ESAB | LTR 200 | Spare Parts List | ESAB LTR 200 用户手册

ESAB LTR 200 用户手册
LTR 160, LTR 200
Spare parts list
Valid for serial no. 704--xxx--xxx, 722--xxx--xxxx, 726--xxx--xxxx, 842--xxx--xxxx, 011--xxx--xxxx
Ordering number
0456 840 880 LTR 160 with central connection for TIG welding
0456 840 881 LTR 160 with OKC connection for TIG welding
0456 840 882 LTR 200 with central connection for TIG welding
0456 840 883 LTR 200 with OKC connection for TIG welding
Spare parts are to be ordered through the nearest ESAB agency. Kindly indicate type of unit, serial
number, denominations and ordering numbers according to the spare parts list.
Maintenance and repair work should be performed by an experienced person, and electrical work only
by a trained electrician. Use only recommended spare parts.
Rights reserved to alter specifications without notice.
0457 305 990
-- 1 --
Edition 041101
LTR 160, LTR 200
160 = LTR 160
200 = LTR 200
Item
Qty
160
Qty
200
Ordering no.
101
102
103
1
1
1
1
1
1
0468 543 880
0468 529 001
0468 278 001
Handle
Rubber mat
Cover
104
105
106
10
23
2
10
23
2
0192 859 006
0468 532 001
0193 392 119
Locking washer
Screw
Insulating bushing
108
109
111
112
113
1
-1
1
1
1
-1
1
1
1
1
0457 299 880
0457 299 881
0469 402 880
0193 759 001
0193 759 002
0366 296 002
Control panel
Control panel
Rubber seal
Indicating lamp
Light--emitting diode
Knob
114
115
116
2
1
1
2
1
1
0441 819 001
0468 275 001
0468 519 001
Screw
Grill
Filter
117
1
1
0366 285 001
Cap
For item 220
118a
118b
119
1
1
1
--
1
1
-1
0193 307 104
0212 602 208
0369 761 001
468 516 882
Cable bushing
Nut
Mains cable
Mains cable
3 x 2.5 mm2 with plug
4 x 1.5 mm2
120
4
4
0467 695 001
Rubber foot
121
1
1
0366 295 004
Switch
122
29
3
2
29
3
2
0192 562 103
0192 562 104
0192 562 106
Cage nut ”low”
Cage nut ”high”
Cage nut
M5
M5
M6
123
1
--
0456 835 001
Front cover
--
1
0456 873 001
Front cover
1
--
0456 835 002
Front cover
--
1
0456 873 002
Front cover
124c
124d
1
-1
1
-1
1
1
0456 835 003
0456 873 003
0192 230 104
0192 230 109
Front cover
Front cover
Cover plug
Cover plug
For LTR 160 with central connector.
Before ser. no. 842--844--xxxx
For LTR 200 with central connector.
Before ser. no. 842--844--xxxx
For LTR 160 with OKC connector
Before ser. no. 842--844--xxxx
For LTR 200 with OKC connector
Before ser. no. 842--844--xxxx
For all LTR 160 from ser. no. 842--844--xxxx
For all LTR 200 from ser. no. 842--844--xxxx
For LTR 160/200 with central connector
For LTR 160/200 with central connector
125
126
2
1
2
1
0147 866 001
0147 866 002
Switch
Switch
127
128
129
130
131
132
133
134
1
1
2
2
1
1
1
1
1
1
2
2
1
1
1
1
0321 475 882
0191 870 216
0191 510 106
0191 870 228
0468 277 001
0468 272 880
0468 273 880
0468 271 880
Knob
Potentiometer
Knob
Potentiometer
Rear plate
Side plate right
Side plate left
Base plate
124
124b
cltr0s1
C = component designation in the circuit diagram
Denomination
C
Notes
Complete
When the cover is replaced, items 104 and 109
must also be replaced
Must be pressed with 50 kg pressure, when fitted
Item 109 is included
Item 109 is included
12 pcs of item 104 included
White, 28 V
Yellow
HL01
V05
QF01
SA01, SA03
SA02
RP03
RP01, RP02
-- 2 --
Edition 041101
LTR 160, LTR 200
cltr0s1
-- 3 --
Edition 041101
LTR 160, LTR 200
160 = LTR 160
200 = LTR 200
C = component designation in the circuit diagram
Denomination
C
Item
Qty
160
Qty
200
Ordering no.
201
1
1
0367 268 001
HF unit
From serial no xxx--006--xxxx
Replacing 0367 268 002
202
5
5
0365 534 001
Spacer washer
Rubber washer
203
2
2
0193 312 101
Ferrite core
204
1
1
0455 043 880
HF coil
205
2
2
0192 859 006
Locking washer
206
1
1
0468 527 001
Holding plate
207
2
2
0365 584 002
Nail
208
2
2
0468 548 001
Busbar
209
1
1
0190 315 102
Hose
210
5
5
0320 029 002
Earth contact washer
211
2
2
0192 547 001
Speednut
212
1
1
0456 845 002
Control transformer
Replacing 0456 845 001
TC01
Fuse
Fuse
Fuse
Fuse
Fuse
Fuse
630 mA slow blow
630 mA slow blow
800 mA slow blow
1.25 A slow blow
1.25 A slow blow
315 mA slow blow
FU01
FU02
FU03
FU04
FU05
FU06
Delivered as 12--pole, to be cut to 4--pole
X02
213
1
1
0193 045 011
Terminal block
215
1
1
0193 054 002
Solenoid valve
216
1
1
0193 045 011
Terminal block
217
1
1
0455 861 880
Holding plate
218
1
--
0468 545 001
Sign
--
1
0468 545 002
Sign
1
--
0486 343 880
Circuit board
--
1
0486 577 880
Circuit board
220
1
1
221
1
1
222
2
223
224
219
Notes
AP11
TV01
To be ordered per metre
0.6 metre as delivered
YV01
Delivered as 12--pole, to be cut to 3--pole
X01
AP08
AP08
Connector, socket
12--pole, included in item 221 *)
XS10
0486 187 883
Circuit board
Suppression board complete, item 220
included. Replaces 0486 187 880
AP09
2
0160 362 881
Welding current connector
OKC 50
XS14
1
1
0367 258 880
TIG central connector
2
2
0466 325 001
Gasket
Machines with central connector
XS11
3
3
0466 325 001
Gasket
Machines with OKC connectors
225
--
1
1
1
1
0538 500 902
0443 693 003
Connector, socket
Cap
Only OKC variant, 2--pole
For item 225
226
1
1
0252 103 501
Hose nipple
Only OKC variant
227
1
1
0156 867 001
Hose connector
Only OKC variant
228
1
1
0156 868 880
Welding current connector
Only OKC variant
229
1
--
0467 809 880
Primary inductor
230
1
--
0468 521 001
Insulation
231
1
1
0367 269 880
Capacitor
0.1 µF 400 V
C06
232
1
1
0468 534 881
Capacitor
0.1 µF 400 V
C07
233
1
1
0468 534 880
Resistor
3.9 kΩ 5 W
R01
*)
XS12
XS13
L03
*) Note: from ser. no. 842--844--xxxx item 220 has changed place with item 225
cltr0s1
-- 4 --
Edition 041101
LTR 160, LTR 200
cltr0s1
-- 5 --
Edition 041101
LTR 160, LTR 200
160 = LTR 160
200 = LTR 200
Item
Qty
160
Qty
200
Ordering no.
301
1
1
0468 542 001
Lid
302
1
1
0468 544 001
Insulation
303
1
--
E481 864 880 Circuit board
For ser. no. 704--xxx--xxxx and 726--xxx--xxxx
AP01
1
--
0481 818 880
From ser. no. 842--xxx--xxxx
AP01
--
1
E481 864 880 Circuit board
For ser. no. 722--xxx--xxxx up to ser. no. 842 901 0271
AP01
--
1
0481 818 880
Circuit board
From ser. no. 842 902--xxxx
AP01
--
6
6
0455 226 001
Spacer
For circuit board AP01
-----
2
1
1
1
2
1
1
1
0193 260 274
0193 260 272
0193 260 269
0193 260 264
Connector
Connector
Connector
Connector
14--pole, twin. For machines with PCB E481 864 880
12--pole, twin. For machines with PCB E481 864 880
-----
2
1
1
1
2
1
1
1
0193 260 162
0193 260 160
0193 260 157
0193 260 152
Connector
Connector
Connector
Connector
14--pole, for machines with PCB 0481 818 880
12--pole, for machines with PCB 0481 818 880
-----
2
1
1
3
2
1
1
3
0193 260 150
0193 260 151
0368 544 003
0193 260 001
Connector
Connector
Connector
Connector
2--pole
3--pole
12--pole
2--pole
-----
1
2
1
2
1
2
1
2
0193 669 002
0193 590 302
0193 260 155
0193 260 152
Connector
Sleeve
Connector
Connector
2--pole
For connector XS17
304
1
1
0468 541 001
Screening box
305
2
2
0457 327 001
Insulation
307
1
1
0468 310 001
Insulation
308
2
2
0468 279 001
Insulation
309
1
1
0468 280 001
Insulation
310
1
1
0468 546 001
Busbar
311
1
1
0468 538 001
Busbar
312
1
--
0486 554 880
Circuit board
Shunt amplifier. From ser. no. 842--xxx--xxxx
AP10
--
1
0486 554 880
Circuit board
Shunt amplifier. From ser. no. 842 902--xxxx
AP10
313
4
4
0366 588 001
Nut
314
1
1
0468 274 001
Holding plate
315
2
2
0468 520 001
Grill
316
4
4
0162 532 001
Bushing
317
4
4
0158 619 001
Bushing
318
2
2
0468 547 882
Capacitor
0.01 mF with cable lugs
C08, C09
320
1
1
Busbar
Included in items 450 and 550
321
1
1
Busbar
Included in items 450 and 550
322
--
1
Connection bar
Included in items 450 and 550
323
1
--
Busbar
Included in items 450 and 550
324
1
1
Busbar
Included in items 450 and 550
325
--
1
Busbar
Included in items 450 and 550
326
1
2
Capacitor
1000µF
cltr0s1
0192 903 506
C = component designation in the circuit diagram
Denomination
Circuit board
C
Notes
9--pole, twin. For machines with PCB E481 864 880
4--pole, twin. For machines with PCB E481 864 880
9--pole, for machines with PCB 0481 818 880
4--pole, for machines with PCB 0481 818 880
7--pole
4--pole
XS01, XS02
XS03
XS05
XS06
XS01, XS02
XS03
XS05
XS06
XS07, XS08
XS09
XS10
XS15, XS16,
XS18
XS17
XS19
XS20, XS21
One in the screening box and one under it.
(Replaces 0468 302 001)
-- 6 --
C02
Edition 041101
LTR 160, LTR 200
cltr0s1
-- 7 --
Edition 041101
LTR 160, LTR 200
Valid before serial no. 011--xxx--xxxx
160 = LTR 160
200 = LTR 200
C = component designation in the circuit diagram
Item
Qty
160
Qty
200
Ordering no.
Denomination
401
402
1
1
1
--
0467 801 001
--
1
403
404
405
1
1
1
1
2
1
0192 883 150
0193 316 208
0467 800 001
Capacitor
Rectifier bridge
Insulation
408
2
2
0467 797 001
Guide
409
2
2
0467 793 180
Heat sink
410
1
--
Circuit board
--
1
Circuit board
Fan
Circuit board
Circuit board
C
Notes
24 VDC
Transistor board, positive pole
Included in item 452
Transistor board, positive pole
Included in item 453
0.1 µF 1000 VDC
EV01
AP02
AP03
AP02
C01
V01, V02
411
15
19
Spring
Transistor board, negative pole
Included in item 452
Transistor board, negative pole
Included in item 453
Included in items 452 and 453
412
1
1
0468 016 880
Inductor
Secondary
L01
421
422
423
1
-1
2
-1
1
2
0468 961 880
0456 875 880
0192 883 150
0212 913 108
Shunt
Shunt
Capacitor
Spacer
137 mV at 160 A
137 mV at 200 A
0.1µF 1000 VDC
M8; LTR 160: from ser.no. 842--xxx--xxxx
LTR 200: from ser. no. 842 902--xxxx
RS01
RS01
C04
424
1
1
0468 211 001
Busbar
425
1
--
0320 655 009
Thermal cutout
ST01
--
1
0320 655 010
Thermal cutout
427
1
-1
1
-1
1
1
0467 792 880
0467 806 880
0466 602 001
0467 799 001
Transformer coil
Transformer coil
Conductor
Clip
Opens at 130˚C, closes at 100˚C
Included in item 426
Opens at 150˚C, closes at 130˚C
Included in item 426
Includes item 425
Includes item 425
To be ordered per metre 0.6m/transformer
428
4
4
0193 312 101
0365 652 002
0191 124 021
Ferrite core
Tape
Glue
0193 669 002
0193 590 302
Connector
Sleeve
Rectifier unit
Rectifier unit
Heat sink
Diode module
Busbar
Busbar
Capacitor
Busbar
426
429
1
1
430
1
-1
1
1
1
2
--
-1
1
2
1
1
2
2
431
432
433
434
435
436
0457 292 001
0193 948 001
0455 650 002
0455 650 001
0467 648 883
AP03
ST01
TC02
TC02
020
For air gap
For ferrite core
2--pole
2 per connector
Complete, replaced by item 530
Complete, replaced by item 530
Replacing 0455 648 001
XS17
V03, V04
Complete with cable lugs
C10
SPARE PARTS SETS
Item
Ordering no.
450
0468 881 880
Busbars, primary
Contains items 320 -- 325
452
0468 881 882
Transistor boards LTR 160
Contains items 402, 410 and 15 springs (item 411)
453
0468 881 883
Transistor boards LTR 200
Contains items 402, 410 and 19 springs (item 411)
454
0192 058 106
Contact oil
To be used when mounting item 452, 453 and 432
cltr0s1
Denomination
Notes
-- 8 --
Edition 041101
LTR 160, LTR 200
Valid before serial no. 011--xxx--xxxx
cltr0s1
-- 9 --
Edition 041101
LTR 160, LTR 200
Valid for serial no. 011--xxx--xxxx
160 = LTR 160
200 = LTR 200
Item
Qty
160
Qty
200
Ordering no.
501
502
1
1
1
--
0467 801 001
--
1
503
1
1
504
1
2
505
1
508
C = component designation in the circuit diagram
Denomination
Notes
C
Fan
Circuit board
24 VDC
Transistor board, positive pole.
Included in item 553
EV01
AP02
Circuit board
Transistor board, positive pole.
Included in item 554
AP02
0192 883 150
Capacitor
0.1 µF 1000 VDC
C01
0193 316 208
Rectifier bridge
1
0467 800 001
Insulation
2
2
0467 797 001
Guide
509
2
2
0467 793 180
Heat sink
510
1
--
Circuit board
--
1
Circuit board
V01, V02
Transistor board, negative pole
Included in item 553
Transistor board, negative pole
Included in item 554
AP03
AP03
511
15
19
Spring
Included in item 553 and 554
512
1
1
0468 016 880
Inductor
Secondary
L01
521
1
--
-1
0468 961 880
0456 875 880
Shunt
Shunt
137 mV at 160 A
137 mV at 200 A
RS01
RS01
522
1
1
0192 883 150
Capacitor
0.1µF 1000 VDC
C04
523
2
2
0212 913 108
Spacer
M8
524
1
1
0468 211 001
Busbar
525
1
--
0320 655 009
Thermal cutout
Opens at 130˚C, closes at 100˚C
Included in item 526
ST01
--
1
0320 655 010
Thermal cutout
Opens at 150˚C, closes at 130˚C
Included in item 526
ST01
1
--
0467 792 880
Transformer coil
Includes item 525
TC02
--
1
0467 806 880
Transformer coil
Includes item 525
TC02
--
1
1
0466 602 001
Conductor
To be ordered per metre 0.6m/transformer
020
527
1
1
0467 799 001
Clip
528
4
4
0193 312 101
0365 652 002
0191 124 021
Ferrite core
Tape
Glue
For air gap
Loctite 649, for ferrite core
0193 669 002
Connector
2--pole
0193 590 302
Sleeve
2 per connector
526
529
530
1
1
XS17
1
--
0455 646 880
Rectifier unit
Complete, includes items 531 -- 535 and 537
--
1
0455 646 882
Rectifier unit
Complete, includes items 531, 532 and 535 -- 538
531
1
1
0457 292 001
Heat sink
532
1
2
0193 948 001
Diode module
533
1
--
0455 650 002
Busbar
534
1
--
0455 650 001
Busbar
535
2
2
0455 569 002
Ferrite ring core
537
538
2
--
2
2
0040 953 612
0455 650 003
Cable strip
Busbar
V03, V04
L04, L05
Heat resistant
SPARE PARTS SETS
Item
Ordering no.
550
0468 881 880
Busbars, primary
Contains items 320 -- 325
553
0468 881 882
Transistor boards, LTR 140
Contains items 502, 510 and 15 springs (item 511)
554
0468 881 883
Transistor boards, LTR 200
Contains items 502, 510 and 19 springs (item 511)
555
0192 058 106
Contact oil
To be used when mounting item 553, 554 and 532
cltr0s1
Denomination
Notes
-- 10 --
Edition 041101
LTR 160, LTR 200
Valid for serial no. 011--xxx--xxxx
cltr0s1
-- 11 --
Edition 041101
LTR 160, LTR 200
Accessories
Trolley for 5 l gas cylinder . . . . . . . . . 0468 530 880
Trolley for 10--50 l gas cylinder
0456 804 880
Protective handle for connections . .
.......
0458 311 001
bt07t003
cltr0sa1
-- 12 --
Edition 041101
LTR 160, LTR 200
Top handle . . . . . . . . . . . . . . . . . . . . . . . 0468 305 880
bt07t004
For LTR 200 & LTR 255
Cooling unit OCF 2L . . . . . . . . . . . . . . 0457 216 880
For LTR 160
Cooling unit OCF 2A . . . . . . . . . . . . . . 0457 216 883
Remote control MMA 1 (10 m cable) . 0349 501 024
MMA and TIG: current
Remote control unit AT1 . . . . . . . . . . . 0459 491 896
MMA and TIG: current
Remote control unit AT1 CF . . . . . . . 0459 491 897
MMA and TIG: rough and fine setting
of current.
cltr0sa1
-- 13 --
Edition 041101
LTR 160, LTR 200
Remote cable 12 pole -- 8 pole
5m ...............................
10 m . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
15 m . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
25 m . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
0459 552 880
0459 552 881
0459 552 882
0459 552 883
Foot control FS002,
including cable . . . . . . . . . . . . . . . . . . . 0349 090 886
LTR 255: Return cable, 35 mm2 (state the length when ordering) . . . . . . . . . . . . . . . 0262 613 602
LTR 160 & LTR 200: Return cable, 25 mm2 (state the length when ordering) . . . . . 0262 613 601
Return current clip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0367 558 880
Welding current cable and return current cable, complete for MMA welding:
LTR 255
LTR 160 & 200
Welding current cable, 5 metre
0468 539 882
0468 539 880
Return current cable, 5 metre
0468 539 883
0468 539 881
Information on TIG torches can be found in separate brochures.
cltr0sa1
-- 14 --
Edition 041101
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