Fatigue-rated Pancake Load Cells 32318655 Models 201 and 202 Issue 1 Datasheet FEATURES Model 201 Model 202 DESCRIPTION Models 201 and 202 Series are fatigue-resistant, low-profile, tension and compression load cells with all metric dimensions ranging from 5 kN to 450 KN capacities. These load cells are designed with enhanced stiffness for extended life while exhibiting heightened measurement performance. The proprietary structure minimizes bending strains on the sensor, thus reducing a main cause of load cell failure. Models 201 and 202 are designed for testing machines (physical characteristic of material, component, system, etc.) and other measurement applications requiring a durable and more reliable load sensor. They are often ideal for high duty-cycle applications. VALUE TO CUSTOMERS • Easier installation with metric standard dimensions • Rated for extended life and reliability, allowing for use in fatigue testing applications • Precisely calibrated in both tension and compression directions for every unit manufactured Sensing and Productivity Solutions • Alloy steel (Model 201) or aluminum (Model 202) construction • Metric thread • Enhanced accuracy: ±0.05 % (5 kN to 250 kN), ±0.1 % (450 kN) • Lower deflection for enriched strength and reliability • Fatigue resistant and heightened cycle count (>100 million load cycle) • Tension and compression measurement • Static overload capacity: 300% • Higher resistance to extraneous loads which enhances reliability and lifetime under less-than-perfect system set up (see page 6 for details) POTENTIAL APPLICATIONS • Industrial: Testing - Dynamic universal test machines/material test machines - Automotive components/vehicle durability/fatigue testing - Motor and engine torque testing • Industrial: Factory automation - Pressure/load control for electric injection molding machines - Press machines tonnage monitor - Rolling machines testing control - Paper machines web tension measurement • Aerospace - Aerospace ground testing - Material/component/full-frame testing PORTFOLIO Honeywell offers many different stainless steel, aluminum, and carbon steel models of fatigue-rated pancake load cells that suit a variety of applications, including Models 201, 202, 75, 73, 45, and 47. Fatigue-rated Pancake Load Cells, Models 201 and 202 Table 1. Electrical Specifications Characteristic Parameter Strain gage type Bonded foil Excitation voltage 10 Vdc (20 Vdc max.) Insulation resistance >5000 MΩ @ 50 Vdc Bridge resistance (input) 700 Ω Bridge resistance (output) 700 Ω Zero balance ± 1% FS Electrical termination PT02E-10-6P connector Table 2. Performance Specifications Characteristic Parameter Load range 5 kN to 450 kN Non-linearity (5 kN to 250 kN) ±0.05 %FS Non-linearity (450 kN) ±0.1 %FS Hysteresis (5 kN to 250 kN) ±0.05 %FS Hysteresis (450 kN) ±0.1 %FS Non-repeatability ±0.02 %FS Output @ rated capacity (5 kN) 1.0 mV/V ±1.0 % Output @ rated capacity (10 kN to 450 kN) 2.0 mV/V ±1.0 % Operation Tension & Compression Standard calibration Ten-point calibration tension (+) and compression (-) Table 3. Environmental Specifications Characteristic Parameter Temperature, operating -55 °C to 95 °C [-65 °F to 200 °F] Temperature, compensated -10 °C to 45 °C [15 °F to 115 °F] Temperature effect, zero ±0.0015 % FS/°C Temperature effect, sensitivity ±0.0015 % of reading / °C Protection level IP65 Table 4. Wiring Codes Letter Designation A (+) Excitation B (+) Output C (-) Output D (-) Excitation E TEDS ground* F TEDS data* * If TEDS chip is not present in bridge, TEDS connections will be no connection. 2 sensing.honeywell.com Fatigue-rated Pancake Load Cells, Models 201 and 202 Table 5. Mechanical Specifications Characteristics Deflection Ringing Frequency Mass with Tension Base Mass without Tension Base 0,01 mm [0.0005 in] 10.8 kHz 1,5 kg [3 lb] 1 kg [2 lb] 10 kN 0,02 mm [0.001 in] 6.3 kHz 3 kg [7 lb] 2 kg [4 lb] 15 kN 0,02 mm [0.001 in] 8.7 kHz 3 kg [7 lb] 2 kg [4 lb] 0,03 mm [0.001 in] 10.0 kHz 3 kg [7 lb] 2 kg [4 lb] 0,04 mm [0.002 in] 6.2 kHz 10 kg [22 lb] 5 kg [11 lb] 0,04 mm [0.002 in] 8.1 kHz 10 kg [22 lb] 5 kg [11 lb] 150 kN 0,05 mm [0.002 in] 5.3 kHz 25 kg [55 lb] 14 kg [30 lb] 250 kN 0,06 mm [0.002 in] 6.4 kHz 25 kg [55 lb] 14 kg [30 lb] 450 kN 0,06 mm [0.002 in] 5.7 kHz 70 kg [150 lb] 36 kg [80 lb] Capacity Static Overload Aluminum (CL202) 5 kN 25 kN 50 kN 100 kN Material Fatigue Life (0 to FS) Fatigue Life (tension FS to compression FS) 300 %FS Alloy (CL201) 100 x 106 cycles 50 x 106 cycles Sensing and Productivity Solutions 3 Fatigue-rated Pancake Load Cells, Models 201 and 202 Figure 2. Product Nomenclature CL201 NL 1AI 2U 6AB 9A 15C 30B 32AA 34A Load type Range Temperature Compensation Internal Amplifier Electrical Termination Special Calibration Connector Orientation Calibration Direction Thread Tension Base Fatigue-rated Pancake Load Cells MQ 5 kN MR 10 kN Model 201 ZJ 15 kN 32AC ZA 25 kN 32AD MT 50 kN MU 100 kN ZB 150 kN ZK 250 kN ZL 450 kN A CL201 (order code) Model 202B CL202 (order code) A made from alloy steel. For use ONLY with ranges 10 kN and greater. B made from aluminum. For use ONLY with range 5 kN. 1AI -10 °C to 45 °C [15 °F to 115 °F] temp. comp. 2U Unamplified 6AB Bendix PT, 6-pin PT02E-10-6P or equivalent 9A 9B 10 point, (5 up/5 down) 20 % increments 20 point, (10 up/10 down) 10 % increments 15C Connector oriented radial to threads 30B Tension and compression (+, -) output M16 X 2.0 Tension base 32AA (Only on and 34A included assembled 32AB base 34B Tension not included 5 kN to 25 kN) M33 X 2.0 (Only on 50 kN to 100 kN) M42 X 2.0 (Only on 150 kN to 250 kN) M72 X 2.0 (Only on 450 kN) TEDS 53T TEDS IEEE 1451 module Table 6. Order Guide Range Description Order Code Honeywell Part Number 5 kN Model 202 5 kN CL202MQ,1AI,2U,6AB,9A,15C,30B,32AA,34A 060-P644-01 10 kN Model 201 10 kN CL201MR,1AI,2U,6AB,9A,15C,30B,32AA,34A 060-P645-01 15 kN Model 201 15 kN CL201ZJ,1AI,2U,6AB,9A,15C,30B,32AA,34A 060-P646-02 25 kN Model 201 25 kN CL201ZA,1AI,2U,6AB,9A,15C,30B,32AA,34A 060-P645-02 50 kN Model 201 50 kN CL201MT,1AI,2U,6AB,9A,15C,30B,32AB,34A 060-P647-01 100 kN Model 201 100 kN CL201MU,1AI,2U,6AB,9A,15C,30B,32AB,34A 060-P645-03 150 kN Model 201 150 kN CL201ZB,1AI,2U,6AB,9A,15C,30B,32AC,34A 060-P646-01 250 kN Model 201 250 kN CL201ZK,1AI,2U,6AB,9A,15C,30B,32AC,34A 060-P647-02 450 kN Model 201 450 kN CL201ZL,1AI,2U,6AB,9A,15C,30B,32AD,34A 060-P648-01 5 kN Model 202 5 kN without tension base CL202MQ,1AI,2U,6AB,9A,15C,30B,32AA,34B 060-P702-01 10 kN Model 201 10 kN without tension base CL201MR,1AI,2U,6AB,9A,15C,30B,32AA,34B 060-P703-01 15 kN Model 201 15 kN without tension base CL201ZJ,1AI,2U,6AB,9A,15C,30B,32AA,34B 060-P704-02 25 kN Model 201 25 kN without tension base CL201ZA,1AI,2U,6AB,9A,15C,30B,32AA,34B 060-P703-02 50 kN Model 201 50 kN without tension base CL201MT,1AI,2U,6AB,9A,15C,30B,32AB,34B 060-P705-01 100 kN Model 201 100 kN without tension base CL201MU,1AI,2U,6AB,9A,15C,30B,32AB,34B 060-P703-03 150 kN Model 201 150 kN without tension base CL201ZB,1AI,2U,6AB,9A,15C,30B,32AC,34B 060-P704-01 250 kN Model 201 250 kN without tension base CL201ZK,1AI,2U,6AB,9A,15C,30B,32AC,34B 060-P705-02 450 kN Model 201 450 kN without tension base CL201ZL,1AI,2U,6AB,9A,15C,30B,32AD,34B 060-P706-01 4 sensing.honeywell.com Fatigue-rated Pancake Load Cells, Models 201 and 202 DIMENSIONAL DRAWING Figure 2. Model 201 & 202 Dimensions F Figure 3. Wiring Diagram – Sig. White ØG Thru (when tension base not included) ØA – Exc. Black + Sig. Green + Exc. Red ØE TEDS Ground* TEDS Data *If TEDS chip is not present in bridge, TEDS connections will be no connection. ØD H B I C J K M ØL Table 7. Dimensions Size drawing Capacity (kN) 5, 10, 15, 25 50, 100 150, 250 450 A 104,9 mm [4.13 in] 153,9 mm [6.06 in] 203,2 mm [8.00 in] 279,4 mm [11.00 in] B 34,8 mm [1.37 in] 44,5 mm [1.75 in] 63,5 mm [2.50 in] 88,9 mm [3.50 in] C 31,8 mm [1.25 in] 41,3 mm [1.63 in] 57,2 mm [2.25 in] 76,2 mm [3.00 in] D 32,3 mm [1.27 in] 61,4 mm [2.42 in] 99,0 mm [3.90 in] 127,0 mm [5.00 in] E 88,9 mm [3.50 in] 130,2 mm [5.13 in] 165,1 mm [6.50 in] 228,6 mm [9.00 in] F 22.5° 15.0° 11.25° 11.25° G 6,8 mm [0.27 in] 10,7 mm [0.42 in] 12,7 mm [0.50 in] 22,0 mm [0.87 in] H M16×2-4H M33×2-4H M42×2-4H M72×2-4H 29,5 mm [1.16 in] deep 36,6 mm [1.44 in] deep 54,9 mm [2.16 in] deep 82,6 mm [3.25 in] deep I 4,1 mm [0.16 in] 6,6 mm [0.26 in] 7,9 mm [0.31 in] 13,0 mm [0.51 in] J 28,7 mm [1.13 in] 44,5 mm [1.75 in] 50,8 mm [2.00 in] 76,2 mm [3.00 in] K 0,8 mm [0.03 in] 0,8 mm [0.03 in] 0,8 mm [0.03 in] 0,8 mm [0.03 in] L 31,8 mm [1.25 in] 58,4 mm [2.30 in] 82,6 mm [3.25 in] 116,3 mm [4.58 in] M16×2-4H M33×2-4H M42×2-4H M72×2-4H 24,1 mm [0.95 in] deep 36,6 mm [1.44 in] deep 42,9 mm [1.69 in] deep 69,9 mm [2.75 in] deep M Sensing and Productivity Solutions 5 Fatigue-rated Pancake Load Cells, Models 201 and 202 EXTRANEOUS LOADS Figure 3. Identification of Loads and Moments Formula to Determine Allowable Extraneous Loads “A” * FAxial + “B” * FShear + “C” * MOTM + “D” * MTorque <= 1 FAXIAL Applied at horizontal center of load cell Forces should be used in units of N and moments in units of Nm. Table 8. Table of Coefficients to Determine Allowable Extraneous Loads Capacity "A" FAXIAL "B" FSHEAR "C" MOTM "D" MTORQUE 5kN 1.33E-04 1.98E-04 1.38E-02 1.83E-02 10kN 6.67E-05 6.27E-05 6.15E-03 6.24E-03 15kN 4.44E-05 5.14E-05 3.65E-03 4.82E-03 25kN 2.67E-05 3.43E-05 2.63E-03 3.25E-03 50kN 1.33E-05 1.57E-05 7.07E-04 5.97E-04 100kN 6.67E-06 9.05E-06 3.27E-04 2.90E-04 150kN 4.44E-06 6.39E-06 1.65E-04 1.33E-04 250kN 2.67E-06 3.03E-06 8.90E-05 7.51E-05 450kN 1.48E-06 1.92E-06 3.43E-05 3.39E-05 MTORQUE FSHEAR Applied along centerline at the vertical center of load cell MOTM The formula and table of coefficients above can be used to determine if a combination of extraneous loads are within the allowable limits for a given range. As long as the combination of forces and moments, multiplied by their respective coefficients, do not exceed one, the allowable limit will not be exceeded. FSHEAR is a pure shear load applied along the center line of the load cell at its vertical center. In real world applications, a shear load will likely be applied above the top of the cell and contribute to both FShear, MOTM, and possibly MTORQUE. FAXIAL will also contribute to MOTM if not applied at the center of the load cell. In cases where FAXIAL and FSHEAR both contribute to MOTM, a resultant MOTM will need to be found and used in the formula. For an example: An application for a 5kN load cell where FAXIAL has a value of 4kN applied at the load cell center, and FSHEAR has a value of 500N applied 20 mm off the centerline of the load cell and 20 mm above the vertical center of the load cell. FSHEAR will create MOTM with a value of 10 Nm and MTORQUE with a value of 10 Nm. See below for combination of forces, moments and coefficients: (1.33E-04) * 4000 N + (1.98E-04) * 5000 N + (1.38E-02) * 10 Nm + (1.83E-02) * 10 Nm = .95 The left hand side of the equation will equal .95, which is correct because it is less than or equal to 1. 6 sensing.honeywell.com m WARNING ADDITIONAL MATERIALS The following associated literature is available on the Honeywell web site at sensing.honeywell.com: • Product range guide PERSONAL INJURY DO NOT USE these products as safety or emergency stop devices or in any other application where failure of the product could result in personal injury. Failure to comply with these instructions could result in death or serious injury. m WARNING MISUSE OF DOCUMENTATION • • The information presented in this product sheet is for reference only. Do not use this document as a product installation guide. Complete installation, operation, and maintenance information is provided in the instructions supplied with each product. Failure to comply with these instructions could result in death or serious injury. Warranty/Remedy Find out more Honeywell serves its customers through a worldwide network of sales offices, representatives and distributors. For application assistance, current specifications, pricing or name of the nearest Authorized Distributor, contact your local sales office. To learn more about Honeywell’s Honeywell warrants goods of its manufacture as being free of defective materials and faulty workmanship. Honeywell’s standard product warranty applies unless agreed to otherwise by Honeywell in writing; please refer to your order acknowledgement or consult your local sales office for specific warranty details. If warranted goods are returned to Honeywell during the period of coverage, Honeywell will repair or replace, at its option, without charge those items it finds defective. The foregoing is buyer’s sole remedy and is in lieu of all other warranties, expressed or implied, including those of merchantability and fitness for a particular purpose. In no event shall Honeywell be liable for consequential, special, or indirect damages. While Honeywell may provide application assistance personally, through our literature and the Honeywell web site, it is up to the customer to determine the suitability of the product in the application. Specifications may change without notice. The information we supply is believed to be accurate and reliable as of this printing. However, we assume no responsibility for its use. sensing and control products, call +1-815-235-6847 or 1-800-537-6945, visit sensing.honeywell.com, or e-mail inquiries to firstname.lastname@example.org Honeywell Sensing and Productivity Solutions 9680 Old Bailes Road Fort Mill, SC 29707 honeywell.com 32318655-1-EN IL50 GLO August 2016 © 2016 Honeywell International Inc. All rights reserved.
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