Generac 60 kW 005649R1 Standby Generator Manual

Generac 60 kW 005649R1 Standby Generator Manual
EXPLODED VIEW: EV AIR CLEANER 2.4L G2 TURBO
GROUP D
DRAWING #: 0H1954
ITEM
PART#
QTY.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
0F4269
0H0030
0G39340ST03
035480
0H0028
0F4271
0H0219
0F5418
0F4270
0F6323
0H0035
0G0153
0D3700
049811
045757
022097
047411
022145
022129
039253
037561
0D3700
049811
045757
022097
047411
086133C
039253
022129
022145
022259
0H1712
057822
059057
0H0027
047527(3)(4)
0H1644(4)
0G10080103(4)
0H1787A
0H1787
0H1801
2
1
1
1
1
1
1
1
1
1
1
1
4
8
4
4
4
2
2
2
1
4
8
4
4
4
2
2
4
4
2
1
2
1
1
1
1
1(REF)
1
1
1
36(1)(2)
37(2)
38(2)
DESCRIPTION
GASKET MIXER BODY
ADAPTOR-MIXER
BRACKET AIR INTAKE
BOLT U 5/16-18 X 2.06
ADAPTOR-AIR CLEANER
BASE PLATE, AIR CLEANER
PLUG PLASTIC 2.5" BLACK
ELEMENT AIR FILTER
HOLD DOWN AIR CLEANER PLATED
PLATE, AIR CLEANER TOP
HOSE AIR INTAKE
BARBED EL 90 1/2NPT X 3/4 HOSE
NUT FLANGE M6-1.0 NYLOK
WASHER, FLAT, M6
SCREW HHC M6-1.0 X 25 G8.8
WASHER LOCK M6-1/4
SCREW HHC M6-1.0 X 16 C8.8
WASHER FLAT 5/16-M8 ZINC
WASHER LOCK M8-5/16
SCREW HHC M8-1.25 X 20 G8.8
NUT WING 1/4-20 W/NY INS ST ZN
NUT FLANGE M6-1.0 NYLOK
WASHER, FLAT, M6
SCREW HHC M6-1.0 X 25 G8.8
WASHER LOCK M6-1/4
SCREW HHC M6-1.0 X 16 C8.8
CLAMP HI TORQUE 1.75 - 2.625
SCREW HHC M8-1.25 X 20 G8.8
WASHER LOCK M8-5/16
WASHER FLAT 5/16-M8 ZINC
NUT HEX 5/16-18 STEEL
BARBED EL-90 POLY 1/2NPT X ¾
CLAMP HOSE #8 .53-1.00
HOSE 3/4 ID SAE-30R2 (6”LG)
FITTING VENT VALVE COVER 2.4L
BARBED STR 1/2NPT X 3/4
FTG VNT VALVE COVER
GASKET, PCV VALVE
PIPE INSULATION ELBO
PIPE INSULATION (4.5”LG)
PIPE INSULATION TAPE (7”LG)
(1)TRIM PIPE INSULATION ELBOW TO FIT.
(2)INSULATION SHALL COMPLETELY COVER I/N’S 32, 34 & 35.
(3)APPLY PIPE SEALANT COMPOUND TO THREADS.
(4) ALTERNATE CONFIGURATION REQUIRES ALL NOTED PARTS.
NOTE: APPLY LOCTITE 620 BEARING RETAINMENT COMPOUND TO OUTSIDE
SURFACE OF FITTING (I/N 35) THAT PRESSES INTO VALVE COVER.
REVISION: K-2450-C
DATE: 4/21/15
Page 2 of 2
EXPLODED VIEW: AIR CLEANER 2.4L G2 TURBO
GROUP D
DRAWING #: 0H1954
APPLICABLE TO:
ITEM
PART#
QTY.
DESCRIPTION
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
0F4269
0H0030
0G39340ST03
035480
0H0028
0F4271
0H0219
0F5418
0F4270
0F6323
0H0035
0G0153
0D3700
049811
045757
022097
047411
022145
022129
039253
037561
0D3700
049811
045757
022097
047411
086133C
039253
022129
022145
022259
0H1712
057822
059057
0H0027
047527(3)(4)
0H1644(4)
0G10080103(4)
0H1787A
0H1787
0H1801
2
1
1
1
1
1
1
1
1
1
1
1
4
8
4
4
4
2
2
2
1
4
8
4
4
4
2
2
4
4
2
1
2
1
1
1
1
1(REF)
1
1
1
GASKET MIXER BODY
ADAPTOR-MIXER
BRACKET AIR INTAKE
BOLT U 5/16-18 X 2.06
ADAPTOR-AIR CLEANER
BASE PLATE, AIR CLEANER
PLUG PLASTIC 2.5" BLACK
ELEMENT AIR FILTER
HOLD DOWN AIR CLEANER PLATED
PLATE, AIR CLEANER TOP
HOSE AIR INTAKE
BARBED EL 90 1/2NPT X 3/4 HOSE
NUT FLANGE M6-1.0 NYLOK
WASHER, FLAT, M6
SCREW HHC M6-1.0 X 25 G8.8
WASHER LOCK M6-1/4
SCREW HHC M6-1.0 X 16 C8.8
WASHER FLAT 5/16-M8 ZINC
WASHER LOCK M8-5/16
SCREW HHC M8-1.25 X 20 G8.8
NUT WING 1/4-20 W/NY INS ST ZN
NUT FLANGE M6-1.0 NYLOK
WASHER, FLAT, M6
SCREW HHC M6-1.0 X 25 G8.8
WASHER LOCK M6-1/4
SCREW HHC M6-1.0 X 16 C8.8
CLAMP HI TORQUE 1.75 - 2.625
SCREW HHC M8-1.25 X 20 G8.8
WASHER LOCK M8-5/16
WASHER FLAT 5/16-M8 ZINC
NUT HEX 5/16-18 STEEL
BARBED EL-90 POLY 1/2NPT X ¾
CLAMP HOSE #8 .53-1.00
HOSE 3/4 ID SAE-30R2 (7.62”LG”)
FITTING VENT VALVE COVER 2.4L
BARBED STR 1/2NPT X 3/4
FTG VNT VALVE COVER
GASKET, PCV VALVE
PIPE INSULATION ELBO
PIPE INSULATION (4.5”LG)
PIPE INSULATION TAPE (7”LG)
36(1)(2)
37(2)
38(2)
(1)TRIM PIPE INSULATION ELBOW TO FIT.
(2)INSULATION SHALL COMPLETELY COVER I/N’S 32, 34 & 35.
(3)APPLY PIPE SEALANT COMPOUND TO THREADS.
(4) ALTERNATE CONFIGURATION REQUIRES ALL NOTED PARTS.
NOTE: APPLY LOCTITE 620 BEARING RETAINMENT COMPOUND TO OUTSIDE
SURFACE OF FITTING (I/N 35) THAT PRESSES INTO VALVE COVER.
REVISION: H-3963 –B
DATE: 2/27/09
PAGE 2 OF 2
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
29
30
0G37260ST03
052860
052251
052257
052252
052259
052891
0536210410
042909
047411
055414
022447
022097
022473
049813
022261
0F9597A
045764
062963
022302
022131
065852
0F9597
022129
026204
022145
045771
0F9596A
052212
1
4
4
4
4
4
4
1
1
1
1
1
1
2
1
1
1
1
4
5
5
1
1
1
1
1
1
1
1
WELDMENT FRAME 2.4L C2 60KW
NUT FLANGED HEX M12-1.75
DAMPENER VIBRATION 40 BLUE
SPACER .49 X .62 X 1.87 PWDR/ZNC
DAMPENER VIBRATION
WASHER FLAT M12
SCREW HHC M12-1.75 X 80 G8.8
ASSY WIRE 14.00"
SCREW HHC M8-1.25 X 30 G8.8
SCREW HHC M6-1.0 X 16 G8.8
LUG SLDLSS #2-#8 X 17/64 CU
WASHER SHAKEPROOF INT 1/4
WASHER LOCK M6-1/4
WASHER FLAT M6-1/4 ZINC
NUT HEX M6 -1.0 G8 YEL CHR
WASHER SHAKEPROOF INT 3/8
SUPPORT LH ENGINE 2.4L
SCREW HHTT M4-0.7 X 8 BP
SCREW HHC M10-1.25 X 30 G8.8
WASHER LOCK 7/16
WASHER FLAT 3/8-M10 ZINC
SPRING CLIP HOLDER .37-.62
SUPPORT RH ENGINE 2.4L
WASHER LOCK M8-5/16
WASHER SHAKEPROOF INT 5/16
WASHER FLAT 5/16-M8 ZINC
NUT HEX M8-1.25 G8 CLEAR ZINC
SPACER LH ENGINE MOUNT
SCREW HHC M10-1.25 X 25 C8.8
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
0F3408C
0F3411
025507
052212
046526
022131
050331A
050331
038805Y
03880400AE
045771
022129
077483
0F3976
042568
022145
0D3700
049811
1
1
REF
REF
REF
REF
REF
REF
1
1
REF
REF
REF
1
4
REF
4
4
BATTERY TRAY, C1 & C2
STRAP BATTERY RETAINMENT
WASHER SHAKEPROOF EXT 7/16 STL
SCREW HHC M10-1.25 X 25 G8.8
WASHER LOCK M10
WASHER FLAT 3/8-M10 ZINC
BATTERY POST COVER RED +
BATTERY POST COVER BLACK CABLE BATTERY BLACK #1 X 18.00
CABLE BATT RED #1 X 18.00
NUT HEX M8-1.25 G8 YEL CHR
WASHER LOCK M8-5/16
BATTERY 12VDC 75-AH 26
BOOT CONTACTOR CABLES
SCREW HHC M6-1.0 X 20 C8.8
WASHER FLAT 5/16-M8 ZINC
NUT FLANGE M6-1.0 NYLOK
WASHER FLAT M6
EXPLODED VIEW: EV ENCLOSURE C2 2.4L G2 TURBO
GROUP F
DRAWING #: 0J8688
ITEM
PART#
QTY.
(2)1
(1)2
(2)3
4
(1)5
(2)6
(2)7
(2)8
9
(1)10
(2)11
12
13
14
15
16
17
18
19
20
21
22
23
24
24A
24B
24BA
24BB
24C
24D
24E
0G80180AL0R
0C2454
0F58490AL0R
087233
0E3257
0F58520AL0R
0F98330AL0R
0F58510AL0R
049813
077992
0F98350AL0R
0F2786
0F2785
0F3364
0F4880
0F5049B
0F4487A
022473
022097
022127
0F3072
078115
0C8566
0G6001A
0G5892
0L3103
0G5892A
0G5892F
0G5892C
0G5892D
0G5892E
1
48
2
2
10
2
2
1
2
17
1
2
1
1
2
2
1
7
5
1
10
26
4
1
2
1
1
1
2
2
1
REAR WRAP C2 G2 60KW
SCREW THF M6-1 X 16 N WA Z/JS
DOOR C2
RIVET POP .1875 X .450 SS
SCREW TH-FRM M6 W/CAP SHKPRF W
DUCT DSCHRG LH&RH
FRONT CORNERS C2
DUCT DISCHARGE C2
NUT HEX M6 X 1.0 G8 YEL CHR
NUT HEX LOCK M6-1.0 SS NY INS
ROOF C2
SLITTER C4
SPLITTER LOWER C4
SPLITTER STINGER C2
SUPPORT SPLITTER LH C2
PULL TAB DOOR LOCK SS
ASSEMBLY COVER ACCESS
WASHER FLAT 1/4-M6 ZINC
WASHER LOCK M6-1/4
NUT HEX 1/4-20 STEEL
INSULATION RETAINMENT HANGER
WASHER SELF LOCKING DOME #4-40
SCREW HHFC M6-1.0 X 20 G8.8
KIT INSULATION C2
INSULATION DOOR C2
KIT INSULATION C2
INSULATION ROOF TOP
INSULATION ROOF TOP
INSULATION SPLITTER
INSULATION SPLITTER
INSULATION LOWER SPLITTER
25
26
27
28
0F5048D
0E5968
0H0412
0H1208A
0H1208B
0F4051C
0F3890B
0F4051B
0F3890
078115A
0E5298L
042568
0912970090
022447
0G9473
0F8869D
052250
066760
2
1
4
1
1
2
4
2
4
6
1
2
2
2
1
1
1
1
VISE-ACTION LATCH SLOTTED CIR
GASKET EXTRUDED TRIM (328” LG)
NUT U M6-1.0 GEOMET
RF COVER PLATE-PLASTIC-BISQUE
RF COVER PLATE-PLASTIC-GREY
INSULATION DUCT
RETAINER INSULATION (820)
INSULATION DUCT SIDES
RETAINER INSULATION (450)
WASHER SELF LOCKING DOME #8-32
FOAM 300 X 300 THERMAL ACO
SCREW HHC M6-1.0 X 20 G8.8
ASSY WIRE 14AWG GRN/YEL
WASHER SHAKEPROOF INT 1/4
DEFLECTOR INTAKE 2.4L G2 TURBO
KEY VISE-ACTION LATCH SLOT CIR
TAPE FOAM 1X1 (71.0”LG)
STRIP SEALANT 1/8 X 1 (44.52”LG)
29
30
31
32
33
34
35
36
37
38
39
40
41
DESCRIPTION
UNLESS OTHERWISE SPECIFIED:
(1) ENCLOSURE NOTE: PANELS THAT FASTEN TO THE BASEFRAME (EXCEPT ITEM 1) MUST BE SECURED USING I/N 2 & 5 (THREAD FORMING FASTENERS)
AND I/N 10 (LOCK NUT). LOCK NUT IS TO BE INSTALLED AFTER THREAD FORMING FASTENER HAS PENETRATED THROUGH EXTRUSIONS IN ENCLOSURE
PANELS. ALL PANEL TO PANEL CONNECTIONS TO INCLUDE AT LEAST ONE CONNECTION POINT USING I/N 5 (THREAD FORMING FASTENER).
(2) SHEET METAL PARTS LISTED IN THE BOM TABLE ARE REPRESENTING GENERIC PARTS (NO COLOR)
•
MANUFACTURING: FOR CORRECT MATERIAL AND COLOR REFER TO AS400 BOM.
•
CUSTOMER: WHEN ORDERING REPLACEMENT PARTS ENTER BASE NUMBER (FIRST 6 DIGITS ONLY) IN THE SYSTEM FOR CORRECT MATERIAL
AND COLOR (FOR REFERENCE SEE GUIDELINE 0H7169).
REVISION: K-2283-L
DATE: 3/24/15
Page 2 of 2
1
2
3
4
5
6
7
*8
*9
*10
11
12
13
*14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
0F1823B
0F3078BST 03
0F2606
036261
0E7358
052777
0H1176B
0F1262
0F1263
0F1264
0G8023A
0G 2885
0E6875A
055911
0F5459
0E3161
0G 3648
0F5462
0A5062J
029673
0C1457A
0F1958
082573
0E4494
0G 8997
0F6305
0F6305A
0F5886
051713
049226
0F5752F
0F5884
0F5896
074076
0C3990
080823
051716
079224
043182
051714
0F3192
0E7403C
0G 9056
A
B
C
D
E
F
G
H
J
K
L
M
N
P
056739
022287
022473
022097
022127
0F6145
0F2627A
091526
049226
051713
SEE CHART
052777
043182
051714
COMPONENTS INCL UDED IN 0H1434E
1
ENCL HSB CO NTROL PANEL
1
CO VER CONTRO L PANEL R-200B
1
HING E CONT INUOUS H-PANEL
7
RIVET POP .125 X .275 SS
4
SCREW PPPH HI-LO #4-24 X 3/8
1
WASHER FLAT M3
1
ASSY PCB R- 200C CNT RL 3600 RPM
REF.
HO LDER F USE WICKMANN 178.6150
REF.
ADPTR RH SIDE WICKMANN 178.6191
REF.
ADPTR LH SIDE WICKMANN 178.6192
1
BAT C 13.4VDC 2.5A W/4POS PL UG
1
ASSY PCB HI-PWR VO LTAG E RGL TR
2
RELAY 12VDC C FORM W/DIO DE
REF.
BL OCK TERM 20A 12 X 6 X 1100V
1
DECAL CPL CNT PNL FUSES
1
ASSY PCB BOSCH G OV DRIVER
1
M5X0.8 CAPTIVE PANEL KNLD HD
1
DECAL CPL 3.9L T B1
4
SPACER 9.5H 3.2 ID
1
DIO BR IDG E 25A 600V
1
HO UR METER 10-80VDC
1
PLATE HARNESS CLAMP
1
SWIT CH RK R DPST 125V SPD
1
SWIT CH RK R DPDT ON-OFF -ON
1
DECAL CONT ROL FLEX R-200B
2
SEAL COVER 3.18X12.7X382
1
SEAL COVER 3.18X12.7X283
2
SCREW HHPM M5-0.8 X 12
11
WASHER FLAT M5
11
WASHER LO CK M5
1
RES WW 15R 5% 25W QK CO NN
2
SCREW PHTT M3.5-0.6 X 10
2
SCREW PHTT M3.5-0.6 X 16
2
SCREW PHM M3-0.5 X 10 BLACK
2
SCREW PHTT M4-0.7 X 10 Z YC
4
SCREW PPHM M5-0.8 X 50 Z NC
9
NUT HEX M5-0.8 G8 YEL CHR
2
SCREW PPHM M5-0.8 X 30 SS
7
WASHER LO CK M3
7
NUT HEX M3-0.5 G8 YEL CHR
1
SUPPO RT ANGLE PCB
1
F USE ATO TYPE 15 AMP (BL UE)
1
HARN CTRL PNL R-200B 2.4L/4.2L (NOT SHOWN)
COMPONENTS INSTALL ED PER THIS DRAWING
1
RELAY SO LENO ID 12VDC PNL MNT
2
SCREW HHC 1/4- 20 X 3/4 G 5
4
WASHER FLAT 1/4-M6 ZINC
2
WASHER LO CK M6-1/4
2
NUT HEX 1/4-20 STEEL
A/R
SEAL WEATHER .45"DIA
1
CO VER CONTRO L PANEL SIDE
4
SCREW PPHM M5-0.8 X 12 Z NC
4
WASHER LO CK M5
4
WASHER FLAT M5
1
DPE B REAKER
2
WASHER FLAT M3
2
WASHER LO CK M3
2
NUT HEX M3-0.5 G8 YEL CHR
NOTE: ITEMS MARKED BY * ARE PART OF WIRE HARNESS.
EXPLODED VIEW: ENGCOMPRT 2.4L G2 TURBO
GROUP D
DRAWING #:0H2647
APPLICABLE TO:
ITEM
PART#
QTY.
1
2
3
4
5
6
7
8
0H1619
035472
0G1738
0G0950
0G8488
022129
058306
0A6751
0E0502
026073A
045771
057772
069860E
0C7649
043790A
057765
049821
0D2244M
0G7461
0F9583
0F9420
0G6093E
063076
0G1394
052830
025507
062963
077043H
0G3995
090388
0D3701
0F0710
0F2664H
0G8427A
052213
046526
022131
0G3823
0G7902
0H2574
047411
022097
022473
0G39910ST03
0G4000
0G39970ST03
042907
0G0951
052243
0E9868A
0G0788
0F3217
0A8258
022145
039414
0G0149
0F9501
0G0952
0G1472A
0G1477
0G8852
052265
052203
046525
0G3921A
029333A
1
1
1
1(REF)
1
30
7
1
1
3
3
1
1
1
1
1
3
1
1
1
1
1
7
7
2
5
3
2
1
7
1
2
1
1
3
6
4
2
1
1
1
1
1
1
1
1
4
1(REF)
1
1
1
1
9
7
4
1
1
1(REF)
1
1(REF)
1
1(REF)
1(REF)
2
1
3
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47(1)
48
49
50
51
52
53
54
55
56
57 (1)
58
59
60
61(1)
62(1)
63
64
65
REVISION:H-5089-B
DATE: 9/23/09
DESCRIPTION
ENGINE 2.4L G2 CERTIFIED
CLAMP HOSE #6 .43-.78
CAP ANTIFREEZE RUBBER 9.5DIA
GASKET INTAKE MANIFOLD G2
MANIFOLD INTAKE (MACHINED)
WASHER LOCK M8-5/16
SCREW SHC M8-1.25 X 25
SWITCH HI-TEMP 245D X 3/8NPT
TEMPERATURE SENDER, DELPHI
PLUG STD PIPE 1/4 STEEL SQ HD
NUT HEX M8-1.25 G8 CLEAR ZINC
WASHER NYLON .565
HOSE DRAIN ASSY 28"
CLAMP HOSE .38-.87
BARBED EL 90 3/8NPT X 3/8 VS
ADAPTER M14-1.50 X 3/8 NPT
SCREW SHC M8-1.25 X 30 C12.9
MAGNETIC PICKUP
MOTOR STARTER
SPACER 2.4L G2 FLEX PLATE
ADAPTER ENGINE
FLEX PLATE 2 POLE 2.4L G2
WASHER FLAT .531 ID X 1.062 OD
SCREW HHC M12-1.25 X 20 C10.9
SCREW HHC M10-1.25 X 45 G8.8
WASHER SHAKEPROOF EXT 7/16 STL
SCREW HHC M10-1.25 X 30 G8.8
CONDUIT FLEX .25"ID
SHIELD INNER HEAT 2.4L TURBO
SCREW HHTT M6-1.0 X 12 ZINC
PLATE "HOT"
RIVET POP .125 X 0.337 STEEL
ASSY DIPSTICK W/TEXT GTH-530
ASSY DIPSTICK TUBE 2.4 G2
SCREW HHC M10-1.25 X 20 C8.8
WASHER LOCK M10
WASHER FLAT 3/8-M10 ZINC
O-RING SIZE 9.0MM X 2.0MM NITR
TUBE TURBO OIL RETURN G2 2.4L
CONDUIT THERMAL FLEX 13MM ID
SCREW HHC M6-1.0 X 16 C8.8
WASHER LOCK M6-1/4
WASHER FLAT 1/4-M6 ZINC
BRACKET EXH MANIFOLD 2.4 TURBO
HEAT SHIELD TURBO 2.4L
BRACKET HEAT SHIELD 2.4L
SCREW HHC M8-1.25 X 16 C8.8
GASKET EXHAUST MANIFOLD
SCREW HHC M10-1.5 X 60 G8.8
ALTERNATOR DC W/OUT PULLEY
PULLEY DC ALTERNATOR (3600 RPM)
SPACER DC ALTERNATOR PULLEY
SCREW HHC M8-1.25 X 25 G10.9
WASHER FLAT 5/16-M8 ZINC
SCREW HHC M8-1.25 X 35 G8.8
SCREW SHC M14-1.5 X 35 G10.9
ADAPTER 2.4L CRANKSHAFT MACH
POLY V-BELT G2 (3600 RPM)
CAM SENSOR PIN ASSY
COVER CAM GEAR G2 REWORKED
BRACKET ASM-2.4L COIL G2
SCREW HHC M8-1.25 X 65 C8.8
SCREW HHC M8-1.25 X 70 G8.8
NUT HEX M10-1.25 G8 YEL CHR
VR SENSOR ASSY 3/8-24 LOW SENS
TIE WRAP UL 7.4"X .19" BLK
PAGE 3 OF 4
EXPLODED VIEW: ENGCOMPRT 2.4L G2 TURBO
GROUP D
DRAWING #: 0H2647
APPLICABLE TO:
ITEM
PART#
QTY.
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80 (1)
81
0G8853
023897
022152
034413
0G9350
0G9329
0A8584
0G9910
0G9349
0G9330
084750
0G4003
0G8854
0H1432B
0A45310244
0H1275A
4
8
8
8
1
1
1
2
1
1
4
1
1
1
1(REF)
1
REVISION: H-5089-B
DATE: 9/23/09
DESCRIPTION
COIL-2.4L G2 IGNITION
WASHER FLAT #10 ZINC
WASHER LOCK #10
SCREW HHM #10-32 X 1-1/4
O-RING 2.5"X 2.75"X 1/8" VITON
ADAPTOR OIL FILTER 2.4L G2
SWITCH OIL PRESSURE 10 PSI 2 POL (R-PANEL)
ADAPTOR 45D JIC37 1/2NPT X ¾
O-RING 1" X 1.25" X 1/8" VITON
NUT OIL FILTER ADAPTOR 2.4L G2
PLUG SPARK
SHIELD HEAT IGNITION COIL 2.4L
SPARK PLUG WIRE SET 2.4L G2 IG
MANIFOLD EXH 60K G2 TURBO (MA)
FILTER 1.5L/2.4L G2 OIL (NOT SHOWN)
HARN ENG 2.4L R-200C 3600 RPM (NOT SHOWN)
PAGE 4 OF 4
1.)
A
C2 UNITS
0F9832
0F9832GGS0R
0C2454
1
1
4
SHIELD CONN BOX C2
SHIELD CONTROL STAND C2
SCREW THF M6-1 X 16 N WA Z/JS
B
C3 UNITS
0F9832B
0F9832KGS0R
0C2454
1
1
3
SHIELD CONTROL STAND C3
SHIELD CONTROL STAND C3
SCREW THF M6-1 X 16 N WA Z/JS
3.)
A
B
C4 UNITS
0F9832A
0C2454
1
3
SHIELD CONTROL STAND C4
SCREW THF M6-1 X 16 N WA Z/JS
4.)
A
C5 UNITS
0F9832C
0F9832D
0F9832EGS0R
0F9832HGS0R
0F9832JGS0R
0F9832FGS0R
0C2464
1
1
1
1
1
1
3
SHIELD CONTROL STAND C5
SHIELD CONTROL STAND C5
SHIELD CONTROL STAND C5
SHIELD CONTROL STAND C5
SHIELD CONTROL STAND C5
SHIELD CONTROL STAND C5
SCREW THF M6-1 X 16 N WA Z/JS
B
2.)
A
B
C
EXPLODED VIEW: EV CPL C2&C4 R200C CB CONN
GROUP A
DRAWING #: 0H1730
ITEM
PART#
QTY.
DESCRIPTION
PAGE 1
1
2
3
4
5
6
7
8
(1) 9
10
11
12
13
14
(2) 15
(2) 16
17
18
19
20
21
23
24
(1) 26
27
28
29
30
31
32
33
34
35
36
37
(3) 39
(4) 40
(4) 41
(4) 42
(4) 43
(4) 44
45
46
47
48
49
1)
A
C
D
E
F
G
H
J
K
REVISION: J-9104-D
DATE: 6/23/14
0F3137
0F3188
0F3189
023484N
0F6366B
0F6366A
043180
022264
0C3990
046357
022155
0C2428
0G7992
0A9457
057073
0D5466
0A7822
022237
022241
049226
0C2266
0C2454
022473
022097
0D4698
0H0026
025433
024469
067210A
0D6029
081008
077043J
051713
0F6156
029289
047411
0G0770
0H0348
036943
023897
022152
022158
0C2454
055934D
0F6145
048766
0G7991
0F3328
0D5552
0D5553
0D5554
0D5556
0D9693
0F0492
048927
023897
022152
022158
0C2454
029289
1
1
1
1
1
1
2
2
2
REF
6
6
1
1
2
REF
REF
2
2
6
6
8
8
4
REF
1
1
1
1
4
1
1
2
1
1
4
1
1
2
4
2
2
1
1
A/R
REF
1
UL CIRCUIT BREAKER (ED)
1
REF
REF
REF
REF
REF
1
4
4
4
4
9
1
PAN CB CONN BOX
STAND RH CONTROL
STAND LH CONTROL
BUSHING SNAP SB-2.5-31
XFMR DUAL 120V/16V (FOR 120/240V & 277/480V UNITS)
XFMR DUAL 104V/16V (FOR 120/208V UNITS)
WASHER FLAT M4
WASHER LOCK #8-M4
SCREW PHTT M4-0.7 X 10 ZYC
BLOCK TERM 20A 6 X 6 X 1100V
WASHER LOCK #6
SCREW PHTT #6-32 X 1/2 ZYC
DECAL RTS CUSTOMER CONNECTION
DECAL NEUTRAL
JUNCTION BLOCK 3/8-16
BUS BAR NEUTRAL BLOCK 390
LUG SLDLSS 600/250-1/0 X 1/4-28
WASHER LOCK 3/8
NUT HEX 3/8-16 STEEL
WASHER LOCK M5
SCREW PHTT M5-0.8 X 16 ZYC
SCREW THF M6-1 X 16 N WA Z/JS
WASHER FLAT 1/4-M6 ZINC
WASHER LOCK M6-1/4
BLOCK TERM 20A 6 X 3 X 1100V
DECAL CHARGER POWER 120VAC C2
LUG SLDLSS #6-14 X 13/64 CU
SCREW HHTT #10-32 X 3/8 CZ
DECAL GROUND LUG
SCREW HHTT M6-1.0 X 16 ZYC
GROMMET 1.25 X .25 X .75
CONDUIT FLEX 2.0" ID (36” LG)
WASHER FLAT M5
PLATE WIRE SNGL GALV
TAPE ELEC 1/2 FOAM (AS REQ’D)
SCREW HHC M6-1.0 X 16 G8.8
HARNESS, TRANSFORMER ADAPTER
PCB ENCLOSURE ASSY 4.2L IGN MD
SCREW PPHM #10/32 X 2
WASHER FLAT #10 ZINC
WASHER LOCK #10
NUT HEX #10-32 STEEL
SCREW THF M6-1 X 16 N WA Z/JS
CLAMP VINYL 1.06 X .406 Z
SEAL WEATHER .45"DIA
BLOCK TERM 20A 2 X 6 X 1100V
DECAL GTS CUSTOMER CONNECTION
COVER ED CB SHORT STND
CB 0050A 3P 480V S ED4 LL
CB 0060A 3P 480V S ED4 LL
CB 0070A 3P 480V S ED4 LL
CB 0090A 3P 480V S ED4 LL
CB 0125A 3P 480V S ED4 LL
INSULATOR CB S (ED-3P)
SCREW RHM #10-32 X 4-1/2
WASHER FLAT #10 ZINC
WASHER LOCK #10
NUT HEX #10-32 STEEL
SCREW THF M6-1 X 16 N WA Z/JS
TAPE ELEC 1/2 FOAM (AS REQ’D)
Page 4 of 8
EXPLODED VIEW: EV CPL C2&C4 R200C CB CONN
GROUP A
DRAWING #: 0H1730
ITEM
PART#
2)
A
C
UL CIRCUIT BREAKER (FD)
1
REF
REF
REF
REF
REF
1
4
4
4
4
9
1
UL CIRCUIT BREAKER (JD+LD)
0F3329
1
0D5577
REF
0F2353
2
022770
4
022473
4
022097
4
022127
4
0C2454
9
029289
1
UL CIRCUIT BREAKER (QN)
0F8135
1
0E7283
REF
0E7284
REF
0E3628
REF
0E3664
1
074908
2
0F8140
1
036261
4
0C2454
11
029289
1
0F3138
0D5572
0D5573
0D5574
0D5575
0D5576
0F0199
081320
022473
022097
022127
0C2454
029289
D
E
F
G
H
J
K
3)
A
C
D
E
F
G
H
J
K
4)
A
C
D
E
F
G
H
J
(1)
(2)
(3)
(4)
QTY.
DESCRIPTION
COVER CB CONN BOX
CB 0150A 3P 600V S FD6 LL
CB 0175A 3P 600V S FD6 LL
CB 0200A 3P 600V S FD6 LL
CB 0225A 3P 600V S FD6 LL
CB 0250A 3P 600V S FD6 LL
INSULATOR CB FD FRAME 30MIL
SCREW SHC 1/4-20 X 4.5 G8.8 NZ
WASHER FLAT 1/4-M6 ZINC
WASHER LOCK M6-1/4
NUT HEX 1/4-20 STEEL
SCREW THF M6-1 X 16 N WA Z/JS
TAPE ELEC 1/2 FOAM (AS REQ’D)
COVER JD/LD CB SHRT STAND
CB 0300A 3P 600V S JD6 LL
INSULATOR CIRCUIT BR. JD/LD
SCREW RHM 1/4-20 X 3
WASHER FLAT 1/4-M6 ZINC
WASHER LOCK M6-1/4
NUT HEX 1/4-20 STEEL
SCREW THF M6-1 X 16 N WA Z/JS
TAPE ELEC 1/2 FOAM (AS REQ’D)
COVER QN FRM CB
CB 0150A 2P 240V S QN2 LL
CB 0175A 2P S QN2 LL 240V
CB 0200A 2P 240V S QN2 LL
BASE, QN CIRCUIT BREAKER
SCREW HHTT M5-0.8 X 10 BP
COVER QN CB DISH
RIVET POP .125 X .275 SS
SCREW THF M6-1X16 N WA Z/JS
TAPE ELEC 1/2 FOAM (AS REQ’D)
ITEM INCLUDED WITH HARNESS
ITEM INCLUDED WITH 0D5464B
ITEM USED WITH EARLY MODEL 208V UNITS ONLY
ITEMS USED ON 4.2L MODELS ONLY.
PAGE 2
5)
A
B
C
D
E
(2) F
(2) G
(2) H
(2) J
K
(2) M
N
UL CIRCUIT BREAKER (225AF) (2P & 3P)
0F4185
1
COVER CB C2-C4 (225AF)
058306
3
SCREW SHC M8-1.25 X 25 G12.9
0F4165$
REF
CIRCUIT BREAKERS 200A FRAME (3P)
0F4143
REF
CB 0040A 3P 480V 225AF (3P)
0F4148
REF
CB 0125A 3P 480V G 225AF
0F4149
REF
CB 0150A 3P 480V G 225AF
0F4151
REF
CB 0200A 3P 480V G 225AF
0G5247$
REF
CB 200A FRAME G 240V (2P)
0G5250
REF
CB 175A 2 POLE 240V 225AF (2P)
0G4478
REF
CB 200A 2 POLE 240V 225AF (2P)
0F4145
REF
CB 0060A 3P 480V G 225AF (3P)
0F4186
1
COVER CB DISH 225AF (3P)
0F4186AGS0R
1
COVER CB DISH 225AF (2P)
036261
4
RIVET POP .125 X .275 SS
053640
2/4
SCREW RHM #8-32 X 3-1/4
038150
2/4
WASHER FLAT #8 ZINC
022264
2/4
WASHER LOCK #8-M4
022471
2/4
NUT HEX #8-32 STEEL
029289
2
TAPE ELEC 1/2 FOAM
022129
6/9
WASHER LOCK M8-5/16
0F8432
1
INSULATOR CB 225AF (3P)
REVISION: J-9104-D
DATE: 6/23/14
Page 5 of 8
EXPLODED VIEW: EV CPL C2&C4 R200C CB CONN
GROUP A
DRAWING #: 0H1730
ITEM
PART#
QTY.
0F8432A
0C2454
0F8451
049821
022145
045771
0F8843
W/CB
0G3259
1
11
2/3
4/6
4/6
2/3
2/3
2
1
P
(2) R
(2) S
(2) T
(2) U
(2) V
(1) W
X
6)
A
C
E
F
G
H
J
K
(2) L
(2) M
N
P
(1) S
T
U
V
(2) W
(2) X
Y
7)
A
B
C
D
E
F
G
H
8)
A
C
D
E
F
G
H
J
K
M
N
9)
A
C
D
REVISION: J-9104-D
DATE: 6/23/14
UL CIRCUIT BREAKER (400AF)
1
REF
4
4
4
4
9
1
2/3
2/3
3
3
2
6
6
6
2/3
2/3
1
NEUTRAL BLOCK 390 / 200-400A
0D5466
2
039287
1
022145
1
022129
1
045771
1
045335
2
083896
2
0A7822
1
UL CIRCUIT BREAKER (BQ)
0G1968
1
0G1970
REF
0A2077
REF
040532
REF
0C3990
2
0E7890
1
0E6002
REF
022859
6
0G0008
1
023897
6
022152
6
022158
6
029289
1
0C2454
11
UL CIRCUIT BREAKER (CC-2P/3P)
0F4185
1
0H4748
REF
0H4749
REF
0H4913
REF
0H4914
REF
0H4915
REF
0H4916
REF
0H4917
REF
0H4823A
1
0H4823B
1
0F4187
0F4166$
042419
023897
022152
022158
0C2454
029289
052647
046526
W/CB
0A7822
W/CB
023334
022097
022473
W/CB
W/CB
0G3259
DESCRIPTION
INSULATOR CB 225AF (2P)
SCREW THF M6-1 X 16 N WA Z/JS
LUG SLDLSS 300 MCM-6 AL/CU
SCREW SHC M8-1.25 X 30 C12.9
WASHER FLAT 5/16-M8 ZINC
NUT HEX M8-1.25 G8 CLEAR ZINC
BUS BAR 200A LUG ADAPTOR
TERMINAL COVER CB
DECAL TERMINAL SHOCK HZD BI
COVER CB C2-C4 400AF
CIRCUIT BREAKERS 400A FRAME
SCREW RHM 10-32 X 4
WASHER FLAT #10 ZINC
WASHER LOCK #10
NUT HEX #10-32 STEEL
SCREW THF M6-1 X 16 N WA Z/JS
TAPE ELEC 1/2 FOAM
SCREW SHC M10-1.5 X 25 G12.9
WASHER LOCK M10
BUS BAR CB ADAPTER 225-400 A
LUG SLDLSS 600/250-1/0 X 1/4-28
TERM COVER CB
SCREW HHC 1/4-28 X 1/2 G5
WASHER LOCK M6-1/4
WASHER FLAT 1/4-M6 ZINC
SCREW SHC M10-1.5 X 25 G12.9
WASHER LOCK M10
DECAL TERMINAL SHOCK HZD BI
BUS BAR NEUTRAL BLOCK 390
SCREW HHC M8-1.25 X 45 G8.8 FT
WASHER FLAT 5/16-M8 ZINC
WASHER LOCK M8-5/16
NUT HEX M8-1.25 G8 YEL CHR
SCREW HHC 1/4-28 X 3/4 G5
WASHER LOCK 1/4-M6 SS
LUG SLDLSS 600/250-1/0 X 1/4-28
COVER BQ CIR BREAKER CPL 3P
COVER BQ CIR BREAKER CPL 2P
CB 0125A 2P 240V S BQ2 LL
CB 0100A 3P 240V S BQ3 LL
SCREW PHTT M4-0.7 X 10 ZYC
BRKT CB MTG BACK
MTG TRACK BQ SIEMENS CB 3P
SCREW RHM #10-32 X 3/4
BRKT BQ CB STANDOFF
WASHER FLAT #10 ZINC
WASHER LOCK #10
NUT HEX #10-32 STEEL
TAPE ELEC 1/2 FOAM
SCREW THF M6-1 X 16 N WA Z/JS
COVER CB C2-C4 (225AF)
CB 0175A 2P 240V E CC LL
CB 0200A 2P 240V E CC LL
CB 0100 3P 240V E CC LL
CB 0125 3P 240V E CC LL
CB 0150 3P 240V E CC LL
CB 0175 3P 240V E CC LL
CB 0200 3P 240V E CC LL
COVER CB DISH 2P E CC
COVER CB DISH 3P E CC
Page 6 of 8
EXPLODED VIEW: EV CPL C2&C4 R200C CB CONN
GROUP A
DRAWING #: 0H1730
ITEM
PART#
QTY.
036261
038150
022264
022471
0H4698
0H4698A
0C2454
023897
049226
051716
029289
053640
052619
4
2/4
2/4
2/4
1
1
11
4/6
2/3
2/3
2
2/4
2/3
E
(2) F
(2) G
(2) H
J
K
(2) L
(2) M
(2) N
P
(2) R
(2) S
DESCRIPTION
RIVET POP .125 X .275 SS
WASHER FLAT #8 ZINC
WASHER LOCK #8-M4
NUT HEX #8-32 STEEL
INSULATOR CB 2P E TYPE CC
INSULATOR CB 3P E TYPE CC
SCREW HWHT M6-1 X 16 N WA Z/JS
WASHER FLAT #10 ZINC
WASHER LOCK M5
NUT HEX M5-0.8 G8 CLEAR ZINC
TAPE ELEC 1/2 FOAM
SCREW RHM #8-32 X 3-1/4
SCREW HHC M5-0.8 X 20 G8.8
(1) HARDWARE FOR MTG. CB TERMINAL COVERS IS
SUPPLIED WITH CIRCUIT BREAKERS.
(2) QTY. REQ’D FOR “2POLE / 3POLE” BREAKER
PAGE 3
10)
A
C
E
F
G
H
J
K
L
M
N
P
Q
11)
A
C
E
H
J
K
L
M
N
P
Q
12)
A
C
E
F
G
H
J
K
L
M
N
P
Q
R
S
REVISION: J-9104-D
DATE: 6/23/14
0H5629
0H5580
022770
022473
022097
022127
0C2454
029289
022145
022129
045771
049897
0H5576A
UL CIRCUIT BREAKER (JG)
1
REF
4
4
4
2
9
1
6
3
3
3
1
COVER JG E CB C2 STAND
CB 0250 3P 600V E JG LL
SCREW RHM 1/4-20 X 3
WASHER FLAT 1/4-M6 ZINC
WASHER LOCK M6-1/4
NUT HEX 1/4-20 STEEL
SCREW THF M6-1 X 16 N WA Z/JS
TAPE ELEC 1/2 FOAM
WASHER FLAT 5/16-M8 ZINC
WASHER LOCK M8-5/16
NUT HEX M8-1.25 G8 CLEAR ZINC
SCREW SHC M8-1.25 X 20 G8
INSULATOR CB E 3P JG
0H5630
0H5582
0D2157
0D3700
0C2454
029289
022145
022129
045771
049821
0H5581A
UL CIRCUIT BREAKER (KG)
1
REF
4
4
9
1
6
3
3
3
1
COVER KG E CB C2 STAND
CB 0300 3P 600V E KG LL
SCREW SHC M6-1.0 X 50 C8.8
NUT FLANGE M6-1.0 NYLOK
SCREW THF M6-1 X 16 N WA Z/JS
TAPE ELEC 1/2 FOAM
WASHER FLAT 5/16-M8 ZINC
WASHER LOCK M8-5/16
NUT HEX M8-1.25 G8 CLEAR ZINC
SCREW SHC M8-1.25 X 30 C12.9
INSULATOR CB E 3P KG
0F4185
0H5486
0H5488
0H5490
0H5721
038150
022264
022471
0C2454
029289
023897
049226
051716
052619
0H4698A
0H5560
036261
UL CIRCUIT BREAKER (3P FG)
1
REF
REF
REF
4
4
4
4
9
1
6
3
3
3
1
1
4
COVER CB G 225AF C2-C4
CB 0060 3P 480V E FG LL
CB 0080 3P 480V E FG LL
CB 0100 3P 480V E FG LL
SCREW PPHM #8-32 X 1-3/4 ZINC
WASHER FLAT #8 ZINC
WASHER LOCK #8-M4
NUT HEX #8-32 STEEL
SCREW THF M6-1 X 16 N WA Z/JS
TAPE ELEC 1/2 FOAM
WASHER FLAT #10 ZINC
WASHER LOCK M5
NUT HEX M5-0.8 G8 CLEAR ZINC
SCREW HHC M5-0.8 X 20 G8.8
INSULATOR CB 3P E TYPE CC/FG
COVER CB DISH 3P E FD
RIVET POP .125 X .275 SS
Page 7 of 8
EXPLODED VIEW: EV CPL C2&C4 R200C CB CONN
GROUP A
DRAWING #: 0H1730
ITEM
PART#
QTY.
DESCRIPTION
This page left blank intentionally
REVISION: J-9104-D
DATE: 6/23/14
Page 8 of 8
EXPLODED VIEW: EV COOLING SYSTEM 2.4L G2
GROUP D
DRAWING #: 0H3078
ITEM
PART#
QTY.
1
2
3
4
(1) 5
6
7
8
9
10
11
(1) 12
13
14
15
16
0H30830ST03
10000041323
0F5263
046526
059981
0D3700
0F5050A
0G9332C
0F2573
0F4011
0H20620ST03
0H2051
0F2862
0F2560
022131
0E2507
0H1827
035685
0F2561
0C8145
052250
0C7043
0G9332B
022473
0C8146
022097
076749
048031C
031971
0H0271
042911
0F2872
022304
022195
022196
0F8651
052677
0F9867
0F2461
022145
022129
039287
082774
0G0795
0G0816
0H1546
049813
052644
0C8566
0C2454
090283
080713
055934M
0A5259A
039253
0G9595
049820
0H30880ST03
099502
0C8165
029032
0G3762
0G1285C
071296A
0G3985
1
1
1
5
4
4
1
1
1
1
1
1
1
1
4
1
1
2
1
8
2
12
1
8
4
16
1
2(REF)
1
1
1
1
1
1
1
8
1
1
1
16
9
1
1
1
1
1
8
1
20
9
1
1
1
2
2
1
5
1
2
2
1
1
8
2
1
17
18
19
20
21
22
23
(1) 24
25
26
(2) 27
28
29
(1) 30
31
32
33
34
35
36
37
38
39
40
(1) 41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
REVISION: CN-0028661-F
DATE: 9/23/2019
DESCRIPTION
WELDMENT RADIATOR SUPPORT C2
RADIATOR 598 X 568 X 49 CPL RH
V-BELT 31/64" X 57-3/8"
WASHER LOCK M10
SCREW HHC M10-1.5 X 30 G10.9
NUT FLANGE M6-1.0 NYLOK
SHIELD RADIATOR C4
OIL LINE REMOTE FILTER/ENGINE
PULLEY FAN V-GROOVE 9"
FAN COOL 22" DIA 10 BLADE LH
ARM BELT TENSIONER
SHOULDER BOLT 1/2 X 2-1/4"
SPRING TENSION CPL
PULLEY V-BELT 4" FLANGED
WASHER FLAT 3/8-M10 ZINC
PROBE COOLANT LEVEL 3/8 NPTF
PROBE COOLANT LEVEL 3/8-18NPTF
CLAMP HOSE #28 1.32-2.25
HUB FLEX PLATE
WASHER FLEX (THIN)
TAPE FOAM 1 X 1 (26.75” LG)
DISK FLEX
OIL LINE REMOTE COOLER/FILTER
WASHER FLAT 1/4-M6 ZINC
SCREW HHC 5/16-24 X 1.124
WASHER LOCK M6-1/4
TANK COOLANT RECOVERY
CLAMP HOSE BAND 1/4
BEARING #6205 2NSE C3 E SRI2 S
PULLEY 5.125" DIA MACHINED
SCREW HHC M10-1.5 X 30 G8.8
SCREW HHC 1/2-13 X 2" G8
WASHER FLAT 1/2 ZINC
WASHER LOCK 1/2
NUT HEX 1/2-13 STEEL
SCREW HHFC M8-1.25 X 20 W/M6
WASHER NYLON .50 X .87 X .06
SHAFT FAN DRIVE
RETAINER BEARING
WASHER FLAT 5/16-M8 ZINC
WASHER LOCK M8-5/16
SCREW HHC M8-1.25 X 45 C8.8
KEY WOODRUFF 4 X 19D
HOSE LOWER RADIATOR G2
HOSE UPPER RADIATOR G2 (USED WITH MANFLD P/N 0G0707)
HOSE UPPER RADIATOR G2 (USED WITH MANFLD P/N 0G8488)
NUT HEX M6 X 1.0 G8 YEL CHR
SPACER .5 X 1.5 X .25 STL/ZINC
SCREW HHFC M6-1.0 X 20 G8.8
SCREW THF M6-1 X 16 N WA Z/JS
CAP RADIATOR 13 PSI
BRACKET COOLANT TANK
CLAMP STL/VNL .75 X .343 Z
HOSE 2"ID X 3.0"LG
SCREW HHC M8-1.25 X 20 C8.8
BRACKET RESERVOIR MOUNTING
NUT HEX LOCK M8-1.25 NY INS
BRACKET TENSIONER SPRING
CLAMP HOSE #24 B1.06-2.00
NUT HEX LOCK 5/16-24 NY INS
HOSE 9/32 ID (36”LG)
CAC 504W X 152H X 50D 2.4L G2
CLAMP CNST TENSION 1.75-2.625
HOSE 2"ID X 3.0"LG
TUBE CAC IN G2 TURBO
Page 3 of 4
EXPLODED VIEW: EV COOLING SYSTEM 2.4L G2
GROUP D
DRAWING #: 0H3078
ITEM
PART#
QTY.
64
65
66
67
68
69
(4) 70
71
72
73
74
(3) 75
76
77
(5) 78
79
80
81
82
83
0G3989
0C2454B
0G9332A
0C4975
0G3990
0C4973D
0H2844
0G53150AL0R
0G3986
0G9910
0G9331
0G9333
0A45310244
043107
0H1851
029333A
0D3700
048031C
029032
085662
1
4
1
1
1
2
2 (REF)
1
2
1
1
1
1
3
1
9
8
1
1
3
DESCRIPTION
TUBE CAC OUT G2 TURBO
SCREW THF M6-1 X 30 N WA DELTA
OIL LINE REMOTE ENG/COOLER
ADAPTOR 1/2 NPT X 37JIC 3/4-16
COOLER OIL 2.4L G2 TURBO
ADAPTER 90D JIC37 1/2NPT X 3/4
BEARING SLEEVE 1/2/ X 3/4 X 1
SPACER CPL COOLING FAN 1/8"
MOUNT OIL COOLER 2.4L G2
ADAPTER 45D JIC37 1/2NPT X 3/4
MOUNT REMOTE OIL FILTER 2.4 G2
NIPPLE-OIL FILTER
FILTER 1.5L/2.4L G2 OIL
SCREW HHC M8-1.25 X 25 C8.8
ASSY PCB LCL SENSOR (USE WITH I/N 16, P/N 0H1827 ONLY)
TIE WRAP UL 7.4” X .19” BLK (NOT SHOWN)
NUT FLANGE M6-1.0 NYLOK
CLAMP HOSE BAND .50
HOSE 9/32 ID (27”LG)
TIE WRAP UL 14.6 X .14 BLK (NOT SHOWN)
BEARING PRESS NOTE:
APPLY LOCTITE 620 BEARING RETAINMENT COMPOUND TO BEARING SURFACE ON ITEM 37 PRIOR TO
PRESSING ITEM 28 ONTO ITEM 37.
ALSO APPLY LOCTITE 620 BEARING RETAINMENT COMPOUND TO THE OUTSIDE OF 28 PRIOR TO
INSTALLING ITEM 28 INTO ITEM 38.
(1) APPLY MEDIUM STRENGTH BLUE THREAD LOCKING FLUID TO THREADS.
(2) INCLUDED WITH I/N 26.
(3) APPLY LOCTITE #266 TO I/N 75 PRIOR TO ASSEMBLY.
(4) ITEM 70 IS INCLUDED WITH ITEM 1.
(5) USE WITH R-200 CONTROL PANEL ONLY.
(6) FASTEN HOSE TO RADIATOR SUPPORT USING TIE WRAP I/N 83. DIRECT HOSE TOWARD BASE OF UNIT.
REVISION: CN-0028661-F
DATE: 9/23/2019
Page 4 of 4
EXPLODED VIEW: TURBO 2.4L G2
GROUP D
DRAWING #: 0H3356
APPLICABLE TO:
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
REVISION: -ADATE: 6/22/09
PART#
QTY.
042574
064094
064096B
0G8690
0G8692
0H2811
0A4707B
0A4707F
0C4975
0C4973C
0E5343
0H0457
1
1
1
1
1
1
1
1
1
1
4
4
DESCRIPTION
ADAPTER 1/8NPTF TO 1/8 BSPT
MALE ELBOW 45 #49X3
OIL SUPPLY 3LHA(38")
GASKET 2.4L G2
GASKET 2.4L G2
TURBOCHARGER G2 2.4L
ADAPTER 1/4NPT X M12-1.5
ADAPTER 1/2NPT X M16-1.5
ADAPTER 1/2 NPT X 37JIC 3/4-16
ADAPTER 90D JIC37 1/4NPT X 1/2
NUT HEX FL WHIZ M10-1.50
STUD M10-1.5 X 40 G10.9
PAGE 1 OF
EXPLODED VIEW: EV MUFFLER EXH 2.4L G2 TURBO
GROUP F
DRAWING #: 0H3357
ITEM
(1)1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
(2)22
(2)23
24
25
PART#
QTY.
0G86870ST03
0G8686
0K7782
0G0113
0F2808D
0G0007
0H3371
0H3372
0G8685
0C2454
022473
022097
049721
080762
022241
036797
070006
022259
0A6928
022237
0H1310
0F3794
0G3770
0K1526
0D3701A
1
1
1
1
1
1
1
1
1
4
2
2
2
3
6
1
6
2
4
6
1
1
1
5
1
DESCRIPTION
BRACKET MUFFLER
BRACKET STIFFENER
MFLR 8.5"X11.5"X19" 2.5"IN/OUT
EXHAUST ELBOW
EXHAUST PIPE
DIFFUSER EXHAUST WELDMENT
PIPE EXHAUST 2.4L 60kW
UPPER EXHAUST PIPE ASM
STRAP MUFFLER
SCREW THF M6-1 X 16 N WA Z/JS
WASHER FLAT 1/4-M6 ZINC
WASHER LOCK M6-1/4
SCREW HHC M6-1.0 X 35 G8.8 BLK
BOLT U 3/8-16 X 2.62
NUT HEX 3/8-16 STEEL
BOLT U 5/16-18 X 2.25
WASHER LOCK M8 SS
NUT HEX 5/16-18 STEEL
SCREW HHC M8-1.25 X 20 SS
WASHER LOCK 3/8
BOLT U 3/8-16 X 2.30 W/SADDLE
EXHAUST BLANKET 600MM LONG (NOT SHOWN)
EXHAUST BLANKET 737MM (NOT SHOWN)
TIE WRAP, 14.3" STAINLESS STL (NOT SHOWN)
PLATE HOT 50 X 110
NOTES (UNLESS OTHERWISE SPECIFIED):
(1) SHEET METAL PARTS LISTED IN THE BOM TABLE ARE REPRESENTING GENERIC PARTS (NO COLOR)
• MANUFACTURING: FOR CORRECT MATERIAL AND COLOR REFER TO XA BOM.
• CUSTOMER: WHEN ORDERING REPLACEMENT PARTS ENTER BASE NUMBER (FIRST 6 DIGITS ONLY) IN THE SYSTEM FOR
CORRECT MATERIAL AND COLOR (FOR REFERENCE SEE GUIDELINE 0H7169).
(2) TWO TIE WRAPS ARE INCLUDED WITH EACH EXHAUST BLANKET, ONE AT EACH END.
REVISIONK-2044-E
DATE: 3/5/15
Page 2 of 2
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