ESAB | A6 VEC | Instruction manual | ESAB A6 VEC User manual

ESAB A6 VEC User manual
A6 VEC
104
Èíñòðóêöèÿ ïî ýêñïëóàòàöèè
0443 393 027 990531
Instruction manual
Valid for Serial NO 452 XXX--XXXX
Ðóññêèé . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3
ENGLISH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Rights reserved to alter specifications without notice.
Îñòàâëÿåì çà ñîáîé ïðàâî èçìåíÿòü ñïåöèôèêàöèþ áåç ïðåäóïðåæäåíèÿ.
-- 2 --
Ðóññêèé
1 ÏÐÀÂÈËÀ ÁÅÇÎÏÀÑÍÎÑÒÈ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2 ÂÂÅÄÅÍÈÅ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.1
2.2
2.3
2.4
2.5
2.6
2.7
4
6
Îáùèå ïîëîæåíèÿ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Òåõíè÷åñêàÿ õàðàêòåðèñòèêà . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
A6 VEC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Ýëåêòðîäâèãàòåëü . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Êðóòÿùèé ìîìåíò óâåëè÷èâàåòñÿ ïðè óâåëè÷åíèè èíäóêòèâíîñòè . . . . . . . . . . .
Äåòàëè (Êîìïîíåíòû) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Äîïîëíèòåëüíîå îáîðóäîâàíèå . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6
6
9
9
10
11
12
3 ÓÑÒÀÍÎÂÊÀ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
15
3.1 Îáùèå ïîëîæåíèÿ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2 Èíñòðóêöèÿ ïî óñòàíîâêå . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.3 Óêàçàíèÿ ïî ïîäñîåäèíåíèþ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
15
15
16
4 ÝÊÑÏËÓÀÒÀÖÈß . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
16
4.1 Îáùèå ïîëîæåíèÿ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
16
5 ÎÁÑËÓÆÈÂÀÍÈÅ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
17
5.1 Îáùèå ïîëîæåíèÿ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.2 Ñðîê ñëóæáû ïîäøèïíèêîâ êà÷åíèÿ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
17
17
6 ÇÀÊÀÇ ÇÀÏÀÑÍÛÕ ×ÀÑÒÅÉ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ÃÀÁÀÐÈÒÍÛÉ PÅÐÒÅÆ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
17
32
ÑÏÈÑÎÊ ÇÀÏÀÑÍÛÕ ×ÀÑÒÅÉ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
35
TOCr
-- 3 --
RU
1
ÏÐÀÂÈËÀ ÁÅÇÎÏÀÑÍÎÑÒÈ
Ïîëüçîâàòåëè ñâàðî÷íîãî îáîðóäîâàíèÿ ESAB íåñóò ïîëíóþ îòâåòñòâåííîñòü çà îáåñïå÷åíèå
âûïîëíåíèÿ ñîîòâåòñòâóþùèõ íîðì òåõíèêè áåçîïàñíîñòè ïåðñîíàëîì, êîòîðûé ðàáîòàåò íà
îáîðóäîâàíèè èëè íàõîäèòñÿ ïîáëèçîñòè.
Ìåðû áåçîïàñíîñòè äîëæíû ñîîòâåòñòâîâàòü òðåáîâàíèÿì, êîòîðûå îòíîñÿòñÿ ê äàííîìó
òèïó îáîðóäîâàíèÿ.
Ñëåäóþùèå ðåêîìåíäàöèè äîëæíû áûòü âûïîëíåíû â äîïîëíåíèå ê ñòàíäàðòíûì
òðåáîâàíèÿì ê ðàáî÷åìó ìåñòó.
Âñå ðàáîòû äîëæíû âûïîëíÿòüñÿ îáó÷åííûì ïåðñîíàëîì, çíàêîìûì ñ ðàáîòîé ñâàðî÷íîãî
îáîðóäîâàíèÿ.
Íåïðàâèëüíî èñïîëüçîâàíèå îáîðóäîâàíèÿ ìîæåò ïðèâåñòè ê òðàâìå îïåðàòîðà è ïîëîìêå
îáîðóäîâàíèÿ.
1. Êàæäûé, êòî èñïîëüçóåò ñâàðî÷íîå îáîðóäîâàíèå äîëæåí áûòü çíàêîì ñ:
S åãî ðàáîòîé
S ðàñïîëîæåíèåì àâàðèéíûõ âûêëþ÷àòåëåé
S åãî ôóíêöèÿìè
S ñîîòâåòñòâóþùèìè ìåðàìè áåçîïàñíîñòè
S ñâàðêîé
Äëÿ îáëåã÷åíèÿ ðàáîòû, êàæäûé ïåðåêëþ÷àòåëü, êíîïêà èëè ïîòåíöèîìåòð
çàìàðêèðîâàíû ñèìâîëîì èëè òåêñòîì. îáúÿñíÿþùèì èõ íàçíà÷åíèå.
2. Îïåðàòîð äîëæåí îáåñïå÷èòü:
S îòñóòñòâèå ïîñòîðîííèõ â ðàáî÷åé çîíå, êîãäà âêëþ÷àåòñÿ îáîðóäîâàíèå.
S ÷òî êàæäûé ñîîòâåòñòâóþùå çàùèùåí ïðè çàæèãàíèè äóãè.
3. Ðàáî÷åå ìåñòî äîëæíî:
S ñîîòâåòñòâîâàòü âûïîëíÿåìîé ðàáîòå
S áûòü ñâîáîäíûì îò ñêâîçíÿêîâ
4. Ñðåäñòâà èíäèâèäóàëüíîé çàùèòû
S Âñåãäà íîñèòå ðåêîìåíäóåìûå ñðåäñòâà èíäèâèäóàëüíîé çàùèòû, òàêèå êàê
çàùèòíûå î÷êè, òåðìîóñòîé÷èâóþ îäåæäó, ïåð÷àòêè.
S Íå ñëåäóåò íîñèòü øàðôû, áðàñëåòû, êîëüöà, èò.ï, êîòîðûå ìîãóò çàöåïèòüñÿ èëè
ïðèâåñòè ê îæîãàì.
5. Îáùèå ìåðû áåçîïàñíîñòè
S Óáåäèòåñü, ÷òî îáðàòíûé êàáåëü íàäåæíî çàêðåïëåí.
S Ðàáîòû íà îáîðóäîâàíèè ñ âûñîêèì íàïðÿæåíèåì äîëæíû ïðîèçâîäèòüñÿ òîëüêî
êâàëèôèöèðîâàííûì ýëåêòðèêîì.
S Ñîîòâåòñòâóþùèå ñðåäñòâà ïîæàðîòóøåíèÿ äîëæíû âñåãäà íàõîäèòüñÿ ïîáëèçîñòè
è áûòü ÿñíî çàìàðêèðîâàíû.
S Ñìàçêà è äðóãèå ðàáîòû ïî îáñëóæèâàíèþ íå äîëæíû ïðîèçâîäèòüñÿ íà
ðàáîòàþùåì îáîðóäîâàíèè.
dgb3d1ra
-- 4 --
RU
ÏÐÅÄÓÏÐÅÆÄÅÍÈÅ !
ÄÓÃÎÂÀß ÑÂÀÐÊÀ È ÐÅÇÊÀ ÌÎÃÓÒ ÏÐÈ×ÈÍÈÒÜ ÂÐÅÄ ÂÀÌ È ÎÊÐÓÆÀÞÙÈÌ. ÏÐÈÌÈÒÅ
ÍÅÎÁÕÎÄÈÌÛÅ ÌÅÐÛ ÁÅÇÎÏÀÑÍÎÑÒÈ ÏÐÈ ÏÐÎÂÅÄÅÍÈÈ ÑÂÀÐÎ×ÍÛÕ ÐÀÁÎÒ.
ÎÇÍÀÊÎÌÜÒÅÑÜ Ñ ÒÅÕÍÈÊÎÉ ÁÅÇÎÏÀÑÍÎÑÒÈ, ÐÀÇÐÀÁÎÒÀÍÍÎÉ ÍÀ ÂÀjÅÌ ÏÐÅÄÏÐÈßÒÈÈ.
ÏÎÐÀÆÅÍÈÅ ÝËÅÊÒÐÈ×ÅÑÊÈÌ ÒÎÊÎÌ ÎÏÀÑÍÎ ÄËß ÆÈÇÍÈ !
S Óñòàíîâèòå è çàçåìëèòå ñâàðî÷íûé àïïàðàò â ñîîòâåòñòâèè ñ ïðèìåíÿåìûìè ñòàíäàðòàìè.
S Íå êàñàéòåñü îãîëåííûõ ýëåêòðè÷åñêèõ ÷àñòåé èëè ýëåêòðîäîâ ãîëûìè ðóêàìè, ìîêðûìè ïåð÷àòêàìè
èëè ìîêðîé îäåæäîé.
S Èçîëèðóéòå ñåáÿ îò çåìëè è çàãîòîâêè.
S Îáåñïå÷üòå áåçîïàñíîñòü íà ñâîåì ðàáî÷åì ìåñòå.
ÑÂÀÐÎ×ÍÛÅ ÄÛÌÛ È ÀÝÐÎÇÎËÈ - ìîãóò áûòü îïàñíû äëÿ çäîðîâüÿ.
S Ñòàðàéòåñü, ÷òîáû âàøà ãîëîâà íàõîäèëàñü âíå çîíû äûìà..
S Èñïîëüçóéòå âåíòèëÿöèþ è äûìîîòñîñû äëÿ óäàëåíèÿ äûìîâ è àýðîçîëåé èç çîíû äûõàíèÿ è
îêðóæàþùåãî ïðîñòðàíñòâà
ÈÇËÓ×ÅÍÈÅ ÄÓÃÈ - ìîæåò íàíåñòè âðåä ãëàçàì è êîæå.
S Çàùèùàéòå âàøè ãëàçà è êîæó. Èñïîëüçóéòå ìàñêó ñ ïðàâèëüíî ïîäîáðàííûì çàùèòíûìñòåêëîì è
ñïåöîäåæäó
S Çàùèùàéòå îêðóæàþùèõ ïîñðåäñòâîì ñòåíîê è çàíàâåñîê.
ÏÎÆÀÐÎÎÏÀÑÍÎÑÒÜ
S Èñêðû ïðè ñâàðêå ìîãóò ñòàòü ïðè÷èíîé ïîæàðà. Îáåñïå÷üòå îòñóòñòâèå ïîæàðîîïàñíûõ ìàòåðèàëîâ
â áëèçëåæàùåé çîíå.
ØÓÌ - Ïîâûøåííûé øóì ìîæåò ïîâðåäèòü ñëóõ
S Çàùèòèòå ñâîè óøè ñ ïîìîùüþ íàóøíèêîâ èëè áåðóøåé.
S Ïðåäóïðåäèòå î ðèñêå îêðóæàþùèõ.
ÑÁÎÉ Â ÐÀÁÎÒÅ - Ïðè ñáîÿõ â ðàáîòå îáðàòèòåñü çà ïîìîùüþ ê ñïåöèàëèñòó.
ÏÐÎ×ÒÈÒÅ È ÏÎÉÌÈÒÅ ÈÍÑÒÐÓÊÖÈÞ ÏÎ ÝÊÑÏËÓÀÒÀÖÈÈ ÏÅÐÅÄ ÒÅÌ, ÊÀÊ ÏÎÄÊËÞ×ÈÒÜ
ÎÁÎÐÓÄÎÂÀÍÈÅ È ÍÀ×ÀÒÜ ÐÀÁÎÒÓ
ÇÀÙÈÒÈÒÅ ÑÅÁß È ÎÊÐÓÆÀÞÙÈÕ !
dgb3d1ra
-- 5 --
RU
2
ÂÂÅÄÅÍÈÅ
2.1
Îáùèå ïîëîæåíèÿ
A6 VEC ÿâëÿåòñÿ îñíîâíûì êîìïîíåíòîì ñèñòåìû À6. jèðîêèé âûáîð ñêîðîñòè
âðàùåíèÿ ýëåêòðîäâèãàòåëÿ è ðåäóêòîðîâ ñ ðàçëè÷íûì ïåðåäàòî÷íûì
îòíîøåíèåì ïîçâîëÿþò â áîëüøèõ ïðåäåëàõ ðåãóëèðîâàòü ñêîðîñòü.
A6 VEC ìîæåò áûòü ñ ìóôòîé ñâîáîäíîãî õîäà èëè áåç íåå.
A6 VEC ìîòîð-ðåäóêòîð îáîðóäîâàí ýëåêòðîäâèãàòåëåì ñ ìàãíèòîì
ïîñòîÿííîãî òîêà è âñòðîåííûì çóá÷àòûì è ÷åðâÿ÷íûì ðåäóêòîðîì.
Ýëåêòðîäâèãàòåëü ìîæåò ïèòàòüñÿ ïîñòîÿííûì òîêîì íàïðÿæåíèåì 42 èëè 75
âîëüò è ñïðîåêòèðîâàí äëÿ ðàáîòû ñ áëîêîì óïðàâëåíèÿ ÝÑÀÁ PEG1 (42 Â
ïîñòîÿííîãî òîêà), PEH (42 Â ïîñòîÿííîãî òîêà), PEF (75 Â ïîñòîÿííîãî òîêà) è
PTF (75 Â ïîñòîÿííîãî òîêà).
2.2
Òåõíè÷åñêàÿ õàðàêòåðèñòèêà
Ðàáî÷èå õàðàêòåðèñòèêè
Íàïðÿæåíèå (ïîñòîÿííîå)
×àñòîòà âðàùåíèÿ ïðè 75 Â
×àñòîòà âðàùåíèÿ ïðè 42 Â
Âûõîäíàÿ ñêîðîñòü
Òåìïåðàòóðíûé êëàññ
Òèï çàùèòû
Ýëåêòðîäâèãàòåëü
Ðåäóêòîðû
Íàãðóçêà íà âûõîäíîé âàë
Ñòàíäàðòíîå èñïîëíåíèå
Ñïåöèàëüíîå èñïîëíåíèå
Ñæàòûé âîçäóõ äëÿ
ïåðåêëþ÷åíèÿ ìóôòû
ñâîáîäíîãî õîäà
Äàâëåíèå ñæàòîãî âîçäóõà
Äèàìåòð øëàíãà
Ìàññà áåç ìóôòû
ñâîáîäíîãî õîäà
Ìàññà ñ ìóôòîé ñâîáîäíîãî
õîäà
Óðîâåíü øóìà, øêàëà À
Äîïîëíèòåëüíûå
òåõíè÷åñêèå äàííûå
dgb3d1ra
8,5 - 75 Â èëè 8,5 - 42 Â
îò ïðèáëèçèòåëüíî 500 îá/ìèí äî íîìèíàëüíîé ñêîðîñòè
îò ïðèáëèçèòåëüíî 250 îá/ìèí äî íîìèíàëüíîé ñêîðîñòè
ñì. Òàáëèöó 1 è 2
E (1205) ñîîòâåòñòâóåò SEN 2601
IP 21 ñòàíäàðò èëè IP 52 (ïîëíàÿ çàùèòà)
äîïîëíèòåëüíîìó òðåáîâàíèþ.
IP 52
ïî
Ðîëèêîâûé ïîäøèïíèê SKF 6305. Äèíàìè÷åñêàÿ
ãðóçîïîäúåìíîñòü 1760 êã
Ðîëèêîâûé ïîäøèïíèê SKF 21305. Äèíàìè÷åñêàÿ
ãðóçîïîäúåìíîñòü 3350 êã
0.2 - 1.0 MÏa (2 -10 áàð)
6.4 ìì
9 êã
11 êã
69 dB
ñì. òàáëèöó1 è 2
-- 6 --
RU
Òàáëèöà 1
Ïåðå-äàòî Ìàêñèìàëüíî
÷íîå
äîïóñòèìûé
êðóòÿùèé
îòíîøåíè
ìîìåíò íà
å
âûõîäíîì
âàëó*
42 Â ïåðåìåííîãî òîêà
Íì
Íîìèíàëüíàÿ
÷àñòîòà
âðàùåíèÿ äëÿ
ðàçëè÷íûõ
ÿêîðåé
îá/ìèí
672:1
50
50
50
50
50
50
1000
1500
2000
3000
4000
8000
312:1
65
65
65
65
65
65
156:1
74:1
Ýëåêòðîäâèãàòåëü
Âûõîäíàÿ
Òîê ÿêîðÿ ïðè
ìîùíîñòü ïðè íîìèíàëüíîì
íîìèíàëüíîì
íàïðÿæåíèè
íàïðÿæåíèè
**
Âò
Ðåäóêòîðû
Ïðåäåëû
ðåãóëèðîâàíèÿ
ñêîðîñòè íà
âûõîäíîì âàëó***
36
50
73
97
120
65
Aìï.
ïîñòîÿííîãî
òîêà
1.6
2.2
2.9
3.9
4.5
4.5
îá/ìèí
0.2 - 1.5
0.2 - 3.0
0.2 - 3.7
0.3 - 5.2
0.3 - 6.4
0.3 - 12.0
1000
1500
2000
3000
4000
8000
36
50
73
97
120
65
1.6
2.2
2.9
3.9
4.5
4.5
0.3 - 3.2
0.3 - 6.4
0.3 - 8.0
0.6 - 11.0
0.6 - 14.0
0.6 - 27.0
40
40
40
40
40
40
1000
1500
2000
3000
4000
8000
36
50
73
97
120
65
1.6
2.2
2.9
3.9
4.5
4.5
0.6 - 6.4
0.6 - 13.0
0.6 - 16.0
1.3 - 22.0
1.3 - 28.0
1.3 - 53.0
20
20
20
20
20
20
1000
1500
2000
3000
4000
8000
36
50
73
97
120
65
1.6
2.2
2.9
3.9
4.5
4.5
1.4 - 14.0
1.4 - 27.0
1.4 - 34.0
2.7 - 47.0
2.7 - 58.0
2.7 - 112.0
* - Äëÿ ïîëíîñòüþ çàùèùåííûõ ýëåêòðîäâèãàòåëåé óìåíüøåíèå ìîìåíòà
ïîêàçàíî â òàáëèöå 3 è 4.
** - Äàííûå äëÿ ïîâòîðíî-êðàòêîâðåìåííîãî ðåæèìà îòñóòñòâóþò.
*** - Îòíîñèòñÿ ê òèðèñòîðíîìó óïðàâëåíèþ ïîëíîñòüþ âûïðÿìëåííîìó òîêó
è èíäóêòèâíîñòè 5,7 mH, âêëþ÷åííîé ïîñëåäîâàòåëüíî.
dgb3d1ra
-- 7 --
RU
Òàáëèöà 2
Ïåðåäà-òî
÷íîå
îòíîøåíè
å
Ìàêñèìàëüíî
äîïóñòèìûé
êðóòÿùèé
ìîìåíò íà
âûõîäíîì
âàëó*
75 Â ïåðåìåííîãî òîêà
Íì
Íîìèíàëüíàÿ
÷àñòîòà
âðàùåíèÿ äëÿ
ðàçëè÷íûõ
ÿêîðåé
îá/ìèí
672:1
50
50
50
50
50
2000
3000
4000
6000
8000
312:1
65
65
65
65
65
156:1
74:1
Ýëåêòðîäâèãàòåëü
Âûõîäíàÿ
Òîê ÿêîðÿ ïðè
ìîùíîñòü ïðè íîìèíàëüíîì
íîìèíàëüíîì
íàïðÿæåíèè
íàïðÿæåíèè
**
Âò
Ðåäóêòîðû
Ïðåäåëû
ðåãóëèðîâàíèÿ
ñêîðîñòè íà
âûõîäíîì âàëó***
65
97
110
145
170
Aìï.
ïîñòîÿííîãî
òîêà
1.2
1.6
1.9
2.6
3.4
îá/ìèí
1.0 - 3.0
0.4 - 4.5
0.2 - 6.0
0.5 - 9.0
0.3 - 12.0
2000
3000
4000
6000
8000
65
97
110
145
170
1.2
1.6
1.9
2.6
3.4
2.1 - 6.4
0.8 - 9.6
0.4 - 12.8
1.0 - 19.2
0.6 - 25.7
40
40
40
40
40
2000
3000
4000
6000
8000
65
97
110
145
170
1.2
1.6
1.9
2.6
3.4
4.3 - 12.8
1.5 - 19.2
0.9 - 25.6
2.1 - 38.4
1.3 - 51.3
20
20
20
20
20
2000
3000
4000
6000
8000
65
97
110
145
170
1.2
1.6
1.9
2.6
3.4
9.0 - 27.0
3.4 - 40.5
1.8 - 54.0
4.5 - 81.0
2.7 - 108.0
* - Äëÿ ïîëíîñòüþ çàùèùåííûõ ýëåêòðîäâèãàòåëåé óìåíüøåíèå ìîìåíòà
ïîêàçàíî â òàáëèöå 3 è 4.
** - Äàííûå äëÿ ïîâòîðíî-êðàòêîâðåìåííîãî ðåæèìà îòñóòñòâóþò.
*** - Îòíîñèòñÿ ê òåðèñòîðíîìó óïðàâëåíèþ ïîëíîñòüþ âûïðÿìëåííîìó òîêó
è èíäóêòèâíîñòè 5,7 mH, âêëþ÷åííîé ïîñëåäîâàòåëüíî.
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2.3
A6 VEC
A6 VEC ìîæåò áûòü ïîñòàâëåí ñ ïðàâîñòîðîííèì ðàñïîëîæåíèåì âûõîäíîãî
âàëà (H), ñ ëåâîñòîðîííèì ðàñïîëîæåíèåì âûõîäíîãî âàëà (V) èëè ñ
äâóõñòîðîííèì ðàñïîëîæåíèåì âûõîäíîãî âàëà (D), êàê ïîêàçàíî íà
íèæåïðèâåäåííîì ðèñóíêå
Âàðèàíòû ñ îäíîñòîðîííèì ðàñïîëîæåíèåì âûõîäíîãî âûëà (ëåâûì èëè
ïðàâûì) ìîãóò ïîñòàâëÿòüñÿ ñ ðó÷íûì èëè ïíåâìàòè÷åñêèì óïðàâëåíèåì
ìóôòû ñâîáîäíîãî õîäà.
Ïîëîæåíèå ðû÷àãà óïðàâëåíèÿ ìóôòîé ìîæåò ðåãóëèðîâàòüñÿ ïîâîðîòîì
ôëàíöà.
2.4
Ýëåêòðîäâèãàòåëü
S
Ýëåêòðîäâèãàòåëü ìîæåò áûòü äâóõ òèïîâ ïî íàïðÿæåíèþ: 75 Â
ïîñòîÿííîãî òîêà äëÿ ÿêîðÿ è 97 Â ïîñòîÿííîãî òîêà äëÿ ñòàòîðà ñ
ñåðèåñíîé îáìîòêîé, èëè ñ 42 Â ïîñòîÿííîãî òîêà äëÿ ÿêîðÿ è 60 Â
ïîñòîÿííîãî òîêà äëÿ ñòàòîðà ñ øóíòîâîé îáìîòêîé.
S
Õàðàêòåðèñòèêè ýëåêòðîäâèãàòåëåé äðóãîé áûñòðîõîäíîñòè ïðåäñòàâëåíû
íà Òàáëèöå 3 è 4 íà ñëåäóþùåé ñòðàíèöå.
S
ÂÍÈÌÀÍÈÅ
Ýëåêòðîäâèãàòåëü íàïðÿæåíèåì 42 Â ïîñòîÿííîãî òîêà è áûñòðîõîäíîñòüþ
8000 îá/ìèí íå ìîãóò áûòü çàïèòàíû íàïðÿæåíèåì 75 Â ïîñòîÿííîãî òîêà,
è îáìîòêè íå ìîãóò áûòü âêëþ÷åíû øóíòîì ïîñêîëüêó â ýòîì ñëó÷àå îíè
ïðåâûñÿò áûñòðîõîäíîñòü, óêàçàííóþ íèæå.
S
Ìàêñèìàëüíàÿ áûñòðîõîäíîñòü ÿêîðÿ 12000 îá/ìèí. Èñêëþ÷åíèå
ýëåêòðîäâèãàòåëü íàïðÿæåíèåì 42 Â ïîñòîÿííîãî òîêà, 8000 îá/ìèí,
ìàêñèìàëüíàÿ áûñòðîõîäíîñòü ðîòîðà êîòîðîãî 15000 îá/ìèí.
dgb3d1ra
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RU
S
Ýëåêòðîäâèãàòåëè ìîãóò ïîñòàâëÿòüñÿ ñ êëàññîì çàùèòû IP 52 (äëÿ ðàáîòû
â îïàñíûõ óñëîâèÿõ). Îäíàêî ïðè ýòîì ìàêñèìàëüíàÿ ìîùíîñòü è
êðóòÿùèé ìîìåíò ëèìèòèðîâàí, êàê ýòî ïîêàçàíî íà ïðèâåäåííîé
òàáëèöå.Äîïîëíèòåëüíîå îáîðóäîâàíèå äëÿ ïîëíîñòüþ çàùèùåííîãî
äâèãàòåëÿìîæíî çàêàçûâàòü ïî íîìåðó çàêàçà 148 560-880.
S
Äëÿ âàðèàíòà ýëåêòðîäâèãàòåëÿ ñ íîìèíàëüíîé áûñòðîõîäíîñòüþ 8000
îá/ìèí, ïîëíîñòüþ çàùèùåííîãî è ïðè ÏÂ 100% - ìîìåíò íà âûõîäíîì
âàëó 0 Íì.
Ïðè ðàáî÷åé áûñòðîõîäíîñòè, ìåíüøåé íîìèíàëüíîé, âåëè÷èíà ìîìåíòà
íà âûõîäíîì âàëó ïðèäñòàâëåíà íà Òàáëèöàõ 3 è 4. Ïîýòîìó ïîëíîñòüþ
çàùèùåííûå ýëåêòðîäâèãàòåëþ áûñòðîõîäíîñòüþ 8000 îá/ìèí íå
ïîñòàâëÿþòñÿ.
Òàáëèöà 3
S
Íîìèíàëüíàÿ
áûñòðîõîäíîñòü
îá/ìèí
2000
3000
4000
6000
8000
75 Â ïîñòîÿííîãî òîêà (PEF, PTF)
Êðóòÿùèé ìîìåíò Íì
Ïåðåäàòî÷íîå
îòíîøåíèå 672:1
50
50
50
50
0
Ïåðåäàòî÷íîå
Ïåðåäàòî÷íîå
îòíîøåíèå 312:1 îòíîøåíèå 156:1
38
25
34
23
32
20
25
15
0
0
Ïåðåäàòî÷íîå
îòíîøåíèå 74:1
18
17
15
11
0
Òàáëèöà 4
Íîìèíàëüíàÿ
áûñòðîõîäíîñòü
îá/ìèí
1000
1500
2000
3000
4000
8000
2.5
42 Â ïîñòîÿííîãî òîêà (PEGI, PEH)
Êðóòÿùèé ìîìåíò Íì
Ïåðåäàòî÷íîå
îòíîøåíèå 672:1
50
50
50
50
50
0
Ïåðåäàòî÷íîå
Ïåðåäàòî÷íîå
îòíîøåíèå 312:1 îòíîøåíèå 156:1
45
28
43
26
40
24
37
22
30
18
0
0
Ïåðåäàòî÷íîå
îòíîøåíèå 74:1
18
15
12
10
6
0
Êðóòÿùèé ìîìåíò óâåëè÷èâàåòñÿ ïðè óâåëè÷åíèè
èíäóêòèâíîñòè
Âåëè÷èíû êðóòÿùåãî ìîìåíòà, ïðåäñòàâëåííûå â Òàáëèöå 3 îòíîñÿòñÿ ê
áëîêàì óïðàâëåíèÿ PEF èëè PTF (íå PEH) ñ âñòðîåííîé èíäóêòèâíîñòüþ 5.7
mH.
Ïðè ïðèìåíåíèè äîïîëíèòåëüíîé èíäóêòèâíîñòè 25 mH êðóòÿùèé ìîìåíò
óâåëè÷èâàåòñÿ íâ âåëè÷èíó (â ïðîöåíòàõ), óêàçàííóþ â Òàáëèöå 5.
dgb3d1ra
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Òàáëèöà 5
Áûñòðîõîäíîñòü ÿêîðÿ
îá/ìèí
8000
6000
4000
3000*
2000*
Óâåëè÷åíèå ìîìåíòà
Íîìèíàëüíàÿ
áûñòðîõîäíîñòü
30%
20%
15%
10%
0%
Ìèí. Áûñòðîõîäíîñòü
50%
30%
15%
10%
0%
*) Íåëüçÿ ïðèìåíÿòü ñ äîïîëíèòåëüíîé èíäóêòèâíîñòüþ ïîñêîëüêó
âîçìîæíîñòü ðåãóëèðîâàíèÿ óìåíüøàåòñÿ, à óâåëè÷åíèå ìîìåíòà
íåçíà÷èòåëüíî.
ÂÍÈÌÀÍÈÅ! Óâåëè÷åíèå êðóòÿùåãî ìîìåíòà ñ ðåäóêòîðîì ñïåðåäàòî÷íûì
îòíîøåíèåì 672:1 íåäîïóñòèìî.
2.6
Äåòàëè (Êîìïîíåíòû)
A6 VEC ñîñòîèò èç ñëåäóþùèõ äåòàëåé:
1. Âûõîäíîé âàë ñ ïîäøèïíèêàìè ñ
êîíè÷åñêèì, öèëèíäðè÷åñêèì êîíöîì èëè ñ
êîíöîì âîëà êâàäðàòíîãî ñå÷åíèÿ.
2. Ðåäóêòîð ñ îòâåðñòèÿìè ïîä áîëòû êðåïëåíèÿ
Ì12
3. 4 áîëòà, ñîåäèíÿþùèå êîðïóñ ðåäóêòîðà ñ
ýëåêòðîäâèãàòåëåì
4. Êîðïóñ ýëåêòðîäâèãàòåëÿ ñ ìîíòàæíûìè
îòâåðñòèÿìè. Êîðïóñ ìîæåò ìîíòèðîâàòüñÿ íà
ðåäóêòîð â äâóõ ïîëîæåíèÿõ (ñ ïîâîðîòîì íà 180 ãðàä.)
5. Êëåìíèê äëÿ ïîäñîåäèíåíèÿ ÿêîðÿ è ñòàòîðà.
6. Êðûøêà (íà îäíîé èç ñòîðîí) äëÿ äîñòóïà ê
ùåòêàì è êîëëåêòîðó.
7. jàðèêîâûé ïîäøèïíèê ÿêîðÿ ñî ñòîðîíû
êîëëåêòîðà.
8. Îòâåðñòèÿ ïîä áîëòû Ì10 äëÿ êðåïëåíèÿ
òàõîìåòðà/ãåíåðàòîðà èìïóëüñîâ.
9. Ôëàíåö ñ îòâåðñòèÿìè ïîä ìîíòàæíûå
áîëòû Ì10.
10. Óãîëüíûå ùåòêè ñ ùåòêîäåðæàòåëÿìè.
11. Âàðèàíò ÿêîðÿ ïî äàííûì Òàáëèöû 1 è 2.
12. Îáìîòêè ñòàòîðà äëÿ íàïðÿæåíèÿ 97 èëè 60
 ïîñòîÿííîãî òîêà.
13. Îõëàæäàþùèé âåíòèëÿòîð.
14. jàðèêîâûé ïîäøèïíèê ÿêîðÿ ñî ñòîðîíû
âåíòèëÿòîðà.
15. Çóá÷àòûé ðåäóêòîð ñ øåñòåðíåé íà âàëó ÿêîðÿ.
Ïåðåäàòî÷íîå îòíîøåíèå 8.2:1.
16. ×åðâÿ÷íûé ðåäóêòîð ñ ïåðåäàòî÷íûì îòíîøåíèåì,
óêàçàííûì â Òàáëèöå 1 è 2.
17. ×åðâÿ÷íîå êîëåñî.
A6 VEC ìîòîð-ðåäóêòîð ñïðîåêòèðîâàí òàê, ÷òî íà íåì ìîæíî ìîíòèðîâàòü
äàò÷èó óãëà ïîâîðîòà è òàõîìåòð (äàííûå óêàçûâàòü â çàêàçå).
dgb3d1ra
-- 11 --
RU
2.7
Äîïîëíèòåëüíîå îáîðóäîâàíèå
Äëÿ áîëåå òî÷íîãî óïðàâëåíèÿ ñêîðîñòü âðàùåíèÿ è ïîçèöèðîâàíèÿ
ìîòîð-ðåäóêòîðû VEC ìîãóò îñíàùàòüñÿ ñîîòâåòñòâóþùèìè äàò÷èêàìè.
Ìîòîð- ðåäóêòîð ìîæåò îñíàùàòüñÿ: òàõîìåòðîì ïåðåìåííîãî òîêà,
îïòè÷åñêèì èìïóëüñíûì ãåíåðàòîðîì èëè øàãîâûì èìïóëüñíûì
ãåíåðàòîðîì.
Óêàçàííûå äàò÷èêè çàêàçûâàþòñÿ êàê îòäåëüíûå êîìïëåêòû, ìîíòèðóåìûå íà
ìîòîð-ðåäóêòîð.
Òàõîìåòð ïåðåìåííîãî òîêà
Òàõîìåòð ïåðåìåííîãî òîêà, âûäàþùèé øåñòü èìïóëüñîâ íà îäèí îáîðîò
ýëåêòðîäâèãàòåëÿ, îáû÷íî èñïîëüçóþòñÿ â ïðîâîëîêîïîäàþùèõ óñòðîéñòâàõ
ÝÑÀÁ è â àâòîìàòàõ ÝÑÀÁ ñîâìåñòíî ñ áëîêîì óïðàâëåíèÿ ÐÅÍ.
Òàõîìåòð ñîñòîèò èç âðàùàþùåãîñÿ ìàãíèòà, óñòàíîâëåííîãî íà âàëó ÿêîðÿ è
îáìîòêè, ðàñïîëîæåííîé âîêðóã ìàãíèòà.
Òàõîìåòð ïåðåìåííîãî òîêà íå òðåáóåò îòäåëüíîãî ýëåêòðîïèòàíèÿ è
ïîäñîåäèíÿåòñÿ íåïîñðåäñòâåííî ê êîíòàêòàì ìîòîðà íà áëîêå óïðàâëåíèÿ
PEH (êîíòàêòû 5 è 6).
1.
2.
dgb3d1ra
Òàõîìåòð ïåðåìåííîãî òîêà
Êàáåëü òàõîìåòðà
3.
4.
-- 12 --
Êàáåëü ýëåêòðîäâèãàòåëÿ
Ñõåìà ñîåäèíåíèÿ
RU
Ïðè ìîíòàæå ìîòîð-ðåäóêòîðîâ íà ñòåíêó íåîáõîäèìî èñïîëüçîâàòü
ïðîñòàâêè ¹ 0497 967 880.
Íåîáõîäèìî ñíÿòü ïëàñòèêîâûé çàùèòíûé êîëïà÷îê ãåíåðàòîðà è ïðîïóñòèòü
êàáåëü ÷åðåç âòóëêó ïðîñòàâêè.
Íîìåð çàêàçà äëÿ êîìïëåêòà äåòàëåé äëÿ ìîíòàæà íà ñòåíêó: 0457 967 880.
1
1.
2.
Ïðîñòàâêà
Äåðæàòåëü êàáåëÿ(ñòóëêà)
2
Îïòè÷åñêèé èìïóëüñíûé ãåíåðàòîð
Îïòè÷åñêèé èìïóëüñíûé ãåíåðàòîð ñîñòîèò èç âðàùàþùåãîñÿ äèñêà,
çàêðåïëåííîãî íà âàëó ÿêîðÿ.
Äèñê âðàùàåòñÿ ìåæäó èñòî÷íèêîì ñâåòà è ïðèåìíèêîì ñâåòà.
Èìïóëüñíûé ãåíåðàòîð âûäàåò 500 èìïóëüñîâ çà îäèí îáîðîò ìîòîðà. Êàáåëè
äëÿ ïîäñîåäèíåíèÿ ê ìîòîðó è ê ãåíåðàòîðó ïðèäàþòñÿ..
dgb3d1ra
-- 13 --
RU
jàãîâûé èìïóëüñíûé ãåíåðàòîð
Âûñîêîòî÷íûé øàãîâûé èìïóëüíûé ãåíåðàòîð ïðèìåíÿåòñÿ äëÿ
ïîçèöèðîâàíèÿ ñâàðî÷íûõ ñèñòåì Ýñàá.
Ãåíåðàòîð ñîåäèíÿåòñÿ ñ âàëîì ìîòîðà ÷åðåç ñîåäèíèòåëüíóþ ìóôòó.
1.
dgb3d1ra
Àìôåíîëîâûé êîíòàêò MS 106E-14S-6S
-- 14 --
RU
3
ÓÑÒÀÍÎÂÊÀ
3.1
Îáùèå ïîëîæåíèÿ
Ââîä â ýêñïëóàòàöèþ äîëæåí ïðîèçâîäèòüñÿ êâàëèôèöèðîâàííûì
ñïåöèàëèñòîì.
3.2
Èíñòðóêöèÿ ïî óñòàíîâêå
1. Óñòàíîâèòå A6 VEC â òðåáóåìîì ïîëîæåíèè. Ðåçüáîâûå îòâåðñòèÿ
ðàñïîëîæåíû íà îáîèõ òîðöàõ è ñòîðîíàõ ìîòîð-ðåäóêòîðà. Îíè
ïðåäíàçíà÷åíû äëÿ êðåïëåíèÿ ñàìîãî ìîòîð-ðåäóêòîðà è êðåïëåíèÿ íà
íåì äîïîëíèòåëüíûõ óñòðîéñòâ (ñì. ãàáàðèòíûé ÷åðòåæ)
Ìîòîð-ðåäóêòîð äîëæåí áûòü íàäåæíî çàêðåïëåí íà æåñòêîé ïîâåðõíîñòè
òàê, ÷òîáû â ïðîöåññå ðàáîòû íè ñàì ìîòîð-ðåäåêòîð, íè çàêðåïëåííûå íà
íåì óñòðîéñòâà íå ðàçáîëòàëèñü.
2.
Ïðîâåðüòå, ÷òîáû A6 VEC áûë áû çàïèòàí ñîîòâåòñòâóþùèì
íàïðÿæåíèåì.
Ìîòîð-ðåäóêòîð VEC ìîæåò ïèòàòüñÿ îò ðàçëè÷íîãî íàïðÿæåíèÿ (ñì.
ïðåäñòàâëåííóþ íèæå òàáëèöó).
Ïîäñîåäèíèòå êàáåëü ê êëåìíèêó ñ ÷åòûðüìÿ êëåììàìè, îáîçíà÷åííûìè
F1, F2 äëÿ ïèòàíèÿ ñòàòîðà è À1 è À2 äëÿ ïèòàíèÿ ÿêîðÿ.
Êàáåëü çàêðåïëÿåòñÿ íà êðûøêó êëåìíèêà (ñì. ðèñóíîê).
Äëÿ ïîäñîåäèíåíèÿ ê áëîêàì óïðàâëåíèÿ PEG1 è PEH
S
ßêîðü
S
Ñòàòîð
íàïðÿæåíèå 42 Â ïîñòîÿííîãî òîêà.
íàïðÿæåíèå 60 Â ïîñòîÿííîãî òîêà; ñîåäèíåíèå øóíòîì
Äëÿ ïîäñîåäèíåíèÿ ê áëîêàì óïðàâëåíèÿ PEF è PTF
S
ßêîðü
S
Ñòàòîð íàïðÿæåíèå 97 Â ïîñòîÿííîãî òîêà; ñîåäèíåíèå
ïîñëåäîâàòåëüíîå.
dgb3d1ra
íàïðÿæåíèå 75 Â ïîñòîÿííîãî òîêà.
-- 15 --
RU
3.3
Óêàçàíèÿ ïî ïîäñîåäèíåíèþ
Äëÿ ïðåäîòâðàæåíèÿ ïîìåõ ñîåäèíèòåëüíûå êàáåëè äîëæíû áûòü
ýêðàíèðîâàííûìè.
Òàáëèöà 6
Öâåò ïðîâîäà
ßêîðü
ßêîðü
Ñòàòîð F1
Ñòàòîð F2
1.
Èñïîëíåíèå
Íîâîå
Ñòàðîå
Çåëåíûé
×åðíûé
Áåëûé
Êðàñíûé
Êîðè÷íåâûé
Æåëòûé
(òàêæå ñèíèé)
Æåëòûé(òàêæå
Ñèíèé
êðàñíûé)
ÓÁÅÄÈÒÅÑÜ:
S
â ïðàâèëüíîñòè ñîåäèíåíèÿ îáìîòîê ñòàòîðà (øóíòîì èëè â
ïàðàëëåëü)
S
â ïðàâèëüíîñòè ñîåäèíåíèÿ â áëîêå óïðàâëåíèÿ äëÿ âûáðàííîãî ÿêîðÿ
è áûñòðîõîäíîñòè (ñì. ðóêîâîäñòâî ïî äàííîìó áëîêó óïðàâëåíèÿ).
2. Ïðè íåîáõîäèìîñòè íàïðàâëåíèå âðàùåíèÿ ÿêîðÿ ìîæíî èçìåíèòü ïóòåì
ïåðåêëþ÷åíèÿ êîíöîâ êàáåëÿ ïèòàíèÿ ÿêîðÿ
3. Ê ìîòîð-ðåäóêòîðó ìîäíî ïîäñîåäèíèòü ðàçëè÷íûå äàò÷èêè (ñì.
Äîïîëíèòåëüíîå îáîðóäîâàíèå)
4. Ñìîòðèòå òàêæå ãàáàðèòíûé ÷åðòåæ.
4
ÝÊÑÏËÓÀÒÀÖÈß
4.1
Îáùèå ïîëîæåíèÿ
Îáùèå ìåðû ïðåäîñòîðîæíîñòè ïðè ðàáîòå ñ îáîðóäîâàíèåì îïèñàíû
íà ñòð. NO TAG. Ïðî÷òèòå èõ ïåðåä òåì, êàê íà÷àòü ðàáîòó!
ÏÐÅÄÓÏÐÅÆÄÅÍÈÅ !
Âðàùàþùèåñÿ ÷àñòè ìîãóò ïðè÷èíèòü óâå÷üå, áóäüòå
îñîáåííî îñòîðîæíû.
Óñòàíîâèòå âðó÷íóþ òðåáóåìóþ ñêîðîñòü âðàùåíèÿ, èñïîëüçóÿ áëîêè
óïðàâëåíèÿ PEG1, PEH, PEF èëè PTF.
Âåñü ïåðñîíàë, ðàáîòàþùèé ñ ìîòîð-ðåäóêòîðàìè A6 VEC äîëæíû ïîëíîñòüþ
çíàòü:
S
ïðàâèëà ýêñïëóàòàöèè ìîòîð-ðåäóêòîðà.
S
ôóíêöèè è íàçíà÷åíèÿ ìîòîð-ðåäóêòîðà.
S
Ìåðû è ïðàâèëû áåçîïàñíîñòè.
dgb3d1ra
-- 16 --
RU
5
ÎÁÑËÓÆÈÂÀÍÈÅ
5.1
Îáùèå ïîëîæåíèÿ
Ïåðåä íà÷àëîì ëþáîãî îáñëóæèâàíèÿ îñòàíîâèòå ïðèâîä è âûêëþ÷èòå
ïèòàíèå.
1. Ïðîñìîòðèòå ñîñòîÿíèå ãðàôèòîâûõ ùåòîê. Îíè äîëæíû ñâîáîäíî
ïåðåìåùàòüñÿ â ùåòêîäåðæàòåëÿõ.Îáû÷íûé ñðîê ñëóæáû ùåòîê
1000-1500 ÷àñîâ, â çàâèñèìîñòè îò ðàáî÷åé ñêîðîñòè.Ùåòêè íåîáõîäèìî
çàìåíèòü, åñëè èõ äëèíà ìåíåå 12 ìì. Ñì. òàêæå áûñòðîèçíàøèâàþùèåñÿ
äåòàëè.
2. Ñìàçûâàéòå çóá÷àòóþ ïåðåäà÷ó, øåñòåðíÿ êîòîðîé ðàñïîëîæåíà íà âàëó
ÿêîðÿ ñìàçêîé ESSO Beacon. Ñìàçûâàéòå ÷åðâÿ÷íóþ ïåðåäà÷ó, çàëèâàÿ
÷åðåç çàëèâíîå îòâåðñòèå, çàêðûòîå ïðîáêîé 0,1 ëèòðà ìàñëà ESSO
Spartan EP 680.
3. Ïðîâåðüòå ñîñòîÿíèå óïëîòíåíèÿ ìåæäó çóá÷àòîé ïåðåäà÷åé è ÷åðâÿ÷íîé
ïåðåäà÷åé. Ïðè íåîáõîäèìîñòè ñìåíèòå óïëîòíåíèå è ñìåíèòå ñìàçêó
çóá÷àòîé ïåðåäà÷è è ÷åðâÿ÷íîé ïåðåäà÷è.
5.2
Ñðîê ñëóæáû ïîäøèïíèêîâ êà÷åíèÿ
Ñðîê ñëóæáû ïîäøèïíèêà (Ò) çàâèñèò îò íàãðóçêè íà êîíåö âûõîäíîãî âàëà
(F).
Ãðàôèê ïðèâåäåí äëÿ ïîäøèïíèêà SKF 6305.
n = Ñêîðîñòü âðàùåíèÿ âûõîäíîãî âàëà
ïðè ëåãêîì ðåæèìå ðàáîòû
F = Íàãðóçêà íà êîíåö âûõîäíîãî âàëà
T = Ñðîê ñëóæáû ïîäøèïíèêà â ÷àñàõ.
6
ÇÀÊÀÇ ÇÀÏÀÑÍÛÕ ×ÀÑÒÅÉ
Çàïàñíûå ÷àñòè âû ìîæåòå çàêàçàòü â áëèæàéøåì ïðåäñòàâèòåëüñòâå ESAB,
ñì.ïîñëåäíþþ ñòðàíèöó îáëîæêè. Ïðè çàêàçå çàïàñíûõ ÷àñòåé, ïîæàëóéñòà,
óêàçûâàéòå ìîäåëü àïïàðàòà, ñåðèéíûé íîìåð, íàçâàíèå è íîìåð àðòèêóëà
çàïàñíîé ÷àñòè, êîòðûé óêàçàí â ñïèñêå íà ñòð. 35. Ýòî óïðîñòèò îáðàáîòêó
çàêàçà è îáåñïå÷èò ïîëó÷åíèå âàìè íåîáõîäèìîé äåòàëè.
dgb3d1ra
-- 17 --
ENGLISH
1 SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2 INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.1
2.2
2.3
2.4
2.5
2.6
2.7
19
20
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
A6 VEC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Torque increase with alternative inductance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
20
20
23
23
24
25
26
3 INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
29
3.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2 Assembly instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.3 Connection instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
29
29
30
4 OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
30
4.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
30
5 MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
31
5.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.2 Ball bearing life . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
31
31
6 ORDERING OF SPARE PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DIMENSION DRAWING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
31
32
WEAR COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SPARE PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
34
35
TOCe
-- 18 --
GB
1
SAFETY
Users of ESAB welding equipment have the ultimate responsibility for ensuring that anyone who
works on or near the equipment observes all the relevant safety precautions.
Safety precautions must meet the requirements that apply to this type of welding equipment.
The following recommendations should be observed in addition to the standard regulations that apply
to the work place.
All work must be carried out by trained personnel well familiar with the operation of the welding equipment.
Incorrect operation of the equipment may lead to hazardous situations which can result in injury to the
operator and damage to the equipment.
1.
Anyone who uses the welding equipment must be familiar with:
S
its operation
S
its function
S
relevant safety precautions
S
welding
2.
The operator must ensure that:
S
no unauthorized person is stationed within the working area of the equipment when it is
started up.
S
that no--one is unprotected when the arc is struck
3.
The work place must:
S
be suitable for the purpose
S
be free from draughts
4.
Personal safety equipment
S
Always wear recommended personal safety equipment, such as safety glasses, flame--proof
clothing, safety gloves.
S
Do not wear loose--fitting items, such as scarves, bracelets, rings, etc., which could become
trapped or cause burns.
5.
General precautions
S
Make sure the return cable is connected securely.
S
Work on high voltage equipment shall only be carried out by a qualified electrician.
S
Appropriate fire extinquishing equipment must be clearly marked and close at hand.
S
Lubrication and maintenance must not be carried out on the equipment during operation.
dgb3d1ea
-- 19 --
GB
2
INTRODUCTION
2.1
General
A6 VEC is one of the main components in the A6 system. A range of motor speeds
and gearbox ratios makes it possible to regulate the speed range.
A6 VEC is available with or without free--wheeling gears.
A6 VEC motor with gearbox is a permanent magnet DC motor with combined
toothed gears and worm gears. It can be configured for 42 or 75 V DC operation
and is designed for use with the ESAB regulators PEG1 (42 V DC), PEH (42 V DC),
PEF (75 V DC) and PTF (75 V DC).
2.2
Technical data
Working range
Voltage
Speed at 75 V
Speed at 42 V
Output speed
8,5 -- 75 V DC or 8,5 -- 42 V DC
from approx. 500 r.p.m. to rated speed
from approx. 250 r.p.m. to rated speed
see Tables 1 and 2
Temperature class
E (120˚) conforming to SEN 2601
Enclosure type
Motor
Gears
IP 21 standard or IP 52 (fully enclosed) optional accessory.
IP 52
Load on output shaft stub
Standard
Special version
Ball bearing SKF 6305. Dynamic load capacity 1760 kg.
Roller bearing SKF 21305. Dynamic load capacity 3350 kg.
Compressed air connection for disengagement of gears
0.2
0
2 -- 1.0
1 0 MPa
MP (2 --10
10 bar)
b )
Compressed air
6 4 mm
6.4
Hose diameter
Weight without free--wheeling
gears
9 kg
Weight with free--wheeling gears
11 kg
Noise pressure, A--weighted
69 dB
Additional technical data
see Tables 1 and 2
dgb3d1ea
-- 20 --
GB
Table 1
Maximum permissible torque
Gear ratio
on output shaft
stub 1)
42 V DC
Motor
672:1
312:1
156:1
74:1
Gears
Rated speed
for various armatures
Power output at
rated voltage
Armature current at rated
voltage 2)
Speed regulation range for
output shaft
stub 3)
Nm
r.p.m.
W
A DC
r.p.m.
50
1000
36
1.6
0.2 -- 1.5
50
1500
50
2.2
0.2 -- 3.0
50
2000
73
2.9
0.2 -- 3.7
50
3000
97
3.9
0.3 -- 5.2
50
4000
120
4.5
0.3 -- 6.4
50
8000
65
4.5
0.3 -- 12.0
65
1000
36
1.6
0.3 -- 3.2
65
1500
50
2.2
0.3 -- 6.4
65
2000
73
2.9
0.3 -- 8.0
65
3000
97
3.9
0.6 -- 11.0
65
4000
120
4.5
0.6 -- 14.0
65
8000
65
4.5
0.6 -- 27.0
40
1000
36
1.6
0.6 -- 6.4
40
1500
50
2.2
0.6 -- 13.0
40
2000
73
2.9
0.6 -- 16.0
40
3000
97
3.9
1.3 -- 22.0
40
4000
120
4.5
1.3 -- 28.0
40
8000
65
4.5
1.3 -- 53.0
20
1000
36
1.6
1.4 -- 14.0
20
1500
50
2.2
1.4 -- 27.0
20
2000
73
2.9
1.4 -- 34.0
20
3000
97
3.9
2.7 -- 47.0
20
4000
120
4.5
2.7 -- 58.0
20
8000
65
4.5
2.7 -- 112.0
1) For fully enclosed motors, reduction is as shown in tables 3 and 4.
2) No allowance has been made for repeated start cycles.
3) With thyristor regulator, full--wave rectification and inductor 5.7 mH connected in
series.
dgb3d1ea
-- 21 --
GB
Table 2
Maximum permissible torque
Gear ratio
on output shaft
stub 1)
75 V DC
Motor
Rated speed
for various armatures
672:1
312:1
156:1
74:1
Gears
Armature curPower output at
rent at rated
rated voltage
voltage 2)
Speed regulation range for
output shaft
stub 3)
Nm
r.p.m.
W
A DC
r.p.m.
50
2000
65
1.2
1.0 -- 3.0
50
3000
97
1.6
0.4 -- 4.5
50
4000
110
1.9
0.2 -- 6.0
50
6000
145
2.6
0.5 -- 9.0
50
8000
170
3.4
0.3 -- 12.0
65
2000
65
1.2
2.1 -- 6.4
65
3000
97
1.6
0.8 -- 9.6
65
4000
110
1.9
0.4 -- 12.8
65
6000
145
2.6
1.0 -- 19.2
65
8000
170
3.4
0.6 -- 25.7
40
2000
65
1.2
4.3 -- 12.8
40
3000
97
1.6
1.5 -- 19.2
40
4000
110
1.9
0.9 -- 25.6
40
6000
145
2.6
2.1 -- 38.4
40
8000
170
3.4
1.3 -- 51.3
20
2000
65
1.2
9.0 -- 27.0
20
3000
97
1.6
3.4 -- 40.5
20
4000
110
1.9
1.8 -- 54.0
20
6000
145
2.6
4.5 -- 81.0
20
8000
170
3.4
2.7 -- 108.0
1) For fully enclosed motors, reduction is as shown in tables 3 and 4.
2) No allowance has been made for repeated start cycles.
3) With thyristor regulator, full--wave rectification and inductor 5.7 mH connected in
series.
dgb3d1ea
-- 22 --
GB
2.3
A6 VEC
A6 VEC can be supplied with a shaft stub fitted to the right (H) or the left (V), or to
both sides (D), as shown in the figures below.
Versions with a single shaft stub (right or left fitting) are available with manual or
pneumatic free--wheel.
The disengagement lever can be adjusted to a range of positions by rotating the
flange.
2.4
S
S
S
S
S
S
S
Motor
The motor is available in two voltage versions, 75 V DC armature voltage with 97
V DC series--connected field, or 42 V DC armature voltage with 60 V DC
parallell--connected field.
For alternative speed versions, see tables 3 och 4 on the following page.
NOTE!
The 42 V DC version that runs at 8000 r.p.m. must not be connected to 75 V
DC, and the field must not be connected in series as this will cause it to
exceed the maximum permissible speed specified below.
The armatures are banded for 12000 r.p.m. The exception is the 42 V, 8000
r.p.m. version, which is banded for 15000 r.p.m.
The motor is also available in enclosure class IP 52 for use in harsh
environments, however maximum output and torque are then limited as shown in
the following table.
Accessories for fully encapsulated motors are available under order number 148
560--880.
For the 8000 r.p.m. armature version at rated speed, continuous operation and
fully enclosed specification, the output torque = 0 Nm.
At operating speeds lower than the rated speed the output torque is as shown in
tables 3 and 4. The 8000 r.p.m. armature speed version is therefore not supplied
in a fully enclosed specification.
dgb3d1ea
-- 23 --
GB
Table 3
75 V DC (PEF, PTF)
Rated speed
r.p.m.
Torque Nm
Gears 672:1
Gears 312:1
Gears 156:1
Gears 74:1
2000
50
38
25
18
3000
50
34
23
17
4000
50
32
20
15
6000
50
25
15
11
8000
0
0
0
0
Table 4
42 V DC (PEG1, PEH)
Rated speed
r.p.m.
Torque Nm
Gears 672:1
Gears 312:1
Gears 156:1
Gears 74:1
1000
50
45
28
18
1500
50
43
26
15
2000
50
40
24
12
3000
50
37
22
10
4000
50
30
18
6
8000
0
0
0
0
2.5
Torque increase with alternative inductance
The torque specified in table 3 above is based on a standard PEF or PTF regulator
(not PEH) with a built--in inductance of 5.7 mH.
If used with a separate 25 mH inductance, the torque can be increased by the
percentage given in table 5 below.
Table 5
Armature version r.p.m.
Torque increase
Rated speed
Min. speed
8000
30%
50%
6000
20%
30%
4000
15%
15%
3000*
10%
10%
2000*
0%
0%
*) Should not be used with 25 mH inductance, since the regulation range then is
reduced and the torque increase is minimal.
NOTE!
No increase in torque is permitted with gearbox 672:1.
dgb3d1ea
-- 24 --
GB
2.6
Components
A6 VEC comprises the following components:
1. Output shaft with bearing, tapered,
cylindrical or square stub.
2. Gearbox with M12 mounting holes.
3. 4 bolts for attaching gearbox to motor housing.
4. Motor housing with mounting holes.
Motor housing can be rotated 180˚ in relation
to gearbox.
5. Connection block for armature and stator
connections.
6. Cover (one either side) for commutator and
carbon brushes.
7. Ball bearing -- supports armature at commutator end.
8. M10 holes for attaching tachometer/pulse
generator.
9. Flange with M10 mounting holes.
10. Carbon brush with carrier.
11. Armature version as specified in
tables 1 and 2.
12. Field winding (stator), can be configured
for 97 or 60 V DC.
13. Cooling fan.
14. Ball bearing -- supports armature at fan
end.
15. Toothed gear on motor shaft, ratio 8.2:1.
16. Worm gear, ratio as specified in
tables 1 and 2.
17. Worm wheel.
A6 VEC drive unit is prepared for fitting an angle sensor and tachometer sensor
(specification according to order).
dgb3d1ea
-- 25 --
GB
2.7
Accessories
For high demands on speed control and positioning the VEC motor can be fitted with
a suitable sensor.
The motor can be equipped with three types of sensors: AC tachometer, optical
pulse generator or incremental pulse generator.
The sensors can be ordered as separate add--on kits adapted for the motor in
question.
AC tachometer
The AC tachometer with six pulses per motor revolution is mostly used in ESAB’s
wire feed units and in ESAB’s automatic welding machines in combination with the
PEH regulator.
The tachometer consists of a rotating magnet to be fitted to the motor shaft, and a
surrounding coil.
The AC tachometer requires no external voltage supply and can be connected
directly to the motor contacts of the PEH regulator (pins five and six).
1.
AC tachometer
3.
Motor cable
2.
Tachometer cable
4.
Circuit diagram
dgb3d1ea
-- 26 --
GB
When the VEC motor is to be fitted to the wall, spacer no. 0497 967 880 must be
used.
The plastic cap normally protecting the AC tachometer must then be removed and
the cable inserted through the cable support sleeve in the spacer.
Order number of assembly set containing all parts necessary for the wall mounting:
0457 967 880.
1
1.
2.
Spacer
Cable support sleeve
2
Optical pulse generator
The optical pulse generator consists of a rotating plate fitted to the motor shaft.
The plate rotates between a light transmitter and a light receiver.
The pulse generator supplies 500 pulses per motor revolution. Cables for connection
to motor and pulse generator are supplied.
dgb3d1ea
-- 27 --
GB
Incremental pulse generator
The high--precision incremental pulse generator is used for position control in
ESAB’s welding systems.
The pulse generator is connected to the motor shaft over a shaft coupling.
1.
dgb3d1ea
Amphenol contact MS 3106E--14S--6S
-- 28 --
GB
3
INSTALLATION
3.1
General
The installation shall be executed by a professional.
3.2
Assembly instructions
1. Install the A6 VEC in the required position. Threaded holes are provided at both
ends and on the sides of the motor and gearbox for this purpose and for the
attachment of external components (see dimension drawing).
The motor must be securely bolted to a rigid surface to prevent the unit or other
attached components from working loose.
2.
Check that A6 VEC is wired for the correct voltage.
The VEC motor can be connected to various supply voltages, see table below.
Connect the cable to the 4--pole connection block marked F1 and F2 for field
supply and A1 and A2 for armature supply.
The cable is supported by the cover protecting the connection blocks, see figure
below.
For connection to regulator PEG1 and PEH
S
Armature voltage 42 V DC
S
Field voltage 60 V DC, connection in parallel
For connection to regulator PEF and PTF
S
Armature voltage 75 V DC
S
Field voltage 97 V DC, connection in series
dgb3d1ea
-- 29 --
GB
3.3
Connection instructions
To avoid interference problems the connection cables should be screened.
Table 6
Colour of wire
Version
New
Older
Armature
Green
Black
Armature
White
Red
Field F1
Brown (also blue)
Yellow
Field F2
Yellow (also red)
Blue
1.
PEF
PTF
PEG
PEH
Make sure that:
S
the field is correctly wired, in parallel or in series
S
the regulator is correctly wired for the chosen armature and speed (see
manual for the regulator in question).
2. The direction of rotation of the motor can be changed if necessary by switching
the polarity of the rotor
3. Various types of sensors can be connected to the motor, see Accessories.
4. See also dimension drawing on page 32.
4
OPERATION
4.1
General
General safety regulations for the handling of the equipment appear from
page 19. Read through before you start using the equipment!
WARNING!
Rotating parts can cause injury, take great care.
Set the desired speed manually using any of the regulators PEG1, PEH, PEF or PTF.
All personnel who work with the A6 VEC must be thoroughly familiar with:
S
the operation of the unit
S
the function of the unit
S
all relevant safety precautions.
dgb3d1ea
-- 30 --
GB
5
MAINTENANCE
5.1
General
Stop the drive unit and switch off the power before carrying out any maintenance
work.
1. Inspect the carbon brushes once a month to make sure they have not seized in
their carriers. Carbon brushes normally have a life of 1000--1500 hours,
depending on operating speed. Brushes must be replaced before their length
has been reduced to 12 mm. See also Wear Compoments on page 34.
2. Lubricate the toothed gears, which are nearest to the motor, using ESSO
Beacon grease. Lubricate the worm gear, which is reached through a plug in the
gearbox, using 0.1 l of ESSO Spartan EP 680 oil.
3. Check that the sealing ring between the toothed gears and the worm gears is
undamaged. Replace if necessary and refill the gears with new lubricant.
5.2
Ball bearing life
Ball bearing life (T) as a function of load on shaft stub (F).
Calculation applies to bearing SKF 6305.
n = Output drive speed for smooth operation
F = Load on stub shaft
T = Operating hours
6
ORDERING OF SPARE PARTS
Spare parts are ordered through your nearest ESAB representative, see back cover.
When ordering spare parts, please state machine type and number as well as designation and spare part number as shown in the spare parts list on page 35.
This will simplify dispatch and ensure you get the right part.
dgb3d1ea
-- 31 --
Dimension drawing Ãàáàðèòíûé Påðòåæ
Standard version
Freewheeling with pneumatic operation
dgb3m11a
-- 32 --
Ó×ÅÄÉÁÑÁÌÌÁ ÌÅÃÅÈÙÍ
Freewheeling with manual operation
Square stub
Taper stub
dgb3m005
dgb3m006
Cylindrical stub
dgb3m007
dgb3m11a
-- 33 --
Wear components
dgb3s001
Ordering no.
Denomination
0439 501 701
Brush
dgb3s11a
Notes
-- 34 --
Spare parts list Ñïèñîê çàïàñíûõ ÷àñòåé
Edition 990421
Ordering no.
Denomination
Notes
see page 167
dgb3r11a
-- 35 --
C = Component designation in the circuit diagram
Item
no.
Qty
Ordering no.
Denomination
Notes
0443 393 001 VEC-- motor with gear
7
0147 576 002 Worm wheel 36 coggs
74:1
0147 577 002 Worm wheel 38 coggs
156:1
0155 041 002 Worm wheel
0147 578 002 Worm wheel 38 coggs
312:1
0147 579 002 Worm wheel 82 coggs
672:1
SKF 6005
10
1
2213 020--06
Ball bearing
11
1
0145 732 001 Bearing housing
12
1
2216 010--08
Sealing ring
13
1
2213 019--05
Ball bearing
14
1
0145 730 001 Shaft square neck
15
1
0145 731 001 Ring
18
1
2154 012--06
Locking washer
19
1
2154 013--06
Nut
20
1
0190 788 101 Tube end plug
22
1
0145 784 001 Cover plate
23
2
2152 013--32
24
1
0145 243 001 Gear housing
25
1
2216 009--44
26
1
0190 531 202 Ball bearing
27
1
0146 501 001 Shaft conical neck
28
2213 077--13
O--ring
Sealing ring
Needle bearing
0147 576 001 Worm screw 4 input
74:1
0147 577 001 Worm screw 2 input
156:1
0147 578 001 Worm screw 1 input
312:1
0147 579 001 Worm screw 1 input
672:1
29
1
0147 423 001 Woodruff key
30
1
0144 703 001 Ring
31
1
0147 020 002 Gear wheel
35
1
0145 187 001 Bearing bracket
37
1
0147 020 007 Rotor
42 V 1000 r/min, 75 V 2000 r/min
0147 020 008 Rotor
42 V 1500 r/min, 75 V 3000 r/min
0147 020 006 Rotor
42 V 2000 r/min, 75 V 4000 r/min
0147 020 004 Rotor
42 V 3000 r/min, 75 V 6000 r/min
0147 020 005 Rotor
42 V 4000 r/min, 75 V 8000 r/min
0147 020 009 Rotor
42 V 8000 r/min
53
dgb3r11a
1
2157 015--63
Key
-- 36 --
C
dgb3r11a
-- 37 --
C = Component designation in the circuit diagram
Item
no.
Qty
Ordering no.
Denomination
Notes
VEC-- motor with gear
0145 063, 0147 018
1
0145 730 001 Shaft square end
0146 501 001 Shaft taper end
7
0147 576 002 Worm wheel 36 coggs
74:1
0147 577 002 Worm wheel 38 coggs
156:1
0155 041 002 Worm wheel
0147 578 002 Worm wheel 38 coggs
312:1
0147 579 002 Worm wheel 82 coggs
672:1
SKF 6005
10
2
2213 020--06
Ball bearing
11
2
0145 732 001 Bearing housing
12
2
2216 010--08
Sealing ring
13
2
2213 019--05
Ball bearing
14
2
0145 730 001 Shaft square neck
15
2
0145 731 001 Ring
18
1
2154 012--06
Locking washer
19
1
2154 013--06
Nut
20
1
0190 788 101 Tube end plug
23
2
2152 013--32
24
1
0145 243 001 Gear housing
25
1
2216 009--44
26
1
0190 531 202 Ball bearing
27
1
0146 501 001 Shaft conical neck
28
2213 077--13
O--ring
Sealing ring
Needle bearing
0147 576 001 Worm screw 4 input
74:1
0147 577 001 Worm screw 2 input
156:1
0147 578 001 Worm screw 1 input
312:1
0147 579 001 Worm screw 1 input
672:1
29
1
0147 423 001 Woodruff key
30
1
0144 703 001 Ring
31
1
0147 020 002 Gear wheel
32
1
0145 729 001 Shaft square end
33
1
0191 251 109 Belleville washer
34
1
0190 437 491 Screw
35
1
0145 187 001 Bearing bracket
37
1
0147 020 007 Rotor
42 V 1000 r/min, 75 V 2000 r/min
0147 020 008 Rotor
42 V 1500 r/min, 75 V 3000 r/min
0147 020 006 Rotor
42 V 2000 r/min, 75 V 4000 r/min
0147 020 004 Rotor
42 V 3000 r/min, 75 V 6000 r/min
0147 020 005 Rotor
42 V 4000 r/min, 75 V 8000 r/min
0147 020 009 Rotor
42 V 8000 r/min
0144 704 001 Shaft taper end
53
dgb3r11a
1
2157 015--63
Key
-- 38 --
C
dgb3r11a
-- 39 --
C = Component designation in the circuit diagram
Item
no.
Qty
35
1
Ordering no.
Denomination
Notes
VEC-- motor with gear
36
37
0145 187 001 Bearing bracket
0190 725 201 Ball bearing
1
0147 020 007 Rotor
42 V 1000 r/min, 75 V 2000 r/min
0147 020 008 Rotor
42 V 1500 r/min, 75 V 3000 r/min
0147 020 006 Rotor
42 V 2000 r/min, 75 V 4000 r/min
0147 020 004 Rotor
42 V 3000 r/min, 75 V 6000 r/min
0147 020 005 Rotor
42 V 4000 r/min, 75 V 8000 r/min
0147 020 009 Rotor
42 V 8000 r/min
SKF 6000Z
38
1
2213 020--33
39
1
0147 020 001 Field coil
40
2
4395 017--01
41
1
0147 020 003 Brush carrier
42
1
2195 047--07
45
1
0190 455 481 Screw
48
1
0145 186 001 Motor housing
49
1
0146 866 001 Insulating plate
50
1
0146 869 001 Cover plate
51
1
0148 213 001 Terminal block
52
1
0148 561 001 Plug
54
1
0146 867 001 Cover plate
dgb3r11a
Ball bearing
Carbon brush
Washer
-- 40 --
C
51
dgb3r11a
-- 41 --
C = Component designation in the circuit diagram
Item
no.
Qty
Ordering no.
Denomination
Notes
VEC-- motor with disen-gageable gear
2
1
3
1
0111 185--07
4
1
0154 126 001 Flange
5
2
0155 035 001 Diaphragm
6
1
0155 033 001 Washer
7
1
0155 090 001 Eccentric
8
1
0190 240 104 Bearing bushing
9
1
0155 089 001 Plunger
10
1
0155 091 001 Lever
12
1
0155 093 001 Cover plate
13
1
2188 110--03
14
1
0155 029 001 Cover plate
15
1
0192 546 807 Ball bearing
16
1
0155 036 001 Clutch
17
1
0155 032 001 Washer
18
1
0155 030 001 Clutch wheel
19
0154 127 001 Cover plate
Hose nipple
Ball handle
0155 040 002 Worm wheel 36 coggs
74:1
0155 042 002 Worm wheel 38 coggs
156:1
0155 043 002 Worm wheel 82 coggs
672:1
20
1
0155 028 001 Sleeve
21
1
0155 034 001 Nut
22
1
2213 020--08
23
1
0155 038 001 Shaft
24
1
0192 190 023 Compression spring
25
1
0190 463 105 Ball bearing
26
1
0155 031 001 Nut
27
1
0155 037 001 Bearing housing
Ball bearing
0155 039 001 Shaft
dgb3r11a
-- 42 --
C
dgb3r11a
-- 43 --
Item
no.
Qty
Ordering no.
Denomination
0457 881 880
AC-- tachometer Kit
1
1
0457 882 880
Cable AC--tachometer, A6
2
10
0040 953 602
Conduit clip
3
1
0457 295 001
Cover
4
1
0457 336 001
Inlet
5
1
0457 215 001
Tachometer
6
1
0334 477 003
Axle
7
1
0334 473 003
Plate
8
1
0193 045 001
Connection block 2--pol
17
1
0457 966 001
Bracket A6--VEC
dgb3r11a
Notes
-- 44 --
Item
no.
Qty
Ordering no.
Denomination
0457 967 880
Kit for wallmounting of VEC-- motor with
AC-- tachometer
1
1
0457 965 001
Sleeve
2
1
0193 307 104
Cable discharging
Notes
1
2
dgb3r11a
-- 45 --
Item
no.
Qty
Ordering no.
Denomination
0457 294 880
Optical Encoder kit
1
1
0457 295 001
Cover
2
1
0334 473 002
Plate
3
1
0334 477 002
Axle
4
1
0457 336 001
Inlet
5
1
0148 213 001
Connection block
7
1
0457 296 001
Optical encoder
10
1
0040 953 601
Panduit strip MEC30/
11
1
0457 648 001
Cable encoder
13
4
0190 504 491
Screw
dgb3r11a
Notes
steel 5.8 M10x20
-- 46 --
Item
no.
Qty
Ordering no.
Denomination
0393 464 881
Pulse Aid Unit
Notes
1
1
0393 395 001
Bracket
3
1
0393 397 001
Shaft
4
1
0393 398 001
Shaft coupling
5
2
0192 238 499
Screw
8
1
0801 027 001
Pulse generator, incremental
dgb3r11a
IN6 8.8
-- 47 --
48
74:1
156:1
312:1
672:1
Ratio
r/min
1000
1500
2000
3000
4000
r/min
2000
3000
4000
6000
8000
2000
3000
4000
6000
1500
2000
3000
4000
3000
4000
6000
8000
907
909
1000
1500
2000
3000
4000
8000
3000
4000
6000
8000
908
906
905
904
903
902
901
900
0145 063
2000
8000
1000
2000
8000
4000
1500
3000
8000
1000
2000
8000
42 V DC
75 V DC
Rated rot. speed
of the motor
899
897
898
896
895
894
893
892
891
890
0145 063
889
887
888
886
885
884
883
882
881
880
0145 063
907
916
915
906
909
905
904
908
903
902
901
900
0147 018
Non disengageable gears
897
912
910
896
899
911
895
894
898
893
892
891
890
0147 018
887
886
885
884
883
882
881
880
0147 018
913
0155 801
Pneum
Ordering number
ORDERING DATA
912
0155 801
Pneum
908
926
924
921
900
914
0155 801
911
917
927
925
922
919
906
0155 801
Man
Disengageable gears
Pneum
905
915
898
923
920
901
907
0155 801
Pneum
910
899
904
916
918
909
0155 801
Man
ESAB subsidiaries and representative offices
Europe
AUSTRIA
ESAB Ges.m.b.H
Vienna--Liesing
Tel: +43 1 888 25 11
Fax: +43 1 888 25 11 85
BELGIUM
S.A. ESAB N.V.
Brussels
Tel: +32 2 745 11 00
Fax: +32 2 726 80 05
THE CZECH REPUBLIC
ESAB VAMBERK s.r.o.
Prague
Tel: +420 2 819 40 885
Fax: +420 2 819 40 120
DENMARK
Aktieselskabet ESAB
Copenhagen--Valby
Tel: +45 36 30 01 11
Fax: +45 36 30 40 03
FINLAND
ESAB Oy
Helsinki
Tel: +358 9 547 761
Fax: +358 9 547 77 71
FRANCE
ESAB France S.A.
Cergy Pontoise
Tel: +33 1 30 75 55 00
Fax: +33 1 30 75 55 24
GERMANY
ESAB GmbH
Solingen
Tel: +49 212 298 0
Fax: +49 212 298 204
GREAT BRITAIN
ESAB Group (UK) Ltd
Waltham Cross
Tel: +44 1992 76 85 15
Fax: +44 1992 71 58 03
ESAB Automation Ltd
Andover
Tel: +44 1264 33 22 33
Fax: +44 1264 33 20 74
HUNGARY
ESAB Kft
Budapest
Tel: +36 1 20 44 182
Fax: +36 1 20 44 186
ITALY
ESAB Saldatura S.p.A.
Mesero (Mi)
Tel: +39 02 97 96 81
Fax: +39 02 97 28 91 81
THE NETHERLANDS
ESAB Nederland B.V.
Utrecht
Tel: +31 30 248 59 22
Fax: +31 30 248 52 60
NORWAY
AS ESAB
Larvik
Tel: +47 33 12 10 00
Fax: +47 33 11 52 03
POLAND
ESAB Sp.z.o.o
Warszaw
Tel: +48 22 813 99 63
Fax: +48 22 813 98 81
PORTUGAL
ESAB Lda
Lisbon
Tel: +351 1 837 1527
Fax: +351 1 859 1277
SLOVAKIA
ESAB Slovakia s.r.o.
Bratislava
Tel: +421 7 44 88 24 26
Fax: +421 7 44 88 87 41
SPAIN
ESAB Ibérica S.A.
Alcobendas (Madrid)
Tel: +34 91 623 11 00
Fax: +34 91 661 51 83
SWEDEN
ESAB Sverige AB
Gothenburg
Tel: +46 31 50 95 00
Fax: +46 31 50 92 22
ESAB International AB
Gothenburg
Tel: +46 31 50 90 00
Fax: +46 31 50 93 60
SWITZERLAND
ESAB AG
Dietikon
Tel: +41 1 741 25 25
Fax: +41 1 740 30 55
North and South America
ARGENTINA
CONARCO
Buenos Aires
Tel: +54 11 4 753 4039
Fax: +54 11 4 753 6313
Asia/Pacific
AUSTRALIA
ESAB Australia Pty Ltd
Ermington
Tel: +61 2 9647 1232
Fax: +61 2 9748 1685
CHINA
Shanghai ESAB A/P
Shanghai
Tel: +86 21 6539 7124
Fax: +86 21 6543 6622
INDIA
ESAB India Ltd
Calcutta
Tel: +91 33 478 45 17
Fax: +91 33 468 18 80
INDONESIA
P.T. Esabindo Pratama
Jakarta
Tel: +62 21 460 01 88
Fax: +62 21 461 29 29
MALAYSIA
ESAB (Malaysia) Snd Bhd
Selangor
Tel: +60 3 703 36 15
Fax: +60 3 703 35 52
SINGAPORE
ESAB Singapore Pte Ltd
Singapore
Tel: +65 861 43 22
Fax: +65 861 31 95
Representative offices
BULGARIA
ESAB Representative Office
Sofia
Tel/Fax: +359 2 974 42 88
EGYPT
ESAB Egypt
Dokki--Cairo
Tel: +20 2 390 96 69
Fax: +20 2 393 32 13
ROMANIA
ESAB Representative Office
Bucharest
Tel/Fax: +40 1 322 36 74
RUSSIA-- CIS
ESAB Representative Office
Moscow
Tel: +7 095 937 98 20
Fax: +7 095 937 95 80
ESAB Representative Office
St Petersburg
Tel: +7 812 325 43 62
Fax: +7 812 325 66 85
Distributors
For addresses and phone
numbers to our distributors in
other countries, please visit our
home page
www.esab.net
ESAB Asia/Pacific Pte Ltd
Singapore
Tel: +65 861 74 42
Fax: +65 863 08 39
SOUTH KOREA
ESAB SeAH Corporation
Kyung--Nam
Tel: +82 551 289 81 11
Fax: +82 551 289 88 63
UNITED ARAB EMIRATES
ESAB Middle East
Dubai
Tel: +971 4 338 88 29
Fax: +971 4 338 87 29
BRAZIL
ESAB S.A.
Contagem--MG
Tel: +55 31 333 43 33
Fax: +55 31 361 31 51
CANADA
ESAB Group Canada Inc.
Missisauga, Ontario
Tel: +1 905 670 02 20
Fax: +1 905 670 48 79
MEXICO
ESAB Mexico S.A.
Monterrey
Tel: +52 8 350 5959
Fax: +52 8 350 7554
USA
ESAB Welding & Cutting Products
Florence, SC
Tel: +1 843 669 44 11
Fax: +1 843 664 44 58
ESAB AB
SE-- 695 81 LAXÅ
SWEDEN
Phone +46 584 81 000
Fax +46 584 123 08
www.esab.net
020219
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