Omega PSW-150 Series Owner Manual
Omega PSW-150 Series Differential Pressure Switches are designed to detect pressure differences between two pressure sources and operate a single snap-action electrical switch when a pre-determined set point is reached. They feature adjustable set points, rugged construction, and are suitable for use in various industrial applications.
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User’s Guide
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PSW-150 SERIES
Differential Pressure Switches
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®
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Canada: Servicing North America:
One Omega Drive, P.O. Box 4047 Stamford, CT 06907-0047 TEL: (203) 359-1660 FAX: (203) 359-7700 e-mail: [email protected]
976 Bergar Laval (Quebec) H7L 5A1, Canada TEL: (514) 856-6928 FAX: (514) 856-6886 e-mail: [email protected]
For immediate technical or application assistance: U.S.A. and Canada:
Sales Service: 1-800-826-6342/1-800-TC-OMEGA ® Customer Service: 1-800-622-2378/1-800-622-BEST ® Engineering Service: 1-800-872-9436/1-800-USA-WHEN ®
Mexico:
En Espan˜ol: (001) 203-359-7803 e-mail: [email protected]
FAX: (001) 203-359-7807 [email protected]
Czech Republic: Germany/Austria: United Kingdom:
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Servicing Europe:
Frystatska 184, 733 01 Karviná, Czech Republic TEL: +420 (0)59 6311899 FAX: +420 (0)59 6311114 Toll Free: 0800-1-66342 e-mail: [email protected]
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One Omega Drive, River Bend Technology Centre Northbank, Irlam, Manchester M44 5BD United Kingdom TEL: +44 (0)161 777 6611 FAX: +44 (0)161 777 6622 Toll Free in United Kingdom: 0800-488-488 e-mail: [email protected]
It is the policy of OMEGA Engineering, Inc. to comply with all worldwide safety and EMC/EMI regulations that apply. OMEGA is constantly pursuing certification of its products to the European New Approach Directives. OMEGA will add the CE mark to every appropriate device upon certification.
The information contained in this document is believed to be correct, but OMEGA accepts no liability for any errors it contains, and reserves the right to alter specifications without notice.
WARNING:
These products are not designed for use in, and should not be used for, human applications.
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PSW-150 Series Differential Pressure Switches
Part Numbers: PSW-151 PSW-152 PSW-153 PSW-154 PSW-155
Please read all instructional literature carefully and thoroughly before starting.
GENERAL
BEFORE INSTALLING, CHECK THE SENSOR MODEL SELECTED FOR COMPATIBILITY TO THE PROCESS MEDIA IN CONTACT WITH THE SENSOR AND WETTED PARTS.
The PSW-150 Differential Pressure Switch utilizes opposing metal bellows to detect pressure differences between two pressure sources. When the pressure at the high port exceeds the pressure at the low port by a pre-determined amount (set point), the mechanism operates a single snap-action electrical switch. Control set point may be adjusted by turning the internal adjustment hex screw (see Part II - Adjustments).
DIFFERENTIAL PROOF PRESSURE* LIMITS STATED IN THE LITERA TURE AND ON NAMEPLATE MUST NEVER BE EXCEEDED, EVEN BY SURGES IN THE SYSTEM. OCCASIONAL OPERATION OF UNIT UP TO DIFFERENTIAL PROOF PRESSURE IS ACCEPTABLE (E.G., START-UP, TESTING). CONTINUOUS OPERATION SHOULD NOT EXCEED THE DESIGNATED MAX WORKING PRESSURE.** *Differential Proof Pressure The maximum differential pressure to which a pressure sensor may be occasionally subjected, which causes no permanent damage (e.g., start-up, testing). The unit may require calibration.
**Working Pressure The pressure range within which two opposing sensors can be safely operated and still maintain set point adjustability.
THESE PRODUCTS DO NOT HAVE ANY FIELD REPLACEABLE PARTS.
WIRING
DISCONNECT ALL SUPPLY CIRCUITS BEFORE WIRING UNIT. WIRE UNITS ACCORDING TO NATIONAL AND LOCAL ELECTRICAL CODES. MAXIMUM RECOMMENDED WIRE SIZE IS 14 AWG.
ELECTRICAL RATINGS STATED IN LITERATURE AND ON NAMEPLATES MUST NOT BE EXCEEDED; OVERLOAD ON A SWITCH CAN CAUSE FAILURE ON THE FIRST CYCLE.
Remove the four (4) screws retaining the cover and gasket. Remove cover. Connect conduit to the enclosure using a conduit fitting that is suitable for your installation. Wire directly to the switch terminals in accordance with local and national electrical codes. Bring the wires up to the terminals from the rear of the enclosure to prevent interference with the mechanism.
Part II - Adjustments
Tools Needed - 5/16" open end wrench For set point adjustment and re-calibration, connect the "High" pressure port to a calibrated pressure source.
Set point adjustment is achieved by varying the gap between the mechanical actuator and the plunger on the electrical switch To raise the differential pressure setting, turn the 5/16" hex head screw left (clockwise).
To lower the differential pressure setting, turn the 5/16" hex head screw right (counter-clockwise).
Part I - Installation
Tools Needed - Adjustable wrenches (2) - Phillips head screwdrive r
MOUNTING
INSTALL UNIT WHERE SHOCK, VIBRATION AND TEMPERATURE FLUCTUATIONS ARE MINIMAL. MOUNT UNIT SO THAT MOISTURE IS PREVENTED FROM ENTERING THE ENCLOSURE. DO NOT MOUNT UNIT IN AMBIENT TEMPERATURES EXCEEDING PUBLISHED LIMITS.
Surface mount in any position via two mounting ears. Never turn this unit by grasping enclosure. Always hold a wrench on the bellows housing (or fitting) when connecting pressure joints.
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Dimensions
Models 151, 153 152 154 155 Dimension A Inches 8.06 6.53 6.88 6.50 mm 204.7 165.9 174.8 165.1 NPT 1/4 1/4 1/4 1/4 Models 151, 153 Model 152 Model 154 Model 155 www.omega.com
WARRANTY/DISCLAIMER
OMEGA ENGINEERING, INC. warrants this unit to be free of defects in materials and workmanship for a period of
13 months
from date of purchase. OMEGA’s WARRANTY adds an additional one (1) month grace period to the normal
one (1) year product warranty
to cover handling and shipping time. This ensures that OMEGA’s customers receive maximum coverage on each product. If the unit malfunctions, it must be returned to the factory for evaluation. OMEGA’s Customer Service Department will issue an Authorized Return (AR) number immediately upon phone or written request.
Upon examination by OMEGA, if the unit is found to be defective, it will be repaired or replaced at no charge. OMEGA’s WARRANTY does not apply to defects resulting from any action of the purchaser, including but not limited to mishandling, improper interfacing, operation outside of design limits, improper repair, or unauthorized modification. This WARRANTY is VOID if the unit shows evidence of having been tampered with or shows evidence of having been damaged as a result of excessive corrosion; or current, heat, moisture or vibration; improper specification; misapplication; misuse or other operating conditions outside of OMEGA’s control. Components in which wear is not warranted, include but are not limited to contact points, fuses, and triacs.
OMEGA is pleased to offer suggestions on the use of its various products. However, OMEGA neither assumes responsibility for any omissions or errors nor assumes liability for any damages that result from the use of its products in accordance with information provided by OMEGA, either verbal or written. OMEGA warrants only that the parts manufactured by the company will be as specified and free of defects. OMEGA MAKES NO OTHER WARRANTIES OR REPRESENTATIONS OF ANY KIND WHATSOEVER, EXPRESSED OR IMPLIED, EXCEPT THAT OF TITLE, AND ALL IMPLIED WARRANTIES INCLUDING ANY WARRANTY OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE HEREBY DISCLAIMED. LIMITATION OF LIABILITY: The remedies of purchaser set forth herein are exclusive, and the total liability of OMEGA with respect to this order, whether based on contract, warranty, negligence, indemnification, strict liability or otherwise, shall not exceed the purchase price of the component upon which liability is based. In no event shall OMEGA be liable for consequential, incidental or special damages.
CONDITIONS: Equipment sold by OMEGA is not intended to be used, nor shall it be used: (1) as a “Basic Component” under 10 CFR 21 (NRC), used in or with any nuclear installation or activity; or (2) in medical applications or used on humans. Should any Product(s) be used in or with any nuclear installation or activity, medical application, used on humans, or misused in any way, OMEGA assumes no responsibility as set forth in our basic WARRANTY/DISCLAIMER language, and, additionally, purchaser will indemnify OMEGA and hold OMEGA harmless from any liability or damage whatsoever arising out of the use of the Product(s) in such a manner.
RETURN REQUESTS/INQUIRIES
Direct all warranty and repair requests/inquiries to the OMEGA Customer Service Department. BEFORE RETURNING ANY PRODUCT(S) TO OMEGA, PURCHASER MUST OBTAIN AN AUTHORIZED RETURN (AR) NUMBER FROM OMEGA’S CUSTOMER SERVICE DEPARTMENT (IN ORDER TO AVOID PROCESSING DELAYS). The assigned AR number should then be marked on the outside of the return package and on any correspondence.
The purchaser is responsible for shipping charges, freight, insurance and proper packaging to prevent breakage in transit. FOR
WARRANTY
RETURNS, please have the following information available BEFORE contacting OMEGA: 1. Purchase Order number under which the product was PURCHASED, 2. Model and serial number of the product under warranty, and 3. Repair instructions and/or specific problems relative to the product.
FOR
NON-WARRANTY
of the repair, REPAIRS, consult OMEGA for current repair charges. Have the following information available BEFORE contacting OMEGA: 1. Purchase Order number to cover the COST 2. Model and serial number of the product, and 3. Repair instructions and/or specific problems relative to the product.
OMEGA’s policy is to make running changes, not model changes, whenever an improvement is possible. This affords our customers the latest in technology and engineering.
OMEGA is a registered trademark of OMEGA ENGINEERING, INC.
© Copyright 2008 OMEGA ENGINEERING, INC. All rights reserved. This document may not be copied, photocopied, reproduced, translated, or reduced to any electronic medium or machine-readable form, in whole or in part, without the prior written consent of OMEGA ENGINEERING, INC.
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