ESAB | MEI 10 | Instruction manual | ESAB MEI 10 User manual

ESAB MEI 10 User manual
MEI 10
104
Instruction manual
0444 215 027 000811
Èíñòðóêöèÿ ïî ýêñïëóàòàöèè
Valid for serial no. 022--xxx--xxxx
Ðóññêèé . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3
ENGLISH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9
Rights reserved to alter specifications without notice.
Îñòàâëÿåì çà ñîáîé ïðàâî èçìåíÿòü ñïåöèôèêàöèþ áåç ïðåäóïðåæäåíèÿ.
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Ðóññêèé
1 ÁÅÇÎÏÀÑÍÎÑÒÜ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2 ÂÂÅÄÅÍÈÅ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4
5
2.1 Îáùèå ñâåäåíèÿ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.2 Êàññåòû äëÿ ïåðåîáîðóäîâàíèÿ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.3 Äåðæàòåëü áîëèíû . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5
5
5
3 ÒÅÕÍÈ×ÅÑÊÈÅ ÄÀÍÍÛÅ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4 ÓÑÒÀÍÎÂÊÀ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6
6
4.1 Îáùèå ñâåäåíèÿ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.2 Óêàçàíèå êîäà èíñòðóìåíòà . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.3 Çàìåíà/ââîä ïðîâîëîêè . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6
6
7
5 ÐÀÁÎÒÀ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7
5.1 Îáùèå ñâåäåíèÿ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7
6 ÎÁÑËÓÆÈÂÀÍÈÅ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8
6.1 Îáùèå ñâåäåíèÿ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.2 ×èñòêà è çàìåíà . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8
8
7 ÇÀÊÀÇ ÇÀÏÀÑÍÛÕ ×ÀÑÒÅÉ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ÃÀÁÀÐÈÒÍÛÉ PÅÐÒÅÆ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8
15
ÑÕÅÌÀ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ÑÏÈÑÎÊ ÇÀÏÀÑÍÛÕ ×ÀÑÒÅÉ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
17
19
TOCr
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1
ÁÅÇÎÏÀÑÍÎÑÒÜ
ÏÐÅÄÓÏÐÅÆÄÅÍÈÅ !
ÄÓÃÎÂÀß ÑÂÀÐÊÀ È ÐÅÇÊÀ ÌÎÃÓÒ ÏÐÈ×ÈÍÈÒÜ ÂÐÅÄ ÂÀÌ È ÎÊÐÓÆÀÞÙÈÌ. ÏÐÈÌÈÒÅ
ÍÅÎÁÕÎÄÈÌÛÅ ÌÅÐÛ ÁÅÇÎÏÀÑÍÎÑÒÈ ÏÐÈ ÏÐÎÂÅÄÅÍÈÈ ÑÂÀÐÎ×ÍÛÕ ÐÀÁÎÒ.
ÎÇÍÀÊÎÌÜÒÅÑÜ Ñ ÒÅÕÍÈÊÎÉ ÁÅÇÎÏÀÑÍÎÑÒÈ, ÐÀÇÐÀÁÎÒÀÍÍÎÉ ÍÀ ÂÀjÅÌ ÏÐÅÄÏÐÈßÒÈÈ.
ÏÎÐÀÆÅÍÈÅ ÝËÅÊÒÐÈ×ÅÑÊÈÌ ÒÎÊÎÌ ÎÏÀÑÍÎ ÄËß ÆÈÇÍÈ !
S Óñòàíîâèòå è çàçåìëèòå ñâàðî÷íûé àïïàðàò â ñîîòâåòñòâèè ñ ïðèìåíÿåìûìè ñòàíäàðòàìè.
S Íå êàñàéòåñü îãîëåííûõ ýëåêòðè÷åñêèõ ÷àñòåé èëè ýëåêòðîäîâ ãîëûìè ðóêàìè, ìîêðûìè ïåð÷àòêàìè
èëè ìîêðîé îäåæäîé.
S Èçîëèðóéòå ñåáÿ îò çåìëè è çàãîòîâêè.
S Îáåñïå÷üòå áåçîïàñíîñòü íà ñâîåì ðàáî÷åì ìåñòå.
ÑÂÀÐÎ×ÍÛÅ ÄÛÌÛ È ÀÝÐÎÇÎËÈ - ìîãóò áûòü îïàñíû äëÿ çäîðîâüÿ.
S Ñòàðàéòåñü, ÷òîáû âàøà ãîëîâà íàõîäèëàñü âíå çîíû äûìà..
S Èñïîëüçóéòå âåíòèëÿöèþ è äûìîîòñîñû äëÿ óäàëåíèÿ äûìîâ è àýðîçîëåé èç çîíû äûõàíèÿ è
îêðóæàþùåãî ïðîñòðàíñòâà
ÈÇËÓ×ÅÍÈÅ ÄÓÃÈ - ìîæåò íàíåñòè âðåä ãëàçàì è êîæå.
S Çàùèùàéòå âàøè ãëàçà è êîæó. Èñïîëüçóéòå ìàñêó ñ ïðàâèëüíî ïîäîáðàííûì çàùèòíûìñòåêëîì è
ñïåöîäåæäó
S Çàùèùàéòå îêðóæàþùèõ ïîñðåäñòâîì ñòåíîê è çàíàâåñîê.
ÏÎÆÀÐÎÎÏÀÑÍÎÑÒÜ
S Èñêðû ïðè ñâàðêå ìîãóò ñòàòü ïðè÷èíîé ïîæàðà. Îáåñïå÷üòå îòñóòñòâèå ïîæàðîîïàñíûõ ìàòåðèàëîâ
â áëèçëåæàùåé çîíå.
ØÓÌ - Ïîâûøåííûé øóì ìîæåò ïîâðåäèòü ñëóõ
S Çàùèòèòå ñâîè óøè ñ ïîìîùüþ íàóøíèêîâ èëè áåðóøåé.
S Ïðåäóïðåäèòå î ðèñêå îêðóæàþùèõ.
ÑÁÎÉ Â ÐÀÁÎÒÅ - Ïðè ñáîÿõ â ðàáîòå îáðàòèòåñü çà ïîìîùüþ ê ñïåöèàëèñòó.
ÏÐÎ×ÒÈÒÅ È ÏÎÉÌÈÒÅ ÈÍÑÒÐÓÊÖÈÞ ÏÎ ÝÊÑÏËÓÀÒÀÖÈÈ ÏÅÐÅÄ ÒÅÌ, ÊÀÊ ÏÎÄÊËÞ×ÈÒÜ
ÎÁÎÐÓÄÎÂÀÍÈÅ È ÍÀ×ÀÒÜ ÐÀÁÎÒÓ
ÇÀÙÈÒÈÒÅ ÑÅÁß È ÎÊÐÓÆÀÞÙÈÕ !
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2
ÂÂÅÄÅÍÈÅ
2.1
Îáùèå ñâåäåíèÿ
Áëîê ïîäà÷è ïðîâîëîêè MEI 10 óñòàíàâëèâàåòñÿ íà óñòðîéñòâå ñâàðêè òðóá
PRB èëè PRC ôèðìû ESAB .
2.2
Êàññåòû äëÿ ïåðåîáîðóäîâàíèÿ
Êàññåòû äëÿ ïåðåîáîðóäîâàíèÿ, ïðèñïîñîáëåííûå äëÿ ðàçëè÷íûõ óñòðîéñòâ
ñâàðêè òðóá ïðèâåäåíû â òàáëèöå íèæå.
Óñòðîéñòâî ñâàðêè òðóá
Íàáîð äëÿ ïåðåîáîðóäîâàíèÿ, àðò. ¹
PRB 17-49
PRC 17-49 ñ AVC*
0444 211 880
PRB 33-90
PRC 33-90 ñ AVC*
PRC 33-90 ñ AVC* è ðàñêà÷èâàíèå
0444 212 880
PRB 60-170
PRC 60-170 ñ AVC*
PRC 60-170 ñ AVC* è ðàñêà÷èâàíèå
0444 213 880
AVC*
2.3
Àâòîìàòè÷åñêàÿ ðåãóëèðîâêà äóãè íàïðÿæåíèåì äóãè.
Äåðæàòåëü áîëèíû
Êîíñòðóêöèÿ äåðæàòåëÿ áîáèíû íà óñòðîéñòâå ïîçâîëÿåò îòêëîíÿòü åãî ê
ñåðåäèíå ïî òðóáå, ÷òîáû ñíèçèòü âíåøíèé âåñ èíñòðóìåíòà ïðè ñâàðêå.
Íà äåðæàòåëå áîáèíû èìååòñÿ äâà ïîëîæåíèÿ äëÿ ôèêñàöèè.
Ïðè ðàáîòå ñ ðàçìåðàìè 33-90 è 60-170, èìååòñÿ ó÷àñòîê ïðåäâàðèòåëüíîé
óñòàíîâêè. Ïðè òàêîé óñòàíîâêå íåîáõîäèìî îòêðóòèòü áîëò (1).
1
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3
ÒÅÕÍÈ×ÅÑÊÈÅ ÄÀÍÍÛÅ
MEI 10
Ïðîâîëîêà, äèàìåòð:
Ñòàëü
Àëþìèíèé
0,8 ìì
0,8 - 1,0 ìì
Ñêîðîñòü ïîäà÷è ïðîâîëîêè
0,1 - 1,0 ì/ìèí.
åñ (áåç áîáèíû è êàáåëÿ)
0,5 êã
Äâèãàòåëü
Íî
Íîìèíàëüíîå
à
îå íàïðÿæåíèå
à ð å å
ûõîäíàÿ ïåðåäà÷à
Ìîìåíò ïåðåäà÷è
24 V DC
159:1
300 Íìì
Encoder
16 ïóëüñîâ/îáîðîò
Óðîâåíü øóìà
52 ÄÖá
4
ÓÑÒÀÍÎÂÊÀ
4.1
Îáùèå ñâåäåíèÿ
Ââîä â ýêñïëóàòàöèþ äîëæåí ïðîèçâîäèòüñÿ êâàëèôèöèðîâàííûì
ñïåöèàëèñòîì.
ÏÐÅÄÓÏÐÅÆÄÅÍÈÅ !
Âðàùàþùèåñÿ ÷àñòè ìîãóò ïðè÷èíèòü óâå÷üå, áóäüòå îñîáåííî
îñòîðîæíû.
4.2
Óêàçàíèå êîäà èíñòðóìåíòà
Áëîê ïîäà÷è MEI 10 ðàáîòàåò â 2,9 ðàçà ìåäëåííåå åñëè
äëÿ PRB/PRC.
û âûáåðèòå êîä èíñòðóìåíòà
×òîáû ýòîãî íå ïðîèçîøëî, âûáåðèòå PRD/ñîîòâåòñòâèå â ìåíþ “CHOOSE
CONNECTED TOOL”.
 ïîä÷èíåííîì ìåíþ âûáåðèòå:
Ïðåäâàðèòåëüíûå äàííûå
Äëèíà âðàùåíèÿ
PRB, PRC
PRB/PRC 17-49
PRB/PRC 33-90
PRB/PRC 60-170
Ìàñøòàáíûé êîýôèöèåíò, ïîäà÷à ïðîâîëîêè
36900
55350
93726
79295
Áîëåå ïîäðîáíûå óêàçàíèÿ ïðèâåäåíû â Èíñòðîêöèè ïðîãðàììèðîâàíèÿ.
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4.3
Çàìåíà/ââîä ïðîâîëîêè
Ïðè çàìåíå ïðîâîëîêè âûïîëíÿéòå ñëåäóþùèå óêàçàíèÿ.
S
Îòêðóòèòå áîëò (1),
S
S
ûðîâíÿéòå íàïðàâëÿþùóþ (2).
Îñâîáîäèòå äàâëåíèå ïðèæèìíîãî ðîëèêà (4) çàêðóòèâ ñòîïîðíûé âèíò
(3).
Óñòàíîâèòå ãðàäóñû è ïîïðàâüòå êîíåö ïðîâîëîêè.
S
âåäèòå ðóêîé ïðîâîëîêó.
S
S
Ïîäêëþ÷èòå îïÿòü ïðèâîä ïðîâîëîêè è çàòÿíèòå áîëò (1).
S
Îòïóñòèòå îáðàòíî ïðèæèìàþùèé ðîëèê ñòîïîðíûì âèíòîì (3).
5
ÐÀÁÎÒÀ
5.1
Îáùèå ñâåäåíèÿ
Îáùèå ìåðû ïðåäîñòîðîæíîñòè ïðè ðàáîòå ñ îáîðóäîâàíèåì îïèñàíû
íà ñòð. 4. Ïðî÷òèòå èõ ïåðåä òåì, êàê íà÷àòü ðàáîòó!
Íèæå â èíñòðóêöèè îïèñàíà ðàáîòà óñòðîéñòâà ñâàðêè òðóá PRB è PRC 17-170.
S
Óñòðîéñòâî ñâàðêè òðóá A21 PRB 17-170 îïèñàíî â èíñòðóêöèè 0443 808 XXX
S
Óñòðîéñòâî ñâàðêè òðóá A21 PRC 17-170 îïèñàíî â èíñòðóêöèè 0443 934
XXX.
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6
ÎÁÑËÓÆÈÂÀÍÈÅ
6.1
Îáùèå ñâåäåíèÿ
Âíèìàíèå:
Ïîñòàâùèê ñíèìàåò ñ ñåáÿ âñå ãàðàíòèéíûå îáÿçàòåëüñòâà, åñëè ïîòðåáèòåëü
ïîïûòàåòñÿ ñàìîñòîÿòåëüíî îòðåìîíòèðîâàòü îáîðóäîâàíèå â òå÷åíèå
ãàðàíòèé-íîãî ïåðèîäà.
6.2
×èñòêà è çàìåíà
Äëÿ îáåñïå÷åíèÿ áåñïåðåáîéíîé è íàäåæíîé ðàáîòû, âûïîëíÿéòå
ïðèâåäåííûå íèæå óêàçàíèÿ.
Äëÿ ÷èñòêè ó÷àñòêà âîêðóã êàòóøêè ïîäà÷è (1) èëè åå çàìåíû, ïðîèçâåäèòå
ñëåäóþùåå:
S
Ñíèìèòå äàâëåíèå íà ðîëèê ïðèæèìíîé ðîëèê (2), çàêðóòèâ ñòîïîðíûé
âèíò (3), è îòêðóòèâ áîëòû (4). íèìàíèå! Ñëåäèòå çà äèñòàíöèîííûìè ïðîêëàäêàìè
(5).
S
Ðàçååäèíèòå ÷àñòè ïðè çàìåíå íàïðàâëÿþùåé ïðîâîëîêè, íèïïåëåé èëè
ìóíäøòóêà ïðîâîëîêè.
S
Îòðåæüòå íàïðàâëÿþùóþ äî ñîîòâåòñòâóþùåé äëèíû íîæîì (íå
ïëîñêîãóáöàìè).
2
1
3
5
4
7
ÇÀÊÀÇ ÇÀÏÀÑÍÛÕ ×ÀÑÒÅÉ
Çàïàñíûå ÷àñòè âû ìîæåòå çàêàçàòü â áëèæàéøåì ïðåäñòàâèòåëüñòâå ESAB,
ñì.ïîñëåäíþþ ñòðàíèöó îáëîæêè. Ïðè çàêàçå çàïàñíûõ ÷àñòåé, ïîæàëóéñòà,
óêàçûâàéòå ìîäåëü àïïàðàòà, ñåðèéíûé íîìåð, íàçâàíèå è íîìåð àðòèêóëà
çàïàñíîé ÷àñòè, êîòðûé óêàçàí â ñïèñêå íà ñòð. 19. Ýòî óïðîñòèò îáðàáîòêó
çàêàçà è îáåñïå÷èò ïîëó÷åíèå âàìè íåîáõîäèìîé äåòàëè.
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ENGLISH
1 SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2 INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10
11
2.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.2 Conversion rates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.3 Bobbin holder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11
11
11
3 TECHNICAL DATA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4 INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12
12
4.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.2 Indication of tool code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.3 Changing/introducing supplementary wire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12
12
13
5 OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
13
5.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
13
6 MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
14
6.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.2 Cleaning and changing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
14
14
7 ORDERING SPARE PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DIMENSION DRAWING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
14
15
DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SPARE PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
17
19
TOCe
-- 9 --
GB
1
SAFETY
WARNING
ARC WELDING AND CUTTING CAN BE INJURIOUS TO YOURSELF AND OTHERS. TAKE PRECAUTIONS WHEN WELDING. ASK FOR YOUR EMPLOYER’S SAFETY PRACTICES WHICH SHOULD BE
BASED ON MANUFACTURERS’ HAZARD DATA.
ELECTRIC SHOCK -- Can kill
S
Install and earth the welding unit in accordance with applicable standards.
S
Do not touch live electrical parts or electrodes with bare skin, wet gloves or wet clothing.
S
Insulate yourself from earth and the workpiece.
S
Ensure your working stance is safe.
FUMES AND GASES -- Can be dangerous to health
S
Keep your head out of the fumes.
S
Use ventilation, extraction at the arc, or both, to keep fumes and gases from your breathing zone and
the general area.
ARC RAYS -- Can injure eyes and burn skin.
S
Protect your eyes and body. Use the correct welding screen and filter lens and wear protective
clothing.
S
Protect bystanders with suitable screens or curtains.
FIRE HAZARD
S
Sparks (spatter) can cause fire. Make sure therefore that there are no inflammable materials nearby.
NOISE -- Excessive noise can damage hearing
S
Protect your ears. Use ear defenders or other hearing protection.
S
Warn bystanders of the risk.
MALFUNCTION -- Call for expert assistance in the event of malfunction.
READ AND UNDERSTAND THE INSTRUCTION MANUAL BEFORE INSTALLING OR OPERATING.
PROTECT YOURSELF AND OTHERS!
dqa9d1ea
-- 10 --
GB
2
INTRODUCTION
2.1
General
The MEI 10 feeding wheel unit is fitted to ESAB’s PRB or PRC pipe welding tools.
2.2
Conversion rates
The appropriate conversion rates for the various pipe welding tools are set out in the
table below.
Pipe welding tool
PRB 17--49
PRC 17--49 with AVC*
PRB 33--90
PRC 33--90 with AVC*
PRC 33--90 with AVC* and oscillation
PRB 60--170
PRC 60--170 with AVC*
PRC 60--170 with AVC* and oscillation
Conversion rate, item no.
0444 211 880
0444 212 880
0444 213 880
AVC*
Automatic arc length regulation with the aid of arc voltage.
2.3
Bobbin holder
The bobbin holder on the tool is designed so that it is angled towards the centre of
the pipe in order to minimise the tool’s external dimensions when welding.
The bobbin holder has two stop locations.
When using sizes 33--90 and 60--170, there is an area for rough adjustment. The
screw (1) must be loosened when adjusting this.
1
dqa9d1eb
-- 11 --
GB
3
TECHNICAL DATA
MEI 10
Supplementary wire :
Steel
Aluminium
Feeding wheel speed
Weight (without wire drum and cable)
Motor
Nominal voltage
Ratio
Ratio moment
Encoder
Continuous balanced acoustic pressure
4
0.8 mm
0.8--1.0 mm
0.1--1.0 m/min
0.5 kg
24 V DC
159:1
300 Nmm
16 pulser/r
52 dB
INSTALLATION
The installation shall be executed by a professional.
4.1
General
WARNING!
Rotating parts can cause injury, take great care.
4.2
Indication of tool code
The MEI 10 feeding mechanism operates 2.9 times too slowly if the tool code for
PRB/PRC is chosen.
In order to avoid this, select PRD/adjust in the CHOOSE CONNECTED TOOL menu.
In the sub--menu, choose:
Pre--installed
Rotation length
PRB, PRC
PRB/PRC 17--49
PRB/PRC 33--90
PRB/PRC 60--170
Scaling factor, feeding wheel
79295
For further instructions, see the programming manual.
dqa9d1eb
36900
55350
93726
-- 12 --
GB
4.3
Changing/introducing supplementary wire
Follow the instructions below when changing wire.
S
Loosen the screw (1).
S
Straighten the wire guide (2).
S
Loosen the press roller (4) by tightening the stop screw (3).
S
File off burrs and straighten the end of the supplementary wire.
S
Feed the supplementary wire in by hand.
S
Reattach the wire guide and tighten the screw (1).
S
Tighten the press roller again using the stop screw (3).
5
OPERATION
5.1
General
General safety regulations for the handling of the equipment appear from
page 10. Read through before you start using the equipment!
For operation of the PRB and PRC 17--170 pipe welding tools, refer to the following
manuals:
S
Pipe welding tool A21 PRB 17--170, see manual 0443 808 XXX
S
Pipe welding tool A21 PRC 17--170, see manual 0443 934 XXX.
dqa9d1eb
-- 13 --
GB
6
MAINTENANCE
6.1
General
Note:
All warranty undertakings given by the supplier cease to apply if the customer
attempts to rectify any faults on the machine during the warranty period.
6.2
Cleaning and changing
Follow the instructions below for reliable and safe operation.
In order to clean the space around the feeding wheel (1) or to replace it.
S
Loosen the press roller (2) by tightening the stop screw (3) and removing the
screws (4). NB! Keep an eye on the spacers (5).
S
Unscrew the parts when changing the wire guides, nipples or wire nozzle.
S
Cut the wire guide to a suitable length using a knife (not pliers).
7
ORDERING SPARE PARTS
Spare parts are ordered through your nearest ESAB representative, see back cover.
When ordering spare parts, please state machine type and number as well as designation and spare part number as shown in the spare parts list on page 19.
This will simplify dispatch and ensure you get the right part.
dqa9d1eb
-- 14 --
Dimension drawing Ãàáàðèòíûé Påðòåæ
PRB 17--49/ PRC 17-- 49
PRB 33--90/ PRC 33-- 90
R = D/2+65
if D > 80
R = 104
if D < 80
dqa9m11a
-- 15 --
PRB 60--170/ PRC 60-- 170
PRB 17--49/ PRB 33-- 90/ PRB 60-- 170/ PRC 17-- 49/ PRC 33-- 90/ PRC 60-- 170
dqa9m11a
-- 16 --
Diagram Ñõåìà
dqa9e11a
-- 17 --
document
-- 18 --
MEI 10
Edition 000811
Spare parts list Ñïèñîê çàïàñíûõ ÷àñòåé
Valid for serial no. 022--xxx--xxxx
Ordering numbers for MEI 10
Ordering no.
Denomination
Notes
0444 211 880
Conversion kit
PRB 17--49, PRC 17--49 with AVC
0444 212 880
Conversion kit
PRB 33--90, PRC 33--90 with AVC, PRC 33--90 with AVC and weaving
0444 213 880
Conversion kit
PRB 60--170, PRC 60--170 with AVC, PRC 60--170 with AVC and weaving
Spare parts are to be ordered through the nearest ESAB agency as per the list on the back of the
cover. Kindly indicate type of unit, serial number, denominations and ordering numbers according to
the spare parts list.
Maintenance and repair work should be performed by an experienced person, and electrical work only
by a trained electrician. Use only recommended spare parts.
dqa9s11a
-- 19 --
MEI 10
Edition 000811
Item
no.
Qty
101
1
0444 180 880 Wire feeder
102
1
0444 209 880 Spool holder
103
1
0444 194 880 Insulation
104
1
0444 195 001 Insulation
105
1
0444 214 001 Distance
106
4
0192 238 291 Allen screw
M4x12
107
2
0212 108 827 Screw
MFS 3x16
108
2
0444 192 001 Spool
109
--
0368 744 001 Wire liner
L=85 mm
110
1
0443 879 002 Wire nozzle 0.8
A21
Ordering no.
0444 211 880
dqa9s11a
Denomination
Conversion kit
Notes
PRB 17-- 49, PRC 17-- 49 with AVC
-- 20 --
MEI 10
Item
no.
Edition 000811
Qty
Ordering no.
Denomination
0444 212 880 Conversion kit
Notes
PRB 33-- 90, PRC 33-- 90 with AVC,
PRC 33-- 90 with AVC and weaving
201
1
0444 180 880 Wire feeder
202
1
0444 208 880 Spool holder
203
1
0444 196 880 Insulation
204
1
0444 197 001 Insulation
205
1
0444 214 001 Distance
206
4
0192 238 291 Allen screw
M4x12
207
2
0212 108 827 Screw
MFS 3x16
208
2
0444 192 001 Spool
209
--
0368 744 001 Wire liner
L= 145 mm
210
1
0443 879 002 Wire nozzle 0.8
A21
dqa9s11a
-- 21 --
MEI 10
Item
no.
Edition 000811
Qty
Ordering no.
Denomination
0444 213 880 Conversion kit
Notes
PRB 60-- 170, PRC 60-- 170 with AVC
PRC 60-- 170 with AVC and weaving
301
1
0444 180 880 Wire feeder
302
1
0444 208 880 Spool holder
303
1
0444 198 880 Insulation
304
1
0444 199 001 Insulation
305
1
0444 214 001 Distance
306
4
0192 238 291 Allen screw
M4x12
307
2
0212 108 827 Screw
MFS 3x16
308
2
0444 192 001 Spool
309
--
0368 744 001 Wire liner
L= 195 mm
310
1
0443 879 002 Wire nozzle 0.8
A21
dqa9s11a
-- 22 --
MEI 10
dqa9s11a
Edition 000811
-- 23 --
MEI 10
Edition 000811
Item
no.
Qty
401
1
0444 178 001 Motor housing
402
1
0444 207 880 Motor unit with bushing
403
2
0444 198 880 Screw
404
1
0193 564 147 Distance washer
405
2
0193 564 147 Distance washer
406
1
0441 028 001 Feed roller
407
1
0444 200 001 End shield
408
1
0444 201 001 Clamp
409
1
0441 839 122 Pin
D3x10
410
1
0441 839 143 Pin
D5x14
411
1
0192 238 291 Allen screw
M4x12
412
2
0443 657 230 Ball bearing
413
1
0442 139 001 Collar screw
414
1
0193 611 330
415
2
0215 100 010 Washer
D8/4.3x0.8
416
1
0212 204 345 Stop screw
M5x10
417
1
0444 202 001 Wire nozzle
418
1
0444 202 002 Wire nozzle
419
1
0444 179 001 Cover
420
2
0192 238 222 Screw
421
1
0486 842 880 Printed circuit board
422
2
0394 516 005 Distance screw
423
1
0444 181 001 Cable clam
424
1
0192 238 293 Allen screw
425
1
0444 182 001 Hose holder
426
2
0192 238 228 Screw
427
1
0444 204 880 Wirefeeder cable
Ordering no.
Denomination
Notes
0444 180 880 Wire feeder
dqa9s11a
M2X4
Pressure spring
M3x8
M4x16
M3x16
-- 24 --
MEI 10
dqa9s11a
Edition 000811
-- 25 --
MEI 10
Edition 000811
Item
no.
Qty
501
1
0444 184 001 Bobbin holder
502
1
0444 186 001 Bobbin boom
503
1
0333 642 006 Tight--fitting screw
504
1
0212 601 106 Nut
505
1
0192 062 101 Pressure screw
506
1
0212 601 107 Nut
507
1
0444 188 001 Shaft
508
1
0444 190 001 Washer
509
1
0441 032 001 Friction washer
510
1
0444 191 001 Hub
511
11
0219 504 401 Washer
512
1
0190 735 316 Nut (LOC--KING)
513
1
0444 193 001 Locking nut
Ordering no.
Denomination
0444 209 880 Bobbin holder
dqa9s11a
Notes
for PRB/PRC 17-- 49
M5
M6
D8/4.2x0.3
-- 26 --
MEI 10
Edition 000811
Item
no.
Qty
601
1
0444 183 001 Bobbin holder
602
1
0444 187 001 Positioning plate
603
1
0444 185 001 Bobbin boom
604
1
0333 642 006 Tight--fitting screw
605
1
0212 601 106 Nut
606
1
0192 062 101 Pressure screw
607
1
0212 601 107 Nut
608
1
0192 238 287 Shaft
609
1
0215 100 010 Washer
610
1
0444 188 001 Shaft
Ordering no.
Denomination
0444 208 880 Bobbin holder
611
1
0444 190 000 Washer
612
1
0441 032 001 Friction washer
613
1
0444 191 001 Hub
614
11
0219 504 401 Washer
615
1
0190 735 316 Nut (LOC--KING)
616
1
0444 193 001 Locking nut
dqa9s11a
Notes
for PRB/PRC 33-- 90, 60-- 170
M6
M6
D8/4 3x0.8
D8/4.2x0.3
-- 27 --
ESAB subsidiaries, representative offices and agents
Europe
AUSTRIA
ESAB Ges.m.b.H
Vienna--Liesing
Tel: +43 1 888 25 11
Fax: +43 1 888 25 11 85
BELGIUM
S.A. ESAB N.V.
Brussels
Tel: +32 2 745 11 00
Fax: +32 2 726 80 05
THE CZECH REPUBLIC
ESAB VAMBERK s.r.o.
Vamberk
Tel: +420 2 819 40 885
Fax: +420 2 819 40 120
DENMARK
Aktieselskabet ESAB
Copenhagen--Valby
Tel: +45 36 30 01 11
Fax: +45 36 30 40 03
FINLAND
ESAB Oy
Helsinki
Tel: +358 9 547 761
Fax: +358 9 547 77 71
FRANCE
ESAB France S.A.
Cergy Pontoise
Tel: +33 1 30 75 55 00
Fax: +33 1 30 75 55 24
GERMANY
ESAB GmbH
Solingen
Tel: +49 212 298 0
Fax: +49 212 298 204
GREAT BRITAIN
ESAB Group (UK) Ltd
Waltham Cross
Tel: +44 1992 76 85 15
Fax: +44 1992 71 58 03
ESAB Automation Ltd
Andover
Tel: +44 1264 33 22 33
Fax: +44 1264 33 20 74
HUNGARY
ESAB Kft
Budapest
Tel: +36 1 20 44 182
Fax: +36 1 20 44 186
ITALY
ESAB Saldatura S.p.A.
Mesero (Mi)
Tel: +39 2 97 96 81
Fax: +39 2 97 28 91 81
THE NETHERLANDS
ESAB Nederland B.V.
Utrecht
Tel: +31 30 248 59 22
Fax: +31 30 248 52 60
NORWAY
AS ESAB
Larvik
Tel: +47 33 12 10 00
Fax: +47 33 11 52 03
POLAND
ESAB Sp.z.o.o
Warszaw
Tel: +48 22 813 99 63
Fax: +48 22 813 98 81
PORTUGAL
ESAB Lda
Lisbon
Tel: +351 1 837 1527
Fax: +351 1 859 1277
SLOVAKIA
ESAB Slovakia s.r.o.
Bratislava
Tel: +421 7 44 88 24 26
Fax: +421 7 44 88 87 41
SPAIN
ESAB Ibérica S.A.
Alcobendas (Madrid)
Tel: +34 91 661 55 80
Fax: +34 91 661 51 83
SWEDEN
ESAB Sverige AB
Gothenburg
Tel: +46 31 50 95 00
Fax: +46 31 50 92 22
ESAB International AB
Gothenburg
Tel: +46 31 50 90 00
Fax: +46 31 50 93 60
SWITZERLAND
ESAB AG
Dietikon
Tel: +41 1 741 25 25
Fax: +41 1 740 30 55
North and South America
ARGENTINA
CONARCO
Buenos Aires
Tel: +54 11 4 753 4039
Fax: +54 11 4 753 6313
BRAZIL
ESAB S.A.
Contagem--MG
Tel: +55 31 333 43 33
Fax: +55 31 361 31 51
CANADA
ESAB Group Canada Inc.
Missisauga, Ontario
Tel: +1 905 670 02 20
Fax: +1 905 670 48 79
MEXICO
ESAB Mexico S.A.
Monterrey
Tel: +52 8 350 5959
Fax: +52 8 350 7554
USA
ESAB Welding & Cutting Products
Florence, SC
Tel: +1 843 669 44 11
Fax: +1 843 664 44 58
Asia/Pacific
AUSTRALIA
ESAB Australia Pty Ltd
Ermington
Tel: +61 2 9647 1232
Fax: +61 2 9748 1685
INDIA
ESAB India Ltd
Calcutta
Tel: +91 33 478 45 17
Fax: +91 33 468 18 80
INDONESIA
P.T. Esabindo Pratama
Jakarta
Tel: +62 21 460 01 88
Fax: +62 21 461 29 29
MALAYSIA
ESAB (Malaysia) Snd Bhd
Selangor
Tel: +60 3 703 36 15
Fax: +60 3 703 35 52
SINGAPORE
ESAB Singapore Pte Ltd
Singapore
Tel: +65 861 43 22
Fax: +65 861 31 95
SOUTH KOREA
ESAB SeAH Corporation
Kyung--Nam
Tel: +82 551 2 89 81 11
Fax: +82 551 289 88 63
THAILAND
ESAB (Thailand) Ltd
Samutprakarn
Tel: +66 2 393 60 62
Fax: +66 2 748 71 11
UNITED ARAB EMIRATES
ESAB Middle East
Dubai
Tel: +971 4 338 88 29
Fax: +971 4 338 87 29
Representative offices
ALGERIA
ESAB Algeria
Alger
Tel: +213 2 67 24 93
Fax: +213 2 68 32 90
IRAN
Kavosh Azmoon
Teheran
Tel: +98 21 884 39 14
Fax: +98 21 884 13 46
ROMANIA
ESAB Representative Office
Bucharest
Tel/Fax: +40 1 211 75 02
RUSSIA-- CIS
ESAB Representative Office
Moscow
Tel: +7 095 93 79 820
Fax: +7 095 93 79 580
ESAB Representative Office
St Petersburg
Tel: +7 812 325 6688
Fax: +7 812 325 6685
Agents
For addresses and phone
numbers to our agents, please
contact ESAB International AB,
Sweden
EUROPE
Cyprus, Greece, Malta, Turkey
AFRICA
Angola, Cameron, Ethiopia,
Gabon, Ghana, Kenya, Liberia,
Morocco, Mocambique, Nigeria,
Senegal, South Africa, Tanzania,
Togo, Tunisia, Zambia, Zimbabwe
ASIA
Bahrain, Hongkong, Israel,
Japan, Jordania, Korea, Kuwait,
Lebanon, New Guinea, Oman,
Pakistan, The Philippines,
Quatar, Saudi Arabia,
Sri Lanka, Syria, Taiwan,
Turkey, Vietnam, Yemen
LATIN AMERICA
Bolivia, Chile,
Colombia, Costa Rica, Curacao,
Equador, El Salvador,
Guatemala, Honduras, Jamaica,
Paraguay, Peru, Trinidad,
Uruguay, Venezuela
BULGARIA
INTESA
Sofia
Tel: +359 2 980 17 15
Fax: +359 2 980 08 42
CHINA
Shanghai ESAB A/P
Shanghai
Tel: +86 21 6539 7124
Fax: +86 21 6543 6622
EGYPT
ESAB Egypt
Dokki--Cairo
Tel: +20 2 390 96 69
Fax: +20 2 393 32 13
ESAB Welding Equipment AB
SE-- 695 81 LAXÅ
SWEDEN
Phone +46 584 81 000
Fax +46 584 123 08
www.esab.com
990922
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