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Installation & Maintenance Manual
Distinction
INDOOR DIRECT VENT GAS FIREPLACE
D3615, D3615ST
Natural Gas or Propane Gas
D4815, D4815ST
Natural Gas or Propane Gas
D7215, D7215ST
Natural Gas or Propane Gas
C
®
US
Installation and service must be performed by a qualified installer, service agency or the gas fitter. Check local codes and read all instructions prior to installation.
WARNING:
FIRE OR EXPLOSION HAZARD
Failure to follow safety warnings exactly could result in serious injury, death, or property damage.
— Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.
— WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use any phone in your building.
• Leave the building immediately.
• Immediately call your gas supplier from a neighbour's phone. Follow the gas supplier’s instructions.
• If you cannot reach your gas supplier, call the fire department.
— Installation and service must be performed by a qualified installer, service agency or the gas fitter.
NOTICE
Installer: Leave this manual with the appliance. Please refer to the
Montigo website for the most current version of the fireplaces manual
Consumer: Retain this manual for future reference. Please refer to the
Montigo website for the most current version of the fireplaces manual
WARNING
Some materials used in the manufacturing process of this product can expose you to Benzene which is known in the State of California to cause cancer and birth defects or other reproductive harm. For more information go to www.P65warnings.ca.gov
XG0222
2
General
Safety Alert Key
DANGER
Indicates a hazardous situation which, if not avoided, WILL result in death or serious injury or property damage.
WARNING
Indicates a hazardous situation which, if not avoided, COULD result in death or serious injury or property damage.
CAUTION
Indicates a hazardous situation which, if not avoided, WILL result in minor or moderate injury.
NOTICE
Indicates practices that are important, but not related to personal injury.
Introduction
Congratulations on your purchase of a Montigo Fireplace.
With over 30 years of experience, Montigo is committed to providing you with a gas fireplace that is not only a beautiful addition to your space, but that is also designed and manufactured to the highest safety, reliability and engineering standards.
We strongly encourage you to read and carefully follow the instructions laid out in this Installation, Operation and Maintenance
Manual and retain it for your future reference. Pay special attention to all cautions, warnings, and notices throughout this manual intended to ensure your safety.
This manual covers installation, operation and maintenance. Lighting, operation and care of this fireplace can be easily performed by the homeowner. All installation and service work should be performed by a qualified or licensed installer, plumber or gas fitter as certified by the state, province, region or governing body where the fireplace is being installed.
This installation, operation and maintenance manual is applicable to the models described in Table 1. Refer to your rating plate to verify included options.
Warranty and Installation Information: (See Appendix B)
The Montigo warranty will be voided by, and Montigo disclaims any responsibility for, the following actions:
• Modification of the fireplace and/or components including Direct-
Vent assembly or glass doors.
• Use of any component part not manufactured or approved by
Montigo in combination with this Montigo fireplace system.
• Installation other than as instructed in this manual.
• Consult your local Gas Inspection Branch on installation requirements for factory-built gas fireplaces. Installation & repairs should be done by a qualified contractor.
BTU and Efficiency
BTU
Unit Code
D3615NI
D3615LI
D4815NI
D4815LI
D6315NI
D6315LI
DL6315NI
DL6315LI
D7215NI
D7215LI
High
35,000
35,000
40,000
40,000
50,000
50,000
40,000
40,000
57,000
57,000
‡ D36 and D48 Efficency based off of testing with 4"/7" venting.
Low
23,000
28,000
28,000
36,000
27,000
26,700
40,000
40,000
39,000
46,000
Efficiency
P.4. 1-15
63%
63%
67%
67%
50%
52%
55%
53%
63%
65%
CAUTION
Young children should be carefully supervised when they are in the same room as the appliance. Toddlers, young children, and others may be susceptible to accidental contact burns. A physical barrier is recommended if there are at-risk individuals in the house. To restrict access to a fireplace or stove, install an adjustable safety gate to keep toddlers, young children, and other at-risk individuals out of the room and away from hot surfaces
XG0222
General
Contents
Framing with Cool Wall Advantage Sidewall kits .................................................................12
Section 3-3-2.2: Duravent DirectVent Pro 4” x 6⅝” Venting Components ........................18
CPI [Continuous Pilot Ignition] / IPI [Intermittent Pilot Ignition] Jumper Cable
Pairing the remote to the module (Code Clearing and Code Matching) .......................... 43
(Gas Fireplace / Equipment sold in the State of Massachusetts) 5.08: Modifications to
XG0222 3
General
4
Section A: Before You Begin
IMPORTANT MESSAGE: SAVE THESE INSTRUCTIONS
The Distinction Series fireplaces must be installed in accordance with these instructions. Carefully read all the instructions in this manual first. Consult the Local Gas Branch to determine the need for a permit prior to starting the installation. It is the responsibility of the installer to ensure this fireplace is installed in compliance with the manufacturers instructions and all applicable codes.
NOTICE
Do not use this appliance if any part has been under water.
Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control that has been under water
NOTICE
Due to high temperatures, the appliance should be located out of traffic and away from furniture and draperies
NOTICE
Children and adults should be alerted to the hazards of high surface temperature and should stay away to avoid burns or clothing ignition
NOTICE
A barrier designed to reduce the risk of burns from the hot viewing glass is provided with this appliance and shall be installed for the protection of children and other at-risk individuals
Installation Checklist
• Determine the desired install location of your fireplace.
• See Section 1, Dimensions on Page 8, and refer to the Framing
Section 2 for details.
• Select the location of your termination and resulting vent run.
• Your selected termination location must be the highest point in the
Direct Vent installation.
• Should it be impossible to meet the venting requirements laid out in Section 3: Venting, please contact your Montigo dealer regarding the use of a Montigo Power Vent.
• Lay out the Vent run; calculating the required elbows and straight runs of 5"/8" (or 4"/7") flex and/or rigid pipe.
• Layout Electrical Requirements refer to Section 4: Wiring, for Details.
• Refer to Section 5: Installing the Gas Line, for details on the gas connection and access.
• Refer to local codes and guidelines for installation requirements.
• Installation and repairs should be done by a qualified contractor and must conform to:
• Installations in Canada must conform to the local codes or in the absence of local codes to the current version of Natural Gas and
Propane Installation Code, CSA B149. Electrical installations must conform to the local codes or, in the absence of local codes, to the current version of Canadian Electrical Code, CSA C22.1.1
• Installations in the USA must conform to the local codes or in the absence of local codes to the current version of National Fuel Gas
Code, ANSI Z223.1/NFPA 54. Electrical installations must conform to the local codes or, in the absence of local codes, to the current version of the National Electrical Code, ANSI/NFPA 70. See Appendix
C for installation within the State of Massachusetts
NOTICE
Clothing or other flammable material should not be placed on or near the appliance
Label all wires prior to disconnection when servicing controls.
Wiring errors can cause improper and dangerous operation.
Verify proper operation after servicing
NOTICE
Installation and repair should be done by a qualified service person.
The appliance should be inspected before use and at least annually by a professional service person. More frequent cleaning might be required due to excessive lint from carpeting, bedding material, etc. It is imperative that control compartments, burners, and circulating air passageways of the appliance be kept clean
XG0222
General
Standard Installation Checklist
This standard installation checklist is to be used by the installer in conjunction with, not instead of, the instructions contained within this installation manual.
Customer
Install Address:
Model (circle one): D3615, D3615ST, D4815, D4815ST, D7215, D7215ST
Date Installed:
Location of Fireplace:
Installer:
Dealer Phone:
Serial #:
YES NO IF NO, WHY NOT?
Appliance Install: Section 2
Framing complies with install manual.
Standoffs have been installed.
Proper clearances have been maintained.
Venting: Section 3
Venting configuration complies with vent diagrams.
Venting installed, fastened, and secured in place maintaining proper clearance.
Firestops installed.
Exterior wall/roof flashing installed and sealed in compliance with local building code.
Terminations installed and sealed in compliance with local building code.
Direct vent termination is highest point in vent assembly.
Wiring/Electrical: Section 4
Unswitched power provided to the appliance PPO box.
Low voltage wire connected to dry contact wall switch (non-powered)*
Gas: Section 5
Proper appliance for fuel type.
Was a conversion performed?
Leak check performed & inlet pressure verified.
Finishing: Section 6
Only non-combustible materials installed in non-combustible areas.
Clearances meet installation manual requirements
Mantels and/or projections comply with install manual
Appliance Setup: Section 7 through 9
Media, door, and screen installed according to install manual
Manual given to home owner.
Started appliance and verified no gas leaks exist.
Comments:
*Only applicable for DL Series
XG0222 5
Rating Plate Sample
General
6
Figure 1 Rating Plate for D7215
48"N/A
Figure 1.b Rating Plate for D7215ST
XG0222
General
Section 1: Product Dimensions
SINGLE SIDED
A
B B
C
D
E
F G
C
J
F
K
I
H
Figure 2. Distinction Fireplace dimensions (Tolerance ± ⅛").
L
A B C
D3615 SINGLE SIDED DIMENSIONS
D E
517/8 173/8 403/4 N/A 377/8
F
17
G
151/2
H
61/8
I
23/8
J
135/8
K
103/8
L
41
A B C
D4815 SINGLE SIDED DIMENSIONS
D E F G H I
637/8 173/8 5213/16 713/4 497/8 17 15 61/8
J K
23/8 135/8 103/8
L
41
A B C
D7215 SINGLE SIDED DIMENSIONS
D E F G H I
877/8 183/8 763/4 9511/16 737/8 17 151/2 51/2
J K
23/8 135/8 103/8
L
41
XG0222
SEE THROUGH
A
C
D
E
F G
C
J
F
K
I
H
Figure 2.b Distinction Fireplace dimensions (Tolerance ± ⅛").
L
A B C
D3615 SEE THROUGH DIMENSIONS
D E F G H I
517/8 173/4 403/4 593/4 377/8 17
J K
151/2 813/16 23/8 135/8 103/8
L
41
A B C
D4815 SEE THROUGH DIMENSIONS
D E F G H I
637/8 1711/16 5213/16 713/4 497/8 17 15 51/2
J K L
23/8 139/16 103/8 4015/16
A B C
D7215 SEE THROUGH DIMENSIONS
D E F G H I
877/8 173/4 763/4 9511/16 737/8 17 151/2 51/2
J K
23/8 135/8 103/8
L
41
7
Installation
Section 2: Framing
Clearances
To ensure the fireplace operates safely, all models must maintain the following clearances:
D7215 Non Combustible Framing
Non-combustible framing is not required for D36 and D48 models.
8
15 38 "
18 38 "
D3615
D3615ST
D4815
D4815ST
D7215
D7215ST
815/16'' 4''
815/16'' 4''
815/16'' 4''
815/16'' 4''
183/8'' 4''
183/8'' 4''
Figure 3. Combustible Clearances
0''
0''
0''
0''
0''
0''
.5''
N/A
.5''
N/A
.5''
N/A
Base of unit to ceiling †
89''
89''
89''
89''
89''
89''
† Note: If measuring from bottom edge of concrete board to ceiling, minimum clearance is 92¼.
Unprotected combustible walls which are perpendicular to the fireplace opening must maintain 6" clearance.
NOTE: When constructing the framed opening, please ensure there is access to install the gas line when the unit is installed.
WARNING
When this appliance is installed directly on ANY combustible other than wood flooring (carpet, vinyl, etc.). It must be installed on an equivalent wood or metal panel. This material must extend the full width and depth of the appliance.
95 34 "
Figure 8. Assembly of Non Combustible Framing
1
DIMENSIONS ARE IN INCHES
TOLERANCES:
FRACTIONAL 1/32"
TWO PLACE DECIMAL .015"
THREE PLACE DECIMAL .005"
ANGULAR .5
ALL BENDS ARE ASSUMED
TO BE 90 UNLESS NOTED
OTHERWISE.
Drawn by
Revision / Date
Revision
Finish
A
NAME
DM 27/02/2018
Description
DL72ST-Non Combustible Framing
DWG. NO.
MATERIAL
SCALE 1:24
15 ⅜
WEIGHT: SHEET 1 OF 2
C
D
1
2
3
47
13/16
DL72099-20
DESCRIPTION
Non-Combustible stud,
Horizontal
DL72-Non-Combustible stud,
Vertical
DL72-Non-Combustible Stud
Connector
QTY. REVISION
2
2
1
B
A
A
3
2
REV.
-
DESCRIPTION
.
REVISIONS
DATE
-
CHANGED BY
-
DIMENSIONS ARE IN INCHES
TOLERANCES:
FRACTIONAL 1/32"
TWO PLACE DECIMAL .015"
THREE PLACE DECIMAL .005"
ANGULAR .5
ALL BENDS ARE ASSUMED
TO BE 90 UNLESS NOTED
OTHERWISE.
Drawn by
Revision / Date
Revision
Finish
NAME
DM
DATE
27/02/2018
Description
DL72ST-Non Combustible Framing
DWG. NO.
DL72ST-No Combustible Framing Assembly
MATERIAL
SCALE 1:24 WEIGHT: SHEET 2 OF 2
THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF CANADIAN HEATING PRODUCTS. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF CANADIAN HEATING PRODUCTS IS PROHIBITED.
NOTICE
Clearances must be in accordance with local installation codes and the requirements of the gas supplier
NOTICE
Framing measurement includes 2¼" platform to avoid driving screws into important components inside the fireplace box.
XG0222
Installation
Framing the Single Sided Fireplace Framing the See-Through Fireplace
B
A
C
D
2
8 18 "
1
4
66 18 "
24 58 "
16 12 "
E
3
8 18 "
54 18 "
B
A
8 18 "
1
C
4
66 18 "
24 58 "
16 12 "
D
2
E
3
8 18 "
54 18 "
A
4915/16
B
21/4
C
N/A
D3615 SINGLE SIDED DIMENSIONS
D E F G H
593/4 171/2 107/8 407/8 24
I J K
171/8 129/16 5311/16
A
4915/16
B
21/4
C
N/A
D4815 SINGLE SIDED DIMENSIONS
D E F G H
713/4 171/2 107/8 527/8 24
I J K
171/8 129/16 5311/16
A B
593/8 21/4
C
D7215 SINGLE SIDED DIMENSIONS
D
411/16 953/4
E
181/2
F
107/8
G
767/8
H
337/16
I
171/8
J
129/16
K
631/8
1 Floor structure
2
Non-combustible metal framing
(not used on 36, 48)
3 Fireplace platform
4 Concrete board
XG0222
A
4915/16
B
21/4
C
N/A
D3615 SEE THROUGH DIMENSIONS
D E F G H
593/4 1711/16 107/8 407/8 24
I J K
171/8 129/16 5311/16
A
4915/16
B
21/4
C
N/A
D4815 SEE THROUGH DIMENSIONS
D E F G H
713/4 1711/16 107/8 527/8 24
I J K
171/8 129/16 5311/16
A
593/8
B
21/4
C
411/16
D7215 SEE THROUGH DIMENSIONS
D E F G H
953/4 1711/16 107/8 767/8 337/16
I J K
171/8 129/16 631/8
IMPORTANT
Non-combustible facing:
The included non combustible facing is sized to overlap the
2x4 and platform noted in the framing section. The board will not fit if the unit is placed directly on the floor.
9
Installation
Chase venting
At a minimum, a 120" 2 opening is required in the finished enclosure to keep temperatures within a safe level. This can be achieved in a variety of ways such as the few shown below.
TV recess framing
3" Min. from ceiling
The recess MUST be made from
Non-Combustable materials. Maintain
1" clearance from venting to combustibles.
4" Max
Depth
13 5/8" min. from fireplace opening
Figure 19.b Side chase venting (6"x10") on both sides of enclosure
Figure 19.c Top chase venting (3"x40") on top of enclosure
Minimum
2" gap
Ceiling
Figure 8.b.d Cool Wall Advantage TV recess dimensions
The recess must be made from Non-Combustable materials. Recess can be increased beyond a 4" depth by using a 45° or 90° elbow in venting after the minimum 3' upward distance is achieved, 1" clearance from venting to combustibles must still be maintained.
Corner framing
Figure 19.d Front chase venting (2"x60") on front of enclosure
Figure 19.d Open top chase venting on top of enclosure
The opening of the chase cannot be lower than 3" from the top of the enclosure to prevent heat from pocketing at the top of the enclosure.
A minimum of 2" from the top of a chase vent to the ceiling is needed.
Any combination of the above examples is an acceptable chase vent providing they add up to 120" 2
NOTE: Chase venting not required if using Cool Wall Advantage heat diversion system.
10
B
A
D36
D48
D72
Dimensions
A B
26
3/16
30
7/16
64⅞
73⅜
39⅝ 91¾
XG0222
Installation
3" min to Ceiling
Framing with Cool Wall Advantage
Below are basic instructions on the framing of the Cool Wall advantage kit. More detailed instructions including the installation diagrams are included with the kit.
2015.73
79.4
2015.73
79.4
1678
3" min to Ceiling
76
3"
C
76
3"
1653
65 1
OPENING
B
OPENING
1678
A
F
51
2"
OPENING
51
2"
OPENING
2x4 On Edge 2x4 On Edge
Steel Studs Steel Studs
Main Vent Main Vent
38
1 12 "
38
970
38 3
E
53
2 1
21/16 "
236
9 5
G
236
2015.73
79.4
3" min to Ceiling
2x4 On Edge
Steel Studs
Main Vent
5" Dia Flex Vent
MATERIAL
FINISH
WEIGHT (lbs)
MATERIAL
FINISH
WEIGHT (lbs)
BEND ALLOW.
BEND ALLOW.
K-FACTOR K-FACTOR
FRACTIONAL
X.XX
X.XXX
DIM ARE IN INCHES
ANGULAR:
FRACTIONAL
.015
.005
1
UNLESS OTHERWISE SPECIFIED
ALL BENDS ARE 90
1/32
.015
.005
1
DRAWN
CHECKED
NAME
CF
533
21"
36"
NAME
39
DATE
26/05/2017
A
SCALE:
13/16 " 38
I
180
B
7/8 "
1:32
DIMENSIONS
C
3"
SHEET:
D
1½"
DIMENSIONS ARE IN INCHES
TOLERANCES:
FRACTIONAL 1/32"
TWO PLACE DECIMAL .015"
THREE PLACE DECIMAL .005"
ALL BENDS ARE ASSUMED
DIMENSIONS ARE IN INCHES
SHEET:
E
N/A
Drawn by
Revision / Date
Revision
F
Revision
1 OF 2
2"
NAME
DM
B
NAME
B
9
G
DATE
31/03/2017
DATE
5/16 "
Description
DL63 Heat Distribution TV Kit
DWG. NO.
MATERIAL
Description
SCALE 1:24
DL63-Heat distribution TV kit
DL63 Heat Distribution TV Kit
H
MATERIAL
N/A 7
I
1/16 "
SHEET 3 OF 3
SHEET 3 OF 3
48"
63"
72"
51 7/8 " 50 7/8 "
66 1/16 " 65 1/16 "
75 13/16 " 74 13/16 " 3"
3"
3"
1½" 30½" 2"
1½" 38 3/16 " 2"
1½" 39 7/16 " 2"
9 5/16 "
9 5/16 "
9 5/16 "
21 "
21 "
21 "
7 1/16 "
6 5/16 "
7 1/16 "
Sidewall plenum (horizontal and vert.)
Figure 8.b.b Framing with Cool Wall Advantage
15.884
4.036
MATERIAL
FINISH
WEIGHT (lbs)
FRACTIONAL
X.XX
X.XXX
DIM ARE IN INCHES
ANGULAR:
1/32
.015
.005
1
UNLESS OTHERWISE SPECIFIED
ALL BENDS ARE 90
DRAWN
Sidewall louvers (horizontal and vert.)
CHECKED
NAME
CF
CF
DATE
26/05/2017
1/19/2017
SIZE
SCALE:
456
October-11-18 6:34:45 AM
17.953
DWG. NO.
17.953
TV Kit Framing
SHEET:
REV.
BEND ALLOW.
K-FACTOR
THIRD ANGLE PROJECTION
456
1:32 1 OF 2
THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF CANADIAN HEATING PRODUCTS. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF CANADIAN HEATING PRODUCTS IS PROHIBITED.
Y:\Products\Residential Products\R&D Projects\Distinction Accessories\Heat Distribution Channel\GR0003
256
10.079
256
10.079
.436
.436
5.002
200 7.874
8.132
8.014
7.943
8.132
400
15.748
200
7.874
.436
.436
5.002
XG0222
REV.
-
REV.
-
Figure 8.c.d
DESCRIPTION
.
DESCRIPTION
.
Cool Wall Advantage Sidewall Horizontal vent dimensions
REVISIONS
REVISIONS
400
15.748
DATE
-
DATE
-
CHANGED BY
-
CHANGED BY
-
DIMENSIONS ARE IN INCHES
TOLERANCES:
FRACTIONAL 1/32"
TWO PLACE DECIMAL .015"
THREE PLACE DECIMAL .005"
ANGULAR .5
ALL BENDS ARE ASSUMED
TO BE 90 UNLESS NOTED
OTHERWISE.
TOLERANCES:
FRACTIONAL 1/32"
TWO PLACE DECIMAL .015"
THREE PLACE DECIMAL .005"
ANGULAR .5
ALL BENDS ARE ASSUMED
TO BE 90 UNLESS NOTED
Drawn by
Revision / Date
Revision
Finish
Drawn by
Revision / Date
Revision
NAME
DM
A
NAME
DM
A
200
7.874
DATE
05/05/2017
DATE
05/05/2017
Description
DIMENSIONS ARE IN INCHES TOLERANCES: FRACTIONAL ALL BENDS ARE ASSUMED TO BE 90
REV.
B
GR0003
GR0003
Figure 8.c.c
DESCRIPTION
Cool Wall Advantage Sidewall Plenum dimensions
REVISIONS
TOOK THE TAB BEND OUR
DATE
07/30/2019
CHANGED BY
DB
Drawn by
Revision / Date
Revision
NAME
DM
B
11
DATE
8/8/2018
Description
DWG. NO.
MATERIAL
Outside Shell
HDC16005-20
20 GA Satin
GRSDH - Sidewall Cavity Venting Louver Horizontal
DWG. NO.
OTHERWISE.
Finish
SCALE 1:4 WEIGHT: SHEET 2 OF 2
THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF CANADIAN HEATING PRODUCTS. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF CANADIAN HEATING PRODUCTS IS PROHIBITED.
MATERIAL
GRSDH - Sidewall Cavity Venting Louver Horizontal
DWG. NO.
MATERIAL
WEIGHT: SHEET 1 OF 1
OTHERWISE.
Finish
SCALE 1:8 WEIGHT: SHEET 1 OF 1
THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF CANADIAN HEATING PRODUCTS. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF CANADIAN HEATING PRODUCTS IS PROHIBITED.
DIMENSIONS ARE IN INCHES
TOLERANCES:
FRACTIONAL 1/32"
TWO PLACE DECIMAL .015"
THREE PLACE DECIMAL .005"
ANGULAR .5
ALL BENDS ARE ASSUMED
TO BE 90 UNLESS NOTED
PROPRIETARY AND CONFIDENTIAL
Installation
12
Section 3: Venting
The termination location MUST be selected such that it is the highest point in the venting assembly. It should also be selected such that it provides the shortest vent run possible. Should it be impossible to ensure that the termination is the highest point or should it be impossible to meet the venting guidelines laid out below please contact your Montigo dealer to discuss power venting options.
Notes For Planning Venting:
• Venting originates from the top of the unit.
• Venting can terminate through the roof or exterior wall.
• For a detailed diagram of allowed termination locations, see
Appendix A.
• Once the termination location has been established refer to the appropriate section for installation details.
• For Heat Shield requirements see Section 3-3-3.
NOTICE
Under no circumstances can Montigo flex venting be cut to accommodate an installation. Use an alternative length to complete your vent run.
Restrictor plate Installation
The distinction is supplied with 3 different sized restrictor plates to improve flame efficiency. The size of restrictor used largely depends on the number of elbows used in the vent run, as well as vertical rise.
Section 3-3-2: Venting Components
The following components and associated Montigo part numbers for installation of a roof or wall mounted termination. Use of non-Montigo approved parts will VOID the warranty and may impede operation of the fireplace.
Connection and installation of the vent components should adhere to the following guidelines:
• Use any combination of rigid and flex pipe as required and in any orientation (Male connectors can face in any direction).
• Flex sections may be stretched up to 50% of their total length (e.g. a 24” section maybe stretched to 36”).
• Connect all vent sections using a minimum of three sheet metal screws on the outer pipe flue.
• Ensure the pipe ends male to female slide in a minimum of 1 1/2” of overlap.
• Ensure all horizontal runs are supported with a minimum of 3 supports per 10’ of venting.
• When hanging/supporting venting, ensure that 1” clearance is maintained on sides and bottom of vent runs and 2” above horizontal vent runs to any combustible material.
• Rigid pipe may be cut less than half way from the FEMALE END ONLY.
• Flex pipe cannot be cut
• Ensure when cutting sections of rigid pipe to maintain integrity of internal supports.
• For flex venting, place the springs supplied with the pipe kit, between the outer and inner pipes to keep the pipes separate and avoid any possible hot spots.
• Montigo recommends the use of a flex section for the final pipe connected directly to the fireplace offering greater flexibility of installation and absorption of movement.
• Firestops must be installed as required by National & local codes.
Figure 8.b.b Included Restrictor plates
Included Restrictor plates:
1" Baffle
1.5" Baffle
1.75" Baffle
Figure 8.b.c Restrictor plate Installation
Lengthy vertical runs without elbows would generally require the 1.75'' restrictor. Shorter runs, or multi elbow installations would use the 1.5'' or the 1'' restrictor.
IMPORTANT:
Please Refer to your Building Envelope Engineer or Waterproofing Consultant for a review of ALL penetrations through exterior walls or the roof.
XG0222
Installation
Section 3-3-1: Venting Layouts
Vertical Termination
*Restrictor may be required
If the vent rise is over 8ft straight vertical, a restrictor must be installed.
We recommend using the 1.75” wide restrictor. If 1.75'' is too restrictive, a 1.5'' and 1'' restrictor is also supplied.
NOTE: If using a restrictor, use an IR gun to measure the glass temperature after 1 hour of running, and ensure the glass temperature is within limits and ensure that none of the media and no part of the door has discoloured.
Vertical Termination
H2
V2
H1
V1
Vertical
Termination - 3
Elbows
4"/7" Venting (D36 and D48)
Vertical Minimum V1+V2
Horizontal Maximum H1+H2
3'
2'
4'
6'
5' 6' 7' 8' 9' 10'
10' 12' 15' 18' 21' 24'
Minimum 24'' from top of unit before attaching an elbow
V1
4"/7" Venting (D36 and D48)
Vertical Min.
2'
Vertical Max.
32'
5"/8" Venting (D72)
Vertical Min.
3'
Vertical Max.
32'
Vertical Minimum V1+V2
5"/8" Venting (D72)
3' 4' 5' 6' 7' 8' 9' 10'
Horizontal Maximum H1+H2 2' 6' 10'
Minimum 36'' from top of unit before attaching an elbow
12' 15' 18' 21' 24'
Figure 8.c Vertical Termination - 3 Elbows
V2
H1
Figure 8. Vertical Termination
Vertical Termination - 2 Elbows
Vertical
Termination - 2
Elbows
V1
Horizontal
Termination - 1
Elbow
H1
Horizontal Vent
PEL90° F/F
PEXT3
85¾"
PEL90° F/F
PEXT2
73¾"
V1
XG0222
Vertical Min. V1+V2
Horizontal Max. H1
4"/7" Venting (D36 and D48)
3'
2'
4'
6'
5' 6' 7' 8' 9' 10'
10' 12' 15' 18' 21' 24'
Minimum 24'' from top of unit before attaching an elbow
Vertical Min. V1+V2
Horizontal Max. H1
3'
2'
5"/8" Venting (D72)
4'
6'
5' 6' 7' 8' 9' 10'
10' 12' 15' 18' 21' 24'
Minimum 36'' from top of unit before attaching an elbow
Figure 8.b Vertical Termination - 2 Elbows
Vertical Minimum V1
4"/7" Venting (D36 and D48)
2' 4' 5' 6' 7' 8' 9' 10'
Horizontal Maximum H1 1' 6' 10'
Minimum 24'' from top of unit before attaching an elbow
12' 15' 18' 21' 24'
Vertical Minimum V1
Horizontal Maximum H1
5"/8" Venting (D72)
3'
2'
4'
6'
5'
10'
Minimum 36'' from top of unit before attaching an elbow
6'
12'
7'
15'
8'
18'
9'
21'
10'
24'
Figure 8.d Horizontal Termination - 1 Elbow
13
Installation
H2
H1
H2
V2
H1
V1
Horizontal Termination - 2 Elbows
Horizontal
Termination - 2
Elbows
Vertical Minimum V1
4"/7" Venting (D36 and D48)
Horizontal Maximum H1+H2
3'
2'
4'
6'
5' 6' 7' 8' 9' 10'
10' 12' 15' 18' 21' 24'
Minimum 24'' from top of unit before attaching an elbow
Vertical Minimum V1
5"/8" Venting (D72)
3' 4' 5' 6' 7' 8' 9' 10'
Horizontal Maximum H1+H2 2' 6' 10'
Minimum 36'' from top of unit before attaching an elbow
12' 15' 18' 21' 24'
Figure 8.e Horizontal Termination - 2 Elbows
Horizontal Termination - 3 Elbows
Horizontal
Termination - 3
Elbows
Section 3-2-1: Roof Venting termination
• The maximum termination point is 32’ above the fireplace (NOTE: if the maximum termination height is used, the flame pattern may be affected).
• The Vertical termination must be a minimum 2’ higher than where the termination exits the roofing materials, (asphalt shingles, cedar shakes, etc). This distance should be measured from the high side of the roof slope where the flue flashing intersects the roofing materials.
(see Figures 8 to 8c).
• See Appendix A for termination locations.
• A maximum of two offsets (each offset is made up of 2-90° bends) may be made for vertical vent runs.
MVTK1 / PVTK1
Termination
Storm collar
Roof flashing
2' min
Support straps
OR Support ring and plates
• Firestops must be installed as required by National & local codes.
• Ensure all horizontal runs are supported with a minimum of
3 supports per 10’ of venting.
• Install all roof flashing and storm collars as shown.
Firestop
32' Max.
MEXT/
PEXT
MXT-10 /
PEXT-10
Adaptor
Flue
Collar
V1
4"/7" Venting (D36 and D48)
Vertical Minimum V1+V2 5' 6' 7' 8' 9' 10'
Horizontal Maximum H1+H2 10' 12' 15'
Minimum 24'' from top of unit before attaching an elbow
18' 21' 24'
5"/8" Venting (D72)
Vertical Minimum V1+V2 5' 6' 7' 8' 9' 10'
Horizontal Maximum H1+H2 10' 12' 15'
Minimum 36'' from top of unit before attaching an elbow
18' 21' 24'
Figure 8.f Horizontal Termination - 3 Elbows
14
Figure 6.b Top vent, Roof mounted with 1 offset (1 offset= two 90° bends).
MVTK1 / PVTK1
Termination
Storm collar
Roof flashing
2' min
Support straps
OR Support ring and plates
Firestop
32' Max.
MVTK1 / PVTK1
Termination
Storm collar
Roof flashing
32' Max.
Figure 6. Top vent, roof mounted termination with no offset in vent run.
2' min
Support straps
OR Support ring and plates
Firestop
Support ring and plates
Figure 6.c Top vent, Roof mounted with 2 offsets (1 offset= two 90° bends).
XG0222
Installation
Section 3-3: Installing a Wall Mounted Termination
This section applies to installations where the direct vent termination will be wall mounted. NOTE: If subject to a highly corrosive environment i.e. Seaside, Montigo recommends using Stainless Steel Termination.
Installation of termination with built in frame
A termination with a built-in frame is installed during framing of a structure.
1. Frame the termination opening to 11" x 11".
2. Install exterior sheathing to the structure framing.
3. Fasten the termination to the sheathing using a minimum of 4 screws.
11” Framing
Exterior
Sheathing
11”
Fastening Hardware, minimum
4-screws
PTO-4F (5"/8")
Termination
MTO-4F (4"/7")
Termination
Figure 7. Installing a PTO4-F, MTO4-F termination.
Installation of termination from inside structure
A Termination with a MOSR Frame is installed from the inside of the structure. These are commonly used in high-rise construction.
MOSR Frame
12”
Framing, concrete or other materials
MTO-4 (4"/7")
Termination
PTO-4 (5"/8")
Termination
12”
Fastening Hardware, minimum 4-screws
Exterior
Sheathing, concrete or other materials
Figure 7.d Installing a PTO termination with MOSR frame.
1. Frame the MOSR opening to 12" x 12".
2. Fasten the MOSR frame to the interior side of the studs, concrete, or finished wall construction using a minimum of 4 screws.
3. Insert the termination into the MOSR frame as shown here, (from the inside) and attach to the MOSR by installing a min. quantity of 4 bolts into the threaded nuts on the MOSR Frame.
Installation of termination frame at time of framing
Terminations with a MSR frame allow the installation of the frame prior to installation of the termination.
1. Frame the termination opening to 12" x 12".
2. Secure the MSR Frame to the exterior sheathing of the structure.
3. Fasten the termination to the MSR Frame using a minimum of 4 screws.
Installation of a termination shield for vinyl siding
The VSS Termination shield is installed when the exterior of a structure is clad with Vinyl siding. It is placed directly above, and on-center with the termination.
VSS Vinyl shield
PTO-4 (5"/8")
Termination
MTO-4 (4"/7")
Termination
Framing
Exterior
Sheathing
12”
1 2” MSR Frame
Fastening Hardware, minimum 4-screws
PTO-4 (5"/8")
Termination
MTO-4 (4"/7")
Termination
Exterior Vinyl siding
Figure 7.e Installing the VSS Vinyl Shield.
Installing heat guards
Installing heat guards over terminations is recommended in installations where the termination is located within 7' feet above grade, or above a pedestrian walkway, and may be required by code in public areas.
Figure 7.b Installing a MTO, PTO termination with the MSR frame.
Installation of termination frame at time of framing in masonry
Terminations with a BSR frame allow the installation of the frame in masonry prior to the installation of the termination
1. Frame the BSR opening to 12" x 12".
2. Secure the BSR Frame to the exterior sheathing of the structure.
3. Fasten the termination to the BSR Frame using a minimum of 4 screws.
Framing
Exterior
Sheathing
12”
12” BSR Frame
Fastening Hardware, minimum 4-screws
PTO-4 (5"/8")
Termination
MTO-4 (4"/7")
Termination
Figure 7.c Installing a MTO, PTO termination with the BSR frame.
MTKOG 5"/8") MTKOG
Figure 7.f Installing a MTO, PTO termination heat guard.
4"/7")
1. Ensure that the two long mounting brackets are facing the bottom of the termination (See inset). This will provide more heat protection at the top of the termination, where temperatures are highest.
2. Attach to the faceplate of the termination using four sheet metal screws.
XG0222 15
16
Installation
Section 3-3-3: Heat Sheilds
Installing a Wall Mounted RHS8 heat shield
The included Heat shield CANNOT be used WITHIN 36" horizontal or
60" vertically of the fireplace. For applications within these dimensions the RHS10* Heat Shield MUST be used.
To install the heat sheild frame an opening in combustible construction.
Slide the Heat shield in place over the vent pipe which attaches to the fireplace. After the fireplace and vent pipe has been installed, clearances should match the dimensions shown.
Installing a Wall Mounted Heat shield
The RHS10* Heat shield must be used if vent pipe passes through a wall or ceiling within 6' of the unit.
To install the Heat shield, Slide the Inner Section over the vent pipe that will connect to the fireplace. Then fasten the vent pipe to the back of the fireplace with a minimum of three sheet metal screws. From the outside slide the outer section on. To complete the installation fasten the Heat Shield Outer Section & inner section to the structure.
Combustible framing 3/8'' min. Combustible framing B
Inner shield
A A
Figure 15.a Heat Shield Installation. (Install by sliding over vent pipe where it passes through the combustible construction).
Wall Mounted RHS* heat shield
Vent Size A
Included 4/7 Shield
Included 5/8 Shield
4/7
5/8
11"
12"
RHS100
RHS101
RHS102
RHS104
5/8
5/8
5/8
5/10
11"
11"
12"
14"
B
1"min.
1"min.
3/8'' min.
3/8'' min.
3/8'' min.
3/8'' min.
Outer shield
Figure 11. RHS10* Installation. (Install by sliding over vent pipe where it passes through the combustible construction).
RHS10* Heat Shield Outer Section
Termination
Drywall / sheetrock
RHS10* Heat Shield, inner Section
Vent pipe, from fireplace
Combustible framing
Figure 11.b RHS10* Installation. (Install by sliding Outer Section over vent pipe where it passes through the combustible construction.
Drywall / sheetrock
RHS10* Heat Shield Outer Section
RHS10* Heat Shield, inner Section
Termination
Vent pipe, from fireplace
Figure 11.c Heat Shield. After sliding the outer section in place.
XG0222
Installation
Section 3-3-2.2: Duravent DirectVent Pro 4” x 6⅝” Venting Components
The following Simpson Duravent venting components are approved for use with Montigo products. Please contact your local Montigo dealer for further information.
Component
A - Termination
B - Frame Kits
C - Flex Sections
Montigo Part Number
MTO4 (3" Length)
MTO4F (3" Length)
MTO4FSS
MSR (Stucco Frame)
MOSR (Stucco Frame)
BSR-4 (4" Brick Frame)
BSR-6 (6" Brick Frame)
MFL - 1 (12" f/f Connectors)
MFL - 18 (18" f/f Section)
MFL - 2 (24" f/f Section)
MFL - 3 (36" f/f Section)
MFL - 4 (48" f/f Section)
MFL - 6 (72" f/f Section)
Simpson Duravent Part Number
Must use Montigo termination
Must use Montigo termination
D - Rigid Pipe
E - Rigid Pipe Extension
F - Elbows
G - Wall Penetration Kit
H - Support Ring & Plate
I - Firestop
J - Roof Flashing
K - Heat Shield
L - Heat Guard
MEXT - 1 (12" f/m Section)
MEXT - 2 (24" f/m Section)
MEXT - 3 (36" f/m Section)
MEXT - 4 (48" f/m Section)
MEXT - 6 (72" f/m Section)
EXT18 (18" f/f Section)
MEL-90MM (m/m 90º Elbow)
MEL-90FF ( f/f 90º Elbow)
MEL-90FM ( f/m 90º Elbow)
MEL-45FM ( f/m 45º Elbow)
MFVK01F
MSPXT7
FS7
MRF7 (1/12 - 7/12 pt.)
MRF12 (7/12 - 12/12 pt.)
RHS100
MTKOG
46DVA-48FF (48" F/F Section)
46DVA-120FF (120"f/f Section)
46DVA-06 (6" Section)
46DVA-09 (9" Section)
46DVA-12 (12" Section)
46DVA-18 (18" Section)
46DVA-24 (24" Section)
46DVA-36 (36" Section)
46DVA-48 (48" Section)
46DVA-60 (60" Section)
46DVA-08A (8½" Length)
46DVA-16A (16" Length)
46DVA-E30 (30° Elbow)
46DVA-E45 (45° Elbow)
46DVA-E60 (60° Elbow)
46DVA-E90 (90° Elbow)
46DVA-ES (Elbow strap)
46DVA-RS (Roof support)
46DVA-WFS
46DVA-WFS2
46DVA-F6(DS) (0/12-6/12 pt.)
46DVA-F12(DS) (6/12-12/12 pt.)
46DVA-FF (Flat Roof Flashing)
46DVA-WT
46DVA-WTS
46DVA-AD-M2 Termination
Adapter
46DVA-AD-M1 Mounting
Adapter
NOTICE
DirectVent Pro 4” x 6⅝” requires the 46DVA-AD-M1 Mounting
Adapter to reduce from native 4"/7" size. A Montigo 4"/7" termination must be used by installing the 46DVA-AD-M2
Termination Adapter
FLEXMASTER
Montigo Direct vent units are also approved for use with Flexmaster flex pipe.
XG0222 17
Installation
Section 3-3-2.2: Alternate Venting Components
18
The following components are approved for use with Montigo products. Please contact your local Montigo dealer for further information.
Component
Termination
Rigid Sections
(5/8 Vent)
Rigid Pipe Extension
Rigid Telescopic Pipe
Elbows
(5/8 Vent)
Support Ring & Plate
Firestop
Roof Flashing
Metal/Tile Roof Flashing
Heat Shield
Attic Radiation Shield
Vinyl Siding Heat Shield
Wall Support
Offset Support
Vaulted Ceiling Support
Storm Collar
Montigo Fireplace Adapter
Montigo Termination Adapter
Montigo Part Number
PTO4 (3" Length)
PTO4F (3" Length)
PVTK1SS (5/8 Vent)
Simpson Duravent
Part Number
58DVA-HC (Horizontal 5/8 vent)
58DVA-VCH (Vertical 5/8 Vent)
ICC
Part Number
PEXT - 1 (12" f/m)
PEXT - 2 (24" f/m)
PEXT - 3 (36" f/m)
PEXT - 4 (48" f/m)
PEL-90MM (m/m 90º)
PEL-90FF ( f/f 90º)
PEL-90FM ( f/m 90º)
PEL-45FM ( f/m 45º)
PSPXT-8
FS-8
58DVA-06 (6")
58DVA-09 (9")
58DVA-12 (12")
58DVA-18 (18")
58DVA-24 (24")
58DVA-36 (36")
58DVA-48 (48")
58DVA-60 (60")
5DL6 (6")
5DL9 (9")
5DL1 (12")
5DL2 (24")
5DL3 (36")
5DL4 (48")
PEXT - 6 (72" f/m)
PXT12 (12" f/f)
PXT20 (20" f/f)
PRF-7 (1/12 - 7/12 pt.)
PRF-12 (7/12 - 12/12 pt.)
RHS101
VSS
VSSSS
SC8
58DVA-08A (12")
58DVA-16A (20")
58DVA-17TA
58DVA-24TA
58DVA-E30 (30°)
58DVA-E45 (45°)
58DVA-E60 (60°)
58DVA-E90 (90°)
58DVA-DC
58DVA-WFS
58DVA-FS
58DVA-FF (flat roof)
58DVA-F6 (0/12 - 6/12 pt.)
58DVA-F12 (7/12 - 12/12 pt.)
58DVA-F6DS (0/12-6/12 pt.)
58DVA-F12DS (7/12-12/12 pt.)
58DVA-WTU
58DVA-WT
58DVA-IS
5DLT (12")
5DLS1 (12")
5DLT2 (20")
5DSL2 (20")
5DLA30
5DE45 (45°)
5DE90 (90°)
5CS
5CS
5WT
5WTE
5AS
5RDS
58DVA-VSK (Vinyl Siding Standoff
Kit)
58DVA-WS
58DVA-ES
58DVA-CS
58DVA-SC
58DVA-AD-M1
58DVA-AD-M2
5WS
5OS
5SS
5SC
5SQSC
TM-5AA6
TM-5TA1
* Must use Montigo termination, see section 3-3-2.
MetalFab
Part Number
5D6 (6")
5D12 (12")
5D18 (18")
5D24 (24")
5D36 (36")
5D48 (48")
5DAL (3" to 10")
5D45L (45°)
5D90L (90°)
5DFS
5DWS
DRS
5DSC
5DNA
5DMTA
FLEXMASTER
Selkirk
Part Number
5DT-06
5DT-09
5DT-12
5DT-18
5DT-24
5DT-36
5DT-48
5DT-AJ12 (12")
5DT-EL45 (45°)
5DT-EL90 (90°)
5DT-CS
5DT-FS
5DF (0/12 - 6/12 pt.)
5DF-12 (7/12 - 12/12 pt.)
5DT-AF6
5DT-AF12
5DT-WT
5DT-AIS
5DTWSB
5DT-OS
5DT-CCS
5DT-SC
Montigo Direct vent units are also approved for use with Flexmaster flex pipe.
XG0222
Installation
Burner tray Removal
Power and gas to the unit MUST be disconnected before installing
For instructions on how to remove the door please see the door install/removal section.
1. Unscrew and remove the pilot cover from the burner tray.
4. Carefully slide out burner strip from the firebox.
Figure 12. Removal of the pilot cover
2. The trays can now be removed from the firebox.
Figure 12.c Removing the media trays
3. Loosen the 4 screws securing the burner strip to the stands.
Figure 12.e Removing the Burner
5. Unscrew brackets securing metal plate to the bottom of the firebox.
Figure 12.f Unscrewing brackets securing metal plate
6. Remove metal plate from bottom of the firebox.
Figure 12.d Removing the Burner screws
Figure 12.g Removing metal plate
XG0222 19
Installation
20
Propane Conversion
To convert the Distinction from Natural Gas to Propane, use the table below to determine the necessary kit. The unit must be disconnected from any gas supply, disconnected from any electrical supply and batteries and removed from any installation cavity.
For input rating, manifold pressure and orifice size, refer to sample rating plate
Tools required
1). Torx T20 Screw Driver Bit
2). 3/8" Socket Driver
3). 5/32" Allen Key
4). Needle Nose Pliers or
Small Flat Head Screw
Driver
Parts included
1). Propane burner orifice
2). Propane pilot orifice
3). Propane valve control
(with mounting screws)
4). Valve conversion label
5). Conversion plate label
6). Conversion technician identifying label
Distinction Series NG to LP Conversion Kits
36 48 63
Basic
Fully Loaded
GCA016
GCA015
GCA018
GCA017
GCA008
GCA009
72
GCA014
GCA013
1. Shut off gas supply. Follow Burner tray removal instructions.
Continue with the Propane Conversion instructions.
WARNING
This conversion kit shall be installed by a qualified gas fitter in accordance with the manufacturer’s instructions and all applicable codes and requirements of the authority having jurisdiction. If the information in these instructions is not followed exactly, a fire, explosion or production of carbon monoxide may result causing property damage, personal injury or loss of life. The qualified service agency is responsible for the proper installation of this kit. The installation is not proper and complete until the operation of the converted appliance is checked as specified in the manufacturer’s instructions supplied with the kit.
2. Loosen the 4 screws securing the burner strip to the stands.
Figure 13. Removal of burner strip
3. Loosen the a screw holding the venturi opening. Slide the venturi cover over so the opening is at the appriate opening as noted in the chart below. Re-tighten screw.
Distinction Series Venturi opening*
Natural Gas
Propane
D36
3/16
D48
3/16
D63
5/32
D72
3/16
3/8 3/8 FULLY
OPEN
FULLY
OPEN
*Tested at sea level at shortest possible vent run
Figure 13.b Loosening the venturi
4. Use 3/8" Socket Driver to loosen off the NG gas orifice, replace with Propane orifice as included in package.
(46DMS for D******LI-2, 49DMS for DL******LI-2)
Figure 13.c Removing the orifice
5. Use screwdriver to carefully detach spring clip from the pilot hood. (Spring clip will be reused)
CAUTION
The gas supply shall be shut off prior to disconnecting the electrical power, before proceeding with the conversion.
Figure 13.d Removing the spring clip
XG0222
Installation
6. Remove pilot hood, then use allen key to remove pilot orifice.
9. The manifold and inlet pressure can be verified by using a manometer and a 1/8” rubber hose attached to the valve ports shown here (top is manifold, bottom is inlet)
Figure 13.e Removing the pilot hood, orifice
7. Insert Propane pilot orifice. Reassemble burner assembly.
Figure 13.h Adjust pressure ports
10. Use a soap-based leak testing solution on the valve regulator while the unit is operating to check for any leaks
11. Fill out required information on Propane conversion gas fitter sign off label, attach to reverse side of rating plate. Attach
Rating plate conversion label to rating plate label. Place Valve conversion label on valve face.
Figure 13.f Insert propane orifice, reassemble burner
8. The pilot size can be adjusted using a flathead screwdriver to adjust “pilADJ” screw shown
Figure 13.i Label reverse rating plate
Figure 13.g Adjust pilot size
Figure 13.j Conversion label on rating plate label
XG0222
Figure 13.k Conversion label on valve
21
Installation
Section 4: Wiring
Distinction (N/L) I-2 Wiring Diagram
BATTERY
PACK
TO MAIN POWER
MAIN
Power
120VAC 60 Hz
6 Amps
885 PROFLAME
BLACK
BROWN
YELLOW
ORANGE
MAIN ON/OFF
SWITCH
BLUE
WHITE
6
10
6
VARIABLE SPEED
COMFORT FANS
BLACK
BLACK
BLACK
SW1
405
15 15 Full Load (N/L) I-2 Wiring Diagram
405
GAS, ELECTRICAL
ACCESS
LED
POWER
SUPPLY y
LED
LED o tro r Lights
ON/OFF
CONTROL
Installation of Electrical Supply
Installations in Canada must be electrically grounded in accordance with CSA C22.1 Canadian Electrical Code Part 1 and/or Local Codes.
Installations in the USA must be grounded in accordance with local codes or, in the absence of local codes, with the National Electrical
Code, ANSI/NFPA 70.
414 843
NOTE: If any of the original wire supplied with the appliance is replaced, it must be replaced with the same type, or its equivalent.
68.500
22
64
2 12 "
414
ELECTRICAL ACCESS
GAS ACCESS
170
420
304.800
12"
Figure 14.b Electrical Supply location on Single Sided unit
REV.
-
DESCRIPTION
.
REVISIONS
DATE
-
CHANGED BY
-
DIMENSIONS ARE IN INCHES
TOLERANCES:
FRACTIONAL 1/32"
TWO PLACE DECIMAL .015"
THREE PLACE DECIMAL .005"
ANGULAR .5
ALL BENDS ARE ASSUMED
TO BE 90 UNLESS NOTED
Drawn by
Revision / Date
Revision
NAME
DM
DATE
1/2/2017
Description DL63-Full Assembly 16
DWG. NO.
MATERIAL
XG0222
DL63-Full Assembly 16
22 GA Satin
OTHERWISE.
Finish
SCALE 1:24 WEIGHT: SHEET 2 OF 2
THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF CANADIAN HEATING PRODUCTS. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF CANADIAN HEATING PRODUCTS IS PROHIBITED.
Installation
CPI [Continuous Pilot Ignition] / IPI [Intermittent Pilot
Ignition] Jumper Cable Installation
“Why use CPI mode”?
There are several reasons why you may choose to use CPI mode. When a flue is cold it can be difficult to light the appliance. It can take a bit of time (particularly on tall vents) to initialize vent action. This can result in
“lifting” or “ghosting” of the flames during the first two to three minutes of operation. It is also possible to encounter times when the fireplace fails to light successfully. The fireplace will then attempt to re-light a second or third time depending on prevailing temperatures or altitude.
When in CPI mode the pilot also keeps the system warm. During a “cold” start, condensation will normally form on the inner glass surface of the door. This condensation will quickly dry, however, the condensation tends to run down the glass and cause some streaking. CPI mode helps to minimize this issue. If CPI mode is used during the winter months the energy it takes to run the pilot is partially recovered as heat into the building, so it does not waste as much energy as running a pilot in the off season.
A connector is supplied with this unit that can be plugged into the wire harness connected to the controller. This Jumper Cable gives the
Remote Control the ability to operate the CPI / IPI switch and set the unit to operate in either condition. CPI means “Continuous Pilot Ignition” or “Standing Pilot” as it is commonly known. IPI means “Intermittent
Pilot Ignition”, which only initializes the pilot when you are going to be using the appliance.
Installing the CPI Jumper Cable
1).
Open the control box drawer.
Figure 16. Open the control box drawer
2).
Remove the bag containing the Jumper Cable from the wire harness connected to the controller.
The difference between IPI and CPI:
IPI (Intermittent Pilot Ignition) Mode: is a fuel saving mode in which the pilot is only used when the main burner is on.
CPI (Continuous Pilot Ignition) Mode: The pilot runs continuously even when the main burner is off.
Figure 16.b Locate Jumper cable
3).
Find the corresponding plug attached to the control wire harness and connect the CPI jumper.
XG0222
Figure 16.c Connect CPI
4). See operation section to turn remote into CPI mode.
23
102
103
104
105
106
107
108
109
110
111
112
ITEM NO. PART NUMBER
1
54
55
56
57
58
48
49
50
51
52
53
44
45
46
47
40
41
42
43
63
64
65
66
67
68
59
60
61
62
69
70
27
28
29
30
24
25
26
18
19
20
21
22
23
35
36
37
38
39
31
32
33
34
13
14
15
16
17
9
10
11
12
7
8
2
3
4
5
6
71
DL72003-20
DL72004-20
DL72005-20
DL72007-20
DL72008-20
DL72009-20
DL72011-20
DL72012-20
DL72013-20
DL72014-20
DL72017-20
DL72018-10
DL72019-20
DL72020-20
DL72021-20
DL72025-20
DL72027-10
DL72028-10
DL72031-20
DL72032-20
DL72033-20
DL72034-20
DL72035-20
DL72037-20
DL72049-10
DL72050-10
DL72051-20
DL72053-20
DL72061
DL72062-20
DL72063-20
BR045-20
BR046-10
BR047-20
BR048-20
BR050-20
BR053-20
BR054-20
BR055-10
BR056-10
BR057-20
BR058-20
BR059-20
BR062-20
BR063-20
COLL073-20
DL63044-10
DL63193-20
DL72-Gasket
DL72-Gasket2
DL72-Gasket4
DL72001-20
DL72002-20
3-8 to 3-8
BR005-20
BR007-20
BR008-20
BR011-10
BR012-20
BR014-20
BR016-20
BR017-10
BR018-20
BR030-20
BR031-20
BR033-20
BR034-20
BR035-20
BR044-20
DL72065-20
72
73
74
86
87
88
89
81
82
83
84
85
78
79
80
75
76
77
94
95
96
97
98
90
91
92
93
99
100
101
DL72068-20
DL72071-20
DL72072-20
DL72073-10
DL72076-20
DL72077-20
DL72078-20
DL72080-20
DL72081-20
DL72082-20
DL72083-10
DL72084-20
DL72085-20
DL72086-20
DL72087-20
DL72088-20
DL72089-20
DL72090-20
DL72091-20
DL72092-20
DL72094-20
DL72095-20
DL72096-20
EBOX491
EBOX492
EC1220
EC1466
EC1467
GC3020
GC3033b
DESCRIPTION
Safety Valve
Floor Bracket
Glass Bracket
Screen Bar Bracket
5" Blanking Disk
Gas Valve Bracket
Gas Valve Base Bracket
DL72 Glass Retainer
Burner Baffle
Screen Bracket
Vertical Door Spring Retainer
Vertical Door Spring Retainer/Stop
Door Latch
Back Door Latch
Back Door Spring Retainer/Stop
Back Door Navigation Bracket
QTY.
1
4
8
8
8
2
3
4
16
1
1
2
1
2
2
9
4
REVISION
A
D
D
B
B
A
A
D
C
A
B
B
A
A
C
A
A
MATERIAL
Material <not specified>
Material <not specified>
20 GA Satin-Coated
20 GA Satin-Coated
20 GA Satin
20GA Satin-Coated
16 GA Satin
18 GA Satin
SS/26NP
18 GA Satin-Coated
20 GA Satin
14 GA Satin
14 GA Satin
14 GA Satin
14 GA Satin
14 GA Satin
20 GA Satin
L & R Side Cover
Outtake Divider Bracket
Control Drawer Slide
Drawer Slide Bracket
Door Side Bracket
Upper Brace
2
1
1
2
2
2
F
A
C
C
D
F
20 GA Satin
20 GA Satin
20 GA Satin-Coated
20 GA Satin
20 GA Satin
18 GA Satin
Air Intake Box Brace
Left & Right Spacer
2
4
E
D
18 GA Satin
20 GA Satin
Firebox Bottom Support
Firebox Bottom Side Support.
Burner Mounting Bracket Right
1
2
1
D
D
A
18 GA Satin
16 GA Satin
18 Ga Satin
Burner Mounting Bracket Left
Bottom Window Bracket Holder
1
6
B
A
A
A
18 GA Satin-Coated
20 GA Satin
18 GA Satin
22Ga. SATIN
Verify that your fireplace is compatible with your available gas type.
Natural Gas or Propane shown by "N" or "L" in your model number on
DL72 Door Gasket - 185" (IN1197)
DL72-LED Glass Gasket - 132"
1
1
A
A
IN1197
IN1197
DL72 Back Door Gasket - 185" 1 A
Media Tray Front Left
Media Tray Back Left
1
1
B
B
IN1197
20 GA Satin
20 GA Satin
Firebox Foot
Firebox Outtake Divider
2
1
H
G
20 GA Satin
20 GA Satin
Gas line sizing requirements will be determined in ANSI Z221.3 National
Fuel Gas Code in the USA and CAN/CGA B149 in Canada.
Media Tray Front Right 1 D 20 GA Satin
Base Media Burner
Firebox Top
Bottom Side Transition Box
Air Intake Box Cover
Light Tray Glass Retainer
Short Light Tray Glass Retainer
Top Side Transition Box
Light Tray
Rock Tray
Rock Tray
Air Intake Box
PILOT COVER
DL72 Door
DL72 Short Door Stiffener
DL72 Long Door Stiffener
Light cover Bracket
Light Cover Side
Light Cover
DL72 Back Door
Side Glass Bracket
Safety Screen DL72
5" Pipe
1
1
2
B
J
1
2
2
B
D3615NI
D3615STNI
2
1
2
B
D4815NI
D4815STNI
2
1
E
D7215NI
D7215STNI
16 GA Aluminized steel
20 GA Satin
16 GA Satin
18 GA Satin
18GA Satin
20 GA Satin
SS/20NP
188CRSPERF/20
188CRSPERF/20
20 GA Satin
Minimum
1
1
4
4
1
2
3
1
2
1
A SS/16P
D3615LI
D3615STLI
D4815LI
D4815STLI
D7215LI
D7215STLI
C
14 GA Satin
16 GA Satin
16 GA Satin
22 GA Satin
22 GA Satin
22 GA Satin
14 GA Satin
Figure 17. D7215 Pressure Requirements
C Safety InvisiMesh / Steel Frame
1 A 22 GA Satin
Maximum
Butt Seam
Valve Cover
1
2
2
A
B
A
22 GA Satin
16 GA Satin
20 GA Galv. 1/8 Holes
To check pressures, use a manometer and a 1/8” rubber hose attached to the inlet or manifold valve ports.
Only install gas shut-off valves approved for use by the state, province, or other governing body in which the fireplace is being installed.
Outer Shell Bottom
Outer Shell Side Right
Outer Shell Side Left
Outer Shell Back Wall
Outer Shell Back Wall Strip
Outer Shell Back Wall Air Channel
Outer Front Top Shell
Outer Shell Long Front Top
Outer Shell Short Front Top
Outer Shell Long Front Right
Outer Shell Short Panel Bracket
Outer Shell Long Front Left
Outer Top Window Bracket
DL72-Top Front Frame Edge
Left Side Window Frame
Right Side Window Frame
Outer Bottom Window Bracket
PO BOX OUTER COVER
PO BOX INNER COVER
CLAMP CONNECTOR, 1/2", SL20C20
Fan L/H
Aluminium Spacer
4 Batteries Holder.
24
Proflame Valve W?Stepper Motor
NG
1
D
B
B
B
D
E
D
E
C
C
D
B
D
D
E
G
C
C
B
B
A
A
A
A
1
1
1
1
5
1
2
1
4
1
4
3
2
1
1
1
1
1
1
1
3
64
1
20 GA Satin
20 GA Satin
20 GA Satin
20 GA Satin
20 GA Satin
20 GA Satin
20 GA Satin
20 GA Satin
20 GA Satin
20 GA Satin
20 GA Satin
20 GA Satin
20 GA Satin
20 GA Satin
20 GA Satin
20 GA Satin
20 GA Satin
22 Ga Satin
20 Ga Satin
Material <not specified>
Aluminium
Material <not specified>
GF1012
GF1111
GF1114
GF2020
GL1119
GL4030
GL5111
GL5112
HCOL001
HCOL003
HCOL004
Gas Orifice Mount
Shutoff, Valve, 3/8" Flare to 3/8"
Flare
GF2020 90d. FORMED VENT. TUBE
DL72 Light Tray Glass
DL72 Window Glass
DL72 Side-Black Ceramic Glass
DL72 Back-Black Ceramic Glass
5 COLLAR
8 COLLAR
8" PIPE
1
1
2
1
1
2
3
1
1
1
1
4
6
B
A
1
A
B
A
C
A
0
Material <not specified>
Brass
5mm Tempered Glass
Neoceram Glass 5mm
4mm Black Ceramic Glass
4mm Black Ceramic Glass
22Ga. SATIN
22Ga. SATIN
10 Ga. Hot Roll
113 HE38022-10 Wire Gasket Clamp 1
118
119
120
121
122
114
115
116
117
123
124
125
126
127
128
129
HW1234
IN1125
IN1196
IN1202
IN1203
MEL903IC
MEL903IM
Magnet
OR0001
PPOBOXONLY
Velcro
VT1121
VT1122 sitpilot IPI
CFL-DL72S
CFL-DL72B
Compression Spring Ø .070
Wire Gasket
5 Collar gasket
Intake Box Gasket
DL-Collar and Intake Box Gasket
Gas Orifice P0512
Power Outlet Junction Box
Velcro
VT1121-29.5"
VT1122 - 22.375"
SIT PILOT ASSY IPI GC3036 (NG)
DL72-Side Ceramic Fiber Liner
DL72-Back Ceramic Fiber Liner
4
4
1
1
2
32
1
1
1
1
3
2
1
1
12
2 A
A
B
A
A
A
B
A
A
A
A
B
A
A
ASTM A401
CG365 1/4" (PSA 1 side only)
1/8" Manniglas Grey
1/8" Manniglas Grey
1/8" Manniglas Grey
26 Ga Galv.
26 Ga Galv.
Material <not specified>
Steel
26 Ga Galv.
26 Ga Galv.
Installation
DANGER
After gas line is connected, each appliance connection, valve and valve train MUST be checked while under normal operating pressure source of leak. Tighten any areas where bubbling appears or a leak is
16 "
DO NOT use a flame of any kind to test for leaks. A fire or explosion
127
5"
18 38 "
NOTICE
When pressure testing the fireplace, Gas line, and input system
2232 fireplace to pressures in excess of 1/2 lb. This will damage the gas control valve.
1950
76 34 "
356
14"
155
6 18 "
432
17"
1117
44"
2431
393
15 12 "
305
12"
346
13 58 "
1041
41"
432
17"
467
18 38 "
1096
43 18 "
1148
Figure 18.
REV.
Gas Connection
POWER
SUPPLY
GAS
SUPPLY
.
60
2 38 "
Gas Inlet Supply location (Single Sided)
DESCRIPTION DATE
-
CHANGED BY
-
1876
73 78 "
DIMENSIONS ARE IN INCHES
TOLERANCES:
FRACTIONAL 1/32"
TWO PLACE DECIMAL .015"
THREE PLACE DECIMAL .005"
ANGULAR .5
ALL BENDS ARE ASSUMED
TO BE 90 UNLESS NOTED
OTHERWISE.
Revision
Finish
263
10 38 "
Drawn by
Revision / Date
NAME
DM
DATE
27/02/2018
Description
DWG. NO.
MATERIAL
SCALE
DL72-Full Assembly
1:32
DL72-Full Assembly
WEIGHT: SHEET 1 OF 1
THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF CANADIAN HEATING PRODUCTS. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF CANADIAN HEATING PRODUCTS IS PROHIBITED.
Flexible gas connectors must not exceed 3 feet in length, unless allowable within local regulations.
Connect incoming gas line to the 1/2" Male NPT gas inlet.
Purge all air out of gas line before connecting port.
Check appliance connection, valve and valve train under normal operating pressure with a commercially available leak check solution.
DO NOT USE A FLAME OF ANY KIND TO TEST FOR LEAKS.
XG0222
SW-Folder Name(Folder Name)
Y:\Products\Residential Products\R&D Projects\DL72\Cad Drawings\
Y:\Products\Residential Products\R&D Projects\DL72\Cad Drawings\
Y:\CADD\COMMON PARTS\Bracket\
Y:\CADD\COMMON PARTS\Bracket\
Y:\CADD\COMMON PARTS\Bracket\
Y:\CADD\COMMON PARTS\Bracket\
Y:\CADD\COMMON PARTS\Bracket\
Y:\CADD\COMMON PARTS\Bracket\
Y:\CADD\COMMON PARTS\Bracket\
Y:\CADD\COMMON PARTS\Bracket\
Y:\CADD\COMMON PARTS\Bracket\
Y:\CADD\COMMON PARTS\Bracket\
Y:\CADD\COMMON PARTS\Bracket\
Y:\CADD\COMMON PARTS\Bracket\
Y:\CADD\COMMON PARTS\Bracket\
Y:\CADD\COMMON PARTS\Bracket\
Y:\CADD\COMMON PARTS\Bracket\
Y:\CADD\COMMON PARTS\Bracket\
Y:\CADD\COMMON PARTS\Bracket\
Y:\CADD\COMMON PARTS\Bracket\
Y:\CADD\COMMON PARTS\Bracket\
Y:\CADD\COMMON PARTS\Bracket\
Y:\CADD\COMMON PARTS\Bracket\
Y:\CADD\COMMON PARTS\Bracket\
Y:\CADD\COMMON PARTS\Bracket\
Y:\CADD\COMMON PARTS\Bracket\
Y:\CADD\COMMON PARTS\Bracket\
Y:\CADD\COMMON PARTS\Bracket\
Y:\CADD\COMMON PARTS\Bracket\
Y:\CADD\COMMON PARTS\Bracket\
Y:\CADD\COMMON PARTS\Bracket\
Y:\CADD\COMMON PARTS\Collar\
Y:\Products\Residential Products\R&D Projects\DL63\Cad Drawings\
Y:\Products\Residential Products\R&D Projects\DL63\Cad Drawings\
Y:\Products\Residential Products\R&D Projects\DL72ST\Cad Drawings\
Y:\Products\Residential Products\R&D Projects\DL72ST\Cad Drawings\
Y:\Products\Residential Products\R&D Projects\DL72\Cad Drawings\
Y:\Products\Residential Products\R&D Projects\DL72ST\Cad Drawings\
Y:\Products\Residential Products\R&D Projects\DL72ST\Cad Drawings\
Y:\Products\Residential Products\R&D Projects\DL72ST\Cad Drawings\
Y:\Products\Residential Products\R&D Projects\DL72ST\Cad Drawings\
Y:\Products\Residential Products\R&D Projects\DL72ST\Cad Drawings\
Y:\Products\Residential Products\R&D Projects\DL72ST\Cad Drawings\
Y:\Products\Residential Products\R&D Projects\DL72ST\Cad Drawings\
Y:\Products\Residential Products\R&D Projects\DL72ST\Cad Drawings\
Y:\Products\Residential Products\R&D Projects\DL72ST\Cad Drawings\
Y:\Products\Residential Products\R&D Projects\DL72ST\Cad Drawings\
Y:\Products\Residential Products\R&D Projects\DL72ST\Cad Drawings\
Y:\Products\Residential Products\R&D Projects\DL72ST\Cad Drawings\
Y:\Products\Residential Products\R&D Projects\DL72ST\Cad Drawings\
Y:\Products\Residential Products\R&D Projects\DL72ST\Cad Drawings\
Y:\Products\Residential Products\R&D Projects\DL72ST\Cad Drawings\
Y:\Products\Residential Products\R&D Projects\DL72ST\Cad Drawings\
Y:\Products\Residential Products\R&D Projects\DL72ST\Cad Drawings\
Y:\Products\Residential Products\R&D Projects\DL72ST\Cad Drawings\
Y:\Products\Residential Products\R&D Projects\DL72ST\Cad Drawings\
Y:\Products\Residential Products\R&D Projects\DL72ST\Cad Drawings\
Y:\Products\Residential Products\R&D Projects\DL72ST\Cad Drawings\
Y:\Products\Residential Products\R&D Projects\DL72ST\Cad Drawings\
Y:\Products\Residential Products\R&D Projects\DL72ST\Cad Drawings\
Y:\Products\Residential Products\R&D Projects\DL72ST\Cad Drawings\
Y:\Products\Residential Products\R&D Projects\DL72ST\Cad Drawings\
Y:\Products\Residential Products\R&D Projects\DL72ST\Cad Drawings\
Y:\Products\Residential Products\R&D Projects\DL72ST\Cad Drawings\
Y:\Products\Residential Products\R&D Projects\DL72ST\Cad Drawings\
Y:\Products\Residential Products\R&D Projects\DL72ST\Cad Drawings\
Y:\Products\Residential Products\R&D Projects\DL72ST\Cad Drawings\
Y:\Products\Residential Products\R&D Projects\DL72ST\Cad Drawings\
Y:\Products\Residential Products\R&D Projects\DL72ST\Cad Drawings\
Y:\Products\Residential Products\R&D Projects\DL72ST\Cad Drawings\
Y:\Products\Residential Products\R&D Projects\DL72ST\Cad Drawings\
Y:\Products\Residential Products\R&D Projects\DL72ST\Cad Drawings\
Y:\Products\Residential Products\R&D Projects\DL72ST\Cad Drawings\
Y:\Products\Residential Products\R&D Projects\DL72ST\Cad Drawings\
Y:\Products\Residential Products\R&D Projects\DL72ST\Cad Drawings\
Y:\Products\Residential Products\R&D Projects\DL72ST\Cad Drawings\
Y:\Products\Residential Products\R&D Projects\DL72ST\Cad Drawings\
Y:\Products\Residential Products\R&D Projects\DL72ST\Cad Drawings\
Y:\Products\Residential Products\R&D Projects\DL72ST\Cad Drawings\
Y:\Products\Residential Products\R&D Projects\DL72ST\Cad Drawings\
Y:\Products\Residential Products\R&D Projects\DL72ST\Cad Drawings\
Y:\Products\Residential Products\R&D Projects\DL72ST\Cad Drawings\
Y:\Products\Residential Products\R&D Projects\DL72ST\Cad Drawings\
Y:\Products\Residential Products\R&D Projects\DL72ST\Cad Drawings\
Y:\Products\Residential Products\R&D Projects\DL72ST\Cad Drawings\
Y:\Products\Residential Products\R&D Projects\DL72ST\Cad Drawings\
Y:\Products\Residential Products\R&D Projects\DL72ST\Cad Drawings\
Y:\Products\Residential Products\R&D Projects\DL72ST\Cad Drawings\
Y:\Products\Residential Products\R&D Projects\DL72ST\Cad Drawings\
Y:\Products\Residential Products\R&D Projects\DL72ST\Cad Drawings\
Y:\Products\Residential Products\R&D Projects\DL72ST\Cad Drawings\
Y:\Products\Residential Products\R&D Projects\DL72ST\Cad Drawings\
Y:\Products\Residential Products\R&D Projects\DL72ST\Cad Drawings\
Y:\Products\Residential Products\R&D Projects\DL72ST\Cad Drawings\
Y:\Products\Residential Products\R&D Projects\MNR36\CAD Drawings\
Y:\CADD\2007 CADD\Parts\Electrical\
Y:\CADD\2007 CADD\Parts\Electrical\Strain Relief\
Y:\CADD\COMMON PARTS\FANS\
Y:\CADD\COMMON PARTS\Hardware\Spacer\
Y:\CADD\COMMON PARTS\Valves\
Y:\CADD\COMMON PARTS\Valves\
Y:\CADD\COMMON PARTS\Gas Fittings\
Y:\CADD\COMMON PARTS\Gas Fittings\
Y:\Products\Residential Products\R&D Projects\MNR36\CAD Drawings\
Y:\CADD\COMMON PARTS\BURNERS\
Y:\Products\Residential Products\R&D Projects\DL72ST\Cad Drawings\
Y:\Products\Residential Products\R&D Projects\DL72ST\Cad Drawings\
Y:\Products\Residential Products\R&D Projects\DL72ST\Cad Drawings\
Y:\Products\Residential Products\R&D Projects\DL72ST\Cad Drawings\
Y:\CADD\COMMON PARTS\5 COLLAR SLEEVE ASSY\PARTS\
Y:\Products\Residential Products\R&D Projects\DL72ST\Cad Drawings\
Y:\Products\Residential Products\R&D Projects\DL72ST\Cad Drawings\
Y:\Products\Residential Products\R&D Projects\DL63\Cad Drawings\
Y:\CADD\COMMON PARTS\Springs\
Y:\Products\Residential Products\R&D Projects\DL63\Cad Drawings\
Y:\Products\Residential Products\R&D Projects\DL63\Cad Drawings\
Y:\Products\Residential Products\R&D Projects\DL72ST\Cad Drawings\
Y:\Products\Residential Products\R&D Projects\DL72ST\Cad Drawings\
Y:\Products\Residential Products\R&D Projects\DL48ST\Cad Drawings\
Y:\Products\Residential Products\R&D Projects\DL48ST\Cad Drawings\
Y:\Products\Residential Products\R&D Projects\DL72ST\Cad Drawings\
Y:\CADD\COMMON PARTS\Gas Orifices\
Y:\Products\Residential Products\R&D Projects\MNR36\CAD Drawings\
Y:\Products\Residential Products\R&D Projects\DL63\Cad Drawings\
Y:\Products\Residential Products\R&D Projects\DL72ST\Cad Drawings\
Y:\Products\Residential Products\R&D Projects\DL72ST\Cad Drawings\
Y:\Products\Residential Products\R&D Projects\DL63\Cad Drawings\
Y:\Products\Residential Products\R&D Projects\DL72ST\Cad Drawings\
Y:\Products\Residential Products\R&D Projects\DL72ST\Cad Drawings\
Current project PDF, DXF Folder Name
HE38022-10
HW1234
IN1125
IN1196
IN1202
IN1203
MEL903IC
MEL903IM
Magnet
OR0001
PPOBOXONLY
Velcro
VT1121
VT1122 sitpilot IPI
CFL-DL72S
CFL-DL72B
GC3033b
GF1012
GF1111
GF1114
GF2020
GL1119
GL4030
GL5111
GL5112
HCOL001
HCOL003
HCOL004
PART NUMBER
DL72063-20
DL72065-20
DL72068-20
DL72071-20
DL72072-20
DL72073-10
DL72076-20
DL72077-20
DL72078-20
DL72080-20
DL72081-20
DL72082-20
DL72083-10
DL72084-20
DL72027-10
DL72028-10
DL72031-20
DL72032-20
DL72033-20
DL72034-20
DL72035-20
DL72037-20
DL72049-10
DL72050-10
DL72051-20
DL72053-20
DL72061
DL72062-20
DL72085-20
DL72086-20
DL72087-20
DL72088-20
DL72089-20
DL72090-20
DL72091-20
DL72092-20
DL72094-20
DL72095-20
DL72096-20
EBOX491
EBOX492
EC1220
EC1466
EC1467
GC3020
DL72005-20
DL72007-20
DL72008-20
DL72009-20
DL72011-20
DL72012-20
DL72013-20
DL72014-20
DL72017-20
DL72018-10
DL72019-20
DL72020-20
DL72021-20
DL72025-20
BR057-20
BR058-20
BR059-20
BR062-20
BR063-20
COLL073-20
DL63044-10
DL63193-20
DL72-Gasket
DL72-Gasket2
DL72-Gasket4
DL72001-20
DL72002-20
DL72003-20
DL72004-20
BR030-20
BR031-20
BR033-20
BR034-20
BR035-20
BR044-20
BR045-20
BR046-10
BR047-20
BR048-20
BR050-20
BR053-20
BR054-20
BR055-10
BR056-10
1-2 valve handle
3-8 to 3-8
BR005-20
BR007-20
BR008-20
BR011-10
BR012-20
BR014-20
BR016-20
BR017-10
BR018-20
1
1
1
3
12
2
1
1
2
1
2
1
1
32
1
4
4
1
2
3
1
1
1
1
1
1
1
1
2 f
4
3
4
1
1
1
1
1
1
2
1
1
2
2
2
1
1
2
3
4
1
1
1
1
4
2
2
1
1
1
1
1
1
1
3
64
1
1
1
1
2
1
1
2
5
2
2
1
2
1
1
1
2
1
1
1
1
1
1
1
2
1
1
1
3
1
1
4
1
6
8
2
1
1
2
4
2
2
1
1
1
2
8
2
2
4
4
8
8
9
4
1
1
3
2
16
2
2
1
1
Gauge
.018
B
A
B
A
C
1
A
4
6
A
0
Revision
E
D
B
D
E
C
D
D
C
C
B
B
B
B
A
A
A
A
D
B
C
D
E
G
B
B
A
B
D
A
B
A
E
C
A
B
B
C
F
C
A
B
C
E
D
C
A
B
E
D
D
B
J
B
D
B
B
I
J
D
B
H
A
B
G
C
A
A
A
B
A
B
D
A
A
E
D
D
F
D
A
C
C
B
A
F
D
D
D
B
A
A
B
A
A
B
C
A
C
A
A
Material
188CRSPERF/20
188CRSPERF/20
20 GA Satin
SS/16P
14 GA Satin
16 GA Satin
16 GA Satin
22 GA Satin
22 GA Satin
22 GA Satin
14 GA Satin
20 GA Satin
Safety InvisiMesh / Steel Frame
22 GA Satin
22 GA Satin
16 GA Satin
20 GA Galv. 1/8 Holes
20 GA Satin
16 GA Satin
16 GA Satin
20 GA Satin
20 GA Satin
20 GA Satin
20 GA Satin
20 GA Satin
20 GA Satin
20 GA Satin
20 GA Satin
20 GA Satin
20 GA Satin
20 GA Satin
20 GA Satin
20 GA Satin
20 GA Satin
20 GA Satin
20 GA Satin
20 GA Satin
20 GA Satin
20 GA Satin
22 Ga Satin
20 Ga Satin
16 GA Satin
18 Ga Satin
18 GA Satin-Coated
20 GA Satin
18 GA Satin
22Ga. SATIN
20 GA Satin
20 GA Satin
IN1197
IN1197
IN1197
20 GA Satin
20 GA Satin
20 GA Satin
20 GA Satin
20 GA Satin
20 GA Satin
20 GA Satin
20 GA Satin
20 GA Satin
16 GA Aluminized steel
16 GA Aluminized steel
20 GA Satin
20 GA Satin
16 GA Satin
18 GA Satin
18GA Satin
20 GA Satin
SS/20NP
Material <not specified>
Material <not specified>
20 GA Satin-Coated
20 GA Satin-Coated
20 GA Satin
20GA Satin-Coated
16 GA Satin
18 GA Satin
SS/26NP
18 GA Satin-Coated
20 GA Satin
14 GA Satin
14 GA Satin
14 GA Satin
14 GA Satin
14 GA Satin
20 GA Satin
20 GA Satin
20 GA Satin
20 GA Satin-Coated
20 GA Satin
20 GA Satin
18 GA Satin
18 GA Satin
20 GA Satin
18 GA Satin
Material <not specified>
Aluminium
Material <not specified>
Material <not specified>
Brass
5mm Tempered Glass
Neoceram Glass 5mm
4mm Black Ceramic Glass
4mm Black Ceramic Glass
22Ga. SATIN
22Ga. SATIN
10 Ga. Hot Roll
ASTM A401
CG365 1/4" (PSA 1 side only)
1/8" Manniglas Grey
1/8" Manniglas Grey
1/8" Manniglas Grey
26 Ga Galv.
26 Ga Galv.
Material <not specified>
Steel
26 Ga Galv.
26 Ga Galv.
B
A
A
A
A
A
B
A
A
A
A
B
A
A
Installation
Mantels & Surrounds
NOTE: National Canadian Gas Association mantel test requirements are for fire hazard prevention to combustible materials.
Please be aware; temperatures over the mantel will rise above normal room temperature and walls above fireplace may be hot to touch.
We recommend careful consideration be given to the effects of elevated mantel temperatures which may be in excess of product design, for example: candles, plastic or pictures. This can cause melting, deformation, discoloration or premature failure of T.V. and radio components.
16
15
14
13
12
11
10
9
4
3
2
1
6
5
8
7
25
24
23
22
21
20
19
18
17
29
28
27
26
34
33
32
31
30
14 13 12 11 10 9 8 7 6 5
Mantle width (In.)
4 3 2 1
Combustible facing allowed on D72 above this line
Combustible mantle allowed
Combustible facing allowed on D36 and D48 above this line
Concrete board
Top of fireplace opening
1/8" Gap
Finishing Around the Fireplace
Non-combustible mantels and mouldings may be safely installed over the top and on the front of the fireplace provided that they do not extend past the fireplace opening at all, because it will interfere with the access to retainers for removal of glass door.
The front face of the fireplace can be painted provided a high temperature heat resistant paint is used.
Sidewall clearances
Side wall clearances are 6". Combustible surrounds may be installed with 6" clearance to the side of the fireplace as shown.
TOP OF UNIT
Edge of door frame
Figure 19.c Sidewall clearances
NOTICE
Sidewall
6" clearance in sidewall drawing does not apply to recession, unit cannot be recessed into a wall.
Combustible Mantle
Height 16"
Combustible Mantle
Depth 11"
XG0222
Figure 19. Combustible mantles and facings. (Not to scale)
25
Installation
26
Section 8: Removing & Installing the Screen / Door
Removing the Screen
Follow the steps below to remove, or install the fireplace screen and door. Before beginning any screen or glass removal, make sure that the unit has not been in operation and that it is at room temperature.
Step 1: Locate the three tabs at the base of the screen.
Removing the door
The Distinction doors are removed in a few simple steps. Follow these steps below to unlatch the door buckles and remove the door.
STEP 1:
Remove lower valve blinds and screen setting bar.
STEP 2:
Ensure the tool is firmly in the lower end of the slot, (as shown), Then pull toward you, door will unlatch, repeat for other buckles.
Figure 21.d Pull door latches
Figure 20. Locate the three tabs at the base of the screen
Step 2: Lift out the Retaining Tabs and screen.
Pull the bottom of the screen outward, then slide out the screen from the frame.
Store in a safe place. The Screen is very fragile and can be easily torn, dented or deformed. Refer to Figure 20.b below.
Figure 20.b Lift out the Retaining Tabs and screen
STEP 3:
With glass lifting tool (if needed), pull the top of the door towards you, then lift the door up and out of the fireplace frame. Store in a safe place.
Figure 21.e Lift the door
Reinstalling the door
NOTE: Make sure the top and base of the door slips into the narrow channel in the frame to ensure proper placement.
STEP 1:
The upper frame of the door is pushed into the top channel before the bottom is pushed into place.
Reinstalling the Screen
Follow the two previous steps to re-install the fireplace window.
NOTICE
Any safety screen, guard, or barrier removed for servicing an appliance, must be replaced prior to operating the appliance
Figure 21.b Installing the door
STEP 2:
Buckles are locked into place by pulling out and up, latch will pop into place.
Figure 21.d Pull door latches
XG0222
Installation
Section 9: Installing the Media
The unit is supplied with fireglass. To install the fireglass remove the door as shown in the previous section. Follow these instructions to ensure all parts are removed or replaced as required. Once the screen and glass door is removed, place the firestones evenly on the media tray as shown in Figures 22 and 22a.
Log Kit Installation
The Fireplace has the option of installing a drift wood log set. Once the base media of fireglass, firestones, or speckled stones has been placed the log set can be installed. Ensure logs are securely placed and will not tip or fall.
Do not cover the pilot with any media
Figure 22. Do not cover the pilot with any media
Firestone & Fireglass Quantity
Unit
D3615
Firestone & Fireglass Quantity
Bags Needed
2
D4815 3
D7215 4
Optional speckled stones
Unit
D3615
D4815
D7215
Speckled stone quantity
Stones needed
150
150
450
Lbs
6
9
12
Order code
RR150SS
RR150SS
RR450SS
Driftwood Logset confiuration
Unit
D3615
D4815
D7215
D3615ST
D4815ST
D7215ST
Driftwood Logset quantity
Logsets required
LGS59, LGS60
LGS57, LGS59, LGS61
LGS58, LGS59, LGS57
LGS59 x2
LGS59 x2
LGS59, LGS58
XG0222 27
Installation
LGS60: LOG C
D3615 Single Sided Driftwood Kit
LGS60: LOG A LGS60: LOG B
LGS60: LOG D LGS59: LOG B
LGS59: LOG A LGS59: LOG F LGS59: LOG D
LGS59: LOG E
LGS59: LOG B
LGS59: LOG F
D3615ST See Through Driftwood Kit
LGS59: LOG C
LGS59: LOG E
LGS59: LOG C
LGS59: LOG A
28
LGS59: LOG A
LGS59: LOG D
LGS59: LOG C
LGS59: LOG E
LGS59: LOG D
LGS59: LOG F
LGS59: LOG B
XG0222
Installation
LGS61: LOG C
D4815 Single Sided Driftwood Kit
LGS61: LOG A LGS61: LOG D
LGS59: LOG C LGS61: LOG B
LGS59: LOG B LGS59: LOG A LGS59: LOG E
LGS57 LGS59: LOG D
LGS59: LOG B
LGS59: LOG F
D4815ST See Through Driftwood Kit
LGS59: LOG C
LGS59: LOG E
LGS57
LGS59: LOG F
LGS59: LOG A
XG0222
LGS59: LOG A
LGS59: LOG D
LGS59: LOG C
LGS59: LOG E
LGS59: LOG D
LGS59: LOG F
LGS59: LOG B
29
Installation
LGS58: LOG F
LGS57
D7215 Single Sided Driftwood Kit
LGS59: LOG E LGS59: LOG C
LGS58: LOG D LGS57
LGS58: LOG C
LGS59: LOG A
LGS58: LOG E
LGS58: LOG A
LGS59: LOG D
LGS58: LOG B
LGS59: LOG B
LGS59: LOG F
LGS59: LOG B
LGS58: LOG B
D7215 See-Through Driftwood Kit
LGS59: LOG D LGS58: LOG D
LGS58: LOG A
30
LGS59: LOG E
LGS59: LOG F
LGS58: LOG C
LGS59: LOG C
LGS58: LOG F
LGS58: LOG F
LGS59: LOG A
XG0222
Installation
Control Board upgrade/replace
4. New Board.
Adding options to DL units requires control board upgrades for the following options
Fan Kit DFK-*
LED Kit MCLEDDL**
Remote Control
Stepper Motor
Powervents
When upgrading the
Distinction control board, the board will be shipped with the board installed in the drawer and with the appropriate cables installed.
Fans
Pilot
LED
Figure 24.c Proflame2 Board
1. Remove existing basic board drawer by unplugging all existing connections.
Distinction (N/L) I-2 Wiring Diagram
Figure 24. Remove existing basic board
2. Unplug PPO from board located underneath the pilot assembly. Disconnect the ground and remove drawer completely.
Figure 24.b Remove existing basic board
3. Discard old drawer and wall switch and valve wires.
XG0222
Figure 24.d Distinction (N/L) I-2 Wiring Diagram
31
Installation
5. Feed On/Off switch through drawer frame
6. Feed Fan, LED, PPO, and pilot wires through drawer frame.
9. Place on LED wire on rightside firebox floor with adhesive wire pad. For LED Install instructions see Optional LED kit
Install/Replace instructions
Figure 24.e On/Off switch through drawer Figure 24.f Fan, LED, PPO, and pilot wires through drawer
7. Disconnect On/Off switch and feed cable through drawer frame. Install in space on board drawer.
Figure 24.i LED wire
10. Loop Pilot wires from behind control board drawer to the front. Plug into X2 and X3
Figure 24.g On/Off switch
8. Place Fan wire on leftside firebox floor with adhesive wire pad. For fan Install instructions see Optional fan kit Install/
Replace instructions
Figure 24.j Pilot wires
11. Valve wires are plugged into the valve in the Green, Red, and yellow ports respectively.
Figure 24.h Fan wire
32
Figure 24.k Valve wires
XG0222
Installation
LED Strip Installation
LED Strip Instructions
Power to the unit MUST be disconnected before installing
For instructions on how to remove the door please see the door install/removal section.
For instructions on how to remove the burner tray please see the burner tray section.
4. Place Glass plate where metal plate sat before, secure using existing metal brackets. Screw in halfway on one side first, then fully on the other side, then fully tighten first side.
1. Secure LED receiver and AC adaptor to the bottom inside face of the firebox with Velcro strips.
Figure 25.d Insert glass plate
5. Reinstall burner strip.
Figure 25. Secure LED receiver
2. Insert and secure LED plate.
6. Reinstall media tray.
Figure 25.e Insert burner
Figure 25.b Secure LED plate
3. Connect LED strip to LED receiver, and power to AC adaptor.
Figure 25.f Insert media tray
7. Reinstall pilot cover and door/screen.
Figure 25.c Power LED receiver
XG0222
Figure 25.g Insert pilot cover/door/screen
33
34
Installation
Decorative panel Installation
Glass reflective panels
SEE-THROUGH UNITS NOTE: see through units panel kits include only the two side panels, follow step 2 of the below to complete installation.
Step 1: Slide back panel(s) into top track, carefully push the base of the panel onto the lower ledge.
TOP TRACK
Fluted panels
SEE-THROUGH UNITS NOTE: see through unit panel kits include only the two side panels, follow step 4 of the below to complete installation.
Step 1: Bend tabs on bottom bracket slightly up, seat in track of back wall.
Step 2: Place back liners, making sure they interlock properly.
Bend tabs fully to secure.
Figure 26. Remove the existing screws
Step 2: Side panels are slid into the lower track and set into place using the provided bracket and screws. Use 1/4'' hex bit
Figure 26.b Secure bottom of panel
Step 3: Place top brackets on to track at the top and bend tabs down, one per panel.
Step 4: Place side liners, secure with self tapping tek screw and side brackets. Repeat other side.
Figure 26.c Secure panel
Figure 26.d Secure top and sides
XG0222
Stepper motor install/replace
Verify that the following items are present in the package.
• Pressure regulator assembly (E)
• Two (2) screws (F)
• Identification label (G)
• Installation instructions
1 Shut off the gas supply to the valve and shut down the electric supply
2 Using a Torx T20, or slotted screwdriver, remove and discard the two (2) pressure regulator mounting screws (A), pressure regulator tower (B), and the spring and diaphragm assembly
(C), (If applicable).
3 Access gas valve by removing the valve blind
4 Ensure the rubber gasket (D), which is prefitted as part of assembly (E), is properly positioned, otherwise fit the gasket as shown.
5 Install the new STEPPER MOTOR pressure regulator assembly, as shown in Fig. 3 and Fig. 4. Use the supplied screws (F)
6 Manually thread the two conversion kit mounting screws into the valve body. Use a standard screwdriver or T20 Torx bit and tighten to the screws with a fixing torque of 251b-in ± 5%.
IN THE EVENT THAT THE THREADS OF THE VALVE ARE STRIPPED
OR DAMAGED, REPLACE THE VALVE.
7 Install the enclosed identification label (G) to the valve body where it can be easily seen.
8 Make STEPPER MOTOR and valve electrical connections, apply gas to system and relight appliance according to manufacturers instructions.
9 With the main burner "ON", test the new pressure regulator assembly for leaks using a soap solution.
9 Relight the main burner and verify proper burner ignition and operation
WARNING!
Do not use power drill.
WARNING!
Installation should be carried out in a clean environment.
WARNING!
This modulating conversion kit must ONLY be applied as part of a conversion kit supplied by montigo for the specific appliance, and type of fuel, being converted.
WARNING!
Correct operation of the system cannot be guaranteed if the conversion kit or valve has been dropped or has sustained a strong impact.
XG0222
Installation
35
Installation
Fan kit Install/Replace
3. Repeat for the remaining fans, making sure connectors are on the right side.
36
Figure 27. Fan kit
Before you begin
This kit requires a Proflame 2 control board. For burner and media tray removal instructions please see burner tray removal instructions.
CAUTION
Ensure that all power to the appliance is off at the electrical breaker or fuse before beginning installation. Ensure gas is turned off at the shutoff valve before beginning installation.
1. Remove the plastic covering from the 2 velcro strips on the fans.
Figure 27.d secure the fans
4. Locate fan wiring harness.
To Fan
To Control Box
To Fan
Figure 27.e Locate fan wiring harness
To Fan
5. Connect control board connector (located fastened on the bottom leftside of the firebox) to fan harness.
Figure 27.f Connect control board connector
6. Connect fans to harness connectors, tuck wires away from
LED strip.
Figure 27.b prepare velcro strips
2. Starting with the left side, secure the fans in the bottom of the firebox flush against the bottom and back as shown.
Figure 27.g Connect fans to harness connectors
Figure 27.c secure the fans
XG0222
Operation
XG0222
SW1
Main Harness
Stepper Motor
Main ON/OFF Switch
Sensor
Igniter
LED1
LED2
3.15A Fuse Power
SW1 = Programing Button
LED1 = Red Diagnostic Light
LED2 = Amber Programing Remote Control Light
Manifold Pressure
Test Connection
Inlet Pressure
Test Connection Pilot Adjustment Screw
Output Regulator
Control (Optional)
37
1680
66 18 "
Section 7: Finishing the fireplace
Cement Board Install
625 the new horizontal & vertical 2 x 4's, place the non-combustible
24 58 " metal screws to fasten the board to the metal header.
SINGLE SIDED
Top (Qty 1)
Sides (Qty 2)
Bottom (Qty 1)
SEE-THRU
Top (Qty 2)
Sides (Qty 4)
Bottom (Qty 2)
419 opening. Fasten the board in place using standard drywall screws.
206
A
1680
B
16 12 "
206
A
625
C
16 12 "
330
13"
1375
F
38
Figure 28. Supplied non-combustible cement board dimensions
E
F
C
D
D3615, D3615ST
A 10⅞
B 40⅞
24
17⅛
12
53
9/16
11/16
B
E
F
C
D
D4815, D4815ST
A 10⅞
52⅞
24
17⅛
12
53
9/16
11/16
E
F
C
D
D7215, D7215ST
A 10⅞
B 76⅞
33
7/16
17⅛
12
9/16
63⅛
NOTICE
The bottom section of the concrete board measurement includes
2¼" to allow coverage of the recommended fireplace platform and to avoid driving screws into important components inside the fireplace box.
Installation
206
8 18 "
1375
54 18 "
IMPORTANT
Non-combustible facing:
The included non combustible facing is sized to overlap the
2x4 and platform noted in the framing section. The board will not fit if the unit is placed directly on the floor.
XG0222
Operation
Remote Operation
The Proflame 2 System consists of the following elements:
1. Pilot Assembly
2. Proflame Gas Valve.
3. Proflame 2 Control Module
4. Wiring Harness
5. Variable Speed fans
6. AUX Button turns power ON to the LED Controller
7. Proflame 2 remote control
8. Battery Pack
9 Manual override switch
NOTE: Can not be used with home automation systems.
The Proflame 2 Transmitter controls the following fireplace functions:
1. Main Burner On/Off
2. Main Burner flame modulation (6 levels).
3. Choice of standing or intermittent pilot (CPI/IPI).
4. Thermostat and Smart thermostat functions.
5. AUX Button turns power ON to the LED Controller
6. Fan speed modulation (6 levels).
The Proflame 2 Transmitter uses a streamlined design with a simple button layout and informative LCD display. A Mode Key is provided to index between the features and a Thermostat Key is used to turn On/Off or index through Thermostat functions, see
Figure 26. Additionally, a Key Lock feature is provided.
WARNING
Do not expose remote control to temperatures below 0°C (32°F) or above 50°C (122°F)
SW1
Blue Back lit LCD display
On/Off Key
Thermostat Key
Up/Down Arrow Key
Mode Key
Figure 29. Proflame 2 Remote
LED1
LED2
SW1 = Programing Button
LED1 = Red Diagnostic Light
LED2 = Amber Programing Remote Control Light
Figure 29.b Proflame 2 Control Module
CAUTION
Property Damage Hazard. Excessive heat can cause property damage.
The appliance can stay lit for many hours. Turn off the appliance if it is not going to be attended for any length of time.
XG0222
WARNING
Battery operated device. Read the battery instructions before installing them into the system. Do not expose any battery, or its holder, or a device in which batteries are installed, to a working temperature greater than 54°C / 129°F
Fans
Figure 29.c Remote Control LCD Display
Not Used
Turn ON to power the
LED Controller
39
Operation
Initializing the System for the first time
1. Set master override switch to off position.
2. Install four (4) AA batteries into the battery holder.
3. Install three (3) AAA batteries in the back of the remote control. Note the polarity of batteries and install them as indicated by the silk screen (+/-) on the holder.
4. Connect AC Power (115 volts, 60 Hz) to fireplace.
Operating the System for the first time
Press SW1 button on the control module. The control module will beep three (3) times and an amber LED is illuminated to indicate that the IFC (control board) is ready to synchronize with a remote control within 10 sec. Push the ON button. The control module will "beep" four (4) times to indicate transmitter's command is accepted.
The System is now initialized.
Temperature Indication Display
With the system in the "Off" position, press the Thermostat Key and the Mode Key at the same time. Look at the LCD screen on the Remote Control to verify that a C or F is visible to the right of the Room Temperature display.
Turn Off the
Fireplace
With the system On, press the On/Off Key on the
Remote Control. The Remote
Control LCD display will only show the room temperature.
At the same time the Control
Module will turn off the fireplace. A single "beep" from the Receiver confirms reception of the command.
Figure 27.f Remote Control Display
Remote-Flame Control
When you turn on the fireplace it starts on high. The proflame 2 has six (6) flame levels. Each time you press the Down Arrow Key once the flame height will reduce by one step.
You can continue this until the main burner flame turns off. You can still operate the accent lights and fans in this mode.
If the main burner flame is off and you press the up arrow key once, the flame will automatically go to high.
Figure 27.g Flame Off and Flame Level 1.
Figure 27.e Remote Control display in Fahrenheit & Celsius
Turn On the Fireplace
With the system Off, turn the master override switch to on and press the On/Off Key on the Remote Control. The Remote Control display will show some other active Icons on the screen. At the same time the Control Module will activate the fireplace. A single
"beep" from the Control Module will confirm reception of the command.
40
Figure 27.h Flame Level 5 and Flame Level Maximum
XG0222
Operation
Room Thermostat (Remote Control
Operation)
The Remote Control can operate as a room thermostat. The thermostat can be set to a desired temperature to control the comfort level in a room. To activate the function, press the Thermostat Key, see Figure 27i. The LCD display on the remote control will change to show that the room thermostat is "On" and the set temperature is now displayed. To adjust the set temperature press the Up or Down Arrow Keys until the desired set temperature is displayed on the LCD screen of the
Transmitter.
Room Temperature
Disabling Thermostat
Some jurisdictions and bedroom installations require the thermostat to be disabled.
1. Partially take out one battery. Insert the battery while holding down the thermostat button. The remote screen will display
'Clr' while the button is held down.
2. To enable thermostat repeat steps 1-2. The remote screen will display 'set' while the thermostat button is held down.
Fan Speed Control
The fireplace is equipped with optional hot air circulating fans.
The speed of the fans can be controlled by the Proflame system.
The fan speed can be adjusted through six (6) speeds. To activate this function use the Mode Key, see Figure 27, to index to the fan control icon, see Figure 27m. Use the Up/Down Arrow Keys to turn on, off, or adjust the fan speed. A single "beep" will confirm reception of the command.
Set Temperature
Figure 27.i Setting Room Thermostat
Smart Thermostat (Remote Control
Operation)
The Smart Thermostat function adjusts the flame height in accordance to the difference between the set point temperature and the actual room temperatures. As the room temperature gets closer to the set point the Smart Function will modulate the flame down. To activate the function, press the Thermostat Key, see Figure 27.j, until the word "SMART" appears to the right of the temperature bulb graphic, see Figure 27j.
NOTE: When smart Thermostat is activated, manual flame height adjustment is disabled.
Figure 27.m Fan Speed Control
Accent Light Control
The fireplace may be equipped with accent lights. The auxiliary function controls the Accent Lights. To activate this function use the Mode Key, see figure 29, to index to the AUX icon, see figure
29n.
Pressing the Up Arrow Key will turn the light on. Pressing the
Down Arrow Key will turn the light off. A single "beep" will confirm the reception of the command.
Figure 27.j Smart flame function
XG0222
Figure 29.n Light Control
41
Operation
42
LED Remote Control Operation
Use AUX function to turn power on to LED
NOTE: The color being touched on the ring doesn't necessarily mean the same color will be displayed on the LED kit, keep moving along the wheel until the desired color is displayed
Figure 30. LED remote
Item
Working Voltage
Radio Frequency
Modulate Method
Transmit Power
Standby Power Consumption
Remote Distance
Dimension
Figure 30.b Remote parameters
Parameters
AAA*2pcs(3V)
2400-2483.5MHz
GFSK
6db
10uA
20-30m
110×52×30mm
#
1
2
3
4
11
12
13
5
6
7
8
9
10
14
15
16
17
18
19
20
Mode
Brightness
State
Static white color Adjustable
White color gradual changes Adjustable
All colors gradual change Adjustable
Red/green/ blue three colors gradual change
Seven colors jump to change
Adjustable
Three colors jump to change
Red/ green jumps to change
Red/blue jumps to change
Adjustable
Adjustable
Adjustable
Adjustable
Blue/green jumps to change
White color frequently blinks
Adjustable
Adjustable
White color glitters
Red color frequently blinks
Red color glitters
Adjustable
Adjustable
Adjustable
Green color frequently blinks
Green color glitters
Blue color frequently blinks
Adjustable
Adjustable
Adjustable
Blue color glitters Adjustable
Yellow color frequently blinks Adjustable
Yellow color glitters Adjustable
Circulation mode
Figure 30.c Remote modes
Speed
State
Unadjustable
Adjustable
Adjustable
Adjustable
Adjustable
Adjustable
Adjustable
Adjustable
Adjustable
Adjustable
Adjustable
Adjustable
Adjustable
Adjustable
Adjustable
Adjustable
Adjustable
Adjustable
Adjustable
Pairing the remote to the module
(Code Clearing and Code Matching)
Code Matching : Confirm it is correctly connected between power supply, LED controller and LED load.
Switch off the power, then switch on again, and press S+ button once (within 3 seconds) the moment you see the light on the power supply. The LED light blinks twice slowly when it is done.
Code Clearing : Confirm it is correctly connected between power supply, LED controller and LED load.
Switch off the power, then switch on again, and long press S+ button (within 3 seconds) the moment you see the light on the power supply. The LED light quickly blinks nine times when it is done.
XG0222
Operation
Section 10: Cleaning and Maintenance
General
• Have the fireplace and installation inspected yearly. The inspection must include, but is not limited to, the following:
• A visual check of the entire vent system and termination.
• An inspection of the door gaskets to ensure a proper seal.
• An inspection of the burner, vent run, and primary air openings.
• An inspection of the gas valve, gas components, and pilot flame. For your convenience a 1/8" manifold pressure tap is supplied on the gas valve for a test gauge connection.
• Always keep the fireplace area clear and free of combustible materials, as well as gasoline and other flammable vapors and liquids.
• Do not use this appliance if any part has been under water.
Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water.
Cleaning
When the fireplace is first activated, there may be some smoking and a visible film may be left on the glass. This is a normal condition, and is the result of burning of protective coatings on new metal.
• Glass must be cleaned periodically to remove any film (which is a normal by-product of combustion) which may be visible.
Film can easily be removed by removing the door, as shown on Page 35. Handle the door carefully, and clean it with nonabrasive, non-ammonia based glass cleaners. One of the most effective products is Kel-Kem.
• During the initial firing, Silicone seals will "off gas", leaving a visual deposit of a white substance on combustion chamber walls. This can easily be removed using normal household products.
• Use a vacuum cleaner or whisk broom to keep the control compartment, burner, and firebox free from dust and lint.
NOTICE
Do not use ammonia or abrasive cleaners on the glass, they will permanently etch the surface. Use an approved gas fireplace cleaner such as Kel-Kem or White off.
Annual inspection list for determining safe operation of a direct vent gas fireplace
1) Inspect and operate the pressure relief mechanism to verify relief mechanisms are free from obstruction to operate.
2) Clean glass window with a suitable fireplace glass cleaner. Abrasive cleaners must not be used. Be careful not to scratch the glass when cleaning.
3) Inspect the operation of the flame safety system Pilot or Flame rectification device.
4) Inspect and ensure the lighting of the main burner occurs within 4 seconds of the main gas valve opening. Visual inspection should match that outlined in the appliance instruction manual. Inspect primary air openings for blockage.
5) Inspect condition of vent and vent terminal for sooting or obstruction and correct if present.
6) Vacuum and clean any debris in the firebox that is not supposed to be there.
7) Test and measure the flame failure response time of the flame safety system. It must de-energize the safety shutoff in no more than 30 seconds.
8) Check all accessible gas-carrying tubes, connections, pipes and other components for leaks.
XG0222 43
Appendix
Appendix A: Venting Terminations
2’
17.5’’
11.5’’
2’ 2’
29.5’’
17’’
2’
Location
A clearance to the termination frame above grade, veranda, porch, deck, or balcony
B clearance to top of doors or operable windows
C clearance to sides or bottom of door or operable windows
D clearance to permanently closed window when installed with approved glass penetration termination
E clearance to permanently closed window Recommended to prevent condensation
F clearance to ventilated soffit located within a horizontal distance to 24 inches from centerline of termination
G clearance to unventilated soffit
H clearance to outside corner
I clearance to inside corner
J clearance to each side of the vertical centerline of a metre or regulatory assembly to a maximum vertical distance of 15ft
K clearance to service regulator vent outlet
L clearance to non mechanical air supply inlet to the building or combustion air inlet to other appliance for appliance <=
100.000 BTU/H (30 KW)
M clearance to forced air supply inlet
N clearance above paved sidewalk or paved driveway located on public property
P clearance under veranda, porch, deck, or balcony
Q clearance above roof
R clearance to adjacent walls and neighboring buildings
S clearance from corner in recessed location
T Maximum depth of recessed location
U Maximum width for back wall of recessed location
V Horizontal clearance between two terminations that are level
W Horizontal clearance (centre to centre) between two terminations that are not level
Canada*
12 inches
12 inches
12 inches
0
16 inches
22 inches
30 inches to combustibles
16 inches to non-combustibles
9 inches
12 inches
3 feet
3 feet
12 inches
6 feet
7 feet
22 inches to combustibles
16 inches to non-combustibles
2 feet
2 feet
12 inches
4 feet
2 feet
0
18 inches
USA**
12 inches
12 inches
9 inches
0
16 inches
22 inches
30 inches to combustibles
16 inches to non-combustibles
9 inches
12 inches
3 feet
3 feet
12 inches
3 feet above air inlet
7 feet
22 inches to combustibles
16 inches to non-combustibles
2 feet
18 inches
12 inches
4 feet
2 feet
0
18 inches
Note 1: For N a vent shall not terminate directly above the sidewalk or paved driveway which is located between two single family dwellings and serve both dwelling.
Note 2: For P only permitted if veranda, porch, deck, or balcony is fully open on a minimum of two sides beneath the floor
Note 3: For J, K, and as specified in CGA B149 installation code. Local codes or regulations may vary.
* Based on CGA B149.1 Natural Gas and Propane installation code. Local codes may vary, please check with local regulatory agency.
** Based on ANSI Z223.1/NFPA 54 National Fuel Gas Code. Local codes may vary, please check with local regulatory agency.
44 XG0222
Appendix
Appendix B: Warranty
MONTIGO RESIDENTIAL WARRANTY PROGRAM
Canadian Heating Products Inc. and/or Montigo DelRay Corp
(collectively referred to herein as "The Companies"), warrants the
Montigo gas appliance (referred to herein as 'the appliance') to be free from defects in materials and workmanship at the time of manufacture. The gas appliance and related components are further subject to the terms and conditions set forth below.
This warranty covers the following Montigo product series:
Distinction, H, I, L, Linear P and PL, R, RP, Mahana and DelRay
Component
Firebox, heat exchanger
Main burner
Coverage Period
15 years
15 years
Gas control valve and related control components
(pilot assembly, spark electrode flame sensors, thermopile)
Electrical components (internal blowers, ignition control module, wiring, switches, remote control systems, blower control module, accent bulbs)
Firebox media (logset, glass beads, river rocks)
Glass (thermal breakage)
Plated, painted finishes (including interior reflective glass)*
Refractory lining
Mesh/Glass safety barriers
Power Vent Control box
Montigo Venting (excluding terminations)
1 year
1 year
1 year
1 year
1 year
1 year
1 year
1 year
15 years
Labor Coverage
1 year
1 year
1 year
1 year
1 year
1 year
1 year
1 year
1 year
1 year
1 year
* Exterior painted surfaces exempt
QUALIFICATIONS TO THE WARRANTY
This Warranty only covers gas appliances installed in the United
States or Canada.
To receive the benefits of this warranty, the appliance must be purchased, installed and serviced annually by a dealer authorized by The Companies for the warranty to be valid.
The gas appliance must be installed by a licensed professional in accordance with The Companies' installation instructions and local building codes. The warranty on the appliance covers only components manufactured by The Companies. The use of components manufactured or supplied by other manufacturers and used in conjunction with the appliance could create serious safety hazards, may result in the denial of certification by recognized national safety agencies and could violate local building codes. Such use may untimely void this warranty. This warranty does not cover any damages occurring from the use of any components not manufactured or supplied by The
Companies.
The appliance must be subjected to normal use. The appliance is designed to burn natural gas (NG) or liquefied petroleum (LP) only. Burning conventional fireplace fuels such as wood, coal or any other solid fuel will cause damage to the appliance, produce excessive temperatures will result in a fire hazard and void all
XG0222 warranties. This warranty is transferable. The appliance must remain in its original place of installation to be valid.
If the components of the appliance covered by this warranty are found to be defective within the time frame stated (see The
Companies investigation of claims), The Companies will, at its option, replace or repair defective components of the appliance manufactured by The Companies at no charge and will also pay for labor costs (in accordance with schedule) incurred in replacing or repairing components. If repair or replacement is not commercially practical, The Companies will, at its sole discretion, fully discharge all obligations under the warranty by refunding the verified dealer purchase price of the appliance, excluding the cost of labor unless the labor is covered by the terms of the warranty.
This warranty covers only parts and labor as provided above.
In no case shall the companies be responsible for materials, components or construction, which are not manufactured or supplied by The Companies, or for the labor necessary to install, repair or remove such materials, components or construction. All replacement or repair components will be shipped F.O.B. from the nearest Company factory.
LIMITATION ON LIABILITY
It is agreed and understood that The Companies sole obligation, and purchaser's exclusive remedy under this warranty, under any other warranty, expressed or implied, or in contract, tort or otherwise, shall be limited to repair, replacement or refund as specified above. The opinion of The Companies with respect to these matters shall be final.
In no event shall The Companies be responsible for any incidental or consequential damages caused by (but not limited to) improper installation, installation by an unqualified or unauthorized installer, accident, lack of regular maintenance, user error, abuse, misuse, Acts of God, power surges, floods, natural disasters, force majeure, defects in its appliance whether such damage occurs or is discovered before or after replacement or repair, and whether or not such damage is caused by The
Companies negligence. Some jurisdictions do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you. The duration of any implied warranty with respect to the appliance is limited to the duration of the foregoing warranty. Some jurisdictions do not allow limitations on how long an implied warranty lasts, so the above limitation or exclusion may not apply to you.
45
Appendix
Appendix B: Warranty Continued
EXCLUSIONS TO WARRANTY
Corrosion or rust of any kind due to a lack of maintenance, inadequate combustion air or improper venting and corrosive chemicals/environments, expansion and contraction of metals or minor movements of components causing noise are not covered by this warranty.
Willful misconduct (i.e. use of the appliance with problems known to the purchaser and causing further damages), including unauthorized or self-performed 'fixing' or exploration of the appliance's internal workings will void the warranty.
Appliances on which the serial number has been altered, defaced, removed or made illegible will void the warranty.
Costs incurred for diagnosis, service work, shipping and handling of defective or replacement parts are not covered under this warranty.
The published warranties are not applicable for any equipment manufactured by The Companies that has been sold direct to the consumer via internet or auction websites. The Companies do not endorse, approve or certify any online sale of its products through auction websites, online retailers or any other method of online sales direct to consumers.
USA Offices
6955 Salashan Parkway
Ferndale WA, 98248 [email protected]
Canadian Offices
27342 Gloucester Way
Langley, BC V4W 4A1 [email protected]
The terms and conditions of this warranty may be altered or amended from time to time without prior notice.
WARRANTY PERIOD: Warranty coverage begins on the date of original purchase. In the case of new construction, warranty coverage begins on the date of first occupancy of the dwelling or six months after the sale of the product by an independent, authorized Company dealer/ distributor, whichever occurs earlier.
The Companies reserve the right to investigate any and all claims against this warranty and decide upon method of settlement.
The Companies are not responsible for work done without written consent of The Companies.
The Companies shall in no event be responsible for any warranty work done without first obtaining the Companies written consent.
The Companies employees and dealers have no authority to make any warranties to neither alter this warranty nor authorize any remedies in addition to or inconsistent with those stated within this warranty.
IF WARRANTY SERVICE IS NEEDED
To make a claim under this warranty, contact your installing dealer or contractor. The installing dealer is responsible for providing service and will contact the companies to initiate warranted parts replacements. In the event the installing dealer is unavailable, contact your nearest authorized Montigo dealer
(www.Montigo.com) or contact Montigo direct at techsupport@ montigo.com. Ensure you have your sales receipt and the model and serial number of your appliance.
DO NOT ATTEMPT TO DO ANY SERVICE WORK YOURSELF
If you cannot locate the installing dealer, or nearest dealer/ distributor, you must notify The Companies in writing.
46 XG0222
Appendix
Appendix C: Amendment
(Gas Fireplace / Equipment sold in the State of Massachusetts) 5.08:
Modifications to NFPA-54, Chapter 10
(1) Revise NFPA-54 section 10.5.4.2 by adding a second exception as follows:
Existing chimneys shall be permitted to have their use continued when a gas conversion burner is installed, and shall be equipped with a manually reset device that will automatically shut off the gas to the burner in the event of a sustained back-draft.
(2) Revise 10.8.3 by adding the following additional requirements:
(a) For all side wall horizontally vented gas fueled equipment installed in every dwelling, building or structure used in whole or in part for residential purposes, including those owned or operated by the Commonwealth and where the side wall exhaust vent termination is less than seven (7) feet above finished grade in the area of the venting, including but not limited to decks and porches, the following requirements shall be satisfied:
1. INSTALLATION OF CARBON MONOXIDE DETECTORS. At the time of installation of the side wall horizontal vented gas fueled equipment, the installing plumber or gas fitter shall observe that a hard wired carbon monoxide detector with an alarm and battery back-up is installed on the floor level where the gas equipment is to be installed. In addition, the installing plumber or gas fitter shall observe that a battery operated or hard wired carbon monoxide detector with an alarm is installed on each additional level of the dwelling, building or structure served by the side wall horizontal vented gas fueled equipment. It shall be the responsibility of the property owner to secure the services of qualified licensed professionals for the installation of hard wired carbon monoxide detectors a. In the event that the side wall horizontally vented gas fueled equipment is installed in a crawl space or an attic, the hard wired carbon monoxide detector with alarm and battery backup may be installed on the next adjacent floor level.
b. In the event that the requirements of this subdivision can not be met at the time of completion of installation, the owner shall have a period of thirty (30) days to comply with the above requirements; provided, however, that during said thirty (30) day period, a battery operated carbon monoxide detector with an alarm shall be installed.
2. APPROVED CARBON MONOXIDE DETECTORS. Each carbon monoxide detector as required in accordance with the above provisions shall comply with NFPA 720 and be ANSI/UL 2042 listed and IAS certified.
3. SIGNAGE. A metal or plastic identification plate shall be permanently mounted to the exterior of the building at a minimum height of eight (8) feet above grade directly in line with the exhaust vent terminal for the horizontally vented gas fueled heating appliance or equipment. The sign shall read, in print size no less than one-half (1/2) inch in size, “GAS VENT DIRECTLY
BELOW. KEEP CLEAR OF ALL OBSTRUCTIONS”.
4. INSPECTION. The state or local gas inspector of the side wall horizontally vented gas fueled equipment shall not approve the installation unless, upon inspection, the inspector observes carbon monoxide detectors and signage installed in accordance with the provisions of 248 CMR 5.08(2)(a)1 through 4.
(b) EXEMPTIONS: The following equipment is exempt from 248
CMR 5.08(2)(a)1 through 4:
1. The equipment listed in Chapter 10 entitled “Equipment Not
Required To Be Vented” in the most current edition of NFPA 54 as adopted by the Board; and
2. Product Approved side wall horizontally vented gas fueled equipment installed in a room or structure separate from the dwelling, building or structure used in whole or in part for residential purposes.
(c) MANUFACTURER REQUIREMENTS - GAS EQUIPMENT VENTING
SYSTEM PROVIDED. When the manufacturer of Product
Approved side wall horizontally vented gas equipment provides a venting system design or venting system components with the equipment, the instructions provided by the manufacturer for installation of the equipment and the venting system shall include:
1. Detailed instructions for the installation of the venting system design or the venting system components; and
2. A complete parts list for the venting system design or venting system.
(d) MANUFACTURER REQUIREMENTS - GAS EQUIPMENT VENTING
SYSTEM NOT PROVIDED. When the manufacturer of a
Product Approved side wall horizontally vented gas fueled equipment does not provide the parts for venting the flue gases, but identifies “special venting systems”, the following requirements shall be satisfied by the manufacturer:
1. The referenced “special venting system” instructions shall be included with the appliance or equipment installation instructions; and
2. The “special venting systems” shall be Product Approved by the Board, and the instructions for that system shall include a parts list and detailed installation instructions.
(e) A copy of all installation instructions for all Product Approved side wall horizontally vented gas fueled equipment, all venting instructions, all parts lists for venting instructions, and/or all venting design instructions shall remain with the appliance or equipment at the completion of the installation.
(3) After NFPA-54 section 10.10.4.2 add a new section 10.10.4.3 as follows:
When more than four gas appliances are to be vented through a common gas vent or common horizontal vent manifold, a plan of the proposed vent installation shall be submitted to the Inspector and the serving gas supplier for review and approval.
Extraction from: Massachusetts Rules and Regulations
5.00: Amendments To 2002 Edition Of ANSI Z223.1-NFPA-54
XG0222 47
Installation & Maintenance Manual
DISTINCTION
Vented gas fireplace heater
XG0222
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