ESAB | LTR 200 | Instruction manual | ESAB LTR 200 User manual

ESAB LTR 200 User manual
Power Tig 160
Power Tig 200
LTR 160, LTR 200
Instruction manual
0457 305127
041101
Èíñòðóêöèÿ ïî ýêñïëóàòàöèè
Valid for serial no. 011--xxx--xxxx
Ðóññêèé . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3
ENGLISH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Rights reserved to alter specifications without notice.
Îñòàâëÿåì çà ñîáîé ïðàâî èçìåíÿòü ñïåöèôèêàöèþ áåç ïðåäóïðåæäåíèÿ.
-- 2 --
Ðóññêèé
1
2
3
4
ÒÅÕÍÈÊÀ ÁÅÇÎÏÀÑÍÎÑÒÈ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ÂÂÅÄÅÍÈÅ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ÒÅÕÍÈ×ÅÑÊÀß ÕÀÐÀÊÒÅÐÈÑÒÈÊÀ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ÓÑÒÀÍÎÂÊÀ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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4.1 Èíñòðóêöèè ïî ïîäúåìó . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7
5 ÐÀÁÎÒÀ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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5.1 Ïîäæèã îòðûâîì . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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6 ÎÁÑËÓÆÈÂÀÍÈÅ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7 ÇÀÊÀÇ ÇÀÏÀÑÍÛÕ ×ÀÑÒÅÉ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ÑÕÅÌÀ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ÍÎÌÅÐ ÇÀÊÀÇÀ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ÑÏÈÑÎÊ ÇÀÏÀÑÍÛÕ ×ÀÑÒÅÉ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ÄÎÏÎËÍÈÒÅËÜÍÛÅ ÏÐÈÍÀÄËÅÆÍÎÑÒÈ . . . . . . . . . . . . . . . . . . . . . . . . . . .
10
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19
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TOCr
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1
ÒÅÕÍÈÊÀ ÁÅÇÎÏÀÑÍÎÑÒÈ
ÎÑÒÎÐÎÆÍÎ!
ÄÓÃÎÂÀß ÑÂÀÐÊÀ È ÐÅÇÊÀ ÎÏÀÑÍÛ ÊÀÊ ÄËß ÈÑÏÎËÍÈÒÅËß ÐÀÁÎÒ, ÒÀÊ È ÄËß
ÏÎÑÒÎÐÎÍÍÈÕ ËÈÖ. ÒÐÅÁÓÉÒÅ ÑÎÁËÞÄÅÍÈÅ ÂÑÅÕ ÏÐÀÂÈË ÁÅÇÎÏÀÑÍÎÑÒÈ,
ÄÅÉÑÒÂÓÞÙÈÕ ÍÀ ÎÁÚÅÊÒÅ, ÊÎÒÎÐÛÅ ÄÎËÆÍÛ Ó×ÈÒÛÂÀÒÜ ÑÂÅÄÅÍÈß ÎÁ ÎÏÀÑÍÎÑÒßÕ,
ÏÐÅÄÑÒÀÂËÅÍÍÛÅ ÈÇÃÎÒÎÂÈÒÅËÅÌ ÑÂÀÐÎ×ÍÎÃÎ ÎÁÎÐÓÄÎÂÀÍÈß.
ÎÏÀÑÍÎÑÒÜ ÑÌÅÐÒÅËÜÍÎÃÎ ÏÎÐÀÆÅÍÈß ÝËÅÊÒÐÈ×ÅÑÊÈÌ ÒÎÊÎÌ.
S Ñâàðî÷íûé àãðåãàò óñòàíàâëèâàåòñÿ è çàçåìëÿåòñÿ â ñîîòâåòñòâèè ñ äåéñòâóþùèìè íîðìàìè è
ïðàâèëàìè.
S Íå äîïóñêàéòå êîíòàêòà íàõîäÿùèõñÿ ïîä íàïðÿæåíèåì äåòàëåé è ýëåêòðîäîâ ñ íåçàùèùåííûìè
÷àñòÿìè òåëà, ìîêðûìè ðóêàâèöàìè è ìîêðîé îäåæäîé.
S Îáåñïå÷üòå ýëåêòðè÷åñêóþ èçîëÿöèþ îò çåìëè è ñâàðèâàåìûõ äåòàëåé.
S Îáåñïå÷üòå ñîáëþäåíèå áåçîïàñíûõ ðàáî÷èõ ðàññòîÿíèé.
ÄÛÌÛ È ÃÀÇÛ ìîãóò áûòü îïàñíû äëÿ ÷åëîâåêà
S Èñêëþ÷èòå âîçìîæíîñòü âîçäåéñòâèÿ äûìîâ.
S Äëÿ èñêëþ÷åíèÿ âäûõàíèÿ äûìîâ âî âðåìÿ ñâàðêè îðãàíèçóåòñÿ îáùàÿ âåíòèëÿöèÿ ïîìåùåíèÿ, à
òàêæå âûòÿæíàÿ âåíòèëÿöèÿ èç çîíû ñâàðêè.
ÈÇËÓ×ÅÍÈÅ ÄÓÃÈ âûçûâàåò ïîðàæåíèå ãëàç è îæîãè êîæè.
S Çàùèòèòå ãëàçà è êîæó. Äëÿ ýòîãî èñïîëüçóéòå çàùèòíûå ùèòêè, öâåòíûå ëèíçû è çàùèòíóþ
ñïåöîäåæäó.
S Äëÿ çàùèòû ïîñòîðîííèõ ëèö ïðèìåíÿþòñÿ çàùèòíûå ýêðàíû èëè çàíàâåñè.
ÏÎÆÀÐÎÎÏÀÑÍÎÑÒÜ
S Èñêðû (áðûçãè ìåòàëëà) ìîãóò âûçâàòü ïîæàð. Óáåäèòåñü â îòñóòñòâèè ãîðþ÷èõ ìàòåðèàëîâ
ïîáëèçîñòè îò ìåñòà ñâàðêè.
∅ÓÌ - ×ðåçìåðíûé øóì ìîæåò ïðèâåñòè ê ïîâðåæäåíèþ îðãàíîâ ñëóõà
S Ïðèìèòå ìåðû äëÿ çàùèòû ñëóõà. Èñïîëüçóéòå çàòû÷êè äëÿ óøåé èëè äðóãèå ñðåäñòâà çàùèòû
ñëóõà.
S Ïðåäóïðåäèòå ïîñòîðîííèõ ëèö îá îïàñíîñòè.
ÍÅÈÑÏÐÀÂÍÎÑÒÈ -- Ïðè íåèñïðàâíîñòè îáðàòèòåñü ê ñïåöèàëèñòàì ïî ñâàðî÷íîìó
îáîðóäîâàíèþ
Ïåðåä íà÷àëîì ìîíòàæà è ýêñïëóàòàöèè âíèìàòåëüíî èçó÷èòå ñîîòâåòñòâóþùèå èíñòðóêöèè.
ÇÀÙÈÒÈÒÅ ÑÅÁß È ÄÐÓÃÈÕ!
Êîìïàíèÿ ESAB ãîòîâà ïðåäîñòàâèòü âàì âñå çàùèòíîå ñíàðÿæåíèå è
ïðèíàäëåæíîñòè, íåîáõîäèìûå äëÿ âûïîëíåíèÿ ñâàðî÷íûõ ðàáîò.
ÂÍÈÌÀÍÈÅ!
Ïåðåä íà÷àëîì ìîíòàæà è ýêñïëóàòàöèè âíèìàòåëüíî
èçó÷èòå ñîîòâåòñòâóþùèå èíñòðóêöèè.
ÂÍÈÌÀÍÈÅ!
Çàïðåùàåòñÿ èñïîëüçîâàòü èñòî÷íèê ïèòàíèÿ äëÿ îòòàèâàíèÿ òðóá.
Âíèìàíèå!
Ýòî óñòðîéñòâî ïðåäíàçíà÷åíî èñêëþ÷èòåëüíî äëÿ ýëåêòðîäóãîâîé ñâàðêè!
bt16d2r
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RU
2
ÂÂÅÄÅÍÈÅ
LTR 160/200 ïðåäñòàâëÿåò ñîáîé âûïðÿìèòåëü, ñîçäàííûé íà áàçå
èíâåðòîðíîé òåõíîëîãèè è ïðåäíàçíà÷åííûé äëÿ ñâàðêè íåïëàâÿùèìñÿ
ýëåêòðîäîì â çàùèòíûõ ãàçàõ (â äàëüíåéøåì ÒIG), à òàêæå äëÿ ñâàðêè
øòó÷íûì ýëåêòðîäîì (â äàëüíåéøåì ÌÌÀ).
Èíâåðòîðíàÿ òåõíîëîãèÿ îáåñïå÷èâàåò ìàëîå ïîòðåáëåíèå ýíåðãèè,
íåáîëüøîé âåñ è êîìïàêòíóþ êîíñòðóêöèþ.
Ñîâðåìåííàÿ ýëåêòðîíèêà îáåñïå÷èâàåò âûñîêîå áûñòðîäåéñòâèå è
ïåðâîêëàññíûå ñâàðî÷íî-òåõíîëîãè÷åñêèå õàðàêòåðèñòèêè.
LTR 160/200 ïîñòàâëÿåòñÿ â äâóõ èñïîëíåíèÿõ: ñ öåíòðàëüíûì (åâðî-)
ðàçúåìîì äëÿ ãîðåëêè ÒIG è ñ ðàçúåìîì òèïà ÎÊÑ.
 êîìïëåêò ïîñòàâêè âõîäÿò: 5-òè ìåòðîâûé ñåòåâîé êàáåëü, 5-òè ìåòðîâûé
îáðàòíûé êàáåëü ñ çàæèìîì,
àïïàðàòû ñ öåíòðàëüíûì ðàçúåìîì ïîñòàâëÿþòñÿ òàêæå ñ êðûøêîé äëÿ
çàùèòû ðàçúåìîâ îò øëàêà.
Äîïîëíèòåëüíî ìîæíî çàêàçàòü ðàìêó, çàùèùàþùóþ ïàíåëü óïðàâëåíèÿ è
èìåþùóþ ðóêîÿòêè äëÿ íàìîòêè íà íèõ êàáåëåé.
Èìåþòñÿ äâà òèïà òåëåæåê äëÿ òðàíñïîðòèðîâêè àïïàðàòà âìåñòå ñ ãàçîâûì
áàëëîíîì.
Àêñåññóàð² îò äëÿ èçäåëÿ ìîæíî íàéòè íà ñòðíèöå 23.
3
ÒÅÕÍÈ×ÅÑÊÀß ÕÀÐÀÊÒÅÐÈÑÒÈÊÀ
Äîïóñòèìàÿ íàãðóçêà ïðè:
ÏÂ 20%, MMA
ÏÂ 35%, ÒIG
ÏÂ 35%, MMA
ÏÂ 60%
ÏÂ 100%
LTR 160
160 À/26 V
160 À/16 V
110 À/24 V
80 À/23 V
200À/18 V
200A/28V
150A/26V
115À/25V
Äèàïàçîí ðåãóëèðîâàíèÿ òîêà, ÒIG
Äèàïàçîí ðåãóëèðîâàíèÿ òîêà, MMA
4-160 A
4-160 A
5-200 A
5-200 A
Âðåìÿ íàðàñòàíèÿ òîêà, ðåãóëèðóåòñÿ íà ïëàòå
Âðåìÿ ñíèæåíèÿ òîêà
0 - 5 ñåê
0,1-10 ñåê
0 - 5 ñåê
0,1-10 ñåê
Âðåìÿ ïðîäóâêè ãàçà äî ñâàðêè, , ðåãóëèðóåòñÿ íà
ïëàòå
Âðåìÿ ïðîäóâêè ãàçà ïîñëå ñâàðêè
0-5 ñåê
5-20 ñåê
0-5 ñåê
5-20 ñåê
Íàïðÿæåíèå õîëîñòîãî õîäà
Ìîùíîñòü õîëîñòîãî õîäà
Ïîëåçíàÿ ìîùíîñòü, Ð
ïðè ìàêñ.òîêå, ÌÌÀ
Îòíîñèòåëüíàÿ ìîùíîñòü, S
ïðè ìàêñ.òîêå, ÌÌÀ
65-80 V
30 W
72-82 V
47 W
4,8 kW
6,8 kW
6,9 kVa
10,6 kVa
Êîýôôèöèåíò ìîùíîñòè, ïðè ìàêñ.òîêå, ÌÌÀ
0,69
0,64
bt16d2r
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LTR 200
RU
LTR 160
0,75
16 A
3x2,5 ìì 2
515x285x415
23 kg
IP 23
Äîïóñòèìàÿ íàãðóçêà ïðè:
Ýôôåêòèâíîñòü, ïðè ìàêñ.òîêå, ÌÌÀ
Ïëàâêèé ïðåäîõðàíèòåëü
Ñå÷åíèå ñåòåâîãî êàáåëÿ
Ãàáàðèòû, ÄõjõÂ ìì
Ìàññà
Êëàññ çàùèòû
LTR 200
0,82
10A
4x1,5 ìì 2
515x285x415
24.5 kg
IP 23
Êëàññ ïðèìåíåíèÿ
Câàðî÷íûé èñòî÷íèê ïèòàíèÿ îòâå÷àåò òðåáîâàíèÿì, óñòàíîâëåííûì IEC 974-1.
Cå÷åíèå êàáåëÿ - â ñîîòâåòñòâèè ñî jâåäñêèìè íîðìàìè.
Ðàáî÷èé öèêë
Ðàáî÷èé öèêë ïðåäñòàâëÿåò ñîáîé äîëþ (â %%) äåñÿòèìèíóòíîãî èíòåðâàëà, â òå÷åíèå
êîòîðîé ìîæíî ïðîèçâîäèòü ñâàðêó ïðè îïðåäåëåííîé íàãðóçêå áåç ïåðåãðóçêè.
Êëàññ çîíû óñòàíîâêè
Ýòîò ñèìâîë îçíà÷àåò,
÷òî èñòî÷íèê ïèòàíèÿ ïðåäíàçíà÷åí äëÿ èñïîëüçîâàíèÿ â çîíàõ
ñ ïîâûøåííîé îïàñíîñòüþ ïîðàæåíèÿ ýëåêòðîòîêîì.
Êëàññ êîæóõà
Íîðìû IP óêàçûâàþò êëàññ êîæóõà, ò.å., ñòåïåíü çàùèòû îò ïðîíèêíîâåíèÿ òâåðäûõ
îáúåêòîâ è âîäû. Îáîðóäîâàíèå ñ ìàðêèðîâêîé IP 23 ïðåäíàçíà÷åíî äëÿ íàðóæíîé è
âíóòðåííåé óñòàíîâêè.
4
ÓÑÒÀÍÎÂÊÀ
Ââîä â ýêñïëóàòàöèþ äîëæåí ïðîèçâîäèòüñÿ êâàëèôèöèðîâàííûì
ñïåöèàëèñòîì.
ÂÍÈÌÀÍÈÅ!
Íàñòîÿùåå èçäåëèå ïðåäíàçíà÷åíî äëÿ ïðîìûøëåííîãî èñïîëüçîâàíèÿ. Ïðè
èñïîëüçîâàíèè â áûòîâûõ óñëîâèÿõ îíî ìîæåò ñîçäàâàòü ðàäèî÷àñòîòíûå ïîìåõè.
Ïîëüçîâàòåëü îòâå÷àåò çà ïðèíÿòèå ñîîòâåòñòâóþùèõ ìåð ïðåäîñòîðîæíîñòè.
LTR 160
LTR200
Íàïðÿæåíèå ñåòè
230 V ±10%, 1 ôàçà
400 V ±10%, 3 ôàçà
×àñòîòà
50 - 60 Hz
50 - 60 Hz
Ïëàâêèé ïðåäîõðàíèòåëü
16 A*)
16 A*)
Ñå÷åíèå ñåòåâîãî êàáåëÿ
3x2.5
ìì2
4x1.5 ìì2
Ñå÷åíèå ñâàðî÷íîãî êàáåëÿ 25 ìì2
25 ìì2
*) Ïðè ñâàðêå íà òîêàõ äî 100 À äîñòàòî÷íî10-àìïåðíîãî ïðåäîõðàíèòåëÿ
LTR 160/200 ìîæåò êîìïåíñèðîâàòü èçìåíåíèÿ íàïðÿæåíèÿ â ïðåäåëàõ ±10%,
÷òî îòðàçèòñÿ ëèøü â ±0,2% èçìåíåíèè ñâàðî÷íîãî òîêà.
bt16d2r
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Äëÿ ñíèæåíèÿ ïàäåíèé íàïðÿæåíèÿ ïðè èñïîëüçîâàíèè äëèííûõ ñâàðî÷íûõ
êàáåëåé ðåêîìåíäóåòñÿ ïðèìåíÿòü êàáåëè ñ áîëüøèì ñå÷åíèåì.
1.
Óñòàíîâèòå àïïàðàò â ïîäõîäÿùåì ìåñòå è óáåäèòåñü, ÷òî äîñòóï âîçäóõà
äëÿ îõëàæäåíèÿ àïïàðàòà íå ïåðåêðûò.
2. Óáåäèòåñü, ÷òî àïïàðàò ïîäêëþ÷åí ê ïðàâèëüíîìó íàïðÿæåíèþ ñåòè.
Çàçåìëèòå ñîãëàñíî ñîîòâåòñòâóþùèì òðåáîâàíèÿì.
3. Ïîäñîåäèíèòå øëàíã çàùèòíîãî ãàçà.
4. Ïîäñîåäèíèòå ãîðåëêó ÒIG è îáðàòíûé êàáåëü.
Àïïàðàò ãîòîâ ê ðàáîòå.
4.1
bt16d2r
Èíñòðóêöèè ïî ïîäúåìó
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RU
5
ÐÀÁÎÒÀ
Îáùèå ïðàâèëà òåõíèêè áåçîïàñíîñòè ïðè ðàáîòå ñ îáîðóäîâàíèåì
ïðèâîäÿòñÿ íà ñòð. 4. Ïðî÷òèòå èõ äî èñïîëüçîâàíèÿ îáîðóäîâàíèÿ!
1
2
3
4
5
Âêë/Âûêë. àïïàðàòà
Æåëòàÿ ëàìïà (ïåðåãðóçêà)
Áåëàÿ ëàìïà (ðàáîòà)
Ðåãóëÿòîð âðåìåíè ñíèæåíèÿ òîêà
Ïåðåêëþ÷àòåëü HF / îòðûâ / ÌÌÀ
8
9
10
11
12
6
7
Ðåãóëÿòîð ñèëû òîêà
Ðåãóëÿòîð âðåìåíè ïðîäóâêè ãàçà
ïîñëå ñâàðêè
13
14
Ðàçúåì äèñò.óïðàâëåíèÿ
Ôèëüòð
Íèïïåëü äëÿ ñîåä. ãàçîâîãî øëàíãà
Ðàçúåì ãîðåëêè ÒIG
Ðàçúåì îáð.êàáåëÿ ïðè ñâàðêå ÒIG èëè
ñâàðî÷íîãî êàáåëÿ ïðè ÌÌÀ
Ïåðåêëþ÷àòåëü 2-õ/4-õ òàêò.ðåæèì
Ïåðåêëþ÷àòåëü íà ä/ó
Ïðè ñâàðêå ÌÌÀ ñâàðî÷íûé è îáðàòíûé êàáåëè äîëæíû áûòü ïîäêëþ÷åíû ê ðàçúåìàì 12 è
15.
S
Ñ ïîìîùüþ äèñòàíöèîííîãî óïðàâëåíèÿ ìîæíî ïëàâíî ðåãóëèðîâàòü
ñâàðî÷íûé òîê ñ ìåñòà ñâàðêè â ðåæèìàõ ÒIG è ÌÌÀ.
S
Ïðè èñïîëüçîâàíèè äèñòàíöèîííîãî óïðàâëåíèÿ íåîáõîäèìî ïåðåêëþ÷èòü
òóìáëåð 14 âíèç.
Ïóëüò ä/ó PHA5 ïîçâîëÿåò âåñòè ñâàðêó íåïëàâÿùèìñÿ ýëåêòðîäîì â
èìïóëüñíîì ðåæèìå.
Ïðè âêëþ÷åíèè àïïàðàòà ïåðåêëþ÷àòåëåì 1 çàãîðàåòñÿ áåëàÿ ñèãíàëüíàÿ
ëàìïà.
S
Àïïàðàò îáîðóäîâàí òåðìîñòàòîì äëÿ çàùèòû îò ïåðåãðóçîê, åñëè
òåìïåðàòóðà ñòàíîâèòñÿ ñëèøêîì âûñîêîé, íàïðÿæåíèå ñâàðêè àâòîìàòè÷åñêè
îòêëþ÷àåòñÿ è çàãîðàåòñÿ æåëòàÿ ëàìïà.
Ïîñëå ñíèæåíèÿ òåìïåðàòóðû äî äîïóñòèìîãî çíà÷åíèÿ òåðìîñòàò
àâòîìàòè÷åñêè âîçâðàùàåòñÿ â èñõîäíîå ïîëîæåíèå.
bt16d2r
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RU
Ðåæèì
= HF (âûñîêî÷àñòîòíûé) ïîäæèã(ÒIG)
Ïðè íàæàòèè íà êíîïêó ãîðåëêè àêòèâèðóåòñÿ Â× ãåíåðàòîð, ìåæäó
ýëåêòðîäîì è çàãîòîâêîé ïðîñêàêèâàåò èñêðà, êîòîðàÿ èîíèçèðóåò ãàç è
çàæèãàåò äóãó. Ïîñëå òîãî, êàê äóãà ñòàáèëèçèðóåòñÿ, ãåíåðàòîð àâòîìàòè÷åñêè
îòêëþ÷àåòñÿ.
Ðåæèì
= ÌÌÀ.
Ýòîò ðåæèì ïðåäíàçíà÷åí äëÿ ñâàðêè øòó÷íûìè ýëåêòðîäàìè. Áëîêè
ïîäæèãà îòêëþ÷àþòñÿ è àêòèâèðóåòñÿ áëîê “Ãîðÿ÷èé ñòàðò”, îáåñïå÷èâàþùèé
áîëåå âûñîêèé òîê ïðè çàæèãàíèè äóãè.
Ðåæèì
2-õ/4-õ òàêòíûé
2-õ òàêòíûé - ïðè íàæàòèè íà êíîïêó ãîðåëêè äóãà çàæèãàåòñÿ, à ïðè
îòïóñêàíèè êíîïêè ãàñíåò.
4-õ òàêòíûé - â ýòîì ñëó÷àå íåò íåîáõîäèìîñòè äåðæàòü êíîïêó íàæàòîé â
òå÷åíèå âñåãî öèêëà ñâàðêè. Íàæìèòå è îòïóñòèòå êíîïêó äëÿ çàæèãàíèÿ äóãè.
Íàæìèòå è îòïóñòèòå êíîïêó åùå ðàç äëÿ ãàøåíèÿ äóãè.
5.1
Ïîäæèã îòðûâîì
Ðåæèì < = Ïîäæèã îòðûâîì (ÒIG)
Óñòàíîâèòå ýëåêòðîä ãîðåëêè â òîì ìåñòå, ñ êîòîðîãî âû õîòèòå íà÷àòü ñâàðêó,
íàæìèòå íà êíîïêó è ïîäíèìèòå ãîðåëêó - äóãà çàæãåòñÿ.
Áëàãîäàðÿ âñòðîåííîé ôóíêöèè òîê ïëàâíî óâåëè÷èòñÿ äî óñòàíîâëåííîãî
çíà÷åíèÿ. Ïîñëå îòïóñêàíèÿ êíîïêè òîê ìåäëåííî ñíèçèòñÿ â ñîîòâåòñòâèè ñ
óñòàíîâëåííûì âðåìåíåì ñíèæåíèÿ.
Ðàñïîëîæèòå ýëåêòðîä
íà èçäåëèè.
Íàæìèòå êíîïêó ãîðåëêè.
Íàêëîíèòå íåìíîãî ýëåêòðîä,,
îòîðâèòå åãî îò èçäåëèÿ äëÿ
âîçáóæäåíèÿ äóãè
Äëÿ ïðåêðàùåíèÿ
âàðêè îòïóñòèòå êíîïêó
ãîðåëêè
bt16d2r
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RU
6
ÎÁÑËÓÆÈÂÀÍÈÅ
Ðåãóëÿðíîå òåõíè÷åñêîå îáñëóæèâàíèå èìååò âàæíîå çíà÷åíèå äëÿ
îáåñïå÷åíèÿ áåçîïàñíîñòè è íàäåæíîñòè.
Ïðèìå÷àíèå:
à àðàíìèéíú²å îáÿçàìåëüñòâà ïîñòàâùèêà òåðÿþò ñèëó, åñëè ïîêóïàòåëú
ñàìîñòîÿòåëúíî ïûòàåòñÿ ïðîèçâåñòè êàêèå-ëèáî ðàáîòû ïî óñòðàíåíèþ
íåèñïðàâíîñòåé èçäåëèÿ â òå÷åíèå ãàðàíòèéíîãî ñðîêà.
Ïîäêëþ÷åíèå, îáñëóæèâàíèå è ðåìîíò ñâàðî÷íîãî îáîðóäîâàíèå, ñâÿçàííûå
ñî ñíÿòèåì çàùèòíûõ ùèòêîâ, âûïîëíÿþòñÿ ëèöàìè, ïðîøåäøèìè
ñîîòâåòñòâóþùóþ ýëåêòðîòåõíè÷åñêóþ ïîäãîòîâêó è àòòåñòîâàííûìè íà ïðàâî
âûïîëíåíèÿ òàêèõ ðàáîò.
 ïðèíöèïå àïïàðàò LTR 160/200
íå òðåáóåò îáñëóæèâàíèÿ.
Îáû÷íî, äîñòàòî÷íî åæåãîäíî
ïðîèçâîäèòü ïðîäóâêó àïïàðàòà
ñóõèì ñæàòûì âîçäóõîì, à òàêæå
ðåãóëÿðíî ÷èñòèòü
ïûëåçàùèòíûé ôèëüòð.
Åñëè àïïàðàò ðàáîòàåò â î÷åíü
ïûëüíûõ óñëîâèÿõ,
ðåêîìåíäóåòñÿ ÷àùå
ïðîèçâîäèòü ýòè îïåðàöèè.
bt07d109
7
ÇÀÊÀÇ ÇÀÏÀÑÍÛÕ ×ÀÑÒÅÉ
Ðàáîòû ïî ðåìîíòó è ýëåêòðè÷åñêîìó ìîíòàæó äîëæíû âûïîëíÿòüñÿ
êâàëèôèöèðîâàííûì ñïåöèàëèñòîì ESAB .
Íåîáõîäèìî èñïîëüçîâàòü òîëüêî çàïàñíûå ÷àñòè, âûïóùåííûå ôèðìîé
ESAB.
Çàïàñíûå ÷àñòè ìîæíî çàêàçòú ó áëèæàéøåãî ê Âàì ESAB, (ñì. ïåðå÷åíú íà
ïîñëåäíåé ñòðàíèöå äàííîé áðîøþðû).
bt16d2r
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ENGLISH
1
2
3
4
5
DIRECTIVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TECHNICAL DATA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12
12
13
14
15
5.1 Lifting instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
15
6 OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
6.1 LIFTARC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
17
7 MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8 ORDERING OF SPARE PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ORDERING NUMBER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SPARE PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ACCESSORIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
18
18
19
21
22
23
TOCe
-- 11 --
GB
1
DIRECTIVE
DECLARATION OF CONFORMITY
Esab Welding Equipment AB, S--695 81 Laxå, Sweden, gives its unreserved guarantee that welding power source LTR 160/200 from serial number 842 complies with
standard EN 60974--1, in accordance with the requirements of directive (73/23/EEC)
and addendum (93/68/EEC) and with standard EN 50199 in accordance with the requirements of directive (89/336/EEC) and addendum (93/68/EEC).
-------------------------------------------------------------------------------------------------------------------------------------Laxå 1997--06--10
2
SAFETY
WARNING
ARC WELDING AND CUTTING CAN BE INJURIOUS TO YOURSELF AND OTHERS. TAKE PRECAUTIONS WHEN WELDING. ASK FOR YOUR EMPLOYER’S SAFETY PRACTICES WHICH SHOULD BE
BASED ON MANUFACTURERS’ HAZARD DATA.
ELECTRIC SHOCK -- Can kill
S
Install and earth the welding unit in accordance with applicable standards.
S
Do not touch live electrical parts or electrodes with bare skin, wet gloves or wet clothing.
S
Insulate yourself from earth and the workpiece.
S
Ensure your working stance is safe.
FUMES AND GASES -- Can be dangerous to health
S
Keep your head out of the fumes.
S
Use ventilation, extraction at the arc, or both, to take fumes and gases away from your breathing zone
and the general area.
ARC RAYS -- Can injure eyes and burn skin.
S
Protect your eyes and body. Use the correct welding screen and filter lens and wear protective
clothing.
S
Protect bystanders with suitable screens or curtains.
FIRE HAZARD
S
Sparks (spatter) can cause fire. Make sure therefore that there are no inflammable materials nearby.
NOISE -- Excessive noise can damage hearing
S
Protect your ears. Use earmuffs or other hearing protection.
S
Warn bystanders of the risk.
MALFUNCTION -- Call for expert assistance in the event of malfunction.
READ AND UNDERSTAND THE INSTRUCTION MANUAL BEFORE INSTALLING OR OPERATING.
PROTECT YOURSELF AND OTHERS!
ESAB can provide you with all necessary welding protection and accessories.
WARNING!
Read and understand the instruction manual before installing
or operating.
bt16d12e
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GB
WARNING!
Do not use the power source for thawing frozen pipes.
This product is solely intended for arc welding.
3
INTRODUCTION
LTR 160/200 is a rectifier based on inverter technology and designed for TIG
welding and welding with coated electrodes.
Inverter technology contributes to low energy consumption, low weight and compact
dimensions.
The advanced electronic design permits rapid regulation and first class welding
characteristics.
LTR 160/200 is available in two versions, one with a central socket and one with an
OKC socket for connecting a TIG torch.
LTR 160/200 is supplied complete with 5 metre mains cable, 5 metre return cable,
gas hose and hose clamps.
Versions with a central socket are also supplied with a protective cover to protect
connections from slag.
An optional handle bracket can be fitted to the machine for winding up cables and to
protect the control panel.
Two different trolleys are available to facilitate transport with a gas bottle and cooling
unit.
ESAB’s accessories for the product can be found on page 23.
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GB
4
TECHNICAL DATA
LTR 160
Permitted load at
20 % duty cycle, MMA
35 % duty cycle, TIG
35 % duty cycle, MMA
60 % duty cycle
100 % duty cycle
Setting range, TIG
MMA
Slope up, adjustable on circuit board
Slope down
Gas pre--flow ,adjustable on
circuit board
Gas post--flow
Open--circuit voltage
Open--circuit power
Useful Power, P
at max current MMA
Apparent Power, S
at max current MMA
Power factor, at max current MMA
Efficiency, at max current MMA
Fuse, slow rupture
Mains cable,cross section
Dimension lxbxh
Weight
Application class
Class of enclosures
160 A/26 V
160 A/16 V
LTR 200
110 A/24 V
80 A/23 V
4--160 A
4--160 A
0--5 s
0,1--10 s
200 A/18 V
200 A/28 V
150 A/26 V
115 A/25 V
5--200 A
5--200 A
0--5 s
0,1--10 s
0--5 s
5--20 s
65--80 V
30 W
0--5 s
5--20 s
72--82 V
47 W
4,8 kW
6,8 kW
6,9 kVa
0,69
0,75
16 A
3x2,5 mm2
515x285x415 mm
23 kg
10,6 kVa
0,64
0,82
10 A
4X1,5 mm2
515x285x415mm
24.5 kg
IP 23
IP 23
The welding power sources comply with the requirements set out in IEC 974--1
Cable areas acc. to Swedish regulations.
Application class
The symbol
indicates that the power source is designed for use in areas with increased
electrical hazard.
Duty cycle
The duty cycle refers to the time as a percentage of a ten--minute period that you can weld at a certain load without overloading.
Enclosure class
The IP code indicates the enclosure class, i. e. the degree of protection against penetration by solid
objects or water. Equipment marked IP23 is designed for indoor and outdoor use.
bt16d12e
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GB
5
INSTALLATION
The installation must be executed by a professional.
WARNING!
This product is intended for industrial use. In a domestic environment this product may cause radio
interference. It is the user’s responsibility to take adequate precautions.
Mains voltage
Mains frequency
Fuse, slow rupture
Mains cable, cross section
Welding cable, cross section
LTR 160
230 V ¦ 10 %, 1--phase
50--60 Hz
16 A*)
3x2.5 mm2
25 mm2
LTR 200
400 V ¦10 %, 3--phase
50--60 Hz
10 A
4X1,5 mm2
25 mm2
*) When welding with max 100 A a 10 A slow rupture fuse is sufficient.
LTR 160/200 are equipped with mains voltage compensation, which means that a
¦10 % variation in the mains voltage only results in a ¦0,2 % variation in the
welding current.
To reduce the voltage drop when using a long cable it can be advisable to select a
heavier cable cross section.
1.
2.
3.
4.
Place the equipment in a suitable place and make sure the rectifier is not covered or set-up so
that cooling is prevented.
Make sure the machine is connected to the correct mains voltage.
Earth according to applicable directives.
Connect the shielding gas.
Connect the TIG torch and the return cable or the MMA welding cables.
The machine is now ready for welding.
5.1
bt16d12e
Lifting instructions
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GB
6
OPERATION
General safety regulations for the handling of the equipment can be found on
page 12. Read through before you start using the equipment!
1
Mains power switch on/off
8
Remote control connection
2
Yellow indicating lamp
9
Dust filter
3
White indicating lamp
10
Gas nipple (connection of gas cylinder)
4
Slope--down time
11
Connection for TIG torch
5
Lift--Arc/HF--unit/MMA
12
Connection for return cable when TIG welding
6
Current setting
13
2/4--stroke
7
Gas post--flow
14
Remote control switch
The welding cable and return cable should be connected to 12 and 15 with MMA--welding.
S
Using the remote control socket on the machine the current can be remotely
regulated in TIG and MMA modes.
S
Selector switch is used to select remote control operation.
S PHA5 remote control unit allows use of pulsed current in TIG mode.
When the main power switch is switched on the white indicating lamp, on the front,
comes on.
To take your mind off the risk of overloading the machine it has been equipped with
an integrated thermostat that trips if the temperature becomes too high.
When this occurs the welding current is cut out and the yellow indicating lamp comes
on. When the temperature has dropped the thermostat automatically resets.
Mode
= HF
When the torch trigger is pressed the gas starts flowing. The high frequency unit is
switched on and produces a spark between the electrode and the work piece, which
ionises the gas and ignites the arc. Once the arc is stable the HF unit is
automatically switched off.
bt16d12e
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GB
Mode
= MMA.
In this mode the machine is set up for welding with coated electrodes. The HF unit
and Lift--Arc are disabled and the Hot--start unit is now activated to give a higher
current during striking.
Mode
2/4--stroke
2 stroke: arc is struck when the torch trigger is depressed and extinguished when
the trigger is released.
4 stroke: there is no need to keep the torch trigger depressed during the welding
sequence. Press and release the trigger to strike the arc. Press and release the
trigger again to extinguish the arc.
6.1
Mode
LIFTARC
= Lift-- Arc.
The torch electrode is positioned at the point where you want to start welding, when
you press the trigger and raise the torch the arc is struck.
Using the built--in slope--up function the current rises to the preset value. When you
want to stop welding you release the switch and the current slowly decreases in
accordance with the preset slope--down time.
Place the electrode against
the workpiece.
Press in the torch trigger..
Tilt the torch a little, lift and
an arc is produced.
To stop--reease the
torch trigger.
bt16d12e
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7
MAINTENANCE
Regular maintenance is important for safe, reliable operation.
Note!
All guarantee undertakings from the supplier cease to apply if the customer himself
attempts any work in the product during the guarantee period in order to rectify any
faults.
Only those persons who have appropriate electrical knowledge (authorized
personnel) may remove the safety plates to connect or carry out service,
maintenance or repair work on welding equipment.
Generally, LTR 160/200 do not
require any maintenance. Normally,
it is sufficient to blow out the
machine using clean, compressed
air annually, and the dust filter
should be cleaned regularly.
If the machine is set up in dusty or
dirty environments the machine and
dust filter should be cleaned more
often. .
Dismantling the filter
8
bt07d109
ORDERING OF SPARE PARTS
Repair and electrical work should be performed by an authorized ESAB serviceman.
Use only ESAB original spare and wear parts.
LTR 160, LTR 200 is designed and tested in accordance with the international and European standards IEC/EN 60974--1 and EN 50199. It is the obligation of the service unit
which has carried out the service or repair work to make sure that the product still
conforms to the said standard.
Spare parts may be ordered through your nearest ESAB dealer, see the last page of
this publication.
bt16d12e
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Diagram Ñõåìà
LTR 160
bt16e11a
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Edition 041101
LTR 200
bt16e11a
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Edition 041101
LTR 160, LTR 200
Ordering number Íîìåð çàêàçà
Ordering no.
Denomination
Type
Notes
0456 840 800 Welding power source
LTR 160
with central connection for TIG welding
0456 840 881 Welding power source
LTR 160
with OKC connection for TIG welding
0456 840 882 Welding power source
LTR 200
with central connection for TIG welding
0456 840 883 Welding power source
LTR 200
with OKC connection for TIG welding
0457 305 990 Spare parts list
LTR 160,
LTR 200
bt16o11a
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Edition 041101
LTR 160, LTR 200
Spare parts list Ñïèñîê çàïàñíûõ ÷àñòåé
Item
Qty
Ordering no.
1
2
0441 819 001
Screw
2
1
0468 275 001
Grill
3
1
0468 519 001
Filter
bt19s11a
Denomination
-- 22 --
Edition 041101
LTR 160, LTR 200
Accessories Äîïîëíèòåëüíûå ïðèíàäëåæíîñòè
Trolley for 5 l gas cylinder . . . . . . . . . 0468 530 880
Trolley for 10--50 l gas cylinder
0456 804 880
Protective handle for connections . .
.......
0458 311 001
bt07t003
cltr0sa1
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Edition 041101
LTR 160, LTR 200
Top handle . . . . . . . . . . . . . . . . . . . . . . . 0468 305 880
bt07t004
For LTR 200 & LTR 255
Cooling unit OCF 2L . . . . . . . . . . . . . . 0457 216 880
For LTR 160
Cooling unit OCF 2A . . . . . . . . . . . . . . 0457 216 883
Remote control MMA 1 (10 m cable) . 0349 501 024
MMA and TIG: current
Remote control unit AT1 . . . . . . . . . . . 0459 491 896
MMA and TIG: current
Remote control unit AT1 CF . . . . . . . 0459 491 897
MMA and TIG: rough and fine setting
of current.
cltr0sa1
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Edition 041101
LTR 160, LTR 200
Remote cable 12 pole -- 8 pole
5m ...............................
10 m . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
15 m . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
25 m . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
0459 552 880
0459 552 881
0459 552 882
0459 552 883
Foot control FS002,
including cable . . . . . . . . . . . . . . . . . . . 0349 090 886
LTR 255: Return cable, 35 mm2 (state the length when ordering) . . . . . . . . . . . . . . . 0262 613 602
LTR 160 & LTR 200: Return cable, 25 mm2 (state the length when ordering) . . . . . 0262 613 601
Return current clip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0367 558 880
Welding current cable and return current cable, complete for MMA welding:
LTR 255
LTR 160 & 200
Welding current cable, 5 metre
0468 539 882
0468 539 880
Return current cable, 5 metre
0468 539 883
0468 539 881
Information on TIG torches can be found in separate brochures.
cltr0sa1
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Edition 041101
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