Hall-effect Rotary Position Sensors HRS Series Datasheet HRS Series Hall-Effect Rotary Position Sensors The HRS Series uses Hall-effect technology to supply reliable and repeatable angular position information. The use of this magnetically coupled information, in place of a mechanical wiper assembly, provides long life and a cost-effective solution for harsh environments that include temperature, vibration, shock, dither, moisture and dirt. The HRS Series is packaged in a stainless steel metal housing with a 9,5 mm [0.375 in] diameter unthreaded or threaded bushing and a 6,35 mm [0.25 in] diameter stainless steel shaft. A variety of termination types are available. Mounting hardware is available on some catalog listings. Key Features and Benefits • Solid state Hall-effect technology provides non-contact Transportation operation for: Position and movement detection in off-road vehicles and - Long service life construction/agricultural vehicles/equipment: - Low torque actuation • Gear shifter, joystick, and throttle position - Enhanced performance in harsh environments, especially • Pedal position • Hitch location - Reduces mechanical wear concerns • Bucket/loader position 10 M cycle product life (typical): Promotes extended life in • Steering position the application • Auto-pilot/drive-by-wire system feedback those with vibration, shock and extreme temperatures • • • • Potential Applications Choice of termination types: Contributes to design flexibility in the application Industrial Voltage output allows direct connection to the control Position and movement detection in material handling equipment: system: Can reduce external circuitry and overall system • Industrial vehicle attachment position (e. g. forklift truck forks) complexity, lowering overall installation cost to the customer • Machine control joystick position Choice of anti-rotation locating pins: Limits rotation of • Robotic arm position the device in the application, preventing over-travel on levers • Valve actuator position and throttles • Rotary potentiometer package form factor: Designed to provide direct replacement for potentiometers, often allowing drop-in conversion to Hall-effect technology Solid State • Hall-Effect Technology 2 sensing.honeywell.com Hall-Effect Rotary Position Sensors, HRS Series Table 1. Electrical Specifications Parameter HRS100SSAB090 HRS100SSAB180 Solder Lugs, Unformed HRS100SWAB090 HRSRES05A090 Flying Wire Leads Solder Lugs, Formed 90° Down Characteristic Electrical angle Output voltage Linearity (% of span) 90° ±2° CW CW: 4.750 V min., 4.850 V max. CCW: 0.150 V min., 0.250 V max. ±2% typ. 180° ±2° CW CW: 4.750 V min., 4.850 V max. CCW: 0.050 V min., 0.150 V max. ±4% typ. 90° ±2° CW CW: 4.750 V min., CW: 2.095 V min., 4.850 V max. 2.205 V max. CCW: 0.150 V min., CCW: 0.245 V min., 0.250 V max. 0.294 V max. ±2% typ. Output current 2 mA max. Output type sink/source Overvoltage protection 18 Vdc. max. Supply voltage 5 Vdc Supply current 5 mA typ. Table 2. Mechanical Specifications Characteristic Mechanical angle of rotation Parameter HRS100SSAB090 HRS100SSAB180 90° ±2° 180° ±2° HRS100SWAB090 HRSRES05A090 90° ±2° Rotational cycles 10 million typ. Rotational torque 0.014 N m [2.0 in-oz] max. at 25 °C [77 °F] Stop torque 0,56 N m [5 in-lb] min. Push out 89 N m [20 in lb] min. Pull out Shaft: diameter material Bushing: diameter material Housing material Terminal material: solder lug terminals flying wire leads Terminal support material Mounting hardware material: mounting nut lock washer 44 N m [10 in lb] min. 6,35 mm [0.25 in] stainless steel 9,5 mm [0.375 in] nickel-plated brass stainless steel tin-plated brass, SAC305 solder dip — — tin-plated brass, SAC305 solder dip XL insulated, 20 AWG stranded — thermoplastic nickel-plated brass nickel-plated brass sensing.honeywell.com 3 Hall-Effect Rotary Position Sensors, HRS Series Table 3. Environmental Specifications Characteristic Parameter Operating temperature -40 °C to 85 °C [-40 °F to 185 °F] Storage temperature 105 °C [221 °F] max. Shock 50 g, 11 ms Vibration 15 G, 10 Hz to 2000 Hz ESD sensitivity ±7 kV max. (human body model) EMI 30 V/m, 10 kHz to 1000 MHz at 3 m Figure 1. General HRS Series Configuration Guide This figure shows possible HRS Series configurations. Not all combinations may be available, please contact Honeywell. See the Order Guide (Figure 4) for currently available catalog listings. Product Series HRS Series Hall-Effect Rotary Position Sensors Bushing Type Threaded (3/8-32 UNEF-2A) Shaft Type Shaft Length ø6,32 mm [0.25 in]: 22,23 mm [0.875 in] Flatted 23,62 mm [0.930 in] 23,62 mm [0.931 in] 24,21 mm [0.953 in] Round 25,40 mm [1.000 in] Mechanical Rotation/ Electrical Rotation 80°/80°: CW Anti-Rotation (AR) Locating Pin One locating pin: Unformed Solder lugs: Unformed Formed 90° up Formed: 90° Up CCW 90°/90°: CW CCW Special 30,48 mm [1.200 in] Unthreaded (ø9,5 mm [0.375 in]) Termination Type 32,89 mm [1.295 in] 35,10 mm [1.382 in] 36,35 mm [1.431 in] Two locating pins: Formed 90° up 90° Down Slotted Flying wire leads General HRS Series Terminology Cable and connector (AMP CAP 1-480701-0) Mounting nut Mounting hardware Lock washer Shaft Locating pin Anti-rotation lug Bushing Mounting surface Termination 4 sensing.honeywell.com Hall-Effect Rotary Position Sensors, HRS Series Figure 2. Dimensional Drawings (For reference only: mm [in].) HRS100SSAB090, HRS100SSAB180: Solder lugs, unformed 34,01 [1,339] 13,2 [0.52] Shown with shaft rotation at 50% 27,43 [1.080] 9,53 [0.375] 27,79 [1.094] 3,5 [0.14] 0,91 [0.036] Locating pin 2 Locating pin 1 6,32 [0.249] Terminal supports 2X 3,15 [0,124] 3/8-32 UNEF-2A 12,7 [0.500 1,27 [0.050] Mounting surface 22,21 [0.875] 19,08 [0,751] 2,36 Typ. [0.093] 90° 3,15 Typ. [0.124] 1,57 Typ. [0.062] 2X 5,08 [0.20] 3 1 2 GND Output VDD 0,64 [0.025] 2,41 [0.095] HRSRES05A090C: Solder lugs, formed 90° down (formed per detail; unformed dimensions for reference only) 13,2 [0.52] 50,06 [1,971] Shown with shaft rotation at 50% 13,72 [0.540] 8,53 [0.336] 3,5 [0.14] 27,79 [1.094] Locating pin 1 3,15 [0.124] 6,32 [0.249] Terminal supports 3/8-32 UNEF-2A 12,7 [0.500] Mounting surface 2,36 Typ. [0.093] 3,15 Typ. [0.124] 22,21 [0.875] 35,13 [1.383] 2X 5,08 [0.20] 2,41 [0.095] 1,78 [0.070] 0,64 [0.025] 3 2 1 GND Output VDD 1,57 Typ. [0.062] HRS100SWAB09: Flying wire leads 13,2 [0.52] 34,01 [1,339] 9,53 [0.375] 3,5 [0.14] Shown with shaft rotation at 50% 27,43 [1.080] 27,79 [1.094] 0,91 [0,036] Locating pin 1 Locating pin 2 6,32 [0.249] Wire supports 3/8-32 UNEF-2A 1,27 [0,050] 2X 3,15 [0,124] 12,7 [0.500 Mounting surface 19,08 [0.751] 5,1 [0.20] 5,1 [0.20] 2,2 [0.09] 90° 165 Typ. [6.5] 2,54 Typ. [0,100] 1 2 3 GND Output VDD (Black) (White) (Red) sensing.honeywell.com 5 Hall-Effect Rotary Position Sensors, HRS Series Figure 3. Mounting Hardware Mounting Nut 9,5 mm [0.375 in], 3/8-32 UNEF-2A Lock Washer 17,8 mm [0.70 in] internal diameter 1,59 mm [0.0625 in] thick Figure 4. Order Guide 6 Catalog Listing Description HRS100SSAB090 HRS Series Hall-effect rotary position sensor, slotted shaft, solder lug terminals unformed, 90º electrical angle, unassembled mounting hardware included HRS100SSAB180 HRS Series Hall-effect rotary position sensor, slotted shaft, solder lug terminals unformed, 180º electrical angle, unassembled mounting hardware included HRS100SWAB090 HRS Series Hall-effect rotary position sensor, slotted shaft, flying wire leads, 90º electrical angle, unassembled mounting hardware included HRSRES05A090C HRS Series Hall-effect rotary position sensor, round shaft, solder lug terminals formed 90º down, 90º electrical angle, mounting hardware not included sensing.honeywell.com Hall-Effect Rotary Position Sensors, HRS Series This page intentionally left blank. sensing.honeywell.com 7 ADDITIONAL INFORMATION The following associated literature is available at sensing.honeywell.com: • Product Line Guide • Product Range Guide • Installation Instructions WARNING PERSONAL INJURY DO NOT USE these products as safety or emergency stop devices or in any other application where failure of the product could result in personal injury. Failure to comply with these instructions could result in death or serious injury. WARNING MISUSE OF DOCUMENTATION • • The information presented in this product sheet is for reference only. Do not use this document as a product installation guide. Complete installation, operation, and maintenance information is provided in the instructions supplied with each product. Failure to comply with these instructions could result in death or serious injury. WARRANTY/REMEDY Find out more Honeywell serves its customers through a worldwide network of sales offices, representatives and distributors. For application assistance, current specifications, pricing or name of the nearest Authorized Distributor, contact your local sales office. To learn more about Honeywell’s Honeywell warrants goods of its manufacture as being free of defective materials and faulty workmanship. Honeywell’s standard product warranty applies unless agreed to otherwise by Honeywell in writing; please refer to your order acknowledgement or consult your local sales office for specific warranty details. If warranted goods are returned to Honeywell during the period of coverage, Honeywell will repair or replace, at its option, without charge those items it finds defective. The foregoing is buyer’s sole remedy and is in lieu of all other warranties, expressed or implied, including those of merchantability and fitness for a particular purpose. In no event shall Honeywell be liable for consequential, special, or indirect damages. While we provide application assistance personally, through our literature and the Honeywell website, it is up to the customer to determine the suitability of the product in the application. Specifications may change without notice. The information we supply is believed to be accurate and reliable as of this printing. 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