÿ( Ñì. Ðèñ.) .
S
Ïåðåä íà÷àëîì ñâàðêè íå çàáóäüòå ïîñòàâèòü
âûêëþ÷àòåëü (4) ñèñòåìû âîäÿíîãî îõëàæäåíèÿ â ïîëîæåíèå ÅÊË.
Åíèìàíèå: Ïîìïà ñèñòåìû âîäÿíîãî îõëàæäåíèÿ äîëæíà áûòü âñ¸ âðåìÿ
âêëþ÷åíà è òîãäà ïðåäîõðàíèòåëü ïîòîêà æèäêîñòè áóäåò âêëþ÷àòü è
âûêëþ÷àòü óñòàíîâêó â çàâèñèìîñòè îò ñîñòîÿíèÿ öèðêóëÿöèè æèäêîñòè â
ñèñòåìå âîäÿíîãî îõëàæäåíèÿ.
5.3
Çàùèòà îò ïåðåãðåâà
Óñòàíîâêà PROWELDER 320 èìååò âñòðîåííûé òåðìîñòàò, êîòîðûé
ïðåäîõðàíÿåò óñòàíîâêó îò ðàáîòû â ðåæèìå ïåðåãðåâà. Ïðè ñðàáàòûâàíèè
òåðìîñòàòà ñâàðî÷íàÿ öåïü îáåñòî÷èâàåòñÿ è çàãîðàåòñÿ îðàíæåâûé
ñâåòîäèîä íà ïåðåäíåé ïàíåëè èñòî÷íèêà. Íà äèñïëåå áëîêà óïðàâëåíèÿ
òàêæå ïîÿâëÿåòñÿ ñîîáùåíèå îá îøèáêå. Ïðè ïîíèæåíèè òåìïåðàòóðû äî
íîðìàëüíîãî óðîâíÿ, âîññòàíàâëèâàåòñÿ íàïðÿæåíèå â ñâàðî÷íîé öåïè è
ñâåòîäèîä ãàñíåò.
5.4
Ïðåäîõðàíèòåëü ïîòîêà æèäêîñòè
Ïðè íàðóøåíèè öèðêóëÿöèè æèäêîñòè â ñèñòåìå âîäÿíîãî îõëàæäåíèÿ
ïðåäîõðàíèòåëü ïîòîêà æèäêîñòè áëîêèðóåò ðàáîòó ñâàðî÷íîé óñòàíîâêè.
Ñâàðî÷íàÿ öåïü îáåñòî÷èâàåòñÿ è íà äèñïëåå áëîêà óïðàâëåíèÿ òàêæå
ïîÿâëÿåòñÿ ñîîáùåíèå îá îøèáêå.
Åíèìàíèå. Ïðåäîõðàíèòåëü ñðàáàòûâàåò, åñëè ñèñòåìà âîäÿíîãî îõëàæäåíèÿ
áûëà èçíà÷àëüíî âêëþ÷åíà ïåðåêëþ÷àòåëåì 4 è øëàíãè ñèñòåìû òàêæå áûëè
ïîäêëþ÷åíû.
5.5
Ïðåäîõðàíèòåëü ïîòîêà çàùèòíîãî ãàçà
Ïðåäîõðàíèòåëü ïîòîêà çàùèòíîãî ãàçà îáåñòî÷èâàåò ñâàðî÷íóþ öåïü ïðè
ðàñõîäå çàùèòíîãî ãàçà ìåíåå 6 ë/ìèí. Íà äèñïëåå áëîêà óïðàâëåíèÿ òàêæå
ïîÿâëÿåòñÿ ñîîáùåíèå îá îøèáêå.
5.6
Ñîîáùåíèÿ îá îøèáêàõ
Èñòî÷íèê ïèòàíèÿ èìååò âñòðîåííóþ ôóíêöèþ ñîîáùåíèé îá îøèáêàõ. Åñå
ñîîáùåíèÿ ïîÿâëÿþòñÿ íà äèñïëåå è â íåêîòîðûõ ñëó÷àÿõ ïðîèñõîäèò
ñàìîóñòðàíåíèå ïðè÷èí èõ âûçâàâøèõ. Ïîäðîáíåå îá ýòîì Ñì. Èíñòðóêöèþ
ïî ïðîãðàììèðîâàíèþ 0457 706 xxx.
6
ÒÅÕÍÈ×ÅÑÊÎÅ ÎÁÑËÓÆÈÅÀÍÈÅ
Ïðèìå÷àíèå:
à àðàíìèéíú²å îáÿçàìåëüñòâà ïîñòàâùèêà òåðÿþò ñèëó, åñëè ïîêóïàòåëú
dpa9d1ra
-- 12 --
RU
ñàìîñòîÿòåëúíî ïûòàåòñÿ ïðîèçâåñòè êàêèå-ëèáî ðàáîòû ïî óñòðàíåíèþ
íåèñïðàâíîñòåé èçäåëèÿ â òå÷åíèå ãàðàíòèéíîãî ñðîêà.
Ïîäêëþ÷åíèå, îáñëóæèâàíèå è ðåìîíò ñâàðî÷íîãî îáîðóäîâàíèå, ñâÿçàííûå
ñî ñíÿòèåì çàùèòíûõ ùèòêîâ, âûïîëíÿþòñÿ ëèöàìè, ïðîøåäøèìè
ñîîòâåòñòâóþùóþ ýëåêòðîòåõíè÷åñêóþ ïîäãîòîâêó è àòòåñòîâàííûìè íà ïðàâî
âûïîëíåíèÿ òàêèõ ðàáîò.
Î÷èñòêà
Ðåãóëÿðíî ïðîâåðÿéòå ÷èñòîòó èñòî÷íèêà ïèòàíèÿ.
Ïåðèîäè÷íîñòü è îáúåì ðàáîò ïî î÷èñòêå çàâèñÿò îò èñïîëüçóåìîãî
ñâàðî÷íîãî ïðîöåññà, âðåìåíè ãîðåíèÿ äóãè, ðàçìåùåíèÿ èñòî÷íèêà è
óñëîâèé îêðóæàþùåé ñðåäû. Îáû÷íî äîñòàòî÷íî î÷èñòèòü èñòî÷íèê ïèòàíèÿ
ïóòåì îáäóâêè ñæàòûì âîçäóõîì (ïîíèæåííîãî äàâëåíèÿ) îäèí ðàç â ãîä.
Ïðè ñèëüíîì çàãðÿçíåíèè ðåêîìåíäóåòñÿ î÷èñòèòü èñòî÷íèê ïèòàíèÿ ùåòêîé
è ïûëåñîñîì.
S
S
Îòêëþ÷èòå èñòî÷íèê ïèòàíèÿ ñâàðî÷íîãî àãðåãàòà îò ñåòè.
Âûíüòå âèëêó èç ðàçúåìà. Çàêðîéòå è çàïðèòå ðàçúåì äëÿ èñêëþ÷åíèÿ
âîçìîæíîñòè íåñàíêöèîíèðîâàííîãî ïîäêëþ÷åíèÿ.
Íà ñòàöèîíàðíûõ óñòàíîâêàõ îòêëþ÷èòå çàùèòíûé âûêëþ÷àòåëü.
Çàáëîêèðóéòå åãî â îòêëþ÷åííîì ïîëîæåíèè.
S Äëÿ îáëåã÷åíèÿ äîñòóïà ñíèìèòå çàùèòíûå ùèòêè èñòî÷íèêà ïèòàíèÿ.
Ïîñëå î÷èñòêè ïåðåä ïîäêëþ÷åíèåì èñòî÷íèêà ïèòàíèÿ ê ñåòè óñòàíîâèòå íà
ìåñòî ñíÿòûå çàùèòíûå ùèòêè.
6.1
Çàëèâêà îõëàæäàþùåé æèäêîñòè
Å êà÷åñòâå îõëàæäàþùåé æèäêîñòè ðåêîìåíäóåòñÿ ñìåñü: 50% âîäû è 50%
ãëþêîëÿ.
7
ÇÀÊÀÇ ÇÀÏÀÑÍÛÕ ×ÀÑÒÅÉ
Çàïàñíûå ÷àñòè ìîæíî çàêàçòú ó áëèæàéøåãî ê Âàì ESAB, (ñì. ïåðå÷åíú íà
ïîñëåäíåé ñòðàíèöå äàííîé áðîøþðû).
dpa9d1ra
-- 13 --
ENGLISH
1 DIREKTIV . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
2 SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
3 INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
3.1 Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2 Programming box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.3 Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
16
17
17
4 TECHNICAL DATA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
5 INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
5.1
5.2
5.3
5.4
5.5
Placing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Mains voltage connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Other connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
End resistor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Connection of complete welding system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
18
18
19
20
21
6 OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
6.1
6.2
6.3
6.4
6.5
6.6
Controls and connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cooling water circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Overheating protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Flow guard, water . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Flow guard, gas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Error messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
22
23
23
23
23
23
7 MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
7.1 Filling of coolant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
24
8 ORDERING OF SPARE PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ORDERING NUMBER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ACCESSORIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
24
26
28
29
TOCe
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GB
1
DIREKTIV
DECLARATION OF CONFORMITY
Esab Welding Equipment AB, 695 81 Laxå, Sweden, gives its unreserved guarantee
that welding power source LTS 320 from serial number 811 complies with standard
EN 60974--1, in accordance with the requirements of directive (73/23/EEA) and addendum (93/68/EEA) and standard EN 50199 in accordance with the requirements
of directive 89/336/ EEA and addendum 93/68/ EEA .
-------------------------------------------------------------------------------------------------------------------------------------Laxå 98--02--11
Paul Karlsson
Managing Director
Esab Welding Equipment AB
695 81 LAXÅ
SWEDEN
2
Tel: + 46 584 81000
Fax: + 46 584 12336
SAFETY
Users of ESAB welding equipment have the ultimate responsibility for ensuring that anyone who
works on or near the equipment observes all the relevant safety precautions. Safety precautions
must meet the requirements that apply to this type of welding equipment. The following recommendations should be observed in addition to the standard regulations that apply to the workplace.
All work must be carried out by trained personnel well--acquainted with the operation of the welding
equipment. Incorrect operation of the equipment may lead to hazardous situations which can result
in injury to the operator and damage to the equipment.
1.
Anyone who uses the welding equipment must be familiar with:
S its operation
S location of emergency stops
S its function
S relevant safety precautions
S welding
2.
The operator must ensure that:
S no unauthorized person is stationed within the working area of the equipment when it is
started up.
S no--one is unprotected when the arc is struck
3.
The workplace must:
S be suitable for the purpose
S be free from drafts
4.
Personal safety equipment
S Always wear recommended personal safety equipment, such as safety glasses, flame--proof
clothing, safety gloves.
S Do not wear loose--fitting items, such as scarves, bracelets, rings, etc., which could become
trapped or cause burns.
5.
General precautions
S Make sure the return cable is connected securely.
S Work on high voltage equipment may only be carried out by a qualified electrician.
S Appropriate fire extinquishing equipment must be clearly marked and close at hand.
S Lubrication and maintenance must not be carried out on the equipment during operation.
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WARNING
ARC WELDING AND CUTTING CAN BE INJURIOUS TO YOURSELF AND OTHERS. TAKE PRECAUTIONS WHEN WELDING. ASK FOR YOUR EMPLOYER’S SAFETY PRACTICES WHICH SHOULD BE
BASED ON MANUFACTURERS’ HAZARD DATA.
ELECTRIC SHOCK -- Can kill
S
Install and earth the welding unit in accordance with applicable standards.
S
Do not touch live electrical parts or electrodes with bare skin, wet gloves or wet clothing.
S
Insulate yourself from earth and the workpiece.
S
Ensure your working stance is safe.
FUMES AND GASES -- Can be dangerous to health
S
Keep your head out of the fumes.
S
Use ventilation, extraction at the arc, or both, to take fumes and gases away from your breathing zone
and the general area.
ARC RAYS -- Can injure eyes and burn skin.
S
Protect your eyes and body. Use the correct welding screen and filter lens and wear protective
clothing.
S
Protect bystanders with suitable screens or curtains.
FIRE HAZARD
S
Sparks (spatter) can cause fire. Make sure therefore that there are no inflammable materials nearby.
NOISE -- Excessive noise can damage hearing
S
Protect your ears. Use earmuffs or other hearing protection.
S
Warn bystanders of the risk.
MALFUNCTION -- Call for expert assistance in the event of malfunction.
READ AND UNDERSTAND THE INSTRUCTION MANUAL BEFORE INSTALLING OR OPERATING.
PROTECT YOURSELF AND OTHERS!
3
INTRODUCTION
PROWELDER 320 is a welding power source of the rectifier type designed for
mechanised TIG welding. It is available in two different models:
S
PROWELDER 320 without mains voltage transformer for connection to 400 V, 3∼
50/60 Hz mains voltage.
PROWELDER 320 with mains voltage transformer for connection to 208--500 V,
3∼ 50/60 Hz mains voltage.
The welding power source PROWELDER 320 is fan--cooled and also includes a
cooling system for water--cooling of the welding tool.
S
PROWELDER 320 is prepared for connection to an external PC.
3.1
Equipment
PROWELDER 320 is supplied with:
S
Programming box with connection cable (10 m)
S
Return cable (5 m) with return cable clamp
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3.2
Programming box
PROWELDER 320 is provided with a programming box for:
S
Programming of welding procedures when welding with a welding tool.
S
Executing a welding process.
S
Storing welding program in an internal or external memory unit (PC board).
S
Transferring welding programs between programming units.
S Setting of different parameter values when welding with a TIG hand torch.
For the handling, see Programming manual.
The programming manual is available in the following languages:
Language
English
German
Italian
Norwegian
Dutch
Portuguese
3.3
Article no.
0457 706 X74
0457 706 X75
0457 706 X79
0457 706 X72
0457 706 X77
0457 706 X80
Language
French
Swedish
Finnish
Danish
Spanish
Russian
Article no.
0457 706 X76
0457 706 X70
0457 706 X73
0457 706 X71
0457 706 X78
0457 706 X86
Applications
Welding power source PROWELDER 320 can be used for welding with:
S
Tube welding tools for joining tubes
S
Tube--to--plate welding tools for welding of tube diameters 12--60 mm
S
Automatic welding machine A25 STB with floating head.
S TIG hand torch
A wire feed unit for filler wire can be connected to PROWELDER 320.
Motors for external units (roller beds, turntables, etc.) can be controlled by way of the
PAL 3 motor control unit.
ESAB accessories for mechanised and manual TIG welding are found on
page 29.
4
TECHNICAL DATA
PROWELDER 320, 400 V
PROWELDER 320, 208--500 V
Mains connection
400V 3∼ 50/60 Hz
230/400/500V 3∼ 50Hz or
208/230/460/475V 3∼ 60 Hz
Permissible load at
100% duty cycle
270 A / 20.8 V
270 A / 20.8 V
60% duty cycle
320 A/ 22.7 V
320 A / 22.7 V
Setting range, welding current
5 A / 10 V -- 320 A / 22.7 V
5 A / 10 V -- 320 A / 22.7 V
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PROWELDER 320, 400 V
PROWELDER 320, 208--500 V
No--load power
310 W
310 W
Efficiency
82 %
82 %
Power factor
0.80
0.80
Enclosure class
IP 23
IP 23
Weight
110 kg
156 kg
Dimensions, l x w x h
734 x 486 x 695 mm
734 x 486 x 695 mm
Application class
Duty cycle
The duty cycle refers to the time as a percentage of a ten--minute period that you can weld at a certain load without overloading.
Enclosure class
The IP code indicates the enclosure class, i. e. the degree of protection against penetration by solid
objects or water. Equipment marked IP23 is designed for indoor and outdoor use.
Application class
The symbol
indicates that the power source is designed for use in areas with increased
electrical hazard.
5
INSTALLATION
The installation must be executed by a professional.
WARNING!
This product is intended for industrial use. In a domestic environment this product may cause radio
interference. It is the user’s responsibility to take adequate precautions.
5.1
Placing
Place the welding power source so as not to prevent the cooling air from circulating
through the machine.
WARNING - TIPPING RISK!
Fasten the equipment -- particularly if the
ground is uneven or sloping.
5.2
Mains voltage connection
The rating plate with connection data is placed at the rear of the power source.
S
Make sure the welding power source is connected to the right mains voltage and
that it is properly fused. Connect to earth according to the regulations valid.
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Recommended cable areas and fuse sizes
PROWELDER 320
Voltage
230 V
3∼ 50 Hz
400 V
3∼ 50 Hz
500 V
3∼ 50 Hz
208 V
3∼ 60 Hz
230 V
3∼ 60 Hz
460 V
3∼ 60 Hz
475 V
3∼ 60 Hz
100% duty cycle
19,5 A
12 A
9A
21.5 A
19,5 A
10 A
9.5 A
60% duty cycle
25 A
15 A
12 A
27 A
24.5 A
12,5 A
12 A
Cable area, mm2
4 x 10
4x4
4x4
4 x 10
4 x 10
4x4
4x4
Fuse, slow--blow
20 A
16 A
16 A
20 A
20 A
16 A
16 A
Primary current at:
5.3
Other connections
AH 0388
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5.4
End resistor
To avoid communication trouble the two end points of the CAN--bus should be fitted
with an end resistor.
One of the CAN--bus end points is in the programming box which has a built--in
resistor. The other one is in the power source and should be fitted with an end
resistor if the output in question is not used. For the location of the resistor, see the
following figure.
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5.5
Connection of complete welding system
A--A
Connection cable -- programming box
B--B, Z--Z
Motor cable --wire feed
C--C, S--S
Motor cable -- rotation
D--D
Signal cable -- external PC
G--G
Cooling--water hose in
H--H
Cooling--water hose out
J--J
Welding cable
L--L
Torch contact
M--M
Gas hose out
N--N
Gas hose in
P--P
Signal cable -- external PC
R--R
Connection cable -- pulsetransmitter
T--T, V--V
X
U--U
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Connection cable -- CAN 42 V
Connection cable -- external motor
Connection cable -- rotor VEC
-- 21 --
GB
6
OPERATION
General safety regulations for the handling of the equipment can be found on
page 15. Read through before you start using the equipment!
6.1
Controls and connections
Front of welding power source
1
Switch for mains voltage ON/OFF
8
Connection for PC/printer
2
White indicating lamp, mains voltage ON
9
Connection for return water
3
Orange indicating lamp, overheating
10 Connection for cooling water
4
Switch for cooling unit ON/OFF
11 Connection for welding cable (--)
5
Connection for rotation
12 Connection for welding and start gas out
6
Connection for wire feed
13 Connection for torch contact, TIG hand torch
7
Connection for programming box
14 Connection for return cable (+)
Back of welding power source
15 Connection for start gas in
18 Connection for root gas out
16 Connection for welding gas in
19 Connection CAN 42 V for motor control unit
PAL3 and A25 VEC motor
17 Connection for root gas in
20 Automatic fuse
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6.2
S
Cooling water circuit
Connect the cooling water hoses of the welding tool
to the connections on the welding power source.
When welding with air--cooled welding tools,
interconnect the water hoses using the bridge
coupling supplied (see fig.).
S
Before welding start, set switch (4) on the cooling
unit to position ON.
Note: The cooling water pump must always be set to
ON and the flowguard of the welding power source
must have detected the water flow to make welding
possible.
6.3
Overheating protection
Welding power source PROWELDER 320 is provided with a thermal cut--out which
trips in case of too high temperature. The welding current is broken and an orange
indicating lamp on the front of the power source goes on. The programming box also
shows an error message. The thermal cut--out is reset automatically when the
temperature has gone down.
6.4
Flow guard, water
If there is no cooling water flowing, the flow guard will block the welding power
source. The welding current is then interrupted and an error message is displayed in
the character window of the programming unit.
NOTE. This applies only if the cooling system was connected from the start (i.e.
switch (4) on the cooling unit was set to position 1, and the cooling water hose was
connected).
6.5
Flow guard, gas
The flow guard breaks the ongoing welding process if the gas flow falls below 6
l/min. An error message is presented over the programming box.
6.6
Error messages
The welding power source has a built--in function for handling error messages. All
error messages are presented in the programming unit, and in some cases
measures will be taken automatically. See also programming manual 0457 706 xxx.
7
MAINTENANCE
Note!
All guarantee undertakings from the supplier cease to apply if the customer himself
attempts any work in the product during the guarantee period in order to rectify any
faults.
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Only those persons who have appropriate electrical knowledge (authorized
personnel) may remove the safety plates to connect or carry out service,
maintenance or repair work on welding equipment.
Cleaning
Check regularly that the power source is free from dirt.
How often, and to what extent, cleaning should be carried out depends on the
welding process, arc time, disposition and the surrounding environment. It will
normally suffice to blow the power source clean using compressed air (reduced
pressure) once a year.
If the power source is very dirty, brushing and vacuuming are recommended.
S
Disconnect the welding power source from the mains current supply.
S
Remove the adapter from the socket. Lock the socket to prevent unauthorised
connection.
At fixed installations, the safety switch should be set to the off position. Lock
the switch.
S Remove the power source’s safety plates for best access.
After cleaning, all safety plates must be mounted before you connect the power
source to the mains supply.
7.1
Filling of coolant
As coolant a mixture of 50% water and 50% glycol is recommended.
8
ORDERING OF SPARE PARTS
Spare parts may be ordered through your nearest ESAB dealer, see the last page of
this publication.
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page
-- 25 --
Diagram Ñõåìà
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Edition 041210
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Edition 041210
PROWELDER 320
Ordering number Íîìåð çàêàçà
Ordering no.
Denomination
Type
Notes
0456 650 881 Welding power source
PROWELDER 320
400 V, 50/60 Hz
0456 650 883 Welding power source
PROWELDER 320
230/400/500 V, 50 Hz,
208/230/460/475 V, 60 Hz
0457 690 990 Spare parts list
PROWELDER 320
The spare parts list is available on the Internet at www.esab.com
Under ”Products” and ”Welding & cutting equipment”, you will find a link to the page where you can
both search for and download instruction manuals and spare parts lists.
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Edition 041210
PROWELDER 320
Accessories Äîïîëíèòåëüíûå ïðèíàäëåæíîñòè
Order number
Tube welding tool
A21 PRB, water--cooled . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17--49 . . . . . . . 0443 750 880
33--90 . . . . . . . 0443 760 880
60--170 . . . . . . 0443 770 880
A21 PRB, air--cooled . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17--49 . . . . . . . 0443 750 881
33--90 . . . . . . . 0443 760 881
60--170 . . . . . . 0443 770 881
A21 PRH, enclosed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3--12 . . . . . . . . . 0444 300 880
3--38 . . . . . . . . . 0444 301 880
6--76 . . . . . . . . . 0444 302 880
Coolant for A21 PRH, . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0007 810 012
A22 POC, wire feed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12--60 . . . . . . . 0443 930 880
Conversion kit
A21 PRB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8--17 . . . . . . . . . . . . . . . . . . . . . . 0444 002 880
30--33 . . . . . . . . . . . . . . . . . . . . . . 0443 908 880
44--60 . . . . . . . . . . . . . . . . . . . . . . 0443 909 880
Driving unit 134:1 for the welding tools PRB/PRC . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0443 544 880
Automatic welding machine
A25 with floating head, TIG torch BTE 250 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0443 912 880
A25 with floating head, TIG torch BTE 500 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0443 912 881
VEC motor with gear and pulse generator complete . . . . . . . . . . . . . . . . . . . . . . . . . 0457 258 880
TIG hand torch BTF 400W (4 m OKC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0457 827 882
Wire feed unit MEI 21 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0443 830 880
Carriage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0457 221 880
PC board . . (PCMCIA board) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0457 320 880
Software kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0459 370 885
PC--card with software and programming manuals in English, French, German and Swedish.
Software kit 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0459 370 886
PC--card with software and programming manuals in English, Italian, Finnish and Norwegian.
Set of emergency stops . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0457 823 880
Motor control unit PAL 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0457 870 880
Documentation printer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0449 322 880
Documentation system
Weldoct WMS 4000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0457 410 880
SPS 4000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0457 410 881
OptoOptronic cables d (15 m) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0457 072 881
OptoOptronic cables d (2 m) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0457 072 882
Extension cable
b, wire, programming box, CAN 42 V (10 m) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0456 904 880
c, rotation (10 m) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0456 906 880
f, return cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0152 349 888
Extension set 1, current, water, gas (8 m) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0456 905 880
Extension set 2, current, water, gas, torch contact (8m) . . . . . . . . . . . . . . . . . . . . . . . 0466 705 881
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PROWELDER 320
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Edition 041210
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