Bunn | NITRON® Gas Module, 120V | Installation guide | BUNN NITRON® Cold Draft All-Nitro Installation Guide

BUNN NITRON® Cold Draft All-Nitro Installation Guide
NGM
Nitron Gas Module
NGM
INSTALLATION & OPERATING GUIDE
Bunn-O-Matic Corporation
Post Office Box 3227, Springfield, Illinois 62708-3227
Phone (217) 529-6601 | Fax (217) 529-6644
56126.0000 D 07/19 © 2019 Bunn-O-Matic Corporation
www.bunn.com
BUNN-O-MATIC COMMERCIAL PRODUCT WARRANTY
Bunn-O-Matic Corp. (“BUNN”) warrants equipment manufactured by it as follows:
1) Airpots, thermal carafes, decanters, GPR servers, iced tea/coffee dispensers, MCR/MCP/MCA single cup brewers, thermal servers and ThermoFresh® servers (mechanical and digital) 1 year parts and 1 year labor.
2) All other equipment - 2 years parts and 1 year labor plus added warranties as specified below:
a) Electronic circuit and/or control boards - parts and labor for 3 years.
b) Compressors on refrigeration equipment - 5 years parts and 1 year labor.
c) Grinding burrs on coffee grinding equipment for 4 years or 40,000 pounds of coffee, whichever comes first.
These warranty periods run from the date of installation BUNN warrants that the equipment manufactured by it will be
commercially free of defects in material and workmanship existing at the time of manufacture and appearing within the
applicable warranty period. This warranty does not apply to any equipment, component or part that was not manufactured
by BUNN or that, in BUNN’s judgment, has been affected by misuse, neglect, alteration, improper installation or operation,
improper maintenance or repair, non periodic cleaning and descaling, equipment failures related to poor water quality,
damage or casualty. In addition, the warranty does not apply to replacement of items subject to normal use including but
not limited to user replaceable parts such as seals and gaskets. This warranty is conditioned on the Buyer 1) giving BUNN
prompt notice of any claim to be made under this warranty by telephone at (217) 529-6601 or by writing to Post Office Box
3227, Springfield, Illinois 62708-3227; 2) if requested by BUNN, shipping the defective equipment prepaid to an authorized
BUNN service location; and 3) receiving prior authorization from BUNN that the defective equipment is under warranty.
THE FOREGOING WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANTY, WRITTEN OR ORAL, EXPRESS OR IMPLIED, INCLUDING, BUT NOT LIMITED TO, ANY IMPLIED WARRANTY OF EITHER MERCHANTABILITY OR
FITNESS FOR A PARTICULAR PURPOSE. The agents, dealers or employees of BUNN are not authorized to make modifications to this warranty or to make additional warranties that are binding on BUNN. Accordingly, statements by such
individuals, whether oral or written, do not constitute warranties and should not be relied upon.
If BUNN determines in its sole discretion that the equipment does not conform to the warranty, BUNN, at its exclusive option while the equipment is under warranty, shall either 1) provide at no charge replacement parts and/or labor (during the
applicable parts and labor warranty periods specified above) to repair the defective components, provided that this repair
is done by a BUNN Authorized Service Representative; or 2) shall replace the equipment or refund the purchase price for
the equipment.
THE BUYER’S REMEDY AGAINST BUNN FOR THE BREACH OF ANY OBLIGATION ARISING OUT OF THE SALE OF THIS
EQUIPMENT, WHETHER DERIVED FROM WARRANTY OR OTHERWISE, SHALL BE LIMITED, AT BUNN’S SOLE OPTION
AS SPECIFIED HEREIN, TO REPAIR, REPLACEMENT OR REFUND.
In no event shall BUNN be liable for any other damage or loss, including, but not limited to, lost profits, lost sales, loss of
use of equipment, claims of Buyer’s customers, cost of capital, cost of down time, cost of substitute equipment, facilities
or services, or any other special, incidental or consequential damages.
392, A Partner You Can Count On, Air Infusion, AutoPOD, AXIOM, BrewLOGIC, BrewMETER, Brew Better Not Bitter, BrewWISE, BrewWIZARD, BUNN Espress, BUNN Family Gourmet, BUNN Gourmet, BUNN Pour-O-Matic, BUNN, BUNN with
the stylized red line, BUNNlink, Bunn-OMatic, Bunn-O-Matic, BUNNserve, BUNNSERVE with the stylized wrench design,
Cool Froth, DBC, Dr. Brew stylized Dr. design, Dual, Easy Pour, EasyClear, EasyGard, FlavorGard, Gourmet Ice, Gourmet
Juice, High Intensity, iMIX, Infusion Series, Intellisteam, My Café, Phase Brew, PowerLogic, Quality Beverage Equipment
Worldwide, Respect Earth, Respect Earth with the stylized leaf and coffee cherry design, Safety-Fresh, savemycoffee.com,
Scale-Pro, Silver Series, Single, Smart Funnel, Smart Hopper, SmartWAVE, Soft Heat, SplashGard, The Mark of Quality in
Beverage Equipment Worldwide, ThermoFresh, Titan, trifecta, TRIFECTA (sylized logo), Velocity Brew, Air Brew, Beverage
Bar Creator, Beverage Profit Calculator, Brew better, not bitter., Build-A-Drink, BUNNSource, Coffee At Its Best, Cyclonic
Heating System, Daypart, Digital Brewer Control, Element, Milk Texturing Fusion, Nothing Brews Like a BUNN, Picture
Prompted Cleaning, Pouring Profits, Signature Series, Sure Tamp, Tea At Its Best, The Horizontal Red Line, Ultra are either
trademarks or registered trademarks of Bunn-O-Matic Corporation. The commercial trifecta® brewer housing configuration is a trademark of Bunn-O-Matic Corporation.
2
29793.1 031314
CONTENTS
Warranty......................................................................................................................2
Introduction.................................................................................................................3
User Notices................................................................................................................4
North American Requirements.....................................................................................5
Site Requirements.......................................................................................................6
Electrical Requirements...............................................................................................6
Initial Set Up Instructions............................................................................................7
N2 Gas Cylinder Removal Instruction...........................................................................7
Preventive Maintenance...............................................................................................8
Troubleshooting...........................................................................................................9
Wiring Schematic......................................................................................................11
INTRODUCTION
The Nitron Gas Module (NGM) is specifically designed to work with Nitron Cold Draft dispensers. It supplies an unlimited amount of gas without the need to change-out or refill a nitrogen gas cylinder to support the
nitrogenation process, resulting in a Nitro Cold Brew beverage that’s crowned with a smooth, silky stout-like
collar/foamy head.
3
USER NOTICES
Carefully read and follow all notices on the equipment and in this manual. They were written for your protection.
All notices are to be kept in good condition. Replace any unreadable or damaged labels.
INSTALL
MM / YY
/
FILTER CHANGE
27442.0000
37881.0002
WARNING
To reduce the Risk of Electric Shock, do not
expose to rain. Store indoors. Use Indoors Only.
To reduce Risk of Injury,
Do not direct air stream at body
56362.0000
Risk of Bursting - Use only recommended
air-handling parts acceptable for pressures
not less than 125 psi.
56361.0000
Use only on a properly protected circuit
capable of the rated load.
Electrically ground the chassis.
Follow national/local electrical codes.
Do not use near combustibles.
Do not deform plug or cord.
READ THE ENTIRE OPERATING MANUAL
BEFORE USING THIS PRODUCT
NOTE:
TO ENSURE QUALITY
AIR DELIVERY TO DISPENSER
CHANGE INTERNAL FILTERS
ANNUALLY.
00986.0002M 10/14 ©1994 Bunn-O-Matic Corporation
55884.0000 B
00986.0002
55884.0000
FAILURE TO COMPLY RISKS EQUIPMENT
DAMAGE, FIRE OR SHOCK HAZARD.
RATED SPEED: 1690 RPM
INSULATION CLASS: B
DUTY: S1 (CONTINUOUS RUNNING)
56363.0000
00824.0002
4
29793.1 072519
NORTH AMERICAN REQUIREMENTS
• This appliance must be installed in locations where it can be overseen by trained personnel.
• For proper operation, this appliance must be installed where the temperature is between 41°F to 90°F (5°C to
32°C) and 50% humidity.
• Appliance shall not be tilted more than 10° for safe operation.
• An electrician must provide electrical service as specified in conformance with all local and national codes.
• This appliance must not be cleaned by pressure washer.
• This appliance can be used by persons aged from 18 years and above if they have been given supervision or
instruction concerning use of the appliance in a safe way and if they understand the hazards involved.
• Keep the appliance and its cord out of reach of children aged less than 18 years.
• Appliances can be used by persons 18 years and above with reduced physical, sensory or mental capabilities
or lack of experience and knowledge if they have been given supervision or instruction concerning use of the
appliance in a safe way and understand the hazards involved.
• Children under the age of 18 years should be supervised to ensure they do not play with the appliance.
• If the power cord is ever damaged, it must be replaced by the manufacturer or authorized service personnel
with a special cord available from the manufacturer or its authorized service personnel in order to avoid a hazard.
• Machine must not be immersed for cleaning.
• Cleaning and user maintenance shall not be made by children unless they are older than 18 years and supervised.
• This appliance is intended for commercial use in applications such as:
– staff kitchen areas in shops, offices and other working environments;
– by clients in hotel and motel lobbies and other similar types of environments;
• Access to the service areas permitted by Authorized Service personnel only.
CE REQUIREMENTS
• This appliance must be installed in locations where it can be overseen by trained personnel.
• For proper operation, this appliance must be installed where the temperature is between 5°C to 32°C and 50%
humidity.
• Appliance shall not be tilted more than 10° for safe operation.
• An electrician must provide electrical service as specified in conformance with all local and national codes.
• This appliance must not be cleaned by water jet.
• This appliance can be used by persons aged from 18 years and above if they have been given supervision or
instruction concerning use of the appliance in a safe way and if they understand the hazards involved.
• Keep the appliance and its cord out of reach of children aged less than 18 years.
• Appliances can be used by persons 18 years and above with reduced physical, sensory or mental capabilities
or lack of experience and knowledge if they have been given supervision or instruction concerning use of the
appliance in a safe way and understand the hazards involved.
• Children under the age of 18 years should be supervised to ensure they do not play with the appliance.
• If the power cord is ever damaged, it must be replaced by the manufacturer or authorized service personnel
with a special cord available from the manufacturer or its authorized service personnel in order to avoid a hazard.
• Machine must not be immersed for cleaning.
• Cleaning and user maintenance shall not be made by children unless they are older than 18 years and supervised.
• This appliance is intended to be used in household and similar applications such as:
– staff kitchen areas in shops, offices and other working environments;
– by clients in hotels, motels and other residential type environments;
– bed and breakfast type environments.
• This appliance not intended to be used in applications such as:
– farm houses;
• Access to the service areas permitted by Authorized Service personnel only.
• The A-Weighted sound pressure level is below 70 dBA.
5
SITE REQUIREMENTS
The Nitron Gas Module dimensions are 8.3"W x 13.8"D x 4.7"H. The NGM should be placed in a upright position on
a solid surface nearest or directly underneath the Nitron Cold Draft Dispenser. Environment must be below 90 Degrees F,
50% or lower humidity, such as in a cafe, convenience store, or restaurant and not near other appliances that may emit
gasses, oils, or other fluids. Do Not allow vents on the sides of the NGM to get blocked.
CAUTION: To reduce the risk of Electric Shock or Injury, use and store indoors only. Adapter plugs or extension cords may
not be used to facilitate electrical hook-up to the equipment power cord.
APPLICATION: The NGM is not to be used with a Keg style dispense systems. The output pressure of the NGM will be
around 100-112psig.
ELECTRICAL REQUIREMENTS
The 120V rated Nitron Gas Module has an attached cord set and requires a 2-wire, grounded, individual branch circuit
rated 120 volts ac, 15 amp, single phase, 60Hz. The mating connector is NEMA 5-15R.
Refer to the data plate for exact electrical requirements.
120 Volt
Plug
CAUTION: To reduce the risk of Electric Shock or Injury, use and store indoors only. Adapter plugs or extension cords may
not be used to facilitate electrical hook-up to the equipment power cord.
GROUNDING INSTRUCTIONS
This product must be grounded. In the event of an electrical short circuit, grounding reduces the risk of electric shock
by providing an escape wire for the electric current. This product is equipped with a cord having a grounding wire with an
appropriate grounding plug. The plug must be plugged into an outlet that is properly installed and grounded in accordance
with all local codes and ordinances.
WARNING: Improper installation of the grounding plug is able to result in a risk of electric shock. When repair or
replacement of the cord or plug is required, do not connect the grounding wire to either flat blade terminal. The
wire with insulation having an outer surface that is green with or without yellow stripes is the grounding wire.
Contact a qualified electrician or serviceman when the grounding instructions are not completely understood, or
when in doubt as to whether the product is properly grounded. Do not modify the plug provided; if it does not fit
the outlet, have the proper outlet installed by a qualified electrician.
6
NGM Initial Set Up Instruction
Step 1: Determine if the Nitron Gas Module (NGM) is going to be installed to an existing installed Nitron2 Cold Draft dispenser using N2 gas supply from a cylinder or along side a new dispenser installation.
Existing Nitron2 Cold Draft Installation - Go to “N2 Gas Cylinder Removal Instruction” before continuing with Step 2.
Step 2: Place the Nitron Gas Module (NGM) near or under the Nitron dispenser. Adjust to extend the feet of the Nitron
dispenser approximately 1.0 inch to accommodate NGM placement underneath the Nitron dispenser.
Note: The Nitron dispenser must be disconnected from the power source until specified in the instruction to power up
dispenser.
Step 3: Locate the hose and sealing washers that came with the Nitron Gas Module, install the flare washers upon connecting the hose from the NGM to the Nitron dispenser flare fitting for proper seal at the flare connections.
Step 4: Plug-in the NGM power cord into a dedicated 120Volt, 15Amp rated outlet.
Step 5: Wait a few seconds for the NGM to pressurize the line between the NGM and Nitron dispenser and shut off.
Check for leaks.
Step 6: Before installing a door cover or an existing door cover on a Nitron dispenser, disable the red LED indicator
light (for an empty N2 tank) mounted on the inner door by disconnecting the connectors. Locate the black and red
wire coming from the red LED going to a 2-pin connector junction (Fig.1). Disconnect the 2 pin connector (Fig.2). Next,
follow the Door Cover Installation instruction outlined in the Nitron2 Installation & Operating Guide.
Fig.1
Fig.2
ConnectedDisconnected
Step 7: After completion of disconnecting Nitron dispenser’s red N2 Empty LED and Nitron Door Cover Installation, the
dispenser can be connected to a power source. The NGM is now ready for use. As the pressure is depleted by dispensing
drinks from the Nitron dispenser, the NGM will automatically turn on to re-pressurize the line.
N2 GAS CYLINDER REMOVAL INSTRUCTION
A nitrogen gas cylinder is under extremely high vapor pressure which will need to be handled with care during
disconnect from the dispenser. Nitrogen cylinders will have a DOT label identifying the gas and hazards.
Step 1: Locate the N2 supply cylinder and verify it only supplies nitrogen to the BUNN nitron2 Cold Draft
dispenser only.
Step 2: Turn the main cylinder On/Off valve to the Off position.
Step 3: Place an empty container under the dispenser nozzles. Pull the “Nitro Coffee” tap handle to relieve the
pressure.
Step 4: Disconnect the nitrogen supply line to the dispenser.
Step 5: Disconnect the nitrogen pressure regulator from the cylinder.
Step 6: Inform the location manager or owner that the Nitrogen cylinder is disconnected and should be properly stored until gas supplier can pick up.
NOTE: During removal, if the cylinder is empty, tag the cylinder as “Empty”.
Step 7: Disconnect or unplug the Nitron2 Cold Draft dispenser from the power source.
Step 8: Proceed onto Step 2 under NGM Initial Set Up Instruction.
7
PREVENTIVE MAINTENANCE
In order to maintain proper operation and long service life, BUNN requires an annual PM if the NGM is placed
in an ideal environment as laid out in the Site Requirements. The PM should take place in conjunction with the
Nitron dispenser’s PM schedule. If the NGM is placed in a less than ideal environment, more frequent PM’s
may be required.
NOTICE: To ensure quality air delivery to dispenser, change internal filters annually.
Value of Preventive Maintenance:
• Reducing unexpected amount of equipment failures throughout a year.
• Extend the equipment life expectancy.
• Reducing the amount of energy consumption.
• Providing the best quality of finished product for the consumer.
• Assures uptime.
• Eliminate premature replacing of equipment.
• Reduce problematic repairs & return service trips.
INSTALL
MM / YY
/
FILTER CHANGE
NGM Annual PM
For optimal performance, all four internal filters should be
replaced annually. Use the included Filter Change sticker
to keep track of PM events.
Warning - The annual preventive maintenance of electrical equipment should be performed only by qualified
service personnel.
NOTE:
TO ENSURE QUALITY
AIR DELIVERY TO DISPENSER
CHANGE INTERNAL FILTERS
ANNUALLY.
55884.0000 B
A) Air Prefilter
B
A
B) Water Separation Filter
C) Desiccant
D
C
D) Microfiber Filter
55641.0000
WATER
SEPARATION
FILTER
AIR FLOW DIAGRAM
B
A
55622.0001
AIR PREFILTER
C
55642.0000
DESICCANT
CHECK
VALVE
AIR
PUMP
N.O.
DRAIN
VALVE
55643.0000
MICROFIBER
FILTER
P
PRESSURE SWITCH
8
OUTLET
BULKHEAD
CONNECTOR
D
TROUBLESHOOTING
A troubleshooting guide is provided to suggest probable causes and remedies for the most likely problems encountered.
If the problem remains after exhausting the troubleshooting steps, contact the Bunn-O-Matic Technical Service Department.
•
•
•
•
•
•
Inspection, testing, and repair of electrical equipment should be performed only by qualified service personnel.
All electronic components have 120-240 volt ac and low voltage dc potential on their terminals. Shorting of terminals
or the application of external voltages may result in board failure.
Intermittent operation of electronic circuit boards is unlikely. Board failure will normally be permanent. If an intermittent
condition is encountered, the cause will likely be a switch contact or a loose connection at a terminal or crimp.
Solenoid removal requires interrupting the water supply to the valve. Damage may result if solenoids are energized for
more than ten minutes without a supply of water.
The use of two wrenches is recommended whenever plumbing fittings are tightened or loosened. This will help to avoid
twists and kinks in the tubing.
Make certain that all plumbing connections are sealed and electrical connections tight and isolated.
WARNING –
•
•
•
•
Exercise extreme caution when servicing electrical equipment.
Unplug the dispenser when servicing, except when electrical tests are specified.
Follow recommended service procedures.
Replace all protective shields or safety notices.
PROBLEM
PROBABLE CAUSE
REMEDY
No collar/foam created during a
Nitro Coffee Brew dispense.
1. No power to Nitron Gas Module.
Check outlet for power and within
acceptable voltage range.
2. Thermal overload tripped in Nitron
Gas Module.
a) Wait for thermal overload to cool
down and reset.
b) Relocate or correct environment conditions around Nitron Gas
Module.
3. Nitron Gas Module start capacitor.
Replace start capacitor.
Rating: 250VAC, 50/60Hz
7.0µF (-5/+10%)
1. Leak in gas line or continuous
Nitron Gas Module operation.
Inspect pressurized line (tubing)
between the Nitron Gas Module and
Nitron dispenser for a leak. Inspect
the Nitron dispenser internal tubing
for a leak.
Replace prefilter.
Weak or inconsistent collar/foam
on the Nitro Coffee Brew.
2. Nitron Gas Module prefilter dirty.
3. Nitron Gas Module desiccant filter
absorption capability depleted.
4. nitron2 Cold Draft Dispenser:
a) Cleanliness of nitro dispense
nozzle.
b) Stout insert missing in nitro
nozzle.
9
Replace desiccant filter.
a) Clean Nitro Coffee dispense
nozzle assembly.
b) Install new Stout Insert into the
Nitro Coffee dispense nozzle.
TROUBLESHOOTING CONTINUED
PROBLEM
PROBABLE CAUSE
REMEDY
Excess noise from the Nitron Gas
Module.
1. Hose connection leaking.
Inspect entire pressurized line from
Nitron Gas Module to the nitron2
Cold Draft dispenser.
2. Improper placement on a unstable
surface.
Ensure proper Nitron Gas Module
placement according to Site requirements.
3. Nitron Gas Module missing or
defective rubber foot.
Replace missing or defective rubber foot.
1. Check main power supply for
power and/or low voltage.
Ensure main power is on and within
120VAC +/-10%.
2. Defective start capacitor.
Replace start capacitor.
Rating: 250VAC, 50/60Hz
7.0µF (-5/+10%)
3. Thermal overload tripped in Nitron
Gas Module.
a) Wait for thermal overload to cool
down and reset.
b) Relocate or correct environment conditions around Nitron Gas
Module.
4. Plugged pressure line.
Inspect and repair.
1. A restricted Nitron Gas Module
filter.
Perform PM and record annual PM
event on Filter Change sticker.
Nitron Gas Module won’t start.
Unusual air pump longer run times.
10
SCHEMATIC WIRING DIAGRAM NITRON GAS MODULE
120V
MODELS
BLK
BLK
WHI
SOL
SOLENOID
VALVE
4 PIN
CONNECTOR
1
BLK
WHI
BLU
MOTOR
GRN
4
BLU
START
CAPACITOR
AIR
PUMP
WHI
GRN
120 VOLTS AC
2 WIRE
SINGLE PHASE
60hZ
XXXXX.0000 A 01/19 © 2018 BUNN-O-MATIC CORPORATION
11
A
B
A
B
WHI
PRESSURE
SWITCH
L1 N
BLK
GRN
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