Omega | DPG1000ADA | Owner Manual | Omega DPG1000ADA Owner Manual

Omega DPG1000ADA Owner Manual
TM
Digital Pressure Gauges with Alarms
DPG1000ADA Series
M3362/0818
INSTRUCTION
SHEET
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Ranges and Resolution
See table below. Resolution is fixed as indicated in table.
Dual Alarms, 4-20 mA Output
DPG1000ADA-30V100
DPG1000ADA-30INHGVAC
DPG1000ADA-05G
DPG1000ADA-15A
DPG1000ADA-15G
DPG1000ADA-30A
DPG1000ADA-30G
DPG1000ADA-60G
DPG1000ADA-100A
DPG1000ADA-100G
DPG1000ADA-300G
DPG1000ADA-500G
DPG1000ADA-1KG
DPG1000ADA-2KG
DPG1000ADA-3KG
DPG1000ADA-5KG
Alarm Setting
(All are field configurable)
-1N (default if not specified)
-2N
-3N
-1R
-2R
-3R
Range
–30.0 inHg to 100.0 psig
0.00-30.00 InHg Vac
0.00-5.000 psig
0.00-15.00 psia
0.00-15.00 psig
0.0-30.00 psia
0.0-30.00 psig
0.0-60.00 psig
0.0-100.0 psia
0.0-100.0 psig
0-300.0 psig
0-500.0 psig
0-1000 psig
0-2000 psig
0-3000 psig
0-5000 psig
Alarm Type
HI/LO Normal action
HI/HI Normal action
LO/LO Normal action
HI/LO Reverse action
HI/HI Reverse action
LO/LO Reverse action
Alphanumeric
display
Numeric
display
Alarm1
ALARM 1
Select
Test
SEL
XXXXX
88888
TEST
2
s
Accuracy
Accuracy includes linearity, hysteresis, repeatability
±0.25% of full scale ±1 least significant digit
Sensor hysteresis: ±0.015% FS, included in accuracy
Sensor repeatability: ±0.01% FS, included in accuracy
Display
4 readings per second nominal display update rate
4 digit LCD, 0.5” H and 5 character 0.25” H alphanumeric
Alarm 1 and Alarm 2 LCD indicators and bi-color (red/green)
LEDs
Controls & Functions
SEL Select and display alarm trip points
TEST Alarm acknowledge, or toggle alarms when in test mode
s Increase alarm setpoint when in setpoint adjust mode
t Decrease alarm setpoint when in setpoint adjust mode
Multi-level pass code protection for set-up and calibration
Alarm Relay Outputs
Programmable dual form C (SPDT) relay contacts for HI/LO,
HI/HI, LO/LO, normal or reverse acting with 1% deadband, or
adjustable trip and reset points for each relay, manual or auto
acknowledge.
1A/24VDC, 0.5A/115VAC, non-inductive
120 milliseconds typical response time
Calibration
Non-interactive, ±10% of range
All pressure and absolute models: zero, midpoint, span
All vacuum models: –span, –midpoint, zero
Vacuum/pressure models: –span, zero, +midpoint, +span
±15 psi models: –span, –midpoint, zero, +midpoint, +span
2.88"
Alarm 2
ALARM 2
Alarm 1
status
LED
¼" NPT
3.38" Standard
3.5" NEMA 4X
3 ft long, 22 AWG cables
with stripped and tinned
wire ends
2 conductor power
6 conductor alarms
Allow 1" wire clearance
Up
Down
Alarm 2
status
LED
t
0.75"
1.65"
Turn at hex
fitting only
DPG1000ADA
BLACK
RED
DPG1000-PS Optional Power Supply Kit
The optional power supply kit
includes a UL and CSA listed 115
VAC (50/60 Hz) wall-mount power
supply with U.S. style 2-prong
plug.
Output is 12 VDC at 200 mA and
is intended for gauges that accept
DC power. The power supply’s
two-conductor wire is approximately 6 feet long and has plain
wire ends.
Also included is a moisture resistant connector to allow easy
hookup without having to strip wires. Use a pair of pliers to snap
connector onto wires.
NC 1
C 1
NO 1
Power wires
8-24 VAC 50/60 Hz or
9-32 VDC
6-conductor relay wires
NC 2
C 2
NO 2
Alarm Contact Ratings
0.5A/115VAC,
1A/24VDC,
non-inductive
BLACK NC Normally Closed
SPDT
RED
C Common
1
NO Normally Open
GREEN NC Normally Closed
SPDT
BROWN C Common
2
BLUE NO Normally Open
WARNING: This product can expose you to chemicals including
lead, nickel and chromium, which are known to the State of
California to cause cancer or birth defects or other reproductive
harm. For more information go to www.P65Warnings.ca.gov
Power
8 to 24 VAC 50/60 Hz or 9 to 32 VDC
Gauge is on when power is on
Designed for continuous operation.
1.0 watt maximum power consumption
Weight
9.5 ounces (approx.), shipping wt. 1 pound (approx.)
Housing
Extruded aluminum case, epoxy powder coated, ABS/ polycarbonate bezel, front and rear gaskets, polycarbonate label
Connection, Material, Media Compatibility
1/4” NPT male fitting, all wetted parts are 316L stainless steel
Overpressure, Burst, Vacuum
Ranges using 3000 psig sensor: 5000 psig overpressure
Ranges using 5000 psig sensor: 7500 psig overpressure
All others:
2 X pressure range
3000 psi, 5000 psi, and 4 digit ranges 112.5% full scale outof-range display: 1– – – or I –.–.–.–
Under-range display (non-vacuum sensors): –Err
4 X sensor burst pressure rating, or 10,000 psi, whichever is
less
Vacuum service: 15 psia, ±15 psig, 15 psig, 30 psia,
100 psig, 100 psia, 200 psig sensors
Environmental
Storage temperature:
–40 to 203°F (–40 to 95°C)
Operating temperature:
–4 to 185°F (–20 to 85°C)
Compensated temperature:
32 to 158°F (0 to 70°C)
Installation Precautions
4 Read these instructions before using the gauge. Configuration may
be easier before installation. Contact the factory for assistance.
4 These products do not contain user-serviceable parts. Contact
us for repairs, service, or refurbishment.
4 Gauges must be operated within specified ambient temperature
ranges.
4 Outdoor or wash down applications require a NEMA 4X
gauge or installation in a NEMA 4X housing.
4 Use a pressure or vacuum range appropriate for the application.
4 Use fittings appropriate for the pressure range of the gauge.
4 Due to the hardness of 316 stainless steel, it is recommended
that a thread sealant be used to ensure leak-free operation.
4 For contaminated media use an appropriate screen or filter to
keep debris out of gauge port.
4 Remove system pressures before removing or installing gauge.
4 Install or remove gauge using a wrench on the hex fitting only.
Do not attempt to turn gauge by forcing the housing.
4 Do not exceed relay current and voltage ratings. Use an appropriate contactor for larger loads. Inductive inrush currents may
be up to 5x normal current and may require an RC snubber.
4 Good design practice dictates that positive displacement liquid
pumps include protection devices to prevent sensor damage
from pressure spikes, acceleration head, and vacuum extremes.
 Avoid permanent sensor damage! Do not apply vacuum to
non-vacuum gauges or hydraulic vacuum to any gauges.
 Avoid permanent sensor damage! NEVER insert objects into
gauge port or blow out with compressed air.
 Gauges are not for oxygen service. Accidental rupture of
sensor diaphragm may cause silicone oil inside sensor to
react with oxygen.
 NEVER connect the gauge wires directly to 115 VAC or permanent damage will result.
2
DPG1000ADA Series Digital Pressure Gauges With Alarms
Types of Gauges
Gauge reference models read zero with the gauge port open.
Compound ranges read vacuum in inches of Mercury, pressure
in psig, and zero with the gauge port open.
1000 psi and higher sensors are a sealed-reference type. They
read zero with the gauge port open are internally referenced to
14.7 psi. They function like gauge reference sensors.
Absolute reference gauges read zero at full vacuum and atmospheric pressure with the gauge port open. Note that readings
of atmospheric pressure vary continuously.
Gauge Wiring Diagram
DPG1000ADA
NC 1
C 1
NO 1
NC 2
C 2
NO 2
Alarm Contact Ratings
0.5A/115VAC,
1A/24VDC,
non-inductive
BLACK
RED
Power wires
8-24 VAC 50/60 Hz or
9-32 VDC
6-conductor relay wires
BLACK NC Normally Closed
SPDT
RED
C Common
1
NO Normally Open
GREEN NC Normally Closed
SPDT
BROWN C Common
2
BLUE NO Normally Open
Gauge Power Connections
The 2-conductor cable RED and BLACK leads is for the gauge
power supply. Note the relay cable also has red and black wires.
Do not connect power to them.
Connect to 8-24 VAC, 50/60Hz or 9-32 VDC. The gauge will
operate on either AC or DC power, either polarity. An unregulated power supply can be used. Note that 24 VAC transformers
with small loads may operate at voltages over the 24 VAC limit.
The supply voltage, when within the stated ranges, has negligible effect on the gauge calibration. Operation below 9 VDC
or 8 VAC may cause erratic or erroneous readings or output.
When operating multiple gauges from the same power supply,
refer to the mA rating in the specifications to ensure adequate
power. Route the wires away from heat sources and moving
equipment.
Power Up
The gauge is powered on whenever a supply voltage is applied.
Warm-up time is negligible. The gauge may be left on at all times.
All configuration information is stored in non-volatile memory.
When power is first applied, the gauge proceeds through a
startup sequence. During the startup sequence, relays are deenergized and the status LEDs are off.
1. The firmware version number is displayed briefly
2. All active display segments are turned on for approx. 1 second.
3. The full scale pressure is indicated for approx. 1 second while
the engineering units and FS (full scale) are indicated for 1/2
second on the character display.
4. The display is tested again for approximately 1 second.
The gauge then proceeds to the normal operating mode.
Alarm Contact Rating and Protection
The alarm contacts are rated at 1A/24VDC or 0.5A/115VAC.
Using mechanical relay contacts above their rating, or with large
inductive loads, will shorten their life. For inductive loads, RC
snubbers or arc suppression devices are required to protect the
contacts. For large loads a higher capacity contactor is required.
No internal fusing is included in the alarm contact circuits. The
alarm outputs should be externally fused by the user in applications where good design practice dictates.
Alarm Types
The factory default configuration is 1% fixed deadband mode,
zero tare enabled, and no pass code required for test function.
Alarms may be configured to operate in fixed deadband mode
or adjustable hysteresis mode.
In the fixed deadband mode, the alarm set/reset point deadband
is factory set to 1% of full-scale. Each alarm may be configured
as either HI or LO with a user adjustable alarm set point for
each relay.
In the adjustable hysteresis mode, two independent set and
reset trip points are user adjustable for each relay. The set
or reset state at power up when between trip points is user
configurable.
Gauge Configuration
From the normal operating mode, press and hold the TEST and
s buttons.
Then press the SEL button.
Release all buttons when the display indicates CFG.
Before the gauge enters the Configuration mode, the display
initially indicates _ _ _ _ with the first underscore blinking,
and CFGPC on the lower display.
Enter the pass code as described below.
Pass Code Entry
A pass code is required to configure the gauge. Additional levels
of security may be enabled by defining separate pass codes
for calibration, configuration, output test, and set point adjust
modes. See Changing the User-Defined Pass Code at the end of
this manual to change pass codes.
Functions in user configuration mode
Restore original factory configuration
Enable/disable zero tare function
Choosing 1% deadband or adjustable hysteresis alarm mode
Operation for blinking alarm LEDs
Set point modes (high alarm/low alarm or state at power-up)
Relay action mode (normal/reverse)
Enable/disable pass code for output test and set point adjust
When the gauge requests a pass code, the display indicates
____ with the first underscore blinking, and either TSTPC,
CFGPC, CALPC on the lower display. All three pass codes
are initially set to the factory default of 3510.
Note: During pass code entry the LEDs will be off and the gauge
will not respond to changes in pressure. The relays will maintain
their prior state. The gauge will automatically revert to the normal operation if no buttons are ressed for approx.y 15 seconds.
Use the s and t buttons to set the left-most digit to 3.
Press and release the SEL button to index to the next position.
The 3 will remain, and the second position will be blinking.
Use the s and t buttons to select 5.
Press and release the SEL button to index to the next position. 3
5 will remain, and the third position will be blinking.
Use the s and t buttons to select 1.
Press and release the SEL button to index to the next position. 3
5 1 will remain, and the fourth position will be blinking.
Use the s and t buttons to select 0.
Press and release the SEL button to proceed.
If an incorrect pass code was entered, the gauge will to exit to
the normal operating mode. Upon successful pass code entry,
follow the steps in the appropriate section of this manual.
Note: To exit a mode at any time, press and hold the SEL button
until the display indicates – – – – .
Restore Factory Configuration
The upper display will be blank, and the lower display will
display either USER_ or FCTRY.
Use the s or t buttons to select either USER_ or FCTRY.
If USER_ is selected, the existing user configuration will be
retained and can be modified in the following steps.
If FCTRY is selected, the existing user configuration will be
replaced with the factory configuration. It can be modified in
the following steps.
When the desired setting is displayed, press and release the
SEL button to move on to the next parameter.
Zero Tare Configuration
The upper display will be blank, and the lower display will
indicate either ZTARE or NOZTR.
Use the s or t buttons to select either ZTARE or NOZTR
If ZTARE is selected, the user will be able to manually zero
the gauge from the normal operating mode.
If NOZTR is selected the user will be prevented from zeroing
the gauge from the normal operating mode. This is default setting for absolute reference ranges.
When the desired setting is displayed, press and release the
SEL button to move on to the next parameter.
Alarm Type Selection
The lower display will either indicate DBAND or ADJ_H.
If DBAND is selected, each relay will operate with 1% of fullscale deadband between set and reset.
If ADJ_H is selected, each output relay will have an adjustable set point and an adjustable reset point.
Use the s or the t buttons to select either DBAND or
ADJ_H.
When to desired mode is displayed, press and release the SEL
button to move on to the next parameter.
LED Alarm Annunciator Function Selection
This setting lerts the operator to an alarm conditionby blinking
the LEDs. The choices are
Automatically acknowledge: A_ACK
Manually acknowledge:
M_ACK
No acknowledgement:
NO_AN
Use the s or t buttons to cycle through the three choices.
A_ACK: An alarm condition will be automatically acknowledged when the alarm condition clears. When an alarm condition occurs, the LED for that alarm will begin to blink red until
it has been manually acknowledged by a pressing the TEST
button, or until the alarm condition no longer exists. If an alarm
is manually acknowledged, the LED will be steadily red while
the alarm condition continues to exist. The LED will be steadily
green whenever no alarm condition exists.
M_ACK: An alarm condition must be manually acknowledged.
When an alarm condition occurs, the LED for that alarm will
blink red if the alarm condition exists or blink green if the alarm
condition no longer exists. The LED will continue to blink until
it has been manually acknowledged by a pressing the TEST
button. Once an alarm has been acknowledged, the LED will be
steadily red while the alarm condition exists or green when the
alarm no longer exists.
NO_AN: The LEDs will not blink. When an alarm condition
occurs, the LED associated with that alarm will be steadily red
if the alarm condition exists, or green if the alarm condition
no longer exists. In addition, the LCD display for ALARM1 and
ALARM2 will not be displayed during alarm conditions.
When the lower display indicates the desired annunciator
action, press and release the SEL button to move on to the
next parameter.
Fixed Deadband DBAND Alarm Setup
Alarm 1 Type in DBAND Mode
If ADJ_H was selected, skip to the Relay Power Up State
Section.
Use the s or t buttons to select eitherSP1_L or SP1_H.
If SP1_L is selected, Alarm 1 will be a LOW alarm.
Alarm 1 will be SET when the pressure falls below Setpoint 1.
Alarm 1 will be RESET when the pressure rises above Setpoint
1 plus the deadband. The fixed 1% deadband is .01 x the full
scale range of the gauge.
If SP1_H is selected Alarm 1 will be a high alarm.
Alarm 1 will be SET when the pressure rises above Setpoint 1.
Alarm 1 will be RESET when the pressure falls below Setpoint
1 minus the deadband. The fixed 1% deadband is .01 x the full
scale range of the gauge.
When the desired alarm type is displayed, press and release the
SEL button to move to Alarm 2.
Alarm 2 Type in DBAND Mode
Use the s or t buttons to select eitherSP2_L or SP2_H.
If SP2_L is selected, Alarm 2 will be a LOW alarm.
Alarm 2 will be SET when the pressure falls below Setpoint 1.
Alarm 2 will be RESET when the pressure rises above Setpoint
2 plus the deadband. The fixed 1% deadband is .01 x the full
scale range of the gauge.
If SP2_H is selected Alarm 2 will be a high alarm.
Alarm 2 will be SET when the pressure rises above Setpoint 1.
Alarm 2 will be RESET when the pressure falls below Setpoint
2 minus the deadband. The fixed 1% deadband is .01 x the full
scale range of the gauge.
When the desired alarm type is displayed, press and release the
SEL button to move to the next parameter.
DPG1000ADA Series Digital Pressure Gauges with Alarms
Relay Action in DBAND Fixed Deadband Mode
Use the s or the t buttons to select either
Normal Acting (Failsafe): _NOR_
Reverse Acting:
_REV_
If NOR_ is selected, the output relay coils will be energized in
the RESET state and de-energized in the SET state.
If _REV_ is selected, the output relay coils will be deenergized in the RESET state and energized in the SET state
When the desired alarm type is displayed, press and release the
SEL button to move to the Output Test and Set Point Adjust Pass
Code Protection section.
Adjustable Hysteresis ADJ_H Alarm Setup
Relay Power Up State in ADJ_H Adjustable Hysteresis Mode
This determines the state of the relays if the gauge is powered
up while the pressure is between the SET and RESET trip points.
For some applications it may not be desirable to have an alarm
condition during power-up.
Use the s or the t buttons to select either SP1_L or
SP1_H.
If SP1_L is selected and the gauge is powered up while the
pressure is between the Relay 1 SET and RESET trip points,
Relay 1 will begin in the RESET state.
If SP1_H is selected and the gauge is powered up while the
applied pressure is between the Relay 1 SET and RESET trip
points, Relay 1 will begin in the SET state.
When the desired alarm state is selected, press and release the
SEL button to move to Relay 2.
Use the s or the t buttons to select either SP2_L or SP2_H.
If SP2_L is selected and the gauge is powered up while the
applied pressure is between the Relay 2 SET and RESET trip
points, Relay 2 will begin in the RESET state.
If SP2_H is selected and the gauge is powered up while the
applied pressure is between the Relay 2 SET and RESET trip
points, Relay 2 will begin in the SET state.
When the desired alarm state is selected, press and release the
SEL button to move to the next parameter.
Relay 1 Action in ADJ_H Adjustable Hysteresis Mode
Press and release the s or the t buttons to select either
Normal Acting (Failsafe): _NOR1
Reverse Acting:
_REV1
If _NOR1 is selected, the output relay coil will be energized in
the RESET state and de-energized in the SET state.
If _REV1 is selected, the output relay coil will be de-energized
in the RESET state and energized in the SET state.
When the desired Alarm 1 action is selected, press and release
the SEL button to move to Alarm 2.
Use the s or the t buttons to select either
Normal Acting (Failsafe): _NOR2
Reverse Acting:
_REV2
If _NOR2 is selected, the output relay coil will be energized
in the RESET state and de-energized in the SET state.
If _REV2 is selected, the output relay coil will be deenergized in the RESET state and energized in the SET state.
When the desired Alarm 2 action is selected, press and release
the SEL button to move to the next parameter.
Output Test & Set Point Adjust Pass Code
Protection
This setting determines if a pass code is required to acess the
Output Test and Set Point Adjustments.
Use the s or the t buttons to select either TSTPC or NOTPC.
The lower display will indicate TSTPC to enable Output Test
and Set Point Adjust Modes pass code protection.
The lower display will indicate NOTPC to disable Output Test
and Set Point Adjust Modes pass code protection, press and
release the t button.
Press and release the SEL button to save the configuration
parameters and restart the gauge.
Note: The configuration parameters will not be saved if the
procedure is interrupted before completion.
Operation: Fixed Deadband Alarms
Each relay may be independently configured as a high or low
alarm in User Setup and operate as shown in the table below.
Normal acting, High alarm SP_H
Pressure
< Set point – 1%FS
> Set point
Relay coil
On
Off
Alarm 1 continuity C-NO (Red-White) C-NC (Red-Black)
Alarm 2 continuity C-NO (Brown-Blue) C-NC (Brown-Green)
LED
Green
Red
Normal acting, Low alarm SP_L
Pressure
< Set point
> Set point + 1%FS
Relay coil
Off
On
Alarm 1 continuity C-NC (Red-Black) C-NO (Red-White)
Alarm 2 continuity C-NC (Brown-Green) C-NO (Brown-Blue)
LED
Red
Green
Reverse acting, High alarm SP_H
Pressure
< Set point – 1%FS
> Set point
Relay coil
Off
On
Alarm 1 continuity C-NC (Red-Black) C-NO (Red-White)
Alarm 2 continuity C-NC (Brown-Green) C-NO (Brown-Blue)
LED
Green
Red
Reverse acting, Low alarm SP_L
Pressure
< Set point
> Set point + 1%FS
Relay coil
On
Off
Alarm 1 continuity C-NO (Red-White) C-NC (Red-Black)
Alarm 2 continuity C-NO (Brown-Blue) C-NC (Brown-Green)
LED
Red
Green
The relevant LCD alarm icon will indicate an alarm condition.
The relevant bi-color LED will be illuminated green for a normal
condition or red for an alarm condition.
The LED will blink at a slow rate until the alarm is acknowledged
unless the annunciator mode was disabled in setup.
Alarms may be configured to be automatically acknowledged
when the alarm condition clears or configured to be manually
acknowledged by pressing the TEST button.
Displaying Trip Points
The applied pressure, the value of Trip Point 1, and the value of
Trip Point 2 may be selected for display as follows:
When the applied pressure is being displayed, press and release
the SEL button.
The Trip Point 1 value will be displayed with TRIP1 on the
lower display.
When the Trip Point 1 value is being displayed, press and
release the SEL button.
The upper display will indicate the Trip Point 2 value with
TRIP2 on the lower display.
Press and release the SEL button. The upper display will
indicate the applied pressure with engineering units on the
lower display.
Adjusting Setpoints: Fixed Deadband Alarms
Set Point is defined as the pressure value that will result in a
change of state only from a normal to an alarm condition.
Trip Point is defined as the pressure value that will result in a
change of state of alarm condition, and includes the effect of
deadband when returning from an alarm to a normal condition.
Set Point 1
From the normal operating mode press the SEL button to
display Trip Point 1.
Press and hold the TEST button and press the SEL button.
Release both buttons when the display indicates – – – – .
If pass code setpoint protection is enabled, the display initially
indicates _ _ _ _ with the left-most underscore blinking, and
with TSTPC on the display. Enter the pass code as described
in the Pass Code Entry section.
If pass code setpoint protection is not enabled, the display will
indicate Trip Point 1 with TRIP1 blinking at a slow rate on
the lower display.
Press and hold the TEST button. The display will indicate Set
Point 1 with SP1 on the lower display.
3
While holding the TEST button, use the s and t buttons to
adjust Set Point 1 to the desired value.
Release the TEST button to store the Set Point 1 value.
Note: The gauge will not respond to changes in applied pressure
while the TEST button is pressed. The alarm relays, LEDs, and
LCD alarm icons will maintain their prior states until the TEST
button is released.
To exit the Set Point 1 Adjust mode and return to the normal
operating mode, press and release the SEL button.
Set Point 2
From the normal operating mode press the SEL button twice to
display Trip Point 2.
Press and hold the TEST button and press the SEL button.
Release both buttons when the display indicates – – – – .
If pass code setpoint protection is enabled, the display initially
indicates _ _ _ _ with the left-most underscore blinking, and
with TSTPC on the display. Enter the pass code as described
in the Pass Code Entry section.
If pass code setpoint protection is not enabled, the display will
indicate Trip Point 2 with TRIP2 blinking at a slow rate on the
lower display, and the alarm indicators and the retransmission
output will correspond to the applied pressure.
Press and hold the TEST button. The display will indicate Set
Point 2 with SP2 on the lower display.
While holding the TEST button, use the s and t buttons to
adjust Set Point 2 to the desired value.
Release the TEST button to store the Set Point 2 value.
Note: The gauge will not respond to changes in applied pressure while the TEST button is pressed. The alarm relays, LEDs,
and LCD alarm icons will maintain their prior states until the
TESTbutton is released.
To exit the Set Point 2 Adjust mode and return to normal operation, press and release the SEL button.
Operation: Adjustable Hysteresis Alarms
In the adjustable hysteresis mode, two independent set and
reset points used for each relay and operate as shown below.
Normal (Fail-safe) acting, RESET value less than SET
Pressure
< Low RESET point > High SET point
Relay coil
On
Off
Alarm 1 continuity C-NO (Red-White) C-NC (Red-Black)
Alarm 2 continuity C-NO (Brown-Blue) C-NC (Brown-Green)
LED
Green
Red
Normal (Fail-safe) acting, SET value less than RESET
Pressure
< Low SET point > High RESET point
Relay coil
Off
On
Alarm 1 continuity C-NC (Red-Black) C-NO (Red-White)
Alarm 2 continuity C-NC (Brown-Green) C-NO (Brown-Blue)
LED
Red
Green
Reverse acting, RESET value less than SET
Pressure
< Low RESET point > High SET point
Relay coil
Off
On
Alarm 1 continuity C-NC (Red-Black) C-NO (Red-White)
Alarm 2 continuity C-NC (Brown-Green) C-NO (Brown-Blue)
LED
Green
Red
Reverse acting, SET value less than RESET
Pressure
< Low SET point > High RESET point
Relay coil
On
Off
Alarm 1 continuity C-NO (Red-White) C-NC (Red-Black)
Alarm 2 continuity C-NO (Brown-Blue) C-NC (Brown-Green)
LED
Red
Green
Power-up relay state when between SET and RESET
Config. set to SP_L
RESET
Config. set to SP_H
SET
The LEDs indicate green for a RESET state and red for a SET
state. Refer to the table for output states as a function of applied
pressure.
If the gauge is configured for alarms, ALARM1 and ALARM2 will
be indicated when alarm conditions exist, and the associated
4
DPG1000ADA Series Digital Pressure Gauges with Alarms
LEDs will blink to indicate unacknowledged alarm conditions.
Alarms may be configured to be automatically acknowledged
when the alarm condition clears or configured to be manually
acknowledged by pressing the TEST button.
Displaying Trip and Reset Points
The applied pressure, the SET trip points, and the RESET trip
points may be selected for display as follows.
While the applied pressure is being displayed, press and release
the SEL button. The upper display will indicate the value of set
point 1 with SET_1 on the lower display.
While set point 1 is being displayed, press and release the SEL
button. The upper display will indicate the value of reset point 1
with RST_1 on the lower display.
While reset point 1 is being displayed, press and release the
SEL button. The upper display will indicate the value of set point
2 with SET_2 on the lower display.
While set point 2 is being displayed, press and release the SEL
button. The upper display will indicate the value of reset point 2
with RST_2 on the lower display.
While the reset point 2 is being displayed, press and release the
SEL button. The upper display will indicate the applied pressure
and engineering units.
Adjusting Trip and Reset Points, Adjustable
Hysteresis Mode
From the normal operating mode press the SEL button to display the desired trip point (SET_1, RST_1, SET_2, or RST_2).
Press and hold the TEST button and press the SEL button.
Release both buttons when the display indicates – – – – .
If pass code protection is enabled, before the unit enters the
Set Point Adjust Mode, the display initially indicates _ _ _ _
with the left-most underscore blinking, and with TSTPC on the
lower display.
Enter the pass code as described in the Pass Code Entry section.
While in the Trip Point Adjust mode with no buttons pressed,
the display will indicate the trip point value with its designator
(SET_1, RST_1, SET_2, or RST_2) blinking at a slow rate.
To adjust the displayed trip point value, press and hold the TEST
button. The display will continue to indicate the trip point value.
Operate the s and t buttons to adjust the trip point to the
desired value. The trip point value is stored when the TEST
button is released. Note: The relays and indicators will not
correspond to the applied pressure value until the TEST button
is released.
To exit the Trip Point Adjust mode and return to the normal
operating mode, press and release the SEL button.
Zero Tare Mode
If the gauge is not indicating zero with zero pressure applied
but is within approximately 3% of full scale pressure of zero,
you may tare the gauge to zero. This feature may be enabled
or disabled. Absolute ranges are configured with this feature
turned off.
From the normal operating mode with the gauge port open to
atmosphere, press and hold both the s and t buttons and press
the SEL button. The relay outputs and the retransmission output
will hold the last value, and the visual indicators will be deactivated. Release all buttons when the display indicates o o o o.
The display will indicate a newly calculated zero tare value with
Z OFF on the lower display. Note: If not within approximately
3% of zero, Err0 will be displayed. Press the SEL button
to cancel the operation and return to normal operating mode
without affecting any existing zero tare value.
To cancel and remove any existing zero tare value, press and
release the t button. The display will indicate zero. To restore
the newly calculated zero tare value, press and release the s
button.
To exit the Zero/Tare mode, press and release the SEL button.
The gauge will return to normal operation.
Output Test Mode
From the normal operating mode, press and hold the TEST button and press the SEL button. Release both buttons when the
display indicates – – – – or _ _ _ _.
If pass code protection is enabled, the display indicates _ _ _ _
with the left-most underscore blinking, and TSTPC.
Enter the pass code as described in the Pass Code Entry section.
While in the Test mode with no buttons pressed, the display
will indicate the pressure with the engineering units blinking
at a slow rate.
When the TEST button is pressed, the LED indicators and the
relays will toggle to their opposite states.
Pressing the s or the t button while holding the TEST button
will raise or lower the test value. Note that the gauge will not
respond to changes in applied pressure while the TEST button
is held.
When the TEST button is released, the display, the LED indicators, and the relay outputs will correspond to the applied
pressure.
Press and release the SEL button to exit the Output Test mode
and return to normal operation.
Calibration Preparation
The gauge is calibrated at the factory using equipment traceable to NIST. There is no need to calibrate the gauge before
putting it in service. Calibration should only be performed by
qualified individuals using appropriate calibration standards
and procedures.
The calibration equipment should be at least four times more
accurate than the gauge being calibrated. The calibration system must be able to generate and measure pressure/vacuum
over the full range of the gauge. A vacuum pump able to
produce a vacuum of 100 microns (0.1 torr or 100 millitorr) or
lower is required for vacuum and absolute gauges.
Allow the gauge to equalize to normal room temperature (about
20 minutes minimum) before calibration.
Calibration
To enter the calibration mode from the normal operating mode
with applied pressure being displayed, press and hold the TEST
and the t buttons. Then press the SEL button. Release all buttons when the display indicates CAL.
When the gauge enters the calibration mode, the display initially
indicates _ _ _ _ with the first underscore blinking, and with
CALPC on the lower display.
Enter the pass code as described in the Pass Code Entry section.
Upon successful calibration pass code entry, the upper display
will indicate the applied pressure in the configured engineering units.
The lower display of the display will alternate between CAL
and the calibration region corresponding to the applied pressure
(ZERO, +MID, +SPAN, MID, or SPAN).
Note: To store the calibration parameters and exit calibration
mode at any time, press and hold the SEL button until the
display indicates – – – – .
The pressure calibration procedure adjusts the display indication to correspond to the actual applied pressure.
If the applied pressure is not being displayed, press and release
the SEL button to step to the pressure calibration sequence,
indicated by CAL on the display.
Note: If the SEL button is held depressed for longer than 2 seconds, the display will change to indicate – – – – , and the gauge
will exit the calibration mode when all buttons are released.
Zero calibration: Apply zero pressure. The lower display will
alternate between CAL and ZERO. Use the s and t buttons
to adjust the upper display to indicate zero.
Span calibration: Apply full-scale pressure. The lower display
will alternate between CAL and +SPAN. Use the s and
t buttons to adjust the upper display to indicate the applied
pressure value.
Midpoint Non-Linearity calibration: Apply 50% full-scale positive pressure. The lower display will alternate between CAL
and +MID. Use the s and t buttons to adjust the upper
display to indicate the applied pressure value.
Negative Span calibration (bipolar and compound ranges
only): Apply full-scale negative pressure. The lower display
will alternate between CAL and SPAN. Use the s and t
buttons to adjust the upper display to indicate the applied
pressure value.
Negative Midpoint Non-Linearity calibration (bipolar ranges
only): Apply 50% full-scale negative pressure. The lower
display will alternate between CAL and MID. Use the s and
t buttons to adjust the upper display to indicate the applied
pressure value.
To store the calibration parameters and exit calibration mode,
press and hold the SEL button until the display indicates – –
––.
Configuration Pass Code
From the normal operating mode, press and hold the TEST and
the s buttons. Then press the SEL button. Release all buttons
when the display indicates CFG.
Calibration Pass Code
From the normal operating mode, press and hold the TEST and
the t buttons. Then press the SEL button. Release all buttons
when the display indicates CAL.
Test and Set Point Adjust Pass Code (optional)
From the normal operating mode, press and hold the TEST button. Then press the SEL button. Release all buttons when the
display indicates – – – – .
Before the unit enters the view or change pass code mode,
the display initially indicates _ _ _ _ with the first underscore
blinking, and with CFGPC, CALPC, or TSTPC on the lower
display.
Note: during pass code entry, the LEDs will be off and the gauge
will not respond to changes in applied pressure. The output
relays will maintain their prior states and the retransmission
output will maintain its prior value.
The gauge will automatically revert to normal operation if no
buttons are operated for approximately 15 seconds.
Enter Factory Pass Code 1220
Use the s and t buttons to set the left-most digit to 1.
Press and release the SEL button to index to the next position.
The 1 will remain, and the second position will be blinking.
Use the s and t buttons to select 2.
Press and release the SEL button to index to the next position. 1
2 will remain, and the third position will be blinking.
Use the s and t buttons to select 2.
Changing the User-Defined Pass Codes
Press and release the SEL button to index to the next position. 1
2 2 will remain, and the fourth position will be blinking.
Use the s and t buttons to select 0.
Press and release the SEL button to proceed. Note: If an incorrect pass code was entered, the gauge will exit to the normal
operating mode.
Once the correct password has been entered, the display will
indicate the existing pass code with CFGPC, CALPC, or
TSTPC on the lower display.
Note: while in the pass code change mode, the LEDs will
extinguish and the unit will not respond to changes in applied
pressure and the output relays will be de-energized.
Operate the s or t button to select the first character of the
calibration password.
When the correct first character is being displayed, press
and release the SEL button to proceed to the next password
character.
Repeat he steps until the entire password is complete.
To exit the User-Defined Pass Code change mode, press and hold
the SEL button. Release the button when the display indicates
– – – – and restarts in the normal operating mode.
DPG1000ADA Series Digital Pressure Gauges with Alarms
Where Do I Find Everything I Need for
Process Measurement and Control?
OMEGA…Of Course!
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5
WARRANTY/DISCLAIMER
OMEGA ENGINEERING, INC. warrants this unit to be free of defects in materials and workmanship for a
period of 13 months from date of purchase. OMEGA’s WARRANTY adds an additional one (1) month
grace period to the normal one (1) year product warranty to cover handling and shipping time. This
ensures that OMEGA’s customers receive maximum coverage on each product.
If the unit malfunctions, it must be returned to the factory for evaluation. OMEGA’s Customer Service
Department will issue an Authorized Return (AR) number immediately upon phone or written request.
Upon examination by OMEGA, if the unit is found to be defective, it will be repaired or replaced at no
charge. OMEGA’s WARRANTY does not apply to defects resulting from any action of the purchaser,
including but not limited to mishandling, improper interfacing, operation outside of design limits,
improper repair, or unauthorized modification. This WARRANTY is VOID if the unit shows evidence of
having been tampered with or shows evidence of having been damaged as a result of excessive corrosion;
or current, heat, moisture or vibration; improper specification; misapplication; misuse or other operating
conditions outside of OMEGA’s control. Components in which wear is not warranted, include but are not
limited to contact points, fuses, and triacs.
OMEGA is pleased to offer suggestions on the use of its various products. However,
OMEGA neither assumes responsibility for any omissions or errors nor assumes liability for
any damages that result from the use of its products in accordance with information provided
by OMEGA, either verbal or written. OMEGA warrants only that the parts manufactured by the
company will be as specified and free of defects. OMEGA MAKES NO OTHER WARRANTIES OR
REPRESENTATIONS OF ANY KIND WHATSOEVER, EXPRESSED OR IMPLIED, EXCEPT THAT OF
TITLE, AND ALL IMPLIED WARRANTIES INCLUDING ANY WARRANTY OF MERCHANTABILITY
AND FITNESS FOR A PARTICULAR PURPOSE ARE HEREBY DISCLAIMED. LIMITATION OF
LIABILITY: The remedies of purchaser set forth herein are exclusive, and the total liability of
OMEGA with respect to this order, whether based on contract, warranty, negligence,
indemnification, strict liability or otherwise, shall not exceed the purchase price of the
component upon which liability is based. In no event shall OMEGA be liable for
consequential, incidental or special damages.
CONDITIONS: Equipment sold by OMEGA is not intended to be used, nor shall it be used: (1) as a “Basic
Component” under 10 CFR 21 (NRC), used in or with any nuclear installation or activity; or (2) in medical
applications or used on humans. Should any Product(s) be used in or with any nuclear installation or
activity, medical application, used on humans, or misused in any way, OMEGA assumes no responsibility
as set forth in our basic WARRANTY/DISCLAIMER language, and, additionally, purchaser will indemnify
OMEGA and hold OMEGA harmless from any liability or damage whatsoever arising out of the use of the
Product(s) in such a manner.
RETURN REQUESTS/INQUIRIES
Direct all warranty and repair requests/inquiries to the OMEGA Customer Service Department.
BEFORE RETURNING ANY PRODUCT(S) TO OMEGA, PURCHASER MUST OBTAIN AN AUTHORIZED
RETURN (AR) NUMBER FROM OMEGA’S CUSTOMER SERVICE DEPARTMENT (IN ORDER TO AVOID
PROCESSING DELAYS). The assigned AR number should then be marked on the outside of the return
package and on any correspondence.
The purchaser is responsible for shipping charges, freight, insurance and proper packaging to prevent
breakage in transit.
FOR NON-WARRANTY REPAIRS, consult
FOR WARRANTY RETURNS, please have the
OMEGA for current repair charges. Have
following information available BEFORE contacting
the following information available BEFORE
OMEGA:
contacting OMEGA:
1.Purchase Order number under which the product
1. Purchase Order number to cover the COST
was PURCHASED,
of the repair,
2.Model and serial number of the product under
2. Model and serial number of the product, and
warranty, and
3. Repair instructions and/or specific problems
3. Repair instructions and/or specific problems
relative to the product.
relative to the product.
OMEGA’s policy is to make running changes, not model changes, whenever an improvement is possible. This affords
our customers the latest in technology and engineering.
OMEGA is a registered trademark of OMEGA ENGINEERING, INC.
© Copyright 2017 OMEGA ENGINEERING, INC. All rights reserved. This document may not be copied, photocopied,
reproduced, translated, or reduced to any electronic medium or machine-readable form, in whole or in part, without the
prior written consent of OMEGA ENGINEERING, INC.
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