Valor | 1000JN/JP | Installation manual | Valor 1000JN/JP Installation Manual

Valor 1000JN/JP Installation Manual
Installation Manual
H3
Direct Vent Zero Clearance
Gas Fireplace
natural gas 1000JN
propane gas 1000JP
Installer: Leave this manual with the appliance.
Consumer: Retain this manual for future reference.
WARNING:
FIRE OR EXPLOSION HAZARD
Failure to follow safety warnings
exactly could result in serious
injury, death, or property damage.
Do not store or use gasoline or other
flammable vapors and liquids in the
vicinity of this or any other appliance.
WHAT TO DO IF YOU SMELL GAS
▪
Do not try to light any appliance.
▪
Do not touch any electrical switch; do
not use any phone in your building.
▪
Leave the building immediately.
▪
Immediately call your gas supplier from
a neighbor’s phone. Follow the gas
supplier’s instructions.
▪
If you cannot reach your gas supplier,
call the fire department.
Installation and service must be
performed by a qualified installer, service
agency or the gas supplier.
DANGER
Hot glass
will cause burns.
Do not touch glass
until cooled.
Never allow children
to touch glass.
4007298-05
©2019, Miles Industries Ltd.
A barrier designed to reduce
the risk of burns from the hot
viewing glass is provided with this
appliance and must be installed for
the protection of children and
other at-risk individuals.
This appliance may be installed in an
after-market permanently located,
manufactured (mobile) home where
not prohibited by local codes. This
appliance is only for use with the type
of gas indicated on the rating plate.
This appliance is not convertible for
use with other gases, unless a certified
kit is used.
INSTALLER: Leave this manual with the
appliance.
CONSUMER: Retain this manual for
future reference.
Massachusetts:
This manual contains instructions to
install the ENGINE ONLY. A trim kit is
REQUIRED to complete the installation.
A barrier screen is provided with the
trim kit. Refer to the manual supplied
with the trim for installation.
This appliance is a domestic roomheating appliance. It must not be used
for any other purposes such as drying
clothes, etc.
This appliance is suitable for
installation in a bedroom or bed
sitting room.
Ce guide est disponible en français sur demande.
The piping and final gas connection must be
performed by a licensed plumber or gas fitter
in the State of Massachusetts. Also, see Carbon
Monoxide Detector requirements in the fireplace
installation manual.
WARNING
This product can expose you to chemicals
including Benzene, which is known to the State
of California to cause cancer and birth defects or
other reproductive harm. For more information
go to www.P65Warnings.ca.gov.
Note: Natural gas, in its original state, contains
Benzene.
Valor Fireplaces
190–2255 Dollarton Highway
North Vancouver, BC, Canada V7H 3B1
T 604.984.3496 F 604.984.0246
valorfireplaces.com
2
The information contained in this manual is believed
to be correct at the time of printing. Miles Industries
Ltd. reserves the right to change or modify any
information or specifications without notice. Miles
Industries Ltd. grants no warranty, implied or stated,
for the installation or maintenance of your heater,
and assumes no responsibility for any consequential
damage(s).
© Copyright Miles Industries Ltd., 2019. All rights reserved.
Designed and manufactured for Miles Industries Ltd.
Welcome to Valor®
This appliance has been professionally installed by:
Dealer Name: ________________________________
Phone:______________________________________
Fireplace Safety ................................................. 4
Specifications ..................................................... 6
Kits & Accessories.............................................. 7
Dimensions & Location..................................... 8
Mantel Clearances ............................................. 9
Installation Planning ........................................11
New Construction ................................................12
Overview ......................................................................12
Framing & Hearth .......................................................14
Wall Finish ....................................................................17
Retrofit Application .............................................19
Overview ......................................................................19
Venting .............................................................. 21
Overview ..................................................................... 21
Co-axial ........................................................................ 22
Typical Co-axial Venting Components ....................22
Venting Chart ..............................................................23
Restrictors ...................................................................25
Horizontal Vent Termination Location....................26
Vertical Vent Termination .........................................27
Co-linear with Chimney ............................................ 28
Co-linear with Solid Fuel Fireplace.......................... 29
Co-linear Adapters and Terminations .................... 30
Co-linear Conversion Dimensions........................... 31
Appliance Preparation .................................... 32
Please read this manual BEFORE
installing and operating this
appliance.
Installation ....................................................... 35
Install Appliance for 1030 Clean Installation Kit
(new construction only) .......................................35
Install Appliance for 3 or 4-Sided Trims and Fronts
(new construction only) .......................................39
Install Electrical Wiring (if necessary) ................... 40
Connect Gas Supply ...................................................41
Install Liners ................................................................43
Install Birch Log Kit 1000BLK................................... 44
Install Driftwood Kit 1000DWK ................................47
Install Traditional Log Kit 1000LSK ..........................50
Refit & Check Window ...............................................53
Install Wall Switch Kit (required) ............................. 54
Synchronize Remote Control....................................55
Check Operation ........................................................56
Adjust Aeration (if needed).......................................56
Install Trim and Barrier Screen ................................57
Install Remote Control Handset Wall Holder.........57
Wiring Diagram ................................................ 58
Approved Venting Components .................... 59
Commonwealth of Massachusetts ............... 61
Appendix A - Lighting Instructions Plate...... 63
Appendix B - Remote Control Operation ..... 64
Appendix C - Wall Switch Operation ............. 68
Appendix D - Spare Parts ............................... 69
Convert Vent Outlet (if required) .............................32
Install Stand-offs ........................................................33
Remove Window ....................................................... 34
3
Fireplace Safety
This manual contains very important information about the safe installation and operation of the fireplace. Read and
understand all instructions carefully before installing and operating the fireplace. Failure to follow these instructions
may result in possible fire hazard and will void the warranty.
Replacement manuals are available by contacting the Valor Customer Service at 1-800-468-2567, or by visiting
valorfireplaces.com.
WARNING: Extremely Hot!
Heat and flammability
• Some parts of the fireplace are extremely hot, particularly the glass window. Use the barrier screen
provided with the trim or a gate to reduce the risk of
severe burns.
• The glass windows can exceed 500°F at full capacity.
• Always keep the appliance clear and free from combustible materials, gasoline, and other flammable
vapors and liquids.
• Be aware of hot wall surfaces! The wall directly above
the fireplace can get very hot when the fireplace
heats. Although safe, it may reach temperatures in
excess of 200º F depending on choice of trims or optional accessories. Do not touch!
• Be aware of hot hearth/floor surfaces! The hearth or
floor directly in front of the fireplace can get very hot
when the fireplace heats. Although safe, they may
reach temperatures in excess of 200º F depending on
elevation of hearth. Do not step on it! Temperature
of hearth/floor surface will be reduced when barrier
screen is installed.
• Solid wood flooring in front of the fireplace (if allowed) may shrink during the heating season
due to heat.
• Some materials or items, although safe, may discolor,
shrink, warp, crack, peel, and so on because of the
heat produced by the fireplace. Avoid placing candles,
paintings, photos and other combustible objects
sensitive to heat or furniture within 36 inches (0.9 m)
around the fireplace.
• Due to its high temperature, the appliance should be
located out of traffic areas and away from furniture
and draperies.
4
)LUHSODFH
Hearth
Do not put
furniture or other objects
in this space in front of
WKHȴUHSODFH
36” [0.9 m]
• Any safety screen, guard, or barrier removed for servicing an appliance must be replaced prior to operating the appliance
• Children and adults should be alerted to the hazards
of high surface temperature and should stay away to
avoid burns or clothing ignition.
• Young children should be carefully supervised when
they are in the same room as the appliance. Toddlers,
young children, and others may be susceptible to
accidental contact burns. A physical barrier is recommended if there are at-risk individuals in the house.
To restrict access to a fireplace or stove, install an
adjustable safety gate to keep toddlers, young children, and other at-risk individuals out of the room
and away from hot surfaces.
• A barrier designed to reduce the risk of burns from
the hot viewing glass is provided with this appliance
and shall be installed for the protection of children
and other at-risk individuals.
• Clothing or flammable material should not be placed
on or near the appliance.
Fireplace Safety
Glass window
WARNING
Do not operate this appliance with the
glass front removed, cracked, or broken.
Replacement of the glass front should
be performed by a licensed or qualified
service person. Do not strike or slam the
glass front.
• The glass front assembly must be in place and sealed
before the unit can be placed into safe operation.
• The glass front assembly must only be replaced as a
complete unit, as supplied by the fireplace manufacturer. No substitute material may be used.
• Do not use abrasive cleaners on the glass front assembly. Do not attempt to clean the glass front when
it is hot.
Intended use
• This appliance is designed and approved as a supplemental heater and provides the potential for most
energy conservation when used while attended. The
use of an alternate primary heat source is advisable.
• This unit is not for use with solid fuel.
• Do not use this heater as a temporary source of heat
during construction.
Installation and Servicing
• Installation and repair should be done by a qualified
service person. The appliance should be inspected
before use and at least annually by a professional
service person. More frequent cleaning might be
required due to excessive lint from carpeting, bedding
material, et cetera. It is imperative that control compartments, burners, and circulating air passageways
of the appliance be kept clean.
Venting
• This unit must be used with a vent system as described in this manual. No other vent system or components may be used.
• Never obstruct the flow of combustion and ventilation air. Keep the front of the appliance clear of all
obstacles and materials for servicing and proper
operation.
• This gas fireplace and vent assembly must be vented
directly to the outside and must never be attached to
a chimney serving a separate solid fuel burning appliance. Each gas appliance must use a separate vent
system. Common vent systems are prohibited.
5
Specifications
Approval & Codes
Supply Gas
This appliance is certified to ANSI Z21.88-2017/CSA
2.33-2017 American National Standard / CSA Standard
for Vented Gas Fireplace Heaters for use in Canada
and USA, and to CGA 2.17-91 High Altitude Standard in
Canada. This appliance is for direct vent installations.
Heater engines 1000JN is used with natural gas.
This appliance complies with CSA P.4.1-15 Testing
method for measuring annual fireplace efficiencies.
The installation must conform to local codes or, in
the absence of local codes, with the National Fuel
Gas Code, ANSI Z223.1/NFPA 54 or the Natural Gas
and Propane Installation Code CAN/CGA-B149.1. Only
qualified licensed or trained personnel should install
this appliance.
This appliance must be electrically grounded in
accordance with local codes, or, in the absence of local
codes, with the National Electrical Code, ANSI/NFPA 70
or the Canadian Electrical Code, CSA C22.1.
Ratings
1000JN
1000JP
Gas
Natural
Propane
0-4,500 feet*
Input Maximum (Btu/h)
25,000
24,000
Input Minimum (Btu/h)
12,000
11,000
Manifold Pressure (in w.c.)
The supply pressure must be between the limits
shown in the Ratings section.
The supply connection is 3/8”
NPT male and located on the
right hand side of the firebox.
A shut-off valve (not supplied)
is required on the supply line to
isolate the unit during service.
See Connect Gas Supply section
for details.
X
Conversion Kits
The 1000J is supplied as natural gas or propane gas
and is field convertible between fuels. See instructions
packaged with the conversion kits for further
information.
Electrical
Model
Altitude (Ft.)*
Heater engines 1000JP is used with propane gas.
3.2”
9.5”
Minimum Supply Pressure (in w.c.)
5”
11”
Maximum Supply Pressure (in w.c.)
10”
14”
Main Burner Injector Marking
750
260
Pilot Injector Marking
51
30
Min. Rate By-Pass Screw
175
105
The 1000J is designed to run on battery power and
does not require an electrical power source to operate
as a heater. However, it requires electrical power
to operate optional 1095CFK Circulating Fan Kit or
GV60PAK Power Adapter.
Outdoor Conversion Kit
The 1000J models are supplied standard for indoor
applications and may be adapted for installation
in specific “outdoor” applications protected from
weather as defined in the GV60CKO outdoor
conversion kit manual.
*High Altitude Installations
Input ratings are shown in BTU per hour and are
certified without deration for elevations up to 4,500
feet (1,370 m) above sea level.
For elevations above 4,500 feet (1,370 m) in USA,
installations must be in accordance with the current
ANSI Z223.1 and/or local codes having jurisdiction.
Heating value of gas in some areas is reduced to
compensate for elevation—consult your local gas
utility to confirm.
For installations at elevations above 4,500 feet
(1,370 m) in Canada, please consult provincial and/or
local authorities having jurisdiction.
6
WARNING
Optional electrical accessories ARE NOT
ALLOWED when adapting appliance for
outdoor use.
This appliance is designed and approved as a
supplemental heater and provides the potential
for most energy conservation when used while
attended. The use of an alternate primary heat
source is advisable.
Kits & Accessories
Required Kits Information accurate at the time of printing and subject to change without notice.
Fuel Beds (choose one)
1000DWK
Driftwood Kit
1000BLK
Birch Logs Kit
1000LSK
Traditional Logs Kit
Ceramic Liners (choose one)
1010VRL
Valor Red Brick Liners
1015LSL
Ledgestone Liners
1025FBL
Fluted Black Liners
1060PBL
Black Liners
1065CBL
Charcoal Brick Liners
1070RGL
Reflective Glass Liners
1075HBL
Herringbone Liners
Trims & Fronts—New Constructions
Barrier Screen
1030CIK
Clean Installation Kit
4007095AZ
1035BPB
3-Sided Backing Plate
with
1045CFV
1040BPB
Clearview Front Vintage Iron
with 1041FSV
4-Sided Surround Vintage Iron
with
4-Sided Surround Champagne Brass
1041FSCB
Trims & Fronts—Retrofit Installations
1035BPB-RC
3-Sided Backing Plate, Black—Reduced Clearance
1036BPB-RC
3-Sided Backing Plate, Increased Height, Black—Reduced Clearance
with
4007128AZ
4-Sided Backing Plate
1045CFV
1040BPB-RC
Clearview Front Vintage Iron
4007347AZ
Barrier Screen
4007128AZ
4-Sided Backing Plate, Black—Reduced Clearance
with
1041FSV
4-Sided Surround Vintage Iron
with
1041FSCB
4-Sided Surround Champagne Brass
4007347AZ
Optional Accessories Information accurate at the time of printing and subject to change without notice.
Gas Conversion Kits
1000PGK
Conversion to propane gas
1000NGK
Conversion to natural gas
Other Accessories
GV60CKO
Outdoor Fireplace Conversion Kit
1095CFK
Circulating Fan Kit
RBWSK
Remote Battery & Wall Switch Kit
GV60PAK
Power Kit
Hearth Gate
Hearth gates such as Cardinal’s VersaGate are available at retail stores carrying safety products for children.
GV60WIFI
WiFi connection kits (contact your dealer to determine kit level required)
GV60WIFI2
GV60WIFI3
7
Dimensions & Location
Dimensions
35-13/16” [909 mm]
34-1/16” [865 mm]
23-1/4” [590 mm]
9-1/2”
[242 mm]
4 x 6-5/8” dia.
venting
15”
[381 mm]
Center
Line
Top View
Header
Left Side View
Gas Line
Access Point
27-7/8” [709 mm]
Front View
Right Side View
Location
=HUR&OHDUDQFHWR6WDQGR΍V
D
DW%DFNDQG6LGHV
53
Face of
Framing
”[
13
46
m
m
]
Corner Dimensions
8
31-1/8” [791 mm]
3-5/16”
[85 mm]
23-7/16” [596 mm]
1-1/2”
[38 mm
m]
12”
[305 mm]
37-1/2”
/2” [[953 mm]
Electrical
Inlet Point
17-3/8” [441 mm]
28-7/16” [722 mm]
Zero Clearance
6WDQG2΍V
6-5/8” dia.
Venting
ȴHOGFRQYHUWLEOH
from top to rear
outlet
39” [991 mm]
Min. 40-1/2” [1029 mm] to top of cement board
Center of vent
Mantel Clearances
Combustible Mantel—Left Side View
Ceiling
Mantel Projection
(from Face of Cement Board)
49”
42”
39”
35”
32”
Mantel
Height
(from
Bottom
of Unit)
65” Min. to Ceiling
0 1” 2” 4” 6” 8” 10” 12”
Do not put
furniture or objects
within 36” (914 mm)
of front of appliance
Bottom of Unit
9
Mantel Clearances
Combustible Sidewall / Mantel Leg—Top View
FIREPLACE
Face of
Finished
Wall
Fireplace Opening
34-1/16”
Wall
Note
Right Side Clearances are the same
Min. 5” to
wall
10
Installation Planning
Caution
ONLY qualified licensed or trained personnel
should install this appliance
Applications
There are two types of applications for the H3:
NEW CONSTRUCTION APPLICATION—
Pages 11–17
RETROFIT APPLICATION—
Pages 18–19
New construction applications where new framing
is being built and new wall finish applied. These
installations require the use of a non-combustible
cement board immediately above the fireplace and a
header of a minimum height of 39” from the base of the
H3 appliance.
Retrofit applications where an existing fireplace is being
removed, and the existing wall finish and cavity remain.
These installations allow for a lower combustible header
height of 33”, and combustible wall finishes within 31” of
the base of the H3 appliance.
Summary
Backing plate trim
combination
1/2” cement
Wall finish
board required
above
appliance
Hearth position (if any)
NEW CONSTRUCTION
1030CIK Clean Installation Kit
YES
1035BPB 3-Sided backing plate +
1045CFV Clearview Front
YES
1040BPB 4-Sided backing plate +
1041FS 4-Sided Surrounds
YES
Covers kit, butts to flange
Backing plate adjusts to allow for thickness
of non-combustible finish added over top of
cement board.
Max. thickness on top of cement board: 3/4”.
Flush or max 1-1/2” above
bottom of appliance.
Note: Micore pad required if
hearth surface is above
appliance base.
Flush to bottom of appliance
Min. 1/4” BELOW bottom of
appliance
RETROFIT INSTALLATION—Reduced Clearance
1035BPB-RC 3-Sided backing plate OR
1036BPB-RC 3-Sided backing plate +
1045CFV Clearview Front
NO
1040BPB-RC 4-Sided backing plate +
1041FS 4-Sided Surrounds
NO
Existing wall finish.
Note: When top venting, max. existing wall
finish thickness, including header, is approx.
5”, maintaining 1” clearance to vent.
Flush to bottom of appliance
Min. 7/8” BELOW bottom of
appliance
11
New Construction
Overview
Note: This appliance may be installed in outdoor, weather protected
environments as defined in the GV60CKO Outdoor Conversion Kit
instruction manual.
Framing
Remote Handset Wall Holder
Wall Switch
Mantel
1/2 inch thick non-combustible board or
equivalent – NOT supplied
Supplied with top outlet, field convertible
to rear outlet
1000J heater
Trim with Barrier Screen
(required)
Wall Finish
Note: Only non-combustible
finishes allowed over top of
cement board
Optional Hearth
Combustible Floor
allowed if flush or below
base of appliance
Combustible Framing Allowed Beneath Fireplace.
Do not install appliance directly on carpet.
WARNING
SAFETY WARNING! The H3 is a very effective radiant heater.
HOT WALL SURFACES! The wall directly above the fireplace is constructed of non-combustible
materials and, although safe, it may reach temperatures in excess of 200° F depending on
choice of trims. Do not touch. Finish the wall using materials suitable for these temperatures.
HEARTH/FLOOR SURFACES! The hearth/floor in front of the heater can get very hot. Locating
the unit raised above the hearth/floor and using the screen front will help reduce hearth
temperatures. Note that some materials, although safe can degrade due to heat—take this
into consideration when choosing materials.
12
New Construction
Overview
Backing Plates for new constructions
1035BPB 3-Sided Plate
1040BPB 4-Sided Plate
40” [1016 mm]
29-9/16” [751 mm]
30-13/16” [783 mm]
from bottom of plate
37-3/4” [959 mm]
3ODWHȵXVKZLWK
bottom of appliance
1/4” [7 mm]
Backing plate overhangs
bottom of appliance
1030CIK Clean Installation Kit
37-9/16” [954 mm]
25” [635 mm]
33-5/16” [846 mm]
34” [863 mm]
1-5/8”
[42 mm]
7ULPȵXVKZLWK
bottom of appliance
13
New Construction
Framing & Hearth
Between underside of header and base of heater.
%DVHRIKHDWHUPXVWEHDWȴQLVKHGKHDUWKKHLJKW
However, please note that the 1040BPB 4-sided
backing plate extend 1/4” below the base of heater.
Increase cavity height accordingly.
1/2” thick non-combustible
board required above engine
(not supplied). See page 16.
NOTE: This unit requires
a solid platform to support
it. Combustible framing
DOORZHGEHQHDWKȴUHSODFH
39”
”
15
36
”
A hearth is not required. However, if installing
a hearth, consider the following:
VLGHGEDFNLQJSODWHVDUHȵXVKZLWKKHDUWK
4-sided backing plate position 1/4” below
bottom of appliance.
14
26-5/8” between underside
of non-combustible board
and base of heater.
New Construction
Framing with Partial Shelf—
Top Outlet
Framing
9-1/2” [242 mm]
Approx. 5” [127 mm]
from back surface of
ZDOOȴQLVKWRIURQW
surface of appliance
FDVHZQRYHQWR΍VHW
1/2ȋ>PP@WKLFN
non-combustible
board
39” [989 mm] to underside of combustible cavity
Min. 1” [25 mm]
clearance to
combustibles
around vertical
vent pipe
PARTIAL SHELF, top outlet
15
New Construction
Venting Considerations
Vertical Takeoff
*Notes—ALL venting considerations
• Dimensions of venting are based on using Dura-Vent elbows. Elbow curve radius
dimensions will vary when using other
brands. In general, other brands have
slightly bigger radius.
39” [991 mm] to underside of combustible cavity
Approx. 39-3/8” [1000 mm]
*Approx. 49-7/8” [1267 mm] with 12” vent pipe
12” pipe section
6WDQGR΍
Fireplace Left Side View
• 3 inches clearance to combustibles required above horizontal pipe. Slope horizontal pipe upwards ¼ inch per foot. 1 inch
clearance required around sides and bottom of horizontal pipe and around vertical
pipe.
• When calculating other effective pipe
lengths subtract approximately 1-1/2 inches
per pipe joint - for example, adding a
12-inch pipe section will add approximately
10-1/2 inches overall.
16
1” [25 mm]
VWDQGR΍
10-1/2”
[267 mm]
approx.
Fireplace Left side view
39” [991 mm] to underside of combustible cavity
*Approx. 29-3/4” [756 mm]
12” pipe section
*Approx. 37-3/4” [959 mm]
*Approx. 48-1/4” [1226 mm] with 12” vent pipe
Horizontal Takeoff
New Construction
Planning Wall Finish
Non-Combustible Materials Specifications
Non-combustible materials will not ignite and burn.
Such materials are those consisting entirely of steel,
iron, brick, tile, concrete, slate, glass or plasters, or any
combination thereof.
Materials that are reported as passing ASTM E 136,
Standard Test Method for Behavior of Materials in a
Vertical Tube Furnace at 750 °C shall be considered
non-combustible materials.
Wall Finish
Non-combustible
board required
thickness:
1/2 inch [13 mm]
Min. 39” [991 mm]
Min. 12-1/2”
[318 mm]
Combustible Materials Specifications
Materials made of or surfaced with wood, compressed
paper, plant fibers, plastics, or other material that
can ignite and burn, whether flame proofed or not,
or plastered or unplastered shall be considered
combustible materials.
Minimum cement board dimensions
Non-combustible cement board
(not required with -RC backing plates)
The H3 fireplace, when installed in a new construction
application, requires a ½” [13 mm] thick non-combustible cement board or equivalent, to be used as a wall
surface immediately above the unit—see diagram for
minimum coverage.
Extending the cement board well beyond the minimum shown will help avoid cracking due to differential
expansion of materials. Pre-drill cement board with
oversized holes and do not over-tighten screws to
avoid cracking due to
heat expansion.
Standard gypsum wall board may be used beyond
the perimeter of the cement board although it is
preferable not to change materials to help avoid
cracking.
Finishing around trims
Additional non-combustible material such as tile and
others may be applied over top of the wall surface or
you may choose to leave it finished clean with no tile.
The 1030 Clean Installation Kit installs at framing
stage and must be installed at the same time as the
appliance. Wall finishes cover kit’s panels and butt up
to its fireplace opening frame.
17
New Construction
New construction (non -RC) 1035 and 1040 trims install
after wall finish is applied. The perimeter of trims
overlap wall finish; therefore thickness of any wall finish
materials must be taken into consideration. Trims have
enough adjustability to allow up to 3/4” thick noncombustible material applied over top of 1/2” thick noncombustible board.
Be aware that a trim is always required and that the
wall finish thickness must be taken into account for
all installations other than the Clean Installation Kit
1030CIK.
Trims and fronts 1035 and 1040 will accept wall finish
tucked under their edge up to approximately 1-1/4”
thick.
Cracking Wall Finishes
If a clean finish with no tile, etc. is desired, joints in the
non-combustible board and the transition to gypsum
board will require special attention if future cracking is
to be controlled.
Shrinkage and differential movement of the framing
and non-combustible wall board can transmit cracking
through to tiles, etc.
Be aware that temperatures on the non-combustible
wall surface above the appliance can exceed 200°F.
Wall Finish
Below are some tips on how to best avoid any cracking:
• Allow materials to dry thoroughly before finishing the
wall. Cement board has the ability to absorb up to 30
percent of its weight in water and may shrink as much
as 1/8” over a 48” length when drying from a saturated condition. Running the fireplace for an extended
period before final finishing will help drive out moisture.
• Always pre-drill screw holes through cement board
and use screws with self-milling head.
• Always use mesh tape over joints.
• Always stagger joints in wall board.
• Behind joints, double up studs or use studs “on the
flat” to add extra support to the joint. Adhesive on
the backside of wall board behind any joints can help
control differential movement.
• Use multiple, thinner coats of joint compound and allow to dry thoroughly between coats.
• Ensure framing materials are dry.
• After finishing the wall, introduce heat gradually to
slowly dry any excess moisture rather than drying too
fast.
• Avoid notching cement board or tiles around corners
of window opening and instead provide a joint that
intersects the corner.
• Avoid using large, one-piece slab of material with a
cut-out in the middle as a surround for the fireplace.
Expansion above the opening will cause cracking at inside corners. Provide a joint that intersects the inside
corner to avoid cracking.
Provide joints
either here or
here
Cracks
18
Retrofit Application
Overview
Reduce Clearance Backing Plates
The H3 appliance offers Reduced Clearance versions of the backing plates, specifically designed for retrofit
applications where an existing fireplace is being removed, and the existing wall finish and cavity remain. These backing
plates incorporate a ventilation slot that allows for a lower combustible header height of 33”, and combustible wall
finishes from 31” of the base of the H3 appliance. The outer dimensions of the RC backing plates are larger, to cover a
larger range of existing cavities.
Reduced Clearance backing plates DO NOT ADJUST for additional finishes applied later.
Note: Leave standoffs flat on
appliance for this application.
Backing plate
Existing combustible
framing
W
swall
itc
h
M
Min 31”
Note: Only Reduced Clearance
(RC) style backing plates (with
ventilation slot) can be used for
this application.
Existing wall finish
(combustible or
non-combustible)
To underside of existing
FRPEXVWLEOHȴQLVK
Note: Installers to verify
all clearances to existing
combustible materials are
adequate before installing this
appliance.
in
im
Existing combustible
header (max depth
5” total including wall
finish)
Minimum cavity
height 39”
um
b 36
fraetw ”
m een
in
g s co
tu mb
ds us
tib
le
Required trim
Min 33”
To underside of existing
combustible header
M
in
im
u
de m
pt ca
h v
15”
ity
Ventilation slot
Existing hearth or floor. May be
combustible material provided it
is no higher than the base of the
appliance.
NOTE: The bottom of 4-sided
backing plate 1040-RC extends
7/8” below bottom of appliance.
WARNING
SAFETY WARNING! The H3 is a very effective radiant heater.
HOT WALL SURFACES! The wall directly above the fireplace is constructed of combustible
materials and, although safe, it may reach hot temperatures depending on finish material.
HEARTH/FLOOR SURFACES! The hearth/floor in front of the heater can get very hot. Locating
the unit raised above the hearth/floor and using the screen front will help reduce hearth
temperatures. Note that some materials, although safe can degrade due to heat.
19
Retrofit Application
Overview
Backing Plates and Fronts—Reduced Clearance
39-1/2” [1004 mm]
40” [1016 mm]
7/8” [22 mm]
Backing plate overhangs
bottom of appliance
ȋIURPEDFN
RIEDFNLQJSODWH
1036BPB-RC 3-Sided Plate
3ODWHȵXVKZLWK
bottom of appliance
20
&HQWHURIYHQW
6-5/8” dia. venting
ȴHOGFRQYHUWLEOH
IURPWRSWRUHDU
RXWOHW
23-7/16” [596 mm]
36” [914 mm]
39-1/2” [1004 mm]
ȋFOHDUDQFH
IURPYHQWSLSH
31-1/8” [791 mm]
32-1/4” [819 mm]
3ODWHȵXVKZLWK
bottom of appliance
32-3/8” [822 mm]
from bottom of appliance
1040BPB-RC 4-Sided Plate
33-1/4” [845 mm]
from bottom of plate
1035BPB-RC 3-Sided Plate
Venting
Overview
Top or Rear Outlet
Framing Vent in Combustible Walls & Ceilings
This unit is supplied with a top vent outlet which can
be field-converted to a rear vent outlet. See Installation
section for more information.
When penetrating through combustible walls and
ceilings, frame a minimum of 10 in x 10 in opening and
ensure that the insulation is kept clear of the vent pipe
using either a wall thimble or an attic insulation shield.
Follow the installation instructions supplied with the
individual venting components.
Co-Axial or Co-Linear Venting
This unit is supplied with a co-axial vent collar. It may
also be converted to co-linear (3 x 3 in) venting for use
in solid fuel burning fireplaces and chimneys using
adapters and accessories. See page 28 for details.
10” (254 mm)
Vent Material
This unit is approved for installation using 4 x 6-5/8-inch
co-axial direct vent pipe and accessories as listed in the
Approved Venting Components section on pages 51–52 of
this manual. Follow the installation instructions supplied with the individual venting accessories.
Align the vent
center to the center
of the frame
Vent Sealing
Seal all outer coaxial pipe and elbow joints, including
sectioned elbow joints, using high quality, high
temperature 2 inch wide self-adhesive aluminum foil
tape (Nashua-322-2 brand or similar). Wrap the tape
completely around all joints and press firmly to seal.
10” (254 mm)
Important Installer Notice – Weather
Sealing & Vapor Barriers
Tape all joints
(including all
elbow joints)
A high temperature black silicone sealant may be used
in the outer joints as a substitute to foil tape.
It is the installer’s responsibility to ensure that vent
installations through exterior walls are caulked and
weatherproofed in such a manner as to:
• Prevent rain water from entering the wall from the
weather side by adequately caulking the outer vent
plate to the exterior wall surface.
• Prevent moisture inside the home from penetrating
into the wall structure by ensuring the inside wall
plate is adequately sealed to the inside vapor barrier.
Ensure all the pipe joints have a minimum of 1 ¼ inch
overlap.
• Prevent rain water and moisture from entering the
walls by sealing the joints between the outer vent
tube and the inner and outer wall plates.
Wall Thickness
We recommend the use of a high quality
polyurethane sealant.
The appliance vent is suitable for penetrating a
combustible wall assembly up to 8 inches in thickness.
A non-combustible wall can be of any thickness up to
the maximum horizontal run of vent pipe allowed for
the particular installation.
All horizontal pipe runs must be graded 1/4 inch per
foot upwards in the direction of the exhaust flow. The
final pipe length, when terminating through the wall
may be graded downwards slightly to prevent water
migration.
21
Venting
Co-axial
Typical Co-axial Venting Components
HORIZONTAL
TERMINATION
PIPE
LENGTH
Û(/%2:
2-PIECE
WALL THIMBLE
VERTICAL
TERMINATION
STORM
COLLAR
FLASHING
PIPE
LENGTH
Û(/%2:
ATTIC
INSULATION
SHIELD
ATTIC
FIRESTOP
CEILING
FIRESTOP
Rear Vent
HORIZONTAL
TERMINATION
PIPE
LENGTH
2-PIECE
WALL THIMBLE
PIPE
LENGTH
Rear Vent
22
PIPE
LENGTH
Top Vent
Venting
Co-axial
How to Read the Venting Chart
Venting Chart
The chart below applies to co-axial roof or wall
termination.
Allowable Co-Axial Vent Configurations
with restrictor positions
1.
Maximum 18 inches horizontal pipe section
allowed with no vertical in vent system.
45 degrees elbow ok on horizontal plane.
40
38
2. The total length of the vent pipe cannot
exceed 40 feet.
36
3. The minimum vertical height with roof
termination
is 6 feet.
34
4. Any combination of rise and run can be
used as long as they are within the allowable
limits shown on the chart below.
30
5. A maximum of 4 x 90 degrees elbows—or
equivalent (2 x 45 degrees = 90 degrees)—
can be used.
26
7.
All horizontal pipe runs must be graded
1/4 inch per foot upwards in the direction
of the exhaust flow. The final pipe length,
when terminating through the wall may be
graded downwards slightly to prevent water
migration.
8. A restrictor adjustment is required for most
installations having a vertical rise—see next
section.
Note: The restrictors are shipped loose with
the appliance.
Position #4
28
Position #3
24
VERTICAL RISE (ft)
6. Each 90 degrees elbow installed on the
horizontal plane is equivalent to a 3 feet
horizontal pipe; therefore, 3 feet must be
subtracted from allowable horizontal run.
(45 degrees elbow is equivalent to 18 inches
horizontal pipe.)
32
NO INSTALLATION
22
20
18
Position #2
16
14
Example 1
12
10
8
Position #1
6
4
NO INSTALLATION
2
0
2
No restrictor
4
6
8
10
12
14
16
18
20
HORIZONTAL RUN (ft)
Example 1
V Value = V1 (3’) + V2 (2’) + V3 (1’)= 6’
H Value = H1 (3’) + H2 (2’) = 5’
Restrictor position #1 required
23
Venting
Co-axial
4 x 90º ELBOWS MAXIMUM
(or equivalent)
V3
3” min.
DERYHWRSRI
KRUL]RQWDOSLSH
H2
1” min.
DOODURXQG
YHUWLFDOSLSH
ȋPLQDURXQG
ERWWRP VLGHV
RIKRUL]RQWDOSLSH
V2
H1
V1
Max. 18” pipe length
ZLWKQRYHUWLFDOULVH
(use of 45|HOERZRN
8VHYHQWWHUPLQDO
JXDUGZLWKD
YHQWWHUPLQDO
located at less
WKDQȇ P DERYHJUDGH
Appliance supplied
with 4 x 6-5/8” top outlet,
ȴHOGFRQYHUWLEOHWRUHDURXWOHW
24
Venting
Co-axial
Restrictors
The restrictors are not required when less than 1’-0”
vertical rise in vent system.
Install the restrictors in the roof of the firebox behind
the top liner panel. Adjust the restrictors before
installation of the top liner panel. Should subsequent
adjustment be required, you will need to remove the
top liner panel—see page 38.
INSTALL HERE
MOST INSTALLATIONS REQUIRE RESTRICTORS for
improved flame picture and performance. This unit is
supplied with restrictors having five different positions
or settings. The level of restriction required depends on
the vertical rise in the venting system and, to a lesser
degree, the horizontal run and number of elbows.
The amount of restriction is based
on laboratory tests. The ideal
restrictor position may vary slightly,
especially when the vent pipe length
is near the limits of the acceptable
configurations for each type of
restrictor.
The chart on the previous page
shows the vent restrictor positions
required relative to the length of the
vent pipe.
To set the restrictors position:
Position #1
Position #2
Position #3
Position #4
1. Establish the required position
of the restrictors looking up the
venting table on the previous
page.
2. Fasten the restrictors using the
screws (2) already installed on
each side of the firebox roof
ports.
3. Slide the restrictors in the required position.
4. Tighten the screws.
25
Venting
Co-axial
Horizontal Vent Termination
Termination Location
Location
•
The vent terminal must be located on an outside
wall or through the roof.
•
This direct vent appliance is designed to operate
when an undisturbed airȵow hits the outside vent
terminal from any direction.
•
The minimum clearances from this terminal that
must be maintained when located on an outside
wall are shown in ȴgure below. Any reduction in
these clearances could result in a disruption of the
airȵow or a safety hazard. Local codes or regulations
may require greater clearances.
•
The vent terminal must not be recessed into a wall
or siding.
•
The vent terminal should be positioned where any
snowdrifts will not cover it.
•
Sidewall vent terminations require a terminal guard
such as 658TG or 845TG when accessible—within 7’
of ground.
Min. 72”
V
Max. 72”
G
A
Alcove detail
(open on one
side) Normal
ceiling/soɝt
clearances
apply.
KEY
VENT TERMINAL LOCATIONS - MINIMUM DISTANCES
MINIMUM
CLEARANCE
Inches
Cm
A
Clearance above grade, verandah, porch, deck or balcony
12
30
B
Clearance to window or door that may be opened
12
30
C
Clearance to permanently closed window (recommended to prevent condensation on window)
12
30
D
Vertical clearance to ventilated soɝt located above the terminal within a horizontal distance of 2 feet (60 cm)
from the center-line of the terminal
18
46
E
Clearance to unventilated soɝt
12
30
F
Clearance to outside corner
12
30
G
Clearance to inside corner
12
30
H
Horizontal clearance to center-line of meter/regulator assembly located within 15 feet (4.6bm) below the
terminal
36
90
I
Clearance to service regulator vent outlet
36
90
J
Clearance to non-mechanical air supply inlet to the building or the combustion air inlet to any other appliance
12
30
K
Clearance to a mechanical air supply inlet
72
180
84
210
12
30
Clearance above paved sidewalk or a paved driveway located on public property
L
M
Note:
26
Note: A vent must not terminate directly above a sidewalk or paved driveway, which is located between two singlefamily dwellings and serves both dwellings. THIS DOES NOT APPLY to direct vent, non-consdensing appliances in
the Province of Ontario.
Clearance under a verandah, porch, deck or balcony
Only permitted if veranda, porch, deck or balcony is fully open on a minimum of 2 sides beneath the ȵoor
Local codes and regulations may require di΍erent clearances.
Venting
Co-axial
Vertical Vent Termination
Roof Pitch
Minimum
"H" (feet)
Flat to 7/12
1'
Over 7/12 to
8/12
1.5'
Over 8/12 to
9/12
2’
Over 9/12 to
10/12
2.5’
Over 10/12 to
11/12
3.25’
Over 11/12 to
12/12
4’
Over 12/12 to
14/12
5’
Horizontal
overhang
Termination
cap
Vertical
wall
Min.
18”
Overhang should not
extend beyond vent if
within 48” of
termination cap
Min. 24”
(unvented soffit)
Min. 36”
(vented soffit)
Storm
collar
‘H’
Roof
flashing
27
Venting
Conversion to Co-Linear Liners with a
Chimney
Note: Co-linear liners must only be installed within
a solid fuel burning fireplace and chimney when
converting at unit.
The appliance can be adapted to co-linear applications
using an existing chimney. The appliance must not be
connected to a chimney flue serving a separate solid-fuel
burning appliance.
This requires an approved Co-Axial to Co-Linear
appliance adapter, two lengths of 2-ply, 3” diameter
flexible chimney liners approved for venting gas
appliances, a co-linear termination kit and flashing
or a co-linear to co-axial adapter and either a high
wind vertical vent terminal cap or a low profile vertical
termination.
Co-linear with Chimney
Co-Linear installation using nearby/adjacent existing chimney Conversion at chimney
Any finishes
applied above
the fireplace’s
opening must
be noncombustible.
Listed clearances
to combustible
materials apply.
Framed
Wall
Approved
3x3 co-linear
termination
Flashing
2 x 3” liners
3” minimum
bending
radius
The appliance should be installed within a fully framed
wall cavity, consistent with a New Construction
application as described in this document.
Rules for Co-Linear Venting
• Maximum 40 feet vertical pipe
• Minimum 10 feet vertical
• Maximum offset 8 feet with liners at minimum
45 degrees from horizontal plane
• Restrictors are not required when using co-linear venting.
Note: Co-linear flexible aluminum venting
should be professionally inspected periodically
for corrosion and damage and replaced when
necessary. If the installation does not allow for
future inspection or replacement of the flexible
aluminum venting, then stainless steel vent liners
should be used.
28
46DVA-CLAA,
46DVA-GCL
or equivalent
co-linear
adapter
Venting
Co-linear with Solid Fuel Fireplace
Conversion to Co-Linear Liners with a Solid
Fuel Fireplace
Note: Co-linear liners must only be installed within
a solid fuel burning fireplace and chimney when
converting at unit.
The appliance can be adapted to co-linear applications
using an existing fireplace and cavity. The appliance
must not be connected to a chimney flue serving a
separate solid-fuel burning appliance.
This requires an approved Co-Axial to Co-Linear
appliance adapter, two lengths of 2-ply, 3” diameter
flexible chimney liners approved for venting gas
appliances, a co-linear termination kit and flashing
or a co-linear to co-axial adapter and either a high
wind vertical vent terminal cap or a low profile vertical
termination.
Co-Linear installation fully inserted into existing fireplace Conversion at unit
2 x 3” liners
Any finishes
applied around
the fireplace’s
opening must
be noncombustible.
Firebox zero clearance standoffs supplied with the heater
are not required when installing completely within a noncombustible cavity.
Rules for Co-Linear Venting
• Maximum 40 feet vertical pipe
• Minimum 10 feet vertical
• Maximum offset 8 feet with liners at minimum
45 degrees from horizontal plane
• Restrictors are not required when using co-linear venting.
3” minimum
bending
radius
Listed
clearances to
combustible
materials apply
If the fireplace has an opening in the installation area,
the appliance can be partially or completely inserted into
the cavity as illustrated to the right.
If partially inserted, the appliance should be installed
within a fully framed wall, consistent with a New
Construction application as described in this document.
Flashing
Approved
3x3 co-linear
termination
Engine
46DVA-CLAA,
46DVA-GCL
or equivalent
co-linear
adapter
Co-Linear installation partially inserted into existing fireplace Conversion at unit
Approved
3x3 co-linear
termination
Any finishes
applied around the
fireplace’s opening
must be noncombustible.
Flashing
Listed clearances
to combustible
materials apply
2 x 3” liners
Framed
Wall
Note: Co-linear flexible aluminum venting
should be professionally inspected periodically
for corrosion and damage and replaced when
necessary. If the installation does not allow for
future inspection or replacement of the flexible
aluminum venting, then stainless steel vent liners
should be used.
3” minimum
bending
radius
46DVA-CLAA,
46DVA-GCL
or equivalent
co-linear
adapter
Engin
Engine
ne
29
Venting
Co-linear Adapters and Terminations
Examples of Co-axial to Co-linear Adapters
46DVA-GCL
46DVA-CLAA
Examples of Co-linear Terminal Configurations
10”
10”
7-5/8” dia.
collar
3” Inlet & Exhaust
Collars
Co-Linear Terminal (typical)
Alternate Co-linear to Co-axial Conversion at Terminal
Co-Linear
to Co-Axial
Adapter
With...
Co-axial Terminal Cap
30
Flashing
Flashing Kit
Venting
Co-linear Conversion Dimensions
Appliance Dimensions with Typical Adapter
(Adapter can mount in any orientation)
Co-linear Conversion - Top Outlet
Co-linear Conversion - Rear Outlet
1-3/8” [35 mm]
22-11/16” [576 mm]
23-7/16” [596 mm]
28-7/16” [722 mm]
6-5/8”
[168 mm]
36-7/16” [926 mm]
28-7/16” [722 mm]
1-7/8”
[47 mm]
15” [381 mm]
27-3/16” [691 mm]
6-5/8”
[168 mm]
5-7/16”
[138 mm]
15” [381 mm]
16-7/16” [418 mm]
Co-linear Conversion - Rear Outlet with Elbow
25-5/16” [642 mm]
21-1/2” [547 mm]
17-3/4” [451 mm]
34-7/16” [874 mm]
11-3/8”
[289 mm]
32-7/8” [834 mm]
28-7/16” [722 mm]
15” [381 mm]
Note: Dimensions may vary
depending on make and
model of elbow used.
31
Appliance Preparation
Unpack Appliance
Caution
Beware of sharp edges! Wear gloves!
1.
Remove packaging from appliance and discard.
2.
Unpack any loose items from around the appliance.
3.
Verify that you have all the components required for the installation, including:
• approved non combustible cement board, if
required;
• liners and fuel bed (in separate cartons);
• backing plate and trim kit with barrier screen OR
1030CIK Clean Installation Kit;
• venting components and accessories;
• electrical components if installing optional fan.
If appliance is to be vented from rear, it must be
converted:
1. Remove the following parts in this order:
a. Top outlet collar, gasket and intake plate from
appliance;
b. Exhaust collar.
NOTE: Gaskets are glued to appliance or intake
plate; it is not necessary to separate them from
the parts they are attached to. However, if they
need to be manipulated, BE CAREFUL not to
damage them because their material is fragile.
Convert Vent Outlet (if required)
This unit is supplied with a top vent outlet which can be
field-converted to a rear vent outlet. If appliance is to
be vented on top, go to next step.
3. Re-install through vent opening at rear of appliance
in reverse order in which you took parts out.
32
Appliance Preparation
Install Stand-offs
Stand-offs are supplied flat on firebox and are secured
at one end.
1. For retrofitting in existing framing: Leave the
stand-offs flat on appliance case.
Caution
Installer to verify clearances to all existing
combustible construction before retrofitting
appliance into existing wall cavity.
2. For new construction framing: swivel up flat standoffs, bend them as shown and secure loose end to
top of firebox.
Stand-off
Fold flat
stand-offs
Stand-offs installed
33
Appliance Preparation
Remove Window
The window is held in place by a spring-loaded lever on
each side of the firebox.
Window frame
1. To remove the window, locate the levers on each
side of the window towards the top. Using your finger, pull the lever towards you and unhook it from
the window frame bracket.
2. Gently pull the top of the window outward.
3. Lift the window out of its bottom railing and set it
aside in a safe place to avoid damage.
Section Views
34
Bottom railing
Installation
Install Appliance for 1030 Clean Installation
Kit (new construction only)
The 1030 Clean Installation Kit installs at the time of
framing the appliance. Wall finishes are then applied
over top of flanges and butted up to 1030’s frame.
The side brackets provided loose with the appliance are
not needed with this kit.
The 1030 Clean Installation Kit is not compatible with
any other trim kit.
1030CIK—Clean Installation Kit
Hearth considerations
You need to know whether there will be a hearth or
not in front of the appliance and some rules must be
considered:
Without hearth (up the wall)
In the case where there is no hearth, the wall finish
can extend up to the flange at bottom of 1030CIK. See
diagram.
With hearth
No
X
Combustible hearths and flooring are allowed
providing they are flush with, or below, the bottom of
the appliance. Hearths raised above the bottom of the
appliance (max. 1-5/8” thick) will need to be constructed
of non-combustible material and use a thermal break
such as Micore between the non-combustible finish
and any combustible sub-floor below.
WARNING
Raised, non-combustibe hearths, although
safe, can get quite hot and may present a
burn hazard to children and other at-risk
individuals.
35
Installation
1030CIK—Clean Installation Kit
1030CIK - Finishing up the wall
Removable panel
Front of
appliance
Removable panel
Lower panel
Wall
ȴQLVK
Appliance base
Plywood base
1-1/8”
[29 mm]
Stud
Lower panel
Section view, up the wall—detail
Appliance base
Plywood base
Finishing up the wall
Stud
:DOOȴQLVK
Front of
appliance
1030CIK - Finishing with hearth
1-5/8””
[42 mm]
Removable panel
Noncombustible
hearth with
Micore
1RQFRPEXVWLEOH
PDWHULDO
Lower panel
Appliance base
Plywood base
5HPRYDEOHSDQHO
Section view,
hearth—detail
$SSOLDQFHEDVH
3O\ZRRGVXEȵRRU
Combustible
VXEȵRRU
36
ȋLQVXODWLQJMicore SDQHO
PLQȋZLGH[ȋGHHS
VXSSOLHGVHSDUDWHO\
/RZHUSDQHO
ȋPD[
WKLFNQHVV
(LQFOXGLQJ Micore
Installation
1030CIK—Clean Installation Kit
Install 1030CIK to appliance
1. Unpack 1030 kit ensuring you have all pieces on
hand.
3. Install the lower panel using the three bolts at the
base of the appliance (3 nuts).
Kit content
Upper panel
Convection baffle
LH side panel
Removable
panel
LH side door
RH side door
Lower panel
4. On the appliance, install the side panels as indicated
(3 x 1/2" screws per side).
RH side panel
Barrier screen
2. Align the appliance with the cavity, and push it in
until the front face is flush with the studs.
5. Slide the convection baffle under the top edge of the
appliance, then secure it as indicated (3 x countersunk 3/8" screws).
37
Installation
6. Install the top panel as indicated (3 x 1/2" screws).
1030CIK—Clean Installation Kit
8. Set aside the side doors, removable panel and
barrier screen to install later when the appliance’s set-up and wall finish application are
completed.
9. Continue the installation of the heater as indicated in the manual supplied with the heater.
7. Ensure the appliance is snug against the framing
and fix it to the studs on each side (5 fixing points
per side). Use wood screws (not supplied with this
kit).
38
Installation
Install Appliance for 3 or 4-Sided Trims and
Fronts (new construction only)
3-sided trims 1035 and 4-sided trims 1040 are fitted to
appliance once its installation and wall finish application
have been completed.
3 or 4-Sided Backing Plates
Fit Appliance to Framing
1. Install stud brackets on each side of the appliance (2
screws per bracket).
Side brackets provided loose with appliance are
required for those trims and fronts.
Yes
Hearth considerations
You need to know whether there will be a hearth or
not in front of the appliance and some rules must be
considered—see pages 11 to 13 for more information.
2. Taking great care not to cut your hands on the sheet
metal edges, lift the appliance out of its packing
base and place it in the framing. Make sure that the
unit is at the right height with consideration to the
height of the hearth or combustible flooring.
39
Installation
Install Electrical Wiring (if necessary)
(for optional fan or power adapter kit)
This section provides information to install the electric
pre-wiring required for use with the 1095CFK Circulating Fan Kit or GV60PAK Power Adapter Kit.
All wiring must be done by a qualified electrician in
accordance with local codes or, in the absence of local
codes, with the National Electrical Code, ANSI/NFPA
70 or the Canadian Electrical Code, CSA C22.1.
Electrical Requirements
1095CFK—120 V, 60 Hz, less than 1 amp
General Requirements
The optional 1095CFK kit includes a three-prong
grounded plug to plug into a grounded receptacle, also
included with the kit, to be installed within the fireplace
enclosure by a qualified electrician.
Installation
Thread the power supply cable through the cable
clamp (not provided) and through the hole in the lower
left hand side of the fireplace casing. Do not tighten
the clamp yet. There is a junction box and receptacle
included as part of the 1095CFK fan kit. Refer to
installation instructions packed with kit. A speed control
is also packed with the kit.
If simply roughing in power at this point, ensure
wiring is not live or terminate at this location in a
temporary metal junction box using wire nuts to
cap wires.
Electrical wiring
through the left
hand side of the
appliance case
40
Electrical Wiring
Installation
Gas Supply
Connect Gas Supply
Pressure test the supply line for leaks.
The gas supply inlet connection is a 3/8” NPT male connector located on the right hand side of the firebox.
The appliance and its individual shut-off valve must be
disconnected from the gas supply piping system during
any pressure testing of that system at test pressures in
excess of 1/2 psig (3.5 kPa).
The appliance must be isolated from the gas supply
piping system by closing its individual manual shut-off
valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2
psig (3.5 kPa).
X
”
16 ]
/
5
3- mm
[85
1-1/2”
[38 mm]
Failure to either disconnect or isolate the appliance
during pressure testing may result in regulator or valve
damages and void the warranty. Consult your dealer in
case of damages.
Gas line access hole
1-1/2” [38 mm] diam.
Gas line access—right side view
The unit is supplied with a stainless steel flex line to
allow the appliance to be disconnected for service. An
individual shut-off valve (not supplied) is required on
the supply line ahead of the flex connector.
Use only new black iron or steel pipes or copper tubing if acceptable—check local codes. Note that in USA,
copper tubing must be internally tinned for protection
against sulfur compounds.
Unions in gas lines should be of ground joint type.
The gas supply line must be sized and installed to provide a supply of gas sufficient to meet the maximum demand of the appliance without undue loss of pressure.
Sealant used must be resistant to the action of all gas
constituents including LP gas. Sealant should be applied
lightly to male threads to ensure excess sealant does
not enter gas lines.
41
Installation
Gas Supply
Pressure Test Points
The minimum supply pressure is given in the section
Specifications of this manual—page 5.
All piping and connections must be tested for leaks after installation or servicing. All leaks must be corrected
immediately.
When testing for leaks:
• Make sure that the appliance is turned off.
• Open the manual shut-off valve.
• Test for leaks by applying a liquid detergent or soap solution to all joints. Bubbles forming indicate a gas leak.
Caution
Never use an open flame to check for leaks!
Correct any leak detected immediately.
The pressure test tapping locations are shown in the
figure below. An internal regulator within the valve
controls the burner manifold pressure.
The correct pressure range is shown in the table in section Specifications of this manual on page 5. The pressure check should be made with the burner alight and
at its highest setting. See Lighting Instructions in Appendix A at the end of this manual for full operating details.
Pressure testing
Manifold
test
pressure
Valve inlet
pressure
Flexible connector
supplied with unit
Control Valve
Receiver
Valve assembly
42
Manifold pressure adjustment
behind plastic cap
Valve cover on
front of the
appliance
Installation
Install Liners
The following guidelines apply for all liners (with the
exception of the 1070RGL Reflective Glass Liners—see
the installation manual supplied with that liner kit for
details).
1. Inside the firebox, on the top of each side, release
the screw of the side panel anchors if necessary so
they can rotate freely (one per side).
2. Place the rear panel against the back of the firebox
behind the rail retainers at bottom, with the beveled
edge facing up and toward you.
3. Insert the bottom of one of the side liner panel
between the burner plate and the side wall and
rotate it slightly to insert it totally inside the firebox.
Push it gently against the side wall. Rotate the side
panel anchor down to hold the panel in place.
Liner Installation
If you have difficulty sliding the side panels in,
you may remove the burner plate by removing
the three screws at the rear of the firebox and
lifting the burner plate out. This is not usually
required, except for 1070RGL kits.
Never force any piece of the liner kit into place.
4. Insert the bottom of the other side liner panel
between the burner and the side wall and rotate it
slightly to insert it totally inside the firebox. Push it
gently against the side wall. Rotate the side panel
anchor down to hold the panel in place.
5. Insert the top panel, beveled edge towards the back
of the firebox, on top of one side panel, slide it
across to rest on both side panels and rear panel.
Sliding the top panel toward the top of the fireplace
and away from the rear panel will give you more
room to maneuver the panel.
6. Gently tighten side panel anchor screws.
43
Installation
Fuel Beds
Install Birch Log Kit 1000BLK
4.
Material required
Place log H1 onto the support bracket. Note the two
tabs that fit into the cutouts on the bottom of H1.
• Birch Log Kit, which contains:
• 13 logs
• 1 x 0.180 lb bag of embers
• Gloves, if desired
Installation
H1
H2
H3
H7
H11
H8
H6
H5
H4
H9
H12
H10
H5
Carefully unpack the kit. Note each log has its own
number stamped on the bottom. Some logs have pegs
to help you place them on the burner platform, or other
logs.
Install the logs as shown below.
1. Loosen (but do not remove) the two screws
fastening the support bracket to the burner cover
platform.
2. Slide the support bracket toward the rear of the
fireplace, as far as it will travel.
3. Tighten screws down again.
44
5. Slide H1 as far to the right as it will travel, gently
resting the log against the pilot shield.
6. Place log H4 directly on the burner, and slide it all the
way to the left.
Installation
7.
Fuel Beds
Place log H5 at the right end of log H4. You may
need to gently press the log down onto the burner.
11. Place some embers into the groove between H11
and H10. Do not overfill - hold some embers back
for later steps.
8. Place the second log H5 at the left end of log H4.
12. Place log H12 on top of the embers.
9. Place log H11 into the right end of the groove in
front of H4. Note the angled feature of H11 should
be pointed to the right side.
13. Place log H8 across H4 and H11. Make sure the
notch in H8 lines mates behind the raised feature
on H11.
Angled end
10. Place log H10 into the left end of the groove.
45
Installation
14. Place log H9 behind H8 as shown.
15. Place log H6. Make sure the end of H6 lines mates
with the raised feature on H10.
Fuel Beds
18. Place log H7 on top of H6 as shown.
19. Place remaining embers as desired. You may not
need to use all the embers.
20. The completed arrangement will look like the one
shown below.
H2
H3
H7
H1
H6
H9
16. Place log H2 as shown. Note the hole in H2 fits onto
the pin in H1.
H10
•
17. Place log H3 as shown. Note the hole in H3 fits onto
the pin in H1.
46
H5
H4
H12
H11
H8
H5
Note some minor adjustments may be needed to
improve flame picture.
Installation
Fuel Beds
Install Driftwood Kit 1000DWK
2. Place log H4 directly on the burner. Slide it along the
groove until it reaches the brace at the left end.
Material required
• Driftwood Log Kit, which contains:
• 9 logs
• 7 pebbles
• 1 x 0.180 lb bag of embers
• Gloves, if desired
H16
H15
H17
H20
H5
H19
H18
H21
3. Place log H5 on the very right hand end of the burner.
You may have to gently press the log down onto the
ridge of the burner.
H4
16
12
9
9
Installation
Carefully unpack the kit. Note each log and pebble has
its own number stamped on the bottom. Some logs have
pins and holes to help you place them on the burner
platform, or other logs.
Install the logs as shown below.
1. Place the shale embers into the recess in front of the
burner. Be careful not to overfill and block any burner
ports. (You may have more embers than you need!)
4. Place log H15 behind the burner, on the support piece
with the tabs at each end. Slide the log to the right
until it gently presses against the pilot shield.
47
Installation
5. Place log H17 on the right hand pin on top of H15,
and balance the other end on the burner support
plate.
6. Place log H16 on the left hand pin on top of H15, and
balance the other end on the burner support plate.
7. Place H21 on top of H4, under H17.
48
Fuel Beds
8. Place log H19 on the burner support plate, and into
the slight depression in H4.
9. Place H18 on the burner support plate, and into the
slight depression in H4 and H19.
10. Place H20 on top of H4, under H16.
Installation
Fuel Beds
11. Place the pebbles anywhere you like within the arrangement.
12. The completed arrangement will look like the one
below.
•
Note some minor adjustments may be needed to
improve flame picture.
H16
H18
H20 H15
H4
H19
H21
H17
H5
49
Installation
Install Traditional Log Kit 1000LSK
Material required
Fuel Beds
2. Place log H10 into the left hand side of the cavity in
front of the burner.
• Traditional Log Kit, which contains:
• 13 logs
• 1 x 0.180 lb bag of embers (not pictured)
• Gloves, if desired
3. Place log H4 onto the groove on the burner, behind
H10 and H11. Slide it to the left until it butts up
against the end stop.
Installation
Carefully unpack the kit. Note each log has its own
number stamped on the bottom. Some logs have pegs
to help you place them on the burner platform, or other
logs.
Install the logs as shown below.
1. Place log H11 into the right hand side of the cavity in
front of the burner.
4. Place both H5 logs on either side of the H4 log at the
ends of the burner. You may need to gently press the
logs into the ends stops of the burner.
50
Installation
5. Place embers into the cavity between H10 and H11.
You may not need to use all the embers supplied. Be
careful not to block any burner ports (some coverage is fine, do not fully cover all ports).
6. Place log H12 on top of the embers, between H10
and H11.
7. Place log H25 on the support plate behind the
burner. Note there is a tab at each end that fits into
a cutout at each end of the log. Slide it to the right
until it gently rests against the pilot shield.
Fuel Beds
8. Place log H30 on top of H11 and H4.
9. Place log H31 just behind H30.
10. Place log H27 on top of H25. There is a pin in H25
that will fit into the hole in H27 to hold it in place.
51
Installation
Fuel Beds
11. Place log H26 on top of H25. There is a pin in H25 that
will fit into the hole in H26 to hold it in place.
13. Place log H28 behind H26, and top of H29.
12. Place log H29 into the groove on top of H4 and H30.
14. The completed arrangement will look like the one
below.
•
H26
H28 H25
Note some minor adjustments may be needed to
improve flame picture.
H29 H31 H27
H5 H10 H12 H4 H11
52
H30 H5
Installation
Window Re-Installation
Refit & Check Window
1. Place window in its bottom railing. Make sure to
remove any fuel bed particles in the railing before
installing the window.
2. Push top of window frame against firebox.
Window
Frame
Bottom
railing
WARNING
The window unit must be correctly
installed, fastened and sealed after
servicing or serious bodily injury and/or
damage to the appliance may result.
To ensure a safe operation:
• Double-check that the bottom of the
window frame is correctly installed in the
bottom support railing;
• Verify that the levers are hooked properly
to the window tabs then;
• Pull out the top of the window and release
it to insure the springs return it;
• Ensure the window is sealed before
operation.
WARNING
3. While you hold it, pull and hook side levers to window brackets on each side.
Failure to install the window correctly can:
• leak carbon monoxide.
• affect the performance of the fireplace.
• damage components.
• cause overheating resulting in dangerous
conditions.
Damage caused by incorrect window
installation is not covered by the Valor
Warranty.
4. Apply firm hand pressure around window frame to
make sure window is sealed tight against firebox.
5. If the Hot Glass Warning plate has been removed
from the front lower corner of the window, reinstall it by sliding it between the glass and the
frame as indicated.
Hot Glass Warning Plate
53
Installation
Wall Switch Kit
Install Wall Switch Kit (required)
7. Insert 4 AA alkaline batteries in the battery holder.
The wall switch kit is provided with this appliance. It is
connected to the receiver in the fireplace. The receiver
is located left of the control valve under the firebox.
8. Connect the battery holder wire to the receiver.
9. Connect the wire to the battery holder.
Decide where the switch is to be installed. Install an
electrical outlet box or mud ring as required (not
supplied).
1. Thread the switch wire through an access hole in
the appliance. DO NOT run the wire over top of the
appliance.
2. Pull out the receiver. You can remove the ignition
wire to improve access.
3. Take the switch wire and
plug it into the receiver’s
connection slot as indicated (the other slot
should already be fitted with the valve’s wire
harness connector). See
diagrams below. IMPORTANT: The connection
can only be done one
way. Do not force it or
damage the pins!
IMPORTANT: The connection
can only be done one way.
10. Test the operation of the wall switch—see Appendix C.
11. Fix the wall cover plate to the outlet box.
Do not force it or damage
the pins on the receiver box!
12. Replace the receiver in its position and as well as the
antenna if deployed.
IMPORTANT: The antenna MUST NOT TOUCH the
ignition wire.
13. Place the battery holder near the receiver. Keep
the wires tidy to prevent them from touching the
underside of the burner.
Caution
DO NOT PUT BATTERIES IN THE BATTERY HOLDER
until the wires are connected to the burner
control unit as short-circuit could result in the
destruction of the electrical components.
4. On the outside of the fireplace, run the switch wire
into the outlet box. Use insulated type staples to
secure the wiring to framing.
5. Plug the wire into the switch plate and to the outlet
box.
6. Reconnect the ignition wire to the receiver if it was
previously removed.
IMPORTANT: Make sure the ignition wire DOES
NOT TOUCH the receiver’s antenna.
54
DO NOT USE a screwdriver or other metallic
object to remove the batteries from the battery
holder or the handset! This could cause a short
circuit to the receiver.
Do not run the switch wire over the top of the
firebox. Route the wire so it does not contact the
firebox.
To avoid short-circuit to the receiver, position the
antenna so that it DOES NOT TOUCH the ignition
wire.
Installation
Remote Control Set-Up
Synchronize Remote Control
The receiver and the handset of the remote control system must be initially synchronized before first use.
1. Insert one 9 V alkaline battery in the handset.
2. Locate the Reset button on the top side of the receiver.
3. With a narrow object, press and hold the receiver’s
reset button until you hear one short and one long
beeps. Release the reset button after the second
beep.
4. Within the subsequent 20 seconds, press the (small
flame button ( ) on the remote handset until you
hear two short beeps confirming the synchronization is set.
This is a one time setting only and is not required when
changing the batteries in the remote battery holder.
The remote control system is now ready to use.
55
Installation
Burner Aeration
Check Operation
Air Shutter
Turn the fireplace flame up and down using the
remote control to confirm that the full range of
inputs is achieved—see the remote control operation
instructions in Appendix B of this manual.
The air shutter adjustment lever is located under the
firebox. If the trim or front is already installed, remove
the barrier screen and the removable panel at the
bottom of the fireplace.
Adjust Aeration (if needed)
To adjust the air shutter:
Light the fire and allow the unit to warm up for 10–15
minutes to evaluate the flame picture. The burner is
equipped with an adjustable shutter to control primary
aeration. The shutter is factory-set to an aeration gap
which will give optimum performance for the vast
majority of installations.
Depending of the fuel bed used, altitude and other
considerations, the flame picture may be improved by
adjusting the aeration. The need for adjustment should
be determined only by operating the appliance with the
fuel bed, panels and window installed and evaluating
the flame picture after a 15-minute warm-up.
1. Locate the aeration lever. It is held in a fixed position
by a wing nut under the firebox.
2. Locate the wing nut and loosen it. Do not remove
the wing nut!
3. Move the lever left or right to the desired position.
4. Tighten the wing nut.
Wingnut
Increasing aeration will cause the flames to appear
more transparent and blue showing more ceramic
effects glow.
Decreasing aeration will cause the flames to appear
more yellow or orange showing less ceramic effects
glow.
Too little aeration may result in black carbon forming
on logs or roof panel and dropping into the firebox.
Open
56
Close
Aeration
lever
Installation
Accessories Installation
Install Trim and Barrier Screen
Install the trim chosen by the customer for their
fireplace. Install as well the barrier screen which is
provided with the trim.
Show the customer how to remove the barrier screen
to access the controls.
Follow the instructions provided with the trim and leave
those instructions behind for the customer’s further
reference.
Install Remote Control Handset Wall Holder
The remote control kit for this fireplace comes
complete with a wall-mounted holder. This
holder is not required in all installations but
is provided as an optional feature for those
customers who wish to mount the remote
handset to the wall.
To install the holder to the wall, find a
convenient location and use the hardware
provided with the kit. See the diagram below for
required hardware and configurations. Note that
the holder can be installed at the base of a light
switch plate.
Packing Contents:
Alternative 2
Alternative 3
1 Wall Bracket A
2 Screws B
1 Screw C
2 Wall Anchor D
1 Spacer E
(detach before assembly)
Switch Plate
1 Wall Bracket F
Alternative 1
IMPORTANT. The location of the remote
control handset is important to assure proper temperature regulation. To obtain a constant
temperature, we recommend that the handset should be between 3 and 15 feet away from the
appliance but not directly above it. We also advise that the handset should be located away
from any other heat source and not in direct sunlight as this may affect the temperature sensor
located in the remote handset.
57
Wiring Diagram
GV60 Wiring Diagram
MAN Knob
Main Valve Knob
Optional
1265WSK
Wall Switch Kit
Interruptor
Block
8-Wire Cable (bundled)
Combination Control Valve
red
IGNITOR
PILOT
Thermocouple
Connector
Thermal Safety
Switch
yellow
red
PANEL
Antenna
Receiver
Battery Holder
Optional
Fan
1095CFK
Control
Module
GV60 Wiring Diagram
58
RESET Button
Approved Venting Components
Approved Direct Vent Suppliers for Valor Model 1000
DURA-VENT
SELKIRK
ICC EXCEL
DIRECT
SECURE
VENT
RLH
INDUSTRIES
AMERIVENT
MILES
INDUSTRIES
BDM
Venting Parts Code / availability by Manufacturer
Standard Co-axial
46DVA-HC
4DT-HC
TM-4HT
—
—
4DHC round
658DVK2
940160
Deluxe Co-axial
—
—
TM-4RHT
—
—
4DHCS square
—
940160
High Wind Co-axial
—
—
—
SV4CHC
—
—
—
Horizontal
Venting Parts
Description
Standard Co-axial
46DVA-VC
4DT-VT
—
—
HSDV4658-1313
4
4DH-1313
High Wind Co-axial
Extended Co-axial
—
—
TM-4SVT
SV4CGV
—
—
—
—
46DVA-VCE
—
—
—
—
—
—
—
HS-C33U-994
46DVA-CL33H
46DVA-CL34
—
TM-1VT
3PDVCV
46DVA-CL33P
Vent Adapters
Adjustable Pipe Length and
Pipe Extensions
4” x 6-5/8”
DV 45°
Elbows
HCL-99-33
HCL-913-33
HS-C33F-13134
46DVA-CL34P
940033B
559CLT
940034B
940033HWS
HCL-1313-33
940033RD
Snorkel, 14” Rise
46DVA-SNK14
4DT-ST14
TM-4ST14
—
—
4D14S
—
94040614
Snorkel, 36” Rise
46DVA-SNK36
4DT-ST36
TM-4ST36
—
—
4D36S
—
94040636
4DT-AAC
TM-4CAA
—
—
4DCAB33
—
940106433
4DT-CTB
TM-4CTA
—
—
4DCAT33
—
—
—
—
—
—
DVA5BV
—
—
—
4D7A or 4D7AB
(3” to 5”)
—
94610608
(4” to 8-1/2”)
—
4D12A or 4D12AB
(3” to 10”)
—
94610616
(4” to 16”)
—
4D16A or 4D16AB
(3” to 14”)
—
—
—
4D26A or 4D26AB
(3” to 24”)
—
—
—
—
—
—
Co-axial-to-Co-linear
Adapter
Co-linear-to-co-axial
Adapter
46DVA-GCL
46DVA-CLAA
46DVA-GK
46DVA-CLTA
DV to B-Vent Adapter
—
—
4DT-ADJ
Galvanized
46DVA-08A
46DVA-08AB
(3” to 7”)
46DVA-16A
46DVA-16AB
(3” to 14-1/2”)
46DVA-17TA
46DVA-17TAB
(11” to 17”)
46DVA-24TA
46DVA-24TAB
(17” to 24”)
46DVA-48FF
46DVA-120FF
46DVA-E45
Black
46DVA-E45B
Galvanized or Black
Galvanized or Black
Galvanized or Black
Galvanized or Black
Co-axial Flex
Galvanized Swivel
Black Swivel
DV 90°
Elbows
940364
940206LP
46DVA-VCH
46DVA-CL33
Co-linear
—
940264
—
Vertical
Termination Caps
4DVC
—
—
4DT-ADJ(B)
4DT-TL14
TC-4DLS1
4DT-TL14B
(14 to 22”) TC-4DLS1B
4DT-TL38
TC-4DLS2
4DT-TL38B TC-4DLS2B
(38 to 70”) (1-7/8” – 21”)
4DT-AJ12
TC-4DLA30
4DT-AJ12B TC-DLA30B
(4 to 10”) (16.5” – 29”)
—
—
—
4DT-EL45
4DT-EL45(B)
Galvanized
46DVA-E90
—
Black
46DAV-E90B
—
Galvanized Swivel
—
4DT-EL90
Black Swivel
—
4DT-EL90(B)
SV4LA
SV4LBA
SV4LA12
SV4LBA12
SV4LA24
SV4LBA24
—
—
TE-4DE45
—
TE-4DE45B SV4EBR45
—
TE-4DE90
SV4E45
SV4EB45
—
TE-4DE90B SV4EBR90
—
SV4E90
SV4EB90
—
—
—
—
4D45L
—
94620645
4D45LB
—
94620645B
—
—
—
4D90L
—
—
4D90LB
—
—
—
—
94620690
94620690B
59
Approved Venting Components
Pipes 4” x 6 5/8” ( ID x OD )
7” long
9” long
12” long
18” long
24” long
36” long
Flashings
MILES
INDUSTRIES
—
—
46DVA-06
4DT-06
TC-4DL6
SV4L6
Black
46DVA-06B
4DT-06(B)
TC-4DL6B
SV4LB6
—
—
—
—
—
Galvanized
46DVA-09
4DT-09
TC-4DL9
Black
46DVA-09B
4DT-09(B)
TC-4DL9B
—
—
Galvanized
Black
Galvanized
46DVA-12
4DT-12
TC-4DL1
SV4L12
Black
46DVA-12B
4DT-12(B)
TC-4DL1B
SV4LB12
—
—
Galvanized
46DVA-18
4DT-18
Black
46DVA-18B
4DT-18(B)
Galvanized
46DVA-24
4DT-24
TC-4DL2
SV4L24
Black
46DVA-24B
4DT-24(B)
TC-4DL2B
SV4LB24
Galvanized
46DVA-36
4DT-36
TC-4DL3
SV4L36
Black
46DVA-36B
4DT-36(B)
TC-4DL3B
SV4LB36
—
—
—
—
4D7
4D7B
—
4D12
4D12B
—
4D2
4D2B
4D3
4D3B
—
—
—
—
—
94610606
90410606B
—
94610609
94610609B
94610612
94610612B
94610618
94610618B
94610624
94610624B
94610636
94610636B
46DVA-48
4DT-48
TC-4DL4
SV4L48
Black
46DVA-48B
4DT-48(B)
TC-4DL4B
SV4LB48
Roof Flashing
0/12-6/12
46DVA-F6
4DT-AF6
TF-4FA
SV4FA
—
4DF
(0/12-5/12)
—
949606012
Roof Flashing
7/12-12/12
46DVA-F12
4DT-AF12
TF-4FB
SV4B
—
4DF12
(6/12-12/12)
—
949606712
Flat Roof Flashing
46DVA-FF
—
TF-4F
SV4F
—
—
—
949606001
—
4D4
—
BDM
AMERIVENT
SECURE
VENT
ICC EXCEL
DIRECT
—
Galvanized
Galvanized
48” long
Various Venting System Parts
RLH
INDUSTRIES
6” long
SELKIRK
Venting Parts
Description
DURA-VENT
Venting Parts Code / availability by Manufacturer
4D4B
—
94610648
94610648B
Masonry Flashing
—
—
TF-4MF
—
—
—
559FSK
—
New Siding Flashing
—
—
—
—
—
—
658NSFK
—
Wall Thimble
46DVA-WT
4DT-WT
TM-4WT
SV4RSM
—
4DWT
—
949064U
Storm Collar
46DVA-SC
4DT-SC
TM-SC
SV4AC
—
4DSC
—
94960608
Decorative Plate
46DVA-DC
4DT-CS
TM-4TR
TM-4TP
SV4PF
—
4DFPB
—
94940612
Cathedral Ceiling
Support
46DVA-CS
4DT-CCS
TM-4SS
—
—
4DRSB
—
949506KT
Ceiling Firestop /
Floor Support
46DVA-FS
4DT-FS
TM-4RDS
SV4BF
TM-CS
SV4SD
—
4DFSP
—
94980612
Attic Radiation Shield /
Firestop
—
4DT-A1S
TM-4AS
—
—
94930620A
—
4DAIS12 (12”)
4DAIS36 (36”)
Wall Strap
46DVA-WS
4DTWS
TM-WS
—
—
4DWS
—
949164
Vinyl Siding Standoff
46DVA-VSS
4DT-VS
TM-VSS
SV4VS
—
4DHVS
—
94800615S
Elbow Strap / Offset
Support
46DVA-ES
4DT-OS
TM-OS
—
—
—
—
949264
Terminal Guard
46DVA-WG
—
—
—
—
TM-HTS
TM-RHTS
845TG
658TG
940164SHRD
Notes: 1. Follow instructions supplied with each manufacturer’s components.
2. Unless otherwise specified, all the parts and assemblies from the above table are to be used with 4” x 6-5/8” pipes.
3. Do not mix components from different vent manufacturers.
4. Termination caps manufactured by RLH Industries or American Metal Products are from Homestyle Chimney Collection and can be
ordered in one of the following finishes: a) aluminium; b) black powder coated; c) solid copper.
60
Commonwealth of Massachusetts
State of Massachusetts Carbon Monoxide
Detector/Vent Terminal Signage
Requirements
For all side wall horizontally vented gas fueled
equipment installed in every dwelling, building or
structure used in whole or in part for residential
purposes, including those owned or operated by the
Commonwealth and where the side wall exhaust
vent termination is less than seven (7) feet above
finished grade in the area of the venting, including
but not limited to decks and porches, the following
requirements shall be satisfied:
1. INSTALLATION OF CARBON MONOXIDE DETECTORS.
At the time of installation of the side wall horizontal
vented gas fueled equipment, the installing plumber
or gas fitter shall observe that a hard wired carbon
monoxide detector with an alarm and battery back-up
is installed on the floor level where the gas equipment
is to be installed. In addition, the installing plumber
or gas fitter shall observe that a battery operated
or hard wired carbon monoxide detector with an
alarm is installed on each additional level of the
dwelling, building or structure served by the side wall
horizontal vented gas fueled equipment. It shall be
the responsibility of the property owner to secure
the services of qualified licensed professionals for the
installation of hard wired carbon monoxide detectors.
a. In the event that the side wall horizontally vented
gas fueled equipment is installed in a crawl space or an
attic, the hard wired carbon monoxide detector with
alarm and battery back-up may be installed on the next
adjacent floor level.
2. APPROVED CARBON MONOXIDE DETECTORS. Each
carbon monoxide detector as required in accordance
with the above provisions shall comply with NFPA 720
and be ANSI/UL 2034 listed and IAS certified.
3. SIGNAGE. A metal or plastic identification plate
shall be permanently mounted to the exterior of the
building at a minimum height of eight (8) feet above
grade directly in line with the exhaust vent terminal for
the horizontally vented gas fueled heating appliance or
equipment. The sign shall read, in print size no less than
one-half (1/2) inch in size, “GAS VENT DIRECTLY BELOW.
KEEP CLEAR OF ALL OBSTRUCTIONS”.
4. INSPECTION. The state or local gas inspector of the
side wall horizontally vented gas fueled equipment shall
not approve the installation unless, upon inspection,
the inspector observes carbon monoxide detectors and
signage installed in accordance with the provisions of
248 CMR 5.08(2)(a)1 through 4.
(b) EXEMPTIONS: The following equipment is exempt
from 248 CMR 5.08(2)(a)1 through 4:
1. The equipment listed in Chapter 10 entitled
“Equipment Not Required To Be Vented” in the most
current edition of NFPA 54 as adopted by the Board;
and
2. Product Approved side wall horizontally vented gas
fueled equipment installed in a room or structure
separate from the dwelling, building or structure used
in whole or in part for residential purposes.
b. In the event that the requirements of this subdivision
can not be met at the time of completion of installation,
the owner shall have a period of thirty (30) days
to comply with the above requirements; provided,
however, that during said thirty (30) day period, a
battery operated carbon monoxide detector with an
alarm shall be installed.
61
Commonwealth of Massachusetts
(c) MANUFACTURER REQUIREMENTS - GAS EQUIPMENT
VENTING SYSTEM PROVIDED. When the manufacturer
of Product Approved side wall horizontally vented
gas equipment provides a venting system design or
venting system components with the equipment,
the instructions provided by the manufacturer for
installation of the equipment and the venting system
shall include:
1. Detailed instructions for the installation of the
venting system design or the venting system
components; and
2. A complete parts list for the venting system design or
venting system.
(d) MANUFACTURER REQUIREMENTS - GAS
EQUIPMENT VENTING SYSTEM NOT PROVIDED.
When the manufacturer of a Product Approved side
wall horizontally vented gas fueled equipment does
not provide the parts for venting the flue gases, but
identifies “special venting systems”, the following
requirements shall be satisfied by the manufacturer:
1. The referenced “special venting system” instructions
shall be included with the appliance or equipment
installation instructions; and
2. The “special venting systems” shall be Product
Approved by the Board, and the instructions for that
system shall include a parts list and detailed installation
instructions.
(e) A copy of all installation instructions for all Product
Approved side wall horizontally vented gas fueled
equipment, all venting instructions, all parts lists
for venting instructions, and/or all venting design
instructions shall remain with the appliance or
equipment at the completion of the installation.
62
Appendix A - Lighting Instructions Plate
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63
Appendix B - Remote Control Operation
Radio Frequency
Turn Fireplace ON
315 MHz for USA and Canada.
Press
+
buttons until you hear a
short beep; release buttons.
This device complies with Part 15 of the FCC Rules and
with Industry Canada license-exempt RSS standard(s).
Operation is subject to the following two conditions:
(1) this device may not cause harmful interference, and
(2) this device must accept any interference received,
including interference that may cause undesired
operation.
NOTE: Before using the remote control system for
the first time, the receiver and the handset must
be synchronized. See the section Synchronize Remote
Control.
IMPORTANT: BEFORE YOU BEGIN, please note that on this
system, the settings of time, temperature and automatic
ON/OFF can only be programmed when the function
display is flashing. Be patient when programming as it
can take a few seconds to set.
Note: In the TEMP or TIMER modes, the remote handset
senses the room temperature and adjusts the flame
accordingly.
To communicate, the handset should be within 15 feet
(4.5 meters) of the fireplace.
Beeps continue until pilot is lit.
Burner lits to maximum flame height
and handset goes automatically to
manual (MAN) mode.
NOTES:
On the valve, MAN button must be at ON, in full
counter-clockwise position
.
ON/OFF switch (if equipped) must be in I (ON) position.
Turn Fireplace OFF
Press
button.
When pilot is just turned off, wait 2
minutes to light it again.
Standby Mode (Pilot Flame)
Press and hold
to pilot.
to set fireplace
Do not leave the handset on the mantel or hearth.
Current
temperature
(F or C)
Period
start or end
(Temp, Timer)
Current
programmed
period (Timer)
Adjust Flames Height
Handset
sensor
With pilot lit, press and hold buttons:
Battery status
Current time
(12 or 24 hour clock)
Fan setting (if used)
Modes (Manual,
Temperature, Timer)
= increase flame height
= decrease flame height or
set to pilot
For fine adjustment, tap buttons.
Express Low and High Fire
Double-click buttons:
= increase flame to maximum
height “HI”
SET (scrolls through
modes and settings)
OFF (returns to set mode,
turns the burner and
WKHSLORWR΍
64
/DUJHȵDPHEXWWRQ ȵDPHV
up, sets hours, temperature)
6PDOOȵDPHEXWWRQ ȵDPHV
GRZQDQGR΍VHWVPLQXWHV
temperature)
x2
= decrease flame minimum
height “LO”
NOTE: Flame goes to high fire first
before going to designated low fire.
x2
Appendix B - Remote Control Operation
Setting ºC/24-hr or ºF/12-hr
clock
In MAN mode, press + buttons
until temperature / clock display
changes from
°F / 12-hour
°C / 24-hour
Setting Time
The time display will flash after either:
- installing the battery, or
+
- pressing
MAN
Manual Mode
Manual flame height adjustment.
TEMP
Daytime Temperature Mode
When pilot is lit, room temperature
is measured and compared to set
temperature. Flame height automatically
adjust to reach Daytime Set
Temperature.
Light/Dimmer Mode
Not available on this fireplace.
To set the time, press buttons:
Fan Mode
= hour
Turns fan ON and OFF and adjusts speed.
= minutes
Note: To turn fan OFF, press
disappear.
Press
or wait to go back to MAN.
until all 4 bars
Night time Setback
Temperature Mode
TEMP
Modes of Operation
Briefly press SET cycles through modes
of operation.
MAN
>
TEMP
TEMP
>
>
TIMER
NOTE: Press
M A N mode.
or
>
>
>
MAN
to reach
When pilot is lit, room temperature
is measured and compared to set
temperature. Flame height automatically
adjust to reach Night Time Setback
Temperature.
TIMER
Timer Mode
When pilot is lit, two periods of time
(P1 and P2) can be programmed to use
Daytime and Night time temperatures
at specific times.
Note: Display shows set temperature
every 30 seconds.
Set the different parameters when
they are flashing.
65
Appendix B - Remote Control Operation
Circulating Fan Operation
(if equipped)
Circulating fan has 4 speed levels from
low to high (1 to 4 bars).
Press SET to scroll to
level icons flash.
. Fan and
To set speed, press flame buttons:
= increases speed.
= decreases speed and
turns OFF fan when all bars disappear.
Note: 8 seconds after the fan is set, handset goes
automatically in temperature control mode. Fan
starts 4 minutes after gas opens (from OFF or
pilot) at maximum speed then goes to displayed
level after 10 seconds. Fan stops 10 minutes after
gas is OFF or at pilot.
Setting Program Timers
You can program two periods of time between 12 am
and 11:50 pm in each 24-hour cycle.
Programs P1 and P2 must be set in the following order
during a 24-hour cycle: P1 , P1 , P2 and P2 .
= Day Time temperature (high) program period
= Night Time temperature (low) program period
Default Settings:
Program 1: P1
06:00 am P1
08:00 am
Program 2: P2
11:50 pm P2
11:50 pm
Press SET to scroll to
Press SET to scroll to
23 °C/74 °F
TEMP
Hold SET button until TEMP flashes.
To set
Daytime Temperature:
TEMP
Press SET to scroll to
“--” (OFF)
TEMP
Hold SET button until TEMP flashes.
To set
Night Time Temperature:
= increases temperature.
= decreases temperature.
Press
or wait to complete setting.
is displayed and time
To set time:
= minutes
Default Settings:
time - high temperature.
Hold SET button until P1
flashes.
= decreases temperature.
Setting “NIGHT TIME SETBACK” low temperature.
66
Setting P1
= hour
or wait to complete setting.
at
If you want to program only one period,
program P1 and P1 with desired times
then P2 and P2 with the same time
as P1 .
= increases temperature.
Press
,
To keep fireplace ON all night, set P2
11:50 am and P1 at 12:00 am.
Setting “DAYTIME” high temperature.
TEMP
.
If P1 = P1 or P2 = P2
programming is cancelled.
Setting high / low Temperatures
Default Settings:
TIMER
Press
or wait to complete setting.
Setting P1
time - low temperature.
Hold SET button until P1
and time flashes.
is displayed
To set time:
= hour
= minutes
Press
or wait to complete setting.
Appendix B - Remote Control Operation
Setting P2 high and low temperature times.
Repeat same steps as Setting P1.
When all settings are complete, press
to save them.
Timer Programming Example (default temperatures shown)
6:00 am P1
high temp
Set temp
8:00 am P1
low temp
74˚F
Set temp
4:00 pm P2
high temp
40˚F
Automatic Turn Down
8 Hour no Motor Movement
The valve will turn to pilot flame if there is no motor
movement for an 8-hour period.
Automatic Shut-Off
Low Batteries Receiver. With low battery power
in the battery holder the system shuts off the fire
completely. This does not apply when the power supply
is interrupted.
On-Demand Pilot (7 Day Shut-Off ). This green feature
eliminates gas energy consumption during extended
appliance inactivity. When the appliance is inactive for
an extended period of time the system automatically
extinguishes the pilot. This feature helps the consumer
realize cost benefits by automatically eliminating
energy consumption during non-heating months and
limited use.
The programmed length of inactivity to activate the
system is specified by the appliance manufacturer and
cannot be altered in the field.
10:00 pm P2
low temp
Set temp
74˚F
Set temp
6:00 am P1
high temp
40˚F
Low Battery Indication
Caution
DO NOT USE a screwdriver or other metallic
object to remove batteries from holder. This
could cause a short-circuit.
Handset: The battery icon
will show when the battery needs to be replaced. Replace with one 9 V alkaline
battery.
Battery holder: Frequent ‘beeps’ for 3 seconds when
the valve motor turns indicate the batteries need to be
replaced in battery holder. Replace with four 1.5 V alkaline batteries.
Handset / Receiver Match
The remote control handset and receiver are
programmed to function together. In case of a
replacement of the handset or the receiver, you will
need to reset the receiver to allow them to function
together. Contact your dealer for details.
67
Appendix C - Wall Switch Operation
The Wall Switch can be used to
control your fireplace. You can
turn the pilot on or off and you can
increase or decrease the flame height.
Adjusting Flame Height
Press and hold large flame
button
to gradually increase flame height.
Note that the thermostat and
programming functions are not
available with the wall switch.
Turning Appliance ON and OFF
Press ON-OFF button once to light
pilot. Press again to shut off pilot.
68
Press and hold small flame
button
to gradually decrease flame height.
Appendix D - Spare Parts
Description
Part
Number
Description
Part
Number
1
Duravent intake collar
4000925
36
Link bracket
2
Intake collar gasket
4000942
37
Aeration lever
4007288
3
Intake plate
4007050
38
Wing nut
4006524
4
Intake plate gasket
4007056
39
Valve to injector pipe assembly
4007261
5
Top stand-offs (2)
4007051
40
Valve mount
4003956
7
Frame fixing bracket (2)
4007073
8
Restrictor plates (2)
4001222
41
Thermal switch 175C
4007633175C
9
Burner cover
10
Support bracket
4007479
GV60 valve assembly 1000
(natural gas)
4007383X
11
Window assembly
4007052
4007384X
12
Hot glass warning plate
4003093
GV60 valve assembly 1000
(propane gas)
Module plate assembly (natural gas)
4007141
43
Thermocurrent interrupter
4001037
Module plate assembly (propane gas)
4007355
44
Pipe s/s flex
4000345
45
Receiver MAX
4002422
46
Wire harness GV60
4001187
47
Yellow cable to interruptor
4002096
48
Ignition cable sleeve 530 mm
4002244
49
Ignition cable 500 mm
4001039
50
Battery box cable 1500 mm
4006552
13
4007134BY
14
Burner with bracket
4007354
15
Burner mounts (2)
4007140
16
Anti-flashback shield
4007629
17
Air shutter
4007136
18
Steel flat washer
4007461
19
Spring tension washer 10 mm
4007460
Injector elbow 82-850 (natural gas)
9730010
Injector elbow 92-300 (propane gas)
9730035
Pilot assembly (natural gas)
4000727
Pilot assembly (propane gas)
4000728
20
21
22
Thermocouple
4000061
Pilot injector #51 (natural gas)
4000735
Pilot injector #30 (propane gas)
4000736
24
Pilot hood 2-flame (offset)
4000730
25
Pilot tube
4000732
23
26
Electrode, short
4001856
27
Nut for short electrode
4001855
28
Pilot bracket
4007142
28a
Pilot shield
29
Pilot sealing plate
4002910
30
Burner module plate
4007074
31
Gasket module plate, rear
4007139
32
Gaskets module plate, RH
4007138
33
Gasket module plate, front
4003924
34
Gaskets module plate, LH
4007137
34a
Air shutter stopper
4007632
35
Gasket injector pipe
620C016
4003890AH
42
4007289
51
Battery holder
4006553
52
Handset wall holder
9000008
53
Remote Handset MAX
4002251
54
Touch control wall switch
4001487
55
Liner panels - complete sets
Valor Red Brick Liners
1010VRL
Ledgestone Liners
1015LSL
Fluted Black Liners
1025FBL
Plain Black Liners
1060PBL
Charcoal Brick Liners
1065CBL
Reflective Glass Liners
1070RGL
Clipping brackets (4)
4004981
Herringbone Liners
56
1075HBL
Rear panel
Valor Red Brick
4007183
Ledgestone
4007417
Fluted Black
4007200
Plain Black
4007187
Charcoal Brick
4007405
Reflective Glass
4007205
Filler panel, rear
4007201
69
Appendix D - Spare Parts
Description
Herringbone
57
Driftwood Log Set
1000DWK
Log no. H15
4007494
Ledgestone
4007416
Log no. H16
4007495
Fluted Black
4007198
Log no. H17
4007496
Plain Black
4007186
Log no. H18
4007497
Charcoal Brick
4007407
Log no. H19
4007498
Reflective Glass
4007203
Log no. H20
4007499
4007202
Log no. H21
4007500
4007421
Log no. H4
4007466
Log no. H5
4007467
RH side panel
Valor Red Brick
4007181
Pebbles (7)
4007501
Ledgestone
4007415
Embers—0.18 lb bag
4007475
Fluted Black
4007199
Plain Black
4007185
Log no. H25
4007502
Charcoal Brick
4007406
Log no. H26
4007503
Reflective Glass
4007204
Log no. H27
4007504
4007202
Log no. H28
4007505
4007420
Log no. H29
4007506
Herringbone
70
61
4007475
4007182
Filler panel, side
60
Embers—0.18 lb bag
Part
Number
Valor Red Brick
Filler panel, side
59
Description
4007422
LH side panel
Herringbone
58
Part
Number
62
Top panel
Traditional Log Set
1000LSK
Log no. H30
4007507
Valor Red Brick
4007184
Log no. H31
4007508
Ledgestone
4007418
Log no. H4
4007466
Fluted Black
4007188
Log no. H5 (2)
4007467
Plain Black
4007188
Log no. H10
4007472
Charcoal Brick
4007408
Log no. H11
4007473
Reflective Glass
4007188
Log no. H12
4007474
Herringbone
4007423
Embers—0.18 lb bag
4007475
Birch Log Set
1000BLK
Log no. H1
4007463
Log no. H2
4007464
Log no. H3
4007465
Log no. H4
4007466
Log no. H5 (2)
4007467
Log no. H6
4007468
Log no. H7
4007469
Log no. H8
4007470
Log no. H9
4007471
Log no. H10
4007472
Log no. H11
4007473
Log no. H12
4007474
63
GV60 Valve Repair Kit
4004544
Appendix D - Spare Parts
8
1
2
5
3
4
7
59
5
57
58
56
55
7
10
13
9
20
17
19
18
16
14
50
11
12
51
15
28a
34a
21–25
26–27
52
34
28
29
33
49
53
35
30
31
36
48
38
37
47
40
39
32
41
54
46
63
45
42
43
44
71
Appendix D - Spare Parts
H1
H2
H3
H7
H11
H8
H6
H5
H9
H4
H12
H10
H5
1000BLK
1000LSK
60
62
H16
H15
H17
H20
H5
H19
H18
H21
H4
16
1000DWK
61
72
12
9
9
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