OrigoArc 150

Instruction manual

0459 261 027 031114

Èíñòðóêöèÿ ïî ýêñïëóàòàöèè

Valid for serial no. 316--, 328--, 341--

Ðóññêèé . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3 ENGLISH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

11 Rights reserved to alter specifications without notice.

Îñòàâëÿåì çà ñîáîé ïðàâî èçìåíÿòü ñïåöèôèêàöèþ áåç ïðåäóïðåæäåíèÿ.

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Ðóññêèé

1 ÄÅÊËÀÐÀÖÈß ÑÎÎÒÂÅÒÑÒÂÈß 2 ÒÅÕÍÈÊÀ ÁÅÇÎÏÀÑÍÎÑÒÈ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3 ÂÂÅÄÅÍÈÅ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.1 Îáùåå

4 ÓÑÒÀÍÎÂÊÀ

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4.1 Îáùåå . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5 ÐÀÁÎÒÀ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.1 Îáùåå . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6 ÎÁÑËÓÆÈÂÀÍÈÅ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.1 Îáùåå . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7 ÏÎÈÑÊ ÍÅÈÑÏÐÀÂÍÎÑÒÅÉ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8 ÏÐÈÍÀÄËÅÆÍÎÑÒÈ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9 ÇÀÊÀÇ ÇÀÏÀÑÍÛÕ ×ÀÑÒÅÉ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

ÃÀÁÀÐÈÒÍÛÉ PÅÐÒÅÆ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

ÈÍÑÒÐÓÊÖÈÈ ÏÎ ÑÁÎÐÊÅ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

ÑÕÅÌÀ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

ÑÏÈÑÎÊ ÊÎÌÏËÅÊÒÓÞÙÈÕ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

ÈÍÑÒÐÓÊÖÈÈ ÏÎ ÏÎÄÊËÞPÅÍÈÞ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

ÄÎÏÎËÍÈÒÅËÜÍÛÅ ÏÐÈÍÀÄËÅÆÍÎÑÒÈ ÑÏÎÑÎÁÛ ÏÐÈÌÅÍÅÍÈß . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

ÑÏÈÑÎÊ ÇÀÏÀÑÍÛÕ ×ÀÑÒÅÉ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

55

55

55

55

55

55 53 54 54

54

54

54

54

54

55 60 61 62 63 64 65 66 67

TOCr

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RU

1 ÒÅÕÍÈÊÀ ÁÅÇÎÏÀÑÍÎÑÒÈ

Ïîëüçîâàòåëè ñâàðî÷íîãî îáîðóäîâàíèÿ ESAB îòâå÷àþò çà âûïîëíåíèå ïðàâèë òåõíèêè áåçîïàñíîñòè ëèöàìè, ðàáîòàþùèìè íà îáîðóäîâàíèè è ðÿäîì ñ íèì. Ïðàâèëà òåõíèêè áåçîïàñíîñòè äîëæíû îòâå÷àòü òðåáîâàíèÿì ê áåçîïàñíîé ýêñïëóàòàöèè ñâàðî÷íîãî îáîðóäîâàíèÿ ýòîãî òèïà. Ïîìèìî ñòàíäàðòíûõ ïðàâèë òåõíèêè áåçîïàñíîñòè è îõðàíû òðóäà íà ðàáî÷åì ìåñòå ðåêîìåíäóåòñÿ ñëåäóþùåå.

Âñå ðàáîòû äîëæíû âûïîëíÿòüñÿ ïîäãîòîâëåííûìè ëèöàìè, çíàêîìûìè ñ ýêñïëóàòàöèåé ñâàðî÷íîãî îáîðóäîâàíèÿ. Íåïðàâèëüíàÿ ýêñïëóàòàöèÿ îáîðóäîâàíèÿ ìîæåò âûçâàòü îïàñíûì ñèòóàöèè, ïðèâîäÿùèå ê òðàâìèðîâàíèþ ïåðñîíàëà è ïîâðåæäåíèþ îáîðóäîâàíèÿ.

1.

Bñå ëèöà, èñïîëüçóþùèå ñâàðî÷íîå îáîðóäîâàíèå, äîëæíû çíàòü: S èíñòðóêöèè ïî ýêñïëóàòàöèè S S S S ðàñïîëîæåíèå îðãàíîâ àâàðèéíîãî îñòàíîâà íàçíà÷åíèå îáîðóäîâàíèÿ ïðàâèëà òåõíèêè áåçîïàñíîñòè òåõíîëîãèþ ñâàðêè 2.

S S Îïåðàòîð îáåñïå÷èâàåò: óäàëåíèå ïîñòîðîííèõ ëèö èç ðàáî÷åé çîíû îáîðóäîâàíèÿ ïðè åãî çàïóñêå çàùèòó âñåõ ëèö îò âîçäåéñòâèÿ ñâàðî÷íîé äóãè 3.

S S Ðàáî÷åå ìåñòî äîëæíî: îòâå÷àòü óñëîâèÿì ýêñïëóàòàöèè íå èìåòü ñêâîçíÿêîâ 4.

5.

S S Ñðåäñòâà çàùèòû ïåðñîíàëà Âî âñåõ ñëó÷àÿõ ðåêîìåíäóåòñÿ èñïîëüçîâàòü èíäèâèäóàëüíûå ñðåäñòâà çàùèòû, íàïðèìåð, çàùèòíûå î÷êè, îãíåñòîéêóþ ñïåöîäåæäó è çàùèòíûå ðóêàâèöû.

Ïðè ñâàðêå çàïðåùàåòñÿ íîñèòü ñâîáîäíóþ îäåæäó, óêðàøåíèÿ è ò.ä., íàïðèìåð, øàðôû, áðàñëåòû, êîëüöà, êîòîðûå ìîãóò ïîïàñòü â ñâàðî÷íîå îáîðóäîâàíèå èëè âûçâàòü îæîãè.

S S S Îáùèå ìåðû ïðåäîñòîðîæíîñòè Ïðîâåðüòå íàäåæíîñòü ïîäêëþ÷åíèÿ îáðàòíîãî êàáåëÿ.

Ðàáîòû íà îáîðóäîâàíèè ñ âûñîêèì íàïðÿæåíèåì

òîëüêî êâàëèôèöèðîâàííûì ýëåêòðèêîì.

äîëæíû ïðîèçâîäèòüñÿ

 ïðåäåëàõ äîñòóïà äîëæíû íàõîäèòüñÿ ñîîòâåòñòâóþùèå ñðåäñòâà ïîæàðîòóøåíèÿ, èìåþùèå ÿñíóþ ìàðêèðîâêó.

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RU

ÎÑÒÎÐÎÆÍÎ!

ÄÓÃÎ Â Àß Ñ Â ÀÐÊÀ È ÐÅÇÊÀ ÎÏÀÑÍÛ ÊÀÊ ÄËß ÈÑÏÎËÍÈÒÅËß ÐÀÁÎÒ, ÒÀÊ È ÄËß ÏÎÑÒÎÐÎÍÍÈÕ ËÈÖ. ÒÐÅÁÓÉÒÅ ÑÎÁËÞÄÅÍÈÅ Â ÑÅÕ ÏÐÀ  ÈË ÁÅÇÎÏÀÑÍÎÑÒÈ, ÄÅÉÑÒ Â ÓÞÙÈÕ ÍÀ ÎÁÚÅÊÒÅ, ÊÎÒÎÐÛÅ ÄÎËÆÍÛ Ó×ÈÒÛ ÏÐÅÄÑÒÀ  ÀÒÜ Ñ Â ÅÄÅÍÈß ÎÁ ÎÏÀÑÍÎÑÒßÕ,  ËÅÍÍÛÅ ÈÇÃÎÒÎ Â ÈÒÅËÅÌ Ñ Â ÀÐÎ×ÍÎÃÎ ÎÁÎÐÓÄÎ Â ÀÍÈß.

ÎÏÀÑÍÎÑÒÜ ÑÌÅÐÒÅËÜÍÎÃÎ ÏÎÐÀÆÅÍÈß ÝËÅÊÒÐÈ×ÅÑÊÈÌ ÒÎÊÎÌ.

S Ñâàðî÷íûé àãðåãàò óñòàíàâëèâàåòñÿ è çàçåìëÿåòñÿ â ñîîòâåòñòâèè ñ äåéñòâóþùèìè íîðìàìè è ïðàâèëàìè.

S Íå äîïóñêàéòå êîíòàêòà íàõîäÿùèõñÿ ïîä íàïðÿæåíèåì äåòàëåé è ýëåêòðîäîâ ñ íåçàùèùåííûìè ÷àñòÿìè òåëà, ìîêðûìè ðóêàâèöàìè è ìîêðîé îäåæäîé.

S Îáåñïå÷üòå ýëåêòðè÷åñêóþ èçîëÿöèþ îò çåìëè è ñâàðèâàåìûõ äåòàëåé.

S Îáåñïå÷üòå ñîáëþäåíèå áåçîïàñíûõ ðàáî÷èõ ðàññòîÿíèé.

ÄÛÌÛ È ÃÀÇÛ ìîãóò áûòü îïàñíû äëÿ ÷åëîâåêà

S Èñêëþ÷èòå âîçìîæíîñòü âîçäåéñòâèÿ äûìîâ.

S Äëÿ èñêëþ÷åíèÿ âäûõàíèÿ äûìîâ âî âðåìÿ ñâàðêè îðãàíèçóåòñÿ îáùàÿ âåíòèëÿöèÿ ïîìåùåíèÿ, à òàêæå âûòÿæíàÿ âåíòèëÿöèÿ èç çîíû ñâàðêè.

ÈÇËÓ×ÅÍÈÅ ÄÓÃÈ âûçûâàåò ïîðàæåíèå ãëàç è îæîãè êîæè.

S Çàùèòèòå ãëàçà è êîæó. Äëÿ ýòîãî èñïîëüçóéòå çàùèòíûå ùèòêè, öâåòíûå ëèíçû è çàùèòíóþ ñïåöîäåæäó.

S Äëÿ çàùèòû ïîñòîðîííèõ ëèö ïðèìåíÿþòñÿ çàùèòíûå ýêðàíû èëè çàíàâåñè.

ÏÎÆÀÐÎÎÏÀÑÍÎÑÒÜ

S Èñêðû (áðûçãè ìåòàëëà) ìîãóò âûçâàòü ïîæàð. Óáåäèòåñü â îòñóòñòâèè ãîðþ÷èõ ìàòåðèàëîâ ïîáëèçîñòè îò ìåñòà ñâàðêè.

∅

ÓÌ - ×ðåçìåðíûé øóì ìîæåò ïðèâåñòè ê ïîâðåæäåíèþ îðãàíîâ ñëóõà

S Ïðèìèòå ìåðû äëÿ çàùèòû ñëóõà. Èñïîëüçóéòå çàòû÷êè äëÿ óøåé èëè äðóãèå ñðåäñòâà çàùèòû ñëóõà.

S Ïðåäóïðåäèòå ïîñòîðîííèõ ëèö îá îïàñíîñòè.

ÍÅÈÑÏÐÀ  ÍÎÑÒÈ -- Ïðè íåèñïðàâíîñòè îáðàòèòåñü ê ñïåöèàëèñòàì ïî ñâàðî÷íîìó îáîðóäîâàíèþ Ïåðåä íà÷àëîì ìîíòàæà è ýêñïëóàòàöèè âíèìàòåëüíî èçó÷èòå ñîîòâåòñòâóþùèå èíñòðóêöèè.

ÇÀÙÈÒÈÒÅ ÑÅÁß È ÄÐÓÃÈÕ!

Êîìïàíèÿ ESAB ãîòîâà ïðåäîñòàâèòü âàì âñå çàùèòíîå ñíàðÿæåíèå è ïðèíàäëåæíîñòè, íåîáõîäèìûå äëÿ âûïîëíåíèÿ ñâàðî÷íûõ ðàáîò.

ÂÍÈÌÀÍÈÅ!

Ïåðåä íà÷àëîì ìîíòàæà è ýêñïëóàòàöèè âíèìàòåëüíî èçó÷èòå ñîîòâåòñòâóþùèå èíñòðóêöèè.

ÂÍÈÌÀÍÈÅ!

Çàïðåùàåòñÿ èñïîëüçîâàòü èñòî÷íèê ïèòàíèÿ äëÿ îòòàèâàíèÿ òðóá.

Äàííîå èçäåëèå ïðåäíàçíà÷åíî òîëüêî äëÿ äóãîâîé ñâàðêè.

2 ÂÂÅÄÅÍÈÅ

OrigoArc 150

ïðåäñòàâëÿåò ñîáîé èñòî÷íèê ñâàðî÷íîãî òîêà äëÿ èñïîëüçîâàíèÿ ñ ïîêðûòûìè ýëåêòðîäàìè (ñâàðêà ÌÌÀ).

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RU 2.1

Îáîðóäîâàíèå

Óñòðîéñòâî OrigoArc 150

ïîñòàâëÿåòñÿ ñ 3-ìåòðîâûì ñåòåâûì êàáåëåì è ðóêîâîäñòâîì ïî ýêñïëóàòàöèè.

Àêñåññóàð² îò äëÿ èçäåëÿ ìîæíî íàéòè íà ñòðíèöå 20 .

3 ÒÅÕÍÈ×ÅÑÊÈÅ ÕÀÐÀÊÒÅÐÈÑÒÈÊÈ

Íàïðÿæåíèå ñåòè ïèòàíèÿ Ïëàâêèé ïðåäîõðàíèòåëü (çàìåäëåííîãî äåéñòâèÿ) Ïåðâè÷íûé

1ìàêñ.

Ïåðâè÷íûé

1eff.

Äèàïàçîí íàïðÿæåíèÿ/òîêà

(ïîñòîÿííûé òîê)

Ìàêñèìàëüíàÿ äîïóñòèìàÿ íàãðóçêà ïðè

êîýôôèöèåíò íàãðóçêè ðàáî÷åãî öèêëà 25% êîýôôèöèåíò íàãðóçêè ðàáî÷åãî öèêëà 35% êîýôôèöèåíò íàãðóçêè ðàáî÷åãî öèêëà 60% êîýôôèöèåíò íàãðóçêè ðàáî÷åãî öèêëà 100%

Êîýôôèöèåíò ìîùíîñòè

ïðè ìàêñèìàëüíîì òîêå

Êïä

ïðè ìàêñèìàëüíîì òîêå

Íàïðÿæåíèå õîëîñòîãî õîäà Ðàáî÷àÿ òåìïåðàòóðà Íåïðåðûâíî äåéñòâóþùåå ñðåäíåâçâåøåííîå çâóêîâîå äàâëåíèå Ãàáàðèòû, Ä x Ø x  Ìàññà Êëàññ çàùèòû êîðïóñà Êëàññ ïðèìåíåíèÿ

230 Â, 1 16 À 36 À 21 À 0,62 8 êã IP 23

OrigoArc 150

58-75 B <70 äÁ µ 150A / 26  140A / 26  110A / 25  90A / 24  50/60 Ãö 8A/20  - 150A /26  77 % --10 ˚ C -- +40 ˚ C 380 x 180 x 300 ìì

Ðàáî÷èé öèêë

Ðàáî÷èé öèêë ïðåäñòàâëÿåò ñîáîé äîëþ (â %%) äåñÿòèìèíóòíîãî èíòåðâàëà, â òå÷åíèå êîòîðîé ìîæíî ïðîèçâîäèòü ñâàðêó ïðè îïðåäåëåííîé íàãðóçêå áåç ïåðåãðóçêè.

Êëàññ êîæóõà

Íîðìû

IP

óêàçûâàþò êëàññ êîæóõà, ò.å., ñòåïåíü çàùèòû îò ïðîíèêíîâåíèÿ òâåðäûõ îáúåêòîâ è âîäû. Îáîðóäîâàíèå ñ ìàðêèðîâêîé

IP 23

ïðåäíàçíà÷åíî äëÿ íàðóæíîé è âíóòðåííåé óñòàíîâêè.

Êëàññ çîíû óñòàíîâêè

Ýòîò ñèìâîë îçíà÷àåò, ÷òî èñòî÷íèê ïèòàíèÿ ïðåäíàçíà÷åí äëÿ èñïîëüçîâàíèÿ â çîíàõ ñ ïîâûøåííîé îïàñíîñòüþ ïîðàæåíèÿ ýëåêòðîòîêîì.

4 ÓÑÒÀÍÎÂÊÀ

ÂÍÈÌÀÍÈÅ!

Íàñòîÿùåå èçäåëèå ïðåäíàçíà÷åíî äëÿ ïðîìûøëåííîãî èñïîëüçîâàíèÿ. Ïðè èñïîëüçîâàíèè â áûòîâûõ óñëîâèÿõ îíî ìîæåò ñîçäàâàòü ðàäèî÷àñòîòíûå ïîìåõè.

Ïîëüçîâàòåëü îòâå÷àåò çà ïðèíÿòèå ñîîòâåòñòâóþùèõ ìåð ïðåäîñòîðîæíîñòè.

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RU 4.1

Ðàçìåùåíèå

Ðàçìåñòèòå èñòî÷íèê ïèòàíèÿ òàêèì îáðàçîì, ÷òîáû åãî âîçäóõîçàáîðíûå è âûïóñêíûå îòâåðñòèÿ íå áûëè ïåðåêðûòû.

4.2

Ïàñïîðòíàÿ òàáëè÷êà

Ïàñïîðòíàÿ òàáëè÷êà ðàñïîëîæåíà íà íèæíåé ïàíåëè èñòî÷íèêà ïèòàíèÿ.

4.3

Ñåòü ýëåêòðîïèòàíèÿ

Óáåäèòåñü â òîì, ÷òî áëîê ïîäêëþ÷åí ê ñåòè ýëåêòðîïèòàíèÿ ñ òðåáóåìûì íàïðÿæåíèåì è çàùèùåí ïðåäîõðàíèòåëÿìè òðåáóåìîãî íîìèíàëà. Ïëîùàäü ïîïåðå÷íîãî ñå÷åíèÿ êàáåëÿ äîëæíà ñîîòâåòñòâîâàòü ñòàíäàðòàì êîíêðåòíîé ñòðàíû. Íåîáõîäèìî îáåñïå÷èòü çàùèòíîå çàçåìëåíèå â ñîîòâåòñòâèè ñ äåéñòâóþùèìè íîðìàìè.

4.3.1

Ðåêîìåíäóåìûå íîìèíàëû ïðåäîõðàíèòåëåé è ìèíèìàëüíàÿ ïëîùàäü ïîïåðå÷íîãî ñå÷åíèÿ êàáåëåé Íàïðÿæåíèå ñåòè ïèòàíèÿ ×àñòîòà ñåòè ïèòàíèÿ Ïëàâêèé ïðåäîõðàíèòåëü (çàìåäëåííîãî äåéñòâèÿ) Ñåòåâîé êàáåëü, ïëîùàäü ïîïåðå÷íîãî ñå÷åíèÿ Ñâàðî÷íûé êàáåëü, ïëîùàäü ïîïåðå÷íîãî ñå÷åíèÿ OrigoTig 150

230 Â ¦ 10 %, 1 ôàçà 50-60 Ãö 16 À 3 x 2,5 ìì êâ.

16 ìì êâ.

Âíèìàíèå!

Âåëè÷èíà ïëîùàäè ïîïåðå÷íîãî ñå÷åíèÿ êàáåëÿ è íîìèíàë ïëàâêîãî ïðåäîõðàíèòåëÿ, óêàçàííûå âûøå, ñîîòâåòñòâóþò íîðìàòèâíûì äîêóìåíòàì Øâåöèè. Ýêñïëóàòàöèÿ èñòî÷íèêà ñâàðî÷íîãî òîêà äîëæíà îñóùåñòâëÿòüñÿ â ñîîòâåòñòâèè ñ äåéñòâóþùèìè íàöèîíàëüíûìè íîðìàòèâíûìè äîêóìåíòàìè.

5 ÏÎÐßÄÎÊ ÐÀÁÎÒÛ

Îáùèå ïðàâèëà òåõíèêè áåçîïàñíîñòè ïðè ðàáîòå ñ îáîðóäîâàíèåì ïðèâîäÿòñÿ íà ñòð.

4 . Ïðî÷òèòå èõ äî èñïîëüçîâàíèÿ îáîðóäîâàíèÿ!

5.1

Ïîäêëþ÷åíèÿ

Óáåäèòåñü â òîì, ÷òî èñòî÷íèê ñâàðî÷íîãî òîêà ïîäêëþ÷åí ê ñåòè ýëåêòðîïèòàíèÿ ñ òðåáóåìûì íàïðÿæåíèåì è çàùèùåí ïðåäîõðàíèòåëÿìè òðåáóåìîãî íîìèíàëà.

1 2 3

Ñîåäèíèòåëü òîêà Ñåòåâîé êàáåëü Ñîåäèíèòåëü îáðàòíîãî êàáåëÿ (-)

4 5

Ñîåäèíèòåëü êàáåëÿ ñâàðî÷íîãî òîêà (+) Ïàíåëü óïðàâëåíèÿ (ñì. 6.2) bh25d1r

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RU

S S

5.2

S

Ïàíåëü óïðàâëåíèÿ

Ðó÷êà ðåãóëèðîâêè òîêà Èíäèêàòîð íàïðÿæåíèÿ ñåòè ïèòàíèÿ (çåëåíûé) Èíäèêàòîð ñðàáàòûâàíèÿ ïðè òåïëîâîé ïåðåãðóçêå (æåëòûé)

5.3

Çàùèòà îò ïåðåãðåâà

Èñòî÷íèê ïèòàíèÿ ñíàáæåí ðåëå çàùèòû îò òåïëîâîé ïåðåãðóçêè, êîòîðîå ñðàáàòûâàåò ïðè íåäîïóñòèìîì âîçðàñòàíèè òåìïåðàòóðû. Ïðè ýòîì ïðåêðàùàåòñÿ ïîäà÷à ñâàðî÷íîãî òîêà è çàãîðàåòñÿ æåëòàÿ èíäèêàòîðíàÿ ëàìïà íà ïåðåäíåé ïàíåëè èñòî÷íèêà ïèòàíèÿ. Êîãäà òåìïåðàòóðà ñíèçèòñÿ, ðåëå çàùèòû îò ïåðåãðóçêè àâòîìàòè÷åñêè âîçâðàùàåòñÿ â èñõîäíîå ïîëîæåíèå.

6 Âûïîëíåíèå ñâàðî÷íûõ ðàáîò

Óñòðîéñòâî OrigoArc 150 äàåò ïîñòîÿííûé òîê, ÷òî ïîçâîëÿåò Âàì ïðîèçâîäèòü ñâàðêó áîëüøèíñòâà ìåòàëëîâ ñ ëåãèðîâàííîé è íåëåãèðîâàííîé ñòàëüþ, íåðæàâåþùåé ñòàëüþ è ÷óãóíîì. Óñòðîéñòâî OrigoArc 150 ïîçâîëÿåò Âàì ïðîèçâîäèòü ñâàðêó ïîêðûòûìè ýëåêòðîäàìè âñåõ îñíîâíûõ òèïîâ, îò ∅ 1,6 äî ∅ 3,25.

Ìåòîä MMA íàçûâàåòñÿ òàêæå ñâàðêîé ïîêðûòûìè ýëåêòðîäàìè. Çàææåííàÿ äóãà ðàñïëàâëÿåò ýëåêòðîä, è åãî ïîêðûòèå îáðàçóåò çàùèòíûé øëàê.

Åñëè ïðè çàæèãàíèè äóãè êîí÷èê ýëåêòðîäà ïðèæàòü ê ìåòàëëó, îí ñðàçó æå ðàñïëàâèòñÿ è ïðèëèïíåò ê ìåòàëëó, äåëàÿ íåâîçìîæíîé íåïðåðûâíóþ ñâàðêó. Ñëåäîâàòåëüíî, çàæèãàíèå äóãè äîëæíî ïðîèçâîäèòüñÿ òàêèì æå îáðàçîì, êàê çàæèãàíèå ñïè÷êè.

Ïðèêîñíèòåñü ýëåêòðîäîì ê ìåòàëëó, çàòåì ïîäíèìèòå åãî òàê, ÷òîáû ïîëó÷èëàñü äóãà îïðåäåëåííîé äëèíû bh25d1r

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cmha2p11

RU

(ïðèìåðíî 2 ìì). Åñëè äëèíà äóãè ÷åðåñ÷óð âåëèêà, ñëûøåí õàðàêòåðíûé òðåñê è èìååò ìåñòî ðàçáðûçãèâàíèå ìåòàëëà, ïîñëå ÷åãî äóãà îêîí÷àòåëüíî ïîãàñíåò.

Ïðè ðàáîòå íà ñâàðî÷íîì ñòåíäå ïåðåä çàæèãàíèåì äóãè óáåäèòåñü, ÷òî îòõîäû ìåòàëëà, êóñêè ýëåêòðîäîâ, èëè äðóãèå ïðåäìåòû íå èçîëèðóþò ñâàðèâàåìóþ äåòàëü.

Ïîñëå çàæèãàíèÿ äóãè ïåðåìåùàéòå ýëåêòðîä ñëåâà íàïðàâî. Ýëåêòðîä äîëæåí ðàñïîëàãàòüñÿ ïîä óãëîì 60 ˚ ìåòàëëó îòíîñèòåëüíî íàïðàâëåíèÿ ñâàðêè.

ê Ïðè íåîáõîäèìîñòè âûïîëíåíèÿ øèðîêîãî øâà èëè î÷åíü òîëñòîãî øâà (ïîñëåäîâàòåëüíû íàëîæåíèåì íåñêîëüêèõ øâîâ) ïðîèçâîäÿòñÿ äâèæåíèÿ â ïîïåðå÷íîì íàïðàâëåíèè.

cmha2p10

7 ÒÅÕÍÈ×ÅÑÊÎÅ ÎÁÑËÓÆÈÂÀÍÈÅ

Ðåãóëÿðíîå òåõíè÷åñêîå îáñëóæèâàíèå èìååò âàæíîå çíà÷åíèå äëÿ îáåñïå÷åíèÿ áåçîïàñíîñòè è íàäåæíîñòè.

Ïðèìå÷àíèå:

à àðàíìèéíú²å îáÿçàìåëüñòâà ïîñòàâùèêà òåðÿþò ñèëó, åñëè ïîêóïàòåëú ñàìîñòîÿòåëúíî ïûòàåòñÿ ïðîèçâåñòè êàêèå-ëèáî ðàáîòû ïî óñòðàíåíèþ íåèñïðàâíîñòåé èçäåëèÿ â òå÷åíèå ãàðàíòèéíîãî ñðîêà.

Óñòðîéñòâî OrigoArc 150 íå òðåáóåò èíòåíñèâíîãî òåõíè÷åñêîãî îáñëóæèâàíèÿ.

 íîðìàëüíûõ óñëîâèÿõ äîñòàòî÷íî ðàç â ãîä ïðîèçâåñòè åãî î÷èñòêó, îáäóâàÿ ñæàòûì âîçäóõîì, íî åñëè óñòðîéñòâî ðàçìåùàåòñÿ â ïûëüíîì ãðÿçíîì ìåñòå, ýòî íóæíî äåëàòü ÷àùå.

bh25d1r

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RU

8 ÂÛßÂËÅÍÈÅ ÍÅÈÑÏÐÀÂÍÎÑÒÅÉ

Ïðåæäå ÷åì âûçûâàòü àòòåñòîâàííîãî ñïåöèàëèñòà ïî îáñëóæèâàíèþ, ïîïðîáóéòå ñàìîñòîÿòåëüíî âûïîëíèòü ðåêîìåíäóåìûå íèæå ïðîâåðêè.

Òèï íåèñïðàâíîñòè

Îòñóòñòâèå äóãè ×àñòî ñðàáàòûâàþò ðåëå çàùèòû îò òåïëîâîé ïåðåãðóçêè.

×àñòî ñðàáàòûâàþò óñòðîéñòâà çàùèòû îò òåïëîâîé ïåðåãðóçêè.

Íèçêàÿ ýôôåêòèâíîñòü ñâàðêè.

S S S S S S S S S

Äåéñòâèÿ:

Ïðîâåðüòå, âêëþ÷åí ëè âûêëþ÷àòåëü ïèòàíèÿ.

Ïðîâåðüòå ïðàâèëüíîñòü ïîäñîåäèíåíèÿ êàáåëåé ïîäà÷è ñâàðî÷íîãî òîêà è îáðàòíûõ êàáåëåé.

Ïðîâåðüòå, ïðàâèëüíî ëè çàäàíà âåëè÷èíà òîêà.

Ïðîâåðüòå, íå ñðàáîòàëè ëè ðåëå çàùèòû îò òåïëîâîé ïåðåãðóçêè (ýòî îïðåäåëÿåòñÿ ïî çàãîðàíèþ æåëòîé ëàìïû íà ïåðåäíåé ïàíåëè).

Ïðîâåðüòå ñåòåâûå ïðåäîõðàíèòåëè.

Óáåäèòåñü â òîì, ÷òî íå ïðåâûøåíû íîìèíàëüíûå çíà÷åíèÿ ïàðàìåòðîâ ñâàðî÷íîãî èñòî÷íèêà ïèòàíèÿ (ò.

å. ÷òî óñòðîéñòâî ðàáîòàåò áåç ïåðåãðóçêè).

Ïðîâåðüòå ïðàâèëüíîñòü ïîäñîåäèíåíèÿ êàáåëåé ïîäà÷è ñâàðî÷íîãî òîêà è îáðàòíûõ êàáåëåé.

Ïðîâåðüòå, ïðàâèëüíî ëè çàäàíà âåëè÷èíà òîêà.

Óáåäèòåñü â òîì, ÷òî èñïîëüçóþòñÿ ýëåêòðîäû òðåáóåìîãî òèïà.

9 ÈÍÔÎÐÌÀÖÈß ÄËß ÇÀÊÀÇÀ ÇÀÏÀÑÍÛÕ ×ÀÑÒÅÉ

Ðàáîòû ïî ðåìîíòó è ýëåêòðè÷åñêîìó ìîíòàæó äîëæíû âûïîëíÿòüñÿ êâàëèôèöèðîâàííûì ñïåöèàëèñòîì ESAB .

Íåîáõîäèìî èñïîëüçîâàòü òîëüêî çàïàñíûå ÷àñòè, âûïóùåííûå ôèðìîé ESAB.

Çàïàñíûå ÷àñòè ìîæíî çàêàçòú ó áëèæàéøåãî ê Âàì ESAB, (ñì. ïåðå÷åíú íà ïîñëåäíåé ñòðàíèöå äàííîé áðîøþðû).

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ENGLISH

1 DIRECTIVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2 SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3 INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4 INSTALLATION

4.1 General

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5 OPERATION

5.1 General

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6 MAINTENANCE

6.1 General

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7 FAULT TRACING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8 ACCESSORIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9 ORDERING OF SPARE PARTS DIMENSION DRAWING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

ASSEMBLY INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

LIST OF COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

CONNECTION INSTRUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

APPLICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

SPARE PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

ACCESSORIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

20 21 21

21

21

21

21

21

22

22

22

22

22

22

22 31 32 33 34 35 36 37 42

TOCe

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1 GB DIRECTIVE

DECLARATION OF CONFORMITY

ESAB Welding Equipment AB, S--695 81 Laxå, Sweden, gives its unreserved guarantee that welding power source OrigoArc 150 from serial number 316 complies with standard IEC/EN 60974--1, in ac cordance with the requirements of directive (73/23/EEC) and addendum (93/68/EEC) and with stan dard EN 50199 in accordance with the requirements of directive (89/336/EEC) and addendum (93/68/EEC).

------------------------------------------------------------------------------------------------------------------------------------- Laxå 2003 04 10 Henry Selenius Vice President ESAB Welding Equipment AB 695 81 LAXÅ SWEDEN Tel: + 46 584 81000 Fax: + 46 584 411924

2 SAFETY

Users of ESAB welding equipment have the ultimate responsibility for ensuring that anyone who works on or near the equipment observes all the relevant safety precautions. Safety precautions must meet the requirements that apply to this type of welding equipment. The following recommen dations should be observed in addition to the standard regulations that apply to the workplace.

All work must be carried out by trained personnel well--acquainted with the operation of the welding equipment. Incorrect operation of the equipment may lead to hazardous situations which can result in injury to the operator and damage to the equipment.

1.

Anyone who uses the welding equipment must be familiar with: S S S S S its operation location of emergency stops its function relevant safety precautions welding 2.

3.

The operator must ensure that: S no unauthorized person is stationed within the working area of the equipment when it is started up.

S no--one is unprotected when the arc is struck The workplace must: S be suitable for the purpose S be free from drafts 4.

5.

Personal safety equipment S Always wear recommended personal safety equipment, such as safety glasses, flame--proof clothing, safety gloves.

S Do not wear loose--fitting items, such as scarves, bracelets, rings, etc., which could become trapped or cause burns.

General precautions S Make sure the return cable is connected securely.

S S Work on high voltage equipment

may only be carried out by a qualified electrician.

Appropriate fire extinquishing equipment must be clearly marked and close at hand.

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GB

WARNING

ARC WELDING AND CUTTING CAN BE INJURIOUS TO YOURSELF AND OTHERS. TAKE PRECAU TIONS WHEN WELDING. ASK FOR YOUR EMPLOYER’S SAFETY PRACTICES WHICH SHOULD BE BASED ON MANUFACTURERS’ HAZARD DATA.

ELECTRIC SHOCK -- Can kill

S Install and earth the welding unit in accordance with applicable standards.

S Do not touch live electrical parts or electrodes with bare skin, wet gloves or wet clothing.

S S Insulate yourself from earth and the workpiece.

Ensure your working stance is safe.

FUMES AND GASES -- Can be dangerous to health

S Keep your head out of the fumes.

S Use ventilation, extraction at the arc, or both, to take fumes and gases away from your breathing zone and the general area.

ARC RAYS -- Can injure eyes and burn skin.

S Protect your eyes and body. Use the correct welding screen and filter lens and wear protective clothing.

S Protect bystanders with suitable screens or curtains.

FIRE HAZARD

S Sparks (spatter) can cause fire. Make sure therefore that there are no inflammable materials nearby.

NOISE -- Excessive noise can damage hearing

S Protect your ears. Use earmuffs or other hearing protection.

S Warn bystanders of the risk.

MALFUNCTION -- Call for expert assistance in the event of malfunction.

READ AND UNDERSTAND THE INSTRUCTION MANUAL BEFORE INSTALLING OR OPERATING.

PROTECT YOURSELF AND OTHERS!

ESAB can provide you with all necessary welding protection and accessories.

WARNING!

Read and understand the instruction manual before installing or operating.

WARNING!

Do not use the power source for thawing frozen pipes.

This product is solely intended for arc welding.

3 INTRODUCTION

The

OrigoArc 150

is a welding current power source intended for use with coated electrodes (MMA welding).

3.1

Equipment

The

OrigoArc 150

is supplied with 3 m of mains cable and an instruction manual.

ESAB’s accessories for the product can be found on page 20 .

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GB 4 TECHNICAL DATA

Mains voltage Fuse (delayed--action) Primary current Primary current

I max I eff

Voltage/current range

(DC)

Maximum permissible load at

25% duty cycle 35% duty cycle 60% duty cycle 100% duty cycle

Power factor Efficiency

at maximum current at maximum current

Open--circuit voltage Operating temperature Constant A--weighed sound pressure Dimensions, l x b x h Weight Enclosure class Application class

16 A 36 A 21 A 0,62 77% 8 kg IP 23C

OrigoArc 150

230 V, 1 µ 150 A / 26 V 140 A / 26 V 110 A / 25 V 90 A / 24 V 58--75 V 50/60 Hz 8A /20V -- 150A /26V --10 ˚ C -- +40 ˚ C < 70 db 380 x 180 x 300 mm

Duty cycle

The duty cycle refers to the time as a percentage of a ten--minute period that you can weld at a cer tain load without overloading.

Enclosure class

The

IP

code indicates the enclosure class, i. e. the degree of protection against penetration by solid objects or water. Equipment marked

IP23

is designed for indoor and outdoor use.

Application class

The symbol electrical hazard.

indicates that the power source is designed for use in areas with increased

5 INSTALLATION

WARNING!

This product is intended for industrial use. In a domestic environment this product may cause radio interference. It is the user’s responsibility to take adequate precautions.

5.1

Placing

Place the welding power source so that its cooling air inlets and outlets are not obstructed.

5.2

Rating plate

The rating plate is located on the underside of the power source.

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GB 5.3

Mains power supply

Make sure that the welding power source is connected to the correct supply voltage and that it is protected by the correct fuse rating. The standards for the country in question must be complied with as regards the mains cable area. A protective earth connection must be made in accordance with regulations.

5.3.1

Recommended fuse ratings and minimum cable areas Mains voltage Mains frequency Fuse (delayed--action):

100A 20% duty cycle 120A 35% duty cycle 150A 35% duty cycle

Mains cable, area Welding cable, area OrigoArc150

230 V ¦ 10 %, 1--phase 50--60 Hz 10 A 16 A 20 A*) 3 x 2.5 mm 2 16 mm 2 *)

NOTE!

The mains plug is approved for maximum 16A.

Australian--version:

The mains cable plug is approved for maximum 15A.

Note!

The cable area and fuse rating above comply with Swedish regulations. Use the welding power source in accordance with the relevant national regulations.

6

General safety regulations for the handling of the equipment can be found on page 12

OPERATION

. Read through before you start using the equipment!

6.1

Connections

Make sure that the welding power source is connected to the correct supply voltage and that it is protected by the correct fuse rating.

1 2 3

Current connector Mains cable Connection for return cable (--)

4 5

Welding cable connector (+) Control panel (see 6.2) bh25d1e

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GB

S S S

6.2

Control panel

Knob for setting the current Mains voltage LED (green) Thermal overload trip indicator (yellow)

6.3

Overheating protection

The welding power source has a thermal overload trip which operates if the temperature becomes too high, interrupting the welding current and lighting a yellow indicating lamp on the front of the power source. The thermal overload trip resets automatically when the temperature has fallen.

7 WELDING

The OrigoArc 150 gives direct current, and you can weld most metals to alloy and non--alloy steel, stainless steel and cast iron. The OrigoArc 150 allows you to weld most coated electrodes from ∅ 1.6 to ∅ 3.25.

MMA welding may also be referred to as welding with coated electrodes. Striking the arc melts the electrode, and its coating forms protective slag.

If, when striking the arc, the tip of the electrode is pressed against the metal, it im mediately melts and sticks to the metal, rendering continued welding impossible.

Therefore, the arc has to be struck in the same way that you would light a match.

Quickly strike the electrode against the metal, then raise it so as to give an appropriate arc length (approx. 2 mm). If the arc is too long, it will crackle and spit before finally going out com pletely.

If you are working on a welding bench, check before attempting to strike the arc that residual waste metal, pieces of electrode or other objects do not insulate the part to be welded.

Once the arc has been struck, move the electrode from left to right. The electrode must be at an angle of 60 ˚ to the metal in relation to the direction of welding.

When you want to weld wide beads, or when you want the weld to be so thick that you have to weld in a number of layers, how ever, you have to use lateral movements.

cmha2p11 cmha2p10

8 MAINTENANCE

Regular maintenance is important for safe, reliable operation.

Note!

All guarantee undertakings from the supplier cease to apply if the customer himself attempts any work in the product during the guarantee period in order to rectify any faults.

The OrigoArc 150 requires little maintenance. In normal cases, it is sufficient to blow it clean using dry compressed air once a year, but this should be done more often if it is set up in a dusty, dirty area.

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bh25d1e

GB 9 FAULT TRACING

Try these recommended checks and inspections before sending for an authorised service technician.

Type of fault

No arc.

The thermal overload trips ope rate frequently.

The thermal overload trip opera tes frequently.

S S S S S S Poor welding performance.

S S S

Action

Check that the mains power supply switch is turned on.

Check that the welding current supply and return cables are correctly connected.

Check that the correct current value is set.

Check whether the thermal overload trips have operated (indicated by the yellow lamp on the front panel).

Check the main power supply fuses.

Make sure that you are not exceeding the rated data for the welding power source (i.e. that the unit is not being overloaded).

Check that the welding current supply and return cables are correctly connected.

Check that the correct current value is set.

Check that the correct electrodes are being used.

10 ORDERING SPARE PARTS

OrigoArc 150 is designed and tested in accordance with the international and Europe an standards IEC/EN 60974--1 and EN 50199. It is the obligation of the service unit which has carried out the service or repair work to make sure that the product still conforms to the said standard.

Repair and electrical work should be performed by an authorized ESAB serviceman.

Use only ESAB original spare and wear parts.

Spare parts may be ordered through your nearest ESAB dealer, see the last page of this publication.

bh25d1e

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Diagram Ñõåìà

Schema1

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Schema1

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OrigoArc 150

Accessories Äîïîëíèòåëüíûå ïðèíàäëåæíîñòè MMA welding and return cable kit

(”crocodile” type holder) . . . . . . . . . . . . . . . .

0349 501 078

MMA welding and return cable kit

(”screwe” type holder) . . . . . . . . . . . . . . . . .

0349 501 079

Shoulderstrap

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

0459 368 880 Accessdoc

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NOTES

notes

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backpage

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