Omega | PHTX-275/PHEH-275 and 276 Series | Owner Manual | Omega PHTX-275/PHEH-275 and 276 Series Owner Manual

Omega PHTX-275/PHEH-275 and 276 Series Owner Manual
User’s Guide
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PHTX-275/PHEH-275
AND 276 SERIES
pH/ORP Sensor Electronics
omega.com info@omega.com
Servicing North America:
U.S.A.
Headquarters:
Omega Engineering, Inc.
Toll-Free: 1-800-826-6342 (USA & Canada only)
Customer Service: 1-800-622-2378 (USA & Canada only)
Engineering Service: 1-800-872-9436 (USA & Canada only)
Tel: (203) 359-1660
Fax: (203) 359-7700
e-mail: info@omega.com
For Other Locations Visit omega.com/worldwide
The information contained in this document is believed to be correct, but OMEGA accepts no liability for any errors it contains, and reserves
the right to alter specifications without notice.
Contents
1.
2.
3.
4.
5.
Safety Instructions ...3
Description................3
Specifications ...........3
In-Line Dimension ....4
Mounting Position ....4
6.
7.
8.
9.
10.
In-Line pH Sensor Assembly ..................................... 5
Submersible Sensor Assembly and Installation ..... 6
Digital Wiring .............................................................. 7
4 to 20 mA Loop Wiring ............................................. 7
Calibration................................................................... 8
1. Safety Instructions
1.
2.
3.
4.
5.
6.
Depressurize and vent system prior to installation or removal.
Confirm chemical compatibility before use.
Do not exceed maximum temperature/pressure specifications.
Wear safety goggles or faceshield during installation/service.
Do not alter product construction.
When using chemicals or solvents care should be taken and appropriate
eye, face, hand, body, and/or respiratory protection should be used.
11. EasyCal Procedure.......... 8
12. Troubleshooting .............. 9
13. Ordering Information ...... 10
1. Description
2. Specifications
3. In-line Installation
4. In-line Assembly
5. Submersible Installation
6. Digital (S3L) wiring
7. 4 to 20 mA Loop wiring
8. Calibration
9. Troubleshooting
10. Ordering Information
2. Description
Omega PHE 272X pH and ORP series sensors used with Omega PHTX-275Y, PHTX-275G, PHEH-275G (ISO) or PHEH-275Y (ISO)
Sensor Electronics provide two-wire, 4 to 20 mA loop output for pH and ORP measurements. Preamplification is built-in ensuring
absolute signal integrity up to 305 m (1,000 ft).
These sophisticated field-mount devices also provide digital output; the latest development in leading-edge technology from Omega.
The PHTX-275 / PHEH pH/ORP Sensor Electronics self-configure for pH or ORP operation via automatic recognition of electrode
type, and the electrode connector quickly forms a robust assembly for submersible and in-line installations.
NEMA 4X Junction Boxes are integral parts of the in-line version and are available as accessories for the submersible version.
The optional EasyCal feature allows simple push-button calibration and includes an LED for visual feedback.
3. Specifications
General
Compatible Electrodes ..................PHE-2724, ORE-2725, PHE-2726
(3k Ohm Balco temperature sensor versions for pH)
Operational Range ........................ 0.00 to 14.00 pH, ±2000 mV ORP 0
°C to 85 °C (32 °F to 185 °F)
Response Time (includes electrode response):
pH ................................................<6 s for 95% of change
ORP.............................................application dependent
pH Temp T90............................... 200 s (PHE-2724)
132 s (PHE-2726)
Materials:
PHTX-275 / PHEH-275Y (in-line) .PBT (thermal plastic polyester)
PHEH-275G(ISO) (submersible) ..CPVC
Cable for PHEH-275G and PHEH-275G-ISO submersible versions:
5 m (15 ft) 3-conductor shielded, 22 AWG
• May be extended up to 305 m (1000 ft) with current output
• May be extended up to 305 m (1000 ft) with digital output
Weight:
PHTX-275 / PHEH-275Y (in-line) .0.75 kg (1.75 lb)
PHEH-275G(ISO) (submersible) ..0.64 kg (1.4 lb)
Environmental
Ambient Temp. ..............................0 °C to 85 °C (32 °F to 185 °F)
Storage Temp. ...............................-20 °C to 85 °C (-4 °F to 185 °F)
Relative Humidity ..........................95% max, non-condensing
Immunity ........................................EN50082-2
Emissions ......................................EN50081-1
Enclosure Rating:
PHTX-275 / PHEH-275Y (in-line) . NEMA 4X/IP65
(with electrode connected)
PHEH-275G(ISO) (submersible) .. NEMA 6P/IP68
(with electrode and watertight
extension pipe connected)
®
Electrical
Input Impedance ...........................>1011 Ω
Input response time ......................500 ms
Temperature drift ........................... ±0.002 pH per ºC
±0.1 mV ORP per ºC
Input resolution..............................0.02 pH, 1 mV ORP, 0.3 ºC
Current output:
Description:
pH ................................................ Fixed 4 to 20 mA, isolated,
0 to 14 pH (custom scaling available)
ORP............................................. Fixed 4 to 20 mA, isolated,
-1000 to 2000 mV (custom scaling
available, -2000 to 2000 mV)
Power ............................................ Regulated 12-24 VDC ± 10%,
20 mA max.
Max Loop Resistance ................... 50 Ω max. @ 12V
325 Ω max. @ 18V
600 Ω max. @ 24V
Accuracy .......................................±32 μA @ 25 ºC
Temperature drift ...........................±1 μA per ºC
Output resolution ...........................± 5 μA
Error indication ..............................3.6 mA
Digital output:
Description ....................................Serial ASCII, TTL level 9600 bps
Power ............................................5 VDC ± 10% regulated, 3 mA max
Accuracy:
pH ................................................± 0.03 pH @ 25 °C
ORP.............................................± 2 mV @ 25 °C
Resolution:
pH ................................................0.01 pH
ORP.............................................1 mV
Temp............................................0.2 °C
Error indication ..............................Temp output "+999.9"
OMEGA PHTX-275/PHEH-275 and 276 Series pH/ORP Sensor Electronics
3
4. In-line Dimensions
•
The PHEH-275Y in-line sensor electronics (without EasyCal) is designed for applications where electrode calibration is facilitated by
remote equipment.
•
The PHTX-275Y in-line sensor electronics includes EasyCal.
•
Omega installation fitting (1/2 in. to 4 in.) or Omega pipe adapter is required to secure the electrode in the pipe.
94 mm
(3.7 in.)
89.4 mm
(3.52 in.)
140 mm
(5.5 in.)
Lubricate O-rings with
a non-petroleum based,
viscous lubricant (grease)
compatible with the system.
5. Mounting Position
•
Recommended maximum flow rate (conductivity above 20 us): 3 m/s (10 ft/s).
•
Bulb-style electrodes minimum flow rate: 1.5 m/s (5 ft/s).
•
Flat surface electrodes minimum flow rate: 0.3 to 0.6 m/s (1 to 2 ft/s).
•
Low Conductivity electrodes (conductivity below 20 us) recommended maximum flow rate: 150mL/min.
•
PHE-2724 (ISO), PHE-2726 (ISO), and ORE-2725 (ISO) series electrodes can be mounted at any angle (see diagram below).
Yes
Yes
Yes
0°
Horizontal
Yes
Yes
Yes
4
OMEGA PHTX-275/PHEH-275 and 276 Series pH/ORP Sensor Electronics
®
6. PHTX-275 / PHEH In-line pH Sensor Assembly
Note:
This procedure applies to systems using standard
PHE-2724 (ISO), PHE-2726 (ISO), and ORE-2725 (ISO) electrodes.
Lubricate O-rings
with a non-petroleum
based, viscous lubricant
(grease) compatible
with the system.
1. Insert electrode into Omega installation fitting.
Seat the electrode tabs into the alignment notches in the fitting.
2. Thread the in-line retaining nut onto fitting to secure the electrode into place.
Retaining nut
HAND-TIGHTEN THE THREADED NUT ONTO THE INSTALLATION
FITTING. DO NOT USE TOOLS! DO NOT USE THREAD SEALANT OR
LUBRICANTS ON THE FITTING THREADS OR THE SENSOR CAP.
Chemical Compatibility Warning
The retaining nuts of pH and ORP sensors are not designed for prolonged contact with aggressive
substances. Strong acids, caustic substances and solvents or their vapor may lead to failure
of the retaining nut, ejection of the sensor and loss of the process fluid with possibly serious
consequences, such as damage to equipment and serious personal injury. Retaining nuts that
may have been in contact with such substances e.g. due to leakage or spilling, must be replaced.
Note:
Keep the electrical interconnection between electrode and
sensor electronics dry and clean at all times.
3. Unlock the ring on base of PHTX-275 / PHEH
(The ring is unlocked when the lines on the ring and
body of the PHTX-275 / PHEH are not aligned)
Locking Ring
LUBRICATE O-RINGS WITH A NON-PETROLEUM BASED,
VISCOUS LUBRICANT (GREASE) COMPATIBLE WITH THE SYSTEM.
4. Place PHTX-275 / PHEH onto top of electrode and turn until
the assembly drops into position.
Unlocked
The molded alignment
marks are enhanced
for clarity.
The molded alignment
marks are enhanced
for clarity.
5. Turn locking ring 1/4 turn to secure the PHTX-275 / PHEH assembly.
(The ring is locked when the line on the ring and the line on the
body of the PHTX/PHEH are aligned.)
Locked
In-Line Sensor and Electrode Removal
CAUTION!
• Do not remove the electrode from a pressurized pipe.
• To remove electronics assembly only:
• Wear appropriate protective equipment when working
Turn locking ring 1/4 turn; lift assembly straight up.
with chemicals in a pressurized pipe.
• To remove electrode from the pipe:
Remove electronics assembly, then unthread retaining cap; pull electrode straight up.
• To remove the complete PHTX-275 / PHEH system:
Hold locking ring in place. Unthread retaining cap and pull electrode straight up.
®
OMEGA PHTX-275/PHEH-275 and 276 Series pH/ORP Sensor Electronics
5
7. PHEH-275G (ISO) Submersible Sensor Assembly and Installation
1. Insert electrode into base
of the PHEH-275G (ISO)
and turn until keyed
contacts are seated.
2. Thread retaining cap over
electrode and hand-tighten
onto the PHEH-275G (ISO).
PHEH-275G: 3/4 in. NPT threads
PHEH-275G (ISO): ISO 7-1/R3/4 threads
3. Attach 3/4 in. watertight pipe to the top of the PHEH-275G (ISO).
Secure the threaded connection to prevent any leakage.
• For additional defense against possible accumulation of
condensation at the back seal area of the sensor,
fill the lower 75 mm to 100 mm (3 in. to 4 in.) of conduit or
extension pipe with a flexible sealant such as silicone.
Fill with
75 mm to 100 mm
(3 in. to 4 in.)
of sealant
Lubricate O-rings with a nonpetroleum based, viscous
lubricant (grease) compatible
with the system.
208 mm
(8.2 in.)
Note:
Keep the electrical interconnection between electrode and
sensor electronics dry and clean at all times.
Use standard installation hardware
to connect the submersible
PHEH-275G (ISO) directly to
external equipment.
OR
55 mm
(2.16 in.)
The PHTX-275G Universal Mount
Junction Box with EasyCal mounts
flat onto a tank or wall, or can be
strapped to a post or pipe.
OR
The FP90UM Universal
Mount Kit mounts a DPU91
onto a tank or wall, or can be
strapped to a post or pipe.
106 mm
(4.2 in.)
94 mm
(3.7 in.)
½ in. NPT threads
Fill with
3 to 4 in.
of sealant
Fill with
3 to 4 in.
of sealant
Fill with
3 to 4 in.
of sealant
Cable supplied:
• 5 m (15 ft) 3-conductor + shld, 22 AWG.
• May be extended up to 305 m (1000 ft) with current output.
• May be extended up to 305 m (1000 ft) with digital output.
6
OMEGA PHTX-275/PHEH-275 and 276 Series pH/ORP Sensor Electronics
®
8. Digital Wiring
•
•
•
When the PHTX-275 / PHEH is powered with 5 VDC, the digital serial data output is automatically selected.
This digital data is used exclusively by Omega instruments.
Remove approximately 10 mm (0.4 in.) of insulation and tin each conductor before inserting into connectors.
Black
SW2
+5 VDC
Red
Run
Digital data
White
Cal
4
SW1
D1
3
Signal Ground
2
Shield
1
+
4
+5 VDC
3
Digital data
-
2
Signal Ground
S
1
Optional Earth Ground
• The PHTX-275Y and PHTX-275G include a terminal block.
• Connect the terminals as shown to DPU91 digital I/O port.
• The PHTX-275Y includes the EasyCal accessory,
use standard pH buffer values (pH 4, 7, or 10) to perform
periodic calibration.
• Connect the PHEH-275G (ISO) cable directly to
DPU91 terminals.
9. 4 to 20 mA Loop Wiring
•
•
When the PHTX-275 / PHEH is powered with 12 to 24 VDC, the 4 to 20 mA loop output is automatically selected.
Remove approximately 10 mm (0.4 in.) of insulation and tin each conductor before inserting into connectors.
Black
+
-
Red (no connection)
White
SW2
Power Supply
DC 12 to 24 V
Run
SW1
Cal
4
D1
3
2
Shield
1
Optional
Earth Ground
4
+
20
+
-
4
3
4 to 20 mA loop
monitor
-
2
S
1
4
Power Supply
DC 12 to 24 V
20
Optional
Earth Ground
4 to 20 mA loop
monitor
•
•
Connect the PHEH-275G (ISO) cable directly to a Loop
device as shown.
This configuration does not provide any calibration capability
within the PHEH-275G (ISO) system. Periodic calibration
must be performed at the external equipment.
®
•
•
•
The PHTX-275Y includes a terminal block.
Connect the terminals to the Loop device as shown.
The PHTX-275Y includes the EasyCal accessory, use
standard pH buffer values (pH 4, 7, or 10) to perform
periodic calibration.
OMEGA PHTX-275/PHEH-275 and 276 Series pH/ORP Sensor Electronics
7
10. Calibration
Periodic calibration is required to compensate for electrode aging.
All PHTX-275 and PHEH-275 and 276 pH/ORP Sensor Electronics are factory-calibrated for maximum out-of-the-box accuracy.
The PHTX-275Y and PHTX-275G optional EasyCal feature allows calibration to be performed locally at the sensor.
SW2
Run
SW1
+
Cal
4
D1
3
-
2
S
1
+
S
SW2
Cal
SW1
Run
SW1 EasyCal button
SW2 RUN/CALIBRATE switch for S3L system
D1
EasyCal Indicator (green LED)
4
BLK
3
RED
2
WHT
1
SHLD
D1
11. EasyCal Procedure
The first step (Reset) is recommended each time an electrode is replaced, but is NOT necessary upon initial installation or periodic
calibration. In fact, for periodic calibration it is best for the electrode/sensor assembly to remain intact to minimize the possibility of
moisture or other contamination entering the electrical interconnection area. The electrode/sensor connection must remain dry and
clean at all times.
1. Reset the PHTX-275 pH/ORP Electrode Electronics to factory calibration:
With no electrode connected to the Sensor, press and hold SW1 until the LED (D1) comes on steady then goes off again
(approx. 10 seconds). When the LED goes off, release SW1; reset is complete.
2. Connect an electrode to the PHTX-275 pH/ORP Electrode Electronics.
3. If digital output is being used, place SW2 in the “Cal” position. If 4 to 20 mA output is being used, SW2 position is of no
consequence.
4. Place the electrode/sensor assembly into a calibration solution as follows: (If the electrode is “healthy”, then the PHTX-275 will
automatically recognize the solution. The order in which the solutions are used during the calibration procedure is of no consequence.)
• For pH calibration, use any two of these international standards: pH 4.0, 7.0 or 10.0 buffer solutions.
• To produce standards for ORP calibration, mix the chemical Quinhydrone into pH 7.0 and 4.0 buffers to saturation (1/8 g per 50 ml).
• Regardless of the size of the container used for calibration, one inch of solution is adequate to completely submerge the tip of
the electrode.
• Allow at least 30 seconds for the electrode response to stabilize before calibration.
5. Press and hold SW1 for approximately 8 to 10 seconds. During this time, the LED (D1) will come on steady then go back off.
Release SW1 (If the LED blinks several times rapidly, the calibration was not successful. See the troubleshooting section.)
6. Remove the electrode/sensor assembly from the first calibration solution, rinse the electrode with clean water, and place it in
a second solution.
• Allow at least 30 seconds for the electrode response to stabilize before calibration.
7. Press and hold SW1 for approximately 8 to 10 seconds. During this time, the LED will come on steady then go back off.
Release SW1. (If the LED blinks several times rapidly, the calibration was not successful. See the troubleshooting section.)
8. For digital systems ONLY: Return SW2 to the RUN position.
Calibration is complete. Return the system to service.
8
OMEGA PHTX-275/PHEH-275 and 276 Series pH/ORP Sensor Electronics
®
12. Troubleshooting
LED and Output Condition
Current Out:
LED off, current output is 3.6 mA
Digital: Temp out is +999.9
During EasyCal, the LED blinks
rapidly for 4 seconds and the
current output is frozen at a
random fixed value.
After completing calibration
procedure, the output values are
inaccurate.
®
Possible Causes
Suggested Solutions
• No electrode installed.
• Bad/dirty contacts between electrode
and PHTX-275Y.
• Install electrode.
• Check interconnection between
electrode and PHTX-275Y,
clean contacts.
• The buffer solution is outside of the
accepted tolerance for the PHTX-275Y.
• The electrode is depleted
(> 1.1 pH or 65 mV offset).
• pH system: Use fresh 4 pH, 7 pH,
or 10 pH buffer and restart the
calibration.
• ORP system: Use fresh 4pH and
7 pH buffer solution saturated with
quinhydrone.
• Replace the electrode.
• Insufficient time allowed for electrode
stabilization during calibration.
• Recalibrate; verify that test
solutions are at room temperature
and wait at least 30 seconds after
placing electrode in solution before
pressing S1 EasyCal button.
OMEGA PHTX-275/PHEH-275 and 276 Series pH/ORP Sensor Electronics
9
13. Ordering Information
PHTX-275 and PHEH-275/276 Series pH/ORP Sensor Electronics
Mfr. Part No.
PHTX-275Y
PHEH-275Y
PHEH-275Y-ISO
PHEH-275G
PHEH-275G-ISO
Description
In-line Sensor Electronics with EasyCal
In-line Sensor Electronics, 15 ft cable, ¾ in. NPT threads
In-line Sensor Electronics, 15 ft cable, ISO 7/1 R¾ threads
Submersible Sensor Electronics, ¾ in. NPT threads
Submersible Sensor Electronics, ISO 7/1 R¾ threads
Electrodes
pH Electrodes
PHE-2724
PHE-2724-ISO
PHE-2726
PHE-2726-ISO
PHE-2726-HF
PHE-2726-HF-ISO
PHE-2726-LC
PHE-2726-LC-ISO
Electrode, pH, flat glass, 3K Balco, ¾ in. NPT
Electrode, pH, flat glass, 3K Balco, ISO 7/1 R¾
Electrode, pH, bulb glass, 3K Balco, ¾ in. NPT
Electrode, pH, bulb glass, 3K Balco, ISO 7/1 R¾
Electrode, pH, bulb glass, HF resistant, 3K Balco, ¾ in. NPT
Electrode, pH, bulb glass, HF resistant, 3K Balco, ISO 7/1 R¾
Electrode, pH, bulb glass, Low Cond, 3K Balco, ¾ in. NPT
Electrode, pH, bulb glass, Low Cond, 3K Balco, ISO 7/1 R¾
ORP (redox) Electrodes
ORE-2725
ORE-2725-ISO
Electrode, ORP, flat glass, 10 KΩID, ¾ in. NPT
Electrode, ORP, flat glass, 10 KΩID, ISO 7/1 R¾
Parts and Accessories
PHE-2700-DLA
PHTX-275G
FP90IM
FP90UM
10
Dry Lock Adapter Cable (for use with PHEH-275/276 and PHTX-275)
Universal Mount Junction Box with EasyCal
Integral Mount Kit, NPT
Universal Mount, NPT
OMEGA PHTX-275/PHEH-275 and 276 Series pH/ORP Sensor Electronics
®
WARRANTY/DISCLAIMER
OMEGA ENGINEERING, INC. warrants this unit to be free of defects in materials and workmanship for a
period of 13 months from date of purchase. OMEGA’s WARRANTY adds an additional one (1) month
grace period to the normal one (1) year product warranty to cover handling and shipping time. This
ensures that OMEGA’s customers receive maximum coverage on each product.
If the unit malfunctions, it must be returned to the factory for evaluation. OMEGA’s Customer Service
Department will issue an Authorized Return (AR) number immediately upon phone or written request.
Upon examination by OMEGA, if the unit is found to be defective, it will be repaired or replaced at no
charge. OMEGA’s WARRANTY does not apply to defects resulting from any action of the purchaser,
including but not limited to mishandling, improper interfacing, operation outside of design limits,
improper repair, or unauthorized modification. This WARRANTY is VOID if the unit shows evidence of
having been tampered with or shows evidence of having been damaged as a result of excessive corrosion;
or current, heat, moisture or vibration; improper specification; misapplication; misuse or other operating
conditions outside of OMEGA’s control. Components in which wear is not warranted, include but are not
limited to contact points, fuses, and triacs.
OMEGA is pleased to offer suggestions on the use of its various products. However,
OMEGA neither assumes responsibility for any omissions or errors nor assumes liability for
any damages that result from the use of its products in accordance with information provided
by OMEGA, either verbal or written. OMEGA warrants only that the parts manufactured by the
company will be as specified and free of defects. OMEGA MAKES NO OTHER WARRANTIES OR
REPRESENTATIONS OF ANY KIND WHATSOEVER, EXPRESSED OR IMPLIED, EXCEPT THAT OF
TITLE, AND ALL IMPLIED WARRANTIES INCLUDING ANY WARRANTY OF MERCHANTABILITY
AND FITNESS FOR A PARTICULAR PURPOSE ARE HEREBY DISCLAIMED. LIMITATION OF
LIABILITY: The remedies of purchaser set forth herein are exclusive, and the total liability of
OMEGA with respect to this order, whether based on contract, warranty, negligence,
indemnification, strict liability or otherwise, shall not exceed the purchase price of the
component upon which liability is based. In no event shall OMEGA be liable for
consequential, incidental or special damages.
CONDITIONS: Equipment sold by OMEGA is not intended to be used, nor shall it be used: (1) as a “Basic
Component” under 10 CFR 21 (NRC), used in or with any nuclear installation or activity; or (2) in medical
applications or used on humans. Should any Product(s) be used in or with any nuclear installation or
activity, medical application, used on humans, or misused in any way, OMEGA assumes no responsibility
as set forth in our basic WARRANTY/DISCLAIMER language, and, additionally, purchaser will indemnify
OMEGA and hold OMEGA harmless from any liability or damage whatsoever arising out of the use of the
Product(s) in such a manner.
RETURN REQUESTS/INQUIRIES
Direct all warranty and repair requests/inquiries to the OMEGA Customer Service Department.
BEFORE RETURNING ANY PRODUCT(S) TO OMEGA, PURCHASER MUST OBTAIN AN AUTHORIZED
RETURN (AR) NUMBER FROM OMEGA’S CUSTOMER SERVICE DEPARTMENT (IN ORDER TO AVOID
PROCESSING DELAYS). The assigned AR number should then be marked on the outside of the return
package and on any correspondence.
The purchaser is responsible for shipping charges, freight, insurance and proper packaging to prevent
breakage in transit.
FOR NON-WARRANTY REPAIRS, consult
FOR WARRANTY RETURNS, please have the
OMEGA for current repair charges. Have
following information available BEFORE contacting
the following information available BEFORE
OMEGA:
contacting OMEGA:
1. Purchase Order number under which the product
1. Purchase Order number to cover the COST
was PURCHASED,
of the repair,
2. Model and serial number of the product under
2. Model and serial number of the product, and
warranty, and
3. Repair instructions and/or specific problems
3. Repair instructions and/or specific problems
relative to the product.
relative to the product.
OMEGA’s policy is to make running changes, not model changes, whenever an improvement is possible. This affords
our customers the latest in technology and engineering.
OMEGA is a registered trademark of OMEGA ENGINEERING, INC.
© Copyright 2016 OMEGA ENGINEERING, INC. All rights reserved. This document may not be copied, photocopied,
reproduced, translated, or reduced to any electronic medium or machine-readable form, in whole or in part, without the
prior written consent of OMEGA ENGINEERING, INC.
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