Honeywell | s 201-202 Fatigue-Rated Pancake Load Cells | Datasheet | Honeywell s 201-202 Fatigue-Rated Pancake Load Cells Datasheet

Honeywell s 201-202 Fatigue-Rated Pancake Load Cells Datasheet
Fatigue-rated Pancake Load Cells
32318655
Models 201 and 202
Issue 1
Datasheet
FEATURES
Model 201
Model 202
DESCRIPTION
Models 201 and 202 Series are fatigue-resistant, low-profile,
tension and compression load cells with all metric dimensions
ranging from 5 kN to 450 KN capacities. These load cells
are designed with enhanced stiffness for extended life while
exhibiting heightened measurement performance. The
proprietary structure minimizes bending strains on the sensor,
thus reducing a main cause of load cell failure.
Models 201 and 202 are designed for testing machines (physical
characteristic of material, component, system, etc.) and other
measurement applications requiring a durable and more reliable
load sensor. They are often ideal for high duty-cycle applications.
VALUE TO CUSTOMERS
• Easier installation with metric standard dimensions
• Rated for extended life and reliability, allowing for use in
fatigue testing applications
• Precisely calibrated in both tension and compression
directions for every unit manufactured
Sensing and Productivity Solutions
• Alloy steel (Model 201) or aluminum (Model 202) construction
• Metric thread
• Enhanced accuracy: ±0.05 % (5 kN to 250 kN),
±0.1 % (450 kN)
• Lower deflection for enriched strength and reliability
• Fatigue resistant and heightened cycle count (>100 million
load cycle)
• Tension and compression measurement
• Static overload capacity: 300%
• Higher resistance to extraneous loads which enhances
reliability and lifetime under less-than-perfect system set up
(see page 6 for details)
POTENTIAL APPLICATIONS
• Industrial: Testing
- Dynamic universal test machines/material test machines
- Automotive components/vehicle durability/fatigue testing
- Motor and engine torque testing
• Industrial: Factory automation
- Pressure/load control for electric injection molding
machines
- Press machines tonnage monitor
- Rolling machines testing control
- Paper machines web tension measurement
• Aerospace
- Aerospace ground testing
- Material/component/full-frame testing
PORTFOLIO
Honeywell offers many different stainless steel, aluminum, and
carbon steel models of fatigue-rated pancake load cells that suit
a variety of applications, including Models 201, 202, 75, 73, 45,
and 47.
Fatigue-rated Pancake Load Cells, Models 201 and 202
Table 1. Electrical Specifications
Characteristic
Parameter
Strain gage type
Bonded foil
Excitation voltage
10 Vdc (20 Vdc max.)
Insulation resistance
>5000 MΩ @ 50 Vdc
Bridge resistance (input)
700 Ω
Bridge resistance (output)
700 Ω
Zero balance
± 1% FS
Electrical termination
PT02E-10-6P connector
Table 2. Performance Specifications
Characteristic
Parameter
Load range
5 kN to 450 kN
Non-linearity (5 kN to 250 kN)
±0.05 %FS
Non-linearity (450 kN)
±0.1 %FS
Hysteresis (5 kN to 250 kN)
±0.05 %FS
Hysteresis (450 kN)
±0.1 %FS
Non-repeatability
±0.02 %FS
Output @ rated capacity (5 kN)
1.0 mV/V ±1.0 %
Output @ rated capacity
(10 kN to 450 kN)
2.0 mV/V ±1.0 %
Operation
Tension & Compression
Standard calibration
Ten-point calibration tension (+) and compression (-)
Table 3. Environmental Specifications
Characteristic
Parameter
Temperature, operating
-55 °C to 95 °C [-65 °F to 200 °F]
Temperature, compensated
-10 °C to 45 °C [15 °F to 115 °F]
Temperature effect, zero
±0.0015 % FS/°C
Temperature effect, sensitivity
±0.0015 % of reading / °C
Protection level
IP65
Table 4. Wiring Codes
Letter
Designation
A
(+) Excitation
B
(+) Output
C
(-) Output
D
(-) Excitation
E
TEDS ground*
F
TEDS data*
* If TEDS chip is not present in bridge, TEDS connections will be no connection.
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Fatigue-rated Pancake Load Cells, Models 201 and 202
Table 5. Mechanical Specifications
Characteristics
Deflection
Ringing
Frequency
Mass with
Tension Base
Mass without Tension
Base
0,01 mm [0.0005 in]
10.8 kHz
1,5 kg [3 lb]
1 kg [2 lb]
10 kN
0,02 mm [0.001 in]
6.3 kHz
3 kg [7 lb]
2 kg [4 lb]
15 kN
0,02 mm [0.001 in]
8.7 kHz
3 kg [7 lb]
2 kg [4 lb]
0,03 mm [0.001 in]
10.0 kHz
3 kg [7 lb]
2 kg [4 lb]
0,04 mm [0.002 in]
6.2 kHz
10 kg [22 lb]
5 kg [11 lb]
0,04 mm [0.002 in]
8.1 kHz
10 kg [22 lb]
5 kg [11 lb]
150 kN
0,05 mm [0.002 in]
5.3 kHz
25 kg [55 lb]
14 kg [30 lb]
250 kN
0,06 mm [0.002 in]
6.4 kHz
25 kg [55 lb]
14 kg [30 lb]
450 kN
0,06 mm [0.002 in]
5.7 kHz
70 kg [150 lb]
36 kg [80 lb]
Capacity
Static
Overload
Aluminum
(CL202)
5 kN
25 kN
50 kN
100 kN
Material
Fatigue
Life
(0 to FS)
Fatigue
Life
(tension FS
to compression
FS)
300 %FS
Alloy
(CL201)
100 x 106
cycles
50 x 106
cycles
Sensing and Productivity Solutions
3
Fatigue-rated Pancake Load Cells, Models 201 and 202
Figure 2. Product Nomenclature
CL201
NL
1AI
2U
6AB
9A
15C
30B
32AA
34A
Load type
Range
Temperature
Compensation
Internal
Amplifier
Electrical
Termination
Special
Calibration
Connector
Orientation
Calibration
Direction
Thread
Tension
Base
Fatigue-rated
Pancake
Load Cells
MQ
5 kN
MR
10 kN
Model 201
ZJ
15 kN
32AC
ZA
25 kN
32AD
MT
50 kN
MU
100 kN
ZB
150 kN
ZK
250 kN
ZL
450 kN
A
CL201
(order code)
Model 202B
CL202
(order code)
A made from
alloy steel.
For use ONLY
with ranges 10 kN
and greater.
B made from
aluminum.
For use ONLY
with range 5 kN.
1AI
-10 °C to 45 °C
[15 °F to 115 °F]
temp. comp.
2U
Unamplified
6AB
Bendix PT, 6-pin
PT02E-10-6P
or equivalent
9A
9B
10 point,
(5 up/5 down)
20 % increments
20 point,
(10 up/10 down)
10 % increments
15C
Connector
oriented radial
to threads
30B
Tension and
compression
(+, -) output
M16 X 2.0
Tension base
32AA (Only on
and
34A included
assembled
32AB
base
34B Tension
not included
5 kN to 25 kN)
M33 X 2.0
(Only on
50 kN to 100 kN)
M42 X 2.0
(Only on
150 kN to 250 kN)
M72 X 2.0
(Only on
450 kN)
TEDS
53T
TEDS
IEEE 1451
module
Table 6. Order Guide
Range
Description
Order Code
Honeywell
Part Number
5 kN
Model 202 5 kN
CL202MQ,1AI,2U,6AB,9A,15C,30B,32AA,34A
060-P644-01
10 kN
Model 201 10 kN
CL201MR,1AI,2U,6AB,9A,15C,30B,32AA,34A
060-P645-01
15 kN
Model 201 15 kN
CL201ZJ,1AI,2U,6AB,9A,15C,30B,32AA,34A
060-P646-02
25 kN
Model 201 25 kN
CL201ZA,1AI,2U,6AB,9A,15C,30B,32AA,34A
060-P645-02
50 kN
Model 201 50 kN
CL201MT,1AI,2U,6AB,9A,15C,30B,32AB,34A
060-P647-01
100 kN
Model 201 100 kN
CL201MU,1AI,2U,6AB,9A,15C,30B,32AB,34A
060-P645-03
150 kN
Model 201 150 kN
CL201ZB,1AI,2U,6AB,9A,15C,30B,32AC,34A
060-P646-01
250 kN
Model 201 250 kN
CL201ZK,1AI,2U,6AB,9A,15C,30B,32AC,34A
060-P647-02
450 kN
Model 201 450 kN
CL201ZL,1AI,2U,6AB,9A,15C,30B,32AD,34A
060-P648-01
5 kN
Model 202 5 kN without tension base
CL202MQ,1AI,2U,6AB,9A,15C,30B,32AA,34B
060-P702-01
10 kN
Model 201 10 kN without tension base
CL201MR,1AI,2U,6AB,9A,15C,30B,32AA,34B
060-P703-01
15 kN
Model 201 15 kN without tension base
CL201ZJ,1AI,2U,6AB,9A,15C,30B,32AA,34B
060-P704-02
25 kN
Model 201 25 kN without tension base
CL201ZA,1AI,2U,6AB,9A,15C,30B,32AA,34B
060-P703-02
50 kN
Model 201 50 kN without tension base
CL201MT,1AI,2U,6AB,9A,15C,30B,32AB,34B
060-P705-01
100 kN
Model 201 100 kN without tension base
CL201MU,1AI,2U,6AB,9A,15C,30B,32AB,34B
060-P703-03
150 kN
Model 201 150 kN without tension base
CL201ZB,1AI,2U,6AB,9A,15C,30B,32AC,34B
060-P704-01
250 kN
Model 201 250 kN without tension base
CL201ZK,1AI,2U,6AB,9A,15C,30B,32AC,34B
060-P705-02
450 kN
Model 201 450 kN without tension base
CL201ZL,1AI,2U,6AB,9A,15C,30B,32AD,34B
060-P706-01
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Fatigue-rated Pancake Load Cells, Models 201 and 202
DIMENSIONAL DRAWING
Figure 2. Model 201 & 202 Dimensions
F
Figure 3. Wiring Diagram
– Sig. White
ØG Thru
(when tension
base not
included)
ØA
– Exc. Black
+ Sig. Green
+ Exc. Red
ØE
TEDS Ground*
TEDS Data
*If TEDS chip is not present in bridge,
TEDS connections will be no connection.
ØD
H
B
I
C
J
K
M
ØL
Table 7. Dimensions
Size
drawing
Capacity (kN)
5, 10, 15, 25
50, 100
150, 250
450
A
104,9 mm [4.13 in]
153,9 mm [6.06 in]
203,2 mm [8.00 in]
279,4 mm [11.00 in]
B
34,8 mm [1.37 in]
44,5 mm [1.75 in]
63,5 mm [2.50 in]
88,9 mm [3.50 in]
C
31,8 mm [1.25 in]
41,3 mm [1.63 in]
57,2 mm [2.25 in]
76,2 mm [3.00 in]
D
32,3 mm [1.27 in]
61,4 mm [2.42 in]
99,0 mm [3.90 in]
127,0 mm [5.00 in]
E
88,9 mm [3.50 in]
130,2 mm [5.13 in]
165,1 mm [6.50 in]
228,6 mm [9.00 in]
F
22.5°
15.0°
11.25°
11.25°
G
6,8 mm [0.27 in]
10,7 mm [0.42 in]
12,7 mm [0.50 in]
22,0 mm [0.87 in]
H
M16×2-4H
M33×2-4H
M42×2-4H
M72×2-4H
29,5 mm [1.16 in] deep
36,6 mm [1.44 in] deep
54,9 mm [2.16 in] deep
82,6 mm [3.25 in] deep
I
4,1 mm [0.16 in]
6,6 mm [0.26 in]
7,9 mm [0.31 in]
13,0 mm [0.51 in]
J
28,7 mm [1.13 in]
44,5 mm [1.75 in]
50,8 mm [2.00 in]
76,2 mm [3.00 in]
K
0,8 mm [0.03 in]
0,8 mm [0.03 in]
0,8 mm [0.03 in]
0,8 mm [0.03 in]
L
31,8 mm [1.25 in]
58,4 mm [2.30 in]
82,6 mm [3.25 in]
116,3 mm [4.58 in]
M16×2-4H
M33×2-4H
M42×2-4H
M72×2-4H
24,1 mm [0.95 in] deep
36,6 mm [1.44 in] deep
42,9 mm [1.69 in] deep
69,9 mm [2.75 in] deep
M
Sensing and Productivity Solutions
5
Fatigue-rated Pancake Load Cells, Models 201 and 202
EXTRANEOUS LOADS
Figure 3. Identification of Loads and Moments
Formula to Determine Allowable Extraneous Loads
“A” * FAxial + “B” * FShear + “C” * MOTM + “D” * MTorque <= 1
FAXIAL
Applied at horizontal
center of load cell
Forces should be used in units of N and moments in units of Nm.
Table 8. Table of Coefficients to Determine Allowable Extraneous Loads
Capacity
"A"
FAXIAL
"B"
FSHEAR
"C"
MOTM
"D"
MTORQUE
5kN
1.33E-04
1.98E-04
1.38E-02
1.83E-02
10kN
6.67E-05
6.27E-05
6.15E-03
6.24E-03
15kN
4.44E-05
5.14E-05
3.65E-03
4.82E-03
25kN
2.67E-05
3.43E-05
2.63E-03
3.25E-03
50kN
1.33E-05
1.57E-05
7.07E-04
5.97E-04
100kN
6.67E-06
9.05E-06
3.27E-04
2.90E-04
150kN
4.44E-06
6.39E-06
1.65E-04
1.33E-04
250kN
2.67E-06
3.03E-06
8.90E-05
7.51E-05
450kN
1.48E-06
1.92E-06
3.43E-05
3.39E-05
MTORQUE
FSHEAR
Applied along
centerline at
the vertical
center of load cell
MOTM
The formula and table of coefficients above can be used to determine if a combination of extraneous loads are within the allowable
limits for a given range. As long as the combination of forces and moments, multiplied by their respective coefficients, do not exceed
one, the allowable limit will not be exceeded. FSHEAR is a pure shear load applied along the center line of the load cell at its vertical
center. In real world applications, a shear load will likely be applied above the top of the cell and contribute to both FShear, MOTM, and
possibly MTORQUE. FAXIAL will also contribute to MOTM if not applied at the center of the load cell. In cases where FAXIAL and FSHEAR both
contribute to MOTM, a resultant MOTM will need to be found and used in the formula.
For an example: An application for a 5kN load cell where FAXIAL has a value of 4kN applied at the load cell center, and FSHEAR has a value
of 500N applied 20 mm off the centerline of the load cell and 20 mm above the vertical center of the load cell. FSHEAR will create MOTM
with a value of 10 Nm and MTORQUE with a value of 10 Nm. See below for combination of forces, moments and coefficients:
(1.33E-04) * 4000 N + (1.98E-04) * 5000 N + (1.38E-02) * 10 Nm + (1.83E-02) * 10 Nm = .95
The left hand side of the equation will equal .95, which is correct because it is less than or equal to 1.
6
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m WARNING
ADDITIONAL MATERIALS
The following associated literature is available on the Honeywell
web site at sensing.honeywell.com:
• Product range guide
PERSONAL INJURY
DO NOT USE these products as safety or emergency stop
devices or in any other application where failure of the product
could result in personal injury.
Failure to comply with these instructions could result in
death or serious injury.
m WARNING
MISUSE OF DOCUMENTATION
•
•
The information presented in this product sheet is for
reference only. Do not use this document as a product
installation guide.
Complete installation, operation, and maintenance
information is provided in the instructions supplied with
each product.
Failure to comply with these instructions could result in
death or serious injury.
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Find out more
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and distributors. For application
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nearest Authorized Distributor,
contact your local sales office.
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or consult your local sales office for specific warranty details. If
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While Honeywell may provide application assistance personally,
through our literature and the Honeywell web site, it is up to
the customer to determine the suitability of the product in the
application.
Specifications may change without notice. The information we
supply is believed to be accurate and reliable as of this printing.
However, we assume no responsibility for its use.
sensing and control products,
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Honeywell Sensing and Productivity Solutions
9680 Old Bailes Road
Fort Mill, SC 29707
honeywell.com
32318655-1-EN IL50 GLO
August 2016
© 2016 Honeywell International Inc. All rights reserved.
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