ESAB | A2 Automatic welding machines with Welding Control Unit PEI | Spare Parts List | ESAB A2 Automatic welding machines with Welding Control Unit PEI User manual

ESAB A2 Automatic welding machines with Welding Control Unit PEI User manual
A2 Automatic Welding
Machines with Welding
Control Unit PEI
A2 TF/ A2 TF (Twin)/ A2 TG
107109111110025108024042106023061104041
Instruction manual
Manuel d’instructions
Gebruiksaanwijzing
Instrucciones de uso
0449 365 061 2003--03--27
Istruzioni per l’uso
Manual de instruções
Ïäçãßåò ÷ñÞóåùò
Valid for serial no. 240
ENGLISH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4
FRANÇAIS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
NEDERLANDS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
ESPAÑOL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
ITALIANO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
PORTUGUÊS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
ÅËËÇÍÉÊÁ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112
Rights reserved to alter specifications without notice.
Sous réserve de modifications sans avis préalable.
Recht op wijzigingen zonder voorafgaande mededeling voorbehouden.
Reservado el derecho de cambiar las especificaciones sin previo aviso.
Ci riserviamo il diritto di variare le specifiche senza preavviso.
Reservamo--nos o direito de alterar as especificações sem aviso prévio.
Äéáôçñåßôáé ôï äéêáßùìá ôñïðïðïßçóçò ðñïäéáãñáöþí ×ùñßò ðñïåéäïðïßçóç.
-- 2 --
DECLARATION OF CONFORMITY
Esab Welding Equipment AB, S--695 81 Laxå, Sweden, gives its unreserved
guarantee that welding equipment A2 TF/ A2 TG from serial number 136 complies
with standard EN 60292 and EN 60204, in accordance with the requirements of directive (89/392/EEC) and addendum (93/68/EEC).
-------------------------------------------------------------------------------------------------------------------------------------CERTIFICAT DE CONFORMITÉ
Esab Welding Equipment AB, S--695 81 Laxå, Suède, certifie que l’equipement de
soudage A2 TF/ A2 TG à partir du numéro de série 136 est conforme à la norme EN
60292 et EN 60204 selon les conditions de la directive (89/392/CEE) avec additif
(93/68/CEE).
-------------------------------------------------------------------------------------------------------------------------------------VERKLARING VAN OVEREENSTEMMING
Esab Welding Equipment AB, S--695 81 Laxå Zweden, verklaart geheel onder eigen
verantwoordelijkheid dat lasuitrusting A2 TF/ A2 TG van het serienummer 136 in
overeenstemming is met norm EN 60292 en EN 60204 conform de bepalingen in
richtlijn (89/392/EEG) met annex (93/68/EEG).
-------------------------------------------------------------------------------------------------------------------------------------DECLARACIÓN DE CONFORMIDAD
Esab Welding Equipment AB, S--695 81 Laxå, Suecia, garantiza bajo propia responsabilidad que el equipo de soldadura A2 TF/ A2 TG a partir del número de serie 136
concuerda con la norma EN 60292 y EN 60204 conforme a la directiva
(89/392/CEE) con el suplemento (93/68/CEE).
-------------------------------------------------------------------------------------------------------------------------------------DICHIARAZIONE DI CONFORMITA
Esab Welding Equipment AB, S--695 81 Laxå Svezia, dichiara sotto la propria responsabilità che una apparecchio per saldatura A2 TF/ A2 TG con numero di serie a
partire da 136 è conforme alla norma EN 60292 e EN 60204 come previsto dalla direttiva (89/392/CEE) e successive integrazioni (93/68/CEE).
-------------------------------------------------------------------------------------------------------------------------------------DECLARAÇÃO DE CONFORMIDADE
Esab Welding Equipment AB, S--695 81 Laxå Suécia, garante sob responsabilidade
própria que a equipamento de soldadura A2 TF/ A2 TG a partir do número de série
136 está em conformidade com a norma EN 60292 e EN 60204 segundo os requisitos da directiva (89/392/CEE) com o suplemento (93/68/CEE).
-------------------------------------------------------------------------------------------------------------------------------------ÄÇËÙÓÇ ÓÕÌÌÏÑÖÙÓÇÓ
Ç åôáéñåßá Esab Welding Equipment AB, S--695 81 Laxå, Óïõçäßá, äçëþíåé üôé ôá
ìç÷áíÞìáôá Çëåêôñïóõãêüëëçóçò A2 TF/ A2 TG áðü ôïí áñéèìü óåéñÜò 136 êáé
Ýðåéôá, óõììïñöþíïíôáé ìå ôï ðñüôõðï EN 60292 êáé EN 60204 óýìöùíá ìå ôéò
áðáéôÞóåéò ôçò ïäçãßáò (89/392/EEG) êáé ôïõ ðáñáñôÞìáôïò (93/68/EEG).
-------------------------------------------------------------------------------------------------------------------------------------Laxå 2003--03--27
Martin Andersson
Manager Control Systems & Software
Automation Products
ESAB AB, Welding Automation
695 81 LAXÅ
SWEDEN
Tel: + 46 584 81000
3
Fax: + 46 584 411721
Dimension drawing Cotes d’encombrement Maatschets Croquis acotado
Dimensioni Esboço com dimensões Ó÷åäéÜãñáììá ìåãåèþí
Ó×ÅÄÉÁÑÁÌÌÁ ÌÅÃÅÈÙÍ
A2 TFI1/ A2 TGI1
dimdoc
-- 130 --
Spare parts list Liste de pièces détachées Reserveonderdelenlijst Lista de
repuestos Elenco ricambi Lista de peças sobressalentes Ðßíáêáò
áíôáëëáêôéêþí ìåñþí
ÐÉíáÊÁÓ áíôáëëáêôéêÙí ìåñÙí
A2 TF/ A2 TF (Twin)/ A2 TG
Edition 2003--02--18
Ordering no.
Denomination
Notes
0449 360 880
Automatic welding machine
A2 TF SAW
0449 360 881
Automatic welding machine
A2 TF SAW, Twin
0449 361 880
Automatic welding machine
A2 TG MIG/ MAG
A2TF/A2TG
-- 131 --
Item
no.
Qty
Ordering no.
Denomination
Notes
A2TF ( SAW) includes PEI
0449360880
Automatic welding machine
1
1
0449100882
Carriage
2
1
0449154880
Carrier
3
1
0449152880
Slide travel kit, manual
4
1
0449150880
Wire feed unit complete
5
1
0449330880
Control box
PEI
6
1
0449153980
Cable kit
L = 1.6 m
6:2
1
0456493981
Cable
6:3
1
0456504980
Arc welding cable
f449360s
90 mm
-- 132 --
Item
no.
Qty
Ordering no.
Denomination
Notes
A2TF (SAW, Twin) includes PEI
0449360881
Automatic welding machine
1
1
0449100882
Carriage
2
1
0449154880
Carrier
3
1
0449152880
Slide travel kit, manual
90 mm
4
1
0449150881
Wire feed unit complete
Twin
5
1
0449330880
Control box
PEI
6
1
0449153980
Cable kit
L = 1.6 m
6:2
1
0456493981
Cable
6:3
1
0456504980
Arc welding cable
f449360s
-- 133 --
Item
no.
Qty
Ordering no.
Denomination
Notes
A2TG ( MIG/MAG) includes PEI
0449361880
Automatic welding machine
1
1
0449100882
Carriage
2
1
0449154880
Carrier
3
1
0449152880
Slide travel kit, manual
4
1
0449150882
Wire feed unit complete
5
1
0449330880
Control box
PEI
6
1
0449153980
Cable kit
L = 1.6 m
6:2
1
0456493981
Cable
6:3
1
0456504980
Arc welding cable
f449361s
90 mm
-- 134 --
sida
-- 135 --
Item
no.
Qty
Ordering no.
Denomination
0449 100 882
Carriage
Notes
1
1
0449 087 001
Cover
9
3
0333 087 005
Y--Flange unit
12
4
0415 857 001
Rubber wheel
17
1
0192 784 001
Pin plug
18
2
0192 784 101
Pin
19
1
0191 998 103
Attachment
21
1
0457 783 980
Motor cable
23
2
0449 205 880
Guide arm complete
36
1
0192 784 002
Sleeve plug
37
2
0192 784 102
Sleeve
40
1
0800 185 001
Bearing bushing
43
1
0449 089 880
Drive unit
44
1
049 098 001
Shaft with eccentric
45
1
0449 099 001
Shaft support
47
1
0449 096 001
Shaft
50
1
0333 630 001
Adjustable locking lever
54
1
0449 103 001
Pressure screw
59
2
0333 086 003
Sprocket for carriage
0218 201 501
Chain
3/8” x5.7
3/8” x5.7
61
62
1
0218 201 601
Chain lock
75
1
0193 570 131
Locking lever
84
4
0163 139 002
Bushing
85
4
0162 414 002
Insulating pipe
f449100s
M16
-- 136 --
f449100s
-- 137 --
Item
no.
Qty
Ordering no.
Denomination
0449 154 880
Carrier
4
1
0413 671 001
Chain attachment
5
1
0413 597 001
Safety chain
11
6
0163 139 002
Bushing
12
6
0162 414 002
Insulating tube
14
1
0413 528 001
Column
15
1
0413 540 001
Clamp
16
1
0413 530 880
Arm
17
1
0146 967 880
Brake hub
18
1
0413 532 001
Attachment
20
1
0413 317 002
Handle
22
2
0156 442 002
Clamp screw
24
1
0334 185 886
Box girder beam complete
26
1
0413 525 001
Insulating tube
27
1
0413 317 001
Handle
30
2
0218 301 113
Lifting eye bolt
31
2
0162 414 004
Insulating tube
f449154s
Notes
R21 M8
-- 138 --
f449154s
-- 139 --
Item
no.
Qty
Ordering no.
Denomination
Notes
0449 152 880
Slide travel kit
Manual
90 mm
1
2
0413 518 880
Slide
2
1
0413 506 880
Circular slide
f449152s
-- 140 --
Item
Qty
1
1
0413 519 001 Slide profile
2
1
0413 524 001 Bearing bushing
3
1
0413 521 001 Runner
5
1
0413 522 001 Lead screw
7
1
0334 537 002 Crank
9
2
0413 523 001 Axis
17
4
0190 240 107 Bearing
Orderingno.
Denomination
Remarks
0413 518 880 Slide
f413518s
-- 141 --
Item
no.
Qty
Ordering no.
Denomination
0413 506 880
Rotary slide
1
1
0413 507 001
Flange
2
1
0413 508 001
Tensioning ring
3
1
0413 509 001
Flange
7
2
0219 504 405
Bellleville spring
8
1
0193 571 105
Locking piece
10
1
0193 570 123
Locking lever
f413506s
Notes
T = 0.6
-- 142 --
Item
no.
Qty
Ordering no.
Denomination
Notes
0449 150 880
Wire feed unit complete (Right)
SAW
1
1
0147 639 882
Wire feed unit
2
1
0413 072 881
Bearing housing
3
1
0215 701 210
Wedge, flat
4
1
0413 517 001
Bracket for motor
5
1
0458 225 001
Motor with tacho
8
1
0218 810 183
Insulated Hand wheel
12
1
0413 510 001
Contact tube
13
1
0416 984 880
Guide pin complete
14
1
0333 094 880
Clamp for Flux tube
15
1
0332 948 001
Flux tube
16
1
0332 994 883
Flux container
17
1
0413 318 001
Holder
f449150s
D20, L = 260 mm
-- 143 --
Item
no.
Qty
Ordering no.
Denomination
Notes
0449 150 881
Wire feed unit complete (Right)
UP, Twin
Twin
1
1
0147 639 886
Wire feed unit
2
1
0413 072 881
Bearing housing
3
1
0215 701 210
Wedge, flat
4
1
0413 517 001
Bracket for motor
5
1
0458 225 001
Motor with tacho
8
1
0218 810 183
Insulated Hand wheel
12
1
0333 852 881
Contact device
15
1
0153 299 880
Flux nozzle
16
1
0332 994 883
Flux container
17
1
0413 318 001
Holder
22
0156 800 002
Wire liner
23
1
0145 787 880
Fine wire straightener
50
1
0146 967 880
Brake hub
51
1
0413 532 002
Attachment
f449150s
Twin, L = 275
-- 144 --
Item
no.
Qty
Ordering no.
Denomination
Notes
0449 150 882
Wire feed unit complete (Right)
MIG/ MAG
1
1
0147 639 882
Wire feed unit
2
1
0413 072 881
Bearing housing
3
1
0215 701 210
Wedge, flat
4
1
0413 517 001
Bracket for motor
5
1
0458 225 002
Motor with tacho
8
1
0218 810 183
Insulated Hand wheel
12
1
0030 465 389
Contact device
18
1
0456 494 884
Solenoid valve and cable
20
1
0155 300 001
Plate
0156 800 002
Wire liner
0333 754 001
Hose
0147 336 880
Hose coupling
22
25
27
f449150s
2
D 14/ 6.3
-- 145 --
Item
Qty
1
1
0156 449 001 Clamp
6
2
0212 900 001 Spacer screw
7
4
0215 201 209 O--ring
8
2
0218 400 801 Pressure roller arm
9
1
0218 810 181 Handwheel
10
1
0218 810 182 Handwheel
11
3
0332 408 001 Stub shaft
13
3
0153 148 880 Roller
14
1
0415 498 001 Thrust roller carrier
15
2
0212 902 601 Spacer screw
16
1
0415 499 001 Thrust roller carrier
23
1
0334 571 880 Contact clamp
30
1
0212 601 110 Nut
Orderingno.
Denomination
Remarks
0147 639 882 Straightener (right mounted)
f147639s
D11.3x2.4
M10
-- 146 --
Item
no.
Qty
1
1
0156 449 001 Clamp
5
1
0156 530 001 Clamp half
6
1
0212 900 001 Spacer screw
7
2
0215 201 209 O--ring
8
1
0218 400 801 Pressure roller arm
9
1
0218 810 181 Handwheel
Ordering no.
Denomination
Notes
0147 639 886 Straightener (right mounted)
11
1
0332 408 001 Stub shaft
12
1
0218 524 580 Pressure roller
13
1
0153 148 880 Roller
14
1
0415 498 001 Thrust roller carrier
15
1
0212 902 601 Spacer screw
19
2
0219 501 013 Spring washer
28
1
0156 531 001 Clamp half
30
1
0212 601 110 Nut
f147639s
D11.3x2.4
Twin
D18.1/10.2
M10
-- 147 --
Item
Qty
1
1
0413 073 002 Searing housing
2
2
0190 726 003 Ball bearing
3
1
0334 575 001 Stub shaft
4
1
0215 701 014 Betaining ring
5
3
0334 576 001 Spacer
Orderingno.
Denomination
Notes
0413 072 881 Bearing housing with stub shaft
f413072s
D17
-- 148 --
Item
Qty
1
1
0332 837 001 Hopper for flux
6
1
0153 347 881 Flux valve
7
1
00203 017 80 Flux strainer
16
1
0443 383 002 Flux hose
Orderingno.
Denomination
Remarks
0332 994 883 Flux hopper complete
f332994s
L= 500
-- 149 --
Item
no.
Qty
Ordering no.
Denomination
Notes
0333 852 881
Connector
Twin L=275 A6 UP
2
1
0333 772 001
Nozzle holder
7
1
0417 959 881
Contact equipment
8
2
0415 032 001
Guide pipe
9
2
0334 279 001
Spiral to connector
f333852s
L=275, Heavy Duty
L=366
-- 150 --
Item
no.
Qty
Ordering no.
Denomination
Notes
0417 959 881
Contact equipment
L=275mm
4
1
0443 372 001
Screw
5
4
0219 504 307
Beleville spring
T = 1.1
8
1
0443 344 881
Pipe
L = 275
f417959s
-- 151 --
Item
no.
Qty
Ordering no.
Denomination
0153 299 880
Flux nozzle
1
1
0153 290 002
Pipe holder
2
1
0153 296 001
Pipe bend
3
1
0153 425 001
Wheel
f153299s
Notes
-- 152 --
Item
no.
Qty
Ordering no.
Denomination
Notes
0145 787 880 Fine wire straightener for twin wire
1
1
0145 788 001 Case
2
2
0145 789 001 Roller
3
2
0145 790 001 Roller
4
2
0145 791 001 Searing bushing
5
2
0190 240 103 Bearing bushing
6
2
0145 792 001 Screw
9
2
0145 793 001 Runner
10
2
0145 796 002 Screw
11
2
0145 794 001 Knob
13
1
0145 795 001 Link
15
1
0151 287 001 Hose
f145787s
D12/10
L=600
-- 153 --
Item
Qty
2
1
0145 226 001 Insulating sleeve
3
1
0190 680 313 O--ring
OR 15.3x2.4
4
1
0190 680 303 O--ring
OR 5.3x2.4
5
1
0190 680 405 O--ring
OR 22.2x3
8
1
0334 278 880 Insert tube
Orderingno.
Denomination
Remarks
0030 465 389 Connector
9
1
0334 279 001 Spiral
22
1
0146 099 001 Plug
23
1
0145 534 882 Contact tube
24
1
0145 227 882 Gas nozzle
25
1
0144 998 882 Water hose
39
1
0040 979 804 Extension
f0304653s
L = 108, D20
-- 154 --
Item
Qty
Orderingno.
Denomination
0456 494 884
Solenoid valve with cable
2
1
0157 259 001
Contact
7
3
0193 021 110
Cable, screened
8
1
0456 489 001
PCB Connector, plug
12
1
0193 054 002
Solenoid valve
20
1
0192 645 002
Bushing
f456494s
Notes
ÖLFLEX, 2x1.5 mm2
42 V
-- 155 --
ESAB subsidiaries and representative offices
Europe
AUSTRIA
ESAB Ges.m.b.H
Vienna--Liesing
Tel: +43 1 888 25 11
Fax: +43 1 888 25 11 85
BELGIUM
S.A. ESAB N.V.
Brussels
Tel: +32 2 745 11 00
Fax: +32 2 726 80 05
THE CZECH REPUBLIC
ESAB VAMBERK s.r.o.
Prague
Tel: +420 2 819 40 885
Fax: +420 2 819 40 120
DENMARK
Aktieselskabet ESAB
Copenhagen--Valby
Tel: +45 36 30 01 11
Fax: +45 36 30 40 03
FINLAND
ESAB Oy
Helsinki
Tel: +358 9 547 761
Fax: +358 9 547 77 71
FRANCE
ESAB France S.A.
Cergy Pontoise
Tel: +33 1 30 75 55 00
Fax: +33 1 30 75 55 24
GERMANY
ESAB GmbH
Solingen
Tel: +49 212 298 0
Fax: +49 212 298 204
GREAT BRITAIN
ESAB Group (UK) Ltd
Waltham Cross
Tel: +44 1992 76 85 15
Fax: +44 1992 71 58 03
ESAB Automation Ltd
Andover
Tel: +44 1264 33 22 33
Fax: +44 1264 33 20 74
HUNGARY
ESAB Kft
Budapest
Tel: +36 1 20 44 182
Fax: +36 1 20 44 186
ITALY
ESAB Saldatura S.p.A.
Mesero (Mi)
Tel: +39 02 97 96 81
Fax: +39 02 97 28 91 81
THE NETHERLANDS
ESAB Nederland B.V.
Utrecht
Tel: +31 30 248 59 22
Fax: +31 30 248 52 60
NORWAY
AS ESAB
Larvik
Tel: +47 33 12 10 00
Fax: +47 33 11 52 03
POLAND
ESAB Sp.z.o.o
Warszaw
Tel: +48 22 813 99 63
Fax: +48 22 813 98 81
PORTUGAL
ESAB Lda
Lisbon
Tel: +351 1 837 1527
Fax: +351 1 859 1277
SLOVAKIA
ESAB Slovakia s.r.o.
Bratislava
Tel: +421 7 44 88 24 26
Fax: +421 7 44 88 87 41
SPAIN
ESAB Ibérica S.A.
Alcobendas (Madrid)
Tel: +34 91 623 11 00
Fax: +34 91 661 51 83
SWEDEN
ESAB Sverige AB
Gothenburg
Tel: +46 31 50 95 00
Fax: +46 31 50 92 22
ESAB International AB
Gothenburg
Tel: +46 31 50 90 00
Fax: +46 31 50 93 60
SWITZERLAND
ESAB AG
Dietikon
Tel: +41 1 741 25 25
Fax: +41 1 740 30 55
North and South America
Asia/Pacific
CHINA
Shanghai ESAB A/P
Shanghai
Tel: +86 21 6539 7124
Fax: +86 21 6543 6622
INDIA
ESAB India Ltd
Calcutta
Tel: +91 33 478 45 17
Fax: +91 33 468 18 80
INDONESIA
P.T. Esabindo Pratama
Jakarta
Tel: +62 21 460 01 88
Fax: +62 21 461 29 29
MALAYSIA
ESAB (Malaysia) Snd Bhd
Selangor
Tel: +60 3 703 36 15
Fax: +60 3 703 35 52
SINGAPORE
ESAB Singapore Pte Ltd
Singapore
Tel: +65 861 43 22
Fax: +65 861 31 95
ESAB Asia/Pacific Pte Ltd
Singapore
Tel: +65 861 74 42
Fax: +65 863 08 39
Representative offices
BULGARIA
ESAB Representative Office
Sofia
Tel/Fax: +359 2 974 42 88
EGYPT
ESAB Egypt
Dokki--Cairo
Tel: +20 2 390 96 69
Fax: +20 2 393 32 13
ROMANIA
ESAB Representative Office
Bucharest
Tel/Fax: +40 1 322 36 74
RUSSIA-- CIS
ESAB Representative Office
Moscow
Tel: +7 095 937 98 20
Fax: +7 095 937 95 80
ESAB Representative Office
St Petersburg
Tel: +7 812 325 43 62
Fax: +7 812 325 66 85
Distributors
For addresses and phone
numbers to our distributors in
other countries, please visit our
home page
www.esab.com
SOUTH KOREA
ESAB SeAH Corporation
Kyung--Nam
Tel: +82 551 289 81 11
Fax: +82 551 289 88 63
UNITED ARAB EMIRATES
ESAB Middle East
Dubai
Tel: +971 4 338 88 29
Fax: +971 4 338 87 29
ARGENTINA
CONARCO
Buenos Aires
Tel: +54 11 4 753 4039
Fax: +54 11 4 753 6313
BRAZIL
ESAB S.A.
Contagem--MG
Tel: +55 31 333 43 33
Fax: +55 31 361 31 51
CANADA
ESAB Group Canada Inc.
Missisauga, Ontario
Tel: +1 905 670 02 20
Fax: +1 905 670 48 79
MEXICO
ESAB Mexico S.A.
Monterrey
Tel: +52 8 350 5959
Fax: +52 8 350 7554
USA
ESAB Welding & Cutting Products
Florence, SC
Tel: +1 843 669 44 11
Fax: +1 843 664 44 58
ESAB AB
SE-- 695 81 LAXÅ
SWEDEN
Phone +46 584 81 000
Fax +46 584 123 08
www.esab.com
030210
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