ICP DAS USA | ECAT-M801-8AX/S | manual | ICP DAS USA ECAT-M801-32AX/S Manual

ICP DAS USA ECAT-M801-32AX/S Manual
ECAT-M801 Series
Hardware Manual
English
Ver. 1.0.0, AUG. 2018
WARRANTY
All products manufactured by ICP DAS are warranted against
defective materials for a period of one year from the date of
delivery to the original purchaser.
WARNING
ICP DAS assumes no liability for damages consequent to the use
of this product. ICP DAS reserves the right to change this
manual at any time without notice. The information furnished
by ICP DAS is believed to be accurate and reliable. However, no
responsibility is assumed by ICP DAS for its use, nor for any
infringements of patents or other rights of third parties
resulting from its use.
COPYRIGHT
Copyright © 2017 by ICP DAS. All rights are reserved.
TRADEMARK
Names are used for identification only and may be registered
trademarks of their respective companies.
CONTACT US
If you have any questions, please feel free to contact us via
email at:
service@icpdas.com
SUPPORT
ECAT-M801-8AX
ECAT-M801-16AX
ECAT-M801-32AX
ECAT-M801-8AX/S
ECAT-M801-16AX/S
ECAT-M801-32AX/S
ECAT-M801 Series Hardware Manual
Contens
1.
Introduction ............................................................................................................................................... 3
1.1.
Specifications .................................................................................................................................... 4
1.3.
Product Check List ............................................................................................................................ 6
1.2.
2.
Features ............................................................................................................................................. 6
Hardware Configuration............................................................................................................................ 7
2.1.
2.2.
Board Layout ..................................................................................................................................... 7
Pin Assignment ................................................................................................................................. 8
2.2.1.
Ethernet Port (RJ1) ................................................................................................................... 8
2.2.3.
Two Encoder Interfaces, and DI12 and DO12 (CON2) ............................................................. 9
2.2.2.
2.2.4.
2.3.
4.
5.
Digital Input Sink/Source Setting (JP3) .................................................................................. 9
Wiring ............................................................................................................................................... 10
2.3.1.
Digital Input/Digital Output Wiring ....................................................................................... 10
2.3.3.
MPG Signal Wiring .................................................................................................................. 12
2.3.2.
3.
Digital Input /Digital Output, Channels 0~11 (CON1) ............................................................. 8
Encoder Wiring ....................................................................................................................... 11
Hardware Installation .............................................................................................................................. 13
Software Installation ............................................................................................................................... 16
4.1.
4.2.
Obtaining/Installing the Driver Installer Package ......................................................................... 16
Verifying the Installation................................................................................................................. 17
Testing ECAT-M801 Series Card ............................................................................................................... 18
5.1.
Self-Test Wiring................................................................................................................................ 18
5.1.1.
5.1.2.
5.2.
Device GPIO Test Wiring ......................................................................................................... 18
EtherCAT Slave Wiring ............................................................................................................ 19
Execute the Test Program ............................................................................................................... 20
5.2.1.
5.2.2.
Device GPIO Testing ............................................................................................................... 20
EtherCAT Slave Communication Testing .............................................................................. 21
Copyright © 2018 ICP DAS CO., Ltd. All Rights Reserved.
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ECAT-M801 Series Hardware Manual
1. Introduction
EtherCAT
(Ethernet
for
Control
Automation
Technology)
is
an
open,
high-performance fieldbus system that makes Ethernet technologies available at the
I/O level. EtherCAT provides flexible wiring, fast communication and many other nice
features.
It needs a master to control many slaves. ICP DAS provides PC master cards for
users to build their applications including motion control. These cards can offer
multi-axis motion and I/O control functions by their own built-in CPU. In this way, the
CPU loading of PC can be reduced dramatically. In the mean while, ICP DAS also
provides many I/O slave modules for users to choose from. Since EtherCAT technology
is an industrial standard, those modules can work together in a system with 3rd-party
EtherCAT slaves as well.
圖 1-1
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ECAT-M801 Series Hardware Manual
1.1. Specifications
Model Name
Communication
ECAT-M801-8AX
Ethernet Port
EtherCAT
Data Transfer Medium
No. of Motion Control
General
Ethernet/EtherCAT Cable (Min. CAT 5), Shielded
Max. 8
Max. 64
Max. 16
Bus Type
PCI Express x1
Connector
DB-26 (Female)
Max. 32
RJ45 x1
DB-15 (Female)
Operating
0℃~+60℃
Temperature
Storage Temperature
Humidity
Dimensions (L x W x D)
Digital Output
Channels
-20℃~+70℃
0~90% RH, non-condensing
192mm x 135mm x 21.5mm
13
Type
Sink (open collector)
Load Voltage
Max. Load Current
Isolation Voltage
Digital Input
Channels
+24 V
100 mA/ch
3000 Vrms
13
Type
Sink / Source
On Voltage Level
+19 V ~ + 24 V
Isolation Voltage
3000 V
Off Voltage Level
Encoder
ECAT-M801-32AX
1 x RJ-45, 100 BASE-TX
Protocol
No. of Slave Node
ECAT-M801-16AX
+11 V Max.
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ECAT-M801 Series Hardware Manual
Axis
2
Type
Speed, Resolution
Compare Trigger
Output
Quadrant, CW/CCW, Pulse/Dir.
1 MHz, 32-bit
2-ch
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ECAT-M801 Series Hardware Manual
1.2. Features

Versatile Motion Functions
P-to-P, Line, circle, 3D-arc, helix and other motion functions are provided.

Networking Standards
The ECAT-M801 card is based on EtherCAT and CiA402 standards for precise
multi-axis control. Third-party EtherCAT I/O slaves are also supported.

Programming API
Fast application implementation is enabled by using motion API provided by ICP
DAS.

Flexible and Easy Wiring
EtherCAT is a network technology which makes the system wiring easy and cost
effective. Various coupler and junction slaves are provided for flexible wiring and
less cabling.
1.3. Product Check List



The shipping package includes the following items:
One ECAT-M801 card hardware
One software utility CD
One printed Quick Start Guide
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ECAT-M801 Series Hardware Manual
2. Hardware Configuration
2.1. Board Layout
RJ1
RJ45, Ethernet port
CON2
Encoder, Digital Input/Digital Output channel 12
CON1
JP3
SW1
Digital Input/Digital Output, channel 0 -11
Digital Input Sink/Source setting
Card ID Switch
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ECAT-M801 Series Hardware Manual
2.2. Pin Assignment
2.2.1. Ethernet Port (RJ1)
LED Status
Left-Green
Right-Orange
10/100M
Link/Act
2.2.2. Digital Input /Digital Output, Channels 0~11 (CON1)
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ECAT-M801 Series Hardware Manual
2.2.3. Two Encoder Interfaces, and DI12 and DO12 (CON2)
2.2.4. Digital Input Sink/Source Setting (JP3)
Jumper Setting
1-2
2-3
Sink mode
Source mode
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ECAT-M801 Series Hardware Manual
2.3. Wiring
2.3.1. Digital Input/Digital Output Wiring
Digital Input
Readback as 1
+19 ~ +24 V𝐷𝐷𝐷𝐷
Readback as 0
OPEN or < 11 V𝐷𝐷𝐷𝐷
DIx 10K
DIx 10K
Sink
+ -
+ -
To other
channel
s
DI.COM
DI.COM
+19 ~ +24 V𝐷𝐷𝐷𝐷
DIx
Source
- +
DI.COM
OPEN or < 11 V𝐷𝐷𝐷𝐷
DIx 10K
10K
- +
To other
channels
DI.COM
ON State
Digital Output
Driver Relay
Readback as 0
EXT.PWR
+
-
DOx
EXT.GND
Resistance Load
+
-
+
-
EXT.PWR
DOx
EXT.GND
To other
channels
OFF State
Readback as 1
+
-
To other
channels
+
-
Copyright © 2018 ICP DAS CO., Ltd. All Rights Reserved.
+
-
EXT.PWR
DOx
EXT.GND
EXT.PWR
DOx
EXT.GND
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ECAT-M801 Series Hardware Manual
2.3.2. Encoder Wiring
Counter Type
A/B Phase
CW/CCW
Pulse/Dir
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ECAT-M801 Series Hardware Manual
2.3.3. MPG Signal Wiring
Pin
Pin
CON1 Connector
MPG
Pin
Pin
MPG
Number Assignment Signal Number Assignment Signal
1
DI0
X
8
DI7
x1
3
DI2
Z
20
DI9
x100
2
DI1
4
Y
DI3
5
4
DI4
6
5
DI5
7
6
DI6
Pin
19
9
18
DI8
EXT. GNC
EXT. PWR
x10
0V
+24V
7
CON2 Connector
Pin
MPG
Number Assignment Signal
1
1A-
2
1B-
6
7
1A+
1B+
A
A
B
B
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ECAT-M801 Series Hardware Manual
3. Hardware Installation
1.
Follow the steps below to complete the hardware installation:
Install the ECAT-M801 series card driver on your computer.
2.
Shut down and power off your computer.
3.
Remove all covers from the computer.
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ECAT-M801 Series Hardware Manual
4.
Select an empty PCI Express slot.
5.
Remove PCI Express slot cover from the PC.
6.
Carefully insert your card into the PCI Express slot.
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ECAT-M801 Series Hardware Manual
7.
Tighten the screw.
8.
Put the computer cover back.
9.
Power on computer.
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ECAT-M801 Series Hardware Manual
4. Software Installation
This chapter provides a detailed description of the process for installing the
ECAT-M801 series driver and how to verify whether the ECAT-M801 was properly
installed.
4.1. Obtaining/Installing
Package
the
Driver
Installer
The driver installer package for the ECAT-M801 series card can be found on the
supplied CD-ROM, or can be obtained from the ICP DAS FTP/web site. Install the
appropriate driver for your operating system. The location and addresses are indicated
in the Table belo.:
Web Site
http://ftp.icpdas.com/pub/cd/fieldbus_cd/ethercat/master/ecat-m801/manual
FTP
ftp://ftp.icpdas.com/pub/cd/fieldbus_cd/ethercat/master/ecat-m801/manual/
/
Copyright © 2018 ICP DAS CO., Ltd. All Rights Reserved.
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ECAT-M801 Series Hardware Manual
4.2. Verifying the Installation
To verify that the driver was correctly installed, use the Windows Device Manager to
view and update the device drivers installed on the computer, and to ensure that the
hardware is operating correctly.
1.
In the "Control Pannel", Click "Devcie Manager".
2.
Check the ECAT-M801 series card which listed correctly or not.
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ECAT-M801 Series Hardware Manual
5. Testing ECAT-M801 Series Card
This chapter provides detailed information about the "Self-Test" process, which is
used to confirm that the ECAT-M801 Series card is operating correctly. Before beginning
the "Self-Test" process, ensure that both the hardware and driver installation
procedures are completed.
5.1. Self-Test Wiring
5.1.1. Device GPIO Test Wiring
1.
Connect the device CON1 to the terminal board.
3.
Connect the External Power Supply +24 V to the EXT. PWR pin.
2.
4.
5.
Connect the DI0~DI11 pins to the DO0~DO11 pins。
Connect the External Power Supply GND to the EXT. GND pin.
JP3 jumper is set to Source mode.
Copyright © 2018 ICP DAS CO., Ltd. All Rights Reserved.
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ECAT-M801 Series Hardware Manual
5.1.2. EtherCAT Slave Wiring
1.
Use Ethernet cable connect RJ1 to the slave module
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ECAT-M801 Series Hardware Manual
5.2. Execute the Test Program
Execute the "EcatUtility"software tool to perform the following tests.
5.2.1. Device GPIO Testing
1.
Click
3.
Click
2.
4.
5.
6.
to get the number of devices.
Select the device number from the device number list.
to open the specified device communication operation.
Click Device I/O Operation Page.
Click the "Set" button to write the data to DO.
Click the "Get" button to get the DO data, confirm whether thd DI and DO are the
same.
Copyright © 2018 ICP DAS CO., Ltd. All Rights Reserved.
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ECAT-M801 Series Hardware Manual
5.2.2. EtherCAT Slave Communication Testing
1.
Here to connect two ECAT-2000 series for communication testing.
Click
to get the number of devices.
2.
Select the device number from the device number list.
4.
Click Slave Operation Page.
3.
5.
6.
7.
8.
9.
Click
to open the specified device communication operation.
Check whether the number of slaves is 2.
Check EetherCAT AL state is PREOP
Check whether the network link status of Ethernet is UP
Click any slave number in the slave list.
Check the slave information.
Copyright © 2018 ICP DAS CO., Ltd. All Rights Reserved.
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ECAT-M801 Series Hardware Manual
Copyright © 2018 ICP DAS CO., Ltd. All Rights Reserved.
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