Omega | FP-5060 | Owner Manual | Omega FP-5060 Owner Manual

Omega FP-5060 Owner Manual
User’s Guide
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FP-5060 SERIES
Micro-Flow Sensors
omega.com info@omega.com
Servicing North America:
U.S.A.
Headquarters:
Omega Engineering, Inc.
Toll-Free: 1-800-826-6342 (USA & Canada only)
Customer Service: 1-800-622-2378 (USA & Canada only)
Engineering Service: 1-800-872-9436 (USA & Canada only)
Tel: (203) 359-1660
Fax: (203) 359-7700
e-mail: info@omega.com
For Other Locations Visit omega.com/worldwide
The information contained in this document is believed to be correct, but OMEGA accepts no liability for any errors it contains, and reserves
the right to alter specifications without notice.
OMEGA FP-5060 Series Micro-Flow Sensors
SAFETY INSTRUCTIONS
1.
Do not remove from pressurized lines.
2.
Do not exceed maximum temperature/pressure specifications.
3.
Do not install/service without following installation instructions (see sensor manual).
4.
Wear safety goggles and faceshield during installation/service.
5.
Do not alter product construction.
6.
Failure to follow safety instructions could result in severe personal injury!
1. Instrument Wiring
OMEGA FP-90 Series, FPM-5500,
FPM-9020A
Black (5 to 24 VDC)
Blk
Power
Red (Signal out)
Red
Freq. input
Shield (DC return)
Shld
Gnd
OMEGA FP-5060
Series Sensor
Black
Shield
10 kΩ
Red
Note:
+
-
Other
Instrument
5 to 24
VDC
Gnd. Other
Input instrument
A 10 kΩ pull-up resistor is recommended as shown,
if not provided internal to the instrument.
Contact OMEGA Technical Support for assistance.
Technical Notes:
•
Use 2-conductor twisted-pair shielded cable for cable splices up to 300 m (1000 ft) max.
•
Maintain cable shield through cable splice.
•
Route sensor cable away from AC power lines.
•
AUX power required when used with any OMEGA FP-90 Series Flow Transmitter.
2. Recommended Sensor Position
0°
30°
30°
Recommended
mounting angles
Vertical mounting
not recommended
Technical Notes:
• Horizontal surface mount (±30°) recommended for optimum performance.
• Suitable for clean fluids only. Suspended solids will cause mechanical failure.
• ¼ in. NPT or ISO 7/1-R¼ (male) port connections
• NEMA 4X/IP65 splashproof enclosure
OMEGA FP-5060 Series Micro Flow Sensor
1
3. Surface Mount Instructions
2
Remove sensor then use correct
screws for panel material.
#6 or M3 metric
screws recommended
1
120°
Mounting surface (top),
68 mm (2.68 in.) bolt circle
Mounting surface
Mounting surface (side)
4. Fitting Installation
CAUTION:
• Maximum pipe fitting torque: 10 ft - lbs (13 N m).
• DO NOT overtighten. Failure to observe torque specification may permanently damage sensor ports.
Pipe
FP-5060
Pipe fitting
Pipe fitting
Pipe
Sealant
Technical Notes:
•
Compatible fittings (customer supplied): Female union (shown), reducer, or hose barb type.
•
Always apply thread sealant to sensor port threads to prevent leakage.
5. Calibration
The K-Factors listed below represent the number of pulses the sensor will generate for each engineering unit of fluid which passes.
They are listed in U.S. gallons, liters and mL by sensor model:
2
Sensor
Model
PULSES PER
U.S. GAL
PULSES PER
LITER
PULSES PER
mL
FP-5061
9950
2629
2.629
FP-5062
9950
2629
2.629
FP-5063
3160
834.9
0.835
OMEGA FP-5060 Series Micro Flow Sensor
6. Specifications
General
Flow range:
5061 and 5062:
5063:
Linearity:
Repeatability:
Connections:
Cable length:
0.11 to 2.6 lpm (0.03 to 0.7 gpm)
1.13 to 12.11 lpm (0.3 to 3.2 gpm)
±1.2% of full range
±0.5% of full range
¼ in. NPT (male) or ISO 7/1 - R¼ (male)
8 m (25 ft.), can splice up to 300 m
(1000 ft.) max.
2-conductor twisted pair w/shield (Belden 8451)
250 g (9.6 oz.)
Cable type:
Weight:
Electrical
Supply voltage:
Supply current:
Output type:
5 to 24 VDC, regulated
10 mA max.
Open-collector NPN transistor, 10 mA max sink
Quality Standard
Manufactured under ISO 9001 and ISO 14001
Fluid Conditions
Max. pressure/
temperature:
0 to 80 °C (32 to 176 °F)
@ 5.5 bar (80 psi) max
Wetted Materials
• Sensor body
and cover:
40% glass filled Polyphenylene Sulfide
• Rotor:
PEEK, natural, unfilled
• Rotor O-ring: Viton®
• Cover O-ring: Viton®
psi
25
20
15
10
5
0
Pressure Drop Across Sensor vs. Flow Rate
bar
1.7
1.4
1.0
0.7
0.3
0
FP-5061/FP-5062
FP-5063
0
1.9
3.8
5.7
7.6
9.5
0
0.5
1
1.5
2
2.5
11.4 L/m
3
gpm
Dimensions
Top View
100 mm (3.94 in.)
Side View
36 mm (1.42 in.)
81 mm
(3.2 in.)
Mounting tabs for metric M3 or
standard #6 screws on 68 mm
(2.68 in.) bolt circle
OMEGA FP-5060 Series Micro Flow Sensor
3
NOTES:
4
OMEGA FP-5060 Series Micro Flow Sensor
WARRANTY/DISCLAIMER
OMEGA ENGINEERING, INC. warrants this unit to be free of defects in materials and workmanship for a
period of 13 months from date of purchase. OMEGA’s WARRANTY adds an additional one (1) month
grace period to the normal one (1) year product warranty to cover handling and shipping time. This
ensures that OMEGA’s customers receive maximum coverage on each product.
If the unit malfunctions, it must be returned to the factory for evaluation. OMEGA’s Customer Service
Department will issue an Authorized Return (AR) number immediately upon phone or written request.
Upon examination by OMEGA, if the unit is found to be defective, it will be repaired or replaced at no
charge. OMEGA’s WARRANTY does not apply to defects resulting from any action of the purchaser,
including but not limited to mishandling, improper interfacing, operation outside of design limits,
improper repair, or unauthorized modification. This WARRANTY is VOID if the unit shows evidence of
having been tampered with or shows evidence of having been damaged as a result of excessive corrosion;
or current, heat, moisture or vibration; improper specification; misapplication; misuse or other operating
conditions outside of OMEGA’s control. Components in which wear is not warranted, include but are not
limited to contact points, fuses, and triacs.
OMEGA is pleased to offer suggestions on the use of its various products. However,
OMEGA neither assumes responsibility for any omissions or errors nor assumes liability for
any damages that result from the use of its products in accordance with information provided
by OMEGA, either verbal or written. OMEGA warrants only that the parts manufactured by the
company will be as specified and free of defects. OMEGA MAKES NO OTHER WARRANTIES OR
REPRESENTATIONS OF ANY KIND WHATSOEVER, EXPRESSED OR IMPLIED, EXCEPT THAT OF
TITLE, AND ALL IMPLIED WARRANTIES INCLUDING ANY WARRANTY OF MERCHANTABILITY
AND FITNESS FOR A PARTICULAR PURPOSE ARE HEREBY DISCLAIMED. LIMITATION OF
LIABILITY: The remedies of purchaser set forth herein are exclusive, and the total liability of
OMEGA with respect to this order, whether based on contract, warranty, negligence,
indemnification, strict liability or otherwise, shall not exceed the purchase price of the
component upon which liability is based. In no event shall OMEGA be liable for
consequential, incidental or special damages.
CONDITIONS: Equipment sold by OMEGA is not intended to be used, nor shall it be used: (1) as a “Basic
Component” under 10 CFR 21 (NRC), used in or with any nuclear installation or activity; or (2) in medical
applications or used on humans. Should any Product(s) be used in or with any nuclear installation or
activity, medical application, used on humans, or misused in any way, OMEGA assumes no responsibility
as set forth in our basic WARRANTY/DISCLAIMER language, and, additionally, purchaser will indemnify
OMEGA and hold OMEGA harmless from any liability or damage whatsoever arising out of the use of the
Product(s) in such a manner.
RETURN REQUESTS/INQUIRIES
Direct all warranty and repair requests/inquiries to the OMEGA Customer Service Department.
BEFORE RETURNING ANY PRODUCT(S) TO OMEGA, PURCHASER MUST OBTAIN AN AUTHORIZED
RETURN (AR) NUMBER FROM OMEGA’S CUSTOMER SERVICE DEPARTMENT (IN ORDER TO AVOID
PROCESSING DELAYS). The assigned AR number should then be marked on the outside of the return
package and on any correspondence.
The purchaser is responsible for shipping charges, freight, insurance and proper packaging to prevent
breakage in transit.
FOR NON-WARRANTY REPAIRS, consult
FOR WARRANTY RETURNS, please have the
OMEGA for current repair charges. Have
following information available BEFORE contacting
the following information available BEFORE
OMEGA:
contacting OMEGA:
1. Purchase Order number under which the product
1. Purchase Order number to cover the COST
was PURCHASED,
of the repair,
2. Model and serial number of the product under
2. Model and serial number of the product, and
warranty, and
3. Repair instructions and/or specific problems
3. Repair instructions and/or specific problems
relative to the product.
relative to the product.
OMEGA’s policy is to make running changes, not model changes, whenever an improvement is possible. This affords
our customers the latest in technology and engineering.
OMEGA is a registered trademark of OMEGA ENGINEERING, INC.
© Copyright 2016 OMEGA ENGINEERING, INC. All rights reserved. This document may not be copied, photocopied,
reproduced, translated, or reduced to any electronic medium or machine-readable form, in whole or in part, without the
prior written consent of OMEGA ENGINEERING, INC.
Where Do I Find Everything I Need for
Process Measurement and Control?
OMEGA…Of Course!
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TEMPERATURE
Thermocouple, RTD & Thermistor Probes, Connectors, Panels & Assemblies
Wire: Thermocouple, RTD & Thermistor
Calibrators & Ice Point References
Recorders, Controllers & Process Monitors
Infrared Pyrometers
PRESSURE, STRAIN AND FORCE
Transducers & Strain Gages
Load Cells & Pressure Gages
Displacement Transducers
Instrumentation & Accessories
FLOW/LEVEL
Rotameters, Gas Mass Flowmeters & Flow Computers
Air Velocity Indicators
Turbine/Paddlewheel Systems
Totalizers & Batch Controllers
pH/CONDUCTIVITY
pH Electrodes, Testers & Accessories
Benchtop/Laboratory Meters
Controllers, Calibrators, Simulators & Pumps
Industrial pH & Conductivity Equipment
DATA ACQUISITION
Communications-Based Acquisition Systems
Data Logging Systems
Wireless Sensors, Transmitters, & Receivers
Signal Conditioners
Data Acquisition Software
HEATERS
Heating Cable
Cartridge & Strip Heaters
Immersion & Band Heaters
Flexible Heaters
Laboratory Heaters
ENVIRONMENTAL
MONITORING AND CONTROL
Metering & Control Instrumentation
Refractometers
Pumps & Tubing
Air, Soil & Water Monitors
Industrial Water & Wastewater Treatment
pH, Conductivity & Dissolved Oxygen Instruments
M-2579/0916
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