Omega DPG3600, DPG5500, DPG5600 Series Owner Manual

TM
Digital Pressure Gauges
DPG3500, DPG3600, DPG5500, DPG5600 Series
INSTRUCTION
SHEET
M4094/0818
DPG3500
DPG3600
DPG5500
DPG5600
Range Code
after model number
03G
85INH20G
05G
140INH20G
15A
760TORRA
30INHGVAC
30V15G
15G
1BARG
30A
30G
60G
30V100G
100G
7BARG
30V200G
200G
14BARG
300G
500G
1KG
2KG
3KG
5KG
DPG5500
DPG5600
Shop online at omega.com e-mail: [email protected]
For latest product manuals: www.omegamanual.info
Battery
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Battery
Powered,
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Min/Max/Zero, NEMA 4X
Min/Max/Zero, NEMA 4X, Display Backlighting
Min/Max/Zero
Min/Max/Zero, Display Backlighting
Default Units
0-3.000 psig
0-85.0 inches of water
0-5.000 psig
0-140.0 inches of water
15.00-0 psi absolute
760.0-0 torr absolute
0-30.00 inHg vac
–30.00 inHg vac to 15.00 psig
0-15.00 psig
0-1.000 bar
30.00-0 psi absolute
0-30.00 psig
0-60.00 psig
–30.0 inHg vac to 100.0 psig
0-100.0 psig
0-7.000 bar
–30.0 inHg vac to 200.0 psig
0-200.0 psig
0-14.00 bar
0-300.0 psig
0-500.0 psig
0-1000 psig
0-2000 psig
0-3000 psig
0-5000 psig
Ranges and Resolution
See table above for ranges and user selectable units
Units are user selectable via internal buttons
Resolution is fixed for each engineering unit
Accuracy
Includes linearity, hysteresis, repeatability
±0.25% of full scale ±1 least significant digit
Sensor hysteresis:
±0.015% FS, included in accuracy
Sensor repeatability: ±0.01% FS, included in accuracy
Display
3 readings per second nominal display update rate
4 digit LCD, 0.5" H and 5 character 0.25" H alphanumeric
DPG3600, DPG5600: Red LED backlight
Batteries, Battery Life, Low Battery Indication
2 AA alkaline included. Approx. 2000 hours battery life
DPG3600, DPG5600: 150-1500 hrs. depending on backlight
usage
Low battery symbol on display
Controls & Functions
Front button turns gauge on or off, zeros gauge reference
gauges, and cycles through min/max functions
Internal push buttons for selection of engineering units and
auto shutoff times, pass code protected setup and calibration.
DPG3600, DPG5600: Front button activates backlighting for
1 minute
Min/Max Functions
Minimum and maximum readings stored 3 times per second
Front button cycles through min display, max display, clear
Configurable for min only, max only, min/max, or none, clear min/
max at power off or retain min/max at power off
Calibration
Pass code protected calibration
Non-interactive zero, span, and linearity, ±10% of range
DPG3500 NEMA 4X
DPG3600 NEMA 4X
Selectable Units
psig, inHg, inH2O, oz/in2, g/cm2, mmHg, torr, mbar, cmH2O, mmH2O, ftH2O, kPa
psig, inHg, inH2O, oz/in2, g/cm2, mmHg, torr, mbar, cmH2O, mmH2O, ftH2O, kPa
absolute: psia, inHga, inH2Oa, oz/in2a, g/cm2a, mmHga, torra, mbara, cmH2Oa, mmH2Oa, ftH2Oa, kPaa, MPaa, bara, kg/cm2a, atma
vacuum: psig, inHg, inH2O, oz/in2, g/cm2, mmHg, torr, mbar, cmH2O, mmH2O, ftH2O, kPa, MPa, bar, kg/cm2, atm
±psig, ±inHg, ±inH2O, ±oz/in2, ±g/cm2, ±mmHg, ±torr, ±mbar, ±cmH2O, ±mmH2O, ±ftH2O, ±kPa, ±MPa, ±bar, ±kg/cm2, ±atm
psig, inHg, inH2O, oz/in2, g/cm2, mmHg, torr, mbar, cmH2O, mmH2O, ftH2O, kPa, MPa, bar, kg/cm2, atm
absolute: psia, inHga, inH2Oa, oz/in2a, g/cm2a, mmHga, torra, mbara, cmH2Oa, mmH2Oa, ftH2Oa, kPaa, MPaa, bara, kg/cm2a, atma
psig, inHg, inH2O, oz/in2, g/cm2, mmHg, torr, mbar, cmH2O, mmH2O, ftH2O, kPa, MPa, bar, kg/cm2, atm
psig, inHg, inH2O, oz/in2, g/cm2, mmHg, torr, mbar, cmH2O, mmH2O, ftH2O, kPa, MPa, bar, kg/cm2, atm
±psig, ±inHg, ±inH2O, ±oz/in2, ±g/cm2, ±mmHg, ±torr, ±mbar, ±cmH2O, ±mmH2O, ±ftH2O, ±kPa, ±MPa, ±bar, ±kg/cm2, ±atm
psig, inHg, inH2O, oz/in2, g/cm2, mmHg, torr, mbar, cmH2O, mmH2O, ftH2O, kPa, MPa, bar, kg/cm2, atm
±psig, ±inHg, ±inH2O, ±oz/in2, ±ftH2O, ±kPa, ±MPa, ±bar, ±kg/cm2, ±atm
psig, inHg, inH2O, oz/in2, ftH2O, kPa, MPa, bar, kg/cm2, atm
psig, inHg, oz/in2, ftH2O, kPa, MPa, bar, kg/cm2, atm
psig, inHg, ftH2O, kPa, MPa, bar, kg/cm2, atm
psig, inHg, ftH2O, kPa, MPa, bar, kg/cm2, atm
psig, inHg, ftH2O, MPa, bar, kg/cm2, atm
psig, inHg, ftH2O, MPa, bar, kg/cm2, atm
psig, MPa, bar, kg/cm2, atm
Auto Shutoff
User selectable 1 minute to 8 hours or front button on/off
Factory default 5 minutes
Weight
Gauge: 9 ounces (approximately)
Shipping: 1 pound (approximately)
Housing
Extruded aluminum case, epoxy powder coated,
ABS/ polycarbonate bezel, front and rear gaskets,
polycarbonate label
DPG3500, DPG3600: ABS/polycarbonate NEMA 4X
case, rear gasket, polycarbonate label
Connection and Material
1/4" NPT male fitting, 316L stainless steel
All wetted parts are 316L stainless steel
Low battery indicator
XXXXX
88888
Overpressure, Burst, Vacuum
Ranges using 3000 psig sensor:
5000 psig
Ranges using 5000 psig sensor:
7500 psig
All others:
2 X pressure range
3000 psi, 5000 psi, and 4 digit ranges 112.5% full scale outof-range display: 1– – – or I –.–.–.–
4 X sensor burst pressure rating, or 10,000 psi, whichever is
less
Vacuum service: ±15 psig, 15 psig, 15 psia, 30 psia, 100 psig,
100 psia, 200 psig sensors.
Under-range display (non-vacuum sensors): –Err
Environmental
Storage temperature:
–40 to 203°F (–40 to 95°C)
Operating temperature:
–4 to 185°F (–20 to 85°C)
Compensated temperature:
32 to 158°F (0 to 70°C)
2.88"
Standard
2
Turn at
hex
fitting
only
Omega Engineering / Made in USA
¼" NPT
3.38" Standard
3.5" NEMA 4X
3.0"
NEMA 4X
Turn at
hex
fitting
only
0.75"
1.65"
2.0"
2
DPG 3500, 3600, 5500, 5600 Series Digital Pressure Gauges
Installation and Precautions
4 Read these instructions before using the gauge. Configuration may
be easier before installation. Contact the factory for assistance.
4 These products do not contain user-serviceable parts. Contact us
for repairs, service, or refurbishment.
4 Gauges must be operated within specified ambient temperature ranges.
4 Outdoor or wash down applications require a NEMA 4X gauge or
installation in a NEMA 4X housing.
4 Use a pressure or vacuum range appropriate for the application.
4 Use fittings appropriate for the pressure range of the gauge.
4 Due to the hardness of 316 stainless steel, it is recommended that
a thread sealant be used to ensure leak-free operation.
4 For contaminated media use an appropriate screen or filter to keep
debris out of gauge port.
4 Remove system pressures before removing or installing gauge.
4 Install or remove gauge using a wrench on the hex fitting only. Do
not attempt to turn gauge by forcing the housing.
4 Good design practice dictates that positive displacement liquid
pumps include protection devices to prevent sensor damage from
pressure spikes, acceleration head, and vacuum extremes.
 Avoid permanent sensor damage! Do not apply vacuum to nonvacuum gauges or hydraulic vacuum to any gauges.
 Avoid permanent sensor damage! NEVER insert objects into gauge
port or blow out with compressed air.
 Gauges are not for oxygen service. Accidental rupture of sensor
diaphragm may cause silicone oil inside sensor to react with oxygen.
WARNING: This product can expose you to chemicals including
lead, nickel and chromium, which are known to the State of
California to cause cancer or birth defects or other reproductive
harm. For more information go to www.P65Warnings.ca.gov
Types of Gauges
Gauge reference models read zero with the gauge port open.
Compound ranges read vacuum in inches of Mercury, pressure in
psig, and zero with the gauge port open.
1000 psi and higher sensors are a sealed reference type. They read
zero with the gauge port open are internally referenced to 14.7 psi.
They are functionally similar to gauge reference sensors.
Absolute reference gauges read zero at full vacuum and atmospheric
pressure with the gauge port open. Note atmospheric pressure varies continuously.
Power-Up and Operation
Press and hold the front button for approximately 1 second.
The display is tested, the default full-scale range is indicated, the
full-scale range in the selected units are indicated, the display is
tested again, then the actual pressure and units are displayed.
Function Button
Prompt (Release Button)
On
Press for 1 Display test > default units > selected
second units FUll scale > display test >
actual reading
Zero
Press and Display test > oooo > default units >
(gauge ref.
hold
selected units FUll scale >
only)
display test > actual reading
Hi reading Press/hold Max > max. reading & units
Lo reading Press/hold MIN > min. reading & units
Exit Hi/Lo Press/hold SSSS > actual reading
Clear Hi/Lo Press/hold Max > Clr mx/mn > actual reading
Clear, off Press/hold Max > Clr mx/mn > OFF
Power-Up With Zero (Gauge Reference Ranges Only)
Be sure the gauge port is exposed to normal atmospheric pressure
and no pressure is applied. The zeroing function is only activated at
each power-up and the stored zero correction is erased when the
gauge is shut off.
Press and hold the front button. The display is tested and then oooo
is displayed. The gauge is now zeroed. Release the button and the
full-scale range in the selected units are indicated, the display is
tested again, then the actual pressure and units are displayed.
Attempting to zero the gauge with pressure greater than approximately 3% of full-scale pressure or vacuum applied will result in
an error condition, and the display will alternately indicate Err 0 and
the actual measured pressure. The gauge must be powered down
to reset the error condition.
Normal Operation
Following the start-up initialization, the display indicates the pressure reading updated approximately 3 times per second. The auto
shutoff timer starts when the gauge is powered up or whenever the
button is pushed, unless the gauge shutoff time was set to zero for
on/off operation.
If excessive vacuum is applied to a pressure-only gauge, the display
will indicate -Err until the vacuum is released. Applying vacuum to
a gauge designed for pressure may damage the pressure sensor.
If excessive pressure is applied (112.5% over range), an out-of-range
indication of 1 – – – or 1.–.–.– will be displayed depending on model.
Operation—continued
Basic Configuration—continued
Display Backlighting (DPG3600, DPG5600 models only)
Display backlighting can be turned on by momentarily pressing the
front button whenever the gauge is on. The backlighting will turn on
for one minute and then automatically shut off. This also restarts
the auto shutoff timer. The display backlighting will not be apparent
under bright lighting conditions.
Minimum and Maximum Readings
Gauges are normally configured with minimum and maximum capture functions enabled. One or both can be disabled in the Advanced
Configuration mode.
Minimum and maximum readings are continuously stored and
updated whenever the gauge is on. The stored readings can be manually cleared if desired. The MAX and MIN memory is also cleared
whenever the gauge is off unless configured to save the readings.
Press and hold the button for about 1 second until MAX is displayed
alternating with the units. The maximum reading will be continuously updated. The gauge may be left in this mode.
After MAX is displayed, press and hold the button for about 1 second until MIN is displayed alternating with the units. The minimum
reading will be continuously updated. The gauge may be left in this
mode. If excessive vacuum is applied to a pressure-only gauge
while in this mode, the display will indicate –Err until the MAX/MIN
readings are cleared.
After MIN is displayed, press and hold the button again for about 1
second until * * * * is displayed. The MAX and MIN memory is not
erased and the gauge returns to normal operation with the display
indicating the current reading.
Press and continue to hold the button until the display indicates clr
MX/MN (about 3 seconds total) and then release the button. Both
maximum and minimum values are cleared and the gauge returns
to the normal mode and displays the current pressure.
Shut-Down
To shut off the gauge manually at any time, press and hold the button
until the display indicates OFF (about 5 seconds) and then release.
When an auto shutoff timer is used, the display indicates OFF five
seconds prior to auto shutoff. The button can be pressed to keep the
gauge on. The auto shutoff and backlight (if equipped) timers are
reset whenever the button is pressed and released.
If the gauge is set up without auto shutoff (on/off operation) it will
stay on until manually shut off or until the batteries are depleted.
Turn gauge off when not in use to conserve battery life.
Auto Shutoff Time Selection
Auto shutoff time selection is done via internal buttons to help prevent accidental or unauthorized changes. The selected shut off time
is stored in non-volatile memory and will be retained even with the
battery off or batteries removed.
Remove the rear cover to gain access to the two internal buttons
located near the lower right and left corners of the circuit board.
With the gauge powered up, press and hold the DOWN button.
Release the button when the auto shutoff time is displayed.
The lower display will indicate AST M if the time displayed is in
minutes, and AST H if it in hours.
An auto shutoff time of 0 signifies that the auto shutoff feature is
disabled and the front button turns the gauge on and off.
Use the UP and DOWN buttons to select 0, 1, 2, 5, 10, 15, 20 or 30
minutes, or 1, 2, 4, or 8 hours.
When the desired time is displayed, press and release the front button to save the selection and return to normal operation.
Note: The gauge will automatically revert to normal operation if no
buttons are operated for approximately 15 seconds.
Replace the rear cover taking care not to pinch the power wires
between the cover and the case.
Basic Configuration
DOWN
UP
Engineering Unit Selection
Engineering unit selection is done via internal buttons to help prevent accidental or unauthorized changes. The selected engineering
unit is stored in non-volatile memory and will be retained even with
the gauge off or batteries removed. The available engineering units
depend on the sensor range and available display resolution.
Compound (inHg/PSIG) gauges must be changed to display singleunit vacuum/pressure readings in the Advanced Configuration mode
before different engineering units can be selected.
The default engineering units are mathematically converted to the
newly selected engineering unit. When the gauge is powered up, the
originally configured range is displayed and then the conversion with
the selected engineering unit is displayed.
To change engineering units remove the rear cover to gain access to
the two internal buttons located near the lower right and left corners
of the circuit board.
With the gauge powered up, press and hold the UP button. Release
the button when the engineering units begin to flash.
Use the UP and DOWN buttons to scroll through the list of engineering units available for the pressure range of the sensor.
When the desired units are displayed, press and release the front
button to save the selection and return to normal operation.
Note: The gauge will automatically revert to normal operation if no
buttons are operated for approximately 15 seconds.
Replace the rear cover taking care not to pinch the power wires
between the cover and the case.
Advanced Configuration
Advanced configuration requires a pass code for access and allows
more features to be configured.
Remove the rear cover to gain access to the buttons located near the
lower right and left corners of the circuit board.
With the gauge off, press and hold the UP button. Then press the
front button. Release all buttons when the display indicates CFG and
the program version then the full-scale range is indicated and the
display is tested.
The display then indicates _ _ _ _ with the first underscore blinking, and with CFGPC (configuration pass code) on the character
segments.
Note: The gauge will automatically revert to normal operation if
no buttons are operated for approximately 15 seconds. To cancel
and return to normal operation, press and release the front button
without entering any pass code characters.
Pass Code Entry
The factory default is 3510, but this may be changed by the user
under the Pass Code Configuration section.
1. Use the UP or DOWN buttons to set the left-most digit to 3.
2. Press and release the front button to move to the next position.
The 3 will remain, and the second position will be blinking.
3. Use the UP or DOWN buttons to select 5.
4. Press and release the front button to index to the next position.
35 will remain, and the third position will be blinking.
5. Use the UP or DOWN buttons to select 1.
6. Press and release the front button to index to the next position.
351 will remain, and the fourth position will be blinking.
7. Use the UP or DOWN buttons to select 0.
8. Press and release the front button to proceed with configuration
procedures.
If an incorrect pass code is entered, the gauge will return to the start
of the pass code entry sequence.
Factory/User Configuration
The upper display section will be blank, and the lower section will
display either USER_ or FCTRY.
If USER_ is selected, the user configuration can be modified as
described in the following steps.
To select USER_, press and release the DOWN button.
The lower display will indicate USER_.
Press and release the front button to continue.
If FCTRY is selected, the existing user configuration will be replaced
by the original factory configuration.
To select FCTRY, press and release the UP button.
The lower display will indicate FCTRY.
Press and release the front button to restore the factory configuration and restart the gauge.
Max/Min Configuration
Use the UP and DOWN buttons to select from the following:
MX/MN Both highest and lowest values will be captured
MX/--- Only highest value will be captured
--/MN Only lowest value will be captured
--/-Capture feature is disabled
Press and release the front button to move to the next parameter.
DPG 3500, 3600, 5500, 5600 Series Digital Pressure Gauges
3
Advanced Configuration—continued
Calibration—continued
Calibration—continued
Max/Min Memory
The upper display section will indicate clr.
Use the UP and DOWN buttons to select from the following:
AUTO
Automatically clear max. and min. values when the
gauge is powered off
MAN
Manually clear max. and min. values
Press and release the front button to move to the next parameter.
Gauge Type Configuration
This will only appear with 15, 100, or 200 psig ranges that were
originally ordered as compound gauges.
Use the UP and DOWN buttons to select from the following:
–/+EU Vacuum is indicated as negative pressure in the
selected engineering units
CMPND Vacuum is negative INHG, pressure is PSIG. This setting
will disable engineering unit selection.
Press and release the front button to save the user configuration
and restart the gauge.
Replace the rear cover taking care not to pinch the power wires
between the cover and the case.
Before the gauge enters the Calibration Mode, the display initially
indicates _ _ _ _ with the first underscore blinking, and with CALPC
(calibration pass code) on the lower display.
Note: The gauge will automatically revert to normal operation if
no buttons are operated for approximately 15 seconds. To cancel
and return to normal operation, press and release the front button
without entering any pass code characters.
Enter the User-Modifiable Pass Code
The factory default is 3510, but this is user changeable.
1. Use the UP or DOWN buttons to set the left-most digit to 3.
2. Press and release the front button to move to the next position.
The 3 will remain, and the second position will be blinking.
3. Use the UP or DOWN buttons to select 5.
4. Press and release the front button to index to the next position.
35 will remain, and the third position will be blinking.
5. Use the UP or DOWN buttons to select 1.
6. Press and release the front button to index to the next position.
351 will remain, and the fourth position will be blinking.
7. Use the UP or DOWN buttons to select 0.
8. Press and release the front button to proceed with configuration
procedures.
If an incorrect pass code is entered, the gauge will return to the start
of the pass code entry sequence.
Calibration Mode
The gauge enters and remains in the calibration mode until restarted
manually or power is removed. Features not related to calibration
are disabled and compound range models are set for the same
engineering units for pressure and for vacuum.
The calibration may be performed in any of the available engineering
units as well as percent (PCT). For greatest accuracy, use the UP
and DOWN buttons to select engineering units for calibration with
highest resolution (highest number of display counts). Press and
release the front button when the appropriate engineering units are
displayed. Suggested units are listed below.
Sensor
Suggested units for calibration
5 PSI
5.000 PSI
15 PSI
775.7 MMHG (TORR)
30 PSI
61.08 INHG
50 PSI
50.00 PSI
60 PSI
60.00 PSI
100 PSI
7.031 KG/CM2
200 PSI
407.2 INHG
300 PSI
610.8 INHG
500 PSI
500.0 PSI
1000 PSI
70.31 KG/CM2
2000 PSI
4072 INHG
3000 PSI
6108 INHG
5000 PSI
5000 PSI
Any
100.00 PCT (percent)
The display will then indicate the currently applied pressure in the
engineering units selected for calibration.
UP and DOWN Button Operation
Each time one of the calibration buttons is pressed and released
quickly, a small change is made to the digitized pressure signal. It
may take more than one of these small changes to result in a single
digit change on the display.
To make larger changes, press and hold the appropriate calibration
button. After about one second, the display will begin to change
continuously. Release the button to stop. Then make fine adjustments by pressing and quickly releasing the calibration buttons as
previously described.
Gauge Reference Pressure Gauges
Apply zero pressure by venting the gauge port to atmosphere. The
character display will alternate between ZERO and CAL. Adjust for
a display indication of zero using the UP and the DOWN buttons.
Apply full-scale pressure. The character display will alternate
between +SPAN and CAL. Adjust for a display indication of full-scale
pressure using the UP and the DOWN buttons.
Apply 50% full-scale pressure. The character display will alternate
between +MID and CAL. Adjust for a display indication equal to 50%
of full-scale pressure using the UP and the DOWN buttons.
Gauge Reference Vacuum Gauges
Apply zero pressure by venting the gauge port to atmosphere. The
character display will alternate between ZERO and CAL. Adjust for
a display indication of zero using the UP and the DOWN buttons.
Apply full-scale vacuum. The character display will alternate
between +SPAN and CAL. Adjust for a display indication of full-scale
vacuum using the UP and the DOWN buttons.
Apply 50% full-scale vacuum. The character display will alternate
between +MID and CAL. Adjust for a display indication equal to 50%
of full-scale vacuum using the UP and the DOWN buttons.
Absolute Reference Gauges
Apply full vacuum to the gauge. The character display will alternate
between ZERO and CAL. Press the UP and DOWN buttons to obtain
a display indication of zero.
Apply full-scale pressure. The character display will alternate
between +SPAN and CAL. Press the UP and DOWN buttons to obtain
a display indication equal to full-scale pressure.
Apply 50% of full-scale pressure. The lower display will alternate
between +MID and CAL. Press the UP and DOWN buttons to obtain
an indication equal to 50% of full-scale pressure.
Compound and Bipolar Gauges
In addition to the steps described above for pressure gauges, apply
full-scale vacuum. The character display will alternate between
-SPAN and CAL. Adjust for a display indication of actual applied
vacuum using the UP and the DOWN buttons.
For bipolar and –30.00inHg/+15.00psig compound range models
only, apply 50% full-scale vacuum. The character display will alternate between –MID and CAL. Adjust for a display indication equal
to 50% of full-scale vacuum using the UP and the DOWN buttons.
Save Calibration
Once the adjustments are complete, press and hold the front button until the display indicates – – – – then release the button to
store the calibration parameters in non-volatile memory and restart
the gauge.
Verify the pressure indications at 0%, 25%, 50%, 75% and 100%
of full scale.
Replace the rear cover taking care not to pinch the wires between
the cover and the case.
Remove the rear cover to access the buttons located near the lower
right and left corners of the circuit board.
Battery Replacement
A low battery indication will be shown in the upper left-hand corner
of the display when the battery voltage falls sufficiently. The battery
should be replaced soon after the indicator comes on or unreliable
readings may result.
1. Remove the 6 Phillips screws on the back of the unit.
2. Remove batteries by lifting up the positive end of the battery
(opposite the spring) taking care not to bend the battery holder
spring.
3. Discard old batteries properly, do not discard into fire, sources of
extreme heat, or in any hazardous manner.
4. Always replace both batteries at the same time with high quality
alkaline batteries. Install batteries with correct orientation. The
negative (flat) end of each battery should be inserted first facing
the battery holder spring.
5. Replace the back cover, including the rubber gasket.
Calibration Preparation
Gauges are calibrated at the factory using equipment traceable to
NIST. There is no need to calibrate the gauge before putting it into
service. Calibration intervals depend on your quality control program
requirements, although many customers calibrate annually.
Calibration should only be performed by qualified individuals using
appropriate calibration standards and procedures. The calibration
equipment should be at least four times more accurate than the
gauge being calibrated.
The calibration system must be able to generate and measure pressure/vacuum over the full range of the gauge.
A vacuum pump able to produce a vacuum of 100 microns (0.1
torr or 100 millitorr) or lower is required for vacuum and absolute
gauges. Warning: application of vacuum to non-vacuum models may
result in irreparable damage to the sensor.
Allow the gauge to acclimate to ambient temperature for 20 minutes.
Remove the rear cover to gain access to the UP and DOWN buttons
located near the lower right and left corners of the circuit board.
Install fresh batteries.
DOWN
UP
Calibration
Entering Calibration Mode
With the gauge off, press and hold the DOWN button. Then press
the front button. Release all buttons when the display indicates CAL.
The display begins by indicating the full-scale positive pressure
rating of the gauge in the engineering units as configured by the
factory, and then shows all display.
User-Defined Pass Code Configuration
View or Change User Configuration Pass Code
Remove the rear cover to access the buttons located near the lower
right and left corners of the circuit board.
With the unit off, press and hold the UP button, then press the
front button.
Release all buttons when the display indicates CFG.
View or Change User Calibration Pass Code
With the unit off, press and hold the DOWN button, then press the
front button.
Release all buttons when the display indicates CAL.
Enter Access Code 1220
Before the unit enters the view or change pass code mode, the
display initially indicates _ _ _ _ with the first underscore blinking,
and with CFGPC or CALPC on the character display.
Note: The gauge will automatically revert to normal operation if no
buttons are operated for approximately 15 seconds.
To cancel and return to normal operation, press and release the
POWER button without entering any pass code characters.
1. Use the UP and DOWN buttons to set the left-most digit to 1.
2. Press and release the front button to move to the next position.
The 1 will remain, and the second position will be blinking.
3. Use the UP and DOWN buttons to select 2.
4. Press and release the front button to index to the next position.
12 will remain, and the third position will be blinking.
5. Use the UP and DOWN buttons to select 2.
6. Press and release the front button to move to the next position.
1 2 2 will remain, and the fourth position will be blinking.
7. Use the UP and DOWN buttons to select 0.
8. Press and release the front button to proceed.
Note: If an incorrect access code was entered, the gauge will return
to the start of the access code entry sequence.
Once the access code has been entered correctly, the display will
indicate the existing user-defined pass code with CFGPC or CALPC
on the character segments.
1. Operate the UP or DOWN button to select the first character of
the new pass code.
2. When the correct first character is being displayed, press and
release the front button to proceed to the next pass code character.
3. Repeat above until the entire pass code is complete.
4. To exit, press and hold the front button. Release the button when
the display indicates – – – – to restart the gauge.
5. Replace the rear cover taking care not to pinch the power wires
between the cover and the case.
WARRANTY/DISCLAIMER
OMEGA ENGINEERING, INC. warrants this unit to be free of defects in materials and workmanship for a
period of 13 months from date of purchase. OMEGA’s WARRANTY adds an additional one (1) month
grace period to the normal one (1) year product warranty to cover handling and shipping time. This
ensures that OMEGA’s customers receive maximum coverage on each product.
If the unit malfunctions, it must be returned to the factory for evaluation. OMEGA’s Customer Service
Department will issue an Authorized Return (AR) number immediately upon phone or written request.
Upon examination by OMEGA, if the unit is found to be defective, it will be repaired or replaced at no
charge. OMEGA’s WARRANTY does not apply to defects resulting from any action of the purchaser,
including but not limited to mishandling, improper interfacing, operation outside of design limits,
improper repair, or unauthorized modification. This WARRANTY is VOID if the unit shows evidence of
having been tampered with or shows evidence of having been damaged as a result of excessive corrosion;
or current, heat, moisture or vibration; improper specification; misapplication; misuse or other operating
conditions outside of OMEGA’s control. Components in which wear is not warranted, include but are not
limited to contact points, fuses, and triacs.
OMEGA is pleased to offer suggestions on the use of its various products. However,
OMEGA neither assumes responsibility for any omissions or errors nor assumes liability for
any damages that result from the use of its products in accordance with information provided
by OMEGA, either verbal or written. OMEGA warrants only that the parts manufactured by the
company will be as specified and free of defects. OMEGA MAKES NO OTHER WARRANTIES OR
REPRESENTATIONS OF ANY KIND WHATSOEVER, EXPRESSED OR IMPLIED, EXCEPT THAT OF
TITLE, AND ALL IMPLIED WARRANTIES INCLUDING ANY WARRANTY OF MERCHANTABILITY
AND FITNESS FOR A PARTICULAR PURPOSE ARE HEREBY DISCLAIMED. LIMITATION OF
LIABILITY: The remedies of purchaser set forth herein are exclusive, and the total liability of
OMEGA with respect to this order, whether based on contract, warranty, negligence,
indemnification, strict liability or otherwise, shall not exceed the purchase price of the
component upon which liability is based. In no event shall OMEGA be liable for
consequential, incidental or special damages.
CONDITIONS: Equipment sold by OMEGA is not intended to be used, nor shall it be used: (1) as a “Basic
Component” under 10 CFR 21 (NRC), used in or with any nuclear installation or activity; or (2) in medical
applications or used on humans. Should any Product(s) be used in or with any nuclear installation or
activity, medical application, used on humans, or misused in any way, OMEGA assumes no responsibility
as set forth in our basic WARRANTY/DISCLAIMER language, and, additionally, purchaser will indemnify
OMEGA and hold OMEGA harmless from any liability or damage whatsoever arising out of the use of the
Product(s) in such a manner.
RETURN REQUESTS/INQUIRIES
Direct all warranty and repair requests/inquiries to the OMEGA Customer Service Department.
BEFORE RETURNING ANY PRODUCT(S) TO OMEGA, PURCHASER MUST OBTAIN AN AUTHORIZED
RETURN (AR) NUMBER FROM OMEGA’S CUSTOMER SERVICE DEPARTMENT (IN ORDER TO AVOID
PROCESSING DELAYS). The assigned AR number should then be marked on the outside of the return
package and on any correspondence.
The purchaser is responsible for shipping charges, freight, insurance and proper packaging to prevent
breakage in transit.
FOR NON-WARRANTY REPAIRS, consult
FOR WARRANTY RETURNS, please have the
OMEGA for current repair charges. Have
following information available BEFORE contacting
the following information available BEFORE
OMEGA:
contacting OMEGA:
1.Purchase Order number under which the product
1. Purchase Order number to cover the COST
was PURCHASED,
of the repair,
2.Model and serial number of the product under
2. Model and serial number of the product, and
warranty, and
3. Repair instructions and/or specific problems
3. Repair instructions and/or specific problems
relative to the product.
relative to the product.
OMEGA’s policy is to make running changes, not model changes, whenever an improvement is possible. This affords
our customers the latest in technology and engineering.
OMEGA is a registered trademark of OMEGA ENGINEERING, INC.
© Copyright 2017 OMEGA ENGINEERING, INC. All rights reserved. This document may not be copied, photocopied,
reproduced, translated, or reduced to any electronic medium or machine-readable form, in whole or in part, without the
prior written consent of OMEGA ENGINEERING, INC.
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