Honeywell | MICRO SWITCH ZD Series Sealed Subminiature Basic Switches | Datasheet | Honeywell MICRO SWITCH ZD Series Sealed Subminiature Basic Switches Datasheet

Honeywell MICRO SWITCH ZD Series Sealed Subminiature Basic Switches Datasheet
MICRO SWITCH Sealed Subminiature Basic Switches
ZD Series
004988
Issue 4
Datasheet
FEATURES
• Subminiature package size
• SPDT, SPNC, or SPNO switch options
• Power-duty switching with silver contacts or logic-level (low
voltage and milliamperes) with gold-plated contacts
• Pre-leaded wires sealed to IP67
• Built with an integral sealed pin plunger
• Various styles of levers and variety of terminations
• Integral mounting pins (pillars) on the switch housing
simplify and reduce installation time
POTENTIAL APPLICATIONS
DESCRIPTION
Honeywell’s MICRO SWITCH ZD Series is a sealed
subminiature snap-action switch. Although small in size, the
ZD Series is rated for controlling electrical loads ranging from
logic-level (low current, low voltage) to limited power-duty
switching (up to 3 A/125 Vac).
The switch when provided with integral wire leads is sealed
to IP67 and is suitable for applications where the switch
assembly would be exposed to liquids or particulate
contaminates in the environment.
A wide variety of stainless steel levers are available, and when
combined with the subminiature package size, can adapt
the switch for many different applications. The ZD Series is
certified to UL, cUL, ENEC, and CQC for worldwide use.
DIFFERENTIATION
• The IP67-rated ealed switch is designed to operate in a
variety of demanding applications, reducing the challenge of
harsh environments
• Current carrying capacity, up to 3 A, allows for a solution in
many applications where space is a premium
• Switch package designed to accommodate demanding
temperature requirements, up to 85 °C [185 °F]
Sensing and Internet of Things
•
•
•
•
•
Electric window control for automobiles
Automobile seat belt latch detection
Engine hood or trunk latch detection
Vehicle door latch detection
Vehicle mounted wheelchair lifts
VALUE TO CUSTOMERS
• Well suited for power-duty and logic-level loads
• Performs in wet, dirty, and dusty environments
• Enhances safety through enablement of monitoring and
guidance capabilities that improve productivity of operators
PORTFOLIO
The ZD Series of subminiature basic switches are a part
of a strong offering of submins including ZM/ZM ZX, and ZW
Series switches.
MICRO SWITCH Sealed Subminiature Basic Switches, ZD Series
Table 1. Specifications
Characteristic
ZD20S Series (Logic Level)
ZD30S Series (Power Duty)
SPDT, SPNC, SPNO
SPDT, SPNC, SPNO
(Note: SPNC and SPNO prewired only)
(Note: SPNC and SPNO prewired only)
Operating force
130 g max. @ plunger
130 g max. @ plunger
Termination
PCB, solder, prewired
PCB, solder, prewired
Sealing
IP67 (prewired), IP00 for exposed terminals
IP67 (prewired), IP00 for exposed terminals
Actuators (levers 300 series stainless
steel)
pin plunger, flat lever, formed lever,
long formed leaf lever, simulated roller lever,
special lever
pin plunger, flat lever, formed lever,
long formed leaf lever, simulated roller lever,
special lever
Agency certification
UL, cUL, ENEC, CQC, RoHS compliant
UL, cUL, ENEC, CQC, RoHS compliant
Operating temperature
(manufacturer rated)
-40 °C to 85 °C [-40 °F to 185 °F]
-40 °C to 85 °C [-40 °F to 185 °F]
Mechanical endurance (cycles)
500,000 min. @ 120 cycles per min. max.
500,000 min. @ 120 cycles per min. max.
Electrical endurance (cycles)
Up to 500,000 @ 30 cycles/minute max.
Up to 100,000 @ 30 cycles/minute max.
Switch resistance (initial)
100 mΩ max.
100 mΩ max.
Insulation resistance (initial)
100 MΩ min. (500 Vdc for one minute)
100 MΩ min. (500 Vdc for one minute)
Dielectric strength (initial)
(between live parts and ground)
500 VRMS for one minute
< 0.5 mA leakage current
500 VRMS for one minute
< 0.5 mA leakage current
Plunger seal
silicone
silicone
Contact material
gold-plated silver
silver
Housing material
case, polyamide (nylon); cover, PBT polyester
case, polyamide (nylon); cover, PBT polyester
Circuitry
Note: Refer to engineering drawing for additional information.
Table 2. Electrical Ratings
Switch option
ZD20S Series
(Gold-plated contacts)
ZD30S Series
(Silver contacts)
CQC (Asia-Pacific)
Per GB 15092-1
ENEC (Europe)
Per IEC 61058-1
UL, cUL (Americas)
UL 61058-1, File 12252
0.01 A, 12 Vdc,
500,000 cycles
0.01 A to 0.1 A, 12 Vdc
100,000 cycles
0.01 RA to 0.1 RA, 12 Vdc
10,000 cycles
3 A, 12 Vdc, 100,000 cycles
3 A, 125 Vac, 10,000 cycle
3 A, 12 Vdc, 100,000 cycles
3 A, 125 Vac, 10,000 cycles
3 RA, 12 Vdc, 100,000 cycles
3 RA 125 Vac, 10,000 cycles
Note: UL, cUL; CQC and ENEC “use temperature”; 0 °C to 55 °C [32 °F to 131 °F].
2 sensing.honeywell.com
MICRO SWITCH Sealed Subminiature Basic Switches, ZD Series
PRODUCT NOMENCLATURE
ZD
20
S
Switch Type
Current
Rating
(at pin plunger)
ZD Series
20
Subminiature
Basic
30
Switch
10 mA,
12 Vdc
3 A 12 Vdc
3 A 125 Vac
Operating
Force3
S
10
A
0
3
0
0
Terminal
Type
Actuator
Type
Circuitry
Pillar
Wire
Size
Wire
Type6
Wired (blank)4
130 g max.
A
Pin plunger
0
SPDT
4
No pillar
Terminal
option (blank)
Terminal
option (blank)
10
Solder
B
Special formed
lever, 13,7 mm
3
SPNO5
5
Left pillar
E
20 AWG
(standard)
A
UL1007
(standard)
20
PCB, straight
C
Straight lever,
15 mm
4
SPNC5
6
Right pillar
F
22 AWG
C
UL1430
7
No pillar, w/
mounting
hole tab
G
24 AWG
D
UL1061
9
Short pillar
& mounting
hole
H
26 AWG
F
AVSS8
(automotive)
(2,5 mm x 1,70 mm)
(0,6 mm x 2.5 mm)
50
PCB,
right angle
H
Sim. roller lever,
18,6 mm
60
PCB,
left angle
J
Long straight
lever, 23 mm
70
Long solder7
K
Sim. roller lever,
14,4 mm
M
Special formed
lever, 15 mm
N
Sim. roller
lever, 17 mm
P
Long formed
leaf lever, 19 mm
S
SPECIAL2
99
SPECIAL2
12
Left &
right pillar
99
SPECIAL2
—
Special
Designator
A special designator
is used to
indicate non-standard
feature, such
as a special actuator,
wire color, wire length,
connector, etc. This
code will consist of
three alphanumeric
characters.
R: indicates wire
exit opposite
plunger
L: indicates wire
exit plunger
end
NOTES:
1
Not all combinations of model code are available. Please contact your Honeywell provider/representative for assistance.
2
Terminal Type “99”, Actuator Type “S”, and/or Pillar/Travel Type “99” designates a special and requires a special designation at the end of the listing.
3
Operate force is measured at the plunger. Adding an actuator/lever will change the operate force. See page 6 for operate force.
4
Standard wire exit is out the bottom of the switch. No special designator is necessary for this wire exit direction.
5
SPNO and SPNC are only available if termination type is wired.
6
Standard wire length is 500 mm [19.5 in] long. Other lengths available upon request.
7
Long solder terminals do not have UL or ENEC approvals.
8
Switches with AVSS wire do not have UL approvals.
Sensing and Internet of Things 3
MICRO SWITCH Sealed Subminiature Basic Switches, ZD Series
PRODUCT SPECIFICATIONS AND LISTINGS
Contact your Honeywell rep or distributor for additional listings
Catalog
Listing
Actuator
Circuitry/
Contact
Material
SPDT/
Gold Plated
SPDT/
Gold Plated
SPDT/
Gold Plated
SPDT/
Gold Plated
SPDT/
Gold Plated
SPDT/
Gold Plated
SPDT/
Silver
SPDT/
Silver
SPDT/
Silver
O.F.
R.F.
P.T.
O.T.
D.T.
O.P.
•
•
•
•
•
•
Operating force
Release force
Pretravel
Overtravel
Differential travel
Operating position
Termination
Operate
Force max.
N [Gm]
Release
Force min.
N [Gm]
Free Position
max. mm [in]
No hole or
pillar, from top
of switch
(see page 8)
0.1 A
PCB
1,27 [130]
0,34 [35]
–
0.1 A
PCB
1,27 [130]
0,34 [35]
–
0.1 A
PCB
1,27 [130]
0,34 [35]
–
0.1 A
PCB
1,27 [130]
0,34 [35]
–
0.1 A
PCB
1,27 [130]
0,34 [35]
–
0.1 A
PCB
1,27 [130]
0,34 [35]
–
3A
PCB
1,27 [130]
0,34 [35]
–
3A
PCB
1,27 [130]
0,34 [35]
–
3A
PCB
1,27 [130]
0,34 [35]
–
Elect.
Rating
Spec.
(page 4)
ZD20S20A04
Pin plunger
ZD20S20A05
Pin plunger
ZD20S20A06
Pin plunger
ZD20S20A04
Pin plunger
ZD20S20A05
Pin plunger
ZD20S20A06
Pin plunger
ZD30S20A04
Pin plunger
ZD30S20A06
Pin plunger
ZD30S20A06
Pin plunger
ZD30S20A04
Pin plunger
SPDT/
Silver
3A
PCB
1,27 [130]
0,34 [35]
–
ZD30S20A05
Pin plunger
SPDT/
Silver
3A
PCB
1,27 [130]
0,34 [35]
–
ZD30S20A06
Pin plunger
SPDT/
Silver
3A
PCB
1,27 [130]
0,34 [35]
–
ZD30S60N05
Simulated
roller leaf
lever
SPDT/
Silver
3A
PCB (left side)
1,96 [200]
0,49 [50]
–
ZD30S60C05
Straight leaf
lever
SPDT/
Silver
3A
PCB (left side)
1,91 [195]
0,54 [55]
–
4 sensing.honeywell.com
MICRO SWITCH Sealed Subminiature Basic Switches, ZD Series
Free Position
max. mm [in]
from
mounting hole
or pillar (see
page 8)
Free Position
max. mm [in]
from base for
PCB terminal
(see page 8)
Operate point
mm [in]
No hole or
pillar, from
top of switch
(see page 8)
Operate point
mm [in]
from
mounting hole
or pillar
(see page 8)
–
11,15 [0.44]
–
–
7,35 [0.29]
11,15 [0.44]
–
7,35 [0.29]
11,15 [0.44]
–
–
11,15 [0.44]
–
7,35 [0.29]
11,15 [0.44]
–
7,35 [0.29]
11,15 [0.44]
–
–
11,15 [0.44]
–
7,35 [0.29]
11,15 [0.44]
–
7,35 [0.29]
11,15 [0.44]
–
–
11,15 [0.44]
–
–
7,35 [0.29]
11,15 [0.44]
–
7,35 [0.29]
11,15 [0.44]
14,40 [0.57]
10,70 [0.42]
Operate point
mm [in]
from base for
PCB terminals
(see page 8)
O.F.
R.F.
P.T.
O.T.
D.T.
O.P.
•
•
•
•
•
•
Operating force
Release force
Pretravel
Overtravel
Differential travel
Operating position
P.T. max.
mm [in]
O.T. min.
mm [in]
D.T. max.
mm [in]
0,80 [0.03]
0,80 [0.03]
0,3 [0.01]
0,80 [0.03]
0,80 [0.03]
0,3 [0.01]
0,80 [0.03]
0,80 [0.03]
0,3 [0.01]
0,80 [0.03]
0,80 [0.03]
0,3 [0.01]
0,80 [0.03]
0,80 [0.03]
0,3 [0.01]
0,80 [0.03]
0,80 [0.03]
0,3 [0.01]
0,80 [0.03]
0,80 [0.03]
0,3 [0.01]
0,80 [0.03]
0,80 [0.03]
0,3 [0.01]
0,80 [0.03]
0,80 [0.03]
0,3 [0.01]
10,55 ±0,2
[0.42 ±0.008]
0,80 [0.03]
0,80 [0.03]
0,3 [0.01]
6,75 ±0,2
[0.27 ±0.008]
10,55 ±0,2
[0.42 ±0.008]
0,80 [0.03]
0,80 [0.03]
0,3 [0.01]
–
6,75 ±0,2
[0.27 ±0.008]
10,55 ±0,2
[0.42 ±0.008]
0,80 [0.03]
0,80 [0.03]
0,3 [0.01]
18,20 [0.72]
–
17,70 ±0,70
[0.70 ±0.03]
21,50 ±0,70
[0.85 ±0.03]
4,40 [0.17]
1,45 [0.06]
0,5 [0.02]
14,50 [0.57]
–
7,40 ±0,2
[0.29 ±0.01]
11,20 ±0,2
[0.44 ±0.01}
3,85 [0.15]
1,35 [0.05]
0,5 [0.02]
6,75 ±0,2
[0.27 ±0.008]
6,75 ±0,2
[0.27 ±0.008]
–
6,75 ±0,2
[0.27 ±0.008]
6,75 ±0,2
[0.27 ±0.008]
–
6,75 ±0,2
[0.27 ±0.008]
6,75 ±0,2
[0.27 ±0.008]
10,55 ±0,2
[0.42 ±0.008]
10,55 ±0,2
[0.42 ±0.008]
10,55 ±0,2
[0.42 ±0.008]
10,55 ±0,2
[0.42 ±0.008]
10,55 ±0,2
[0.42 ±0.008]
10,55 ±0,2
[0.42 ±0.008]
10,55 ±0,2
[0.42 ±0.008]
10,55 ±0,2
[0.42 ±0.008]
10,55 ±0,2
[0.42 ±0.008]
Sensing and Internet of Things 5
MICRO SWITCH Sealed Subminiature Basic Switches, ZD Series
DIMENSIONS
Figure 1. ZD Dimensions
PACKAGE DIMENSIONS
14,70
[0.579]
2X 1,80
[0.071]
5,40
[0.213]
7,50
[0.295]
4X 5,00
[0.197]
2,60
[0.102]
2,80
[0.110]
3,10
[0.122]
9,53 ±0,15
[0.375 ±0.006]
Ø2,60 ±0,20
[0.102 ±0.008]
TRAVEL
19,75
[0.778]
3,70
[0.146]
Ø2,21 ±0,20
[0.087 ±0.008]
2X Ø 2,60
[0.102]
6,00
[0.236]
3,85
[0.152]
Ø2,20
[0.087]
Ø3,30 ±0,15
[0.130 ±0.006]
8,10
[0.319]
2,60
[0.102]
14,70 ±0.15
[0.579 ±0.006]
STANDARD PILLAR DIMENSIONS FOR
ALL TYPES OTHER THAN 9 AND 10
(OTHER PILLAR DIAMETERS AND LENGTHS AVAILABLE UPON REQUEST
PILLAR OPTION 9
STRAIGHT
TYPE 10
TYPE 50
COM
1,70
[0.067]
NC NO
NO
3,00 ±1,00
[0.118 ±0.040]
COM
3X 0,60 ±0,10
[0.024 ±0.004]
NC
COM
RIGHT
TYPE 60
12,00 [0.470] SPST
17,00 [0.669] SPDT
12,00
[0.472]
NO
NC (GRAY)
NO (BLUE)
COM (BLACK)
NC
500 MIN
[19.5]
1,80 ±0,30
[0.071 ±0.012]
1,80 ±0,30
[0.071 ±0.012]
TYPE 20
500 MIN
[19.5]
NC (GRAY)
3X 0,60 ±0,10
[0.024 ±0.004]
4,13
[0.163]
NO (BLUE)
3,22 [0.127]
4,13
[0.163]
COM (BLACK)
3X 2,50 [0.098]
WIRE ENDS TINNED WITH
ROHS COMPLIANT SOLDER
LEFT
500 MIN
[19.5]
2,50
[0.098]
NC
2,85
[0.112]
NC (GRAY)
NO (BLUE)
COM (BLACK)
1,97
[0.078]
PLUNGER POSITION
COM
TYPE 70
NC
NC
3X Ø1,50 ±1,35
[0.059 ±0.053]
THRU HOLE SIZE RECOMMENDATIONS
AND SPACINGS FOR PCB TERMINALS
NO COM
3X 2,50
[0.098]
4,13
[0.163]
4,13
[0.163]
ACTUATOR TYPES
TYPE A
12,20
[0.480]
Ø 2,00
[0.079]
3,22
[0.127]
Unless otherwise specified, a tolerance of ±0,4 mm [0.02 in] applies to all dimensions.
All terminals are 0,5 mm ±0,05 mm [0.02 in ±0.002 in] thick.
TYPE B
PT
13,30
[0.524]
FP
TYPE C
15,00
[0.590]
PT
OP
OP
TYPE K
PT
OP FP
3,50
[0.138]
14,40
[0.567]
PT
OP FP
6 sensing.honeywell.com
5,60
[0.221]
TYPE H
R1.30
[.051]
18,60
[0.732]
OP
2,09
[0.082]
12,81
[0.504]
PT
PT
3,27
[0.129]
FP
2,09
[0.082]
FP
OP
2,09
[0.082]
TYPE N
OP
23.00
[0.905]
2,09
[0.082]
TYPE M
FP
TYPE J
PT
FP
OP
FP
R2,00
[0.079]
PT
OP
1,87
[0.074]
PT
FP
DATUM REFERENCE
IS TOP OF
SWITCH IF NO
PILLARS OR NO
PCB TERMINALS
DATUM REFERENCE
IS PILLAR OR
MOUNTING HOLE
(IF AVAILABLE)
NO
5,08 ±0,10
[0.20 ±0.004]
10,16 ±0,10
[0.40 ±0.004]
3,50
[0.138]
1,70
[0.067]
DATUM REFERENCE
IS BASE OF
SWITCH FOR
PCB TERMINALS
3,00 ±1,00
[0.118 ±0.040]
2,85
[0.112]
NO COM
3X 0,60 ±0,10
[0.024 ±0.004]
3X Ø 1,30
[0.051]
3,00 ±1,00
[0.118 ±0.040]
17,00
[0.669]
R2,00
[0.079]
PT
OP
TYPE P
19,00
[0.748]
FP
FP
OP
MICRO SWITCH Sealed Subminiature Basic Switches, ZD Series
Operate Force max. (g)
Release Force min. (g)
Free Position max.
(mm) (no hole or piollar)
Free Position max.
(mm) (from hole or
pillar)
Free Position max.
(mm) (from base)
Operate Point (mm)
(no hole or piollar)
Operate Point (mm)
(from hole or pillar)
Operate Point (mm)
(from base)
Pretravel max. (mm)
Overtravel min. (mm)
Differential Travel max.
(mm)
Table 3. Operating Characteristics
ZD - - S - - A *
130
35
3,65
7,35
11,15
3,05 ±0,2
6,75 ±0,2
10,55 ±0,2
0,80
0,80
0,3
ZD - - S - - B *
225
60
5,60
9,30
13,10
3,50 ±0,6
7,20 ±0,6
11,0 ±0,6
2,50
0,80
0,4
ZD - - S - - C *
195
55
7,00
10,70
14,50
3,70 ±0,2
7,40 ±0,2
11,20 ±0,2
3,85
1,35
0,5
ZD - - S - - H *
160
45
10,10
13,80
17,60
6,20 ±0,8
9,90 ±0,8
13,7 ±0,2
4,80
1,65
0,7
ZD - - S - - J *
150
35
7,80
11,50
15,30
4,50 ±0,7
8,20 ±0,7
12,0 ±0,7
4,00
2,00
1,0
ZD - - S - - K *
110
9
8,80
12,50
16,30
7,50 ±0,5
11,20 ±0,5
15,0 ±0,5
1,45
1,25
0,4
ZD - - S - - M *
235
65
7,20
9,20
13,00
3,40 ±0,45
7,10 ±0,45
10,9 ±0,45
3,00
0,80
0,4
ZD - - S - - N *
200
50
10,70
14,40
18,20
14,00 ±0,70
17,7 ±0,70
21,50 ±0,70
4,40
1,45
0,5
ZD - - S - - P *
180
35
15,30
19,00
22,80
11,70 ±1,50
15,4 ±1,5
19,20 ±1,5
5,10
0,90
0,7
Catalog
Listing
Sensing and Internet of Things 7
m WARNING
ADDITIONAL MATERIALS
The following associated literature is available on the Honeywell
web site at sensing.honeywell.com:
• Product installation instructions
• Product range guide
PERSONAL INJURY
DO NOT USE these products as safety or emergency stop
devices or in any other application where failure of the
product could result in personal injury.
Failure to comply with these instructions could result in
death or serious injury.
• Product nomenclature tree
• Product application-specific information
–
Application note: Sensors and switches for potential
HVAC/R applications
m WARNING
–
Application note: Sensors and switches for potential
medical applications
•
– Application note: Watertight switches in transportation
applications
– Technical bulletin: Applying precision switches
– Technical bulletin: Low energy switch guide
MISUSE OF DOCUMENTATION
•
The information presented in this product sheet is for
reference only. Do not use this document as a product
installation guide.
Complete installation, operation, and maintenance
information is provided in the instructions supplied with
each product.
Failure to comply with these instructions could result in
death or serious injury.
Warranty/Remedy
Honeywell warrants goods of its manufacture as being free of
defective materials and faulty workmanship during the applicable warranty period. Honeywell’s standard product warranty
applies unless agreed to otherwise by Honeywell in writing;
please refer to your order acknowledgment or consult your
local sales office for specific warranty details. If warranted
goods are returned to Honeywell during the period of coverage,
Honeywell will repair or replace, at its option, without charge
those items that Honeywell, in its sole discretion, finds defective. The foregoing is buyer’s sole remedy and is in lieu of all
other warranties, expressed or implied, including those of
merchantability and fitness for a particular purpose. In no
event shall Honeywell be liable for consequential, special,
or indirect damages.
For more information
Honeywell Sensing and Internet of
Things services its customers through a
worldwide network of sales offices and
distributors. For application assistance,
current specifications, pricing or the
While Honeywell may provide application assistance personally,
through our literature and the Honeywell web site, it is buyer’s
sole responsibility to determine the suitability of the product in
the application.
Specifications may change without notice. The information we
supply is believed to be accurate and reliable as of this writing.
However, Honeywell assumes no responsibility for its use.
nearest Authorized Distributor, visit
sensing.honeywell.com or call:
Asia Pacific
+65 6355-2828
Europe +44 1698 481481
USA/Canada
+1-800-537-6945
Honeywell Sensing and Internet of Things
9680 Old Bailes Road
Fort Mill, SC 29707
www. honeywell.com
004988-4-EN | 4 | 03/19
© 2019 Honeywell International Inc. All rights reserved.
Was this manual useful for you? yes no
Thank you for your participation!

* Your assessment is very important for improving the work of artificial intelligence, which forms the content of this project

Download PDF

advertising