Honeywell | MICRO SWITCH ZW Series Sealed Subminiature Basic Switches | Datasheet | Honeywell MICRO SWITCH ZW Series Sealed Subminiature Basic Switches Datasheet

Honeywell MICRO SWITCH ZW Series Sealed Subminiature Basic Switches Datasheet
MICRO SWITCH™ Sealed
Subminiature Basic Switches
ZW Series
Datasheet
MICRO SWITCH™ ZW Series
Sealed Subminiature Basic Switches
Honeywell’s MICRO SWITCH™ ZW Series is a sealed subminiature snap action switch from the Honeywell family of
Z Series subminiature basic switches. Although small in size, the ZW Series is rated for controlling electrical loads
ranging from logic level/computer-based circuits to power-duty switching (up to 6 amps and up to 250 Vac).
Switches supplied with integral wire leads are sealed to IP67 and are suitable for applications where a switch
assembly would be exposed to liquids or particulate contaminates in the environment from indoor or outdoor use.
A wide variety of stainless steel levers are available and when combined with the subminiature package size,
can adapt the switch for many different applications. The ZW Series is certified to UL, cUL, ENEC, and CQC for
worldwide use.
What makes our switches better?
The IP67-rated sealed switch is designed to operate in a
variety of demanding applications, reducing the challenge of
harsh environments
Wide variety of electrical current carrying capacity allows for
a solution in many systems
Switch package designed to accommodate a wide range of
temperature requirements
For worldwide use...
RIGHT SWITCH FOR THE RIGHT APPLICATION
HARSH ENVIRONMENTS • RELIABILITY • ELECTRICAL RATING
2
sensing.honeywell.com
Features
and Benefits
SMALL PACKAGE SIZE
Subminiature package size allows the MICRO SWITCH™ ZW Series switch to
fit in many applications where other sensors or switches are too large.
IP67 sealing: pre-wired switches
WELL SUITED FOR POWER-DUTY AND LOGIC-LEVEL LOADS
SPDT, SPNC, or SPNO switch options are available and designed to meet various
circuit requirements. ZW Series can control power-duty switching with silver
contacts or logic-level computer-based circuits with gold-plated contacts.
PERFORMS IN WET, DIRTY, AND DUSTY ENVIRONMENTS
Catalog listings with integral lead wires are sealed to IP67 for use in
environments where exposure to liquid ingress or particulate contaminant
could occur.
DESIGN FLEXIBILITY
Switches are built with an integral sealed pin plunger. Various styles of levers
expand the versatility of the ZW Series switch in the application. In addition,
the ZW Series features a variety of terminations to promote flexibility for the
electrical connectivity.
Potential Applications
LAWN TRACTORS
Reverse alarm for lawn tractors
Indicates seat use on lawn tractors
WATERCRAFT
Found on handle-bar controls for personal watercraft (wave runners)
SECURITY SYSTEMS
Acts as an interlock for security system panel
SNOWMOBILES
Found on handle-bar controls for snowmobiles
sensing.honeywell.com
3
ZW Series
PRODUCT NOMENCLATURE
ZW
50
F
15
A
Switch Type
Current
Rating
Operating Force4
Terminal
Type
(Levers Mounted Internally)
(at pin plunger)
ZW Series
0.1A 125/250 Vac
10 (Gold-plated
E
Sealed
contacts)
Subminiature
6A: 125/250 Vac
50 (Silver contacts) ONLY F
Basic
Switch
Actuator Type3
D
1
Construction
Circuitry
150 g max.
15
Solder
A
Pin plunger
D
IP00
Dust tight
1
SPDT
203 g max.
20
PCB, straight
B
Short straight
lever (17,4 mm)
W
IP67
Water tight
3
SPNO 2
C
Standard straight
lever (19,4 mm)
4
SPNC 2
D
Long straight
lever (25,5 mm)
E
Simulated roller
lever (18,7 mm;
R 3,4 mm)
70
90
Long solder
2,8 mm x 0,5 mm
[0.11 in x 0.02 in]
Cable, bottom
exit (500 mm)
(UL10007 Dia 1.0)4,5
91
Cable, side exit
92
Cable, side exit
99
SPECIAL3
(Opposite plunger)
(500 mm) (UL1007 Dia)4,5
(Plunger end)
(500 mm) (UL1007 Dia)4,5
F
H
—
Special
Designator3
A special designator
is used to indicate
a non-standard feature,
such as a special
actuator, wire color,
wire length, connector,
etc. This code
consists of up to three
alphanumeric
characters.
Roller lever
(17,2 mm;
Ø 4,8 mm)
Small simulated
roller lever
(18,6 mm; R1,3 mm)
J
Long straight
lever (55,9 mm)
S
SPECIAL
Lever2
NOTES:
1
Not all combinations of model code are available. Please contact your Honeywell provider/representative for assistance.
2
Termination style “99” and/or Actuator Type “S” designates a special and therefore requires a special designator letter at the end of the listing
3
Lever length is measured as follows: Straight lever - from center line of the pivot to the end of the lever; Roller and simulated roller lever - from the center line of the pivot to the center of
the roller diameter. See page 8 for more details.
4
Standard wire length is 500 mm [19.68 in] long. Other lengths are available upon request. Lead wire with end stripped 3,0 mm [0.118 in] and pre-tinned.
COM: black; NC: gray; NO: blue
5
Standard lead wire is UL1007 20 AWG cable. Other lead wire types, such as UL1015, UL1430, UL1061, and AVSS are available upon request.
-
4
sensing.honeywell.com
MICRO SWITCH™ Sealed Subminiature Basic Switches
Table 1. Specifications
Characteristic
Circuitry
Operating force
Termination
Sealing
Actuators (levers 300 series
stainless steel)
Agency certification
Operating temperature
(Manufacturer rated)
Mechanical endurance (cycles)
Switch resistance (initial)
Insulation resistance (initial)
Dielectric strength (initial)
(between live parts and ground)
Plunger seal
ZW10 Series (Logic Level)
ZW50 Series (Power Duty)
SPDT, SPNC, SPNO
SPDT, SPNC, SPNO
150 g or 203 g @ plunger
150 g or 203 g @ plunger
PCB, solder, prewired
PCB, solder, prewired
IP67 (prewired), IP00 for exposed terminals
IP67 (prewired), IP00 for exposed terminals
pin plunger, flat lever, roller lever, sim. roller lever,
special levers
pin plunger, flat lever, roller lever, sim. roller lever,
special levers
UL, cUL, ENEC, CQC, RoHS compliant
UL, cUL, ENEC, CQC, RoHS compliant
-40 °C to 120 °C [-40 °F to 248 °F] (terminal)
-20 °C to 70 °C [-4 °F to 158 °F] (pre-wired)
-40 °C to 120 °C [-40 °F to 248 °F] (terminal)
-20 °C to 70 °C [-4 °F to 158 °F] (pre-wired)
1,000,000 min. @ 120 cycles/minute max.
1,000,000 min. @ 120 cycles/minute max.
50 mΩ max. (terminals); 100 mΩ max (pre-wired)
50 mΩ max. (terminals); 100 mΩ max (pre-wired)
100 MΩ min. (500 Vdc for one minute)
100 MΩ min. (500 Vdc for one minute)
1500 VRMS for one minute
<0.5 mA leakage current
1500 VRMS for one minute
<0.5 mA leakage current
silicone
silicone
Contact material
gold-plated silver
silver
Housing material
case, PBT (polyester); cover, PBT (polyester)
case, PBT (polyester); cover, PBT (polyester)
Note: Refer to engineering drawing for additional information.
Table 2. Electrical Ratings
Switch option
CQC (Asia-Pacific)
Per GB 15092-1
ENEC (Europe)
Per IEC 61058-1
UL, cUL (Americas)
UL 61058-1, File 12252
ZW10 Series
(Gold-plated contacts)
0.1 A, 125/250 Vac
10,000 cycles
0.1 A, 250 Vac
10,000 cycles
0.1 RA, 125/250 Vac
10,000 cycles
6 A, 125/250 Vac
10,000 cycles
6 A, 250 Vac
10,000 cycles
5 RA, 125/250 Vac
10,000 cycles
ZW50 Series
(Silver contacts)
Note: The agency “use temperature” for solder or PCB terminals: 0 °C to 120 °C [32 °F to 248 °F];
CQC/ENEC “use temperature” for wire leads: 0 °C to 70 °C [32 °F to 158 °F].
UL/cUL “use temperature” for wire leads: 0 °C to 55 °C [32 °F to 131 °F].
sensing.honeywell.com
5
ZW Series
O.F. •
R.F. •
P.T. •
O.T. •
D.T. •
O.P. •
PRODUCT SPECIFICATIONS AND LISTINGS
Contact your Honeywell rep or distributor for additional listings
Catalog Listing
Pin plunger
Std. straight lever
Actuator
Circuitry/
Contact
Material
Elect.
Rating
Spec.
Operating force
Release force
Pretravel
Overtravel
Differential travel
Operating position
Termination
O.F. max.
N [g]
(page 5)
ZW10F20AD1
Pin plunger
SPDT/
Gold plate
0.1 A
PCB
2,00 N [203 g]
ZW10F90AW1
Pin plunger
SPDT/
Gold plate
0.1 A
Wire leads, bottom exit
(500 mm)
2,00 N [203 g]
ZW50F15AD1
Pin plunger
SPDT/
Silver
6A
Solder
2,00 N [203 g]
ZW50F90AW1
Pin plunger
SPDT/
Silver
6A
Wire leads, bottom exit
(500 mm)
2,00 N [203 g]
ZW50F92AW3
Pin plunger
SPNO/
Silver
6A
Wire leads, side exit,
plunger side (500 mm)
2,00 N [203 g]
ZW10E15CD1
Standard straight lever,
19,4 mm [0.76 in]
SPDT/
Gold plate
0.1 A
Solder
0,54 N [55 g]
ZW50F90CW3
Standard straight lever,
19,4 mm [0.76 in]
SPNO/
Silver
6A
Wire leads, bottom exit
(500 mm)
0,65 N [66 g]
ZW50F92CW3
Standard straight lever,
19,4 mm [0.76 in]
SPNO/
Silver
6A
Wire leads, side exit,
plunger side (500 mm)
0,65 N [66] g
ZW50F90DW1
Long straight lever,
25,5 mm [1.0 in]
SPDT/
Silver
6A
Wire leads, bottom exit
(500 mm)
0,53 N [54 g]
ZW50F90JW1
Longer straight lever,
52,9 mm [2.20 in]
SPDT/
Silver
6A
Wire leads, bottom exit
(500 mm)
0,32 N [33 g]
ZW50F90EW3
Sim. roller lever,
18,65 mm [0.73 in]
radius: 3,4 mm [0.13 in]
SPNO/
Silver
6A
Wire leads, bottom exit
(500 mm)
0,68 N [69 g]
ZW50F90HW1
Small radius, sim. roller lever,
18,6 mm [0.73 in]
radius: 1,3 mm [0.05 in]
SPDT/
Silver
6A
Wire leads, bottom exit
(500 mm)
0,67 N [68 g]
ZW50F91HW1
Small radius, sim. roller lever,
18,6 mm [0.73 in]
radius: 1,3 mm [0.05 in]
SPDT/
Silver
6A
Wire leads, side exit,
opposite plunger
(500 mm)
0,67 N [68 g]
ZW10E70FD1
Roller lever,
17,2 mm [0.68 in]
SPDT/
Gold plate
0.1 A
Solder (long terminal)
0,59 N [60 g]
ZW10E90FW1
Roller lever
17,2 mm [0.68 in]
SPDT/
Gold plate
0.1 A
Wire leads, bottom exit
(500 mm)
0,59 N [60 g]
ZW50F90FW1
Roller lever
17,2 mm [0.68 in]
SPDT/
Silver
6A
Wire leads, bottom exit
(500 mm)
0,71 N [72 g]
Long straight lever
Sim. roller lever
Sim. roller lever
Roller lever
6
sensing.honeywell.com
MICRO SWITCH™ Sealed Subminiature Basic Switches
O.P. from mounting
hole
mm [in]
O.P. from base of
terminal
mm [in]
(see page 8)
(see page 8)
0,49 N [50 g]
–
0,49 N [50 g]
R.F. max.
N [g]
O.F. •
R.F. •
P.T. •
O.T. •
D.T. •
O.P. •
Operating force
Release force
Pretravel
Overtravel
Differential travel
Operating position
P.T. max.
O.T. min.
D.T. max.
11,5 ±0,3
[0.45 ±0.012]
1,2 mm [0.05 in]
0,6 mm [0.02 in]
0,2 mm [0.01 in]
8,4 ±0,3
[0.33 ±0.012]
–
1,2 mm [0.05 in]
0,6 mm [0.02 in]
0,2 mm [0.01 in]
0,49 N [50 g]
8,4 ±0,3
[0.33 ±0.012]
–
1,2 mm [0.05 in]
0,6 mm [0.02 in]
0,2 mm [0.01 in]
0,49 N [50 g]
8,4 ±0,3
[0.33 ±0.012]
–
1,2 mm [0.05 in]
0,6 mm [0.02 in]
0,2 mm [0.01 in]
0,49 N [50 g]
8,4 ±0,3
[0.33 ±0.012]
–
1,2 mm [0.05 in]
0,6 mm [0.02 in]
0,2 mm [0.01 in]
0,11 N [11 g]
8,8 ±1,2
[0.35 ±0.047]
–
4,8 mm [0.19 in]
1,0 mm [0.04 in]
0,7 mm [0.03 in]
0,13 N [13 g]
8,8 ±1,2
[0.35 ±0.047]
–
4,8 mm [0.19 in]
1,0 mm [0.04 in]
0,7 mm [0.03 in]
0,13 N [13 g]
8,8 ±1,2
[0.35 ±0.047]
–
4,8 mm [0.19 in]
1,0 mm [0.04 in]
0,7 mm [0.03 in]
0,11 N [11 g]
8,8 ±1,6
[0.35 ±0.063]
–
6,3 mm [0.25 in]
1,6 mm [0.06 in]
0,9 mm [0.04 in]
0,07 N [7 g]
8,8 ±3,5
[0.34 ±0.138]
–
13,8 mm [0.54 in]
2,9 mm [0.11 in]
3,60 mm [0.14 in]
0,13 N [13 g]
11,7 ±1,15
[0.46 ±0.045]
–
4,7 mm [0.18 in]
0,9 mm [0.04 in]
0,75 mm [0.03 in]
0,14 N [14 g]
10,7 ±1,2
[0.42 ±0.047]
–
4,6 mm [0.18 in]
1,0 mm [0.04 in]
0,75 mm [0.03 in]
0,14 N [14 g]
10,7 ±1,2
[0.42 ±0.047]
–
4,6 mm [0.18 in]
1,0 mm [0.04 in]
0,75 mm [0.03 in]
0,12 N [12 g]
14,5 ±1,1
[0.57 ±0.043]
–
4,3 mm [0.17 in]
0,9 mm [0.04 in]
0,6 mm [0.02 in]
0,12 N [12 g]
14,5 ±1,1
[0.57 ±0.043]
–
4,3 mm [0.17 in]
0,9 mm [0.04 in]
0,6 mm [0.02 in]
0,15 N [15 g]
14,5 ±1.1
[0.57 ±0.043]
–
4,3 mm [0.17 in]
0,9 mm [0.04 in]
0,6 mm [0.02 in]
sensing.honeywell.com
7
ZW Series
MOUNTING DIMENSIONS
MOUNTING DIMENSIONS
Ø 2,30 ± 0,10
[0.091 ±0.003]
2,35
[0.093]
2,30 ±0,10
[0.091 ±0.003]
9,25
[0.364]
2,60 ± 0,10
[0.102 ±0.003]
5,20
[0.205]
6,40
[0.252]
19,80
[0.780]
TERMINAL TYPES
TYPE 15 - SOLDER (STRAIGHT)
TYPE 20 - PCB (STRAIGHT)
PT
Ø 1,80
[0.071]
0,80
[0.031]
4,10
[0.161]
7,50
[0.295]
7,50
[0.295]
0,50 ±0,05
[0.020 ±0.002]
2,80
[0.110]
A
(35°)
2,40
[0.094]
2,40
[0.094]
7,50
[0.295]
Ø 1,20
[0.047]
7,50
[0.295]
0,50 ±0,05
[0.020 ±0.002]
A DIRECTION
2,80
[0.110]
TYPE 90 - CABLE-BOTTOM EXIT
15,40
[0.606]
6,90
[0.272]
2,40
[0.094]
7,50
[0.295]
7,50
[0.295]
TYPE 70 -LONG SOLDER TERMINALS
OP
3,20
[0.126]
0,50 ±0,05
[0.020± 0.002]
Note: unless otherwise noted,
a tolerace of ±0,4 mm applies
to all dimensions.
9,50 ± 0,15
[0.374 ±0.005]
500 min.
[19,685]
B DIRECTION
Ø 1,80
[0.071]
2,80
[0.110]
0,60 ±0,05
[0.024 ±0.002]
Ø 0,80
[0.032]
B
3,0 ±1,0
[0.118 ±0.039]
(35°)
(35°)
TYPE 91 - CABLE-SIDE EXIT
[OPPOSITE PLUNGER END]
7,50
[0.295]
NC
(GRAY)
7,50
[0.295]
NO
COM
(BLUE) (BLACK)
TYPE 92 - CABLE-SIDE EXIT
[PLUNGER END]
500 min.
[19.685]
500 min.
[19.685]
3,0 ±1,0
[0.118 ±0.039]
3,0 ±1,0
[0.118 ±0.039]
NC (GRAY)
19,25 [0.758] SPDT
19,25 [0.758] SPDT
15,40 [0.606] SPST
15,40 [0.606] SPST
NO (BLUE)
COM (BLACK)
NO (BLUE)
NC (GRAY)
COM (BLACK)
Ø 0,80
[0.032]
Ø 1,80
[0.071]
Ø 1,80
[0.071]
Ø 0,80
[0.032]
ACTUATOR TYPES
(ALL ACTUATORS EXCEPT TYPE A AND F ARE 4.0 WIDE)
TYPE B
SHORT STRAIGHT LEVER (17.4MM)
TYPE A
PIN PLUNGER
PT
PT
17,40
[0.685]
Ø 2,15
[0.085]
OP
FP OP
TYPE E
SIMULATED ROLLER LEVER (18.7MM,R3.4)
TYPE F
ROLLER LEVER (17.2MM, ROLL Ø4.8)
PT
PT
18,65
[0.734]
R3,40
[0.134]
17,20
[0.677]
Ø 4,80
[o.189]
5,10
[0.201]
7,50
[0.295]
4,85
[0.191]
7,50
[0.295]
4,85
[0.191]
18,60
[0.732]
7,50
[0.295]
4,85
[0.191]
TYPE J
LONGEST STRAIGHT LEVER (55.9MM)
PT
6,00
[0.236]
6,00
[0.236]
6,00
[0.236]
7,50
[0.295]
TYPE H
SMALL SIMULATED ROLLER LEVER (18.6MM,R1.3)
PT
OP
4,85
[0.191]
7,50
[0.295]
OP
6,00
[0.236]
PT
6,00
[0.236]
R1,30
[0.051]
OP
OP
OP
4,85
[0.191]
TYPE D
LONG STRAIGHT LEVER (25.5MM)
19,40
[0.764]
PT
6,00
[0.236]
7,50
[0.295]
7,50
[0.295]
TYPE C
STANDARD STRAIGHT LEVER (19.4mm)
55,90
[2.201]
OP
6,00
[0.236]
7,50
[0.295]
4,85
[0.191]
ABOVE ''OP" FROM MOUNTING HOLE
8
sensing.honeywell.com
PT
4,85
[0.191]
ADDITIONAL INFORMATION
The following associated literature is available on the Honeywell web
site at sensing.honeywell.com:
• Product installation instructions
• Product range guide
• Product nomenclature tree
WARNING
PERSONAL INJURY
DO NOT USE these products as safety or emergency stop
devices or in any other application where failure of the
product could result in personal injury.
Failure to comply with these instructions could result in
death or serious injury.
• Product application-specific information
– Case study: Stamp of approval, ZW Series
– Application note: Sensors and switches for potential HVAC/R
applications
– Application note: Sensors and switches in industrial air
compressors
– Application note: Sensors and switches in sanitary valves
– Application note: Sensors and switches in valves and flow
meters
– Application note: Sensors and switches for potential medical
applications
– Application note: Sensors and switches for valve monitors and
valve indicators
– Application note: Watertight switches in transportation
applications
– Technical bulletin: Applying precision switches
– Technical bulletin: Low energy switch guide
Find out more
Honeywell serves its customers
through a worldwide network
of sales offices, representatives
and distributors. For application
assistance, current specifications,
pricing or name of the nearest
Authorized Distributor, contact
your local sales office.
To learn more about Honeywell’s
sensing and switching products,
call +1-815-235-6847 or
1-800-537-6945,
visit sensing.honeywell.com,
WARNING
MISUSE OF DOCUMENTATION
•
•
The information presented in this product sheet is for
reference only. Do not use this document as a product
installation guide.
Complete installation, operation, and maintenance
information is provided in the instructions supplied with
each product.
Failure to comply with these instructions could result in
death or serious injury.
WARRANTY/REMEDY
Honeywell warrants goods of its manufacture as being free of
defective materials and faulty workmanship. Honeywell’s standard
product warranty applies unless agreed to otherwise by Honeywell
in writing; please refer to your order acknowledgement or consult
your local sales office for specific warranty details. If warranted
goods are returned to Honeywell during the period of coverage,
Honeywell will repair or replace, at its option, without charge those
items it finds defective. The foregoing is buyer’s sole remedy
and is in lieu of all other warranties, expressed or implied,
including those of merchantability and fitness for a particular purpose. In no event shall Honeywell be liable for consequential, special, or indirect damages.
While we provide application assistance personally, through our
literature and the Honeywell website, it is up to the customer to
determine the suitability of the product in the application.
Specifications may change without notice. The information we
supply is believed to be accurate and reliable as of this printing.
However, we assume no responsibility for its use.
or e-mail inquiries to
info.sc@honeywell.com
Sensing and Productivity Solutions
Honeywell
1985 Douglas Drive North
Golden Valley, MN 55422
honeywell.com
004989-2-EN IL50 GLO
February 2016
Copyright © 2016 Honeywell International Inc. All rights reserved.
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