Omega | PHCN-85 | Owner Manual | Omega PHCN-85 Owner Manual

Omega PHCN-85 Owner Manual
Notes before Operation
1.
Notice before operation:
(1) Carefully read the relevant parts of this manual before installation and operation to
prevent wrong operation, measurement error and damage of instrument.
(2) Improper installation and unsuitable flow speed will cause measurement error, please
read the installation passage in detail.
(3) This instrument makes precise electrochemical measurement, and its installation and
operation should be performed by technicians with relevant professional knowledge.
(4) As some special conditions, please contact Omega for further details.
Content
I CONCEPTION................................................................................................................................... 1
I
FEATURES.............................................................................................................................. 1
II APPLICATIONS..................................................................................................................... 2
III TECHNICAL INDEX...................................................................................................................3
II
INSTALLATION........................................................................................................................... 4
I
METER INSTALLATION....................................................................................................... 4
II WIRE
CONNECTION INTRODUCTION.............................................................................5
III ADJUSTMENT.............................................................................................................................6
I
PARAMETER SETTING.........................................................................................................7
A.NORMAL USER SETTING.................................................................................................7
B. ENGINEERING USER .......................................................................................................9
II MEASURE AND CALIBRATION .......................................................................................10
A.
BUFFER SOLUTION CALIBRATION......................................................................................... 11
B.
OFF-LINE CALIBRATION........................................................................................................ 12
C.
MAINTENANCE OF SENSORS..................................................................................................13
D. THE USAGE OF SENSORS....................................................................................................... 14
TROUBLE SHOOTING.....................................................................................................................14
APPENDIX I....................................................................................................................................... 16
APPENDIXⅡ...................................................................................................................................... 16
I Conception
PHCN-85 is our new pH/ORP meter with color screen display. The meter with
32-bit processor, ARM core operation system.
i Features
 3.5 inch 320×240 TFT color screen.
Virtual pointer or Digital style
interface display. Multi-parameter
display.
 OFFLINE/INLINE calibration
selection, 6 point buffer solution
calibration.
 Automatic/manual temperature
compensation function. The meter
temperature range could up to 100℃。
 Configuration
pH/ORP/temperature,(4~20)mA
current support instrument/transmitter
mode.
 Photoelectric switch could set
(pH/ORP output/temperature output/
timing output /pH PID adjustment. It
can drive pulse metering pump or
extension control.
 RS485 MODBUS-RTU protocol
 It’s convenient to check the current
status, transmitting status, mV value
by menu.
1
 DC24V Power supply polarity
internal automatic identification
 EMC design with better ability on
anti-interference.
 Calendar function which can set
 Password protection
timing and reserved timing.
ii Applications
 High level water quality management. Automatic running.
 High pure water /ultra pure water management control. The meter is used for
Electronics, electric power, pharmaceutical, fine chemical, clinical medical science,
life science research
 The meter is used for Industrial process solution salinity analysis of Water
treatment, desalination, concentrate management, circulating cooling water,
industrial coating, large-scale water treatment equipment
 The meter is used for inline monitoring of Metallurgy, petrochemical, industrial
cleaning.
2
iii Technical index.
Model No.
PHCN-85
Measurement
Parameter
pH
pH/ORP transmitting controller
Range
Resolution
Accuracy
0.00 ~14.00
0.01
±0.1
ORP
(-1999 ~ +1999)mV
1mV
±5mV( Indicator )
Temperature
(0.0 ~ 100.0)℃
0.1℃
±0.5
Medium temperature
(0.0~100.0)℃
compensation
Temperature
components
Pt1000 temperature components
Channels
(4~20)mA
Current output
Features
Double channels
Isolated,
adjustable,
reversible,
4-20MA
output,
instruments/ transmitter mode.
Loop
resistance
400Ω(max),DC 24V
Resolution
±0.1mA
Channels
Triple channels
Contact
Photoelectric relay output
Programmable Programmable(temperature、pH/ORP) output
Control contact
Features
Resistance
load
Could set pH/ORP/ temperature/ timing.
NO/NC/pH PID selection
50mA(max)AC/DC 30V
Data
RS485,modbus protocol
communication
Power supply
DC 24V±4V
3
Consumption
<5.5W
Working
environment
Temperature:(0~50)℃
Storage
Protection level
Relative Humidity :≤85%RH( non- condensing )
Temperature :(-20~60)℃
Relative Humidity:≤85%RH(non- condensing)
IP65(with rear cover)
Outline dimension 96mm ×96 mm ×94mm (H×W×D)
Hole dimension
91mm×91mm
Installation
Panel.
II
i
Installation
Meter installation
1. Installed meter in position of the hole :91mm×91mm(H×W)
2. Fix the meter with one pair of clamp.
4
3. When disassemble the meter, please take off the clamp slowly, at the same
time, hold the meter carefully.
Please avoid installing in direct sunlight, because UV will damage LCD
display screen sunlight.
ii Wire connection introduction
INPUT
REF
TEMP-I
TEMP-B
TEMP-G
485A/485B/485GND
I1+/I1T1+/T1I2+/I2T2+/T2-
Measuring electrode line of pH / ORP Sensor
Reference electrode line of pH / ORP sensor
White (Single color wire)
RED/BLACK(Short to TEMP-G if 2-wire
sensor)
RED/BLACK
RS485 port
1st channel ( 4 ~ 20 ) mA instrument mode,
instrument internal power supply
1st channel ( 4 ~ 20 ) mA
transmitter mode,
conditioning module external power supply.
2nd channel ( 4 ~ 20 ) mA
instrument mode,
instrument internal power supply
2nd channel ( 4 ~ 20 ) mA transmitter mode,
5
conditioning module external power supply.
SWITCH1/
SWITCH1'
SWITCH2/
SWITCH2'
SWITCH3/
SWITCH3'
1st channel photoelectronic switch control
contact/ Automatic polarity identification
2nd channel photoelectronic switch control
contact / Automatic polarity identification
3rd channel photoelectronic switch control
contact / Automatic polarity identification
24VA
Power input interface , connect with DC 24V,
24VB
non-polarity.
EARTH
Grounding
III Adjustment
Reading type and value
Temperature
Date
Trans.current
Keys
Digital style
Virtual pointer style
Key board introduction
6
Key board
Name
Functions
1. Check parameter current corresponding
setting under running.
ESC
2. Finish the appointed
functions
3. Return to previous menu or main interface.
1. Move cursor.
SELECT
2. Under parameter setting, it’s used for left
or right selection.
1. Adjust the Number from 0 to 9.
ADD
2.
Under parameter setting, it’s used for up
and down selection.
1. Enter main menu.
ENTER
2. Confirm the parameter, then enter next
menu.
i Parameter setting
A. Normal user setting
7
8
B. Engineering user
9
System will go back to measurement interface automatically in case of no
operation within three minutes in parameters check or parameters setting
menu.
ii Measure and calibration
Calibrations
pH/ORP sensors are electrochemical and their sensitivity decreases with
influence of time and medium. In order to get an accurate measurement, it is
suggested to often calibrate sensor’s slope. The calibration period relay on the
influence from the measured medium.
1 Six points buffer solution pH(10.00/9.18/7.00/6.86/4.01/4.00) can be auto
recognizable at calibration.
10
2.Two points slope calibration can be selected when used for acid or alkaline media
for a long time.
3.Long time stored pH sensor must stay in KCl solution for 12 hrs before
calibration.
Arise in diluted hydrochloric acid for two minutes is recommended at calibration for
dry and sensitive glass bulb.
2.The indicator is furnished with off-line calibration with mV input to pH sensor.For
details please refer to the instructions to Off-line Calibration.
A. Buffer Solution Calibration
1.According to the range ,select the buffer stuff .
In pH measurement ,enter the interface of pH On-line calibration as per
instructions ,input the present temperature of buffer solution and press
to
enter the interface of buffer solution calibration.
Interface indicates pH calibration point option 10.00,press
button
.Interface will indicate “put pH sensor in buffer solution 10.00
after cleaning”. Press button
to skip this and enter the next sub menu.
Place the cleaned sensor into the present buffer solution and press
button .Interface will display” sensor outputs mV” ,please press button
to save.
System will go into the next sub menu after calibration. In the mean
time ,place the cleaned sensor in the buffer solution indicated by the indicator
and complete every calibration in turn.
“Please replace the sensor” will be displayed in the screen when there is
something wrong with calibration. Please check whether the makeup of the
buffer solution is correct or not and recalibrate.
The next calibration will not be done until the present calibration is made
successfully.
11
The process of On-line calibration is shown as follows.
Note: Press Button
to skip and press button
to select or save.
B. Off-line calibration
When field calibration is not good to carry on ,the calibration to sensor’s slope
by using lab devices and buffer solution is recommended .Take notes of
corresponding mV value of buffer solution in room temperature.Input of this record
value to off-line calibration is called as manual input calibration.
In pH measurement, ,enter the interface of pH Off-line calibration as per
instructions ,input the present temperature of buffer solution and press
to
enter the interface of Off-line calibration.
Interface indicates pH calibration point option 10.00,press button
.Interface
will indicate “sensor outputs mV value”. Input corresponding mV to pH 10.00.
Press button
to skip this and enter the next sub menu.
Input the corresponding mV value to pH10.00 ,press
to save and enter the next
calibration menu.
“Pls replace the sensor” will be displayed in the screen when there is something
12
wrong with calibration. . Input corresponding mV value once again . The next
calibration will not be done until the present calibration is made successfully.
The process of Off-line calibration is shown as follows.
C.
Maintenance of sensors
To avoid a sensor drying out, the sensor should be kept in the protection cap
with KCl solution in 3.0mol/L.
Timely clean the sensor and calibrate the same on the indicator.
If the sensor is dirty occur or coated , wash it with HCl or NaOH solution in
0.01mol/L and rinse with clean water.
If the above methods are unable to reset slope, it means that the sensor should
be replaced.
The platinum surface of ORP sensor should be shining. If not, wash it with HCl
13
or NaOH solution in 0.01mol/L and rinse with distilled water.
If the surface of platinum is polluted and formed oxidation film, the platinum
could be polished with sand paper and toothpaste, then clean it with distilled
water
Place the senor into 3.5 mol/L KCl solution for 6 hours before usage.
Buffer solution gets different values at different temperature so please confirm
the temperature of buffer solution at calibration.
D. The usage of sensors
pH/ORP sensors are consumables .Long term storage is not suggested .
A replacement must be calibrated once again on the indicator .
Pls don’t remove the protection cap when not in use.
Do not use sensors to measure any organic solution which will damage or
dissolve them (Contact Omega for special electrodes).
High temperature humidity, strong electromagnetic , or flammable or combustible
environments are no good for their storage and usage.
Trouble shooting
When the measurement is incorrect or unstable, pls consider the followings.
The problem is caused by indicator or sensor?
interference source is from indicator or sensor?
4-20mA is instrument mode or transmitting mode?
Ports are without wire connection:
mA Mode
Output port
Port voltage
Cable voltage
instrument mode
I+/I-
>12V DC
None
transmitting mode
T+/T-
None
DC24V
14
Common fault inspection and trouble shooting:
Problem
Possible causes
Trouble shooting
display A.Bad connection of power A . check to see if there is 24V volts
between power terminals 24VA and
supply
when
24VB.
B.Instrument fault
B.Contact
Omega
powered on
No
A.Improper wire connection A. refer to the instruction manuals
Unstable
of sensor
display
B. select the proper measurement point
B.Air bubbles on sensor
or change the ocation
Big
A. indicator or sensor’s fault
deviation
B. setting problem
A Check whether there is installation
problem. Changes are needs .
B. Check the settings of parameters
High purity
water
A. indicator or sensor’s fault
A.Find out the source and take the steps.
measurement B. dead angle exists at the B Clean the sensor and change the
is on a low
installation
installation position
side
Difference at
transmitting
data
A. Connect the DC ammeter with
instrument to measure the loop
A. instrument fault
current, check the displayed value of
B. incorrect setting on PLC
the instrument and judge the reason.
B.
Check the mA loop resistance and
engineering value
reset the receiving module migration
Complete Set

Transmitting controller
1pc(including one pair of fast installation
clamp/back cover )

Instruction manual
1pc

Temperature sensor
1pc(optional)
15
appendix I
RS485 communication protocol
Set the Baud rate and address in the communication parameters setting
menu .Keep the Baud rate and upper computer exactly same otherwise, it can
not be connected to the computer.
appendixⅡ
Build up signal collection and linkage control system through configurable two
channels mA transmitting and three channels photoelectronic relay .mA transmitting
is divided into instrument mode and transmitting mode.
External connection in Instrument mode
16
External connection in transmitting mode
Note:The connection of mA transmitting for the second channel is same as above
Photoelectric switch connection:
Driving high voltage or power load by using intermediate relay
17
Dosing pump controlled by Photoelectric switch
18
19
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