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- Bartscher
- 1152103
- Operating instructions
- 19 Pages
Bartscher 1152103 Gas deep fat fryer 650, 8L, TG Operating instructions
Bartscher 1152103 is a versatile and powerful fryer that offers a variety of features to make frying easier and more efficient. Its high-quality stainless steel construction ensures durability and longevity, while its large capacity allows you to fry large quantities of food at once. The adjustable thermostat lets you set the perfect temperature for your food, and the overheat protection feature prevents the oil from getting too hot. The fryer also comes with a removable oil container for easy cleaning.
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FRYERS FRITEUSES
SNACK
FRIGGITRICI
ISTRUZIONI PER L’INSTALLAZIONE, USO E MANUTENZIONE Leggere attentamente il libretto e conservarlo con cura per tutta la durata del prodotto.
Leggere le istruzioni prima dell’installazione e utilizzo dell’apparecchiatura!
FRITTEUSEN
ANWEISUNGEN FÜR INSTALLATION, GEBRAUCH UND WARTUNG Die Bedienungsanleitung aufmerksam lesen und sorgfältig aufbewahren.
Lesen Sie die Anweisungen vor der Installation und Inbetriebnahme des Gerätes!
INSTRUCTIONS FOR INSTALLATION, OPERATION AND MAINTENANCE Read the manual thoroughly and keep it in a safe place throughout the product's service life.
Read the general information before installing and commissioning this appliance!
INSTRUCTIONS POUR INSTALLATION, EMPLOI ET ENTRETIEN
Lisez les instructions avant d'installer et d'utiliser l'équipement
FREIDORAS
INSTRUCCIONES PARA INSTALACIÓN, USO Y MANTENIMIENTO Leer atentamente el manual y conservarlo en buen estado mientras dure el producto.
Lea las instrucciones antes de instalar y utilizar el equipo!
FRITEUSES
INSTRUCTIES VOOR INSTALLATIE, GEBRUIK EN ONDERHOUD Lees de handleiding aandachtig en bewaar het zorgvuldig gedurende de hele levensduur van het apparaat.
Lees de instructies voor installatie en gebruik van de apparatuur!
ISTRUZIONI ORIGINALI
IT – CH DE – AT – IT BE – LU – CH GB – IE – MT FR – BE – LU CH ES NL – BE
Übersetzung der Originalbetriebsanleitung - Translation of the original instructions - Traduction du instructions originales Traducción de las instrucciones originales - Vertaling van de originele instructies
DOC.NO EDITION
CR0930051 001 1820
SCHEMA DI INSTALLAZIONE - INSTALLATION DIAGRAM - INSTALLATIONSPLAN - SCHÉMA D’INSTALLATION - ESQUEMA DE INSTALACION -INSTALLATIESCHEMA - IINSTALLATIONSRITNINGAR
11
2
SCHEMA DI INSTALLAZIONE - INSTALLATION DIAGRAM - INSTALLATIONSPLAN - SCHÉMA D’INSTALLATION - ESQUEMA DE INSTALACION -INSTALLATIESCHEMA - IINSTALLATIONSRITNINGAR
FIGURE - ABB. - FIG.
3
4
DATI TECNICI - TECHNICAL DATA - TECHNISCHE DATEN - CARACTERISTIQUES TECHNIQUES - DATOS TECNI COS - TECHNISCHE GEGEVENS Buses et les paramètres - Boquillas y los ajustes - Nozzles en instellingen Paese - Land Country - Pays - País
AT - BE - BG - CH - CZ - DE DK - EE - ES - FI - FR - GB GR - HR - IE - IT - LT - LU LV - NO - PL - PT - RO - SE SI - SK - TR
Gas - Gaz Pa (mbar)
G20 G20/G25 20 20/25
UM UP A (mm) Um UM UP
F64G8 F66G8 145 41 0 160 EFG62108T EFG63208T 145 41 0 160 OF64G8 OF66G8 145 41 0 160 DE G25 20
A (mm) Um UM
41 0 145 41 0 145 41 0 145 NL HU HU
T1 Ugelli e regolazioni - Düsen und Einstellungen - Nozzles and settings
G25.3
G20 G25.1
25 25 25
UP A (mm) Um UM UP A (mm) Um UM UP A (mm) Um UM
41 0 135 41 0 150 41 0 (1) 41 0 135 41 0 150 41 0 (1) 41 0 135 41 0 150 41 0 (1) BE - BG - CY- CZ - DK - EE ES - FI - FR - GB - GR - HR HU - IE - IT - LT - LU - LV MT - NL - NO - PT - RO - SE SI - SK - TR G30/G31 28-30/37 28-30
UP A (mm) Um
95 25 0 95 25 0 95 25 0 90 25 90 25 90 25 PL AT - CH - DE - HU G30/G31 G30/G31 37 50
UM UP A (mm) Um UM UP A (mm) Um
0 83 20 0 0 83 20 0 0 83 20 0 UM : Ugello MAX - Düse MAX - MAX nozzle - Buse MAX - Boquilla MÁX. - Sproeier MAX Um : Ugello MIN - Düse MIN - MIN nozzle - Buse MIN - Boquilla MIN - Sproeier MIN UP : Pilota - Zündbrenner - Pilot - Veilleuse gaz - Piloto - Waakvlam A : Apertura Aereatore - Öffnen Luftring - Aerator Opening - Ouverture Aérateur - Abertura del aireador - Opening beluchter Pa : Pressione di allacciamento - Anschlussdruck - Supply pressure - Pression de raccordement - Pressión de conexión - Aansluitdruck 6NFR/G400 6NFR/G600 145 41 0 160 41 0 145 41 0 0 83 20 0 135 41 0 150 41 0 (1) 95 25 0 90 25 (1) : Aereatore con 8 fori diametro 4,2mm - Luftblech mit 8 Löcher d. 4,2mm - Aerator with 8 holes d. 4,2 mm Aérateur avec 8 trous d. 4,2mm - Regulador de aire con 8 agujeros d. 4,2 mm - Beluchter met 8 gaten d. 4,2 mm
DATI TECNICI - TECHNICAL DATA - TECHNISCHE DATEN - CARACTERISTIQUES TECHNIQUES - DATOS TECNI COS - TECHNISCHE GEGEVENS Categorie a pressioni - Kategorien e Druck - Categories and pressures - Catégories et pressions - Las categorías y las presiones - Categorieën en druk Paese - Land - Country - Pays - País T2 Categoria Kategorie Category Catégorie Categoría Categorie Gas Gaz Pressione di allacciamento Anschlussdruck Supply pressure Pression de raccordement Pressión de conexión Aansluitdruck (mbar)
LU; PL NO NL LU NO; NL; CY; MT PL BE; FR DE ES; GB; GR; IE; IT; PT; SK DK; FI; SE; BG; EE; LV; LT; CZ; SI; TR; HR; RO AT; CH HU HU NL I2E I2H I2EK I3+ I3B/P I3B/P II2E+3+ II2ELL3B/P II2H3+ II2H3B/P II2H3B/P II2HS3B/P II2HS3B/P II2EK3B/P G20 G20 G20 G25.3
G30/G31 G30/G31 G30/G31 G20/G25 G30/G31 G20 G25 G30/G31 G20 G30/G31 G20 G30/G31 G20 G30/G31 G20 G25.1
G30/G31 G20 G25.1
G30/G31 G20 G25.3
G30/G31
Nom.
Neen.
Norm.
Normal
20 20 20 25 28-30/37 28-30 37 20/25 28-30/37 20 20 50 20 28-30/37 20 28-30 20 50 25 25 28-30 25 25 50 20 25 28-30
Min.
17 17 17 20 20/25 25 25 17 20/25 17 18 42,5 17 20/25 17 25 17 42,5 18 18 25 18 18 42,5 17 20 25
Max.
57,5 33 33 35 33 33 57,5 25 30 35 25 25 25 30 35/45 35 45 25/30 35/45 25 25 57,5 25 35/45 25 35 25 5
6
DATI TECNICI - TECHNICAL DATA - TECHNISCHE DATEN - CARACTERISTIQUES TECHNIQUES - DATOS TECNI COS - TECHNISCHE GEGEVENS
DATI TECNICI - TECHNICAL DATA - TECHNISCHE DATEN - CARACTERISTIQUES TECHNIQUES - DATOS TECNI COS - TECHNISCHE GEGEVENS
7
8
DATI TECNICI - TECHNICAL DATA - TECHNISCHE DATEN - CARACTERISTIQUES TECHNIQUES - DATOS TECNI COS - TECHNISCHE GEGEVENS
PERSONAL PROTECTIVE EQUIPMENT ................................................................................................................................ 2 RESIDUAL RISK ...................................................................................................................................................................... 3 GENERAL INFORMATION ....................................................................................................................................................... 4 1 APPLIANCE SPECIFICATIONS ................................................................................................................................ 4 2 GENERAL PRESCRIPTIONS .................................................................................................................................... 4 REMINDERS FOR THE INSTALLER ....................................................................................................................................... 4 REMINDERS FOR THE USER ................................................................................................................................................ 4 REMINDERS FOR THE MAINTENANCE TECHNICIAN ......................................................................................................... 4 REMINDERS FOR CLEANING ................................................................................................................................................ 4 3 SAFETY AND CONTROL DEVICES .......................................................................................................................... 5 4 5 DISPOSAL OF PACKAGING AND THE APPLIANCE ................................................................................................ 5 RISKS DUE TO NOISE .............................................................................................................................................. 5 INSTRUCTIONS FOR INSTALLATION .................................................................................................................................... 5 REMINDERS FOR THE INSTALLER ....................................................................................................................................... 5 6 REFERENCE STANDARDS AND LAWS ................................................................................................................... 5 7 HANDLING ................................................................................................................................................................. 5 8 UNPACKING .............................................................................................................................................................. 5 9 POSITIONING ............................................................................................................................................................ 5 10 12 14 FUMES EXHAUST SYSTEM ..................................................................................................................................... 5 11 CONNECTIONS ......................................................................................................................................................... 5 CONVERSION TO A DIFFERENT TYPE OF GAS .................................................................................................... 6 13 COMMISSIONING ..................................................................................................................................................... 6 INSTRUCTIONS FOR USE ...................................................................................................................................................... 6 REMINDERS FOR THE USER ................................................................................................................................................ 6 USING THE FRYER ................................................................................................................................................................. 7 GAS FRYERS .......................................................................................................................................................................... 7 ELECTRIC FRYERS ................................................................................................................................................................ 8 PROLONGED DISUSE .............................................................................................................................................. 8 INSTRUCTIONS FOR CLEANING ........................................................................................................................................... 8 REMINDERS FOR CLEANING ................................................................................................................................................ 8 INSTRUCTIONS FOR MAINTENANCE ................................................................................................................................... 8 REMINDERS FOR THE MAINTENANCE TECHNICIAN ......................................................................................................... 8 CONVERSION TO A DIFFERENT TYPE OF GAS .................................................................................................................. 8 COMMISSIONING .................................................................................................................................................................... 8 15 TROUBLESHOOTING ............................................................................................................................................... 9 GAS FRYERS .......................................................................................................................................................................... 9 ELECTRIC FRYERS ................................................................................................................................................................ 9 16 17 REPLACING COMPONENTS .................................................................................................................................... 9 REMINDERS FOR REPLACING COMPONENTS. .................................................................................................................. 9 GAS FRYERS .......................................................................................................................................................................... 9 ELECTRIC FRYERS ................................................................................................................................................................ 9 CLEANING THE INTERIOR ...................................................................................................................................... 9 18 MAIN COMPONENTS ............................................................................................................................................... 10 GAS FRYERS .......................................................................................................................................................................... 10 ELECTRIC FRYERS ................................................................................................................................................................ 10 1
2
PERSONAL PROTECTIVE EQUIPMENT
Given below is a summary table of the Personal Protective Equipment (PPE) to be used during the service life of the equipment.
Protective garments Safety footwear Gloves Goggles Ear protectors Mask Helmet Phase Transport Handling Unpacking Assembly Normal use Adjustments Routine cleaning Extraordinary cleaning Maintenance Disassembly Scrapping
X X X X X X X X X X X X X (*) X (*) X X (*) PPE REQUIRED PPE AVAILABLE OR TO BE USED IF NECESSARY PPE NOT REQUIRED (*) The gloves used during normal Use and Maintenance must be heatproof to protect hands when the operator touches hot parts of the equipment or hot cooking substances (oil, water, steam, etc.).
The non-use of personal protective equipment by operators, specialized technicians or persons using the equipment can involve exposure to chemical hazards and possible damage to health.
RESIDUAL RISK
There are risks on the machine that have not been completely eliminated from a design standpoint or with the installation of adequate protection devices.
To provide the Customer with full information, given below are the residual risks that remain on the machine: such actions are deemed improper and therefore strictly forbidden.
RESIDUAL RISK
Slipping or falling Burn Burn Electric Shock (Electrocution) Electric Shock (Electrocution) Falling from above Chemical Cuts Crushing Ergonomics
HAZARDOUS SITUATION WARNING
The operator may slip due to water or dirt on the floor.
When using the equipment, use individual anti slip protective devices.
The operator intentionally touches parts of the equipment.
The operator intentionally touches hot cooking substances (oil, water, steam, etc.).
When using the equipment, use individual heat protection devices.
When using the equipment, use individual heat protection devices.
Contact with live electrical parts during maintenance operations carried out with the electric panel powered. The operator intervenes (with an electric tool or without disconnecting the power) lying on the wet floor.
Maintenance of the equipment must only be carried out by qualified personnel provided with personal protective devices against electrocution.
Electrocution caused by malfunction of the grounding system or electrical protection devices.
The operator intervenes on the machine using unsuitable systems to access the top part (e.g. ladders or climbs on it).
Install protection devices complying with applicable regulatory requirements upstream of the equipment.
Do not intervene on the machine using unsuitable systems to access the top part (e.g. ladders or climbing on it).
The operator comes into contact with chemicals (e.g. detergent, scale remover, etc.) Use suitable lifting systems or accessories when handling the equipment or packaging.
Use appropriate safety measures. Always refer to the safety data sheets and labeling of the product used.
Use the personal protective equipment recommended in the safety data sheets.
Risk of cuts on the internal parts of the machine frame during maintenance.
Maintenance must only be carried out by qualified personnel provided with personal protective equipment (cut-resistant gloves and garments covering the forearm).
The fingers/hands of personnel can be crushed when handling movable parts.
Maintenance must only be carried out by qualified personnel provided with personal protective equipment (gloves).
The operator intervenes on the appliance without the necessary personal protective equipment.
The operator must intervene on the equipment provided with personal protective equipment.
3
GENERAL INFORMATION
This chapter contains general information which all users of the manual must be familiar with. Specific information for individual users of the manual is provided in subsequent chapters (" IN STRUCTIONS FOR .... " ).
1 APPLIANCE SPECIFICATIONS
• The appliance data plate is located inside the control panel.
• The appliance model and serial number are detailed on de cals and on the packaging.
2 GENERAL PRESCRIPTIONS
The manufacturer will not be liable for any damage or injury resulting from fai lure to observe the following rules.
REMINDERS FOR THE INSTALLER
• Read this manual carefully. It provides important information for safe installation, use and maintenance of the appliance.
• Installation, conversion to a different type of gas and applian safety standards and the instructions given in this manual.
ce maintenance must be carried out by qualified technicians authorized by the manufacturer, in compliance with current • The appliance must be installed in a well-ventilated room.
• Identify the specific appliance model. The model number is detailed on the packaging and on the appliance data plate.
• Do not obstruct any air vents or drains present on the ap pliance.
• Do not tamper with appliance components.
• Appliances of this type are intended for use in commercial applications such as, for example, the kitchens of restau rants, canteens, hospitals and businesses such as bakers, butchers etc., but they are not intended for the continuous mass production of food.
• Before pouring in oil make sure that there is no water in the well.
REMINDERS FOR THE USER
•
Read this manual carefully. It provides im portant information for safe installation, use and maintenance of the appliance.
•
Keep this manual in a safe place known to all users so that it can be consulted throu ghout the working life of the appliance.
• Installation, conversion to a different type
of gas and appliance maintenance must
be carried out by qualified technicians au
thorized by the manufacturer, in complian ce with current safety standards and the instructions given in this manual.
•
For after-sales service, contact technical assistance centers authorized by the ma nufacturer and demand the use of original spare parts.
•
Have the appliance serviced at least twice a year. The manufacturer recommends ta king out a service contract.
•
The appliance is designed for professional use and must be operated by trained per sonnel.
•
The appliance is to be used for cooking
food as specified in the prescriptions for
use. Any other use is considered to be im proper.
•
Do not allow the appliance to operate emp ty for prolonged periods. Only pre-heat the oven just before use.
•
Do not leave the appliance unattended while in operation.
•
In the event of an appliance fault or mal-
function, shut the gas shut-off valve and/or switch the appliance off at the main switch
installed upline.
•
Clean the appliance following the instruc tions given in Chapter " INSTRUCTIONS FOR CLEANING".
• Do not store flammable materials in close
proximity to the appliance. FIRE HAZARD.
•
Do not obstruct any air vents or drains pre sent on the appliance.
•
Do not tamper with appliance components.
• Do not use flammable products to clean
the appliance.
REMINDERS FOR THE MAINTENANCE TECHNICIAN
• • • • Read this manual carefully. It provides important information for safe installation, use and maintenance of the appliance.
• Installation, conversion to a different type of gas and applian safety standards and the instructions given in this manual.
detailed on the packaging and on the appliance data plate.
The appliance must be installed in a well-ventilated room.
Do not obstruct any air vents or drains present on the ap pliance.
Do not tamper with appliance components.
ce maintenance must be carried out by qualified technicians authorized by the manufacturer, in compliance with current • Identify the specific appliance model. The model number is
REMINDERS FOR CLEANING
• Clean the satin finish stainless steel exterior surfaces, the cooking wells and the surface of the hotplates every day.
• At least twice a year, have an authorized technician clean the internal parts of the appliance.
• Do not use direct or high pressure water jets or steam clea ners to clean the appliance.
• Do not use corrosive products to clean the floor or shelf be neath the appliance.
• Do not wash the body or flame spreader of the hob burners in the dishwasher.
4
• Do not use flammable products to clean the appliance.
3 SAFETY AND CONTROL DEVICES
SAFETY THERMOSTAT The manufacturer will not be liable for any damage or in jury resulting from failure to observe the following rules.
• The appliance is equipped with a manual reset safety ther mostat which interrupts heating when the operating tempera ture exceeds the maximum permitted value.
• To restore appliance operation, press the thermostat reset button. This procedure must only be carried out by a quali fied, authorized technician.
4 DISPOSAL OF PACKAGING AND THE APPLIANCE
PACKAGING
The packaging is made using environmentally friendly mate rials. The plastic recyclable components are: • the transparent cover, the bags containing the instructions manual and nozzles ( made of polyethylene - PE.).
• the straps (in polypropylene - PP).
APPLIANCE
The appliance is manufactured 90% from recyclable metals (stainless steel, aluminum sheet, copper.... ).
The appliance must be scrapped in compliance with current regulations governing such disposal.
• It must be disposed of properly.
• Make the appliance unusable before scrapping.
5 RISKS DUE TO NOISE
• As regards airborne acoustical noise emissions, the A weighted sound pressure level is below 70 dB(A).
INSTRUCTIONS FOR INSTALLATION
trucks or similar, make sure that the appliance is in a stable position.
8 UNPACKING
Check the state of the packaging and in the event of damage, ask the delivery person to inspect the goods.
• Remove the packaging.
• Remove the protective film from the exterior and interior pa from the panels.
nels. Use a suitable solvent to remove any residual adhesive
9 POSITIONING
• The overall dimensions of the appliance and the position of connections are given on the installation diagram at the start of this manual.
• The appliance can be installed singly or in combination with other appliances in the same product range.
• The appliance is not suitable for integrated installation.
• Position the appliance at least 10 cm from adjacent walls. This distance can be reduced in the presence of non-combu stible walls or heat-insulated walls.
APPLIANCE ASSEMBLY WITH BASE
Follow the instructions provided with the type of support utili zed.
JOINING APPLIANCES TOGETHER IN LINE
• Place the appliances side by side and adjust the tops to the same height.
• Unite the appliances using the special unionjoint-coverings supplied upon request
10 FUMES EXHAUST SYSTEM
Provide a fumes exhaust system based on the "Type" of ap pliance.The "Type" is stated on the appliance dataplate.
REMINDERS FOR THE INSTALLER
The manufacturer will not be liable for any damage or in jury resulting from failure to observe the following rules.
• Read this manual carefully. It provides important information for safe installation, use and maintenance of the appliance.
• Installation, conversion to a different type of gas and applian ce maintenance must be carried out by qualified technicians authorized by the manufacturer, in compliance with current safety standards and the instructions given in this manual.
• Identify the specific appliance model. The model number is detailed on the packaging and on the appliance data plate.
• The appliance must be installed in a well-ventilated room.
• Do not obstruct any air vents or drains present on the ap pliance.
• Do not tamper with appliance components.
6 REFERENCE STANDARDS AND LAWS
Install the appliance in compliance with current safety regula tions.
Install the appliance in compliance with current regulations.
7 HANDLING
The packaging is marked with warning symbols that indicate the precautions to be taken when handling the appliance to avoid damage.The appliance must only be handledusing su itable equipment. If lifting equipment is used, such as forklift
APPLIANCE TYPE "A1"
• Position the "A1" type appliance below an extractor hood to ensure smoke and fumes generated by cooking are removed.
APPLIANCE TYPE "B21"
• Position the "B21" type appliance below an extractor hood.
APPLIANCE TYPE "B11"
• Fit the "B11" type appliance with a suitable flue, available from the appliance manufacturer. Follow the assembly in structions provided with the flue.
• Connect the flue to a 150/155 mm diameter hose, heat resi stant to 300°C.
• Vent to the outside or into an efficient flue. The hose length must not exceed 3 metres.
11 CONNECTIONS
The position and dimensions of connections are given in the installation diagram at the start of this manual.
CONNECTION TO THE GAS SUPPLY
Check the compatibility of the gas supply. Check the details given on the decals on the packing and on the appliance.If necessary, convert the appliance to the type of gas utilized. Follow the instructions in the next paragraph "Conversion to a different type of gas".
5
• A rapid-action gas shut-off valve must be fitted upstream of the appliance in an easily accessible position.
• Do not use connection pipes having a diameter smaller than that of the appliance's gas connector.
• Once the appliance has been installed, check for leaks at the connection points.
ELECTRICAL CONNECTIONS
Check that the appliance is designed to operate at the voltage and frequency of the power supply present on site. Check the details given on the appliance data plate.
If used, the symbol indicates: CAUTION - HAZARDOUS VOLTAGE.
• Install an adequately rated omnipolar circuit-breaker upline of the appliance in an easily accessible point, in compliance with installation regulations; the circuit breaker must guaran tee immediate omnipolar disconnection from the mains, with a minimum contact opening that allows complete disconnec tion in overvoltage category III conditions. The maximum per mitted current dispersion is 1mA/kW.
• For electrical connection, use a rubber-sheathed flexible ca ble which is oil resistant, type H05RN-F or H07RN-F, for ca ble size consult the technical data table.
• Connect the power supply cable to the terminal board as shown in the wiring diagram supplied with the appliance.
• Secure the power supply cable with the cable clamp.
• Protect the power supply cable on the outside of the applian ce with a rigid plastic or metal pipe.
• If the power supply cable is damaged, it must be replaced by the manufacturer or the technical after-sales service or, in any case, by a suitably qualified technician, so as to avoid any risk whatsoever.
PROTECTIVE EARTH AND EARTH BONDING CONNEC TIONS
Connect the appliance to an efficient ground circuit. Connect the earth conductor to the terminal with the symbol ted next to the main terminal board.
loca Connect the metal structure of the appliance to the equipoten tial node. Connect the conductor to the terminal with the symbol on the outside part of the bottom.
• This symbol indicates that the appliance must be included in an equipotential system connected in compliance with cur rent regulations.
12 CONVERSION TO A DIFFERENT TYPE OF GAS
Table T1 specifies, for each country: • which gas can be used for the appliance.
• the nozzles and settings foreach gas that can be used.For nozzles, the number indicated in table T1 is also stamped on the nozzle body.
To convert the appliance to the local gas type, follow the in structions given in atable T1 and carry out the steps below: • Replace the main burner nozzle ( UM ).
• Adjust the main burner's air regulator to distance A.
• • Replace the pilot burner nozzle ( UP ).
• Adjust the pilot burner air flow ( if necessary ).
Replace the gas valve minimum nozzle ( Um ).
• Affix the adhesive tab indicating the new type of gas used.The nozzles and adhesive tabs are supplied with the appliance.
REPLACING THE MAIN BURNER NOZZLE AND ADJU STING THE PRIMARY AIR FLOW.
• • Slacken screw V.
• Remove nozzle UM (fitted to air regulator Z) and replace it with the one indicated in table T1.
• Retighten nozzle UM (fitted to air regulator Z).
Adjust air regulator Z to distance A as shown in table T1.
• Retighten screw V fully.
• Re-assemble all parts. For assembly, proceed in reverse or der.
REPLACING THE PILOT BURNER NOZZLE
• Undo connector R.
• Remove nozzle UP and replace it with the one indicated in table T1.
• Retighten connector R.
• Re-assemble all parts. For assembly, proceed in reverse or der.
13 COMMISSIONING
See Chapter " INSTRUCTIONS FOR MAINTENANCE".
INSTRUCTIONS FOR USE
REMINDERS FOR THE USER
The manufacturer will not be liable for any damage or injury resulting from fai lure to observe the following rules.
•
Read this manual carefully. It provides im portant information for safe installation, use and maintenance of the appliance.
•
Keep this manual in a safe place known to all users so that it can be consulted throu ghout the working life of the appliance.
• Installation, conversion to a different type
of gas and appliance maintenance must
be carried out by qualified technicians au
thorized by the manufacturer, in complian ce with current safety standards and the instructions given in this manual.
•
For after-sales service, contact technical assistance centers authorized by the ma nufacturer and demand the use of original spare parts.
•
Have the appliance serviced at least twice a year. The manufacturer recommends ta king out a service contract.
•
The appliance is designed for professional use and must be operated by trained per sonnel.
•
The appliance is to be used for cooking
food as specified in the prescriptions for 6
use. Any other use is considered to be im proper.
•
Do not allow the appliance to operate emp ty for prolonged periods. Only pre-heat the oven just before use.
•
Do not leave the appliance unattended while in operation.
•
In the event of an appliance fault or mal-
function, shut the gas shut-off valve and/or switch the appliance off at the main switch
installed upline.
•
Clean the appliance following the instruc tions given in Chapter " INSTRUCTIONS FOR CLEANING".
• Do not store flammable materials in close
proximity to the appliance. FIRE HAZARD.
•
Do not obstruct any air vents or drains pre sent on the appliance.
•
Do not tamper with appliance components.
• Do not use flammable products to clean
the appliance.
•
The use of personal safety equipment is recommended - risk of very hot food being scattered.
• During appliance operation, the floor sur
rounding the appliance may become slip pery: exercise caution and take all suitable measures to prevent falls.
•
Take care when handling accessories (e.g. pans) and movable parts of the appliance to use the correct posture.
•
Appliances of this type are intended for use in commercial applications such as, for example, the kitchens of restaurants, canteens, hospitals and businesses such as bakers, butchers etc., but they are not intended for the continuous mass produc tion of food.
USING THE FRYER
REMINDERS FOR USE
• The appliance is designed for frying food in oil or solid fat.
• Do not place large pieces of food or food that is dripping with water in the well because this action may produce splashes of boiling oil and cause the oil to overflow.
• Top up the oil level whenever it falls below the minimum refe rence mark (fire hazard). Before pouring in oil make sure that there is no water in the well.
• Pour oil into the well up to the level indicated by the reference mark on the well rear/side wall.
• When using solid fat, melt the fat separately before pouring it into the well. Do not leave the fat in the well when you have finished cooking.
• Gradually immerse the basket containing the food to be fried into the boiling oil and take care that the resulting foam does not spill over the sides of the well. If this should occur, stop immersing the basket and wait for a few seconds.
• Do not activate the heating system when there is no oil or fat in the well.
• While the fryer is on, the oil level must be maintained in cor respondence with or above the minimum level mark indicated on the rear wall of the well.
• The appliance is equipped with a manual reset safety ther mostat which interrupts heating when the operating tempera ture exceeds the maximum permitted value.
• You have to pay particular attention to the fact that the old fat and oil and the dirt, have a reduced ignition temperature and will increase its tendency to boil suddenly and the foam, which results, may overflow.
FILLING AND EMPTYING THE WELL Filling
• Turn handle of the drain valve.
• Fill the well until the water is level with or above the minimum level ( bottom mark ) indicated on the rear wall of the well.
Emptying
• Switch the heating off.
• Wait for the oil to cool • Connect the extension (if present) to the drain valve.
• Place a suitable receptacle to hold the drained oil under the drain extension.
• Turn the drain valve handle slowly. Use caution when carrying out this procedure. DANGER of scalding from hot oil.
GAS FRYERS
The control knob for the thermostatic valve has the following positions: Off Pilot ignition 1...6 Intermediate cooking temperatures 7 Maximum cooking temperature
BURNER IGNITION AND EXTINCTION Pilot ignition
Press and turn the knob to position " ".
• Press the knob down fully and light the pilot using the piezo electric igniter.
• Hold the knob down for about 20 seconds before releasing it. If the pilot flame goes out, repeat the operation.
• The pilot flame can be seen by opening the door • The pilot light can be lit by bringing an open flame up to the nozzle.
Main burner ignition
• Turn the knob to the chosen temperature setting for cooking.
Switching off
To switch the main burner off, turn the knob to position " ".
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To switch off the pilot flame, press and turn the knob to position " ".
ELECTRIC FRYERS
The thermostat control knob has the following positions: 0 Off 90 Minimum cooking temperature 120-150 Intermediate temperatures 180 Maximum cooking temperature
Switching on
• Turn the thermostat knob to the chosen temperature setting for cooking.
• The yellow indicator light switches on.
• The yellow indicator light switches off when the oven reaches the set temperature.
Switching off
• Turn the thermostat knob to position "0".
• The yellow indicator light switches off.
14 PROLONGED DISUSE
Before any prolonged disuse of the appliance, proceed as fol lows: • Clean the appliance thoroughly.
• Rub stainless steel surfaces with a cloth soaked in Vaseline oil to create a protective film.
• Leave lids open.
• Close the valves and turn off the electrical power supply at the main switch.
Following prolonged disuse, proceed as follows: • Inspect the appliance thoroughly before using it again.
• Allow electric appliances to operate at the lowest temperatu re for at least 60 minutes.
INSTRUCTIONS FOR CLEANING
REMINDERS FOR CLEANING
The manufacturer will not be liable for any damage or in jury resulting from failure to observe the following rules.
• Disconnect the appliance electrical power supply, if present, before proceeding with any operation.
• Clean the satin finish stainless steel exterior surfaces, the cooking wells and the surface of the hotplates every day.
• At least twice a year, have an authorized technician clean the internal parts of the appliance.
• Do not use direct or high pressure water jets or steam clea ners to clean the appliance.
• Do not use corrosive products to clean the floor or shelf be neath the appliance.
• Do not wash the body or flame spreader of the hob burners in the dishwasher.
• Do not use flammable products to clean the appliance.
SATIN FINISH STAINLESS STEEL SURFACES
• Clean the surfaces with a cloth or sponge using water and proprietary non-abrasive detergents. Follow the grain of the satin finish. Rinse repeatedly and dry thoroughly.
• Do not use pan scourers or other iron items.
• Do not use chemical products containing chlorine.
• Do not use sharp objects which might scratch and damage the surfaces.
COOKING TANKS
• Clean the tanks by bringing the water to the boil, with the addition of grease remover detergent if necessary.
• Remove any limescale deposits with a proprietary limescale remover.
FILTERS
The use of oil filters prolongs the life of the oil and, if the oil is reused, guarantees better cooking of the food. To clean the filter, extract it from its seat; if the filter is greasy, wash it with a degreasing soap, rinse and dry When the procedure is con cluded refit the filter in its seat When the filter is deteriorated it must be renewed
INSTRUCTIONS FOR MAINTENANCE
REMINDERS FOR THE MAINTENANCE TECHNICIAN
The manufacturer will not be liable for any damage or in jury resulting from failure to observe the following rules.
• Read this manual carefully. It provides important information for safe installation, use and maintenance of the appliance.
• Disconnect the appliance electrical power supply, if present, before proceeding with any operation.
• Installation, conversion to a different type of gas and applian ce maintenance must be carried out by qualified technicians authorized by the manufacturer, in compliance with current safety standards and the instructions given in this manual.
• Identify the specific appliance model. The model number is detailed on the packaging and on the appliance data plate.
• The appliance must be installed in a well-ventilated room.
• Do not obstruct any air vents or drains present on the ap pliance.
• Do not tamper with appliance components.
CONVERSION TO A DIFFERENT TYPE OF GAS
See Chapter " Instructions for installation ".
COMMISSIONING
Following installation, conversion to a different type of gas or any maintenance operations, check appliance ope ration. In the event of any malfunction, consult the next paragraph"Troubleshooting".
GAS APPLIANCES
Switch on the appliance as directed in the instructions and re minders for use given in Chapter " INSTRUCTIONS FOR USE " and check: • the gas supply pressure ( see next Paragraph ).
• the correct ignition of the burners and the effectiveness of the fumes removal system.
CHECKING THE GAS SUPPLY PRESSURE
• To measure the gas supply pressure use a manometer with a minimum definition of 0.1 mbar.
• Remove the control panel.
• Remove the screw from the pressure test point PP and con nect the manometer to the test point.
• Make the measurement with the appliance in operation.
ATTENTION !
If the gas supply pressure is not within the limits ( Min. - Max ) indicated in Table T2, cease operation of the ap pliance and contact the gas utility company.
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• Disconnect the manometer and retighten the retaining screw on the pressure connection.
ELECTRICAL APPLIANCES
Switch on the appliance as directed in the instructions and re minders for use given in Chapter " INSTRUCTIONS FOR USE " and check: • the current values of each phase.
• the correct operation of the heating elements.
15 TROUBLESHOOTING GAS FRYERS
The pilot burner does not light
Possible causes: • Insufficient gas supply pressure.
• Blocked tubing or nozzle.
• Defective gas tap or valve.
• Igniter defective or not properly connected.
• Igniter or igniter wire defective.
• Defective safety thermostat
Pilot burner goes out during use
Possible causes: • Insufficient gas supply pressure.
• • • Defective gas tap or valve.
• Defective thermocouple or insufficient heating.
Thermocouple incorrectly connected to gas tap or valve.
• Knob of gas tap or valve not pressed sufficiently.
Defective safety thermostat
The main burner does not light ( even though pilot is lit )
Possible causes: • Insufficient gas supply pressure.
• Blocked tubing or nozzle.
• Defective gas tap or valve.
• Defective burner ( gas outlet holes clogged ).
Heating cannot be adjusted.
Possible causes: • Defective gas valve.
ELECTRIC FRYERS
The appliance does not heat.
Possible causes: • Temperature thermostat defective.
• Heating elements defective.
• Safety thermostat tripped.
Heating cannot be adjusted.
Possible causes: • Temperature thermostat defective.
16 REPLACING COMPONENTS REMINDERS FOR REPLACING COMPONENTS.
• Disconnect the appliance electrical power supply, if present, before proceeding with any operation.
• After replacing a gas system component, check for gas leaks at connection points.
• After replacing an electrical system component, check it is correctly wired.
Replacing the oil drain tap
• Remove the control panel.
• Remove the bottom of the appliance.
• Remove and replace the component.
• Re-assemble all parts. For assembly, proceed in reverse or der.
GAS FRYERS
Replacing the gas valve and safety thermostat.
• Drain off all the oil from the well • Remove the control panel.
• Remove the bottom of the appliance.
• Unscrew the locking nut in the well.
• Remove and replace the component.
• Change the sensor/bulb sealing O-ring in the well.
• Re-assemble all parts. For assembly, proceed in reverse or der.
Replacing the burner, the pilot burner, the thermocouple, the piezoelectric ignition and the igniter.
• Remove the control panel.
• Remove the bottom of the appliance.
• Remove and replace the component.
• Re-assemble all parts. For assembly, proceed in reverse or der.
ELECTRIC FRYERS
Replacing the working thermostat and safety thermostat.
• Drain off all the oil from the well • • Remove the control panel.
• Unscrew the locking nut on the heating element flange.
Release the thermostat bulb to be replaced; it is secured between the heating elements with a flexible clip.
• Disconnect the electrical connections to other devices.
• Remove and replace the component.
• Change the sensor/bulb sealing O-ring in the well.
• Re-assemble all parts. For assembly, proceed in reverse or der.
Replacing the heating element
• Drain off all the oil from the well • Remove the control panel and the cover protecting the wiring of the heating elements.
• Release the thermostat bulbs secured between the heating elements.
• Disconnect the electrical connections to other devices.
• Remove and replace the component.
• Re-assemble all parts. For assembly, proceed in reverse or der.
17 CLEANING THE INTERIOR
• Check the condition of the inside of the appliance.
• Remove any built-up dirt.
• Check and clean the fumes exhaust system.
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18 MAIN COMPONENTS GAS FRYERS
• Gas valve • Main burner • Pilot burner • Thermocouple • Igniter • Piezoelectric ignition • Safety thermostat
ELECTRIC FRYERS
• Safety thermostat • Working thermostat • Heating element 10
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