Omega | FPM-5800 | Owner Manual | Omega FPM-5800 Owner Manual

Omega FPM-5800 Owner Manual
User’s Guide
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FPM-5800
Flow Indicator
omega.com info@omega.com
Servicing North America:
U.S.A.
Headquarters:
Omega Engineering, Inc.
Toll-Free: 1-800-826-6342 (USA & Canada only)
Customer Service: 1-800-622-2378 (USA & Canada only)
Engineering Service: 1-800-872-9436 (USA & Canada only)
Tel: (203) 359-1660
Fax: (203) 359-7700
e-mail: info@omega.com
For Other Locations Visit omega.com/worldwide
The information contained in this document is believed to be correct, but OMEGA accepts no liability for any errors it contains, and reserves
the right to alter specifications without notice.
OMEGA FPM-5800 Flow Indicator Instructions
CAUTION!
Follow instructions carefully to avoid personal injury.
1. Compatible Sensor Wiring
FP-5100
FP-5300
FPM-5800
UL
LISTED
77CJ
Silver (shield)
Shld
Shld
Red
Red
Blk
Blk
Sensor
Sensor
Input
Input
Shld
Red
Blk
Sensor
Input
Black (AC signal out)
Red (AC signal out)
Technical Notes:
•
•
•
•
Remove terminal block for easy wiring (Fig. 1).
Maintain cable shield through cable splice.
Route sensor cable away from AC power lines.
Use 2-conductor shielded cable for sensor cable splices up to 60 m (200 ft)
2. Calibration
Fig. 1
FPM-5800
FP-5100 or FP-5300 Circuit
The FPM-5800 flow metering system utilizes the AC signal amplitude
from the FP-5100 or FP-5300 sensor to drive the FPM-5800 meter.
Red
3
4
5 6
2
The front panel meter movement adjustment (SPAN) is easily
accessed under the removable front window for simple calibration.
A dial kit with six dial ranges, assorted flow unit/multiplier decals and
dial installation instructions is included for your convenience.
Equipment Required
• Frequency counter
• OMEGA FP-5100 or FP-5300 Sensor installed in the process line
• Maximum (stable) flow rate induced in the process line
• Standard and phillips head screwdriver
lack
Rotor
w/magnets
4.
Red
Frequency
counter
0
10
SPAN
X 100
Install the appropriate dial face and flow unit/multiplier decal
covering your flow system's maximum flow rate (step 3).
Refer to dial installation instructions included with dial kit.
SPAN
Example: A flow system's maximum flow rate is 18.3 GPM.
The proper dial and flow unit/multiplier decal for this flow
system is:
0 - 2 dial + GPM X 10 decal
9
GPM
Shield
SPAN
8
2
1
GPM
SPAN
5 6
7
10
0
SPAN
Black
4
SPAN
Your instrument dial kit (included) contains the following:
Assorted
6 Dials:
Unit/multiplier
1
0-2
1
Decals:
4 5
0-4
5 6
6
X 10
3 4
m3/h
7
3
7
0-6
GPM
2
8
x 10
X 100
2
8
LPM
2
0
0-8
x 1,000
1
9
2
9
X 1,000
01
10
0-10
0
10
0
X 10,000
0-100
Procedure
1. Induce the maximum (stable) flow rate in your process line.
2. Using the frequency counter, monitor and record the FP-5100 or
FP-5300 sensor frequency output (Hz), see diagram below:
3
8
1
SPAN
X100
Sensor Frequency = ___________________________ Hz
5. Disconnect frequency counter, then access and adjust the
"SPAN" potentiometer to match the calculated maximum flow rate
(step 3). After adjustment, calibration is complete.
Technical note:
Sensor frequency MUST be greater than 45 Hz for full scale needle
deflection.
3
4
5 6
2
8
SPAN
1
3. Calculate the actual maximum flow rate in your process line as follows:
10
0
GPM
Maximum flow rate = Sensor frequency (step 2) X A-Factor (Section 6)
SPAN
X 100
Maximum Flow rate = ___________________________________
Omega FPM-5800 Flow Indicator
1
3. Parts and Accessories
There are no user-replaceable components in the FPM-5800.
Unauthorized repair attempts may void warranty.
Optional surface mount bracket, FPM-5000-MB
Dimensions
Environmental
Operating temp.:
Storage temp.:
Relative humidity:
4. Specifications
General
Sensor compatibility: OMEGA FP-5100 & FP-5300 series only
Min. full scale range: 7 fps
Quality Standards
• FM, CSA, CE, UL listed
NEMA 4X/IP65 front
1/4 DIN, 96 x 96 x 88 mm (3.8 x 3.8 x 3.5 in.) • Manufactured under ISO 9001
ABS plastic
Electrical
Approximately 450 g (16 oz.)
Power:
None
Noise immunity:
EN50082-2
Noise emissions:
EN55011
Taut-band suspension meter movement,
Safety:
EN61010-1
250° deflection (not suitable for prolonged
Enclosure:
• Rating:
• Dimensions:
• Case:
• Weight:
Display:
• Type:
exposure to vibration)
±2% of full scale
±1% of full scale
• Accuracy:
• Repeatability:
Panel
a et
96 mm (3.8 in.)
4
-10 to 65 °C (14 to 149 °F)
-15 to 80 °C (5 to 176 °F)
0 to 95%, non-condensing
5
la
roo
ear
o er
Mo nting Panel
6
3
O tional
7
2
8
1
9
Mo nting
96 mm
(3.8 in.)
lam
mm
in
88 mm
5 in
10
0
GPM
SPAN
2 ea
I
92 x 9
(3.62 2 mm
x 3.62
in.)
I
X 100
mm
Front View
in
mm
88 mm
Panel cutout
8 in
5 in
5. Maintenance
•
2
Front window: Never wipe the front window with materials
such as wool or polyester which may induce a static charge.
If a static charge develops on the window, the indication
needle may appear erratic or non-functional. When this
occurs, clean the front window with an anti-static cloth, or a
soft cotton cloth and anti-static spray, or a mild liquid soap
solution to remove the static charge.
•
Case: Clean the instrument case and front panel with a soft
cotton cloth dampened with a mild liquid soap solution.
Omega FPM-5800 Flow Indicator
6. OMEGA FP-5100 or FP-5300 Flow Sensor A-Factors
-------------- A-FACTORS ---------------PIPE
SIZE
OMEGA
FITTING
------------------- 1 Hz = ------------------U.S. GPM
LPM
m3/h
----------------- A-FACTORS ------------------PIPE
SIZE
OMEGA
FITTING
---------------------- 1 Hz = ----------------------U.S. GPM
LPM
m3/h
COPPER/BRONZE BRAZOLETS ON SCH 40 PIPE
SCH 80 PVC TEES FOR SCH 80 PVC PIPE
1/2 IN.
FP-5305M
0.1250
0.4729
0.0284
2-1/2 IN.
FP-5325BR
3.1915
12.0798
0.7248
3/4 IN.
FP-5307M
0.2328
0.8812
0.0529
3 IN.
FP-5330BR
4.9302
18.6606
1.1196
1 IN.
FP-5310M
0.3435
1.3002
0.0780
4 IN.
FP-5340BR
8.6207
32.6293
1.9578
1-1/4 IN.
FP-5312M
0.7195
2.7233
0.1634
5 IN.
FP-5350BR
11.4068
43.1749
2.5905
1-1/2 IN.
FP-5315M
1.0242
3.8767
0.2326
6 IN.
FP-5360BR
16.2602
61.5447
3.6927
2 IN.
FP-5320M
1.8473
6.9920
0.4195
8 IN.
FP-5380BR
28.1690
106.6197
6.3972
2-1/2 IN.
FP-5325M
2.7481
10.4016
0.6241
10 IN.
FP-5381BR
44.4444
168.2222
10.0933
3 IN.
FP-5330M
4.4310
16.7714
1.0063
12 IN.
FP-5382BR
62.5000
236.5625
14.1938
4 IN.
FP-5340M
7.8681
29.7807
1.7868
SCH 80 IRON SADDLES ON SCH 80 PIPE
0.4211
2 IN.
FP-5320GIS
1.8541
7.0179
1/2 IN.
FP-5305CM
0.1250
0.4729
0.0284
2 1/2 IN.
FP-5325GI
2.7003
10.2205
0.6132
3/4 IN.
FP-5307CM
0.2328
0.8812
0.0529
3 IN.
FP-5330GI
4.4709
16.9225
1.0154
SCH 80 CPVC TEES FOR SCH 80 CPVC PIPE
1 IN.
FP-5310CM
0.3435
1.3002
0.0780
4 IN.
FP-5340GI
7.8329
29.6475
1.7789
1-1/4 IN.
FP-5312CM
0.7195
2.7233
0.1634
5 IN.
FP-5350GI
10.2389
38.7543
2.3253
1-1/2 IN.
FP-5315CM
1.0242
3.8767
0.2326
6 IN.
FP-5360GI
14.6699
55.5257
3.3315
8 IN.
FP-5380GI
25.7511
97.4678
5.8481
SCH 80 PVC SADDLES FOR SCH 80 PVC PIPE
2 IN.
FP-5320S
1.8473
6.9920
0.4195
10 IN.
FP-5381GI
39.2157
148.4314
8.9059
2-1/2 IN.
FP-5325S
2.7481
10.4016
0.6241
12 IN.
FP-5382GI
56.6038
214.2453
12.8547
3 IN.
FP-5330S
4.4310
16.7714
1.0063
SCH 80 IRON SADDLE ON SCH 40 PIPE
4 IN.
FP-5340S
7.8681
29.7807
1.7868
2 IN.
FP-5320GIS
2.2371
8.4676
0.5081
6 IN.
FP-5360S
14.4152
54.5614
3.2737
2-1/2 IN.
FP-5325GI
3.1915
12.0798
0.7248
8 IN.
FP-5380S
25.3115
95.8039
5.7482
3 IN.
FP-5330GI
5.0042
18.9408
1.1364
4 IN.
FP-5340GI
8.7591
33.1533
1.9892
2.5565
SCH 80 PVC SADDLE ON SCH 40 PVC PIPE
2 IN.
FP-5320S
2.1938
8.3035
0.4982
5 IN.
FP-5350GI
11.2570
42.6079
2-1/2 IN.
FP-5325S
3.1789
12.0321
0.7219
6 IN.
FP-5360GI
15.9574
60.3989
3.6239
3 IN.
FP-5330S
4.7477
17.9702
1.0782
8 IN.
FP-5380GI
28.1690
106.6197
6.3972
4 IN.
FP-5340S
8.9177
33.7536
2.0252
10 IN.
FP-5381GI
44.4444
168.2222
10.0933
6 IN.
FP-5360S
16.0871
60.8897
3.6534
12 IN.
FP-5382GI
62.5000
236.5625
14.1938
8 IN.
FP-5380S
27.8714
105.4932
6.3296
CARBON STEEL TEES ON SCH 40 PIPE
1/2 IN.
FP-5305CS
0.1621
0.6134
0.0368
3/4 IN.
FP-5307CS
0.2829
1.0709
0.0643
1 IN.
FP-5310CS
0.4251
1.6091
0.0965
1-1/4 IN.
FP-5312CS
0.9892
3.7442
0.2246
1-1/2 IN.
FP-5315CS
1.3230
5.0077
0.3005
2 IN.
FP-5320CS
2.2416
8.4845
0.5091
0.0380
STAINLESS STEEL TEES ON SCH 40 PIPE
1/2 IN.
FMG-5305
0.1671
0.6327
3/4 IN.
FMG-5307
0.2961
1.1209
0.0673
1 IN.
FMG-5310
0.4719
1.7862
0.1072
1-1/4 IN.
FMG-5312
0.9691
3.6682
0.2201
1-/2 IN.
FMG-5315
1.4848
5.6199
0.3372
2 IN.
FMG-5320
2.6906
10.1839
0.6110
A-Factor Conversion Formulas:
1 U.S. gallon =
0.83267 Imperial gallon
0.003785 cubic meters
0.000003069 Acre feet
8.3454 pounds of water
GALVANIZED IRON TEES ON SCH 40 PIPE
1 IN.
FP-5310GI
0.5740
2.1724
0.1303
1-1/4 IN.
FP-5312GI
0.9527
3.6060
0.2164
1-1/2 IN.
FP-5315GI
1.2851
4.8642
0.2919
2 IN.
FP-5320GI
2.0367
7.7089
0.4625
Omega FPM-5800 Flow Indicator
3
----------------- A-FACTORS ------------------PIPE
SIZE
OMEGA
FITTING
---------------------- 1 Hz = ----------------------U.S. GPM
LPM
m3/h
BRONZE TEES ON SCH 40 PIPE
1 IN.
FP-5310BR
0.5740
2.1724
0.1303
1-1/4 IN.
FP-5312BR
0.9527
3.6060
0.2164
1-1/2 IN.
FP-5315BR
1.2851
4.8642
0.2919
2 IN.
FP-5320BR
2.0367
7.7089
0.4625
0.1354
0.5124
0.0307
0.1448
0.5480
0.0329
0.2828
1.0704
0.0642
COPPER TEE FITTINGS ON COPPER PIPE
1/2 IN.SK K
1/2 IN. SK L
3/4 IN.SK K
3/4 IN. SK L
1 IN.SK K
1 IN. SK L
1-1/4 IN.SK K
1-1/4 IN. SK L
1-1/2 IN.SK K
1-1/2 IN. SK L
2 IN.SK K
2 IN. SK L
FP-5305CU
FP-5307CU
FP-5310CU
FP-5312CU
FP-5315CU
FP-5320CU
0.3140
1.1885
0.0713
0.4718
1.7857
0.1071
0.5007
1.8950
0.1137
0.6801
2.5743
0.1545
0.7022
2.6577
0.1595
1.0533
3.9869
0.2392
1.0878
4.1171
0.2470
2.0429
7.7325
0.4639
2.0975
7.9391
0.4763
STAINLESS STEEL WELDOLETS ON SCH 40 PIPE
2-1/2 IN.
FMG-5325
3.1915
12.0798
3 IN.
FMG-5330
4.9302
18.6606
0.7248
1.1196
4 IN.
FMG-5340
8.6207
32.6293
1.9578
5 IN.
FMG-5350
11.4068
43.1749
2.5905
6 IN.
FMG-5360
16.2602
61.5447
3.6927
8 IN.
FMG-5380
28.1690
106.6197
6.3972
10 IN.
FMG-5381
44.4444
168.2222
10.0933
12 IN.
FMG-5382
62.5000
236.5625
14.1938
CARBON STEEL WELDOLETS ON SCH 40 PIPE
4
2-1/2 IN.
FP-5325CS
3.1915
12.0798
3 IN.
FP-5330CS
4.9302
18.6606
0.7248
1.1196
4 IN.
FP-5340CS
8.6207
32.6293
1.9578
5 IN.
FP-5350CS
11.4068
43.1749
2.5905
6 IN.
FP-5360CS
16.2602
61.5447
3.6927
8 IN.
FP-5380CS
28.1690
106.6197
6.3972
10 IN.
FP-5381CS
44.4444
168.2222
10.0933
12 IN.
FP-5382CS
62.5000
236.5625
14.1938
A-Factor Conversion Formulas:
1 U.S. gallon =
0.83267 Imperial gallon
0.003785 cubic meters
0.000003069 Acre feet
8.3454 pounds of water
Omega FPM-5800 Flow Indicator
WARRANTY/DISCLAIMER
OMEGA ENGINEERING, INC. warrants this unit to be free of defects in materials and workmanship for a
period of 13 months from date of purchase. OMEGA’s WARRANTY adds an additional one (1) month
grace period to the normal one (1) year product warranty to cover handling and shipping time. This
ensures that OMEGA’s customers receive maximum coverage on each product.
If the unit malfunctions, it must be returned to the factory for evaluation. OMEGA’s Customer Service
Department will issue an Authorized Return (AR) number immediately upon phone or written request.
Upon examination by OMEGA, if the unit is found to be defective, it will be repaired or replaced at no
charge. OMEGA’s WARRANTY does not apply to defects resulting from any action of the purchaser,
including but not limited to mishandling, improper interfacing, operation outside of design limits,
improper repair, or unauthorized modification. This WARRANTY is VOID if the unit shows evidence of
having been tampered with or shows evidence of having been damaged as a result of excessive corrosion;
or current, heat, moisture or vibration; improper specification; misapplication; misuse or other operating
conditions outside of OMEGA’s control. Components in which wear is not warranted, include but are not
limited to contact points, fuses, and triacs.
OMEGA is pleased to offer suggestions on the use of its various products. However,
OMEGA neither assumes responsibility for any omissions or errors nor assumes liability for
any damages that result from the use of its products in accordance with information provided
by OMEGA, either verbal or written. OMEGA warrants only that the parts manufactured by the
company will be as specified and free of defects. OMEGA MAKES NO OTHER WARRANTIES OR
REPRESENTATIONS OF ANY KIND WHATSOEVER, EXPRESSED OR IMPLIED, EXCEPT THAT OF
TITLE, AND ALL IMPLIED WARRANTIES INCLUDING ANY WARRANTY OF MERCHANTABILITY
AND FITNESS FOR A PARTICULAR PURPOSE ARE HEREBY DISCLAIMED. LIMITATION OF
LIABILITY: The remedies of purchaser set forth herein are exclusive, and the total liability of
OMEGA with respect to this order, whether based on contract, warranty, negligence,
indemnification, strict liability or otherwise, shall not exceed the purchase price of the
component upon which liability is based. In no event shall OMEGA be liable for
consequential, incidental or special damages.
CONDITIONS: Equipment sold by OMEGA is not intended to be used, nor shall it be used: (1) as a “Basic
Component” under 10 CFR 21 (NRC), used in or with any nuclear installation or activity; or (2) in medical
applications or used on humans. Should any Product(s) be used in or with any nuclear installation or
activity, medical application, used on humans, or misused in any way, OMEGA assumes no responsibility
as set forth in our basic WARRANTY/DISCLAIMER language, and, additionally, purchaser will indemnify
OMEGA and hold OMEGA harmless from any liability or damage whatsoever arising out of the use of the
Product(s) in such a manner.
RETURN REQUESTS/INQUIRIES
Direct all warranty and repair requests/inquiries to the OMEGA Customer Service Department.
BEFORE RETURNING ANY PRODUCT(S) TO OMEGA, PURCHASER MUST OBTAIN AN AUTHORIZED
RETURN (AR) NUMBER FROM OMEGA’S CUSTOMER SERVICE DEPARTMENT (IN ORDER TO AVOID
PROCESSING DELAYS). The assigned AR number should then be marked on the outside of the return
package and on any correspondence.
The purchaser is responsible for shipping charges, freight, insurance and proper packaging to prevent
breakage in transit.
FOR NON-WARRANTY REPAIRS, consult
FOR WARRANTY RETURNS, please have the
OMEGA for current repair charges. Have
following information available BEFORE contacting
the following information available BEFORE
OMEGA:
contacting OMEGA:
1. Purchase Order number under which the product
1. Purchase Order number to cover the COST
was PURCHASED,
of the repair,
2. Model and serial number of the product under
2. Model and serial number of the product, and
warranty, and
3. Repair instructions and/or specific problems
3. Repair instructions and/or specific problems
relative to the product.
relative to the product.
OMEGA’s policy is to make running changes, not model changes, whenever an improvement is possible. This affords
our customers the latest in technology and engineering.
OMEGA is a registered trademark of OMEGA ENGINEERING, INC.
© Copyright 2016 OMEGA ENGINEERING, INC. All rights reserved. This document may not be copied, photocopied,
reproduced, translated, or reduced to any electronic medium or machine-readable form, in whole or in part, without the
prior written consent of OMEGA ENGINEERING, INC.
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