ESAB | MEK 20C | Instruction manual | ESAB MEK 20C User manual

ESAB MEK 20C User manual
MEK 20C
Instruction manual
0457 030 127
030305
Èíñòðóêöèÿ ïî ýêñïëóàòàöèè
Valid for serial no. 309--xxx--xxxx
Ðóññêèé . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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ENGLISH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Rights reserved to alter specifications without notice.
Îñòàâëÿåì çà ñîáîé ïðàâî èçìåíÿòü ñïåöèôèêàöèþ áåç ïðåäóïðåæäåíèÿ.
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Ðóññêèé
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ÒÅÕÍÈÊÀ ÁÅÇÎÏÀÑÍÎÑÒÈ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ÂÂÅÄÅÍÈÅ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ÒÅÕÍÈ×ÅÑÊÈÅ ÕÀÐÀÊÒÅÐÈÑÒÈÊÈ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ÓÑÒÀÍÎÂÊÀ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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4.1 Ñîãëàñóþùåå ñîïðîòèâëåíèå . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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5 ÎÁÑËÓÆÈÂÀÍÈÅ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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5.1
5.2
5.3
5.4
Ïîäêëþ÷åíèå . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Äàâëåíèå ïîäà÷è ïðîâîëîêè . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Ñìåíà / çàãðóçêà ïðîâîëîêè â áëîê . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Çàìåíà ïîäàþùèõ ðîëèêîâ íà áëîêå . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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6 ÎÁÑËÓÆÈÂÀÍÈÅ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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6.1 Ïðîâåðêà è î÷èñòêà . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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7 ÇÀÊÀÇ ÇÀÏÀÑÍÛÕ ×ÀÑÒÅÉ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ÑÕÅÌÀ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ÁÛÑÒÐÎÈÝÍÀØÈÂÅÌÛÅ ÄÅÒÀËÈ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ÄÎÏÎËÍÈÒÅËÜÍÛÅ ÏÐÈÍÀÄËÅÆÍÎÑÒÈ . . . . . . . . . . . . . . . . . . . . . . . . . . .
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ÒÅÕÍÈÊÀ ÁÅÇÎÏÀÑÍÎÑÒÈ
Ïîëüçîâàòåëè ñâàðî÷íîãî îáîðóäîâàíèÿ ESAB îòâå÷àþò çà âûïîëíåíèå ïðàâèë òåõíèêè
áåçîïàñíîñòè ëèöàìè, ðàáîòàþùèìè íà îáîðóäîâàíèè è ðÿäîì ñ íèì. Ïðàâèëà òåõíèêè
áåçîïàñíîñòè äîëæíû îòâå÷àòü òðåáîâàíèÿì ê áåçîïàñíîé ýêñïëóàòàöèè ñâàðî÷íîãî
îáîðóäîâàíèÿ ýòîãî òèïà. Ïîìèìî ñòàíäàðòíûõ ïðàâèë òåõíèêè áåçîïàñíîñòè è îõðàíû
òðóäà íà ðàáî÷åì ìåñòå ðåêîìåíäóåòñÿ ñëåäóþùåå.
Âñå ðàáîòû äîëæíû âûïîëíÿòüñÿ ïîäãîòîâëåííûìè ëèöàìè, çíàêîìûìè ñ ýêñïëóàòàöèåé
ñâàðî÷íîãî îáîðóäîâàíèÿ. Íåïðàâèëüíàÿ ýêñïëóàòàöèÿ îáîðóäîâàíèÿ ìîæåò âûçâàòü
îïàñíûì ñèòóàöèè, ïðèâîäÿùèå ê òðàâìèðîâàíèþ ïåðñîíàëà è ïîâðåæäåíèþ
îáîðóäîâàíèÿ.
1. Bñå ëèöà, èñïîëüçóþùèå ñâàðî÷íîå îáîðóäîâàíèå, äîëæíû çíàòü:
S èíñòðóêöèè ïî ýêñïëóàòàöèè
S ðàñïîëîæåíèå îðãàíîâ àâàðèéíîãî îñòàíîâà
S íàçíà÷åíèå îáîðóäîâàíèÿ
S ïðàâèëà òåõíèêè áåçîïàñíîñòè
S òåõíîëîãèþ ñâàðêè
2. Îïåðàòîð îáåñïå÷èâàåò:
S óäàëåíèå ïîñòîðîííèõ ëèö èç ðàáî÷åé çîíû îáîðóäîâàíèÿ ïðè åãî çàïóñêå
S çàùèòó âñåõ ëèö îò âîçäåéñòâèÿ ñâàðî÷íîé äóãè
3. Ðàáî÷åå ìåñòî äîëæíî:
S îòâå÷àòü óñëîâèÿì ýêñïëóàòàöèè
S íå èìåòü ñêâîçíÿêîâ
4. Ñðåäñòâà çàùèòû ïåðñîíàëà
S Âî âñåõ ñëó÷àÿõ ðåêîìåíäóåòñÿ èñïîëüçîâàòü èíäèâèäóàëüíûå ñðåäñòâà çàùèòû,
íàïðèìåð, çàùèòíûå î÷êè, îãíåñòîéêóþ ñïåöîäåæäó è çàùèòíûå ðóêàâèöû.
S Ïðè ñâàðêå çàïðåùàåòñÿ íîñèòü ñâîáîäíóþ îäåæäó, óêðàøåíèÿ è ò.ä., íàïðèìåð,
øàðôû, áðàñëåòû, êîëüöà, êîòîðûå ìîãóò ïîïàñòü â ñâàðî÷íîå îáîðóäîâàíèå èëè
âûçâàòü îæîãè.
5. Îáùèå ìåðû ïðåäîñòîðîæíîñòè
S Ïðîâåðüòå íàäåæíîñòü ïîäêëþ÷åíèÿ îáðàòíîãî êàáåëÿ.
S Ðàáîòû íà îáîðóäîâàíèè ñ âûñîêèì íàïðÿæåíèåì äîëæíû ïðîèçâîäèòüñÿ
òîëüêî êâàëèôèöèðîâàííûì ýëåêòðèêîì.
S Â ïðåäåëàõ äîñòóïà äîëæíû íàõîäèòüñÿ ñîîòâåòñòâóþùèå ñðåäñòâà
ïîæàðîòóøåíèÿ, èìåþùèå ÿñíóþ ìàðêèðîâêó.
S Çàïðåùàåòñÿ ïðîâîäèòü ñìàçêó è òåõíè÷åñêîå îáñëóæèâàíèå îáîðóäîâàíèå âî
âðåìÿ ýêñïëóàòàöèè.
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ÎÑÒÎÐÎÆÍÎ!
ÄÓÃÎÂÀß ÑÂÀÐÊÀ È ÐÅÇÊÀ ÎÏÀÑÍÛ ÊÀÊ ÄËß ÈÑÏÎËÍÈÒÅËß ÐÀÁÎÒ, ÒÀÊ È ÄËß
ÏÎÑÒÎÐÎÍÍÈÕ ËÈÖ. ÒÐÅÁÓÉÒÅ ÑÎÁËÞÄÅÍÈÅ ÂÑÅÕ ÏÐÀÂÈË ÁÅÇÎÏÀÑÍÎÑÒÈ,
ÄÅÉÑÒÂÓÞÙÈÕ ÍÀ ÎÁÚÅÊÒÅ, ÊÎÒÎÐÛÅ ÄÎËÆÍÛ Ó×ÈÒÛÂÀÒÜ ÑÂÅÄÅÍÈß ÎÁ ÎÏÀÑÍÎÑÒßÕ,
ÏÐÅÄÑÒÀÂËÅÍÍÛÅ ÈÇÃÎÒÎÂÈÒÅËÅÌ ÑÂÀÐÎ×ÍÎÃÎ ÎÁÎÐÓÄÎÂÀÍÈß.
ÎÏÀÑÍÎÑÒÜ ÑÌÅÐÒÅËÜÍÎÃÎ ÏÎÐÀÆÅÍÈß ÝËÅÊÒÐÈ×ÅÑÊÈÌ ÒÎÊÎÌ.
S Ñâàðî÷íûé àãðåãàò óñòàíàâëèâàåòñÿ è çàçåìëÿåòñÿ â ñîîòâåòñòâèè ñ äåéñòâóþùèìè íîðìàìè è
ïðàâèëàìè.
S Íå äîïóñêàéòå êîíòàêòà íàõîäÿùèõñÿ ïîä íàïðÿæåíèåì äåòàëåé è ýëåêòðîäîâ ñ íåçàùèùåííûìè
÷àñòÿìè òåëà, ìîêðûìè ðóêàâèöàìè è ìîêðîé îäåæäîé.
S Îáåñïå÷üòå ýëåêòðè÷åñêóþ èçîëÿöèþ îò çåìëè è ñâàðèâàåìûõ äåòàëåé.
S Îáåñïå÷üòå ñîáëþäåíèå áåçîïàñíûõ ðàáî÷èõ ðàññòîÿíèé.
ÄÛÌÛ È ÃÀÇÛ ìîãóò áûòü îïàñíû äëÿ ÷åëîâåêà
S Èñêëþ÷èòå âîçìîæíîñòü âîçäåéñòâèÿ äûìîâ.
S Äëÿ èñêëþ÷åíèÿ âäûõàíèÿ äûìîâ âî âðåìÿ ñâàðêè îðãàíèçóåòñÿ îáùàÿ âåíòèëÿöèÿ ïîìåùåíèÿ, à
òàêæå âûòÿæíàÿ âåíòèëÿöèÿ èç çîíû ñâàðêè.
ÈÇËÓ×ÅÍÈÅ ÄÓÃÈ âûçûâàåò ïîðàæåíèå ãëàç è îæîãè êîæè.
S Çàùèòèòå ãëàçà è êîæó. Äëÿ ýòîãî èñïîëüçóéòå çàùèòíûå ùèòêè, öâåòíûå ëèíçû è çàùèòíóþ
ñïåöîäåæäó.
S Äëÿ çàùèòû ïîñòîðîííèõ ëèö ïðèìåíÿþòñÿ çàùèòíûå ýêðàíû èëè çàíàâåñè.
ÏÎÆÀÐÎÎÏÀÑÍÎÑÒÜ
S Èñêðû (áðûçãè ìåòàëëà) ìîãóò âûçâàòü ïîæàð. Óáåäèòåñü â îòñóòñòâèè ãîðþ÷èõ ìàòåðèàëîâ
ïîáëèçîñòè îò ìåñòà ñâàðêè.
∅ÓÌ - ×ðåçìåðíûé øóì ìîæåò ïðèâåñòè ê ïîâðåæäåíèþ îðãàíîâ ñëóõà
S Ïðèìèòå ìåðû äëÿ çàùèòû ñëóõà. Èñïîëüçóéòå çàòû÷êè äëÿ óøåé èëè äðóãèå ñðåäñòâà çàùèòû
ñëóõà.
S Ïðåäóïðåäèòå ïîñòîðîííèõ ëèö îá îïàñíîñòè.
ÍÅÈÑÏÐÀÂÍÎÑÒÈ -- Ïðè íåèñïðàâíîñòè îáðàòèòåñü ê ñïåöèàëèñòàì ïî ñâàðî÷íîìó
îáîðóäîâàíèþ
Ïåðåä íà÷àëîì ìîíòàæà è ýêñïëóàòàöèè âíèìàòåëüíî èçó÷èòå ñîîòâåòñòâóþùèå èíñòðóêöèè.
ÇÀÙÈÒÈÒÅ ÑÅÁß È ÄÐÓÃÈÕ!
Êîìïàíèÿ ESAB ãîòîâà ïðåäîñòàâèòü âàì âñå çàùèòíîå ñíàðÿæåíèå è
ïðèíàäëåæíîñòè, íåîáõîäèìûå äëÿ âûïîëíåíèÿ ñâàðî÷íûõ ðàáîò.
ÂÍÈÌÀÍÈÅ!
Ïåðåä íà÷àëîì ìîíòàæà è ýêñïëóàòàöèè
âíèìàòåëüíî èçó÷èòå ñîîòâåòñòâóþùèå
èíñòðóêöèè.
Âíèìàíèå!
Ýòî óñòðîéñòâî ïðåäíàçíà÷åíî èñêëþ÷èòåëüíî äëÿ ýëåêòðîäóãîâîé ñâàðêè!
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ÂÂÅÄÅÍÈÅ
MEK 20C - ïîðòàòèâíûé ìåõàíèçì ïîäà÷è ïðîâîëîêè ñåðèè À10 ñ ÷åòûðüìÿ
ïðèâîäíûìè ðîëèêàìè, ïðåäíàçíà÷åííûé äëÿ ïîëóàâòîìàòè÷åñêîé ñâàðêè â
çàùèòíûõ ãàçàõ (MIG/MAG), ñ âîçìîæíîñòüþ óñòàíîâêè êàññåò ñâàðî÷íîé
ïðîâîëîêè 220 ìì.
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Ìåõàíèçì ïîäà÷è ïðîâîëîêè óñòàíîâëåí íà èçîëèðîâàííóþ çàùèòíóþ ðàìó,
îñíàùåííóþ ñàëàçêàìè.
Óñòàíîâêà ïàðàìåòðîâ ïðîèçâîäèòñÿ ñ ïîìîùüþ ïóëüòà óïðàâëåíèÿ PUA 1.
Àêñåññóàð² îò äëÿ èçäåëÿ ìîæíî íàéòè íà ñòðíèöå 24.
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ÒÅÕÍÈ×ÅÑÊÈÅ ÕÀÐÀÊÒÅÐÈÑÒÈÊÈ
Ãàáàðèòû
500õ195õ3000
Âåñ
14 kg.
Ñêîðîñòü ïîäà÷è ïðîâîëîêè
2-25 ì/ìèí
Íàïðÿæåíèå ñåòè
42V 50-60 Hz
Ïîòðåáëÿåìàÿ ìîùíîñòü
300 VÀ
Òèï ðàçúåìà ê ñâàðî÷íîé ãîðåëêå
EURO
4
ÓÑÒÀÍÎÂÊÀ
Ââîä â ýêñïëóàòàöèþ äîëæåí ïðîèçâîäèòüñÿ êâàëèôèöèðîâàííûì
ñïåöèàëèñòîì.
ÂÍÈÌÀÍÈÅ!
Íàñòîÿùåå èçäåëèå ïðåäíàçíà÷åíî äëÿ ïðîìûøëåííîãî èñïîëüçîâàíèÿ. Ïðè
èñïîëüçîâàíèè â áûòîâûõ óñëîâèÿõ îíî ìîæåò ñîçäàâàòü ðàäèî÷àñòîòíûå ïîìåõè.
Ïîëüçîâàòåëü îòâå÷àåò çà ïðèíÿòèå ñîîòâåòñòâóþùèõ ìåð ïðåäîñòîðîæíîñòè.
ÂÍÈÌÀÍÈÅ!
Ïðè ïðîâåäåíèè ñâàðêè â óñëîâèÿõ ïîâûøåííîé îïàñíîñòè ïîðàæåíèÿ ýëåêòðè÷åñêèì
òîêîì ðàçðåøàåòñÿ èñïîëüçîâàòü òîëüêî èñòî÷íèêè ïèòàíèÿ â ñîîòâåòñòâóþùåì
áåçîïàñíîì èñïîëíåíèè. Òàêèå èñòî÷íèêè ïèòàíèÿ ïîìå÷åíû ñèìâîëîì
.
4.1
Ñîãëàñóþùåå ñîïðîòèâëåíèå
Ñîãëàñóþùèå ñîïðîòèâëåíèÿ äîëæíû áûòü óñòàíîâëåíû ñ îáîèõ êîíöîâ
êàáåëÿ óïðàâëåíèÿ ñèñòåìû «CAN-BUS» âî èçáåæàíèå ïðîáëåì ñ
êîììóòàöèåé. Áëîê óïðàâëåíèÿ PUA-1 èìååò âñòðîåííîå ñîïðîòèâëåíèå. Íà
ïîäàþùèé ìåõàíèçì è âûïðÿìèòåëü îíî óñòàíàâëèâàåòñÿ îòäåëüíî.
Ñîãëàñóþùåå ñîïðîòèâëåíèå äîëæíî áûòü óñòàíîâëåíî òàê, êàê ýòî
ïîêàçàíî íèæå â çàâèñèìîñòè îò òðåáóåìîé ñõåìû ïîäêëþ÷åíèÿ
ñâàðî÷íîãî îáîðóäîâàíèÿ.
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Áëîê óïðàâëåíèÿ PUA-1 ïîäêëþ÷åí ê ïîäàþùåìó ìåõàíèçìó.
Ñîãëàñóþùåå ñîïðîòèâëåíèå äîëæíî áûòü
ïîäêëþ÷åíî ê ðàçúåìó íà çàäíåé ïàíåëè
âûïðÿìèòåëÿ.(ßâëÿåòñÿ còàíäàðòíî
óñòàíîâëåííûì â ñîñòîÿíèè ïîñòàâêè).
Áëîê óïðàâëåíèÿ PUA-1 ïîäêëþ÷åí ê âûïðÿìèòåëþ.
Ñîãëàñóþùåå ñîïðîòèâëåíèå äîëæíî áûòü
ïîäêëþ÷åíî ê ðàçúåìó íà ïåðåäíåé ïàíåëè
ïîäàþùåãî ìåõàíèçìà.
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ÎÁÑËÓÆÈÂÀÍÈÅ
Îáùèå ïðàâèëà òåõíèêè áåçîïàñíîñòè ïðè ðàáîòå ñ îáîðóäîâàíèåì
ïðèâîäÿòñÿ íà ñòð. 4. Ïðî÷òèòå èõ äî èñïîëüçîâàíèÿ îáîðóäîâàíèÿ!
Ïðåäóïðåæäåíèå!
Óáåäèòåñü, ÷òî áîêîâûå ïàíåëè çàêðûòû âî âðåìÿ ðàáîòû.
ÏÐÅÄÓÏÐÅÆÄÅÍÈÅ !
Äëÿ ïðåäîòâðàùåíèÿ ñîñêàëüçûâàíèÿ êàòóøêè ñ ïðîâîëîêîé ñî
âòóëêè çàôèêñèðóéòå åå ïîâîðîòîì êðàñíîé êíîïêè êàê ïîêàçàíî
íà ðèñóíêå ðÿäîì ñî âòóëêîé.
ÎÑÒÎÐÎÆÍÎ !
Ñîáëþäàéòå îñòîðîæíîñòü! Âðàùàþùèåñÿ äåòàëè ìîãóò íàíåñòè
òðàâìû!
ÎÑÒÎÐÎÆÍÎ!
Ïðè èñïîëüçîâàíèè àãðåãàòà ïîäà÷è ïðîâîëîêè ñ ïðîòèâîâåñîì âîçíèêàåò îïàñíîñòü
îïðîêèäûâàíèÿ. Çàêðåïèòå îáîðóäîâàíèå - îñîáåííî åñëè îíî óñòàíîâëåíî íà
íåðîâíîé èëè íàêëîííîé ïîâåðõíîñòè.
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Ïðè ïåðåìåùåíèè îáîðóäîâàíèÿ èñïîëüçóéòå ñïåöèàëüíóþ ðóêîÿòêó.
Âíèìàíèå! Íå íàäàâëèâàéòå íà ñâàðî÷íûé ïèñòîëåò.
5.1
Ïîäêëþ÷åíèå
1
Ðàçúåì ñèñòåìû âîäÿíîãî
îõëàæäåíèÿ
6
Ðàçúåì ïóëüòà óïðàâëåíèÿ
2
Ðàçúåì ñèñòåìû âîäÿíîãî îõëàæäåíèÿ 7
Ðàçúåì ñâàðî÷íîé ãîðåëêè
3
Ãàçîâûé øòóöåð
8
Ðó÷êà ðåãóëèðîâêè ñêîðîñòè ïîäà÷è
ïðîâîëîêè
4
Ðàçúåì êàáåëÿ óïðàâëåíèÿ
9
Ðó÷êà ðåãóëèðîâêè ñâàðî÷íîãî
íàïðÿæåíèÿ
5
Ðàçúåì ñâàðî÷íîãî êàáåëÿ
10
Ðàçúåì áëîêà óïðàâëåíèÿ PUA-1
9
8
10
1
6
2
3
1
2
4
5
7
Cêîðîñòü ïîäà÷è ïðîâîëîêè è íàïðÿæåíèå
Ñâàðî÷íûå ïàðàìåòðû (ñêîðîñòü ïîäà÷è ïðîâîëîêè è íàïðÿæåíèå)
âûñòàâëÿþòñÿ íà áëîêå óïðàâëåíèÿ PUA 1 â ðåæèìå óñòàíîâîê è èçìåðåíèé.
Åñëè âû õîòèòå âåñòè ðåãóëèðîâêó ñâàðî÷íûõ ïàðàìåòðîâ ñ ïàíåëè ïîäàþùåãî
ìåõàíèçìà, òî ïåðåêëþ÷àòåëü âíóòðè ïîäàþùåãî ìåõàíèçìà íåîáõîäèìî
ïåðåâåñòè â âåðõíåå ïîëîæåíèå, à áëîê óïðàâëåíèÿ PUA 1 â ðåæèì
äèñòàíöèîííîãî óïðàâëåíèÿ.
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Äèñòàíöèîííîå óïðàâëåíèå
Äëÿ èñïîëüçîâàíèè ïóëüòà äèñòàíöèîííîãî óïðàâëåíèÿ, ïåðåêëþ÷àòåëü
âíóòðè ïîäàþùåãî ìåõàíèçìà äîëæåí íàõîäèòñÿ â ñîîòâåòñòâóþùåì
ïîëîæåíèè, è íà áëîêå óïðàâëåíèÿ PUA 1 òàêæå äîëæåí áûòü àêòèâèðîâàí
ðåæèì äèñòàíöèîííîãî óïðàâëåíèÿ. Åñëè âû õîòèòå èçìåíèòü ïàðàìåòðû
ñâàðêè ñ ïîìîùüþ áëîêà óïðàâ-ëåíèÿ PUA 1, âû äîëæíû ïåðåêëþ÷èòü ðåæèì
äèñòàíöèîííîãî óïðàâëåíèÿ â ðåæèì èçìåðåíèÿ è óñòàíîâîê.
5.2
Äàâëåíèå ïîäà÷è ïðîâîëîêè
Ïðåæäå âñåãî óáåäèòåñü â òîì, ÷òî ïðîâîëîêà áåñïðåïÿòñòâåííî äâèæåòñÿ
÷åðåç íàïðàâëÿþùèå. Ïîñëå ýòîãî óñòàíîâèòå óñèëèå, ñîçäàâàåìîå
ðîëèêàìè ïîäà÷è ïðîâîëîêè. Ïîìíèòå, ÷òî ýòî óñèëèå íå äîëæíî áûòü
÷ðåçìåðíûì.
Ðèñ. 1
Ðèñ. 2
Äëÿ ïðîâåðêè ïðàâèëüíîñòè óñòàíîâêè óñèëèÿ ïîäà÷è ïîìåñòèòå êàêîé-ëèáî
òâåðäûé ïðåäìåò, íàïðèìåð, äåðåâÿííûé áðóñîê íà ïóòè ïîäà÷è ïðîâîëîêè.
Ïðè ðàññòîÿíèè ïðèìåðíî 5 ìì îò ïèñòîëåòà äëÿ ïîäà÷è ïðîâîëîêè äî
äåðåâÿííîãî áðóñêà (ðèñ. 1) ïîäàþùèå ðîëèêè äîëæíû ïðîñêàëüçûâàòü.
Ïðè ðàññòîÿíèè ïðèìåðíî 50 ìì ïðîâîëîêà äîëæíà ïîäàâàòüñÿ è ñãèáàòüñÿ
ïðè óïîðå â áðóñîê (ðèñ. 2).
5.3
S
S
S
S
S
S
Ñìåíà / çàãðóçêà ïðîâîëîêè â áëîê
Îòêðîéòå áîêîâóþ ïàíåëü.
Îòñîåäèíèòå äàò÷èê äàâëåíèÿ, îòêèíóâ åãî íàçàä, ïðè ýòîì íàæèìíûå
ðîëèêè ïåðåäâèíóòñÿ ââåðõ.
Âûïðÿìèòå íîâóþ ïðîâîëîêó íà äëèíå 10-20 ñì. Ïðåæäå ÷åì ââîäèòü åå â
áëîê ïîäà÷è ïðîâîëîêè, óäàëèòå íàïèëüíèêîì ñ òîðöà ïðîâîëîêè
çàóñåíöû è îñòðûå êðîìêè.
Óáåäèòåñü â òîì, ÷òî ïðîâîëîêà ïðàâèëüíî ïîäàåòñÿ â êàíàâêó ïîäàþùåãî
ðîëèêà è â âûïóñêíóþ íàñàäêó èëè íàïðàâëÿþùóþ äëÿ ïðîâîëîêè.
Çàêðåïèòå äàò÷èê äàâëåíèÿ.
Çàêðîéòå áîêîâóþ ïàíåëü.
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5.4
S
Çàìåíà ïîäàþùèõ ðîëèêîâ íà áëîêå
Îòêðîéòå áîêîâóþ ïàíåëü.
Îòñîåäèíèòå äàò÷èê äàâëåíèÿ (1), îòîãíóâ åãî
íàçàä. Ïðèæèìíûå ðîëèêè ñìåñòÿòñÿ ââåðõ.
S Îòñîåäèíèòå ïðèæèìíûå ðîëèêè (2), ïîâåðíóâ
îñü (3) íà 1/4 îáîðîòà ïî ÷àñîâîé ñòðåëêå è
âûòÿíóâ åå. Îòñîåäèíèòå ïðèæèìíûå ðîëèêè.
S Îòñîåäèíèòå ïîäàþùèå ðîëèêè (4), îòâèíòèâ ãàéêè
(5) è âûòÿíóâ ðîëèêè íàðóæó.
Äëÿ óñòàíîâêè ïîâòîðèòå âûøåîïèñàííûå îïåðàöèè â
îáðàòíîì ïîðÿäêå.
S
Âûáîð êàíàâîê â ïîäàþùèõ ðîëèêàõ
Ïîâåðíèòå ïîäàþùèé ðîëèê òàê, ÷òîáû ðàçìåðíàÿ ìåòêà
òðåáóåìîé êàíàâêè áûëà îáðàùåíà ê âàì.
6
ÎÁÑËÓÆÈÂÀÍÈÅ
Ðåãóëÿðíîå òåõíè÷åñêîå îáñëóæèâàíèå èìååò âàæíîå çíà÷åíèå äëÿ
îáåñïå÷åíèÿ áåçîïàñíîñòè è íàäåæíîñòè.
Ïðèìå÷àíèå:
à àðàíìèéíú²å îáÿçàìåëüñòâà ïîñòàâùèêà òåðÿþò ñèëó, åñëè ïîêóïàòåëú
ñàìîñòîÿòåëúíî ïûòàåòñÿ ïðîèçâåñòè êàêèå-ëèáî ðàáîòû ïî óñòðàíåíèþ
íåèñïðàâíîñòåé èçäåëèÿ â òå÷åíèå ãàðàíòèéíîãî ñðîêà.
6.1
Ïðîâåðêà è î÷èñòêà
Áëîê ïîäà÷è ïðîâîëîêè
Ðåãóëÿðíî ïðîâåðÿéòå, ÷òîáû áëîê ïîäà÷è ïðîâîëîêè íå áûë çàáèò ãðÿçüþ.
S
Äëÿ îáåñïå÷åíèÿ áåñïåðåáîéíîé ïîäà÷è ïðîâîëîêè ñëåäóåò ñ
óñòàíîâëåíîé ïåðèîäè÷íîñòüþ âûïîëíÿòü î÷èñòêó è çàìåíó
èçíàøèâàåìûõ êîìïîíåíòîâ ìåõàíèçìà áëîêà ïîäà÷è. Èìåéòå ââèäó, ÷òî
åñëè ïðåäâàðèòåëüíîå íàòÿæåíèå óñòàíîâëåíî ñëèøêîì ñèëüíûì, òî ýòî
ìîæåò ïðèâåñòè ê ïîâûøåííîìó èçíîñó ïðèæèìíûõ ðîëèêîâ, ïîäàþùèõ
ðîëèêîâ è íàïðàâëÿþùèõ äëÿ ïðîâîëîêè.
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Òîðìîçíàÿ âòóëêà.
Òîðìîçíàÿ âòóëêà ðåãóëèðóåòñÿ ïåðåä
ïîñòàâêîé èçäåëèÿ. Ïðè íåîáõîäèìîñòè
ïîâòîðíîé ðåãóëèðîâêè ïðèäåðæèâàéòåñü
óêàçàíèé ïðèâåäåííûõ íèæå. Ïðè ïðàâèëüíî
îòðåãóëèðîâàííîé òîðìîçíîé âòóëêå
ïðîâîëîêà äîëæíà íåñêîëüêî
ïðîâèñàòü ïîñëå îñòàíîâêè ïîäà÷è.
S
Ðåãóëèðîâêà òîðìîçíîãî óñèëèÿ:
S
Óñòàíîâèòü êðàñíóþ ðóêîÿòêó â ïîëîæåíèå áëîêèðîâêè
S
Âñòàâèòü îòâåðòêó â ïðóæèíû èìåþùèåñÿ âî âòóëêå.
Äëÿ óìåíüøåíèÿ òîðìîçíîãî óñèëèÿ ïîâåðíóòü ïðóæèíû ïî ÷àñîâîé
ñòðåëêå.
Äëÿ óâåëè÷åíèÿ òîðìîçíîãî óñèëèÿ ïîâåðíóòü ïðóæèíû ïðîòèâ ÷àñîâîé
ñòðåëêè. Ïðèìå÷àíèå: Îáå ïðóæèíû ñëåäóåò ïîâîðà÷èâàòü íà
îäèíàêîâîå ÷èñëî îáîðîòîâ.
Ñâàðî÷íàÿ ãîðåëêà
S
Äëÿ îáåñïå÷åíèÿ áåñïåðåáîéíîé ïîäà÷è ïðîâîëîêè ñëåäóåò ñ
óñòàíîâëåííîé ïåðèîäè÷íîñòüþ âûïîëíÿòü ÷èñòêó è çàìåíó
èçíàøèâàåìûõ êîìïîíåíòîâ ñâàðî÷íîé ãîðåëêè. Ðåãóëÿðíî äî÷èñòà
ïðîäóâàéòå íàïðàâëÿþùèå äëÿ ïðîâîëîêè è î÷èùàéòå êîíòàêòíóþ ãóáêó.
7
ÇÀÊÀÇ ÇÀÏÀÑÍÛÕ ×ÀÑÒÅÉ
Çàïàñíûå ÷àñòè ìîæíî çàêàçòú ó áëèæàéøåãî ê Âàì ESAB, (ñì. ïåðå÷åíú íà
ïîñëåäíåé ñòðàíèöå äàííîé áðîøþðû).
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ENGLISH
1
2
3
4
5
DIRECTIVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TECHNICAL DATA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
13
13
14
15
15
5.1 Termination resistance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
15
6 OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
16
6.1
6.2
6.3
6.4
Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Wire feed pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Changing / loading wire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Changing feed rollers on . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
17
18
18
18
7 MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
19
7.1 Inspection and cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
19
8 ORDERING OF SPARE PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
WEAR COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ACCESSORIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
19
21
22
24
TOCe
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GB
1
DIRECTIVE
DECLARATION OF CONFORMITY
ESAB Welding Equipment AB, S--695 81 Laxå, Sweden, declares that Wire feed unit MEK 20C from
serial number 710 onwards, conforms to standard EN 60974--5, in accordance with the requirements
of directive (73/23/EEC) and appendix (93/68/EEC) and standard EN 50199 in accordance with the
requirements of directive (89/336/EEC) and appendix (93/68/EEC).
--------------------------------------------------------------------------------------------------------------------------------------
Laxå 97--11--10
Paul Karlsson
Managing Director
ESAB Welding Equipment AB
695 81 LAXÅ
SWEDEN
2
Tel: + 46 584 81000
Fax: + 46 584 12336
SAFETY
Users of ESAB welding equipment have the ultimate responsibility for ensuring that anyone who
works on or near the equipment observes all the relevant safety precautions. Safety precautions
must meet the requirements that apply to this type of welding equipment. The following recommendations should be observed in addition to the standard regulations that apply to the workplace.
All work must be carried out by trained personnel well--acquainted with the operation of the welding
equipment. Incorrect operation of the equipment may lead to hazardous situations which can result
in injury to the operator and damage to the equipment.
1.
Anyone who uses the welding equipment must be familiar with:
S its operation
S location of emergency stops
S its function
S relevant safety precautions
S welding
2.
The operator must ensure that:
S no unauthorised person is stationed within the working area of the equipment when it is
started up.
S no--one is unprotected when the arc is struck
3.
The workplace must:
S be suitable for the purpose
S be free from draughts
4.
Personal safety equipment
S Always wear recommended personal safety equipment, such as safety glasses, flame--proof
clothing, safety gloves.
S Do not wear loose--fitting items, such as scarves, bracelets, rings, etc., which could become
trapped or cause burns.
5.
General precautions
S Make sure the return cable is connected securely.
S Work on high voltage equipment may only be carried out by a qualified electrician.
S Appropriate fire extinquishing equipment must be clearly marked and close at hand.
S Lubrication and maintenance must not be carried out on the equipment during operation.
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WARNING
ARC WELDING AND CUTTING CAN BE INJURIOUS TO YOURSELF AND OTHERS. TAKE PRECAUTIONS WHEN WELDING. ASK FOR YOUR EMPLOYER’S SAFETY PRACTICES WHICH SHOULD BE
BASED ON MANUFACTURERS’ HAZARD DATA.
ELECTRIC SHOCK -- Can kill
S
Install and earth the welding unit in accordance with applicable standards.
S
Do not touch live electrical parts or electrodes with bare skin, wet gloves or wet clothing.
S
Insulate yourself from earth and the workpiece.
S
Ensure your working stance is safe.
FUMES AND GASES -- Can be dangerous to health
S
Keep your head out of the fumes.
S
Use ventilation, extraction at the arc, or both, to take fumes and gases away from your breathing zone
and the general area.
ARC RAYS -- Can injure eyes and burn skin.
S
Protect your eyes and body. Use the correct welding screen and filter lens and wear protective
clothing.
S
Protect bystanders with suitable screens or curtains.
FIRE HAZARD
S
Sparks (spatter) can cause fire. Make sure therefore that there are no inflammable materials nearby.
NOISE -- Excessive noise can damage hearing
S
Protect your ears. Use earmuffs or other hearing protection.
S
Warn bystanders of the risk.
MALFUNCTION -- Call for expert assistance in the event of malfunction.
READ AND UNDERSTAND THE INSTRUCTION MANUAL BEFORE INSTALLING OR OPERATING.
PROTECT YOURSELF AND OTHERS!
ESAB can provide you with all necessary welding protection and accessories.
WARNING!
Read and understand the instruction manual
before installing or operating.
This product is solely intended for arc welding.
3
INTRODUCTION
MEK 20C is a portable wire feed unit with four--roller drive, designed for MIG/MAG
welding in conjunction with Esab’s A10 wire feed system. The wire feed unit can
accommodate a 200 mm diameter wire reel.
The wire feed unit is mounted on an insulated protective frame equipped with
runners.
The wire feed unit is controlled from the PUA1 controller, see additional information
under Operation.
Details of ESAB’s accessories for the wire feed units can be found on page
24.
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4
TECHNICAL DATA
Dimensions lxwxh
500x195x300
Weight
14 kg
Wire feed speed
2--25 m/min
Voltage
42V 50--60Hz
Power consumption
300 VA
Torch connection
EURO
5
INSTALLATION
The installation must be executed by a professional.
WARNING!
This product is intended for industrial use. In a domestic environment this product may cause radio
interference. It is the user’s responsibility to take adequate precautions.
WARNING!
When welding in an environment with increased electrical danger, only power sources intended
for this environment may be used. These power sources are marked with the symbol
.
5.1
Termination resistance
The termination resistance must be connected to the ends of the CAN bus to prevent
communication problems. The controller has a built--in terminator, but the power
source and wire feed unit do not.
The terminator should be fitted as follows depending on how the units are
connected:
Controller connected to wire feed unit.
The termination resistance must be connected to the
rear of the power source.
(Already connected this way on delivery).
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Controller connected to power source.
The termination resistance must be connected to the front of the wire feed unit.
6
OPERATION
General safety regulations for the handling of the equipment can be found on
page 13. Read through before you start using the equipment!
WARNING!
Assure that the side panels are closed during operation.
WARNING!
To prevent the reel sliding off the hub: Lock the reel in place by turning
the red knob as shown on the warning label attached next to the hub.
WARNING!
Rotating parts can cause injury, take great care.
WARNING!
There is a risk of tipping if the wire feed unit is fitted with a counterbalance arm. Secure the
equipment, especially if used on an uneven or sloping surface.
When moving the equipment use intended handle. NOTE! Never pull on the gun.
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6.1
Connection
1
Nipple, cooling water (only certain models) 6
Connector, remote control
2
Nipple, cooling water (only certain models) 7
Adapter, welding torch
3
Nipple, gas connection
8
Potentiometer, wire feed speed
4
Connector, control cable
9
Potentiometer, welding voltage
5
Adapter, welding current
10
Connector setting control PUA1
9
8
10
1
6
2
3
1
2
4
5
7
The wire feed speed and voltage
The wire feed speed and voltage can be adjusted using the PUA1 controller in set and
measure modes. If you want to use the potentiometers on the front of the wire feed unit
then the toggle switch inside the wire feed unit must be in the upper position and the
PUA1 controller should be set for remote operation.
Remote control
To use a remote control, the toggle switch inside the wire feed unit must be switched
to remote, and the PUA1 controller must also be set to remote, as above. If you want
to change the wire feed and voltage parameters using the controller, you must switch
from “remote“ to measure mode or set mode.
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6.2
Wire feed pressure
Start by making sure that the wire moves smoothly through the wire guide. Then
set the pressure of the wire feeder’s pressure rollers. It is important that the
pressure is not too great.
Fig 1
Fig 2
To check that the feed pressure is set correctly, you can feed out the wire against
an insolated object, e.g. a piece of wood.
When you hold the gun approx. 5 mm from the piece of wood (fig. 1) the feed
rollers should slip.
If you hold the gun approx. 50 mm from the piece of wood, the wire should be
fed out and bend (fig. 2).
6.3
S
S
S
S
S
S
Changing / loading wire
Open the side panel.
Disconnect the pressure sensor by folding it backwards, the pressure rollers
slide up.
Straighten out the new wire 10--20 cm. File away burrs and sharp edges from the
end of the wire before inserting it into the wire feed unit.
Make sure that the wire goes properly into the feed roller’s track and into the
outlet nozzle or wire guide.
Secure the pressure sensor.
Close the side panel.
6.4
Changing feed rollers on
Open the side panel.
Disconnect the pressure sensor (1) by folding it
backwards.
S Disconnect the pressure rollers (2) by turning the
axle (3) 1/4 turn clockwise and pulling out the axle.
The pressure rollers disconnect.
S Disconnect the feed rollers (4) by unscrewing the nuts
(5) and pulling out the rollers.
During installation, repeat the above in the reverse order.
S
S
Choice of tracks in the feed rollers
Turn the feed roller with the dimensioning mark for the required
track towards you.
bm22d12e
-- 18 --
GB
7
MAINTENANCE
Regular maintenance is important for safe, reliable operation.
Note!
All guarantee undertakings from the supplier cease to apply if the customer himself
attempts any work in the product during the guarantee period in order to rectify any
faults.
7.1
Inspection and cleaning
Wire feed unit
Check regularly that the wire feed unit is not clogged with dirt.
S
Cleaning and replacement of the wire feed unit mechanism’s worn parts should
take place at regular intervals in order to achieve trouble--free wire feed. Note
that if pre--tensioning is set too hard, this can result in abnormal wear on the
pressure roller, feed roller and wire guide.
The brake hub
The hub is adjusted when delivered, if
readjustment is required, follow the instructions
below. Adjust the brake hub so that wire is slightly
slack when wire feed stops.
S
Adjusting the braking torque:
S
Turn the red handle to the locked position.
S
Insert a screwdriver into the springs in the hub.
Turn the springs clockwise to reduce the braking torque
Turn the springs anticlockwise to increase the braking torque. NB: Turn both
springs through the same amount.
Welding gun
S
Cleaning and replacement of the welding gun’s wear parts should take place at
regular intervals in order to achieve trouble--free wire feed. Blow the wire guide
clean regularly and clean the contact tip.
8
ORDERING OF SPARE PARTS
Spare parts may be ordered through your nearest ESAB dealer, see the last page of
this publication.
bm22d12e
-- 19 --
page
-- 20 --
Diagram Ñõåìà
bm22e12a
-- 21 --
MEK 20C
Wear components Áûñòðîèýíàøèâåìûå äåòàëè
Item A
Feed and pressure rollers
Ordering no.
0459 052 001
0459 052 003
0459 052 013
0458 825 001
0458 825 002
0458 825 003
0458 824 001
Wire dimensions
Ø 0.6 & 0.8 mm
Ø 0.9/1.0 & 1.2 mm
Ø 1.4 & 1.6 mm
Ø 0.9/1.0 & 1.2 mm
Ø 1.2 & 1.4 mm
Ø 1.6 & 2.0 mm
Ø 0.8 & 0.9/1.0 mm
Wire type
Fe, Ss & cored
Fe, Ss & cored
Fe, Ss & cored
Cored
Cored
Cored
Al
Groove type
V
V
V
V--knurled
V--knurled
V--knurled
U
Roller markings
0.6 S2 & 0.8 S2
1.0 S2 & 1.2 S2
1.4 S2 & 1.6 S2
1.0 R2 & 1.2 R2
1.2 R2 & 1.4 R2
1.6 R2 & 2.0 R2
0.8 A2 & 1.0 A2
0458 824 003 Ø 1.2 & 1.6 mm
Al
U
1.2 A2 & 1.6 A2
Use only pressure and feed rollers marked A2, R2 or S2.
The rollers are marked with wire dimension in mm, some are also marked with inch.
Item B
Item C
Item D
Gear adapter
Inlet nozzle
Drive gear
Ordering no.
Ordering no.
Ordering no.
0455 053 880
0455 049 880
0455 052 001
Item E
Intermediate nozzles
Ordering no. Wire type
0455 072 002 Fe, Ss & cored
0456 615 001 Al
Item F
Outlet nozzles
Ordering no. Dimensions
Wire type
0469 837 880 Ø 2.0 mm steel for 0.6--1.6 mm wire
Fe, Ss & cored
0469 837 881 Ø 2.0 mm plastic for 0.8--1.6 mm wire Al
bm25w11a
-- 22 --
Edition 030305
MEK 20C
bm25w11a
-- 23 --
Edition 030305
MEK 20C
Accessories Äîïîëíèòåëüíûå ïðèíàäëåæíîñòè
Item
Ordering no.
Denomination
2
0457 203 880
Protection frame
3
0466 515 880
Remote control unit: Aristo Control Synergic Torch
Wire feed speed and welding voltage
4
0466 801 880
Remote control unit: Aristo Control Synergic Box
Wire feed speed and welding voltage
5
0466 801 882
Remote control unit: Aristo Control 5--program
Program selection
6
0369 090 887
Remote control unit: FS 002
TIG
7
0455 295 880
Intermediate wire feeder MEK 25
Notes
Connection set 1.7 m . . . . . . . . . . . . . . . . . . . . . .
Connection set 8 m . . . . . . . . . . . . . . . . . . . . . . . .
Connection set 16 m . . . . . . . . . . . . . . . . . . . . . . .
Connection set 25 m . . . . . . . . . . . . . . . . . . . . . . .
Connection set 35 m . . . . . . . . . . . . . . . . . . . . . . .
Connection set 1.7 m, water . . . . . . . . . . . . . . . .
Connection set 8 m, water . . . . . . . . . . . . . . . . . .
Connection set 16 m, water . . . . . . . . . . . . . . . . .
Connection set 25 m, water . . . . . . . . . . . . . . . . .
Connection set 35 m, water . . . . . . . . . . . . . . . . .
bm22a11a
-- 24 --
0456 528 880
0456 528 881
0456 528 882
0456 528 883
0456 528 884
0456 528 885
0456 528 886
0456 528 887
0456 528 888
0456 528 889
Edition 030305
page
-- 25 --
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