ESAB | LTN 160 | Spare Parts List | ESAB LTN 160 用户手册

ESAB LTN 160 用户手册
LTN 160, LTN 200
Spare parts list
Valid for serial no. 313--xxx--xxx, 405--xxx--xxxx, 440--xxx--xxxx, 508--xxx--xxxx, 540--xxx--xxxx,
628--xxx--xxxx, 011--xxx--xxxx
Ordering number
0468 300 880 LTN 160 with central connection for TIG welding
0468 300 881 LTN 160 with OKC connection for TIG welding
0468 300 882 LTN 200 with central connection for TIG welding
0468 300 883 LTN 200 with OKC connection for TIG welding
0468 300 884 LTN 160 with OKC connection for TIG welding. Only for Denmark
Spare parts are to be ordered through the nearest ESAB agency. Kindly indicate type of unit, serial
number, denominations and ordering numbers according to the spare parts list.
Maintenance and repair work should be performed by an experienced person, and electrical work only
by a trained electrician. Use only recommended spare parts.
Rights reserved to alter specifications without notice.
0468 290 990
-- 1 --
Edition 041101
LTN 160, LTN 200
160 = LTN 160
200 = LTN 200
C = component designation in the circuit diagram
Item
Qty
160
Qty
200
Ordering no.
101
102
103
1
1
1
1
1
1
0468 543 880
0468 529 001
0468 278 001
Handle
Rubber mat
Cover
104
10
10
0192 859 006
Locking washer
105
106
23
2
23
2
0468 532 001
0193 392 119
Screw
Insulating bushing
107
108
109
1
1
1
1
1
1
0486 102 880
0468 308 880
0469 402 880
Display board
Control panel
Rubber seal
110
111
112
113
1
1
1
1
1
1
1
1
0321 475 889
0193 759 001
0193 759 002
0366 296 002
Knob
Indicating lamp
Light--emitting diode
Knob
114
115
116
2
1
1
2
1
1
0441 819 001
0468 275 001
0468 519 001
Screw
Grill
Filter
117
1
1
0366 285 001
Cap
For item 220
118
118a
118b
119
1
1
1
-1
-4
0321 220 002
0193 307 104
0212 602 208
0369 761 001
0468 516 882
0455 395 001
0467 695 001
Grommet inlet
Cable bushing
Nut
Mains cable
Mains cable
Mains cable
Rubber foot
Machines produced before May 1995
Machines produced from May 1995
Machines produced from May 1995
3 x 2.5 mm2 with plug
4 x 1.5 mm2
3 x 2.5 mm2 with plug, only for Denmark
120
1
1
1
1
-1
4
121
1
1
0366 295 004
Switch
122
29
3
2
29
3
2
0192 562 103
0192 562 104
0192 562 106
Cage nut ”low”
Cage nut ”high”
Cage nut
M5
M5
M6
123
1
--
0468 296 001
Front cover
--
1
0468 301 001
Front cover
1
--
0468 296 002
Front cover
--
1
0468 301 002
Front cover
LTN 160 with central connector
Before ser. no. 628--844--xxxx
LTN 200 with central connector
Before ser. no. 628--844--xxxx
LTN 160 with OKC connector
Before ser. no. 628--844--xxxx
LTN 200 with OKC connector
Before ser. no. 628--844--xxxx
1
--
0457 296 003
Front cover
For all LTN 160 from ser no. 628--844--xxxx
--
1
0457 301 003
Front cover
For all LTN 200 from ser no. 628--844--xxxx
124
124b
Denomination
Notes
Complete
When the cover is replaced, items 104 and
109 must also be replaced
Must be pressed with 50 kg pressure, when
fitted
AP06
AP05
Item 109 included
12 pcs of item 104 included
White, 28 V
Yellow
HL01
V05
QF01
124c
1
1
0192 230 104
Cover plug
For machines with central connector
124d
1
1
0192 230 109
Cover plug
For machines with central connector
126
4
4
0320 029 002
Washer
127
1
1
0468 277 001
Rear plate
128
1
1
0468 272 880
Side plate right
129
1
1
0468 273 880
Side plate left
130
1
1
0468 271 880
Base plate
cltn0s1
C
-- 2 --
Edition 041101
LTN 160, LTN 200
118a
118b
cltn0s1
-- 3 --
Edition 041101
LTN 160, LTN 200
160 = LTN 160
200 = LTN 200
C = component designation in the circuit diagram
Item
Qty
160
Qty
200
Ordering no.
201
1
1
0367 268 001
HF unit
From serial no. xxx--006--xxxx
Replacing 0367 268 002
202
5
5
0365 534 001
Spacer washer
Rubber washer
203
2
2
0193 312 101
Ferrite core
204
1
1
0455 043 880
HF coil
205
2
2
0192 859 006
Locking washer
206
1
1
0468 527 001
Holding plate
207
2
2
0365 584 002
Nail
208
2
2
0468 548 001
Busbar
209
1
1
0190 315 102
Hose
210
5
5
0320 029 002
Earth contact washer
211
2
2
0192 547 001
Speednut
212
1
1
0468 295 001
Control transformer
With fuses
TC01
213
1
1
0193 045 011
Terminal block
Delivered as 12--pole, to be cut to 4--pole
X02
215
1
1
0193 054 002
Solenoid valve
216
1
1
0193 045 011
Terminal block
Delivered as 12--pole, to be cut to 3--pole
217
1
1
0455 861 880
Holding plate
New plate from ser.no. 540--xxx--xxxx
The new plate can be used in old machines
218
1
--
0468 545 001
Sign
--
1
0468 545 002
Sign
1
1
0481 158 880
Circuit board
Suppression board
Before ser.no. 540--xxx--xxxx
AP08
1
--
0486 343 880
Circuit board
Suppression board
From ser.no. 540--xxx--xxxx
AP08
--
1
0486 356 880
Circuit board
Suppression board
From ser.no. 540--xxx--xxxx
AP08
--
1
0486 577 880
Circuit board
Suppression board
From ser.no. 628--843--xxxx
AP08
220
1
1
Connector, socket
12--pole, included in item 221 *)
XS10
221
1
1
0486 187 880
Circuit board
Suppression board complete,
item 220 included
AP09
222
2
2
0160 362 881
Welding current connector
OKC 50
XS14
223
1
1
0367 258 880
TIG central connector
224
2
2
0466 325 001
Gasket
Machines with central connector
3
3
0466 325 001
Gasket
Machines with OKC connectors
225
--
1
1
1
1
0538 500 902
0457 626 001
Connector, socket
Cap
Only OKC variant, 2--pole *)
For item 225
226
1
1
0252 103 501
Hose nipple
Only OKC variant
227
1
1
0156 867 001
Hose connector
Only OKC variant
228
1
1
0156 868 880
Welding current connector
Only OKC variant
229
1
--
0467 809 880
Primary inductor
230
1
--
0468 521 001
Insulation
231
1
1
0367 269 880
Capacitor
0.1 µF 400 V with cable lugs (M6+M10)
C06
232
1
1
0468 534 881
Capacitor
0.1 µF 400 V with cable lugs (2xM10)
C07
233
1
1
0468 534 880
Resistor
3.9 kΩ 5 W with cable lugs (2xM10)
R01
219
Denomination
Notes
C
AP11
TV01
To be ordered per metre
0.6 metre as delivered
YV01
X01
XS11
XS12
XS13
L03
*) Note: from ser. no. 628--844--xxxx item 220 has changed place with item 225
cltn0s1
-- 4 --
Edition 041101
LTN 160, LTN 200
205
202
203
206
204
211
210
202
212
201
208
233
207
213
217
202
232
215
216
218
219
220
209
231
221
217
229
218
223 222
230
219
226
220
228
cltn0s1
225
224
227
222
-- 5 --
Edition 041101
LTN 160, LTN 200
160 = LTN 160
200 = LTN 200
C = component designation in the circuit diagram
Item
Qty
160
Qty
200
Ordering no.
Denomination
Notes
301
1
1
0468 542 001
Lid
302
1
1
0468 544 001
Insulation
303
-------
1
1
1
1
1
2
5
1
1
1
1
1
2
5
0486 112 880
0193 069 201
0193 260 154
0193 260 003
0193 260 156
0193 260 155
0193 260 001
Circuit board
Battery
Connector
Connector
Connector
Connector
Connector
For memory backup on AP01
6--pole for 0.75 mm2 conductor
4--pole for 0.35 mm2 conductor
8--pole for 0.75 mm2 conductor
7--pole for 0.75 mm2 conductor
2--pole for 0.35 mm2 conductor
-------
1
1
1
2
2
1
1
1
1
2
2
1
0193 260 151
0193 260 153
0193 669 002
0193 590 302
0193 260 152
0193 260 150
Connector
Connector
Connector
Sleeve
Connector
Connector
3--pole for 0.75 mm2 conductor
5--pole for 0.75 mm2 conductor
2--pole
For connector XS17
4--pole for 0.75 mm2 conductor
2--pole for 0.75 mm2 conductor
304
1
1
0468 541 001
Screening box
305
2
2
0457 327 001
Insulation
One in the screening box and one under it.
(Replaces 0468 302 001)
306
1
1
0486 192 880
Circuit board
Suppression board
AP07
307
1
1
0468 310 001
Insulation
308
2
2
0468 279 001
Insulation
309
1
1
0468 280 001
Insulation
310
1
1
0468 546 001
Busbar
Shunt amplifier
AP10
C08, C09
AP01
311
1
1
0468 538 001
Busbar
312
1
1
0486 166 880
Circuit board
313
4
4
0366 588 001
Nut
314
1
1
0468 274 001
Holding plate
315
2
2
0468 520 001
Grill
316
4
4
0162 532 001
Bushing
317
4
4
0158 619 001
Bushing
318
2
2
0468 547 881
Capacitor
0.1µF 275VAC X2 with cable lugs
320
1
1
Busbar
Included in items 450 and 550
321
1
1
Busbar
Included in items 450 and 550
322
--
1
Connection bar
Included in items 450 and 550
323
1
--
Busbar
Included in items 450 and 550
324
1
1
Busbar
Included in items 450 and 550
325
--
1
Busbar
Included in items 450 and 550
326
1
2
0192 903 506
Capacitor
1000µF
327
1
2
0040 953 611
Cable tie, blue
Heat resistant
cltn0s1
C
-- 6 --
XS01
XS02
XS03
XS05, XS21
XS06, XS07,
XS15, XS16,
XS18
XS08
XS09
XS17
XS19, XS22
XS23
C02, C03
Edition 041101
LTN 160, LTN 200
cltn0p04
cltn0s1
-- 7 --
Edition 041101
LTN 160, LTN 200
Valid before serial no. 011--xxx--xxxx
160 = LTN 160
200 = LTN 200
C = component designation in the circuit diagram
Item
Qty
160
Qty
200
Ordering no.
Denomination
Notes
C
401
1
1
0467 801 001
Fan
24 VDC
EV01
402
1
--
Circuit board
AP02
--
1
Circuit board
Transistor board, positive pole
Included in item 452
Transistor board, positive pole
Included in item 453
403
404
1
1
1
2
0192 883 150
0193 316 208
Capacitor
Rectifier bridge
0.1 µF 1000 VDC
C01
V01, V02
405
1
1
0467 800 001
Insulation
406
1
1
Rectifier unit
Replaced by item 530
V03, V04
407
-1
1
--
0481 840 880
0481 840 882
Circuit board
Circuit board
Before ser.no. 628--xxx--xxxx
Before ser.no. 628--xxx--xxxx
AP04
AP04
408
2
2
0467 797 001
Guide
409
2
2
0467 793 180
Heat sink
410
1
--
Circuit board
AP03
--
1
Circuit board
Transistor board, negative pole
Included in item 452
Transistor board, negative pole
Included in item 453
AP02
AP03
411
15
19
Spring
Included in items 452 and 453
412
1
1
0468 016 880
Inductor
Secondary
L01
413
414
1
2
1
2
0192 716 004
0193 529 017
Diode
Capacitor
4.7 µF
V06
C05
415
1
1
0468 496 001
Holder
416
1
1
0468 215 880
Inductor
Complete
L02
417
1
1
Winding
Included in item 416
418
1
1
Bobbin
Included in item 452
419
2
2
Core
Included in item 452
420
2
2
Clip
Included in item 452
421
1
--
0468 961 880
Shunt
120 mV at 140 A
RS01
422
-1
1
1
0468 030 880
0192 883 150
Shunt
Capacitor
120 mV at 200 A
0.1µF 1000 VDC
RS01
C04
423
2
2
0212 913 108
Spacer
M8
424
1
1
0468 211 001
Busbar
425
1
--
0320 655 009
Thermal cutout
Opens at 130˚C, closes at 100˚C
Included in item 426
ST01
--
1
0320 655 010
Thermal cutout
Opens at 150˚C, closes at 130˚C
Included in item 426
ST01
1
--
0467 792 880
Transformer coil
Includes item 425
TC02
--
1
0467 806 880
Transformer coil
Includes item 425
TC02
1
1
0466 602 001
Conductor
To be ordered per metre 0.6m/transformer
020
427
1
1
0467 799 001
Clip
428
4
4
0193 312 101
0365 652 002
0191 124 021
Ferrite core
Tape
Glue
For air gap
For ferrite core
0193 669 002
Connector
2--pole
0193 590 302
Sleeve
2 per connector
426
429
430
1
1
1
--
Rectifier unit
Complete, replaced by item 530
--
1
Rectifier unit
Complete, replaced by item 530
431
1
1
0457 292 001
Heat sink
Replacing 0455 648 001
432
1
2
0193 948 001
Diode module
433
1
1
0455 650 002
Busbar
434
1
1
0455 650 001
Busbar
435
2
2
0467 648 883
Capacitor
436
--
2
XS17
V03, V04
Complete with cable lugs
C10
Busbar
Items 430 -- 436 are used from serial number 628--xxx--xxxx
Item 530 is replacing items 406, 407 and 430 as spare part in LTN 160/200 before serial number 011--xxx--xxxx
cltn0s1
-- 8 --
Edition 041101
LTN 160, LTN 200
Valid before serial no. 011--xxx--xxxx
SPARE PARTS SETS
Item
Ordering no.
450
0468 881 880
Busbars, primary
Contains items 320 -- 325
452
0468 881 882
Transistor boards LTN 160
Contains items 402, 410 and 15 springs (item 411)
453
0468 881 883
Transistor boards LTN 200
Contains items 402, 410 and 19 springs (item 411)
454
0192 058 106
Contact oil
To be used when mounting items 452, 453 and 432
cltn0s1
Denomination
Notes
-- 9 --
Edition 041101
LTN 160, LTN 200
Valid for serial no. 011--xxx--xxxx
160 = LTN 160
Item
Qty
160
Qty
200
Ordering no.
501
502
1
1
1
--
0467 801 001
--
1
1
1
1
2
2
1
-15
1
1
2
1
1
1
1
2
2
1
-1
2
1
1
1
2
1
2
2
-1
19
1
1
2
1
1
1
1
2
2
-1
1
2
1
--
0192 883 150
0193 316 208
0467 800 001
0467 797 001
0467 793 180
0468 961 880
0468 030 880
0192 883 150
0212 913 108
0468 211 001
0320 655 009
Capacitor
Rectifier bridge
Insulation
Guide
Heat sink
Circuit board
Circuit board
Spring
Inductor
Diode
Capacitor
Holder
Inductor
Winding
Bobbin
Core
Clip
Shunt
Shunt
Capacitor
Spacer
Busbar
Thermal cutout
--
1
0320 655 010
Thermal cutout
1
-1
1
4
-1
1
1
4
0467 792 880
0467 806 880
0466 602 001
0467 799 001
0193 312 101
0365 652 002
0191 124 021
Transformer coil
Transformer coil
Conductor
Clip
Ferrite core
Tape
Glue
0193 669 002
0193 590 302
0455 646 880
0455 646 882
0457 292 001
0193 948 001
0455 650 002
0455 650 001
0455 569 002
0040 953 612
0455 650 003
Connector
Sleeve
Rectifier unit
Rectifier unit
Heat sink
Diode module
Busbar
Busbar
Ferrite ring core
Cable strip
Busbar
503
504
505
508
509
510
511
512
513
514
515
516
517
518
519
520
521
522
523
524
525
526
-527
528
529
1
1
530
1
-1
1
1
1
2
2
--
-1
1
2
--2
2
2
531
532
533
534
535
537
538
C = component designation in the circuit diagram
200 = LTN 200
Denomination
Fan
Circuit board
Circuit board
0468 016 880
0192 716 004
0193 529 017
0468 496 001
0468 215 880
Notes
C
24 VDC
Transistor board, positive pole.
Included in item 553
Transistor board, positive pole.
Included in item 554
0.1 µF 1000 VDC
EV01
AP02
Trans. board, negative pole, incl. in item 553
Trans. board, negative pole, incl. in item 554
Included in items 553 and 554
Secondary
AP03
AP03
AP02
C01
V01, V02
L01
V06
C05
4.7 µF
Complete
Included in item 516
Included in item 516
Included in item 516
Included in item 516
119 mV at 140 A
119 mV at 200 A
0.1µF 1000 VDC
M8
L02
Opens at 130˚C, closes at 100˚C
Included in item 526
Opens at 150˚C, closes at 130˚C
Included in item 526
Includes item 525
Includes item 525
To be ordered per metre 0.6m/transformer
ST01
RS01
RS01
C04
ST01
TC02
TC02
020
For air gap
Loctite 649, for ferrite core
2--pole
2 per connector
Complete, includes items 531--535 and 537
Complete, includes items 531, 532 and 535--538
XS17
V03, V04
L04, L05
Heat resistant
SPARE PARTS SETS
Item
Ordering no.
Denomination
550
553
554
555
0468 881 880
0468 881 882
0468 881 883
0192 058 106
Busbars, primary
Transistor boards, LTN 160
Transistor boards, LTN 200
Contact oil
cltn0s1
Notes
Contains items 320--325
Contains items 502, 510 and 15 springs (item 511)
Contains items 502, 510 and 19 springs (item 511)
To be used when mounting items 553, 554 and 532
-- 10 --
Edition 041101
LTN 160, LTN 200
Valid for serial no. 011--xxx--xxxx
cltn0s1
-- 11 --
Edition 041101
LTN 160, LTN 200
Accessories
Trolley . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0468 530 880
for 5 l gas cylinder
Trolley . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0456 804 880
for 10--50 l gas cylinder
Protective handle for connections . . 0458 311 001
bt07t003
bt19a11a
-- 12 --
Edition 041101
LTN 160, LTN 200
Top handle . . . . . . . . . . . . . . . . . . . . . . . 0468 305 880
bt07t004
For LTN 200 & LTN 255
Cooling unit OCF 2L . . . . . . . . . . . . . . 0457 216 880
For LTN 160
Cooling unit OCF 2A . . . . . . . . . . . . . . 0457 216 883
Remote control MMA 1 (10 m cable) . 0349 501 024
MMA and TIG: current
Remote control unit AT1 . . . . . . . . . . . 0459 491 896
MMA and TIG: current
Remote control unit AT1 CF . . . . . . . 0459 491 897
MMA and TIG: rough and fine setting
of current.
bt19a11a
-- 13 --
Edition 041101
LTN 160, LTN 200
Remote cable 12 pole -- 8 pole
5m ...............................
10 m . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
15 m . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
25 m . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
0459 552 880
0459 552 881
0459 552 882
0459 552 883
Foot control FS002,
including cable . . . . . . . . . . . . . . . . . . . 0349 090 886
MMA and TIG: current
LTN 255: Return cable, 35 mm2 (state the length when ordering) . . . . . . . . . . . . . . . 0262 613 602
LTN 160 & LTN 200: Return cable, 25 mm2 (state the length when ordering) . . . . . 0262 613 601
Return current clip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0367 558 880
Welding current cable and return current cable, complete for MMA welding:
LTN 255
LTN 160 & 200
Welding current cable, 5 metre
0468 539 882
0468 539 880
Return current cable, 5 metre
0468 539 883
0468 539 881
Information on TIG torches and remote control units can be found in separate brochures.
bt19a11a
-- 14 --
Edition 041101
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