Montigo | R324-STIO | Instruction | Montigo R324-STIO Instruction

Montigo R324-STIO Instruction
Installation & Maintenance Manual
R324 INDOOR/OUTDOOR GAS FIREPLACE
50,000 BTU/hr Natural Gas or Propane Gas
•
The installation of this fireplace must be done by a
qualified and certified gas appliance installer.
•
Check local codes and read all instructions prior to
installation.
®
C
WARNING:
FIRE OR EXPLOSION HAZARD
Failure to follow safety warnings exactly could result in serious injury,
death, or property damage.
— Do not store or use gasoline or other flammable vapors and
liquids in the vicinity of this or any other appliance.
— WHAT TO DO IF YOU SMELL GAS
•
Do not try to light any appliance.
•
Do not touch any electrical switch; do not use any
phone in your building.
•
Leave the building immediately.
•
Immediately call your gas supplier from a neighbour's
phone. Follow the gas supplier’s instructions.
•
If you cannot reach your gas supplier, call the fire
department.
— Installation and service must be performed by a qualified
installer, service agency or the gas fitter.
DANGER
HOT GLASS WILL
CAUSE BURNS.
DO NOT TOUCH GLASS
UNTIL COOLED.
NEVER ALLOW CHILDREN
TO TOUCH GLASS.
A barrier designed to reduce the risk of burns from the
hot viewing glass is provided with this appliance and
shall be installed for the protection of children and other
at-risk individuals.
US
WARNING
Some materials used in the manufacturing process of this product can
expose you to Benzene which is known in the State of California to
cause cancer and birth defects or other reproductive harm. For more
information go to www.P65warnings.ca.gov
CAUTION
Installation and service must be performed by a qualified installer,
service agency or the gas fitter.
DANGER
Read and understand this manual. Improper installation, adjustment,
alteration, service or maintenance can cause serious injury, property
damage or even death. For assistance or additional information
consult a qualified installer, service agency or the gas supplier.
WARNING
CARBON MONOXIDE HAZARD
This appliance can produce carbon monoxide which has no odour.
Using it in an enclosed space can kill you. Never use this appliance in
an enclosed space such as a camper, tent, car or motorhome.
XG0775 - 180208
General
Safety Alert Key
DANGER
Indicates a hazardous situation which, if
not avoided, WILL result in death or serious
injury or property damage.
WARNING
Indicates a hazardous situation which, if not
avoided, COULD result in death or serious
injury or property damage.
CAUTION
Indicates a hazardous situation which, if not
avoided, WILL result in minor or moderate
injury.
Introduction
Congratulations on your purchase of a Montigo Fireplace.
With over 30 years of experience, Montigo is committed to providing
you with a gas fireplace that is not only a beautiful addition to your
space, but that is also designed and manufactured to the highest
safety, reliability and engineering standards.
We strongly encourage you to read and carefully follow the
instructions laid out in this Installation, Operation and Maintenance
Manual and retain it for your future reference. Pay special attention
to all cautions, warnings, and notices throughout this manual
intended to ensure your safety.
This manual covers installation, operation and maintenance. Lighting,
operation and care of this fireplace can be easily performed by the
homeowner. All installation and service work should be performed
by a qualified or licensed installer, plumber or gas fitter as certified
by the state, province, region or governing body where the fireplace
is being installed.
This installation, operation and maintenance manual is applicable
to the models described in Table 1. Refer to your rating plate to
verify included options.
NOTICE
Indicates practices that are important, but
not related to personal injury.
Replacement Parts
Honeywell HSI
Part
R324-ST
NG Gas Valve
RGC1004
Propane Gas Valve
RGC1003
NG Pilot Assembly
RPA003
Propane Pilot Assembly
RPA004
Power Vent Control Box
RESCB2
Replacement Screen
RSCR320
Fuse, AGC-5Amp
REC1122
275 deg F Manual Reset Switch
REC1073
Vacuum Switch
REC1226
Outdoor Glass (for fireplace without screen)
RD324ST01
Outdoor Glass (for fireplace with screen)
RDT324OD
Indoor Glass
RD324ST02
Outdoor Screen
RSCR324OD
Indoor Screen
RSCR324ID
Warranty and Installation Information: (See Appendix B)
The Montigo warranty will be voided by, and Montigo disclaims any
responsibility for, the following actions:
•
Modification of the fireplace and/or components including DirectVent assembly or glass doors.
•
Use of any component part not manufactured or approved by
Montigo in combination with this Montigo fireplace system.
•
Installation other than as instructed in this manual.
•
Consult your local Gas Inspection Branch on installation
requirements for factory-built gas fireplaces. Installation & repairs
should be done by a qualified contractor.
2
NOTICE
Vented decorative gas appliance:
not a source of heat; not for use with solid fuel
XG0775 - 180208
General
Contents
Safety Alert Key���������������������������������������������������������������������������������� 2
Introduction��������������������������������������������������������������������������������������� 2
Appendix A: Warranty��������������������������������������������������������������������� 21
Replacement Parts���������������������������������������������������������������������������� 2
Appendix B: Amendment
(Gas Fireplace / Equipment sold in the State of Massachusetts)22
Contents���������������������������������������������������������������������������������������������� 3
Appendix C: Canadian Installation Notice������������������������������������ 23
Section A: Before You Begin ........................................................................4
Canadian Installations..................................................................................23
Installation Checklist.......................................................................................4
Standard Installation Checklist.....................................................................5
Section 1: Product Dimensions��������������������������������������������������������� 6
Rating Plate Sample........................................................................................6
Section 2: Framing ���������������������������������������������������������������������������� 7
Clearances.........................................................................................................7
Section 3: Installing the gas line������������������������������������������������������ 8
Fuel Consumption...........................................................................................8
Gas Pressure....................................................................................................8
Section 5-3: GAS CONNECTION...................................................................8
Section 4: Wiring�������������������������������������������������������������������������������� 9
Electrical Connection......................................................................................9
Accessing the Control Panel.......................................................................10
Section 5: Finishing�������������������������������������������������������������������������� 11
Finishing the unit on the exterior of the building..................................11
Finishing the unit on the interior of the building...................................13
Section 6: Removing the Interior Screen and Door���������������������� 14
Removing & Installing the Interior Screen and Door............................14
Removing & Installing the Outside Screen and Door...........................14
Section 7: Installing the Accessories���������������������������������������������� 15
Installing the Firestones...............................................................................15
Installing Optional Speckled Stones ........................................................15
Optional River Rocks.....................................................................................15
Optional Log Set............................................................................................16
Section 8: Cleaning and Maintenance ������������������������������������������ 20
General............................................................................................................20
Cleaning...........................................................................................................20
Procedure for resetting Temperature Limit Switch..............................20
Pilot burner adjustment..............................................................................20
XG0775 - 180208
3
General
Section A: Before You Begin
Installation Checklist
IMPORTANT MESSAGE: SAVE THESE INSTRUCTIONS
The R324 fireplace must be installed in accordance with these
instructions. Carefully read all the instructions in this manual first.
Consult the Local Gas Branch to determine the need for a permit prior
to starting the installation. It is the responsibility of the installer to
ensure this fireplace is installed in compliance with the manufacturers
instructions and all applicable codes.
NOTICE
Do not use this appliance if any part has been under water.
Immediately call a qualified service technician to inspect the appliance
and to replace any part of the control system and any gas control that
has been under water
•
Determine the desired install location of your fireplace.
•
See Section 1, Dimensions, and refer to the Framing Section 2 for
details.
• The electrical panel is located on the lower right side when facing
the interior side of the fireplace.
• Montigo supplies 20' of low voltage wire, which can be spliced to
any length. This wire CANNOT run in conduit with any other wire.
• Refer to Section 4, Wiring for Details.
• The gas connection is located on the lower left when facing the
interior side of the fireplace.
• Refer to local codes and guidelines for installation requirements.
•
NOTICE
Due to high temperatures, the appliance should be located out of
traffic and away from furniture and draperies
NOTICE
Children and adults should be alerted to the hazards of high surface
temperature and should stay away to avoid burns or clothing ignition
NOTICE
A barrier designed to reduce the risk of burns from the hot viewing
glass is provided with this appliance and shall be installed for the
protection of children and other at-risk individuals
NOTICE
Installation and repair should be done by a qualified service person.
The appliance should be inspected before use and at least annually
by a professional service person. More frequent cleaning might be
required due to excessive lint from carpeting, bedding material, etc. It
is imperative that control compartments, burners, and circulating air
passageways of the appliance be kept clean
Locate unit rating plate under media tray on indoor side.
• Installation and repairs should be done by a qualified contractor
and must conform to:
• Installations in Canada must conform to the current CAN/CGA
B-149.1 and .2 Gas Installation Code and local regulations.
• Installations in the USA must conform to local codes, or in the
absence of local codes to the National Fuel Gas Code, ANSI Z223.1
• Unit must be raised 10" from the grade. (USA Only)
• See Appendix B for installation within the State of Massachusetts.
This fireplace must comply with NFPA-54 Chapter 10.
•
Refer to Section 4, "Installing the Gas Line" for Details.
Understanding the Basic Operation
The control compartment of this fireplace is located in the bottom of
the fireplace right below the burner system. Accessible from the indoor
side, all models will be supplied with a Honeywell smart valve gas control
and will not have a variable flame control. There is one air switch that
is controlling the gas control system, and is located in the bottom of
this fireplace. These gas valves, and pressure switches communicate
with the electrical control panel .
To operate the fireplace, Montigo has supplied and installed twenty
feet of low voltage wire to this electrical control panel. Connect the
two wire harness to a standard single pole ON/Off switch located at a
location of your choice. You may also extend these wires up to 100',
as long as you select a wire of equal quality. DO NOT CONNECT ANY
POWER TO THIS WIRE.
Unit MUST be installed on an exterior wall. It cannot be installed fully
indoors or fully outdoors.
NOTICE
Clothing or other flammable material should not be placed on or near
the appliance
4
XG0775 - 180208
General
Standard Installation Checklist
This standard installation checklist is to be used by the installer in conjunction with, not instead of, the instructions contained within this
installation manual.
Customer
Date Installed:
Install Address:
Location of Fireplace:
Installer:
Model (circle one):
R324
Dealer Phone:
Serial #:
YES
NO
IF NO, WHY NOT?
Appliance Install: Section 2
Framing complies with install manual.
Standoffs have been installed.
Proper clearances have been maintained.
Wiring/Electrical/Gas: Section 3-4
Proper appliance for fuel type.
Was a conversion performed?
Leak check performed & inlet pressure verified.
Unswitched power provided to the appliance PPO box.
Low voltage wire connected to dry contact wall switch (non-powered)*
Finishing: Section 5
Only non-combustible materials installed in non-combustible areas.
Clearances meet installation manual requirements
Mantels and/or projections comply with install manual
Appliance Setup: Section 6 through 8
Media, door, and screen installed according to install manual
Manual given to home owner.
Started appliance and verified no gas leaks exist.
Comments:
XG0775 - 180208
5
General
Section 1: Product Dimensions
The Residential R324STIO
fireplace
The fireplaces may be
installed in any location that
maintains proper clearances
to air conditioning ducts,
electrical wiring and plumbing.
Safety, as well as efficiency
of operation, must be
considered when selecting
the fireplace location. Try to
select a location that does not
interfere with room traffic,
has adequate ventilation, and
offers an accessible pathway
for Power Vent installation.
549
5
21 8 "
123
13
4 16 "
PROPRIETARY AND CONFIDENTIAL
127
5"
1005
9
39 16 "
69
11
2 16 "
697
7
27 16 "
183
1
74"
71
13
2 16 "
684
15
26 16 "
1223
1
48 8 "
170
11
6 16 "
POWER
SUPPLY
123
13
4 16 "
977
7
38 16 "
898
3
35 8 "
Note:
Images are shown without
screens for clarity purposes.
However, your fireplace
should not be operated
without proper installation of
screens.
9
5
16 "
OUTDOOR
DIMENSIONS
108
1
44"
113
7
4 16 "
614
3
24 16 "
415
232
3
16 8 "
1
98"
62
7
2 16 "
994
1
39 8 "
71
13
2 16 "
107
1
44"
GAS
SUPPLY
37
7
1 16 "
Figure 1. Fireplace dimensions (Tolerance ± ⅛").
1143
45"
DIMENSIONS TOLERANCES ARE IN:
METRIC - MM
1.6 MM
IMPERIAL - FRACTIONAL 1/16"
R324-STIO
DATE:
October-02-17 12:33:39 PM
THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF CANADIAN HEATING PRODUCTS. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF CANADIAN HEATING PRODUCTS IS PROHIBITED.
Rating Plate Sample
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








LBL1207D-V5.1 R(P)VIEW_HSI_WITH SCREEN _AUG.17.2015
Figure 1.1 Rating Plate for R324
6
XG0775 - 180208
Installation
Section 2: Framing
Step 1:
Frame the opening in the
location that you have
selected for your fireplace.
The dimensions of the
opening should be X" wide by
Y" high. (see Table)
Combustible Framing
X
49''
Y
48''
X“
X
Building Wall (Exterior)
Step 2:
You may position the unit in framed opening to be flush to the
interior wall, flush to the exterior wall, or partially extending beyond
both sides. Be sure to take into account finished surfaces (exterior
facade and interior drywall or other finish when determining final
positioning.
Y”
Y
Unit
must be
above
grade
Units
installed
in 10”
the USA
must
be 10"
aboveon
grade
on either
exterior
side side
Figure 2.a Framing Dimensions
Clearances
When installing a shelf over the top of the fireplace, 3" clearance is required from the top of the fireplace to
the underside of any combustible shelf materials. Side clearacne is 1/2"
Clearances
Sides
1/2"
Floor Indoor
0"
Floor Outdoor
10"
Top
3"
Indoor
Outdoor
Unit flush to
interior wall
Unit extends
beyond both
interior and
exterior wall
Unit flush to
exterior wall
Note:
10”
10"Min.
MIN.
from grade
above
grade
(USA)
10”
Min.
10"
MIN.
above
grade
from grade
(USA)
10”
Min.
10"
MIN.
from
abovegrade
grade
For all positions, outside face
must be positioned on OPEN
non-obstructed patio.
(USA)
Figure 2.b Framing Clearences
XG0775 - 180208
7
Installation
Section 3: Installing the gas line
Fuel Consumption
OUTDOOR
9
VerifyDIMENSIONS
that your fireplace is compatible with your available gas type.
5
(Natural Gas or Propane shown
16 "by "N" or "L" in your model number
If gas type is not compatible, contact your local Montigo representative
123
123
to purchase a conversion kit.
549
13
13
Conversion kits must be installed by
4 16 " technician. 4 16 "
5 a qualified service
21 8 "
977
7
38 16 "
Gas Pressure
Optimum appliance performance requires proper input pressures.
Gas line sizing requirements will be determined in ANSI 223.1 National
Fuel Gas Code in the USA and CAN/CGA B149 in Canada.
1223
898
1
3
48 8 "
35 8(during
"
Pressure requirements
operation):
DANGER
After gas line is connected, each appliance connection, valve and
valve train MUST be checked while under normal operating pressure
684
with either
15 a Liquid Solution, or Leak Detection Device, to locate any
26of16
" Tighten any areas where bubbling appears or a leak is
source
leak.
detected until bubbling stops completely or leak is no longer detected.
DO NOT use a flame of any kind to test for leaks. A fire or explosion
will occur, causing serious injury, property damage or death.
69
11
2 16 "
113
7
4 16 "
PRESSURE REQUIREMENTS
Gas Pressure
170
Minimum
inlet pressure
11
6 16 "
Manifold pressure
POWER
SUPPLY
Natural Gas 1005
Propane
9
" w.c.
5.5in. w.c. 39 16
11in.
3.5in. w.c.
Figure 20. Pressure Requirements
697
10in. w.c. 7
27 16 "
183
• The manifold outlet pressure is set
1 from the factory to the appropriate
74"
pressure but should be verified.
PROPRIETARY AND CONFIDENTIAL
• To check pressures, control valves have a provision to remove a 1/8”
N.P.T.
127 plug to be fitted with a hose barb.
5"
• Montigo
requires a service shut off valve be located in an accessible
location to isolate
71 the gas supply.
62
994
13
• Only install gas
valves approved
for use by the state, province,
2 shut-off
7
1
16 "
2 16 "
39 8 "
or other governing body in which the fireplace is being installed.
Section 5-3: GAS CONNECTION
71
13
2 16 "
107
1
44"
415
232
3
16 8 "
1
98"
37
7
1 16 "
1143
45"
GAS
SUPPLY
Figure 3. Gas Inlet Supply location, (left-hand side of fireplace facing indoor face).
DIMENSIONS TOLERANCES ARE IN:
METRIC - MM
1.6 MM
IMPERIAL - FRACTIONAL 1/16"
R324-STIO
DATE:
October-02-17 12:33:39 PM
THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF CANADIAN HEATING PRODUCTS. ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF CANADIAN HEATING PRODUCTS IS PROHIBITED.
• See Figure 20.b or 20.c for location of gas line access.
• Connect incoming gas line to the 1/2" gas inlet port.
• Check appliance connection, valve and valve train under normal
operating pressure with a commercially available leak check solution.
DO NOT USE A FLAME OF ANY KIND TO TEST FOR LEAKS.
NOTICE
When pressure testing the fireplace, gas line, and input system
follow the appropriate local codes for your area. DO NOT connect
the fireplace to pressures in excess of 1/2lb This will damage the gas
control valve.
8
108
1
44"
614
3
24 16 "
CAUTION
We recommend careful consideration be given to the effects of
elevated mantel temperatures which may be in excess of product
design, for example: candles or pictures. This can cause melting,
deformation, discolouration or premature failure of TV radio, and
other electric components.
CAUTION
When covering the upper portion of the fireplace with a noncombustible material, please note: The decorative facing materials
may be subject to temperatures in excess of 250°F. This should be
considered when selecting facing materials.
XG0775 - 180208
Installation
Section 4: Wiring
Main Power
Main
Power
Grn
Red
R1
R2
Fuse
Fuse5A5A25OVAC
25OVAC
R3
24V
R2
110V
Red
Wht
X
Grn
W
Blk
V
Wht
U
Wht
T
R3
Wht
S
Wht
R1
R
Q
NC
Flue Temp
Flue temp
Limit Switch
limit switch
300°F
300°F
Brn
Prepurge
Timer
Prepurge Timer
BLK
BLK
X
Brn
WS
3
White
W
1
Red
Wht
Blk
Gas
Valve
Gas valve
V
Blk
Blu
Blu
U
Brown
T
Blu
S
Red
Blk
R
Blu
Blu
Grey
Q
Blu
Black
C
Blu
Grey
NO
Black
Flue Gas
Flue
gas
Switch
switch
0.2in
0.2in
WC
WC
Post Purge
Post purge power
Timer
PV
Figure 3.b Electrical Wiring Diagram
Electrical Connection
• Connect 115 Volt 12 Amp power supply to the connection box located
on the right side bottom corner of this fireplace.
• There is 25 Feet of low voltage wire coiled up on the same side of
this fireplace.
• Run this low voltage wire to an on / off switch at a location of your
choice.
• If this wire is inadequate in length you may replace this wire with any
Number 18 gage solid or stranded wire in any length.
• Do not splice these wires. Run a new wire directly from the control
board to the switch location.
• Caution: Do not apply any power to these two wires.
XG0775 - 180208
9
Installation
Accessing the Control Panel
STEP 1:
STEP 4:
Remove screws that secure
media tray on the indoor
side of the fireplace.
Lift control panel cover out
to expose controls.
(both sides)
Figure 4.f Exposing controls under control panel
Figure 4.b Removing screws that secure media tray
STEP 2:
Locate door buckles
Figure 4.g Control box controls
Figure 4.c Note placement of rating plate
Fan Speed
Controller
Prepurge
Timer
STEP 3:
Power Relay
Remove the screws from
each side and the middle
of the control panel cover.
Fuse
Thermal
Switch Relay
Gas Valve
Figure 4.d Removing screws from each side of the control panel cover
Capacitor
Vacuum
Switch
Vacuum
Switch Relay
Transformer
Figure 4.h Control box controls
Figure 4.e Removing screw from middle of control panel cover
10
XG0775 - 180208
Installation
Section 5: Finishing
Finishing the unit on the exterior of the
building
Step 4
Slide the unit in place into the intended location from the outside of the
building until the flashing is flush with the building exterior. (See Fig. 5.b)
Nail the flashing to the exterior sheathing of the building.
Step 1
Select a location such that the fireplace floor maintains a 10" clearance
above grade (see Fig. 5.e). The power vent module will expel high
temperature flue gases through the louvers. When selecting the material
for the hearth please keep in mind the potential for discoloration due
to high temperatures.
Exterior
building
Exterior
Building
Wall wall
Step 2
Determine where the unit will be placed in relation to the exterior
wall. Position flashing such that it will be flush to the exterior wall
when installed.
Step 3
Attach the flashing provided to the fireplace exterior using the sheet
metal screws provided. (see Fig.5.a) Apply a bead of silicone to the
back of the flashing to ensure a proper seal.
(Please note: You may drill a 1/8" starter hole into the outside skin of
the fireplace using the cobalt drill bit provided in your flashing kit.)
6”
Figure 5.b Slide unit into place from the outside of the building until the flashing is flush to the
exterior wall
Step 5
Cover the flashing with approved waterproofing membrane brought
to the 1/2" edge of the unit (See Fig. 5.c).
Waterproofing menbrane
Waterproofing
Membrane
Figure 5.a Attach flashing to unit using sheet metal screws provided, apply a bead of silicone to
flashing where it meets the unit
Figure 5.c Cover the flashing with the approved waterproofing membrane for the building
XG0775 - 180208
11
Installation
Step 6
Step 7
Install steel stud construction (or other non-combustible) to create 1/2"
clearance on sides and 3" clearance on top before installing finishing
materials. (See. 5.d)
Cover face, framed sides and framed top with material of your choosing.
(Please note: Ensure that all materials installed on the face of the unit
provide adequate clearance to allow the removal of door and louvers
as required.)
ENSURE THERE IS NO OBSTRUCTION IN FRONT OF THE LOUVERS
AT ANYTIME AS THIS MAY RESULT IN THE POWER VENT MOTOR
OVERHEATING.
MAINTAIN CLEARANCE of 1/2" on sides and 3" on top TO ALL
COMBUSTIBLE MATERIALS FROM THE UNIT ON SIDES, TOP AND FACE
OF THE UNIT
Min 10" clearance above
grade (USA)
Combustibe side IF 1/2"
clearance is maintained
Figure 5.e Clearance above grade
Min Min
1 1/2"
clearance
1 1/2”
clearanceon
all sides
all sides
Figure 5.d Install Steel studs for 1/2" clearance on sides and top
Flashing
Flashing
Non-combustible
Non Combustible
1
"
2 1/2"
13
NOTICE
FOR CANADIAN INSTALLATIONS
For Canadian installs, see appendix C for region specific clearances
above grade
Combustible
Sheathing
Combustible sheathing
Combustible
Header
Combustible header
3" (73.5)
3" Clearance to
Clearance
combustibleto
Combustible
Non Combustible
Sheathing
Non-combustible sheathing
Outdoor Side
Outdoor
Side
Indoor Side
Indoor
Side
10"
254
Min 10"
clearance
above grade (USA)
Minimum
from Grade
Figure 5.f Non-combustible limits
12
XG0775 - 180208
Installation
Finishing the unit on the interior of the
building
Step 2
Step 1
Step 3
Once the unit is in place from the outside, confirm that there is clearance
to combustibles; 1/2" on the sides and 3" on the top. (See Fig. 5.g)
Fill the gap to sides and top with insulation that is rated for minimum
250 degrees Fahrenheit.
Install non-combustible facing material such as cement board or tile
on the front inside face of the unit. (See Fig 5.h)
Min. clearance 3" to
combustible from
top of unit
Fill with fire rated
insulation
Min.clearance
Clearance
Min.
1/2" to
combustibles
from side
1/2” to combustibles
of unit
Fill with fire rated
insulation
Figure 5.h Interior face of unit - non- combustible
Figure 5.g Interior framing
Step 4
Install drywall or other finishing material.
Figure 5.i Finished interior installation
XG0775 - 180208
13
Installation
Section 6: Removing the Interior Screen and Door
Removing & Installing the Interior
Screen and Door
Removing & Installing the Outside
Screen and Door
STEP 1:
STEP 1:
Remove the screen by
pulling firmly with your
fingers, and remove from
the bottom then the top.
(See Figure 6.a).
Lift the decorative screen
frame up and out, and off
of the fireplace.
Figure 6.a Removing the screen
Figure 6.e Lifting screen frame up and out.
STEP 2:
STEP 2:
Remove the supplied glass lifting tool from the packaging. Place
in the center of the Glass door as shown, and activate the suction
feature of the tool. NOTE: Read ALL the instruction supplied with
the tool
Remove the screws that
secure the screen to the
unit. Make sure to hold
the screen securely as you
remove the last few screws
to prevent the screen from
falling.
Figure 6.b Supplied Glass lifting tools
STEP 3:
Hold the Glass Removal
Tools firmly, Lift the door
upward, into the top door
frame, Figure 6b. Then
pull the bottom of the
glass door downward,
and tilt outward from the
bottom fireplace door
frame. Figure 6c.
Figure 6.f Removing screws that secure screen.
Lift upward into the
door frame
THEN
Lift downward and
away from frame
Figure 6.c Supplied Glass lifting tools
To remove the outer door,
remove screws that secure
the door to the fireplace.
Make sure to hold onto
the door securely as you
remove the last few screws.
To reinstall, reverse steps.
Figure 6.g Removing screws that secure screen.
STEP 2:
Place the door in a safe location while maintenance, cleaning or
other operation are in progress. To reinstall, reverse steps.
Figure 6.d Supplied Glass lifting tools
NOTICE
Any safety screen, guard, or barrier removed for servicing an
appliance, must be replaced prior to operating the appliance
14
STEP 3:
CAUTION
Glass doors on gas fireplaces are extremely hot while the fireplace is
on and remain hot even after the fireplace has been turned off. Safety
screens are mandatory while glass is hot and can reduce the risks
of severe burns. Please keep children away from the fireplace at all
times.
XG0775 - 180208
Installation
Section 7: Installing the Accessories
Installing the Firestones
Optional River Rocks
The unit is supplied with firestones. Optional fireglass may be purchased
from the dealer. Remove the Door as shown in the previous Instruction.
Once the glass door is removed place the firestones randomly across
the pan and the burners as described.
The C-View Residential fireplace has the option of installing the cultured
rocks which mimic real stone. These may be spaced at random, or in a
visual pattern of your preference without touching the flame. See the
Montigo web site for photographs and ideas.
Note: Only cover the burner with one layer of firestones or fireglass.
www.montigo.com
DO NOT COVER PILOT
Figure 7. spreading out firestones
Figure 7.d pilot note
Figure 7.b Completed fireglass installation
Installing Optional Speckled Stones
[RR***SS]
The R324STIO Residential fireplace has the option of installing speckled
stones. Place 115 stones in each outer tray and 250 stones in the
middle tray. Place the stones at random with the numbered side of
each stone facing down.
115 Stones
220 Stones
115 Stones
Figure 7.c Completed Speckled Stone installation
XG0775 - 180208
15
Installation
Optional Log Set
The Fireplace has the option of installing a drift wood log set. Once the base media of fireglass, firestones, or speckled stones has been placed
the log set can be installed. Ensure logs are securely placed and will not tip or fall.
Middle Tray
Log kits used to create sequence shown: 2 LGS58
1
LGS58
6
Inside edge
Figure 8.e
1
2
3
4
5
6
Figure 8.b LGS58
STEP 6: Place the first log #6 along the inside tray opposite to the
pilot shield shown in Figure 27.
Middle Tray
STEP 1: Remove the glass door as described in the previous
section.
STEP 2: Ensure selected media is installed per instruction as per
Figures 24 - 24b or 24.c.
2
Inside edge
6
STEP 3: Unpack the logs and handle with care.
Outside edge
Pilot
(not shown)
Figure 8.f
2
STEP 7: Place the second log #2 along the inside tray resting on
log #6, resting right beside the burner as shown in Figure 14.
5
Middle Tray
Figure 8.c
STEP 4: Starting from the outside edge of the fireplace, place
the first log #2 diagonally across the middle and outside trays
opposite to the pilot shield.
2
Middle Tray
Figure 8.g
Outside edge
STEP 8: Place the first log #5 along the outer tray as shown.
1
Pilot
(not shown)
Middle Tray
Figure 8.d
STEP 5: Place the first log #1 along the outer edge of the middle
tray with one end resting on log #2 as shown in Figure 26.
16
XG0775 - 180208
Installation
3
6
5
Pilot
Pilot
Middle Tray
5
Middle Tray
Figure 8.h
Figure 8.j
STEP 9: From the pilot side of the fireplace, align the first log #3
crossing from the inner tray to the middle as shown.
STEP 12: Place second log 5 next to burner on the middle tray as
shown.
Pilot
3
5
4
4
Pilot
Middle Tray
Figure 8.i
Figure 8.k
STEP 10: Place the second log #4 resting on log #3, crossing from
the outer side of the fireplace to the middle tray as shown.
STEP 13: Place the second log #4 resting on log #5 crossing from
the inner side of the fireplace to the middle tray as shown. Be
sure the log does not block burner ports.
Pilot
4
6
Pilot
Middle Tray
Figure 8.j
STEP 11: Place log F of LGS58 across log D from LGS58 and log 4
from LGS59, see figure 26g.
XG0775 - 180208
4
1
Figure 8.l
STEP 14: Place log F of LGS58 across log D from LGS58 and log 4
from LGS59, see figure 26g.
17
Operation
Pilot
1
3
Figure 8.m
STEP 15: Place second log 5 next to burner on the middle tray as
shown.
Outside edge
4
5
6
2
3
Pilot
1
5
1
2
4
6
3
Inside edge
Figure 8.n
18
XG0775 - 180208
Operation
FOR YOUR SAFETY - READ BEFORE LIGHTING :
LIGHTING INSTRUCTIONS:
Heat Sensor /
Conmustion Air
TO TURN OFF GAS TO APPLIANCE:
XG0775 - 180208
19
Operation
Section 8: Cleaning and Maintenance
General
NOTICE
• Have the fireplace and installation inspected yearly. The inspection
must include, but is not limited to, the following:
• A visual check of the exhaust intake area for blockage.
• An inspection of the door gasket to ensure a proper seal.
Do not use ammonia or abrasive cleaners on the glass, they will
permanently etch the surface. Use an approved gas fireplace cleaner
such as Kel-Kem or White off.
• An inspection of the burner, media placement, and primary
air openings.
• A
n inspection of the gas valve, gas components, and pilot flame.
Inspect for corrosion of firebox and other components.
• Inspection of all optional equipment; fans, etc.
• Confirm pre purge timer is set to one (1) minute.
• F
or Natural Gas this appliance requires a minimum inlet pressure
of 5.5" W.C. and a manifold pressure of 3.5" W.C.
• F
or Propane Gas this appliance requires a minimum inlet pressure
of 11" W.C. and a manifold pressure of 10" W.C.
• Always keep the fireplace area clear and free of combustible materials,
as well as gasoline and other flammable vapors and liquids.
• D
o not use this appliance if any part has been under water.
Immediately call a qualified service technician to inspect the appliance
and to replace any part of the control system and any gas control
which has been under water.
Cleaning
When the fireplace is first activated, there may be some smoke and a
visible film may be left on the glass. This is a normal condition, and is
the result of burning of protective coatings on new metal.
• Glass must be cleaned periodically to remove any film (which is
a normal by-product of combustion) which may be visible. Film
can easily be removed by removing the door. Handle the door
carefully, and clean it with non-abrasive glass cleaners. One of
the most effective products is Kel Kem.
• Use a vacuum cleaner or whisk broom to keep the control
compartment, exhaust area and firebox free from dust and
lint.
Annual inspection list for determining safe operation of
a direct vent gas fireplace
1) Inspect and operate the pressure relief mechanism to verify relief mechanisms are free
from obstruction to operate.
2) Clean glass window with a suitable fireplace glass cleaner. Abrasive cleaners must not
be used. Be careful not to scratch the glass when cleaning.
3) Inspect the operation of the flame safety system Pilot or Flame rectification device.
4) Inspect and ensure the lighting of the main burner occurs within 4 seconds of the
main gas valve opening. Visual inspection should match that outlined in the appliance
instruction manual. Inspect primary air openings for blockage.
5) Inspect condition of vent and vent terminal for sooting or obstruction and correct if
present.
6) Vacuum and clean any debris in the firebox that is not supposed to be there.
7) Test and measure the flame failure response time of the flame safety system. It must
de-energize the safety shutoff in no more than 30 seconds.
8) Check all accessible gas-carrying tubes, connections, pipes and other components for
leaks.
Pilot burner adjustment
1. Turn off gas
2. Remove indoor glass and burner tray so that air switch LED is visible.
3. Turn wall switch 'ON'.
4. Reduce the fan speed by turning speed dial clockwise. Ensure LED
(R3) turns off when fan is turned off.
Honeywell( Q3450)
PilotA ssembly
Procedure for resetting Temperature
Limit Switch
PilotE lectrical
HarnessC onnector
Temperature limit switch may trip if exhaust is blocked by snow, dirt,
debris, etc. The following steps will enable you to reset the Temperature
limit switch.
HoneywellG as
Control( SV9501M)
1. Ensure wall switch is 'OFF'.
2. Clear blockage (snow, dirt, debris, etc) in front of exhaust.
3. Open exhaust grill
4. With a small screw driver push red pin to reset switch.
5. Replace grill
GasC ontrol
Connector
6. Turn on fireplace
Red
White
Black
20
XG0775 - 180208
Appendix
Appendix A: Warranty
MONTIGO RESIDENTIAL WARRANTY PROGRAM
Canadian Heating Products Inc. and/or Montigo DelRay Corp
(collectively referred to herein as "The Companies"), warrants the
Montigo gas appliance (referred to herein as 'the appliance') to
be free from defects in materials and workmanship at the time
of manufacture. The gas appliance and related components are
further subject to the terms and conditions set forth below.
This warranty covers the following Montigo product series:
Distinction, H, I, L, Linear P and PL, R and Mahana
Component
Coverage Period
Labor Coverage
Firebox, heat exchanger
15 years
1 year
Main burner
15 years
1 year
Gas control valve and related control components
(pilot assembly, spark electrode flame sensors,
thermopile)
1 year
1 year
Electrical components (internal blowers, ignition
control module, wiring, switches, remote control
systems, blower control module, accent bulbs)
1 year
1 year
Firebox media (logset, glass beads, river rocks)
1 year
1 year
Glass (thermal breakage)
1 year
1 year
Plated, painted finishes (including interior reflective
glass)
1 year
1 year
Refractory lining
1 year
1 year
Mesh/Glass safety barriers
1 year
1 year
Power Vent Control box
1 year
1 year
Montigo Venting (excluding terminations)
15 years
1 year
QUALIFICATIONS TO THE WARRANTY
This Warranty only covers gas appliances installed in the United
States or Canada.
To receive the benefits of this warranty, the appliance must
be purchased, installed and serviced annually by a dealer
authorized by the Companies for the warranty to be valid.
The gas appliance must be installed by a licensed professional
in accordance with The Companies' installation instructions
and local building codes. The warranty on the appliance covers
only components manufactured by The Companies. The use of
components manufactured or supplied by other manufactures
and used in conjunction with the appliance could create serious
safety hazards, may result in the denial of certification by
recognized national safety agencies and could violate local
building codes. Such use may untimely void this warranty. This
warranty does not cover any damages occurring from the
use of any components not manufactured or supplied by The
Companies.
If the components of the appliance covered by this warranty
are found to be defective within the time frame stated (see The
Companies investigation of claims), the companies will, at its
option, replace or repair defective components of the appliance
manufactured by the company at no charge and will also pay for
labor costs (in accordance with schedule) incurred in replacing
or repairing components. If repair or replacement is not
commercially practical, the companies will, at its sole discretion,
provide a current or most like unit, excluding the cost of labor
unless the labor is covered by the terms of the warranty.
This warranty covers only parts and labor as provided above.
In no case shall the companies be responsible for materials,
components or construction. All replacement or repair
components will be shipped F.O.B. from the nearest Company
factory.
LIMITATION ON LIABILITY
It is agreed and understood that The Companies sole obligation,
and purchaser's exclusive remedy under this warranty, under
any other warranty, expressed or implied, or in contract, tort or
otherwise, shall be limited to repair or replacement as specified
above. The opinion of The Companies with respect to these
matters shall be final.
In no event shall The Companies be responsible for any
incidental or consequential damages caused by (but not limited
to) improper installation, installation by an unqualified or
unauthorized installer, accident, lack of regular maintenance,
user error, abuse, misuse, Acts of God, power surges, floods,
natural disasters, force majeure, defects in its appliance whether
such damage occurs or is discovered before or after replacement
or repair, and whether or not such damage is caused by The
Companies negligence. Some jurisdictions do not allow the
exclusion or limitation of incidental or consequential damages,
so the above limitation or exclusion may not apply to you. The
duration of any implied warranty with respect to the appliance
is limited to the duration of the foregoing warranty. Some
jurisdictions do not allow limitations on how long an implied
warranty lasts, so the above limitation or exclusion may not
apply to you.
The appliance must be subjected to normal use. The appliance
is designed to burn natural gas (NG) or liquefied petroleum (LP)
only. Burning conventional fireplace fuels such as wood, coal or
any other solid fuel will cause damage to the appliance, produce
excessive temperatures will result in a fire hazard and void all
warranties. This warranty is transferable. The appliance must
remain in its original place of installation to be valid.
XG0199 - 170223
21
Appendix
Appendix A: Warranty Continued
EXCLUSIONS TO WARRANTY
Corrosion or rust of any kind due to a lack of maintenance,
inadequate combustion air or improper venting and corrosive
chemicals/environments, expansion and contraction of metals or
minor movements of components causing noise are not covered
by this warranty.
Willful misconduct (i.e. use of the appliance with problems
known to the purchaser and causing further damages), including
unauthorized or self-performed 'fixing' or exploration of the
appliance's internal workings will void the warranty.
Appliances on which the serial number has been altered, defaced,
removed or made illegible will void the warranty.
Costs incurred for diagnosis, service work, shipping and handling
of defective or replacement parts are not covered under this
warranty.
The published warranties are not applicable for any equipment
manufactured by The Companies that has been sold direct to
the consumer via internet or auction websites. The Companies
do not endorse, approve or certify any online sale of its products
through auction websites, online retailers or any other method
of online sales direct to consumers.
USA Offices
6955 Salashan Parkway
Ferndale WA, 98248
techsupport@montigo.com
Canadian Offices
27342 Gloucester Way
Langley, BC V4W 4A1
techsupport@montigo.com
The terms and conditions of this warranty may be altered or
amended from time to time without prior notice.
WARRANTY PERIOD: Warranty coverage begins on the date of
original purchase. In the case of new construction, warranty
coverage begins on the date of first occupancy of the dwelling
or six months after the sale of the product by an independent,
authorized Company dealer/ distributor, whichever occurs
earlier.
INVESTIGATION OF CLAIMS AGAINST
WARRANTY
The Companies reserve the right to investigate any and all claims
against this warranty and decide upon method of settlement.
The Companies are not responsible for work done without
written consent of The Companies.
The Companies shall in no event be responsible for any warranty
work done without first obtaining the Companies written
consent.
The Companies employees and dealers have no authority to
make any warranties to neither alter this warranty nor authorize
any remedies in addition to or inconsistent with those stated
within this warranty.
IF WARRANTY SERVICE IS NEEDED
To make a claim under this warranty, contact your installing
dealer or contractor. The installing dealer is responsible for
providing service and will contact the companies to initiate
warranted parts replacements. In the event the installing
dealer is unavailable, contact your nearest authorized Montigo
dealer (www.Montigo.com) or contact Montigo direct at
techsupport@ montigo.com. Ensure you have your sales receipt
and the model and serial number of your appliance.
DO NOT ATTEMPT TO DO ANY SERVICE WORK YOURSELF
If you cannot locate the installing dealer, or nearest dealer/
distributor, you must notify The Companies in writing.colors,
styles and products.
22
XG0199 - 170223
Appendix
Appendix B: Amendment
(Gas Fireplace / Equipment sold in the State of
Massachusetts)
5.08: Modifications to NFPA-54, Chapter 10
(1) Revise NFPA-54 section 10.5.4.2 by adding a second exception as
follows:
Existing chimneys shall be permitted to have their use continued
when a gas conversion burner is installed, and shall be equipped
with a manually reset device that will automatically shut off the
gas to the burner in the event of a sustained back-draft.
(2) Revise 10.8.3 by adding the following additional requirements:
(a) For all side wall horizontally vented gas fueled equipment
installed in every dwelling, building or structure used in whole
or in part for residential purposes, including those owned
or operated by the Commonwealth and where the side wall
exhaust vent termination is less than seven (7) feet above
finished grade in the area of the venting, including but not
limited to decks and porches, the following requirements shall
be satisfied:
1. INSTALLATION OF CARBON MONOXIDE DETECTORS. At the time
of installation of the side wall horizontal vented gas fueled
equipment, the installing plumber or gas fitter shall observe
that a hard wired carbon monoxide detector with an alarm and
battery back-up is installed on the floor level where the gas
equipment is to be installed. In addition, the installing plumber
or gas fitter shall observe that a battery operated or hard wired
carbon monoxide detector with an alarm is installed on each
additional level of the dwelling, building or structure served by
the side wall horizontal vented gas fueled equipment. It shall be
the responsibility of the property owner to secure the services of
qualified licensed professionals for the installation of hard wired
carbon monoxide detectors
a. In the event that the side wall horizontally vented gas fueled
equipment is installed in a crawl space or an attic, the hard
wired carbon monoxide detector with alarm and battery backup may be installed on the next adjacent floor level.
b. In the event that the requirements of this subdivision can
not be met at the time of completion of installation, the
owner shall have a period of thirty (30) days to comply with
the above requirements; provided, however, that during said
thirty (30) day period, a battery operated carbon monoxide
detector with an alarm shall be installed.
2. APPROVED CARBON MONOXIDE DETECTORS. Each carbon
monoxide detector as required in accordance with the above
provisions shall comply with NFPA 720 and be ANSI/UL 2042 listed
and IAS certified.
3. SIGNAGE. A metal or plastic identification plate shall be
permanently mounted to the exterior of the building at a
minimum height of eight (8) feet above grade directly in line with
the exhaust vent terminal for the horizontally vented gas fueled
heating appliance or equipment. The sign shall read, in print
size no less than one-half (1/2) inch in size, “GAS VENT DIRECTLY
BELOW. KEEP CLEAR OF ALL OBSTRUCTIONS”.
4. INSPECTION. The state or local gas inspector of the side wall
horizontally vented gas fueled equipment shall not approve
the installation unless, upon inspection, the inspector observes
carbon monoxide detectors and signage installed in accordance
with the provisions of 248 CMR 5.08(2)(a)1 through 4.
(b) EXEMPTIONS: The following equipment is exempt from 248
CMR 5.08(2)(a)1 through 4:
1. The equipment listed in Chapter 10 entitled “Equipment Not
Required To Be Vented” in the most current edition of NFPA 54 as
adopted by the Board; and
2. Product Approved side wall horizontally vented gas fueled
equipment installed in a room or structure separate from the
dwelling, building or structure used in whole or in part for
residential purposes.
(c) MANUFACTURER REQUIREMENTS - GAS EQUIPMENT VENTING
SYSTEM PROVIDED. When the manufacturer of Product
Approved side wall horizontally vented gas equipment
provides a venting system design or venting system
components with the equipment, the instructions provided
by the manufacturer for installation of the equipment and the
venting system shall include:
1. Detailed instructions for the installation of the venting system
design or the venting system components; and
2. A complete parts list for the venting system design or venting
system.
(d) MANUFACTURER REQUIREMENTS - GAS EQUIPMENT VENTING
SYSTEM NOT PROVIDED. When the manufacturer of a
Product Approved side wall horizontally vented gas fueled
equipment does not provide the parts for venting the flue
gases, but identifies “special venting systems”, the following
requirements shall be satisfied by the manufacturer:
1. The referenced “special venting system” instructions shall
be included with the appliance or equipment installation
instructions; and
2. The “special venting systems” shall be Product Approved by
the Board, and the instructions for that system shall include a
parts list and detailed installation instructions.
(e) A copy of all installation instructions for all Product Approved
side wall horizontally vented gas fueled equipment, all venting
instructions, all parts lists for venting instructions, and/or all
venting design instructions shall remain with the appliance or
equipment at the completion of the installation.
(3) After NFPA-54 section 10.10.4.2 add a new section 10.10.4.3 as
follows:
When more than four gas appliances are to be vented through a
common gas vent or common horizontal vent manifold, a plan of
the proposed vent installation shall be submitted to the Inspector
and the serving gas supplier for review and approval.
Extraction from: Massachusetts Rules and Regulations
5.00: Amendments To 2002 Edition Of ANSI Z223.1-NFPA-54
XG0199 - 170223
23
Appendix
Appendix C: Canadian Installation Notice
Canadian Installations
Canadian installations require 18” of non-combustible hearth in
front of the unit and 6” below the unit. Please contact your Montigo
dealer for the Canadian edition of the installation and maintenance
manual or for any further information.
Non
combustible
facing
Must have 18" of noncombustible hearth
infront of unit & 6" below
the unit
24
6”
”
18
Combustible side IF 1/2"
clearance is maintained
XG0199 - 170223
Notes
XG0775 - 180208
25
Installation & Maintenance Manual
R324 - ST
INDOOR/OUTDOOR
GAS FIREPLACE
XG0775 - 180208
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