Omega | OS100E Series | Owner Manual | Omega OS100E Series Owner Manual

Omega OS100E Series Owner Manual
ARTWORK/PRODUCT ART/
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ARTWORK/PRODUCT ART/
DWGS/START HERE ARROW
5
6
WARRANTY/DISCLAIMER
OMEGA ENGINEERING, INC. warrants this unit to be free of defects
in materials and workmanship for a period of 13 months from
date of purchase. OMEGA’s WARRANTY adds an additional one (1)
month grace period to the normal one (1) year product warranty
to cover handling and shipping time. This ensures that OMEGA’s
customers receive maximum coverage on each product.
If the unit malfunctions, it must be returned to the factory for evaluation. OMEGA’s Customer Service Department will issue an Authorized
Return (AR) number immediately upon phone or written request.
Upon examination by OMEGA, if the unit is found to be defective, it
will be repaired or replaced at no charge. OMEGA’s WARRANTY does
not apply to defects resulting from any action of the purchaser, including but not limited to mishandling, improper interfacing, operation
outside of design limits, improper repair, or unauthorized modification. This WARRANTY is VOID if the unit shows evidence of having
been tampered with or shows evidence of having been damaged as a
result of excessive corrosion; or current, heat, moisture or vibration;
improper specification; misapplication; misuse or other operating
conditions outside of OMEGA’s control. Components in which wear
is not warranted, include but are not limited to contact points, fuses,
and triacs.
OMEGA is pleased to offer suggestions on the use of its various products. However, OMEGA neither assumes responsibility for any omissions or errors nor assumes liability for any
damages that result from the use if its products in accordance
with information provided by OMEGA, either verbal or written. OMEGA warrants only that the parts manufactured by
the company will be as specified and free of defects. OMEGA
MAKES NO OTHER WARRANTIES OR REPRESENTATIONS OF
ANY KIND WHATSOEVER, EXPRESSED OR IMPLIED, EXCEPT
THAT OF TITLE, AND ALL IMPLIED WARRANTIES INCLUDING
ANY WARRANTY OF MERCHANTABILITY AND FITNESS
FOR A PARTICULAR PURPOSE ARE HEREBY DISCLAIMED.
LIMITATION OF LIABILITY: The remedies of purchaser set
forth herein are exclusive, and the total liability of OMEGA
with respect to this order, whether based on contract, warranty, negligence, indemnification, strict liability or otherwise,
shall not exceed the purchase price of the component upon
which liability is based. In no event shall OMEGA be liable for
consequential, incidental or special damages.
CONDITIONS: Equipment sold by OMEGA is not intended to be used,
nor shall it be used: (1) as a “Basic Component” under 10 CFR 21 (NRC),
used in or with any nuclear installation or activity; or (2) in medical applications or used on humans. Should any Product(s) be used in or with
any nuclear installation or activity, medical application, used on humans,
or misused in any way, OMEGA assumes no responsibility as set forth
in our basic WARRANTY/DISCLAIMER language, and, additionally,
purchaser will indemnify OMEGA and hold OMEGA harmless from any
liability or damage whatsoever arising out of the use of the Product(s)
in such a manner.
RETURN REQUESTS/INQUIRIES
Direct all warranty and repair requests/inquiries to the OMEGA
Customer Service Department.
BEFORE RETURNING ANY
PRODUCT(S) TO OMEGA, PURCHASER MUST OBTAIN AN
AUTHORIZED RETURN (AR) NUMBER FROM OMEGA’S CUSTOMER
SERVICE DEPARTMENT (IN ORDER TO AVOID PROCESSING
DELAYS). The assigned AR number should then be marked on the
outside of the return package and on any correspondence.
FOR WARRANTY RETURNS,
please have the following
information available BEFORE
contacting OMEGA:
1. Purchase Order number
under which the product
was PURCHASED,
2. Model and serial number of the
product under warranty, and
3. Repair instructions and/or
specific problems relative
to the product.
FOR NON-WARRANTY REPAIRS,
consult OMEGA for current repair
charges. Have the following
information available BEFORE
contacting OMEGA:
1.Purchase Order number to cover
the COST of the repair or
calibration,
2. Model and serial number of the
product, and
3.Repair instructions and/or specific
problems relative to the product.
OMEGA’s policy is to make running changes, not model changes,
whenever an improvement is possible. This affords our customers
the latest in technology and engineering.
OMEGA is a registered trademark of OMEGA ENGINEERING, INC.
© Copyright 2014 OMEGA ENGINEERING, INC. All rights reserved.
This document may not be copied, photocopied, reproduced,
translated, or reduced to any electronic medium or machine-readable
form, in whole or in part, without the prior written consent of OMEGA
ENGINEERING, INC.
MQS357/0314
Software Installation
Insert the OS100-Soft CD into your computer’s CD-Rom
drive. The installation program should start up
automatically. If it does not start automatically locate
and run the Setup.exe file on the CD.
NOTE:
Microsoft .NET framework 2.0 is a pre-requisite for
this application and will be automatically installed
from the CD if missing. This will require you to accept
the license agreement prior to proceeding.
Navigate through the step-by-step screens until you
have successfully installed the OS100 software.
NOTE:
The default directory for the executable is: \Programs\
OS100-Soft\OS100-Soft.exe
Please review the software online guide.
RS232 Communication
1
GND
2
Tx
Rx
1
3
4
5
5
PC SERIAL PORT
Rx
6
Tx
7
8
9
PC Interface Connection
All commands sent to the OS100E series must be
terminated by a carriage return or carriage return and
linefeed, and is shown in this document as “CR” and
“LF”. Any parameters shown in square brackets “[ ]” are
optional. Parameters are separated from commands and
from each other by a space “ “. Spaces within commands
are shown in this document as “SP”.
RS232 Commands
C Command:
Description: Transmit target temperature in Celsius
Syntax: C CR [LF]
For complete product manual:
www.omega.com/manuals/manualpdf/M3572.pdf
F Command:
Description: Transmit target temperature in Fahrenheit
Syntax: F CR [LF]
ALARM Command:
Description: Transmit alarm setpoint
Syntax: ALARM CR [LF]
OS101E
VERSION Command:
Description: Transmit model number, firmware version,
and output model.
Syntax: VERSION CR [LF]
AMODE Command:
Description: Set/Transmit alarm activation mode
rising/falling.
Syntax: AMODE [SP MODE] CR [LF]
(Optional) MODE: Specifies whether the alarm will
activate at the setpoint with rising temperature, or
falling temperature. The valid range for this parameter
is 0 to 1. A value of 1 will cause the alarm to activate on
rising temperature, and 0 will cause activation on falling
temperature.
Examples:
Typing “AMODE” and pressing “Enter” does not
change the activation mode but it is reported.
Typing “AMODE 0” and pressing “Enter” changes the
activation mode to falling and is reported as such.
OS102E
OS100 SERIES
Mini-Infrared Transmitters
EMS Command:
Description: Transmit emissivity setting
Syntax: EMS CR [LF]
CABLE Command:
Description:
Syntax: CABLE [SP LENGTH] CR [LF]
(Optional) LENGTH: Specifies the total length (in feet)
of cable attached between the sensor head and the
transmitter box. The valid range for this parameter is
6 to 56. If this parameter is not specified, the length
currently set will be transmitted.
Examples:
Typing “CABLE” and then pressing “Enter” does not
change the current cable length compensation value but
is reported.
Typing “CABLE 200” and then pressing “Enter” changes
the current cable length compensation value to 56
because 200 is above the max length.
®
omega.com info@omega.com
U.S.A.:
Servicing North America:
OMEGA Engineering, Inc., One Omega Dr.
P.O. Box 4047, Stamford, CT 06907-0047 USA
Toll-Free: 1-800-826-6342 (USA & Canada Only)
Customer Service: 1-800-622-2378 (USA & Canada Only)
Engineering Service: 1-800-872-9436 (USA & Canada Only)
Tel: (203) 359-1660
Fax: (203) 359-7700
e-mail: info@omega.com
For Other Locations Visit omega.com/worldwide
The information contained in this document is believed to be correct, but
OMEGA accepts no liability for any errors it contains, and reserves the right to
alter specifications without notice.
WARNING: These products are not designed for use in, and should not be used
for, human applications.
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The new OS102E mini-infrared transmitter has
all the functions of OS101E plus a built-in LED
display that shows the measured temperature in
degrees F or degrees C which is switchable in the
field.
The miniature sensor head design 2.5 cm dia. X
6.3 cm Length (1" x 2.5") is ideal for measuring
temperature in confined, and hard to reach places.
The aluminum sensor head as well as the rugged
electronic housing (Die cast Aluminum) are
NEMA-4 rated.
The sensor head is connected to the electronic
housing via a 1.82 m (6 feet) shielded cable as
standard. The unit provides field adjustable alarm
output.
The following optional accessories are available:
Model No.
Description
OS100-MB
OS100-DR
OS100-WC
OS100-AP
OS100-LS
OS100-CA15FT
OS100-CA25FT
TX8-100
PSU-93
CAL3-IR
Mounting Bracket
DIN Rail Mounting adapter
Water Cooling jacket
Air purge collar
Laser Sighting
Sensor Head Extension Cable (4.6 m, 15")
Sensor Head Extension Cable (7.6 m, 25')
8 Conductor stranded Shielded cable (30 m, 100')
Unregulated 16-24 VDC Power Supply
NIST Traceable Calibration
Electrical Connection
Sensor Head Cable
The Sensor head is pre-wired to a 1.8 m (6 feet)
shielded cable. Plug & lock in the male connector
to the mating female connector on the aluminum
housing.
Power & Output Connection
Open the cover of the main aluminum housing.
Slide the cable through the strain relief and connect
the wires to the terminal block on the board as on
right.
POWER
SUPPLY
12-24 VDC
+
–
mV/Dgree
V
4-20 mA
mV
Type-K
T/C
mA
1
+
2
3
4
–
5
6
7
ANALOG OUTPUT
8
9
CHASSIS
Power Supply and Analog Output Connections
1
2
POWER +
SUPPLY
-5-24 VDC
*IN4004 DIODE
OR
EQUIVOLENT
ALARM
RELAY
3
4
5
6
7
8
Ambient Temperature
The Sensing head can operate in an ambient
temperature of 0 to °C (32 to 158°F). The Sensing head
in the high temperature model (-HT) can operate in an
ambient temperature of 0 to 85°C (32 to 185°F) without
any cooling required. The Sensing head can operate up
to 200°C (392°F) using the water cool jacket accessory
OS100-WC.
There is a warm up period of 3 minutes after power up.
After the warm up period, temperature measurement
can be made.
When the ambient temperature around the sensor
head changes abruptly, the sensor head goes through
thermal shock. It takes a certain amount of time
for the sensor head to stabilize to the new ambient
temperature. For example, it takes about 30 minutes for
the sensor head to stabilize going from 25°C to 50°C (77
to 122°F) ambient temperature.
The sensor head dimensions are shown below.
63.5
(2.5)
9
Alarm Output Connection
Operation
Main Board
Here are the important components on the Main Board,
as shown below.
1. Terminal Block for Power & Output connections
2. Single Turn Potentiometer to adjust Emissivity in
tenths (0.x_)
3. Single Turn Potentiometer to adjust Emissivity in
hundreds (0._x)
4. Slide switch to select between real time Normal
Operation) and alarm set point.
5. Alarm set point adjust, P3
6. °F to °C Jumper setting
1
20
(0.8)
Dimensions mm (in.)
3/4-16 UNF
Sensor Housing
Measuring Temperature
Before starting to measure temperature, make sure that
the following check list is met:
• The power and analog output connections are made
• The sensor head is connected to the main unit
• The slide switch (SW1) on the main board is set to
real time
J4
1 234 567 8 9
DS1 DS2
DS3 DS4
8888
J3
C
F P3
3
2
1
4 5
0
4
DISPLAY BOARD
6
5
2
INSTALLED ON
MODEL OS102E ONLY
Main PC Board
• The target is larger than the optical field of view of
the sensor head (see below for field of view diagram)
• The emissivity adjustment on the main board is set
properly
4 5
6 3
7 2
8 1
9
0
3
6
7
8
9
• The output load is within the product specification
For 102E transmitters, follow these additional steps:
• The temperature display is set to °F or °C
• For 4-20mA output models, make sure an output
load is added, i.e. 250 Ohms.
DISTANCE: SENSOR TO OBJECT (IN)
0"
SPOT DIA.* (IN)
General Information
The low cost OS101E mini-infrared transmitter
provides non-contact temperature measurement
for industrial applications. The unit measures a
temperature range of -18 to 538°C (0-1000°F) and
provides a linear analog output of either 4-20 mA,
0-5 VDC, K type TC, 1 mV/°C, or 1 mV/°F.
0-5/0-10 Vdc
25
(1.0)
Use this Quick Start Manual with your OS100E Series
mini-infrared transmitter for quick installation and easy
operation. Refer to the full manual for detailed information (#M3572A)
6"
12"
24"
48"
36"
8.0"
6.0"
4.0"
0.4"@0"
2.0"
1.0"
D:S=6:1
SPOT DIA.* (CM)
Using This Quick Start Manual
1cm@0
3.3
6.6
10.0
13.0
16.0
0
20
40
60
80
100
20.0
122
DISTANCE: SENSOR TO OBJECT (CM)
* SPOT DIAMETER MEASURED AT 90% ENERGY
Optical Field of View
Alarm Setting
The unit provides 0-100% alarm set point
adjustment. Here is an example of an alarm setting.
• An OS101E-MA (4/20 mA output), the alarm is
to be set at 400°F temperature.
• Connect the alarm output as shown in Alarm
Output Connection diagram.
• Set the slide switch (SW1) on the main board to
the Alarm position.
• Measure the analog output, and set the
Potentiometer P3 until the output reads 10.4 mA
which is 40% (400°F) of the temperature range.
• Set the slide switch (SW1) back to the Real Time
position.
• If the temperature reading is below the alarm set
point, the alarm output stays high, otherwise it
goes low.
On the OS102E, you can set the alarm set point
directly based on the temperature display.
Adding Extension Cable
You can add an extension cable between the Sensor
Head and the main electronic housing up to 15.2
m (50 feet). If adding an extension cable, you must
refer to the section RS-232 Communication in
order to adjust the cable offset through your PC’s
terminal.
Mounting Dimensions
Please refer to pages 3-10 and 3-11 in the full
manual (M3572A) for diagrams of mounting
dimensions.
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