Bunn | VLPF, Black | Installation guide | BUNN VLPF, Black Installation Guide

BUNN VLPF, Black Installation Guide
BUNN
®
VLPF
OPERATING & SERVICE MANUAL
BUNN-O-MATIC CORPORATION
OF CANADA
280 INDUSTRIAL PARKWAY SOUTH,
AURORA, ONTARIO, L4G 3T9.
PHONE: (905) 841-2866 FAX: (905) 841-2775
10179.7000H 02/07 ©1987 BUNN-O-MATIC CORPORATION
BUNN-O-MATIC COMMERCIAL PRODUCT WARRANTY
Bunn-O-Matic Corporation of Canada (“Bunn”) warrants equipment manufactured by it as follows:
1) Airpots, thermal carafes, decanters, GPR servers, iced tea/coffee dispensers, MCP/MCA pod brewers
thermal servers and Thermofresh servers (mechanical and digital) - 1 year parts and 1 year labour.
2) All other equipment - 2 years parts and 1 year labour plus added warranties as specified below:
a) Electronic circuit and/or control boards - parts and labour for 3 years.
b) Compressors on refrigeration equipment - 5 years parts and 1 year labour.
c) Grinding burrs on coffee grinding equipment to grind coffee to meet original factory screen sieve
analysis - parts and labour for 4 years or 40,000 pounds of coffee, whichever comes first.
These warranty periods run from the date of installation. Bunn warrants that the equipment manufactured
by it will be commercially free of defects in material and workmanship existing at the time of manufacture and
appearing within the applicable warranty period. This warranty does not apply to any equipment, component
or part that was not manufactured by Bunn or that, in Bunn’s judgement, has been affected by misuse, neglect,
alteration, improper installation or operation, improper maintenance or repair, non periodic cleaning and descaling,
equipment failures related to poor water quality, damage or casualty. In addition, the warranty does not apply to
replacement of items subject to normal use including but not limited to user replaceable parts such as seals and
gaskets. This warranty is conditioned on the Buyer 1) giving Bunn prompt notice of any claim to be made under
this warranty by telephone at (905) 841-2866 or by writing to 280 Industrial Parkway South, Aurora, Ontario, L4G
3T9. 2) if requested by Bunn, shipping the defective equipment prepaid to an authorized Bunn service location;
and 3) receiving prior authorization from Bunn that the defective equipment is under warranty.
THE FOREGOING WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANTY, CONDITION,
WRITTEN OR ORAL, EXPRESS OR IMPLIED, INCLUDING, BUT NOT LIMITED TO, ANY IMPLIED WARRANTY
OF EITHER MERCHANTABILITY, MERCHANTABLE QUALITY OR FITNESS FOR A PARTICULAR PURPOSE.The
agents, dealers or employees of Bunn are not authorized to make modifications to this warranty or to make
additional warranties that are binding on Bunn. Accordingly, statements by such individuals, whether oral or
written, do not constitute warranties and should not be relied upon.
If Bunn determines in its sole discretion that the defective equipment is covered by warranty, Bunn, at its
exclusive option while the equipment is under warranty, shall either 1) provide at no charge replacement parts
and/or labour (during the applicable parts and labour warranty periods specified above) to repair the defective
components, provided that this repair is done by a Bunn Authorized Service Representative; or 2) shall replace
the equipment or refund the purchase price for the equipment.
THE BUYER’S REMEDY AGAINST BUNN FOR THE BREACH OF ANY OBLIGATION ARISING OUT OF THE
SALE OF THIS EQUIPMENT, WHETHER DERIVED FROM WARRANTY OR OTHERWISE, SHALL BE LIMITED, AT
BUNN’S SOLE OPTION AS SPECIFIED HEREIN, TO REPAIR, REPLACEMENT OR REFUND.
In no event shall Bunn be liable for any other damage or loss, including, but not limited to, lost profits, lost
sales, loss of use of equipment, claims of Buyer’s customers, cost of capital, cost of down time, cost of substitute
equipment, facilities or services, or any other special, incidental, consequential or punitive damages.
RETURN POLICY
CONTACT PLANT FOR RETURN MATERIAL AUTHORIZATION. ALL RETURNS MUST
BE AUTHORIZED BY BUNN-O-MATIC AND ARE SUBJECT TO A RETURN CHARGE.
392, AutoPOD, AXIOM, BrewLOGIC, BrewMETER, Brew Better Not Bitter, BrewWISE, BrewWIZARD, BUNN Espress, BUNN
Family Gourmet, BUNN Gourmet, BUNN Pour-O-Matic, BUNN, BUNN with the stylized red line, BUNNlink, Bunn-OMatic,
Bunn-O-Matic, BUNNserve, BUNNSERVE with the stylized wrench design, Cool Froth, DBC, Dr. Brew stylized Dr. design,
Dual, Easy Pour, EasyClear, EasyGard, FlavorGard, Gourmet Ice, Gourmet Juice, High Intensity, iMIX, Infusion Series, Intellisteam, My Café, Phase Brew, PowerLogic, Quality Beverage Equipment Worldwide, Respect Earth, Respect Earth with
the stylized leaf and coffee cherry design, Safety-Fresh, savemycoffee.com, Scale-Pro, Silver Series, Single, Smart Funnel,
Smart Hopper, SmartWAVE, Soft Heat, SplashGard, The Mark of Quality in Beverage Equipment Worldwide, ThermoFresh,
Titan, trifecta, Velocity Brew, A Partner You Can Count On, Air Brew, Air Infusion, Beverage Bar Creator, Beverage Profit
Calculator, Brew better, not bitter., BUNNSource, Coffee At Its Best, Cyclonic Heating System, Daypart, Digital Brewer
Control, Nothing Brews Like a BUNN, Pouring Profits, Signature Series, Tea At Its Best, The Horizontal Red Line, Ultra are
either trademarks or registered trademarks of Bunn-O-Matic Corporation.
2
8/12
USER NOTICES
Carefully read and follow all notices on the equipment and in this manual. They were written for your protection. All notices on the equipment should be kept in good condition. Replace any unreadable or damaged
labels.
#00658.7000
#00656.0000
#00831.0002
! WARNING
Fill water tank before turning - on thermostat or connecting appliance
to power source.
Use only on a properly protected
circuit capable of the rated load.
Electrically ground the chassis.
Follow national/local electrical codes.
Do not use near combustibles.
#00882.7000
FAILURE TO COMPLY RISKS EQUIPMENT
DAMAGE, FIRE, OR SHOCK HAZARD
READ THE ENTIRE OPERATING MANUAL
BEFORE BUYING OR USING THIS PRODUCT
THIS APPLIANCE IS HEATED WHENEVER
CONNECTED TO A POWER SOURCE
00831.0000F 3/98 ©1998 BUNN-O-MATIC CORPORATION
#12364.7000
Page 3
10179 091599
ELECTRICAL REQUIREMENTS
CAUTION - The brewer must be disconnected from the power source until specified in Initial Set-Up.
The brewer has an attached cordset and requires 2-wire, grounded service rated 120 volts ac, 15 amp, single
phase, 60 Hz.
PLUMBING REQUIREMENTS
This brewer must be connected to a cold water system with operating pressure between 20(138) and 90
psi(620 kPa) from a 1/2” or larger supply line. A shut-off valve should be installed in the line before the brewer.
Install a regulator in the line when pressure is greater than 90 psi(620 kPa) to reduce it to 50 psi(345 kPa). The
water inlet fitting is 1/4” flare.
NOTE - Bunn-O-Matic recommends 1/4” copper tubing for installations of less than 25 feet and 3/8” for more
than 25 feet from the 1/2” water supply line. A tight coil of copper tubing in the water line will facilitate moving
the brewer to clean the countertop. Bunn-O-Matic does not recommend the use of a saddle valve to install the
brewer. The size and shape of the hole made in the supply line by this type of device may restrict water flow.
Plumbing Hook-Up
1. Attach the female fitting from the short piece of tubing on the flow control/strainer assembly (supplied)
to the water inlet fitting on the right rear side of the brewer.
2. Flush the water line and securely attach it to the flare fitting on the flow control/strainer assembly.
3. Turn on the water supply
This equipment must be installed to comply with the Basic Plumbing Code
of the Building Officials and Code Administrators International, Inc. (BOCA)
and the Food Service Sanitation Manual of the Food and Drug Administration
(FDA).
OPERATING CONTROLS
A. On/Left Switch
Placing the switch in the upper position supplies power to the left decanter warmer and enables brewing and
refilling of the tank. Placing the switch in the lower position cuts power to the left decanter warmer and stops
brewing and refilling of the tank. Stopping a brew cycle after it has been started will not stop the flow of water
into the funnel until the tank syphons down to its proper level.
NOTE - The On/Left switch must be in the upper position to initiate and complete a brew cycle or to automatically
refill the tank after using the hot water faucet.
B. Start Switch
Starts a brew cycle when the On/Left switch is in the upper position.
C. Right Switch
Placing the switch in the upper position supplies power to the right decanter warmer. Placing the switch in
the lower position cuts power to the right decanter warmer.
Page 4
10179 060100
INITIAL SET-UP
CAUTION - The brewer must be unplugged throughout the Initial Set-up, except when specified in the instructions.
1.
2.
3.
4.
5.
Remove the top lid from the brewer.
Rotate the control thermostat knob fully counterclockwise to the “OFF” position and replace the top lid.
Insert an empty funnel into the funnel rails.
Place a decanter containing a small amount of water on the left warmer.
Plug in the brewer and place the On/Left switch in the upper position. Water will flow into the tank after a
five second delay and continue until the tank has filled to its capacity. This should take approximately seven
minutes.
NOTE - The On/left switch must be in the upper position to initiate and complete a brew cycle or to automatically
refill the tank after using the hot water faucet.
6. Place the On/left switch in the lower position.
7. Unplug the brewer.
8. Remove the top lid.
9. Rotate the control thermostat knob fully clockwise to the “ON” position and replace the top lid.
10. Plug in the brewer and wait for the water in the tank to heat to the proper temperature. Some water will drip
from the funnel during this time. This is due to expansion and should not occur thereafter.
11. Place an empty decanter under the funnel.
12. Place the On/Left switch in the upper position and press the Start switch. Empty the decanter after water
has stopped flowing from the funnel.
13. Allow the water in the tank to reheat to the proper temperature.
14. Press the Start switch. Check the water volume in the decanter after water has stopped flowing from the
funnel. It should be 64 ounces.
15. If not, unplug the brewer and remove the top lid.
16. Adjust the brew timer as required. See Adjusting Brew Volumes. Replace the top lid, plug in the brewer, start,
and measure another brew cycle.
17. Repeat steps 13-16 until 64 oz. water volume is achieved.
ADJUSTING BREW VOLUMES
CAUTION - Disconnect the power source from the brewer prior to the removal of any panel for the replacement
or adjustment of any component.
NOTE: Prior to setting or modifying batch sizes, check that the brewer is connected to water supply, the tank is
properly filled, and a funnel and server are in place.
1. Modifying batch sizes. To modify a batch volume, first check that the SET/LOCK switch is in the “SET” position on the circuit board.
To increase a batch size. Press and hold the START or BREW switch until three clicks are heard. Release
the switch (Failure to release the switch within two seconds after the third click causes the volume setting to
be aborted and previous volume setting will remain in memory) and press it again one or more times. Each
time the switch is pressed, two seconds are added to the brew time period. Allow the brew cycle to finish in
order to verify that the desired volume has been achieved.
To decrease a batch size. Press and release the START or BREW switch once for every two-second interval
to be removed from the total brew time period; then immediately press and hold down the START or BREW
switch until three clicks are heard. Release the switch. (Failure to release the switch within two seconds after
the third click causes the volume setting to be aborted and previous volume setting will remain in memory).
Allow the brew cycle to finish in order to verify that the desired volume has been achieved.
Page 5
10179 060100
ADJUSTING BREW VOLUMES(cont)
2. Setting batch sizes. To set a batch volume, first check that the SET/LOCK switch is in the “SET” position on
the circuit board. Press and hold the START or BREW switch until three distinct clicks are heard, and then
release the switch. (Failure to release the switch within two seconds after the third click causes the volume
setting to be aborted and previous volume setting will remain in memory). View the level of the liquid being
dispensed. When the desired level is reached, turn the ON/OFF switch to “OFF”. The brewer remembers this
volume and will continue to brew batches of this size until the volume setting procedure is repeated.
NOTE: When brewing coffee, batch volumes will decrease due to absorption by the coffee grounds.
3. Setting programming disable feature. If it becomes necessary to prevent anyone from changing brew times
once programmed, you can set the SET/LOCK switch to the “LOCK” position. This will prevent any programming to be done until switch is once again placed in the “SET” position.
COFFEE BREWING
1.
2.
3.
4.
5.
6.
Insert a BUNN® filter into the funnel.
Pour the fresh coffee into the filter and level the bed of grounds by gently shaking.
Slide the funnel into the funnel rails.
Place the On/Left switch in the upper position.
Press the Start switch.
When brewing is completed, simply discard the grounds and filter.
NOTE - Any attempt to draw hot water from the faucet during a brew cycle will result in a lesser amount of finished beverage in the decanter.
CLEANING
1. The use of a damp cloth rinsed in any mild, non-abrasive, liquid detergent is recommended for cleaning all
surfaces on Bunn-O-Matic equipment.
2. Check and clean the sprayhead. The sprayhead holes must always remain open.
3. With the sprayhead removed, insert the deliming spring (provided) all the way into the sprayhead tube. When
inserted properly , no more than two inches of spring should be visible. Saw back and forth five or six times.
Then, repeat this step for the airvent tube.
NOTE - In hard water areas, this may need to be done daily. It will help prevent liming problems in the brewer
and takes less than a minute.
Page 6
10179 060100
TROUBLESHOOTING
A troubleshooting guide is provided to suggest probable causes and remedies for the most likely problems
encountered. If the problem remains after exhausting the troubleshooting steps, contact the Bunn-O-Matic
Technical Services Department.
• • •Inspection, testing, and repair of electrical equipment should be performed only by qualified service personnel.
• • •All electronic components have 120 volt ac and low voltage dc potential on their terminals. Shorting of
terminals or the application of external voltages may result in board failure.
• • •Intermittent operation of electronic circuit boards is unlikely. Board failure will normally be permanent. If
an intermittent condition is encountered, the cause will likely be a switch contact or a loose connection at a
terminal or crimp.
• • •Solenoid removal requires interrupting the water supply to the valve. Damage may result if solenoids are
energized for more than ten minutes without a supply of water.
• • •The use of two wrenches is recommended whenever plumbing fittings are tightened or loosened. This will
help to avoid twists and kinks in the tubing.
• • •Make certain that all plumbing connections are sealed and electrical connections tight and isolated.
• • •This brewer is heated at all times unless unplugged. Keep away from combustibles.
WARNING
• Exercise extreme caution when servicing electrical equipment.
• Unplug the brewer when servicing, except when electrical tests are specified.
• Follow recommended service procedures.
• Replace all protective shields or safety notices.
Page 7
10179 060100
TROUBLESHOOTING (cont.)
PROBLEM
PROBABLE CAUSE
REMEDY
Equipment will not operate
1. No power or incorrect voltage
(A) Plug in brewer.
(B) Check wall outlet for 120V ac
(C) Check circuit breaker/fuse.
Brew cycle will not start
1. No water
Check plumbing and shut-off
valves.
2. Water strainer/Flow Control
(A) Direction of flow arrow must
be pointing towards brewer.
(B) Remove the strainer/Flow control and check for obstructions.
Clear or replace.
3. On/Left switch
Refer to Service - On/Left switch
for testing procedures. See page
22.
4. Start switch
Refer to Service - Start switch for
testing procedures. See page 26.
5. Brew timer
Refer to Service - Brew timer for
testing procedures. See page 16.
6. Relay
Refer to Service - Relay for testing
procedures. See page 23.
7. Solenoid valve
Refer to Service - Solenoid valve
for testing procedures. See page
25.
1. On/Left switch
(A) The On/Left switch must be
in the upper position for the automatic refill to operate.
(B) Refer to Service - On/Left
switch for testing procedures. See
page 22.
Automatic refill will not operate
after drawing hot water.
Page 8
10179 060100
TROUBLESHOOTING (cont.)
PROBLEM
PROBABLE CAUSE
REMEDY
Automatic refill will not operate
after drawing hot water.(cont.)
2. Liquid level control system
Refer to Service - Liquid Level
Control system for testing procedures. See page 20.
3. Relay
Refer to Service - Relay for testing
procedures. See Page 23.
4. Solenoid valve
Refer to Service - Solenoid valve
for testing procedures. See page
25.
Water flows into tank continuously
(On/left switch “OFF”)
1. Solenoid valve
Refer to Service - Solenoid valve
for testing procedures. See page
25.
Water flows into tank continuously
(On/left switch “ON”)
1. Liquid level control system
Refer to Service - Liquid Level
Control system for testing procedures. See page 20.
2. Relay
Refer to Service - Relay for testing
procedures. See page 23.
3. Brew timer
Refer to Service - Brew timer for
testing procedures. See page 14.
1. Limit thermostat
CAUTION: Do not eliminate or
bypass limit thermostat. Use only
.replacement part #29329.1000
Refer to Service - Limit Thermostat for testing procedures. See
page 19.
2. Control thermostat
Refer to Service - Control Thermostat for testing procedures.
See page 17.
3. Tank heater
Refer to Service - Tank Heater for
testing procedures. See page 27.
Water is not hot.
Page 9
10179 060100
TROUBLESHOOTING (cont.)
PROBLEM
PROBABLE CAUSE
REMEDY
Decanter warmer is not hot
1. Warmer switches
(A) The decanter warmer switch
must be in the upper position for
the warmer to operate.
(B) Refer to Service - On/Left or
Right switch for testing procedures. See page 22 or 24.
2. Decanter warmers
Refer to Service - Decanter Warmer for testing procedures. See
page 18.
1. Control thermostat
Refer to Service - Control Thermostat for testing procedures.
See page 17.
2. Lime build-up
CAUTION: Tank and tank components should be delimed regularly
depending on local water conditions. Excessive mineral build-up
on stainless steel surfaces can
initiate corrosive reactions resulting in serious leaks.
Inspect the tank assembly for
excessive lime deposits. Delime
as required.
1. Flow control
(A)Direction of flow arrow must be
pointing towards the brewer.
(B)Remove the control and check
for obstructions. Clear or replace.
2. Improper water pressure
Check the operating water pressure to the brewer. It must be
between 20(138) and 90 psi(620
kPa).
Spitting or unusual steaming from
sprayhead
Inconsistent beverage level in
decanter
Page 10
10179 060100
TROUBLESHOOTING (cont.)
PROBLEM
PROBABLE CAUSE
REMEDY
Inconsistent beverage level in
decanter (cont.)
3. Syphon System
Water should flow freely from
the sprayhead for approximately
twenty seconds after the brew
solenoid has shut off and then
stop flowing abruptly. The brewer
must be level from side-to-side to
syphon properly.
Consistently high or low beverage
level in decanter.
1. Brew timer adjustment
Adjust the brew timer as required
to achieve the recommended 64
oz. for each brew cycle.
Dripping from sprayhead
1. Syphon System
Water should flow freely from
the sprayhead for approximately
twenty seconds after the brew
solenoid has shut off and then
stop flowing abruptly. The brewer
must be level from side-to-side to
syphon properly.
2. Solenoid valve
Refer to Service - Solenoid valve
for testing procedures. See page
25.
1. Beverage left in decanter
The brew cycle should be started
only with an empty decanter under
the funnel.
2. Incorrect decanter size.
Use only 64 oz. decanters.
1. Type of paper filters
BUNN® paper filters should be
used for proper extraction.
2. Coffee
A sufficient quantity of fine or drip
grind coffee should be used for
proper extraction.
3. Sprayhead
Bunn-O-Matic sprayhead
#01082.0000 should be used to
properly wet the bed of ground
coffee in the funnel.
Beverage overflows decanter.
Weak beverage
Page 11
10179 060100
TROUBLESHOOTING (cont.)
PROBLEM
PROBABLE CAUSE
REMEDY
Weak beverage (cont.)
4. Funnel loading
The BUNN® paper filter should be
centered in the funnel and the bed
of ground coffee leveled by gentle
shaking.
5. Water temperature
Empty a decanter and place it on
the left warmer. Insert an empty
funnel into the funnel rails. Place
the On/left switch in the upper
position. Press the Start switch
and check the water temperature
immediately below the sprayhead
with a thermometer. The reading
should not be less than 195° F.
Adjust the control thermostat
slightly clockwise to increase the
water temperature.
1. Solenoid valve
The nut on top of the solenoid
valve must be tight or it will vibrate
during operation.
2. Plumbing lines
Plumbing lines should not be resting on the counter top.
3. Water supply
(A) The brewer must be connected
to a cold water line.
(B) Water pressure to the brewer must not be higher than 90
psi(620 kPa). Install a regulator
if necessary to lower the working pressure to approximately 50
psi(345kPa).
Brewer is making unusual noises
Page 12
10179 060100
SERVICE
This section provides procedures for testing and
replacing various major components used in this
brewer should service become necessary. Refer to
Troubleshooting for assistance in determining the
cause of any problem.
COMPONENT ACCESS
WARNING - Unplug the brewer before the removal of
any panel or the replacement of any component
The On/Left switch, Start switch, Right switch,
solenoid valve, brew timer, liquid level control components, relay, control thermostat, limit thermostat, and
tank heater are located in the hood. Access is gained
by removing the top lid, attached with two #4-40 slotted-head screws.
WARNING - Inspection, testing, and repair of electrical equipment should be performed only by qualified
service personnel. The brewer should be unplugged
when servicing, except when electrical tests are required and the test procedure specifically states to
plug in the brewer.
P1956.40
FIG. 1 COMPONENT ACCESS
CONTENTS
Brew Timer .....................................................14
Control Thermostat .........................................17
Decanter Warmer(s) .......................................18
Limit Thermostat.............................................19
Liquid Level Control System ...........................20
On/Left Warmer Switch ...................................22
Relay ...............................................................23
Right Warmer Switch ......................................24
Solenoid Valve ................................................25
Start Switch ....................................................26
Tank Heater .....................................................27
Wiring Diagram ...............................................28
Page 13
10179 060100
SERVICE (cont.)
BREW TIMER (early models)
6. Disconnect the in-line connectors on the black
and white wires from the timer to the wiring harness.
7. With a voltmeter, check the voltage across the
black and white wires when the On/Left switch is in
the upper position and the Start switch is pressed
to the lower position and released. Connect the
brewer to the power source. The indication must
be 120 volts ac for approximately 20 seconds and
then return to its previous indication.
8. Disconnect the brewer from the power source.
P1979.75
FIG. 2 BREW TIMER
Location:
The brew timer is located in the hood, to the right
of the tank.
Test Procedure:
1. Disconnect the brewer from the power source
and separate the polarized, three-pin connectors
between the timer and brewer wiring harness and
rotate the brew timer dial fully counterclockwise.
2. With a voltmeter, check the voltage across sockets
2 & 3 (white and black wires) of the female connector when the On/Left switch is in the upper
position. Connect the brewer to the power source.
The indication must be 120 volts ac.
3. Disconnect the brewer from the power source.
If voltage is present as described, the brew timer is
operating properly. Reset the timer dial as required,
to obtain the desired brew volume. If voltage is not
present as described, replace the brew timer.
Removal and Replacement:
1. Separate all connectors between the brewer wiring
harness and the timer.
2. Remove the two #8-32 nuts holding the timer to
the inside of the hood.
3. Install the new timer circuit board as described
in Late Model Timer section on the following
pages.
4. Refer to FIG. 5 when reconnecting the wires.
5. Install the Timer Setting decal provided with the
replacement timer kit, on the bottom of the top
cover.
6. Adjust the timer as required. Refer to Late Model
Timer section on the following pages.
If voltage is present as described, proceed to #4. If
voltage is not present as described, refer to the Wiring
Diagram and check the brewing harness.
If voltage is present as described, reconnect the polarized, three-pin connectors, and proceed to #6. If
voltage is not present as described, refer to the Wiring
Diagram and check the brewer wiring harness.
Page 14
BLK to Relay Coil
�
4. With a voltmeter, check the voltage across sockets
1 & 2 (blue and white wires) of the female connector when the On/Left switch is in the upper
position and the Start switch is pressed to the
lower position and held. Connect the brewer to the
power source. The indication must be 120 volts
ac until the Start switch is released.
5. Disconnect the brewer from the power source.
WHI to Relay Coil
P1 BLU/BLK to Start Switch
P2 WHI to Liquid Level
Board
P3 BLK to Relay
OLD STYLE
P1980.80
FIG. 3 BREW TIMER WIRING
10179 060100
SERVICE (cont.)
BREW TIMER (cont.)(late models)
5. With a voltmeter, check the voltage across terminals TL1 and TL4 when the “ON/OFF” switch is
in the “ON” position. Connect the brewer to the
power source. The indication must be 0 volts.
If voltage is as described, proceed to #6.
If voltage is not as described, disconnect the brewer
from the power source and replace the timer.
6. With a voltmeter, check the voltage across terminals TL1 and TL4 when the “ON/OFF” switch
is in the “ON” position. Connect the brewer to
the power source and press the start switch. The
indication must be 120 volts ac.
P2172.80
FIG. 4 BREW TIMER
Location:
The brew timer is located in the hood, to the right
of the tank.
Test Procedures:
1. Disconnect the brewer from the power source and
remove the top cover.
2. With a voltmeter, check the voltage across terminals TL1 and TL2 when the “ON/OFF” switch is
in the “ON” position. Connect the brewer to the
power source. The indication must be 120 volts
ac.
3. Disconnect the brewer from the power source.
If voltage is present as described, proceed to #4.
If voltage is not present as described, refer to the Wiring Diagram and check the brewer wiring harness.
4. Disconnect the white/blue wire from terminal TL3
and the blue wire from terminal TL5. Check for
continuity across the two wires when the start
switch is pressed to the “START” position.
If continuity is present as described, reconnect the
wires and proceed to #5.
If continuity is not present as described, refer to the
Wiring Diagram and check the brewer wiring harness.
If voltage is present as described, the brew timer is
operating properly. Reset the timer as required, to
obtain the desired brew volume.
If voltage is not present as described, disconnect
the brewer from the power source and replace the
timer.
Removal and Replacement:
NOTE: Do not remove or install wires while timer board
is installed. Pressure applied to one side may cause
damage to the board.
1. Remove the two #8-32 nuts securing circuit board
to the hood.
2. Remove circuit board and spacers (as required).
3. Remove all wires from the timer.
4. Attach all wires to the replacement timer board
prior to installation to the component mounting
bracket. Refer to FIG. 5 when reconnecting the
wires.
5. Install new circuit board with spacers (as required)
to the hood.
6. Adjust the timer as described below.
Timer Setting:
NOTE: Prior to setting or modifying volumes, check
that the brewer is connected to water supply, the
tank is properly filled, and a funnel and server are in
place.
NOTE: All volume settings must be done with the
sprayhead installed.
Page 15
10179 121704
SERVICE (cont.)
BREW TIMER (cont.)(late models)
1. Modifying brew volumes. To modify a brew volume, first check that the SET/LOCK switch is in the
“SET” position on the circuit board.
To increase a brew volume, place the ON/OFF
switch in the “ON” position, press and hold the START
switch until three clicks are heard. Release the switch
and press it again one or more times. (Failure to release the switch within two seconds after the third click
causes the volume setting to be aborted and previous
volume setting will remain in memory) Each time the
switch is pressed, two seconds are added to the brew
time period. Allow the brew cycle to finish in order to
verify that the desired volume has been achieved.
phon from the tank after turning the switch “OFF”.
The brewer remembers this volume and will continue
to brew batches of this size until the volume setting
procedure is repeated.
NOTE: When brewing coffee, volume will decrease
due to absorption by the coffee grounds.
3. Setting programming disable feature. If it becomes necessary to prevent anyone from changing
brew time once programmed, you can set the SET/
LOCK switch to the “LOCK” position. This will prevent
any further programming until switch is once again
put into the “SET” position.
To decrease a brew volume, place the ON/OFF
switch in the “ON” position, press and release the
START switch once for every two-second interval
to be removed from the total brew time period; then
immediately press and hold down the START switch
until three clicks are heard. Relase the switch. (Failure
to release the switch within two seconds after the
third click causes the volume setting to be aborted
and previous volume setting will remain in memory).
Allow the brew cycle to finish in order to verify that
the desired volume has been achieved.
2. Setting brew volumes. To set a brew volume,
first check that the SET/LOCK switch is in the “SET”
position on the circuit board. Place the ON/OFF switch
in the “ON” position, press and hold the START switch
until three distinct clicks are heard and then release
the switch. (Failure to release theh switch within two
seconds after the third click causes the volume setting
to be aborted and previous volume setting will remain
in memory.
View the level of the liquid being dispensed. When
the desired level is reached, turn the ON/OFF switch
to “OFF”.
NOTE: Several ounces of water will continue to sy-
Page 16
BLU wire from TL5 to Start Switch
WHI/GRN wire from TL4 to A on Relay Coil
BLK wire from TL3 to B on Relay Coil
WHI wire from TL2 to J3 Liquid Level Board
WHI/RED wire from TL1 to J2 Liquid Level Board
P2037
FIG. 5 DIGITAL TIMER WIRING
10179 121704
SERVICE (cont.)
CONTROL THERMOSTAT
6. Disconnect the brewer from the power source.
If voltage is present as described, reconnect the blue
wire, the control thermostat is operating properly.
If voltage is not present as described, replace the
control thermostat.
P2172.80
FIG. 6 CONTROL THERMOSTAT
Location:
The control thermostat is located on the rear of
the hood to the right of the tank.
Test Procedure:
1. Disconnect the brewer from the power source and
remove the black wire from the control thermostat.
2. With a voltmeter, check the voltage across the
black wire removed from the control thermostat
and the white wire on the tank heater terminal.
Connect the brewer to the power source. The
indication must be 120 volts ac.
3. Disconnect the brewer from the power source.
Removal and Replacement
1. Remove both wires from the control thermostat
terminals.
2. Remove the thermostat bulb by firmly pulling
up on the capillary tube at the tank lid. This will
disengage the grommet from the tank lid.
3. Remove the two #8-32 screws holding the control
thermostat to the brewer housing.
4. Slide the grommet to the red mark on the capillary
tube.
5. Insert the bulb through the hole in the tank lid and
press the grommet firmly and evenly so the groove
in the grommet fits into the tank lid.
6. Carefully bend the capillary tube so the tube and
bulb inside the tank are in a vertical position.
NOTE - Make sure the capillary tube is away from any
electrical termination and is not kinked.
7. Fasten the new control thermostat to the brewer
housing.
8. Refer to FIG. 7 when reconnecting the wires.
9. Readjust the control thermostat dial as required.
FF
O
IH
BUNN
If voltage is present as described, reconnect the black
wire and proceed to #4.
If voltage is not present as described, refer to the Wiring Diagram and check the brewer wiring harness.
4. Remove the blue wire from the control thermostat.
5. With a voltmeter, check the voltage across the
exposed terminal of the control thermostat and
the white wire on the tank heater terminal when
the control thermostat is turned “ON” (fully clockwise). Connect the brewer to the power source.
The indication must be 120 volts ac. Voltage must
not be indicated across these terminals when the
thermostat is turned “OFF” (fully counterclockwise).
Page 17
BLU to Limit Thermostat
BLK to Cordset
P1981
FIG. 7 CONTROL THERMOSTAT TERMINALS
10179 060100
SERVICE (cont.)
DECANTER WARMERS
5. Connect the crewer to the power source.
If voltage is present as described, proceed to #6.
If voltage is not present as described, refer to the Wiring Diagram and check the brewer wiring harness.
6. Disconnect the brewer from the power source.
7. Check for continuity across the two terminals on
the warmer.
If continuity is present as described, reconnect the
wires to the terminals, the warmer is operating properly.
If continuity is not present as described, replace the
warmer.
P1956.40
FIG. 8 DECANTER WARMERS
Location:
The decanter warmers are located in the base of
the brewer.
Removal and Replacement
1. Remove the three #4-40 slotted-head screws
holding the warmer to the brewer base.
2. Bring the warmer out the top of the base.
3. Disconnect both wires from the warmer.
4. Refer to FIG. 9 when reconnecting the wires and
orienting the warmers.
5. Place the warmer into the base and securely attach
it using the three #4-40 screws.
Test Procedure:
1. Disconnect the brewer from the power source
and remove the three #4-40 screws attaching the
suspect warmer.
2. Bring the warmer assembly out the top of the
base.
3. Disconnect both wires from the warmer. Make sure
that the wire ends do not touch any metal surface
of the brewer.
4. With a voltmeter, check the voltage across the
two wires removed from the warmer when the
appropriate warmer switch (on/left or right) is in
the upper position. The voltage must be 120 volts
ac.
Page 18
Left Warmer
WHI/VIO to On/Left Switch
WHI to Right Warmer
WHI to Cordset
Right Warmer
BRN/BLK to Right
Switch
WHI to On/Left Switch
WHI to Left Warmer
P1982
FIG. 9 WARMER ELEMENT TERMINALS
10179 060100
SERVICE (cont.)
If voltage is present as described, reconnect the blue
wire and proceed to #4.
If voltage is not present as described, refer to the Wiring Diagram and check the brewer wiring harness.
LIMIT THERMOSTAT
4. Remove the black wire from the limit thermostat.
5. With a voltmeter, check for voltage across the
exposed terminal of the limit thermostat and the
white wire on the tank heater terminal when the
control thermostat is turned “ON” (full clockwise).
Connect the brewer to the power source. The
indication must be 120 volts ac.
6. Disconnect the brewer from the power source.
PN:
658
If voltage is present as described, reconnect the black
wire, the limit thermostat is operating properly.
If voltage is not present as described, replace the limit
thermostat.
P1983.40
FIG. 10 LIMIT THERMOSTAT
Location:
The limit thermostat is located on the tank lid
between the tank heater terminals.
Test Procedure:
1. Disconnect the brewer from the power source and
remove the blue wire from the limit thermostat.
2. With a voltmeter, check the voltage across the
blue wire removed from the limit thermostat and
the white wire on the tank heater terminal when
the control thermostat is turned “ON” (fully clockwise). Connect the brewer to the power source.
The indication must be 120 volts ac.
3. Disconnect the brewer from the power source.
Removal and Replacement:
1. Remove both wires from the limit thermostat
terminals.
2. Carefully slide the limit thermostat out from under
the retaining clip.
3. Carefully slide the new limit thermostat into the
retaining clip.
4. Refer to FIG. 11 when reconnecting the wires.
BLK to Tank
Heater
BLU to Control
Thermostat
P1984.60
FIG. 11 LIMIT THERMOSTAT TERMINALS
Page 19
10179 060100
SERVICE (cont.)
LIQUID LEVEL CONTROL SYSTEM
6.
FF
O
IH
BUNN
7.
8.
9.
PN:
658
from any metal surface of the brewer.
With a voltmeter, check the voltage across terminals 1 & 3 when the On/Left switch is in the upper
position. Connect the brewer to the power source.
The indication must be 120 volts ac after a delay
of approximately 5 seconds.
Touch the end of the jumper wire to the brewer
housing. The indication must be zero.
Move the jumper wire away from the brewer housing. The indication must again be 120 volts ac after
a delay of approximately 5 seconds.
Disconnect the brewer from the power source and
remove the jumper wire from terminal 4.
If voltage is present as described, the liquid level control board is operating properly, proceed to #10.
If voltage is not present as described, replace the liquid
level control board.
P2173.80
FIG. 12 LIQUID LEVEL PROBE & CONTROL BOARD
Location:
The liquid level control system is composed of the
circuit board in the right front corner of the hood and
the probe in the tank lid.
Test Procedure:
1. Disconnect the brewer from the power source
and remove the wires from terminals 1 & 4 of the
circuit board.
2. With a voltmeter, check the voltage across terminals 2 & 3 when the On/Left switch is in the upper
position. Connect the brewer to the power source.
The indication must be 120 volts ac.
3. Disconnect the brewer from the power source.
If voltage is present as described, proceed to #4.
If voltage is not present as described, refer to the Wiring Diagram and check the brewer wiring harness.
10. Reconnect the pink wire to terminal 4.
11. Gently pull the probe out of the tank lid and inspect
for corrosion. Replace it if necessary.
12. Place the probe so that neither end is in contact
with any metal surface of the brewer.
13. With a voltmeter, check the voltage across terminals 1 & 3 when the On/Left switch is in the upper
position. Connect the brewer to the power source.
The indication must be 120 volts ac after a delay
of approximately 5 seconds.
14. Touch the probe’s flat end to the brewer housing.
The indication must be zero.
15. Move the probe’s flat end away from the brewer
housing. The indication should again be 120 volts
ac after a delay of approximately 5 seconds.
16. Disconnect the brewer from the power source.
If voltage is present as described, reinstall the probe,
the liquid level control system is operating properly.
If voltage is not present as described, check the pink
probe wire and/or replace the probe.
4. Reconnect the brown/white wire to terminal 1.
5. Carefully connect a piece of insulated jumper wire
to terminal 4. Keep the other end of this wire away
Page 20
10179 121704
SERVICE (cont.)
LIQUID LEVEL CONTROL SYSTEM (cont.)
Removal and Replacement:
1. Remove all wires from the liquid level control
board terminals.
2. Remove the two #8-32 slotted-head screws holding the circuit board to the brewer hood.
3. Install the new circuit board to the hood, making
sure that the two lock-washers are in place below
the board and above the spacers.
4. Refer to FIG. 13 when reconnecting the wires.
BRN/WHI to Relay (Term. #2)
WHI/RED to Start Switch
WHI/RED to Relay(Term. #5)
WHI to Timer
WHI to Solenoid
PNK to Probe
P1985.70
FIG. 13 LIQUID LEVEL CONTROL
BOARD TERMINALS
Page 21
10179 121704
SERVICE (cont.)
ON/LEFT SWITCH
If continuity is not present as described, replace the
switch.
Removal and Replacement:
1. Remove all wires from the switch terminals.
2. Compress the clips inside the hood and gently
push the switch through the opening.
3. Push the new switch into the opening and spread
the clips to hold the switch captive in the panel.
4. Refer to FIG. 15 when reconnecting the wires.
BLK to Right switch
BLK to Cordset
FIG. 14 ON/LEFT SWITCH
WHI to Right switch
WHI to Left warmer
P2172.80
Location:
The On/Left switch is located in the front of the
hood, above and to the left of the brew funnel.
Test Procedure:
1. Disconnect the brewer from the power source and
remove the wires from all three terminals of the
On/Left switch.
2. With a voltmeter, check the voltage across the
black and white wires. Connect the brewer to the
power source. The indication must be 120 volts
ac.
3. Disconnect the brewer from the power source.
WHI/RED to Start switch
WHI/VIO to Left warmer
P1987
FIG. 15 ON/LEFT SWITCH TERMINALS
If voltage is present as described, proceed to #4.
If voltage is not present as described, refer to the Wiring Diagram and check the brewer wiring harness.
4. Check for continuity across the two terminals on
the left side of the switch when it is in the upper
position. Continuity must not be present across
these terminals in the lower position.
If continuity is present as described, reconnect the
wires, the switch is operating properly.
Page 22
10179 060100
SERVICE (cont.)
RELAY
7. Check for continuity across terminals 2 & 7 when
the On/Left switch is in the upper position only
until the Start switch is pressed to the lower
position and released. Connect the brewer to the
power source. Continuity must return across these
terminals after the approximate setting of the brew
timer.
8. Disconnect the brewer from the power source.
9. Check for continuity across terminals 5 & 7 when
the On/Left switch is in the upper position and the
Start switch is pressed to the lower position and
released. Connect the brewer to the power source.
Continuity must be present across these terminals
for the approximate setting of the brew timer.
10. Unplug the brewer.
FIG. 16 RELAY
P2172.80
Location:
The relay is located in the right rear corner of the
hood.
Test Procedures
1. Disconnect the brewer from the power source.
2. With a voltmeter, check the voltage across terminals A & B in the lower corners of the relay when
the On/Left switch is in the upper position and
the Start switch is pressed to the lower position
and released. Connect the brewer to the power
source. The indication must be 120 volts ac for
the approximate setting of the brew timer and then
return to zero.
3. Disconnect the brewer from the power source.
If continuity is present as described, reconnect the
wires, the relay is operating properly.
If continuity is not present as described, replace the
relay.
Removal and Replacement:
1. Remove all wires from the relay terminals.
2. Remove the two #8-32 nuts holding the relay
mounting bracket to the hood.
3. Remove the relay from the mounting bracket.
4. Securely install the new relay to the mounting
bracket.
5. Install the relay mounting bracket to the hood.
6. Refer to FIG. 17 when reconnecting the wires.
BRN/WHI to Liquid
Level Board (J1)
If voltage is present as described, proceed to #4.
If voltage is not present as described, refer to the Wiring Diagram and check the brewer wiring harness.
4. Remove the black and white wires from terminals
A & B.
5. Check for continuity across terminals A & B of the
relay.
If continuity is present as described, reconnect the
black and white wires and proceed to #6.
If continuity is not present as described, replace the
relay.
6. Remove the brown/white, white/red, and white/
blue wires from terminals 2, 5 & 7 of the relay.
Page 23
BLK to Timer (TL3)
2
WHI/BLU to
Solenoid
7
5
WHI/GRN to Timer (TL4)
WHI/RED toLiquid Level Board (J2)
WHI/RED to Timer (TL1)
P1988.70
FIG. 17 RELAY TERMINALS
10179 121704
SERVICE (cont.)
RIGHT SWITCH
If continuity is present as describe, reconnect the
wires, the switch is operating properly.
If continuity is not present as described, replace the
switch.
Removal and Replacement:
1. Remove all wires from the switch terminals.
2. Compress the clips inside the hood and gently
push the switch through the opening.
3. Push the new switch into the opening and spread
the clips to hold the switch captive in the panel.
4. Refer to FIG. 19 when reconnecting the wires.
WHI Tank Keep Warm Heater Lead
WHI to On/Left Switch
WHI to Solenoid
P2172.80
FIG. 18 RIGHT SWITCH
Location:
The Right switch is located in the front of the hood,
above and to the right of the brew funnel.
Test Procedure:
1. Disconnect the brewer from the power source and
remove the wires from all three terminals of the
Right switch.
2. With a voltmeter, check the voltage across the
black and white wires. Connect the brewer to the
power source. The indication must be 120 volts
ac.
3. Disconnect the brewer from the power source.
WHI Tank Keep Warm Heater
Lead
BLK to On/Left Switch
BRN/BLK to Right Decanter Warmer
P1987
FIG. 19 RIGHT SWITCH TERMINALS
If voltage is present as described, proceed to #4.
If voltage is not present as described, refer to the Wiring Diagram and check the brewer wiring harness.
4. Check for continuity across the two terminals on
the left side of the switch when it is in the upper
position. Continuity must not be present across
these terminals in the lower position.
Page 24
10179 060100
SERVICE (cont.)
5. Check the solenoid valve for coil action. Connect
the brewer to the power source, place the On/Left
switch in the upper position, press and release the
Start switch. Listen carefully in the vicinity of the
solenoid valve for a “clicking” sound as the coil
magnet attracts and after the approximate setting
on the brew timer dial, repels the plunger.
6. Disconnect the brewer from the power source.
SOLENOID VALVE
FF
O
IH
BUNN
PN:
If the sound is heard as described and water will not
pass through the solenoid valve, there may be a blockage in the water line before or after the solenoid valve
or, the solenoid valve may require inspection for wear,
and removal of waterborne particles.
If the sound is not heard as described, replace the
solenoid valve.
658
P2173.80
FIG. 20 SOLENOID VALVE
Location:
The solenoid valve is located in the left rear corner
of the hood.
Test Procedures:
1. Disconnect the brewer from the power source and
remove both wires from the solenoid valve coil
terminals.
2. With a voltmeter, check the voltage across the white
and white/blue wires when the On/Left switch is in
the upper position and the Start switch is pressed
to the lower position and released. Connect the
brewer to the power source. The indication must
be 120 volts ac for the approximate setting on the
brew timer dial and then return to zero.
3. Disconnect the brewer from the power source.
Removal and Replacement:
1. Remove all wires from the solenoid valve coil.
2. Turn off the water supply to the brewer.
3. Disconnect the water lines to and from the solenoid valve.
4. Remove the two #8-32 nuts holding the solenoid
valve mounting bracket to the hood.
5. Lift out the solenoid valve.
6. Remove the solenoid valve from the mounting
bracket.
7. Securely install the new solenoid valve to the
mounting bracket.
8. Attach the mounting bracket to the hood.
9. Securely fasten the water lines to and from the
solenoid valve.
10. Refer to FIG. 21 when reconnecting the wires.
WHI to Right Switch
WHI to Liquid Level
Control Board
If voltage is present as described, proceed to #4.
If voltage is not present as described, refer to the Wiring Diagram and check the brewer wiring harness.
4. Check for continuity across the solenoid valve
coil.
If continuity is present as described, reconnect the
white and white/blue wires and proceed to #5.
If continuity is not present as described, replace the
solenoid valve.
Page 25
WHI/BLU to Relay
P1989
FIG. 21 SOLENOID TERMINALS
10179 060100
SERVICE (cont.)
If continuity is present as described, reconnect the
wires, the switch is operating properly. (It does not
matter which terminals the wires are installed on).
If continuity is not present as described, replace the
switch.
START SWITCH
Removal and Replacement:
1. Remove all wires from the switch terminals.
2. Compress the clips inside the hood and gently
push the switch through the opening.
3. Push the new switch into the opening and spread
the clips to hold the switch captive in the hood.
4. Refer to the FIG 23. When reconnecting the
wires.
BLU to Timer
P2172.80
FIG. 22 START SWITCH
Location:
The Start switch is located in front of the hood,
centered above the brew funnel.
Test Procedure:
1. Disconnect the brewer from the power source and
remove the wires from both terminals of the Start
switch.
2. Check for continuity across the two terminals on
the switch when it is held in the lower position.
Continuity must not be present across these terminals in the upper position.
Page 26
WHI/ RED to On/ Left Switch
WHI/ RED to Liquid Level
Control Board
P1987
FIG. 23 START SWITCH TERMINAL
10179 060100
SERVICE (cont.)
TANK HEATER
PN:
658
FIG. 24 TANK HEATER
P1983.40
Location:
The tank heater is located on the tank lid.
Test Procedure:
1. Disconnect the brewer from the power source and
remove both wires from the tank heater.
2. With a voltmeter, check the voltage across the
black and white wires removed from the tank
heater when the control thermostat is turned “ON”
(fully clockwise). Connect the brewer to the power
source. The indication must be 120 volts ac.
3. Disconnect the brewer from the power source.
Removal and Replacement:
1. Remove the white wire from the tank heater terminal and the blue wire from the limit thermostat
terminals.
2. Gently pull the liquid level probe and thermostat
tube with grommet out of the tank lid.
3. Disconnect the 1/4” flare fitting on the tank lid inlet
fitting.
4. Remove the sprayhead and sprayhead nut from
the panel on the bottom of the hood.
5. Disconnect the airvent tube from the fitting above
the sprayhead panel.
6. Loosen the eight #8-32 nuts on the tank lid and
remove the tank lid.
7. Remove the two nuts from the tank heater fittings.
8. Remove the tank heater.
9. Install the new tank heater with new sealing washers on the underside of the tank lid.
10. Securely tighten the nuts to be certain of a watertight seal.
11. Reinstall tank lid and secure with eight #8-32
nuts.
12. Reinstall the sprayhead tube nut and sprayhead.
13. Reinstall the liquid level probe and thermostat into
the tank lid.
14. Securely fasten the 1/4” flare fitting to the tank lid
inlet fitting.
15. Refer to FIG. 25 when reconnecting the wires.
BLK to limit thermostat
WHI to Cordset
If voltage is present as described, proceed to #4.
If voltage is not present as described, refer to the Wiring Diagram and check the brewer wiring harness.
4. Check for continuity across the terminals of the
tank heater.
If continuity is present as described, reconnect the
wires, the tank heater is operating properly.
If continuity is not present as described, replace the
tank heater.
NOTE - If the tank heater remains unable to heat,
remove and inspect the heater for cracks in the
sheath.
Page 27
P1990.70
FIG. 25 TANK HEATER TERMINALS
10179 060100
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Page 28
10179 121704
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