ESAB | KHM 300 YS - CC/CV | Spare Parts List | ESAB KHM 300 YS - CC/CV User manual

ESAB KHM 300 YS - CC/CV User manual
KHM 300 YS CC/CV
Diagrams and spare parts list
0794 999 910 R
01/10
for serial No. 135 – XXX - XXXX
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ESAB Welding Equipment AB, S--695 81 Laxå, Sweden, gives its unreserved guarantee that the engine driven
welder KHM 300 YS – CC/CV with the code number 0794001880 complies with the Community Directives and
related modifications 98/37/CE - 73/23/CE - 89/336/CE and, in order to check the conformity, the following
harmonized standards EN 292-1 - EN 292-2 - EN 60974-1 - EN 60204-1 - EN 50199 and other standards or
directives like 84/535/CE - ISO 8528 have been consulted .
Laxå 2001
Joakim Cahlin
Tel. + 46 58 481000
fax +46 584 411924
10/4/01 DC 300 Y-GB
ESAB Welding Equipment AB
695 81 LAXÅ
SWEDEN
7$%/(2)&217(176
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Dear Customer,
We wish to thank you for having bought this product.
Please take time to read this manual and familiarize yourself with the machine before attempting to use it.
If you should have questions or problems please contact the nearest authorized Service Center. They have the experience
and original spare parts. The use of non-original spare parts will void the warranty.
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INFORMATION ABOUT THIS MANUAL
DESCRIPTION - SYMBOLS
PRECAUTIONS - GENERAL
PRECAUTIONS - ENGINE DRIVEN WELDERS
INSTALLATION
TRANSPORT
ASSEMBLY OF SITE TOW FOR KHM 300
INSTALLATION INFORMATION
M2
M 2.1
M 2.5
M 2.5.1
M 2.7
M4
M 6.4
M 2.6
23(5$7,21
UNPACKING
PREPARING THE UNIT
STARTING THE ENGINE THE USE
STOPPING THE DIESEL ENGINE
CONTROLS
OPERATING
REMOTE CONTROL PHG 1
MAINTENANCE
STORAGE
TECHNICAL DATA AND MACHINE DESCRIPTION
M3
M 20
M 21.1
M 22.1
M 31
M 32
M 38.7
M 43, M 43.3,M 44.2
M 45
M 51, M 52, M53
6&+(0$7,&6$1'63$5(3$576
ORDERING SPARE PARTS
WIRING DIAGRAM - WELDING POWER
WIRING DIAGRAM - WELDING CONTROL CC/CV
WIRING DIAGRAM – ENGINE EP1
WIRING DIAGRAM – AUXILIARY Y400V / I230x3
DESCRIPTION - ELECTRICAL SYSTEM
SPARE PARTS
SPARE PARTS
SPARE PARTS
SPARE PARTS
KIT DECAL
SITE TOW FOR KHM 350
PHG 1
R 1,
M 61.1,
M 61.2,
M 61.3,
M 61.4
M 60
DU 6, DU 6.1,
DU 7, DU 7.1,
DU 8, DU 8.1,
DU 9, DU 9.1
KA 9
KD 10
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Spare parts are ordered through your nearest ESAB representative, see back cover.
When ordering spare parts, please state machine type and number as well as designation and spare part
number, according to the spare parts list.
This will simplify dispatch and ensure you get the right part.
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A
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H
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: Alternator
: Wire connection unit
: Capacitor
: G.F.I.
: Fuse
: 400V 3-phase socket
: 230V 1phase socket
: Hour-counter
: Voltmeter
: Welding control PCB
: Welding current regulator
: Current transformer
: Welding sockets
: Shunt
: D.C. inductor
: Welding diode bridge
D1 : E.P.1 engine protection
E1 : Engine stop solenoid
F1 : Acceleration solenoid
G1 : Fuel level transmitter
H1 : Oil or water thermostat
L1 : Oil pressure switch
M1 : Fuel warning light
N1 : Battery charge warning light
Q1 : Starter key
R1 : Starter motor
S1 : Battery
T1 : Battery charge alternator
U1 : Battery charge voltage regulator
W1: Remote control switch
X1 : Remote control socket
Y1 : Remote control plug
A2 : Remote control welding regulator
C2 : Fuel level gauge
N3 : Relay
G4 : Preheating glow plugs
I4 : Preheating indicator
P4 : Circuit breaker
F6 : Arc-Force selector
M6 : Switch CC/CV
R6 : EMC filter
S6 : Wire feeder supply switch
T6 : Wire feeder socket
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22
23
24
25
26
27
28
29
30
31
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KNOB, WELDING CURRENT REGUL.
POTENTIOMETER
VOLTMETER
COVER, GROUND FAULT INTERRUPTOR
GROUND FAULT INTERRUPTOR (GFI)
BRACKET
TRANSFORMER
FUEL LEVEL GAUGE
ENGINE CONTROL UNIT, EP1
WARNING LIGHT
WARNING LIGHT
STARTER KEY ASSY
FUSE HOLDER
FUSE
CIRCUIT BREAKER
FUSE HOLDER
FUSE
ACCELERATOR LEVER
EEC SOCKET SINGLE-PHASE
EEC SOCKET SINGLE-PHASE
EEC SOCKET THREE PHASE
CIRCUIT BREAKER
BLACK WELDING SOCKET
RED WELDING SOCKET
FUSE
CONNECTOR
COMMUTATOR
CAP
CIRCUIT BREAKER
HOURMETER
FRONT PANEL
31
32
33
34
35
1
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FRONT PANEL
COMMUTATOR
SWITCH
TOROID (EMC FILTER)
WELDING CONTROL PCB
35
1
0794000309
WELDING CONTROL PCB
36
6
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SPACER
37
1
0794000098
TERMINAL BOARD
38
2
0794000097
RELAY
39
1
0794000211
CAPACITOR BOX FIXING BRACKET
40
1
0794000212
ELECTRICAL BOX
41
1
0794000213
CAPACITORS BOX
42
3
0794000109
CAPACITORS BOX BRACKET
43
1
0794000245
CAPACITORS BOX
44
1
0794000259
COVER P.C.B.
45
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0794000297
RELAY
46
1
0794000298
BASE
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12V
48V
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D1
M1/N1
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32A, 230V 2P+T
32A, 400V 3P+N+T
10A / 250V
H
H
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P4
Z
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Delivered up to
001 – XXX - XXXX
Delivered from
114 – XXX - XXXX
4 poles
3 poles
Delivered up to
114 – XXX - XXXX
Delivered from
135 – XXX - XXXX
M6
W1
R6
R
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51
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0794000216 ALTERNATOR FLANGE
52
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0794000217 STATOR
53
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0794000218 FIXING FLANGE
54
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0794000095 DISC
55
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YANMAR ENGINE 3TNE68
56
1
0794000123 ACCELERATOR SOLENOID
57
1
0794000219 RING NUT
58
1
0794000220 TIE-ROD
59
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0794000122 SOLENOID SUPPORT PLATE
60
2
0794000012 VIBRATION-DAMPER PROTECTION
61
2
0794000013 VIBRATION-DAMPER
62
1
0794000221 OIL EXHAUST PIPE
63
1
0794000222 SHAFT WITH ROTOR
64
1
0794000223 VIBRATION-DAMPER
65
4
0794000224 STATOR HOUSING TIE-ROD
66
2
0794000087 ENGINE SUPPORT
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0794000225 ALTERNATOR COVER
70
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0794000226 ROLL-BAR
71
0794000127 GROMMET PIPE
72
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0794000188 GASKET
73
1
0794000187 FUEL TANK CAP
74
1
0794000227 FUEL LEVEL GAUGE
75
0794000228 GROMMET PIPE
76
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0794000229 ENGINE EXHAUST COVER
77
1
0794000230 ELECTRICAL BOX COVER
78
1
0794000231 FUEL FILTER
79
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0794000232 BASE BRIDGE BRACKET
80
1
0794000233 DIODE BRIDGE
81
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0794000234 REACTOR SUPPORT
82
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0794000066 INDUCTOR
83
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0794000115 BRACKET
84
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0794000103 BATTERY
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0794000102 BATTERY TIE-ROD
86
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0794000116 BATTERY HOLDER
87
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0794000235 EXHAUST PIPE
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0794000236 EXHAUST MUFFLER
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0794000145 SPRING
93
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0794000141 CAP
94
0794000120 GASKET
95
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0794000238 SEPARATOR GRATE
96
1
0794000239 SEPARATOR GRATE
97
1
0794000240 SEPARATOR GRATE
98
1
0794000241 BOTTOM FRAME
99
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0794000107 FUEL TANK CAP
100 1
0794000134 GAS PISTON
101 1
0794000242 PLATE
102 1
0794000243 FRONT COVER
103 1
0794000244 LATCH PIN
104 1
0794000142 LATCH
105 2
0794000171 HANDLE
107
0794000120 GASKET
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KIT WHEELS AND HANDLES
5
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AXLE
6
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WHEEL
7
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KIT SITE-TOW
8
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PARKING STAND
9
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TOW BAR
10
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KIT WHEELS AND HANDLES
11
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AXLE
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WHEEL
13
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KIT SITE-TOW
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TOW BAR
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KIT WHEELS AND HANDLES
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WELDING CURRENT REGULATOR
8
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REMOTE CONTROL ASSY
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ESAB subsidiaries and representative offices
Europe
AUSTRIA
ESAB Ges.m.b.H
Vienna--Liesing
Tel: +43 1 888 25 11
Fax: +43 1 888 25 11 85
BELGIUM
S.A. ESAB N.V.
Brussels
Tel: +32 2 745 11 00
Fax: +32 2 726 80 05
THE CZECH REPUBLIC
ESAB VAMBERK s.r.o.
Prague
Tel: +420 2 819 40 885
Fax: +420 2 819 40 120
DENMARK
Aktieselskabet ESAB
Copenhagen--Valby
Tel: +45 36 30 01 11
Fax: +45 36 30 40 03
FINLAND
ESAB Oy
Helsinki
Tel: +358 9 547 761
Fax: +358 9 547 77 71
FRANCE
ESAB France S.A.
Cergy Pontoise
Tel: +33 1 30 75 55 00
Fax: +33 1 30 75 55 24
GERMANY
ESAB GmbH
Solingen
Tel: +49 212 298 0
Fax: +49 212 298 204
GREAT BRITAIN
ESAB Group (UK) Ltd
Waltham Cross
Tel: +44 1992 76 85 15
Fax: +44 1992 71 58 03
ESAB Automation Ltd
Andover
Tel: +44 1264 33 22 33
Fax: +44 1264 33 20 74
HUNGARY
ESAB Kft
Budapest
Tel: +36 1 20 44 182
Fax: +36 1 20 44 186
ITALY
ESAB Saldatura S.p.A.
Mesero (Mi)
Tel: +39 02 97 96 81
Fax: +39 02 97 28 91 81
THE NETHERLANDS
ESAB Nederland B.V.
Utrecht
Tel: +31 30 248 59 22
Fax: +31 30 248 52 60
NORWAY
AS ESAB
Larvik
Tel: +47 33 12 10 00
Fax: +47 33 11 52 03
POLAND
ESAB Sp.z.o.o
Warszaw
Tel: +48 22 813 99 63
Fax: +48 22 813 98 81
PORTUGAL
ESAB Lda
Lisbon
Tel: +351 1 837 1527
Fax: +351 1 859 1277
SLOVAKIA
ESAB Slovakia s.r.o.
Bratislava
Tel: +421 7 44 88 24 26
Fax: +421 7 44 88 87 41
SPAIN
ESAB Ibérica S.A.
Alcobendas (Madrid)
Tel: +34 91 623 11 00
Fax: +34 91 661 51 83
SWEDEN
ESAB Sverige AB
Gothenburg
Tel: +46 31 50 95 00
Fax: +46 31 50 92 22
ESAB International AB
Gothenburg
Tel: +46 31 50 90 00
Fax: +46 31 50 93 60
SWITZERLAND
ESAB AG
Dietikon
Tel: +41 1 741 25 25
Fax: +41 1 740 30 55
North and South America
ARGENTINA
CONARCO
Buenos Aires
Tel: +54 11 4 753 4039
Fax: +54 11 4 753 6313
Asia/Pacific
AUSTRALIA
ESAB Australia Pty Ltd
Ermington
Tel: +61 2 9647 1232
Fax: +61 2 9748 1685
CHINA
Shanghai ESAB A/P
Shanghai
Tel: +86 21 6539 7124
Fax: +86 21 6543 6622
INDIA
ESAB India Ltd
Calcutta
Tel: +91 33 478 45 17
Fax: +91 33 468 18 80
INDONESIA
P.T. Esabindo Pratama
Jakarta
Tel: +62 21 460 01 88
Fax: +62 21 461 29 29
MALAYSIA
ESAB (Malaysia) Snd Bhd
Selangor
Tel: +60 3 703 36 15
Fax: +60 3 703 35 52
SINGAPORE
ESAB Singapore Pte Ltd
Singapore
Tel: +65 861 43 22
Fax: +65 861 31 95
Representative offices
BULGARIA
ESAB Representative Office
Sofia
Tel/Fax: +359 2 974 42 88
EGYPT
ESAB Egypt
Dokki--Cairo
Tel: +20 2 390 96 69
Fax: +20 2 393 32 13
ROMANIA
ESAB Representative Office
Bucharest
Tel/Fax: +40 1 322 36 74
RUSSIA-- CIS
ESAB Representative Office
Moscow
Tel: +7 095 937 98 20
Fax: +7 095 937 95 80
ESAB Representative Office
St Petersburg
Tel: +7 812 325 43 62
Fax: +7 812 325 66 85
Distributors
For addresses and phone
numbers to our distributors in
other countries, please visit our
home page
www.esab.com
ESAB Asia/Pacific Pte Ltd
Singapore
Tel: +65 861 74 42
Fax: +65 863 08 39
SOUTH KOREA
ESAB SeAH Corporation
Kyung--Nam
Tel: +82 551 289 81 11
Fax: +82 551 289 88 63
UNITED ARAB EMIRATES
ESAB Middle East
Dubai
Tel: +971 4 338 88 29
Fax: +971 4 338 87 29
BRAZIL
ESAB S.A.
Contagem--MG
Tel: +55 31 333 43 33
Fax: +55 31 361 31 51
CANADA
ESAB Group Canada Inc.
Missisauga, Ontario
Tel: +1 905 670 02 20
Fax: +1 905 670 48 79
MEXICO
ESAB Mexico S.A.
Monterrey
Tel: +52 8 350 5959
Fax: +52 8 350 7554
USA
ESAB Welding & Cutting Products
Florence, SC
Tel: +1 843 669 44 11
Fax: +1 843 664 44 58
ESAB AB
SE-- 695 81 LAXÅ
SWEDEN
Phone +46 584 81 000
Fax +46 584 123 08
www.esab.com
020314
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