Bunn | G9WD-RH SST | Installation guide | BUNN G9WD-RH SST Weight Driven Coffee Grinder Installation Guide

BUNN G9WD-RH SST Weight Driven Coffee Grinder Installation Guide
G9WD-RH
Weight-based, portion-control coffee grinder with 3 batch sizes
INSTALLATION & OPERATING GUIDE
To ensure you have the latest revision of the Operating Manual, or to view the Illustrated Parts Catalog, Programming
Manual, or Service Manual, please visit the Bunn-O-Matic website, at www.bunn.com. For Technical Service, contact
Bunn-O-Matic Corporation at 1-800-286-6070.
Bunn-O-Matic Corporation
Post Office Box 3227, Springfield, Illinois 62708-3227
Phone (217) 529-6601 | Fax (217) 529-6644
41451.0001 K 05/19 © 2009 Bunn-O-Matic Corporation
www.bunn.com
BUNN-O-MATIC COMMERCIAL PRODUCT WARRANTY
Bunn-O-Matic Corp. (“BUNN”) warrants equipment manufactured by it as follows:
1) Airpots, thermal carafes, decanters, GPR servers, iced tea/coffee dispensers, MCR/MCP/MCA single cup
brewers, thermal servers and ThermoFresh® servers (mechanical and digital) 1 year parts and 1 year labor.
2) All other equipment - 2 years parts and 1 year labor plus added warranties as specified below:
a) Electronic circuit and/or control boards - parts and labor for 3 years.
b) Compressors on refrigeration equipment - 5 years parts and 1 year labor.
c) Grinding burrs on coffee grinding equipment for 4 years or 40,000 pounds of coffee, whichever comes first.
These warranty periods run from the date of installation BUNN warrants that the equipment manufactured by it will
be commercially free of defects in material and workmanship existing at the time of manufacture and appearing
within the applicable warranty period. This warranty does not apply to any equipment, component or part that was
not manufactured by BUNN or that, in BUNN’s judgment, has been affected by misuse, neglect, alteration, improper installation or operation, improper maintenance or repair, non periodic cleaning and descaling, equipment
failures related to poor water quality, damage or casualty. In addition, the warranty does not apply to replacement
of items subject to normal use including but not limited to user replaceable parts such as seals and gaskets. This
warranty is conditioned on the Buyer 1) giving BUNN prompt notice of any claim to be made under this warranty
by telephone at (217) 529-6601 or by writing to Post Office Box
3227, Springfield, Illinois 62708-3227; 2) if requested by BUNN, shipping the defective equipment prepaid to an
authorized BUNN service location; and 3) receiving prior authorization from BUNN that the defective equipment
is under warranty.
THE FOREGOING WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANTY, WRITTEN OR ORAL, EXPRESS OR
IMPLIED, INCLUDING, BUT NOT LIMITED TO, ANY IMPLIED WARRANTY OF EITHER MERCHANTABILITY OR FITNESS FOR
A PARTICULAR PURPOSE. The agents, dealers or employees of BUNN are not authorized to make modifications to
this warranty or to make additional warranties that are binding on BUNN. Accordingly, statements by such individuals, whether oral or written, do not constitute warranties and should not be relied upon.
If BUNN determines in its sole discretion that the equipment does not conform to the warranty, BUNN, at its exclusive option while the equipment is under warranty, shall either 1) provide at no charge replacement parts and/or
labor (during the applicable parts and labor warranty periods specified above) to repair the defective components,
provided that this repair is done by a BUNN Authorized Service Representative; or 2) shall replace the equipment
or refund the purchase price for the equipment.
THE BUYER’S REMEDY AGAINST BUNN FOR THE BREACH OF ANY OBLIGATION ARISING OUT OF THE SALE OF THIS EQUIPMENT, WHETHER DERIVED FROM WARRANTY OR OTHERWISE, SHALL BE LIMITED, AT BUNN’S SOLE OPTION AS SPECIFIED HEREIN, TO REPAIR, REPLACEMENT OR REFUND.
In no event shall BUNN be liable for any other damage or loss, including, but not limited to, lost profits, lost sales,
loss of use of equipment, claims of Buyer’s customers, cost of capital, cost of down time, cost of substitute equipment, facilities or services, or any other special, incidental or consequential damages.
392, A Partner You Can Count On, Air Infusion, AutoPOD, AXIOM, BrewLOGIC, BrewMETER, Brew Better Not
Bitter, BrewWISE, BrewWIZARD, BUNN Espress, BUNN Family Gourmet, BUNN Gourmet, BUNN Pour-O-Matic,
BUNN, BUNN with the stylized red line, BUNNlink, Bunn-OMatic, Bunn-O-Matic, BUNNserve, BUNNSERVE
with the stylized wrench design, Cool Froth, DBC, Dr. Brew stylized Dr. design, Dual, Easy Pour, EasyClear,
EasyGard, FlavorGard, Gourmet Ice, Gourmet Juice, High Intensity, iMIX, Infusion Series, Intellisteam, My
Café, Phase Brew, PowerLogic, Quality Beverage Equipment Worldwide, Respect Earth, Respect Earth with the
stylized leaf and coffee cherry design, Safety-Fresh, savemycoffee.com, Scale-Pro, Silver Series, Single, Smart
Funnel, Smart Hopper, SmartWAVE, Soft Heat, SplashGard, The Mark of Quality in Beverage Equipment
Worldwide, ThermoFresh, Titan, trifecta, TRIFECTA (sylized logo), Velocity Brew, Air Brew, Beverage Bar
Creator, Beverage Profit Calculator, Brew better, not bitter., Build-A-Drink, BUNNSource, Coffee At Its Best,
Cyclonic Heating System, Daypart, Digital Brewer Control, Element, Milk Texturing Fusion, Nothing Brews Like a
BUNN, Picture Prompted Cleaning, Pouring Profits, Signature Series, Sure Tamp, Tea At Its Best, The Horizontal
Red Line, Ultra are either trademarks or registered trademarks of Bunn-O-Matic Corporation. The commercial
trifecta® brewer housing configuration is a trademark of Bunn-O-Matic Corporation.
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CONTENTS
Introduction.....................................................................................................................3
User Notices....................................................................................................................3
Packaging & Shim Removal............................................................................................4
Electrical Requirements..................................................................................................5 - 7
Operating Controls..........................................................................................................7
Coffee Grinding...............................................................................................................8
Adjustments....................................................................................................................8
Cleaning..........................................................................................................................9
Preventive Maintenance..................................................................................................9
Troubleshooting...............................................................................................................12
INTRODUCTION
This equipment will store up-to six pounds of whole bean coffee in the hopper and grind it to a preset
grind and amount into an awaiting funnel and filter from most commercial drip coffee brewers. The
equipment is only for indoor use on a sturdy counter or shelf. Adequate space must be available
above the grinder to raise the lids when adding beans. Use only with whole bean coffee.
The grind is preset at the factory to drip specifications as set forth by the United States Department
of Commerce and adopted by the Coffee Brewing Center of the Pan American Coffee Bureau.
Adjustments may be made to alter both the amount and grind from the factory setting.
USER NOTICES
Carefully read and follow all notices on the grinder and in this manual. They were written for your
protection. All notices on the grinder are to be kept in good condition. Replace any unreadable or
damaged labels.
WARNING
WARNING
To reduce the risk of electric shock,
do not remove or open cover.
No user-serviceable parts inside.
Authorized service personnel only.
Disconnect power before servicing.
#37881.0000
#05876.0000
00824.0002
#20545.0000
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PACKAGING & SHIM REMOVAL
WARNING
THE FOLLOWING MUST BE COMPLETED BY A QUALIFIED SERVICE
TECHNICIAN PRIOR TO OPERATING THE GRINDER.
NOTE: DISCONNECT THE GRINDER FROM THE AC POWER!
Step 1 - Remove & discard tape holding funnel arm in place. (Figure 1)
Step 2 - Remove & discard two silicon tubes between funnel guide & housing. (Figure 2)
Step 3 - Remove four screws in front housing panel. (Figure 3)
Step 4 - Remove & discard shim under transducer. (Figure 4)
Step 5 - Replace housing panel and secure four screws. (Figure 3)
Figure 1
Figure 2
Figure 3
Figure 4
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NORTH AMERICAN REQUIREMENTS
• This appliance must be installed in locations where it can be overseen by trained personnel.
• For proper operation, this appliance must be installed where the temperature is between
41°F to 95°F (5°C to 35°C).
• Appliance shall not be tilted more than 10° for safe operation.
• An electrician must provide electrical service as specified in conformance with all local and
national codes.
• This appliance must not be cleaned by pressure washer.
• This appliance can be used by persons aged from 18 years and above if they have been given
supervision or instruction concerning use of the appliance in a safe way and if they understand the
hazards involved.
• Keep the appliance and its cord out of reach of children aged less than 18 years.
• Appliances can be used by persons 18 years and above with reduced physical, sensory or
mental capabilities or lack of experience and knowledge if they have been given supervision or
instruction concerning use of the appliance in a safe way and understand the hazards involved.
• Children under the age of 18 years should be supervised to ensure they do not play with
the appliance.
• If the power cord is ever damaged, it must be replaced by the manufacturer or authorized
service personnel with a special cord available from the manufacturer or its authorized service
personnel in order to avoid a hazard.
• Machine must not be immersed for cleaning.
• Cleaning and user maintenance shall not be made by children unless they are older than 18
years and supervised.
• This appliance is intended for commercial use in applications such as:
– staff kitchen areas in shops, offices and other working environments;
– by clients in hotel and motel lobbies and other similar types of environments;
• Access to the service areas permitted by Authorized Service personnel only.
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CE REQUIREMENTS
• This appliance must be installed in locations where it can be overseen by trained personnel.
• For proper operation, this appliance must be installed where the temperature is between
5°C to 35°C.
• Appliance shall not be tilted more than 10° for safe operation.
• An electrician must provide electrical service as specified in conformance with all local and
national codes.
• This appliance must not be cleaned by water jet.
• This appliance can be used by persons aged from 18 years and above if they have been given
supervision or instruction concerning use of the appliance in a safe way and if they understand the
hazards involved.
• Keep the appliance and its cord out of reach of children aged less than 18 years.
• Appliances can be used by persons 18 years and above with reduced physical, sensory or
mental capabilities or lack of experience and knowledge if they have been given supervision or
instruction concerning use of the appliance in a safe way and understand the hazards involved.
• Children under the age of 18 years should be supervised to ensure they do not play with
the appliance.
• If the power cord is ever damaged, it must be replaced by the manufacturer or authorized
service personnel with a special cord available from the manufacturer or its authorized service
personnel in order to avoid a hazard.
• Machine must not be immersed for cleaning.
• Cleaning and user maintenance shall not be made by children unless they are older than 18
years and supervised.
• This appliance is intended to be used in household and similar applications such as:
– staff kitchen areas in shops, offices and other working environments;
– by clients in hotels, motels and other residential type environments;
– bed and breakfast type environments.
• This appliance not intended to be used in applications such as:
– farm houses;
• Access to the service areas permitted by Authorized Service personnel only.
• The A-Weighted sound pressure level is below 70 dBA.
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ELECTRICAL REQUIREMENTS
Refer to Data Plate on grinder, and local/national electrical codes to determine circuit requirements.
This grinder has an attached cordset and requires 2-wire, grounded service rated:
120 volts ac, 15 amp, single phase, 60 Hz, for domestic grinders.
220-240 volts ac, 10 amp, single phase, 50 Hz, for most international grinders.
100 volts ac, 15 amp, single phase, for some international grinders.
OPERATING CONTROLS (Early Models)
d
c
(left)
c
(right)
a
b
Grind Pad (a) – Pressing initiates a grind cycle.
Stop Pad (b) – Pressing ends the operation of the grinder.
® Pads (c) – Hidden” buttons used to navigate setup and programming menus.
Pads (d) – “Hidden” buttons used to navigate setup and programming menus.
OPERATING CONTROLS
d
c
(left)
c
(right)
e
GRIND
STOP
a
b
Grind Pad (a) – Pressing initiates a grind cycle.
Stop Pad (b) – Pressing ends the operation of the grinder.
Pads (c right) – Hold “Hidden” button 2 seconds to ENTER programming, then use to navigate setup and
programming menus.
(c left) – Use “Hidden” button to navigate setup and programming menus.
Pads (d) – “Hidden” buttons used to navigate setup and programming menus.
Pads (e) – Press button to select small, medium or large batch size.
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COFFEE GRINDING
1.
2.
3.
4.
5.
Visually inspect the hopper for an ample supply of whole bean coffee.
Place a paper filter into the brew funnel. The filter must not be folded-over or tilted to one side.
Insert the funnel into the funnel rails until it stops.
Select batch size desired (e).
Momentarily press the “START” switch (a). The grinding will begin after a moment. The actual weight
of the coffee being ground into the funnel will be shown on the display during grinding. The grinder
will automatically stop when the correct weight is reached. DO NOT TOUCH THE
FUNNEL OR FUNNEL HANDLE DURING GRINDING. THIS WILL CAUSE THE INCORRECT WEIGHT OF COFFEE TO
BE GROUND.
6. Remove the funnel from the grinder and level the bed of grounds by gently shaking.
7. The loaded funnel is now ready for use in any commercial drip coffee brewer according to the
manufacturer’s instructions.
ADJUSTMENTS
The grind can be set from fine to very coarse. The grind may be adjusted for use in most commercial
coffee brewers. The following procedures should be used to make adjustments.
Burr Adjustment
1. Unplug the grinder and remove the hopper by pulling forward with the handle.
2. Plug-in the grinder, place funnel with filter into the funnel rails. Momentarily press the “START” button
and release, run grind cycles until all of the coffee in the grind chamber is dispensed.
3. Remove two black screws from the lower control panel bezel.
4. Remove the control panel and hang the control panel on front of grinder by inserting metal tabs on the
back of control panel into slots on the front of grinder.
5. Make sure funnel with filter is still in place in the funnel rails. Go to the “GRIND MOTOR” menu under
the level 1 “SERVICE TOOL?” menu, and press the button under “ON” to start the motor. Slowly turn
the adjusting screw in a clockwise direction until a metallic whine is heard due to the rubbing of the
grinding burrs. Reverse the adjusting screw just until the whining stops. Turn off the motor and exit to
home screen.
6. Remove the white plastic cap, and replace it on the end of the grinder with the “0” aligned with the
adjusting screw slot.
7. The following settings approximately correspond to the CBC recognized grinds.
FINE GRIND: Rotate the adjusting screw to the “7” in a counterclockwise direction.
DRIP GRIND: Rotate the adjusting screw to the “8” in a counterclockwise direction.
REGULAR (COARSE) GRIND: Rotate the adjusting screw to the “12” counterclockwise direction.
NOTE: Exact adjustment will vary according to bean roast or added flavoring
8. Reinstall front control panel.
Tabs into slots on
front of grinder.
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WEEKLY CLEANING
Clean all exterior surfaces using a damp cloth rinsed in any mild, nonabrasive, liquid detergent. Care should
be taken not to scratch the grinder with any abrasive material.
6 MONTH CLEANING
WARNING – Unplug grinder before the removal of any panel or grind chamber-housing parts.
1. Clean all exterior surfaces using a damp cloth rinsed in any mild, nonabrasive, liquid detergent. Care
should be taken not to scratch the grinder with any abrasive material.
2. Remove the hopper by sliding all the way forward.
3. Remove the lid from the hopper, and empty of beans.
4. Clean and sanitize the hopper and lid. Care should be taken not to scratch the hoppers with any
abrasive material.
5. Place an empty funnel with filter in the funnel rails. Press and release the “GRIND” button. Run a few
cycles until all coffee in the grind chamber is dispensed and disconnect the grinder from the power source.
6. Remove the funnel and filter and discard any remaining coffee grounds.
7. Remove two black screws from the lower control panel bezel.
8. Remove the control panel and hang the control panel on front of grinder by inserting metal tabs on the
back of control panel into slots on the front of grinder.
9. Remove the two screws holding the front cover to the burr housing. Carefully remove the burr housing
front cover. Clean inside surface with a dry stiff non-metallic bristle brush and wipe with a dry clean cloth.
10. Carefully remove the rotor cup, shear plate, burr rotor and motor shaft extension from the grinder.
Clean all parts with a dry stiff non-metallic bristle brush and wipe with a dry clean cloth.
11. Clean the grind chamber with a dry stiff non-metallic bristle brush and wipe with a dry clean cloth.
12. Reinstall the motor shaft extension, burr rotor, shear plate, rotor cup and front cover to the burr housing.
13. Reinstall the front control panel.
14. Refer to the “Adjustment” section of the Operating and Service manual for burr adjustment.
15. Reinstall the cleaned hopper on the grinder.
PREVENTIVE MAINTENANCE
BUNN recommends that preventive maintenance be performed at regular intervals. Maintenance should be performed by a qualified service technician. For technical service, contact BUNN at 1-800-286-6070.
NOTE: Replacement parts or service caused by failure to perform required maintenance is not covered
by warranty.
6 MONTH
Replace the dechaffer assembly.
05995.1000 Dechaffer Plate (package of 6)
1 YEAR
1. On grinders with slide plates, check the slide plates and clean.
2. Inspect and clean/replace burrs and grind chamber is necessary.
3. Adjust the burrs and grind time to your specifications for particylate size and throw weight.
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TROUBLESHOOTING
A troubleshooting guide is provided to suggest probable causes and remedies for the most likely
problems encountered. If the problem remains after exhausting the troubleshooting steps, contact
the Bunn-O-Matic Technical Service Department.
• Inspection, testing and repair of electrical equipment should be performed only by qualified
service personnel.
• All electronic components have 120 volts ac and low voltage dc potential on their terminals.
Shorting of terminals or the application of external voltage may result in board failure.
• Intermittent operation of electronic circuit boards is unlikely. Board failure will normally be
permanent. Of an intermittent condition is encountered, the cause will likely be a switch
contact or a loose connection at a terminal or crimp.
• Make certain that all electrical connections are tight and isolated.
WARNING
• Exercise extreme caution when servicing electrical equipment.
• Turn power OFF when servicing, except when electrical tests are specified.
• Follow recommended service procedures.
• Replace all protective shields or safety notices.
Problem
Probable Cause
Remedy
Grinder will not start
1. Motor overload protector
Remove the metal plug
located on the right side of
the housing. Press the red
“Reset” button. Listen carefully
for a “click”. This resets the
motor protection circuit and
indicates that the motor may
have encountered an overload.
(An overload can occur when
something other than coffee is
inserted into the hopper
for grinding)
2. No power
Check the voltage at the power
cord with a voltmeter. Voltage
must be 120 volts across the
black and white wires.
3. START button
Use “TEST SWITCHES?”
menu under “SERVICE
TOOLS?” menu in level 1
functions to test START button.
4. Circuit board
Circuit board. Check that there
is 24VDC to the relay coil when
the Start button is pressed.
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TROUBLESHOOTING (Continued)
Problem
Probable Cause
Remedy
Grinder will not start
(continued)
5. Relay
Check that relay contacts close
when start switch is pressed.
6. Motor
With a voltmeter, check that
120 volts AC is present across
L1 and L2 on the rear of the
motor when the Start switch is
pressed. If voltage is present,
and motor does not start,
replace motor.
1. STOP button
Use “TEST SWITCHES?”
menu under “SERVICE
TOOLS?” menu in level 1
functions to test STOP button.
2. Relay
With power removed from the
machine, check that there is
no continuity across the relay
contacts.
1. Grinder scale requires
calibration.
Refer to GRINDER WEIGHT
CALIBRATION procedure.
2. Funnel handle touched
during grinding.
Do not touch funnel or funnel
handle during grinding
operation.
Grinder will not shut off
Incorrect weight of coffee
dispensed
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