Generac 100kW QT10068KVSY Standby Generator Manual

United States Environmental Protection Agency Warranty Statement (Stationary Emergency Spark-Ignited Generators)

Warranty Rights, Obligations and Coverage

The United States Environmental Protection Agency (EPA) and Generac Power Systems, Inc. (Generac) are pleased to explain the Emission Control System Warranty on your new stationary emergency engine. If during the warranty period, any emission control system or compo nent on your engine is found defective in materials or workmanship, Generac will repair your engine at no cost to you for diagnosis, replace ment parts and labor provided it be done by a Generac Authorized Warranty Service Facility. Your emission control system may include parts such as the fuel metering, ignition, and exhaust systems and other related emission related components listed below. Generac will warrant the emissions control systems on your 2009 and later model year engines provided there has been no abuse, neglect, unapproved modifica tion, or improper maintenance of your engine. For engines less than 130 HP the warranty period is two years from the date of sale to the ulti mate purchaser. For engines greater than or equal to 130 HP the warranty period is three years or 2500 hours of operation, whichever comes first, from the date of the engine being placed into service. For high-cost warranted components, the Emission Control System war ranty is valid for 5 years or 3500 hours of operation, whichever comes first.

Purchaser's/Owner's Warranty Responsibilities

As the engine purchaser/owner you are responsible for the following: 1) The engine must be installed and configured in accordance to Gen erac's installation specifications. 2) The completion of all maintenance requirements listed in your Owner's Manual. 3) Any engine setting adjustment must be done in accordance and consistent with the instructions in the Owner's Manual. 4) Any emission control system or com ponent must be maintained and operated appropriately in order to ensure proper operation of the engine and control system to minimize emissions at all times.

Generac may deny any/or all Emission Control System Warranty coverage or responsibility of the engine, or an emission control system or component on your engine thereof, if it has failed due to abuse, neglect, unapproved modification or improper maintenance, or the use of counterfeit and/or “gray market” parts not made, supplied or approved by Generac. Warranty service can be arranged by contacting either your selling dealer or a Generac Authorized Warranty Service dealer, 1-800-333-1322 for the dealer nearest you. The purchaser/owner shall be responsible for any expenses or other charges incurred for service calls and/or transportation of the product to/from the inspection or repair facilities. The purchaser/owner shall be responsible for any and/or all damages or losses incurred while the engine is being trans ported/shipped for inspection or warranty repairs. Contact Generac Power Systems Inc. for additional Emission Control System Warranty related information, Generac Power Systems, Inc., PO. Box 8, Waukesha, WI 53187, or call 1-800-333-1322 or www.generac.com.

Important Note

This warranty statement explains your rights and obligations under the Emission Control System Warranty, which is provided to you by Gen erac pursuant to federal law. Note that this warranty shall not apply to any incidental, consequential, or indirect damages caused by defects in materials or workmanship or any delay in repair or replacement of the defective part(s). This warranty is in place of all other warranties, expressed or implied. Specifically, Generac makes no other warranties as to the merchantability or fitness for a particular purpose. Any implied warranties which are allowed by law, shall be limited in duration to the terms of the express warranty provided herein. Some states do not allow limitations on how long an implied warranty lasts, so the above limitation may not apply to you.

Emission Related Parts Include the Following (if so equipped)

1) Fuel Metering System 1.1) Gasoline Carburetor Assembly and Internal Components A) Fuel Filter, B) Carburetor, C) Fuel Pump 1.2) Carburetion Assembly and Its Components A) Fuel Controller, B) Carburetor and Its Gaskets, C) Mixer and Its Gaskets, D) Primary Gas Regulator, E) Liquid Vaporizer 1.3) Fuel Regulator 2) Air Induction System Including A) Intake Pipe/Manifold, B) Air Cleaner 3) Ignition System Including A) Spark Plug, B) Ignition Module, C) Ignition Coil, D) Spark Plug Wires 4) Exhaust System A) Catalyst Assembly*, B) Exhaust Manifold, C) Muffler, D) Exhaust Pipe, E) Muffler Gasket 5) Crankcase Breather Assembly Including A) Breather Connection Tube, B) PCV Valve 6) Oxygen Sensor 7) Diagnostic Emission-Control System *High-Cost Warranted Component EmsnWrnty001 Revision F (04/15)

United States Environmental Protection Agency Compliance Requirements (Stationary Emergency Spark-Ignited Generators)

Purchaser's/Owner's Record Keeping Responsibilities

The United States Environmental Protection Agency (EPA) and Generac Power Systems, Inc. (Generac) are pleased to explain your record keeping requirements for compliance with Subpart JJJJ- Standards of Performance for Stationary Spark Ignition Internal Combustion Engines as listed in the Electronic Code of Federal Regulations Title 40 Part 60. As the engine purchaser/owner who operates and maintains their certified emergency stationary engine and emission control system according to applicable emission related guidelines as specified in this Owner's Manual, you are required to meet the following notification and record keeping requirements to demonstrate compliance: 1) Maintain documentation that the engine is certified to meet emission standards. 2) Record keeping of maintenance conducted. 3) Record keeping of the provision allowing natural gas engines to operate using propane for a maximum of 100 hours per year as an alternate fuel solely during emergency operations provided the engine is not certified to operate on propane. 4) Meet all compliance notifications submitted to the purchaser/owner and maintain all supporting documentation. 5) Record keeping of hours of operation, including what classified the operation as emergency and how many hours are spent for non-emergency operation. For emergency engines greater than or equal to 130 HP, record keeping of hours of operation begins January 1, 2011. For emergency engines less than 130 HP, record keeping of hours of oper ation begins January 1, 2009; engines are equipped with non-resettable hour meters to facilitate record keeping.

Specific Air Quality Management or Air Pollution Control Districts may have different and additional record keeping/reporting requirements. Your permit to construct and/or operate the engine may be contingent upon compliance with those requirements. Check with your local Air Quality Management or Air Pollution Control District for specific requirements.

Emergency stationary internal combustion engines (ICE) may be operated for the purpose of maintenance checks and readiness testing, provided that the tests are recommended by Federal, State or local government, Generac, or the insurance company associated with the engine. Maintenance checks and readiness testing of such units is limited to 100 hours per year. There is no time limit on the use of emer gency stationary ICE in emergency situations. The purchaser/owner may petition the Administrator for approval of additional hours to be used for maintenance checks and readiness testing, but a petition is not required if the owner maintains records indicating that Federal, State, or local standards require maintenance and testing of emergency ICE beyond 100 hours per year. Emergency stationary ICE may operate up to 50 hours per year in non emergency situations, but those 50 hours are counted towards the 100 hours per year provided for maintenance and testing.

The 50 hours per year for non-emergency situations cannot be used for peak shaving or to generate income for a facility to supply power to an electric grid or otherwise supply power as part of a financial arrangement with another entity. For purchaser/owner of emergency engines, any operation other than emergency operation, maintenance and testing, and operation in non-emergency situations for 50 hours per year, as permitted in this section is prohibited.

If you operate and maintain your certified emergency stationary SI internal combustion engine and emissions control systems in accordance to the specifications and guidelines in this Owner’s Manual, EPA will not require engine performance testing. If not, your engine will be con sidered non-certified and you must demonstrate compliance according to Subpart JJJJ - Standards of Performance for Stationary Spark Igni tion Internal Combustion Engines as listed in the Electronic Code of Federal Regulations Title 40 Part 60.

Emission-Related Installation Instructions

Your certified emergency stationary engine has pre-set emission control systems or components that require no adjustment. Inspection and replacement of an emissions related component is required to be done so in accordance with the requirements cited in the United States Environmental Protection Agency Warranty Statement or can be arranged by contacting either your selling dealer or a Generac Authorized Warranty Service dealer, 1-800-333-1322 for the dealer nearest you. Failing to follow these instructions when installing a certified engine in a piece of non-road equipment violates federal law 40 CFR 1068.105 (b), subject to fines or penalties as described in the Clean Air Act.

EmsnWrnty001 Revision F (04/15)

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EXPLODED VIEW: EV AIR CLEANER DRAWING #: 0F3569 ITEM PART# QTY. DESCRIPTION

0D2513D 0D2513E 0F5419 0F4268 0F4270A 0F6977 037561 047411 022097 057795B 0F4269 022473 0A4256 0G5954 1 1 1 1 1 1 1 4 4 REF 1 3 1 1

GROUP D

AIR CLNR BTM PLT W/CPLR 8.1L PLATE AIR CLEANER W/COUPLER ELEMENT AIR FILTER TOP PLATE VENTURI HOLD DOWN AIR CLEANER PLATED PLATE AIR CLEAN TOP 5.4L/6.8L NUT WING 1/4-20 NYLK SCREW HHC M6-1.0 X 16 G8.8 WASHER LOCK M6-1/4 BARBED EL 90 5/8 PLASTIC GASKET MIXER BODY WASHER FLAT 1/4-M6 ZINC INDICATOR FILTER MINDER (USE WITH ITEM #1 P/N 0D2513E) GROMMET .625 X 1.25 X .433 REVISION: CN-0008186-G DATE: 7/11/17 Page 2 of 2

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 0F9952 0F3417 0F2984 0F9949 0F3418 0F2985 0F9950 0F9951 0G6319 0F6183 0F6187 0F6184 0F6212 0G2023 0F8757 068405C 0F3013 072878 0C9708 0F3726B 0F2689 023454 059980 046526 0A2601 072879 022473 022097 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 REF 1 1 1 4 4 1 1 8/12 4/6 ASSY ROTOR 2390 80KB3 CPL ASSY ROTOR 390 2P 100K BRSHLS ASSY ROTOR 390 2P 150K BRSHLS ASSY STATOR 80KW 1PH 2P BRSHLS ASSY STATOR 390 2P 100K BRSHLS ASSY STATOR 390 2P 150K BRSHLS UL STATOR 2390 80 GB3 CPL STATOR 2390 80 KB3 CPL STR 2390 80 JB3 CPL ASSY STR 390 100KW 2P 3PH 208V ASSY STR 100KW 1PH 2P BRSHLS ASSY STR 390 150KW 2P 3PH 208V ASSY STR 150KW 1PH 2P BRSHLS ASSY STR 390 150KW 2P 3PH 240V STR-2390-150LB4 CPL EXITER FIELD 2" LG SPD CONN ASSY EXCITER 2.0" STACK 2P KEY SQ 3/8 X 3-1/4 STEEL HYPOT TEST PROCEDURE (NOT SHOWN) ASSY FLYWHEEL CPL RING PRESSURE 390 STATOR CAN KEY WOODRUFF #E SCREW HHC M10-1.5 X 25 C10.9 WASHER LOCK M10 SCREW HHC M16-2.0 X 45 G8.8 SPACER .69 X 2.75 X .37 ST/ZNC WASHER FLAT 1/4-M6 ZINC WASHER LOCK M6-1/4 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 * 51 52 53 60 61 62 63 64 65 66 67 68 69 0C2454 092950 04576100CF 052646 043123 051779 022392 052259 051769 0E7230 0F3033 0F9492 0F2722 077043F 020151 023365 033133 033143 086032 090063 090064 090152 022661L 028739A 085662D 068113A 068406 0F7272 023484N 023484N 0F6819 REF. 0C2428 022155 042568 049813 052624 0F7030 0F7047 0F7029 0F3834 KIT PARTS 0F3846B 0F3892 0A2496A 056326 022097 022473 045757 047411 0A2110 11 1 4 4 4 4 2 2 3 3 1 1 1 1 1 3 1 2 2 1 1 1 1 2 1 1 1 SCREW THF M6-1 X 16 N WA Z/JS COLLAR SLIP FIT 390 MM STUD M14-2.0 X 760 G5 ZINC WASHER FLAT M14 WASHER LOCK M14 NUT HEX M14-2.0 G8 YEL CHR PIN DOWEL 1/2 X 1-1/4 WASHER FLAT M12 WASHER LOCK M12 SCREW HHC M12-1.75 X 80 G10.9 SHIELD ALT EXCITER 390 SHIELD ALT EXCITER 5.4/6.8 (1 PHASE) COVER EXCITER SHIELD CONDUIT FLEX 1.25” ID CLAMP VINYL .312 X .203 Z WASHER SHAKEPROOF INT #8 SCREW HHM #8-32 X 3/8 SCREW HHM #8-32 X 7/8 LUG RT-ANG #10/10-12 BRIDGE SUPPORT DIODE 15" CAP END ROTOR 390MM ASSY BRIDGE RECTIFIER SLEEVING UL #0 .330 ID (3” LG) TIE WRAP UL 3.9" X .10" BLK TIE WRAP UL 17.7 X .35 BLK HT REAR BEARING CARRIER CPL SCREW HHC M12-1.75 X 60 G10.9 6 1 2 1 2/3 2 2 4/6 4/6 1 1 1 1 1 SCREW 1/4-20 X 5/8" TAPTITE SS BUSHING SNAP SB-2.5-31 BUSHING SNAP SB-2.5-31 (FOR 5.4/6.8 1 PHASE) MOUNT CT'S 5.4L 100KW TRANSFORMER SCREW PHTT #6-32 X 1/2 ZYC WASHER LOCK #6 SCREW HHC M6-1.0 X 20 G8.8 NUT HEX M6 X 1.0 G8 YEL CHR BEARING BALL 6212 SEALED SHROUD UPPER ALTERNATOR EXCITR SHROUD CENTER ALTERNATR EXCITR SHROUD LOWER ALTERNATOR EXCITR ASSY SCROLL 390 X 60MM CPL 2 2 2 8.4 FT. 6 6 2 I/N’S: 61 THRU 69 SHROUD ALT SHEET METAL CPL 2P SCREEN, 390 SAE ALT 60MM WIDE BRACKET SAE SCROLL TENSIONER VINYL TRIM 1/8” GAP WASHER, SPLIT 1/4”-M6 WASHER FLAT 1/4 ZINC SCREW HHC M6-1.0 x 25 LONG 4 12 SCREW HHC M6-1.0 X 16 G8.8 SCREW SWAGE 1/4-20 X 1/2 Z/YC * ROTOR REPLACEMENT PARTS. ** 1 PHASE UNITS REQUIRE SEPERATION OF LEADS. QTY. REQ: 1 PHASE / 3 PHASE

EXPLODED VIEW: EV ALTERNATOR CPL GB DRAWING #: 0F3577 ITEM PART# QTY. DESCRIPTION

44 45 46 47 48 49 29 30 31 32 33 34 35 40 41 42 43 1 2 4 5 6 7 8 * 9 10 11 12 13 14 15 16 17 18 19 20 21 22 25 26 27 28 055173 022129 0E2747A 0A3870 0A3009 0F5564D 0F5563D 0A3881D 0A3881B 0A3882B 0A3883B 052624 0A5580 0A1633 0F7024J 0F7351 0F7349 0F7348 0F7350 0F7024D 068113 022392 043123 051779 052259 051769 068406 072878 087272 068405C 092950 090063 090152 023365 033143 1 1 3 2 3 1 1 1 1 6 6 1 1 1 1 1 1 1 1 1 1 4 4 1 1 1 1 1 1 1 2 4 4 2 3 SCREW HHC M8-1.25 X 20 G10.9 WASHER LOCK M8-5/16 FAN SAE ALTERNATOR (G/B) KEY SQ 3/8 X 1-9/16 STEEL HUB DRIVE 390 SAE GB RTR 390 100KB3 GB SAE TECHUM RTR 390 130KB4 GB SAE TECHUM RTR 390 80GB BR BRLSS RTR 390 80GB 1P BRLSS RTR 390 100GB 1P BRLSS RTR 390 125GB 1P BRLSS BEARING BALL 6212 SEALED SCREW HHC M14-2.0 X 140 G8.8 WASHER 390 SAE ALT. STR-390-80LB3 SAE STR 390 130 GB4 CPL STR 390 80 AB3 CPL STR 390 100 AB3 CPL STR 390 130 AB4 CPL ASSY STR 390 80KB3 SAE CARRIER REAR BRG 15" PIN DOWEL 1/2 X 1-1/4 WASHER LOCK M14 NUT HEX M14-2.0 G8 YEL CHR WASHER FLAT M12 WASHER LOCK M12 SCREW HHC M12-1.75 X 60 G10.9 KEY SQ 3/8 X 3-1/4 STEEL ASSY EXCITER 2.00" STK EXITER FIELD 2" LG SPD CONN COLLAR SLIP FIT 390 MM BRIDGE SUPPORT DIODE 15" ASSY BRIDGE RECTIFIER WASHER SHAKEPROOF INT #8 SCREW HHM #8-32 X 7/8 090064 083485 031980 083401 042561 1 2 2 1 1 CAP END ROTOR 390MM PLATE NUT TIE WRAP UL 14.6 X .14 NATL BRACKET-STATOR WIRE CLAMP HOSE #36 1.88-2.7 033212 083549 0A4089 2 1 1 SCREW HHC 5/16-18 X 1-1/4 G5 SLEEVE RUBBER ASSY SCROLL 390 SAE KIT PARTS I/N’S: 41 THRU 49 (INCLUDED IN I/N 40) 0A2491 2 SHROUD ALT SHEET METAL 0A2497 0A2496 2 2 SCREEN SHROUD SAE BRKT TENSIONER SAE SCROLL 056326 022097 022473 045757 047411 0A2110 * ROTOR REPLACEMENT PART 8.4 FT. 6 6 2 4 14 TRIM VINYL BLACK 1/8 GP WASHER LOCK M6-1/4 WASHER FLAT 1/4-M6 ZINC SCREW HHC M6-1.0 X 25 G8.8 SCREW HHC M6-1.0 X 16 G8.8 SCREW SWAGE 1/4-20 X 1/2 ZYC

GROUP A

REVISION: K-2886-K DATE: 5/21/15 Page 2 of 2

1 2 4 5 6 7 8 * 9 10 11 12 13 14 15 16 17 18 19 20 21 22 25 26 27 28 29 30 31 32 33 34 49 35 40 41 42 43 44 45 46 47 48 055173 022129 0E2747A 0A3870 0A3009 0F5564D 0F5563D 0A3881D 0A3881B 0A3882B 0A3883B 052624 0A5580 0A1633 0F7024J 0F7351 0F7349 0F7348 0F7350 0F7024D 068113 022392 043123 051779 052259 051769 068406 072878 087272 068405C 092950 090063 090152 023365 033143 090064 083485 031980 083401 042561 033212 083549 0A4089 KIT PARTS 0A2491 0A2497 0A2496 056326 022307 022473 045757 047411 0A2110 6 6 1 1 1 1 1 1 1 1 1 1 4 4 1 1 1 1 1 1 1 2 4 4 2 3 3 SCREW HHC M8-1.25 X 20 G10.9 WASHER LOCK M8-5/16 FAN SAE ALTERNATOR (G/B) KEY SQ 3/8 X 1-9/16 STEEL HUB DRIVE 390 SAE GB RTR 390 100KB3 GB SAE TECHUM RTR 390 130KB4 GB SAE TECHUM RTR 390 80GB BR BRLSS RTR 390 80GB 1P BRLSS RTR 390 100GB 1P BRLSS RTR 390 125GB 1P BRLSS BEARING BALL 6212 SEALED SCREW HHC M14-2.0 X 140 G8.8 WASHER 390 SAE ALT. STR-390-80LB3 SAE STR 390 130 GB4 CPL STR 390 80 AB3 CPL STR 390 100 AB3 CPL STR 390 130 AB4 CPL ASSY STR 390 80KB3 SAE CARRIER REAR BRG 15" PIN DOWEL 1/2 X 1-1/4 WASHER LOCK M14 NUT HEX M14-2.0 G8 YEL CHR WASHER FLAT M12 WASHER LOCK M12 SCREW HHC M12-1.75 X 60 G10.9 1 1 1 1 1 1 3 2 1 2 2 1 1 2 1 1 2 2 2 8.4 FT. 6 6 2 4 KEY SQ 3/8 X 3-1/4 STEEL ASSY EXCITER 2.00" STK EXITER FIELD 2" LG SPD CONN COLLAR SLIP FIT 390 MM BRIDGE SUPPORT DIODE 15" ASSY BRIDGE RECTIFIER WASHER SHAKEPROOF INT #8 SCREW HHM #8-32 X 7/8 CAP END ROTOR 390MM PLATE NUT TIE WRAP UL 14.6 X .14 NATL BRACKET-STATOR WIRE CLAMP HOSE #36 1.88-2.7 SCREW HHC 5/16-18 X 1-1/4 G5 SLEEVE RUBBER ASSY SCROLL 390 SAE I/N’S: 41 THRU 49 (INCLUDED IN I/N 40) SHROUD ALT SHEET METAL SCREEN SHROUD SAE BRKT TENSIONER SAE SCROLL TRIM VINYL BLACK 1/8 GP WASHER LOCK M6-1/4 WASHER FLAT 1/4-M6 ZINC SCREW HHC M6-1.0 X 25 G8.8 SCREW HHC M6-1.0 X 16 G8.8 14 * ROTOR REPLACEMENT PART SCREW SWAGE 1/4-20 X 1/2 ZYC

EXPLODED VIEW: EV MTG BASE 6.8L 150KW CPL DRAWING #: 0F2975 ITEM PART# QTY. DESCRIPTION

(1)1 2 3 4 5 6 7 8 (1)9 10 11 0L05740ST0R G065852 G052252 G052257 G052259 G055597 052251A G052860 0L06890ST0R G045764 0A4456 1 1 5 5 5 5 5 4 1 1 1 MTG BASE C5 150KW SPRING CLIP HOLDER .37-.62 DAMPENER VIBRATION SPACER .49 X .62 X 1.87 PWDR/ZINC WASHER FLAT M12 SCREW HHC M12-1.75 X 85 G8.8 DAMPENER VIBRATION 50 WHITE NUT LOCKING M12-1.75 ENGINE SUPPORT 6.8L RH SCREW HHTT M4-0.7 X 8 BP WASHER LOCK SPECIAL 3/8 12 13 14 15 (1)16 17 18 19 20 21 22 23 24 25 (1)26 G061383 G043107 --- --- 0L01390ST0R G022131 046526 0536210410 --- 0C3168 G022129 G022145 G045771 --- 0L01480ST0R 1 2 -- -- 1 7 7 1 -- 1 1 2 2 -- 1 LUG SOLDERLESS 3/0-#4 X 13/32 CU SCREW HHC M8-1.25 X 25 G8.8 -------- -------- 5.4L RH ENGINE MOUNT SPACER WASHER FLAT 3/8-M10 ZINC WASHER LOCK M10 ASSY WIRE 14.00” -------- WASHER LOCK SPECIAL 5/16-M8 WASHER LOCK M8-5/16 WASHER FLAT 5/16-M8 ZINC NUT HEX M8-1.25 G8 YEL CHR -------- ENGINE MOUNT 6.8L LH SIDE 27 28 --- G052243 -- 6 -------- SCREW HHC M10-1.5 X 60 C8.8 29 G051735 1 SCREW HHC M10-1.5 X 70 C8.8 30 0L0123 1 SPACER .41 X .75 X 1.68 ST/ZNC NOTES (UNLESS OTHERWISE SPECIFIED): (1) SHEET METAL PARTS LISTED IN THE BOM TABLE, PRIOR TO 1/1/16, ARE REPRESENTING GENERIC PARTS (NO COLOR) : • MANUFACTURING: FOR CORRECT MATERIAL AND COLOR REFER TO SAP BOM. • CUSTOMER: WHEN ORDERING REPLACEMENT PARTS ENTER BASE NUMBER (FIRST 6 DIGITS ONLY) IN THE SYSTEM FOR CORRECT MATERIAL AND COLOR (FOR REFERENCE SEE GUIDELINE 0H7169).

GROUP C

REVISION: CN-0027708-G DATE: 10/11/2019 Page 2 of 2

EXPLODED VIEW: EV MOUNTING BASE DRAWING #: 0F3587 ITEM PART# QTY. DESCRIPTION

(1)1 2 3 4 5 6 7 8 (1)9 10 11 0L0574AST0R G065852 G052252 G052257 G052259 G055597 052251A G052860 0L06890ST0R G045764 G052243 1 1 4 4 8 4 4 4 1 1 6 MTG BASE C5 100-130KW 6.8L G8 SPRING CLIP HOLDER .37-.62 DAMPENER VIBRATION SPACER .49 X .62 X 1.87 PWDR/ZINC WASHER FLAT M12 SCREW HHC M12-1.75 X 85 G8.8 DAMPENER VIBRATION 50 WHITE NUT LOCKING M12-1.75 ENGINE SUPPORT 6.8L RH SCREW HHTT M4-0.7 X 8 BP SCREW HHC M10-1.5 X 60 C8.8 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 G061383 G043107 0A4456 --- (1)0L01390ST0R G022131 G046526 0536210410 --- 0C3168 G022129 G022145 G045771 G053557 0F2591 1 2 1 -- 1 7 7 1 -- 1 1 2 2 4 2 LUG SOLDERLESS 3/0-#4 X 13/32 CU SCREW HHC M8-1.25 X 25 G8.8 WASHER LOCK SPECIAL 3/8 -------- 5.4L RH ENGINE MOUNT SPACER WASHER FLAT 3/8-M10 ZINC WASHER LOCK M10 ASSY WIRE 14.00” -------- WASHER LOCK SPECIAL 5/16-M8 WASHER LOCK M8-5/16 WASHER FLAT 5/16-M8 ZINC NUT HEX M8-1.25 G8 YEL CHR SCREW HHC M12-1.75 X 40 G8.8 TOWER GB COMPROD C5 (1)27 28 29 30 31 0L01480ST0R --- --- --- G051735 1 -- -- -- 1 ENGINE MOUNT 6.8L LH SIDE -------- -------- -------- SCREW HHC M10-1.5 X 70 C8.8 32 0L0123 1 SPACER .41 X .75 X 1.68 ST/ZNC NOTES (UNLESS OTHERWISE SPECIFIED): (1) SHEET METAL PARTS LISTED IN THE BOM TABLE, PRIOR TO 1/1/16, ARE REPRESENTING GENERIC PARTS (NO COLOR) : • MANUFACTURING: FOR CORRECT MATERIAL AND COLOR REFER TO SAP BOM. • CUSTOMER: WHEN ORDERING REPLACEMENT PARTS ENTER BASE NUMBER (FIRST 6 DIGITS ONLY) IN THE SYSTEM FOR CORRECT MATERIAL AND COLOR (FOR REFERENCE SEE GUIDELINE 0H7169).

GROUP C

REVISION: CN-0027708-F DATE: 7/25/2019 Page 2 of 2

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

EXPLODEDVIEW: EV BATTERY 4.6L, 80KW & 6.8L 150KW DRAWING#: 0F3675 APPLICABLETO:

ITEM PART# QTY. DESCRIPTION

0F3408 0F3411 G058208 G022131 050331A G050331 038805U 038804U G045771 G022129 G027482 G075763 0C2454 0F3409 0J3501 1 1 1 1 1 1 1 1 1 1 1 1 8 1 1 TRAY BATTERY STRAP BATTERY RETAINMENT BATT 12VDC 24F 625 WASHER FLAT 3/8-M10 ZINC BATT POST COVER RED + BATT POST COVER BLK - CABLE BATT BLK #1 X 18.00 CABLE BATT RED #1 X 28.00 NUT HEX M8-1.25 G8 YEL CHR WASHER LOCK M8-5/16 WASHER SHAKEPROOF EXT 5/16 STL BOOT BATTERY CABLE SCREW THF M6-1X16 N WA Z/JS SUPPORT BATTERY TRAY STRAP BATTERY 1.5X36

GROUP C

REVISION: CN-0021496 DATE: 11/9/18 Page 2 of 2

EXPLODED VIEW: EV BATTERY 27F GEAR BOX DRAWING #: 0G0775 ITEM PART# QTY. DESCRIPTION

(1)1 2 3 4 5 6 7 8 9 10 11 0F3408AST0R 0F3411 G058665 G022131 050331A G050331 038805Z 038804U G045771 G022129 G027482 1 1 1 1 1 1 1 1 1 1 1 TRAY BATTERY 27F STRAP BATTERY RETAINMENT BATTERY 12VDC 90-AH 27F WASHER FLAT 3/8-M10 ZINC BATTERY POST COVER RED + BATTERY POST COVER BLK - CABLE BATTERY BACLK #1 X 26.00 CABLE BATTERY RED #1 X 28.00 NUT HEX M8-1.25 G8 YEL CHR WASHER LOCK M8-5/16 WASHER SHAKEPROOF EXT 5/16 STL 12 13 14 15 16 17 18 G075763 0C2454 0F3409 G022097 G049813 G042568 0G0783 1 8 1 2 2 2 1 BOOT BATTERY CABLE SCREW THF M6-1 X 16 N WA Z/JS SUPPORT BATTERY TRAY WASHER LOCK M6-1/4 NUT HEX M6 X 1.0 G8 YEL CHR SCREW HHC M6-1.0 X 20 G8.8 SUPPORT 27F BATTERY 19 0J3501 1 STRAP BATTERY 1.5X36" NOTES (UNLESS OTHERWISE SPECIFIED): (1) SHEET METAL PARTS LISTED IN THE BOM TABLE, PRIOR TO 1/1/16, ARE REPRESENTING GENERIC PARTS (NO COLOR) : • MANUFACTURING: FOR CORRECT MATERIAL AND COLOR REFER TO SAP BOM. • CUSTOMER: WHEN ORDERING REPLACEMENT PARTS ENTER BASE NUMBER (FIRST 6 DIGITS ONLY) IN THE SYSTEM FOR CORRECT MATERIAL AND COLOR (FOR REFERENCE SEE GUIDELINE 0H7169).

GROUP C

REVISION: CN-0033024-B DATE: 1/8/2020 Page 2 of 2

EXPLODED VIEW: EV ENCLOSURE C5 EMISSION DRAWING #: 0G9784 APPLICABLE TO:

GROUP F


(2) 1 (2) 2 (2) 3 (2) 4 (2) 5 (2) 6 (2) 7 8 9 (1)10 (1)11 12 13 14 15 16 17 18 19 20 21 22 0F58730AL0R 0F5868AAL0R 0F5872AAL0R 0F58710AL0R 0F5869AAL0R 0G97790AL0R 0F58700AL0R 0F58670AL0R 066760 078115A 0E3257 0C2454 0F2766 0F3181 0F3185 0F3416 0J0336 0F4487A 022473 022097 022127 0F3072 078115 1 4 2 2 2 1 1 1 1 12 6 86 2 4 2 2 2 1 5 1 1 20 30 REAR WRAP C5 DOOR C5 CENTER SUPPORT C5 DISCHARGE DUCT LH & RH SIDE C5 FRONT CORNERS C5 DUCT CENTER DISCHARGE DUCT CNTR DISCHRG AL ROOF C5 ALUM STRIP SEALANT 1/8 X 1 (44.5”LG) WASHER SELF LOCKING DOME #8-32 SCREW TH-FRM M6 W/CAP SHKPRF W SCREW THF M6-1 X 16 N WA Z/JS SPLITTER SPLITTER SHORT STRINGER SPLITTER C3 SUPPORT SPLITTER C5 130KW INSUL CORNER POST ASSY ACCESS COVER WASHER FLAT 1/4-M6 ZINC WASHER LOCK M6-1/4 NUT HEX 1/4-20 STEEL INSULATION RETAINMENT HANGER WASHER SELF LOCKING DOME #4-40 23 24 25 26 27 28 29 30 31 32 0J0336B 0J0336A 0F5048D 0E5968 0F5049 0J0336G 0J2624B 0F3890A 087233 0J0336C 3 4 4 1 4 2 1 2 2 1 INSUL SPLITTER INSUL SHORT LOUVER VISE-ACTION LATCH SLOTTED CIR GASKET EXTRUDED TRIM (566” LG) TAB PULL INSUL SPLITTER SML INSUL ROOF TOP REAR RETAINER INSULATION (740) RIVET POP .1875 X .450 SS INSUL ROOF TOP FRT 33 34 35 36 37 38 39 0J0336D 0F3949G 0J0336F 0F3949K 0F3949F 0F8869D 0F3890 4 1 2 1 2 1 2 INSUL DOOR INSUL DISCHARGE DUCT INSUL CENTER SUPPORT INSUL DISCHARGE DUCT TOP INSUL INNER DUCT SIDE KEY VISE-ACTION LATCH SLOT CIR RETAINER INSULATION (450) 40 42 43 (1) 44 45 46 042568 022447 049813 077992 0912970090 0F2766A 4 4 4 28 4 1 SCREW HHC M6-1.0 X 20 G8.8 WASHER SHAKEPROOF INT 1/4 NUT HEX M6 X 1.0 G8 YEL CHR NUT HEX LOCK M6-1.0 SS NY INS ASSY WIRE 14AWG GRN/YEL SPLITTER C5 47 0J0336H 1 INSUL SPLITTER SHRT MPS NOTES: (1) ALUMINUM ENCLOSURE NOTE: ALL ENCLOSURE PANELS THAT FASTEN TO THE BASE FRAME MUST BE SECURED USING ITEM 10 & 11 THREAD FORMING FASTENER AND ITEM 44 LOCK NUT. LOCK NUT IS TO BE INSTALLED AFTER THREAD FORMING FASTENER HAS PENETRATED THROUGH EXTRUSIONS IN ENCLOSURE PANELS. ALL ROOF PANELS ARE TO BE SECURED IN THE SAME MANNER. NOTES (UNLESS OTHERWISE SPECIFIED): (2) SHEET METAL PARTS LISTED IN THE BOM TABLE ARE REPRESENTING GENERIC PARTS (NO COLOR) • • MANUFACTURING: FOR CORRECT MATERIAL AND COLOR REFER TO AS400 BOM. CUSTOMER: WHEN ORDERING REPLACEMENT PARTS ENTER BASE NUMBER (FIRST 6 DIGITS ONLY) IN THE SYSTEM FOR CORRECT MATERIAL AND COLOR (FOR REFERENCE SEE GUIDELINE 0H7169). REVISION: CN-0008482-G DATE: 7/20/17 PAGE 2 OF 2

37 38 39 40 41 44 45 46 47 48 49 50 51 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36

EXPLODEDVIEW: EV GEARBOX ASSY 390 ALT DRAWING#: 0F1792 APPLICABLETO:


0F2123 0F2122 095613 051756 046526 049814 051735 0F2097 072879 097557B 0H3114 095970 095968 0E6866 070263 057019 026847 0H3113 095969 095967 0E6865 095966 095976 095971 096777 057019S 096379 048189 095979 021159 097557A 057163 0F6518 0F3201 020443 094666A 099828 099828A 026925 097557C 038591 025066 031578 052625 049814 0A1786 027175 045772 052243 057642 0F6487 0F6355 0F6477 0F6557 026924 1 6 REF. 10 2.5cc .200 GAL 10 10 2 4 1 .050 GAL 0.4cc 1 1 1 1 2 42 4 8 1 1 1 1 1 1 1 2 2 1 1 1 1 1 1 1 1 1 1 1 1 8 8 1 2 1 1 1 1 4 1 2 1 1 GEAR CASE ENG. MACHINED GEAR CASE ALT. MACHINED SEAL OIL SCREW HHC M10-1.5 X 20 G8.8 WASHER LOCK M10 SCREW HHC M10-1.5 X 25 G8.8 SCREW HHC M10-1.5 X 70 G8.8 GASKET 390 GEARBOX SPACER .69 X 2.75 X .37 ST/ZNC KEY 10 X 16 X 46 GEAR OUTPUT 1.65:1 GEAR OUT 390-50H 37T GEAR OUT 390-60H 35T GEAR OUTPUT 2:1 50HZ 390 SCREW HHC M16-2.0 X 35 G10.9 BALL BRG 65 X 120 X 23 BREATHER GEAR INPUT 1.65: 1 GEAR INPT 390-50 25T GEAR INPT 390-60 27T GEAR INPUT 2:1 50HZ 390 SHAFT 390 INPUT GEAR COLLAR HARDENED SEAL OIL SNAP RING INT 120MM BEARING #6213 SEALED PLATE INTRNL BRG RET PIN DOWEL M8 X 24 PLATE BEARING THRST SPACER STRESSPROOF KEY 10 X 16 X 40 PLUG PIPE 3/8" MAGNETIC SCREW HHFC M10-1.5 X 25 G10.9 COVER GEARBOX GUARD COUPLING INNER DRAWN COUPLING OUTER MACHN DAMPER GB CPLR VIBRA DAMPER GB CPLR VIBRA PLUG STD PIPE 3/8 STEEL SQ HD KEY 10 X 16 X 50 NIPPLE PIPE 3/8 NPT X 3-1/2 COUPLING FULL 3/8-18 SCREW HHC 3/8-16 X 1-1/2 G8 SCREW SHC M10-1.5 X 35 G12.9 (FORD ENGINES) SCREW HHC M10-1.5 X 25 G8.8 RETAINING COMPOUND LUBE GREASE SAE #90 80W90 (NOT SHOWN) NUT HEX M10-1.5 G8 YEL CHR SCREW HHC M10-1.5 X 60 G8.8 SCREW HHC M10-1.5 X 40 G10.9 WASHER FLAT M10 SEALING COPPER GASKET SEAL PLATE 390 GB ENHANCER GEAR OIL (NOT SHOWN) THREADLOCK AND SEALANT ELBOW 90D STREET 3/8

GROUP D

REVISION: CN-0021689-G DATE: 11/14/2018 Page 2 of 2

042568 064346 059057 066212 0G46350ST03 059057 059057 022097 077879 026073 077879 077879 077879 039450 0F1866A 0G5652 022473 022097 045757 033212 065908 0G9782 052617 022304 022129 045773 022195 039130 030131 031015 0G5989 057822 059057 0F4408 0D1509 050279 0H2353 0E4390 0E4392 0F0960 0F3885 0G3167 0F3691E 026915 0A8064 026073A 0D2157 039294 022097 049811 0D2698 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 2 1 1 1 1 1 1 2 1 1 1 1 1 3 1 1 2 2 2 4 1 1 2 2 4 2 2 1 1 1 1 8 1 1 1 1 1 1 1 1 1 4 2 1 1 2 1 2 2 1 4 SCREW HHC 5/16-18 X 1-1/4 G5 SUPPORT NAT GAS SOLENOID REG 6.8L CPL 100KW N/G EMISS SCREW HHC M12-1.75 X 20 G8.8 WASHER FLAT 1/2 ZINC WASHER LOCK M8-5/16 NUT HEX M12-1.75 G8 YEL CHR WASHER LOCK 1/2 NIPPLE CLOSE 1.25 NPT X 1.625 ELBOW 90D 1-1/4 NPT NIPPLE PIPE 1-1/4 NPT X 3 HARNESS, FUEL JUMPER DUAL REG CLAMP HOSE #8 .53-1.00 HOSE 3/4 ID SAE-30R2 (42” LG) Y CONNECTOR 500 SERIES BARBS DECAL INLET PRESSURE DECAL FUEL INLET NG ASSY,ADAPTER,THROTTLE BODY GASKET GOVERNOR ACTUATOR ACTUATOR BOSCH 60 GOVERNOR REDUCER 3.0" TO 2.75" TURBO MIXER 40/60MM ACTUATOR ASSY O-RING 2-3/4 X 3/32 X 2-15/16 VENTURI, THROTTLE 42MM NIPPLE CLOSE 3/4 X 1.375 BSHG RDCR HEX 1-1/4-3/4 PLUG STD PIPE 1/4 STEEL SQ HD SCREW SHC M6-1.0 X 50 C8.8 CLAMP HOSE #44 2.31-3.25 WASHER LOCK M6-1/4 WASHER FLAT M6 GASKET ADAPTER THROT BODY SCREW HHC M6-1.0 X 20 G8.8 PIPE TEE 1-1/4 NPT HOSE 3/4 ID SAE-30R2 (45” LG) CLAMP HOSE #52 2.81-3.75 BRACKET, HOSE RISER HOSE 3/4 ID SAE-30R2 (9.5” LG) HOSE 3/4 ID SAE-30R2 (12” LG) WASHER LOCK M6-1/4 HOSE VACUUM 5/32 (5”LG) PLUG STD PIPE 1/8 STEEL SQ HD HOSE VACUUM 5/32 (18”LG) HOSE VACUUM 5/32 (6”LG) HOSE VACUUM 5/32 (8”LG) BARBED EL 90 3/16 X 1/8 BARBED EL W/VENT (.052") MANIFOLD, EMISSIONS VACUUM WASHER FLAT 1/4-M6 ZINC WASHER LOCK M6-1/4 SCREW HHC M6-1.0 X 25 G8.8

033212 065908 0G9781 0G9781A 0G9781B 052617 022304 022129 045773 064346 0A8064 030131 031015 088963 026915 057823 059057 0D2698 0D1509 050280 0H2353 0E4390 0E4392 0F0960 0F3885 0G3167 0F3691E 0F3691F 0F3691J 022195 0G5989 026073A 0D2157 039294 022097 042568 049811 039130 066212 0G46350ST03 022097 0G4588 039450 077879 077879 0F1866A 0C2454 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 4 1 1 1 1 2 2 4 2 1 2 1 1 1 2 4 2 1 1 1 1 1 1 1 1 2 1 1 1 2 1 1 4 1 4 2 2 1 1 1 2 1 2 2 1 1 1 SCREW HHC 5/16-18 X 1-1/4 G5 SUPPORT NAT GAS SOLENOID REG 6.8L 100KW LP CPL EMISS REG 6.8L 130KW LP CPL EMISS REG 6.8L 150KW LP CPL EMISS SCREW HHC M12-1.75 X 20 G8.8 WASHER FLAT 1/2 ZINC WASHER LOCK M8-5/16 NUT HEX M12-1.75 G8 YEL CHR PIPE TEE 1-1/4 NPT BSHG RDCR HEX 1-1/4-3/4 ELBOW 90D 1-1/4 NPT NIPPLE PIPE 1-1/4 NPT X 3 (100KW & 130KW) NIPPLE PIPE 1.25 NPT X 5.5 BL IRN (150KW) NIPPLE CLOSE 3/4 X 1.375 CLAMP HOSE #10 .56-1.06 HOSE 3/4 ID SAE-30R2 (45” LG) GASKET ADAPTER THROT BODY DECAL INLET PRESSURE DECAL FUEL INLET LPG ASSY,ADAPTER,THROTTLE BODY GASKET GOVERNOR ACTUATOR ACTUATOR BOSCH 60 GOVERNOR REDUCER 3.0" TO 2.75" TURBO MIXER 40/60MM ACTUATOR ASSY O-RING 2-3/4 X 3/32 X 2-15/16 VENTURI THROTTLE 42MM (6.8L 100KW) VENTURI THROTTLE 44MM (6.8L 130KW) VENTURI THROTTLE 50MM (6.8L 150KW) WASHER LOCK 1/2 HARNESS, FUEL JUMPER DUAL REG PLUG STD PIPE 1/4 STEEL SQ HD SCREW SHC M6-1.0 X 50 C8.8 CLAMP HOSE #44 2.31-3.25 WASHER LOCK M6-1/4 SCREW HHC M6-1.0 X 20 G8.8 WASHER FLAT M6 NIPPLE CLOSE 1.25 NPT X 1.625 CLAMP HOSE #52 2.81-3.75 BRACKET, HOSE RISER WASHER LOCK M6-1/4 PIPE TEE W/ BRACKET WELDED BARBED EL 90 3/16 X 1/8 HOSE VACUUM 5/32 (12.0”LG) HOSE VACUUM 5/32 (10.5”LG) BARBED EL W/VENT (.052") SCREW THF M6-1 X 16 N WA Z/JS

022097 049811 0D2698 042568 064346 059057 066212 0G46350ST03 059057 0G5652 039450 077879 077879 077879 077879 077879 045757 022097 022473 0F1866A 033212 065908 0G9783 0G9783A 052617 022304 022129 045773 022195 039130 030131 031015 088963 0G5989 057822 059057 0F4408 0D1509 050279 0H2353 0E4390 0E4392 0F0960 0F3885 0G3167 0F3691F 0F3691J 026915 0A8064 026073A 0D2157 039294 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 1 2 3 4 10 11 12 13 5 6 7 8 9 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 6 2 1 2 1 2 1 1 2 1 4 1 1 1 1 1 2 2 2 1 4 1 1 1 2 2 4 2 2 1 1 1 1 1 12 2 2 1 1 1 1 2 1 4 1 1 1 1 2 1 1 2 SCREW HHC 5/16-18 X 1-1/4 G5 SUPPORT NAT GAS SOLENOID REG 6.8L CPL 130KW N/G EMISS REG 6.8L CPL 150KW N/G EMISS SCREW HHC M12-1.75 X 20 G8.8 WASHER FLAT 1/2 ZINC WASHER LOCK M8-5/16 NUT HEX M12-1.75 G8 YEL CHR WASHER LOCK 1/2 NIPPLE CLOSE 1.25 NPT X 1.625 ELBOW 90D 1-1/4 NPT NIPPLE PIPE 1-1/4 NPT X 3 (130KW) NIPPLE PIPE 1.25 NPT X 5.5 BL IRN (150KW) HARNESS, FUEL JUMPER DUAL REG CLAMP HOSE #8 .53-1.00 HOSE 3/4 ID SAE-30R2 (42” LG) Y CONNECTOR 500 SERIES BARBS DECAL INLET PRESSURE DECAL FUEL INLET NG ASSY,ADAPTER,THROTTLE BODY GASKET GOVERNOR ACTUATOR ACTUATOR BOSCH 60 GOVERNOR REDUCER 3.0" TO 2.75" TURBO MIXER 40/60MM ACTUATOR ASSY O-RING 2-3/4 X 3/32 X 2-15/16 VENTURI THROTTLE 44MM (130KW) VENTURI THROTTLE 50MM (150KW) NIPPLE CLOSE 3/4 X 1.375 BSHG RDCR HEX 1-1/4-3/4 PLUG STD PIPE 1/4 STEEL SQ HD SCREW SHC M6-1.0 X 50 C8.8 CLAMP HOSE #44 2.31-3.25 WASHER LOCK M6-1/4 WASHER FLAT M6 GASKET ADAPTER THROT BODY SCREW HHC M6-1.0 X 20 G8.8 PIPE TEE 1-1/4 NPT HOSE 3/4 ID SAE-30R2 (12” LG) CLAMP HOSE #52 2.81-3.75 BRACKET, HOSE RISER HOSE 3/4 ID SAE-30R2 (9.5” LG) MANIFOLD, EMISSIONS VACUUM BARBED EL 90 3/16 X 1/8 HOSE VACUUM 5/32 (5”LG) HOSE VACUUM 5/32 (7”LG) HOSE VACUUM 5/32 (18”LG) HOSE VACUUM 5/32 (6”LG) HOSE VACUUM 5/32 (8”LG) SCREW HHC M6-1.0 X 25 G8.8 WASHER LOCK M6-1/4 WASHER FLAT 1/4-M6 ZINC BARBED EL W/VENT (.052")

1 2 3 4 (2) 5 (2) 6 (1) 7 8 (3) 9 0F4462 080762 0H2099 0C2454 0G97740AL01 0G97750AL01 0G3263 0H0260 077992 1 4 1 18 1 2 1 18 2 RAIN CAP 2-1/2" AL BOLT U 3/8-16 X 2.62 CATALYST 3-WAY SCREW THF M6-1X16 N WA Z/JS HEAT SHIELD EXHAUST STACK CAP HEAT SHIELD EXHAUST STACK DECAL WARNING HOT SURFACES BI EMISS EXH OUTLET PIPE CPL NUT HEX LOCK M6-1.0 SS NY INS NOTE: SOME UNITS MAY REQUIRE (2) KITS. (1) DECALS APPLIED TO EXHAUST AT THE FACTORY. (2) PART NUMBER SHOWN IS FOR TAN. SEE GUIDE BELOW FOR AVAILABLE COLOR AND PART NUMBER FORMAT. 0GXXXX0AL08 = GRAY / ALUMINUM 0GXXXXALT13 = BISQUE / ALUMINUM 0GXXXX0AL05 = WHITE / ALUMINUM 0GXXXXALT14 = GRAY / ALUMINUM 0GXXXX0GS0R = GALVANIZED / NO PAINT (3) ) ALUMINUM ENCLOSURE NOTE: ITEM NUMBER 5 TO BE SECURED USING ITEM NUMBERS 4 (THREAD FORMING FASTENER) & 9 (LOCK NUT). THE LOCK NUT IS TO BE INSTALLED AFTER THREAD FORMING FASTENER HAS PENETRATED THROUGH EXTRUSIONS IN ENCLOSURE PANELS. 1) Disconnect battery cables to prevent accidental start-up. Disconnect the negative battery cable first from the battery post indicated by (-) or NEG. 2) 3) 4) 5) 6) 7)

•

Slide the remaining U-bolt (080762, I/N 2 (not shown)) and catalyst (0H2099, I/N 3) over the exhaust pipe protruding from the enclosure. The exhaust pipe should be inserted 2 to 3 inches into the inlet of the catalyst (0H2099, I/N 3). The flat side of the catalyst should be aligned with the side of the generator (as shown). Position the U-bolt over the inlet of the catalyst and tighten. This joint must be Fasten the heat shield assembly to the enclosure using the screws provided (0C2454, I/N 4). Lock nuts (077992, I/N 9) should be installed after the fastener has penetrated through the extrusions in the enclosure. An access panel may need to be removed to complete this step. Lock nuts (077992, I/N 9) are not required on open set configurations.

•

Failing to follow these instructions when installing a certified engine in a piece of nonroad equipment violates federal law 40 CFR 1068.105 (b), subject to fines or penalties as described in the Clean Air Act.

22 23 24 25 26 27 28 29 30 A B C D E 60 61 62 63 64 50 51 52 53 54 55 56 57 58 59 65 66 67 68 69 70 71 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 0F5884 055014 022264 0G 3546 0C2265 0G 3648 0F6305 0F6305A 0G 4329 0F1263 0F1262 0F1264 0E9049B 055911 056739 - - 0F2627A 022287 022473 022097 043182 051714 052777 0C2323 0F5459 0F5461 022127 0F5460 0E7403C 0E7403B 0F6145 091526 0C2699 051713 049226 0F1823CST 03 0F1824AST 03 0F2606 036261 0F5763 0F1732 0E9764 0F1725C 0F1958 0F2256 0E3161 029673 049226 079224 051713 0F5886 051716 043180 0C3990 0F4333 0F5883 3 3 1 1 1 1 7 4 7 2 5 COMPONENTS INCL UDED IN 0G4139E 1 ENCL H/G CO NTROL PANEL 1 1 CO VER CONTRO L PANEL HING E CONT INUOUS H PANEL 6 1 1 1 1 1 1 RIVET POP .125 X .275 SS ASSY PROGRAMMED H- 100 DECAL FUSES LO CAT ED INSIDE RAIL SNAPTRACK PCB HO LDER BULK ( 12” LG) ASSY PCB 2AMP 12V UL BATT CHG R PLATE HARNESS CLAMP ASSY PCB PW R AVR W /AMP HEADER ASSY PCB BOSCH G OV DRIVER DIO BR IDG E 25A 600V W ASHER LO CK M5 SCREW PPHM M5- 0.8 X 30 SS W ASHER FLAT M5 SCREW HHPM M5-0.8 X 12 NUT HEX M5-0.8 G8 YEL CHR W ASHER FLAT M4 SCREW PHTT M4- 0.7 X 10 Z YC CO NN DUST CAP W/CHAIN DB9 W ASHER FLAT M3.5 1 10 10 1 4 1 SCREW PHTT M3.5- 0.6 X 10 SCREW PPHM M4- 0.7 X 8 BLX O X W ASHER LO CK #8-M4 DECAL W RN B AT T CHRG 12/24V BI SCREW PHTT M4- 0.7 X 12 Z YC M5-0.8 CAPT IVE PANEL KNLD HD 2 1 1 SEAL COVER 3.18 X 12.7 X 382 SEAL COVER 3.18 X 12.7 X 283 HARNESS H-PNL INTEGRATED SW (NO T SHO WN) COMPONENTS INCL UDED IN WIRE HARNESS 1 ADPTR RH SIDE W ICKMANN 178.6191 4 1 1 HO LDER F USE WICKMANN 178.6150 ADPTR LH SIDE W ICKMANN 178.6192 ASSY PCB G-PANEL RELAY 12VDC 1 BL OCK TERM 20A 12 X 6 X 1100V COMPONENTS NO T INCLUDED IN 0G 4139E O R WIRE HARNESS 2 1 1 2 1 1 1 1 1 2 4 2 3 3 3 RELAY CONTACTO R 12VDC DPE B REAKER SEE DRAW ING 0F9280 BO OST RESIST OR SEE DRAWING 0F 9280 CO VER CONTRO L PANEL SIDE SCREW HHC 1/4- 20 X 3/4 G 5 W ASHER FLAT M6-1/4 W ASHER LO CK M6-1/4 W ASHER LO CK M3 NUT HEX M3-0.5 G8 YEL CHR W ASHER FLAT M3 SCREW PHTT #6-32 X 5/8 Z YC DECAL CPL CONTRO L PANEL FUSES DECAL CPL 5.4/6.8L TB3 NUT HEX 1/4-20 STEEL DECAL CPL 5.4/6.8L RELAY BO ARD 1 2 A/R 4 2 4 4 F USE ATO TYPE 15 AMP (BL UE) F USE ATO TYPE 10 AMP (RED) SEAL WEATHER .45"DIA SCREW PPHM M5- 0.8 X 12 Z NC SCREW PHTT #6-32 X 3/8 Z YC W ASHER FLAT M5 W ASHER LO CK M5

EXPLODED VIEW: EV ENGCOMPRT R/H 6.8 (CPL) DRAWING #: 0F3058 ITEM PART# QTY. DESCRIPTION

GROUP D

1 2 3 4 (3) 5 (3) 6 (1) 7 8 9 10 (2) 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 0D5623 0D5418 G022131 0F3514 G022473 0F2776A 029333A G057772 0F2929 0F9965C 0F9965C 0D5417 0K3440 G057765 G049340 069860E G042909 G022129 0D9913 G047290 G022097 G055596 G077996 0C7649 G047411 0G0321 0D3808 0D4255 G070010 0D2244M 0F3844 G052647 G046526 G039253 G070008 2 1 1 1 1 / 2 A/R 1 1 1 1 2 REF. 1 1 1 1 3 4 18 1 1 1 1 1 1 1 2 2 2 1 8 6 6 1 10 HEAT SHIELD EXHAUST STARTER MOTOR FORD V-10 ENGINE WASHER FLAT 3/8-M10 ZINC SPACER FLEXPLATE 5.4L/6.8L (1800 RPM UNITS ONLY) WASHER FLAT 1/4-M6 ZINC BRACKET SIGNAL CONDITIONER TIE WRAP UL 7.4" X .19" BLK (NOT SHOWN) WASHER NYLON .565 ENGINE ADAPTER 5.4L/6.8L FLEX PLATE 2 POLE (1800 RPM UNITS ONLY) FLEX PLATE 2 POLE (3600 RPM UNITS ONLY) SCREW HHC M10-1.0 X 25 G10.9 CLAMP HOSE 1.062OD DOUBLEWIRE (1800 RPM UNITS ONLY) ADAPTER M14-1.50 X 3/8 NPT BARBED EL 90 1/4NPT X 3/8 HOSE DRAIN ASSY 28" SCREW HHC M8-1.25 X 30 G8.8 WASHER LOCK M8-5/16 SCREW SHC M8-1.25 X 35 SS HOSE 3/8 ID SINGLE BRAID WASHER LOCK M6-1/4 BARBED STR 3/8 NPT X 3/8 CAP HOSE (1800 RPM UNITS ONLY) CLAMP HOSE .38-.87 SCREW HHC M6-1.0 X 16 G8.8 HOSE COOL 5/8" ID 250#WP (14”) EXH MANIFOLD MACH 6.8L V-10 GASKET EXHAUST MANIFOLD SCREW HHC M8-1.25 X 35 SS G8.8 ASSY MAGPICKUP (3/8-24 MALE) WASHER FLAT .43 X 1.00 SCREW SHC M10-1.5 X 25 G12.9 WASHER LOCK M10 SCREW HHC M8-1.25 X 20 G8.8 WASHER FLAT M8 SS 35 36 37 38 40 G070006 0D2608 0F5114 0F5454 0F6104 30 10 1 1 1 WASHER LOCK M8 SSTL SCREW HHC 5/16-18 X 1/2 SSTL DECAL REFER TO OWNERS MANUAL PLATE MAG PICK-UP ADAPTOR COVER STARTER 5.4 & 6.8 FORD CPL 43 44 45 048031P 048031J 0G1462 2 1 1 CLAMP HOSE BAND .88" CLAMP HOSE BAND .63 HOSE BARB REDUCER 5/8"-3/8"ID (1) NOTE: I/N 7 IS FOR HOLDING SENSORS TO I/N 6. (2) NOTE: I/N 11 IS PART OF ENGINE P/N 0D3454. (3) QTY. REQ. FOR NON-MQT / QTY REQ. FOR MQT EPA CERT. (NOT REQUIRED FOR NEXUS CONTROL PANELS) REVISION: CN-0016489-M DATE: 5/29/18 Page 2 of 2

EXPLODED VIEW: EV ENGCOMPRT 6.8L GB CPL R/H DRAWING #: 0F3557 ITEM PART# QTY. DESCRIPTION

GROUP D

2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 (2) 19 20 21 22 (1) 23 24 25 26 27 28 29 30 31 0D5418 G052625 G047411 0D5623 0D2608 G070006 G070008 G047290 0G0321 G046526 0K3440 G057765 G049340 0D5417 G049821 G022129 G070010 0F2776A G022097 G048191 G022473 029333A 0D9913 G055596 069860E 0D4255 G057772 0D6686 0D3803 0D3805 1 13 1 2 10 30 10 1 1 24 1 1 1 8 3 3 2 1 / 2 1 2 1 A/R 18 1 1 2 1 1 1 1 STARTER MOTOR FORD V-10 ENGINE SCREW SHC M10-1.5 X 35 G12.9 SCREW HHC M6-1.0 X 16 G8.8 HEAT SHIELD EXHAUST SCREW HHC 5/16-18 X 1/2 SSTL WASHER LOCK M8 SSTL WASHER FLAT M8 SS HOSE 3/8 ID SINGLE BRAID HOSE COOL 5/8" ID 250#WP (14”) WASHER LOCK M10 CLAMP HOSE 1.062OD DOUBLEWIRE (2300 & 3000RPM UNITS ONLY) ADAPTER M14-1.50 X 3/8 NPT BARBED EL 90 1/4NPT X 3/8 SCREW HHC M10-1.0 X 25 G10.9 SCREW SHC M8-1.25 X 30 G12.9 WASHER LOCK M8-5/16 SCREW HHC M8-1.25 X 35 SS F-TH BRACKET SIGNAL CONDITIONER WASHER LOCK M6-1/4 DOWEL PIN M10 X 24 WASHER FLAT 1/4 ZINC TIE WRAP UL 7.4" X .19" BLK (NOT SHOWN) SCREW SHC M8-1.25 X 35 SS BARBED STR 3/8 NPT X 3/8 HOSE DRAIN ASSY 28" GASKET EXHAUST MANIFOLD WASHER NYLON .565 ASSEMBLY 6.8L G-BOX FLYWHEEL FLYWHEEL HOUSING MACH 6.8L V10 COVER FLYWHEEL MACH 6.8L V-10 32 33 34 35 36 37 G021113 G077996 G022131 0C7649 G052647 0D2244M 1 1 7 1 9 1 PLATE DAMPNER RETNR CAP HOSE (2300 & 3000RPM UNITS ONLY) WASHER FLAT 3/8-M10 ZINC CLAMP HOSE .38-.87 SCREW SHC M10-1.5 X 25 G12.9 ASSY MAGPICKUP(3/8-24 MALE) 38 39 41 43 44 45 46 0D3808 0F5114 G079121 048031P 048031J G087599 0G1462 FOR NEXUS CONTROL PANELS) 2 1 2 2 1 1 1 (1) NOTE: I/N 23 IS FOR HOLDING SENSORS TO I/N 19. EXH MANIFOLD MACH 6.8L V-10 DECAL REFER TO OWNERS MANUAL SCREW SHC M10-1.50 X 100 G10.9 CLAMP HOSE BAND .88" CLAMP HOSE BAND .63 PLUG PLASTIC 3/8 NPT HOSE BARB REDUCER 5/8"-3/8"ID (2) QTY. REQ. FOR NON-MQT / QTY REQ. FOR MQT EPA CERT. (NOT REQUIRED REVISION: CN-0016489-M DATE: 5/29/18 Page 2 of 2

0F3017 039253 022129 022145 0D5419 0D7055 0D3488G 0D3488J 0D3488 0D3488K 057795A 059057 0F3287 0G9989 0H3074 0E9868A 057796 0F3216 0F3216A 0F3216C 0F3216D 035579 0F4612 0D6658 029333A 022097 022473 042568 0D8027 0D8025 0D8026 0D8030 0F2846 0D8029 0D8028 045771 0D3454A 0H0923 022131 046526 064416 045772 0F3217 0F2776A 0F6151 0F4308 0F3158 057823 0E0502 0G0866 0F4301 0E8286 047527 057823 0E0992A 078637 0G7519 0H4672 1 2 3 4 (2) 5 6 7 8 9 10 (3) 11 12 13 14 15 16 17 (3) (1) 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 (3) 49 1 3 4 4 REF 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 3 3 3 4 BRACKET,D.C. ALTERNATOR LOWER SCREW HHC M8-1.25 X 20 G8.8 WASHER LOCK M8-5/16 WASHER FLAT 5/16-M8 ZINC OIL FILTER, FORD V-10 ENGINE DIPSTICK TUBE, FORD 6.8L BELT SERPENTINE (65.0" LG) (1800 RPM) BELT SERPENTINE (65.3" LG) (2300 RPM) BELT SERPENTINE (67.16" LG) (3000 RPM) SERPENTINE BELT (68.3" LG) (3600 RPM) BARBED EL 90 3/4 PLASTIC HOSE 3/4 ID SAE-30R2 (16.75”LG) BRACKET DC ALTERNATOR UPPER HARN ENG G6.8L H-100 EMISSIONS (USE WITH PROBE P/N 0E2507) HARN ENG G6.8L H-100 CPL EMSN (USE WITH PROBE P/N 0H1827) ALTERNATOR DC W/OUT PULLEY GROMMET PULLEY 80 OD DC ALTERNATOR (1800 RPM) PULLEY 102 OD DC ALTERNATOR (2300 RPM) PULLEY 132 OD DC ALTERNATOR (3000 RPM) PULLEY 160 OD DC ALTERNATOR (3600 RPM) BSHG RDCR HEX 1/4 TO 1/8 SENDER OIL PRESSURE 1/8" NPT DIPSTICK 6.8L FORD TIE WRAP UL 7.4" X .19" BLK WASHER LOCK M6-1/4 WASHER FLAT 1/4 ZINC SCREW HHC M6-1.0 X 20 G8.8 BOLT WATER PUMP PULLEY 1 3 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 2 1 1 1 1 1 4 10 A/R 1 1 BOLT GROOVED IDLER PULLEY BOLT BELT TENSIONER TENSIONER ENG. AUTOMATIC BELT PULLEY WATER PUMP FORD (1800RPM UNITS) PULLEY ENGINE WATER PUMP (2-POLE & GEAR BOX) PULLEY GROOVED ENGINE IDLER NUT HEX M8-1.25 G8 YEL CHR ENGINE G6.8L G3 V-10 ENGINE G6.8L G3 V-10 (2009 +) WASHER FLAT 3/8-M10 ZINC WASHER LOCK M10 SCREW HHC M10-1.5 X 45 G8.8 FT NUT HEX M10-1.5 G8 YEL CHR SPACER DC ALTERNATOR PULLEY BRACKET SIGNAL CONDITIONER CAP RUBBER BRACKET DC ALT STABILIZER OIL COOLER FORD (150KW 3600RPM) CLAMP HOSE #10 .56-1.06 TEMPERATURE SENDER DELPHI HOSE OIL COOLER PREFORMED 3/4 (150KW 3600RPM) HOSE OIL COOLER (150KW 3600RPM) ELBOW 45D STREET 1/2NPT BRASS BARBED STR 1/2NPT X 3/4 CLAMP HOSE #10 .56-1.06 (150KW 3600RPM) PLUG EXPANSION 14 OD ADHESIVE LOCTITE 620 DECAL EMISSION CTRL INFO 6.8L HARN OXYGEN SENSOR EXTENSION (1) NOTE: I/N 18 IS FOR HOLDING SENSOR TO I/N 35. (2) I/N 5 PART OF I/N 29. (3) NOTE: NOT SHOWN

(1) 9 10 11 12 13 14 5 6 7 8 (2) 15 (2) 16 17 18 19 20 21 22 23 24 25 (1) 26 27 28 29 30 31 32 33 34 1 2 3 4 35 36 (3) 37 38 39 40 41 42 0F2885 0F2883 0F9637 (4) 0F3685 023484N 023484N 0F4677 067617030A 067617030B 043180 022264 0C3990 057701 022155 0C2428 0F3618 0A9457 057073 0D5466 0A7822 022237 022241 049226 0C2266 0C2454 042568 022473 022097 049813 0D4698 0F4464 025433 024469 067210A 0D6029 051713 081008 077043J 077043J 0F6156 029289 0F8656 0F3113 0H0029 047411 036943 023897 022152 022158 1 - - 4 4 4 REF. 2 2 1 1 2 1 1 4 2 1 3 4 REF. REF. 4 4 6 6 10 4 12 8 4 1 1 1 1 1 1 1 1 2 4 2 2 2 2 1 1 REF REF 1 PANEL CB CONN BOX STAND RH CONTROL STAND RH CONTROL, TWO HOLE (FOR 5.4L 100KW & 4.6L 80KW 1PHASE) STAND LH CONTROL C5 GRBX BUSHING SNAP SB-2.5-31 BUSHING SNAP SB-2.5-31 (FOR 5.4L 100KW & 4.6L 80KW 1PHASE) ASSY PCB INTERFACE 1PH 240V INTERFACE 3PHS 416/480V INTERFACE 3PHS 208/240V WASHER FLAT M4 WASHER LOCK #8-M4 SCREW PHTT M4-0.7 X 10 ZYC BLOCK TERM 20A 8 X 6 X 1100V WASHER LOCK #6 SCREW PHTT #6-32 X 1/2 ZYC DECAL CPL CUST CONN H CTRL DECAL NEUTRAL JUNCTION BLOCK 3/8-16 BUS BAR NEUTRAL BLOCK 390 LUG SLDLSS 600/250-1/0 X 1/4-28 WASHER LOCK 3/8 NUT HEX 3/8-16 STEEL WASHER LOCK M5 SCREW PHTT M5-0.8 X 16 ZYC SCREW THF M6-1 X 16 N WA Z/JS SCREW HHC M6-1.0 X 20 G8.8 WASHER FLAT 1/4-M6 ZINC WASHER LOCK M6-1/4 NUT HEX M6 X 1.0 G8 YEL CHR BLOCK TERM 20A 6 X 3 X 1100V DECAL CUST CONN 120V UTILITY LUG SLDLSS #6-14 X 13/64 CU SCREW HHTT #10-32 X 3/8 CZ DECAL GROUND LUG SCREW HHTT M6-1.0 X 16 ZYC WASHER FLAT M5 GROMMET 1.25 X .25 X .75 CONDUIT FLEX 2.0" ID CONDUIT FLEX 2.0" ID (FOR 5.4L 100KW & 4.6L 80KW 1 PHASE) PLATE WIRE SNGL GALV TAPE ELEC 1/2 FOAM (AS REQ’D) ASSY PCB 4.6L IGNITION MODULE ASSY PCB HSB CTRL IGN MODULE (4.6L G3, 5.4L G3 & 6.8L G3) ASSY PCB HSB CTRL IGN MODULE (6.8L G3 100KW N/G & L/P EMISSIONS) SCREW HHC M6-1.0 X 16 G8.8 SCREW PPHM #10/32 X 2 WASHER FLAT #10 ZINC WASHER LOCK #10 NUT HEX #10-32 STEEL H J K L 1.) A C D E F G H J K L 2.) A C D E F G 0F2887 0D5572 0D5573 0D5575 0D5576 0F0199 065960 022473 022097 022127 0C2454 029289 0F1733 0F2721 0D5577 0D5578 0D5579 0D5581 0D5585 0F2353 022770 022473 022097 022127 0C2454 029289 0F1733 UL CIRCUIT BREAKER (FD) 1 REF REF COVER FD FRM CB CB 0150A 3P 600V S FD6 LL CB 0175A 3P 600V S FD6 LL REF REF 1 4 4 4 4 4 CB 0225A 3P 600V S FD6 LL CB 0250A 3P 600V S FD6 LL INSULATOR CB FD FRAME 30MIL SCREW SHC 1/4-20 X 4 G8.8 NZ WASHER FLAT 1/4-M6 ZINC WASHER LOCK M6-1/4 NUT HEX 1/4-20 STEEL SCREW THF M6-1 X 16 N WA Z/JS 1 1 TAPE ELEC 1/2 FOAM (AS REQ’D) DECAL CUSTOMER CONNECT INSIDE UL CIRCUIT BREAKER (JD+LD) 1 COVER CIR BRKR JD/LD REF CB 0300A 3P 600V S JD6 LL REF REF REF REF 2 4 4 4 CB 0350A 3P 600V S JD6 LL CB 0400A 3P 600V S JD6 LL CB 0600A 3P 600V S LD6 CB 0450A 3P 600V S LD6 LL INSULATOR CIRCUIT BR. JD/LD SCREW RHM 1/4-20 X 3 WASHER FLAT 1/4-M6 ZINC WASHER LOCK M6-1/4 4 7 1 1 NUT HEX 1/4-20 STEEL SCREW THF M6-1 X 16 N WA Z/JS TAPE ELEC 1/2 FOAM (AS REQ’D) DECAL CUSTOMER CONNECT INSIDE (1) ITEM INCLUDED WITH HARNESS. (2) ITEM INCLUDED WITH 0D5464B. (3) ITEM IS PART OF 9R. (4) ROUTE ONE SET (11, 22, 33, 44) THROUGH ONE HOLE; AND ROUTE THE SECOND SET (11, 22, 33, 44) THROUGH THE OTHER HOLE.

3.) A C D E F G H J K L M N P R S T U V (1) W X Y 4.) A C D E F G H J K (2) L (2) M N P R (1) S T U V (2) W (2) X Y 0F4173 0F4165$ 0F4186 036261 053640 038150 022264 022471 029289 0F1733 022129 0F8432 0C2454 0F8451 049897 022145 045771 0F8843 W/CB 0G3259 058306 0F4175 0F4166$ 0F1733 042419 023897 022152 022158 0C2454 029289 052647 046526 W/CB 0A7822 022131 W/CB 023334 022097 022473 W/CB W/CB 0G3259 1 REF 1 4 4 4 4 4 2 3 2 1 3 1 9 1 7 3 6 6 3 1 REF 1 4 4 4 4 7 1 2/3 2/3 3 3 3 2 6 6 6 2/3 2/3 1 UL CIRCUIT BREAKER (225AF) COVER CB C5 225AF CIRCUIT BREAKERS 200A FRAME COVER CB DISH 225AF RIVET POP .125 X .275 SS SCREW RHM #8-32 X 3-1/4 WASHER FLAT #8 ZINC WASHER LOCK #8-M4 NUT HEX #8-32 STEEL TAPE ELEC 1/2 FOAM DECAL CUSTOMER CONNECT INSIDE WASHER LOCK M8-5/16 INSULATOR CB 225AF SCREW THF M6-1 X 16 N WA Z/JS LUG SLDLSS 300 MCM-6 AL/CU SCREW SHC M8-1.25 X 20 G8 WASHER FLAT 5/16-M8 ZINC NUT HEX M8-1.25 G8 CLEAR ZINC BUS BAR 200A LUG ADAPTOR TERMINAL COVER CB DECAL TERMINAL SHOCK HZD BI SCREW SHC M8-1.25 X 25 G12.9 UL CIRCUIT BREAKER (400AF) COVER CB C5 400AF CIRCUIT BREAKERS 400A FRAME DECAL CUSTOMER CONNECT INSIDE SCREW RHM 10-32 X 4 WASHER FLAT #10 ZINC WASHER LOCK #10 NUT HEX #10-32 STEEL SCREW THF M6-1 X 16 N WA Z/JS TAPE ELEC 1/2 FOAM SCREW SHC M10-1.5 X 25 G12.9 WASHER LOCK M10 BUS BAR CB ADAPTER 225-400 A LUG SLDLSS 600/250-1/0 X 1/4-28 WASHER FLAT 3/8-M10 ZINC TERM COVER CB SCREW HHC 1/4-28 X 1/2 G5 WASHER LOCK M6-1/4 WASHER FLAT 1/4-M6 ZINC SCREW SHC M10-1.5 X 25 G12.9 WASHER LOCK M10 DECAL TERMINAL SHOCK HZD BI 5.) A C D E F G H J K L M N P R S T (1) U V W 6.) A B C D E F G H 0F4176 0F4167$ 0F8433 024196 022473 022097 022127 0C2454 029289 060619 022131 022237 045772 0F9721 0D2157 0F1733 W/CB 0G3259 022097 0D5466 039287 022145 022129 045771 045335 022097 0A7822 1 REF 2 4 4 4 4 7 2 2/3 2/3 2/3 2/3 2/3 4/6 1 UL CIRCUIT BREAKER (800AF) COVER CB C5 800AF CIRCUIT BREAKERS 800A FRAME INSULATOR CB 800AF SCREW RHM 1/4-20 X 3-1/2 WASHER FLAT 1/4-M6 ZINC WASHER LOCK M6-1/4 NUT HEX 1/4-20 STEEL SCREW THF M6-1X16 N WA Z/JS TAPE ELEC 1/2 FOAM SCREW SHC M10-1.50 X 40 G12.9 WASHER FLAT 3/8-M10 ZINC WASHER LOCK 3/8 NUT HEX M10-1.5 G8 YEL CHR LUG SLDLSS 3/0-400X3 MCM AL/CU SCREW SHC M6-1.0 X 50 G8.8 DECAL CUSTOMER CONNECT INSIDE 2 1 4/6 2 1 1 1 1 2 TERM COVER VITZROTECH 400AF CB DECAL TERMINAL SHOCK HZD BI WASHER LOCK M6-1/4 NEUTRAL BLOCK 390 / 200-400A BUS BAR NEUTRAL BLOCK 390 SCREW HHC M8-1.25 X 45 G8.8 FT WASHER FLAT 5/16-M8 ZINC WASHER LOCK M8-5/16 NUT HEX M8-1.25 G8 YEL CHR SCREW HHC 1/4-28 X 3/4 G5 2 1 WASHER LOCK M6-1/4 LUG SLDLSS 600/250-1/0X1/4-28 (1) HARDWARE FOR MTG. CB TERMINAL COVERS IS SUPPLIED WITH CIRCUIT BREAKERS. (2) 2/3 QTY. 2POLE & 3 POLE CB.

M N P Q S 9) A C E H J K L 6) A C E F G H J K L M N P Q 7) A C E P Q 8) H J K L M N A C E F N P Q R G H J K L M 0H5870 0H5580 022770 022473 022097 022127 0C2454 029289 022145 022129 045771 043107 0H5576A 0H5871 0H5583 0H5584 0D2157 0D3700 0C2454 029289 022145 022129 045771 043107 0H5581A 0F4173 0H5492 0H5493 0H5495 0H5721 038150 022264 022471 0C2454 029289 023897 049226 051716 052619 0H4698A 0H5560 036261 0H5872 0H5673 0H5674 0H5675 0D2157 0D3700 0C2454 029289 022145 022129 045771 043107 0H5672A 1 REF REF 4 4 7 1 6 3 3 3 1 1 REF 4 4 4 2 7 1 6 3 3 3 1 1 REF REF REF 4 4 3 3 1 1 4 4 4 7 1 6 3 1 REF REF REF 4 4 1 7 1 6 3 3 3 UL CIRCUIT BREAKER (JG) COVER CB E JG FRAME C5 CB 0250 3P 600V E JG LL SCREW RHM 1/4-20 X 3 WASHER FLAT 1/4-M6 ZINC WASHER LOCK M6-1/4 NUT HEX 1/4-20 STEEL SCREW THF M6-1 X 16 N WA Z/JS TAPE ELEC 1/2 FOAM WASHER FLAT 5/16-M8 ZINC WASHER LOCK M8-5/16 NUT HEX M8-1.25 G8 CLEAR ZINC SCREW HHC M8-1.25 X 25 C8.8 INSULATOR CB E 3P JG UL CIRCUIT BREAKER (KG) COVER CB E KG FRAME C5 CB 0350 3P 600V E KG LL CB 0400 3P 600V E KG LL SCREW SHC M6-1.0 X 50 C8.8 NUT FLANGE M6-1.0 NYLOK SCREW THF M6-1 X 16 N WA Z/JS TAPE ELEC 1/2 FOAM WASHER FLAT 5/16-M8 ZINC WASHER LOCK M8-5/16 NUT HEX M8-1.25 G8 CLEAR ZINC SCREW HHC M8-1.25 X 25 C8.8 INSULATOR CB E 3P KG UL CIRCUIT BREAKER (3P FG) COVER CB G 225AF C5 CB 0150 3P 480V E FG LL CB 0175 3P 480V E FG LL CB 0225 3P 480V E FG LL SCREW PPHM #8-32 X 1-3/4 ZINC WASHER FLAT #8 ZINC WASHER LOCK #8-M4 NUT HEX #8-32 STEEL SCREW THF M6-1 X 16 N WA Z/JS TAPE ELEC 1/2 FOAM WASHER FLAT #10 ZINC WASHER LOCK M5 NUT HEX M5-0.8 G8 CLEAR ZINC SCREW HHC M5-0.8 X 20 G8.8 INSULATOR CB 3P E TYPE CC/FG COVER CB DISH 3P E FD RIVET POP .125 X .275 SS UL CIRCUIT BREAKER (LG) COVER CB E LG FRAME C5 CB 0450A 3P 600V E LG LL CB 0500A 3P 600V E LG LL CB 0600A 3P 600V E LG LL SCREW SHC M6-1.0 X 50 C8.8 NUT FLANGE M6-1.0 NYLOK SCREW THF M6-1 X 16 N WA Z/JS TAPE ELEC 1/2 FOAM WASHER FLAT 5/16-M8 ZINC WASHER LOCK M8-5/16 NUT HEX M8-1.25 G8 CLEAR ZINC SCREW HHC M8-1.25 X 25 C8.8 INSULATOR CB E 3P LG

47 48 49 50 51 52 * 53 54 55 56 15 16 17 18 19 20 21 22 1 2 3 4 5 6 7 8 9 10 11 12 13 14 23 24 25 26 ** 27 28 ** 29 ** 30 31 32 33 34 * 35 36 37 38 39 40 41 42 43 44 45 0F8926 0F8862 0F8863 051715 036943 - 023897 022152 022158 0F1733 0F6479 0F6481 0D5582 0E2962 0F6505 0F6506 0F4677 023484N 0F6156 081008 077043J 022097 049813 047411 0D6029 022473 0C2266 049226 051713 057701 0F3618 022155 0C2428 0D4698 0F4464 0D6682 057073 0A7822 0A8261 022241 022237 0F6507 0F6507A 0C4112B 0D6585 023645 024196 049226 0C2266 022127 0C2454 0F6640 043180 022264 0C3990 1 1 1 2 1 6 18 2 2 2 REF 1 4 2 18 8 8 1 1 2 1 1 4 REF 1 1 2 3 6 6 10 2 2 2 4 4 4 4 4 6 14 1 8 8 8 PANEL CB CONNECTION MOUNT CONTROL PANEL CPL CB 0700A 3P 600V S LMD6 LL INSULATOR (NOMEX) COVER FIXED LMD CB COVER SERVICE LMD CB ASSY PCB INTERFACE 1PH 240V BUSHING SNAP SB-2.5-31 PLATE WIRE SNGL GALV GROMMET 1.25 X .25 X .75 CONDUIT FLEX 2.0" ID (36” LG) WASHER LOCK M6-1/4 NUT HEX M6 X 1.0 G8 YEL CHR SCREW HHC M6-1.0 X 16 G8.8 SCREW HHTT M6-1.0 X 16 ZYC WASHER FLAT 1/4-M6 ZINC SCREW PHTT M5-0.8 X 16 ZYC WASHER LOCK M5 WASHER FLAT M5 BLOCK TERM 20A 8 X 6 X 1100V DECAL CPL CUST CONN H CTRL WASHER LOCK #6 SCREW PHTT #6-32 X 1/2 ZYC BLOCK TERM 20A 6 X 3 X 1100V DECAL CUST CONN 120V UTILITY BUBAR NEUTRAL BLOCK (520/MAR) JUNCTION BLOCK 3/8-16 LUG SLDLSS 600/250-1/0 X 1/4-28 SCREW HHC 1/4-28 X 5/8 .625TH NUT HEX 3/8-16 STEEL WASHER LOCK 3/8 BUS BAR 1/4 X 2 LMD L1 BUS BAR 1/4 X 2 LMD L2 LUG SIEMENS LMD/LD TA3K500 SCREW SHC 3/8-16 X 3.0 BLK OX SCREW SHC 3/8-16 X 1.25 G8.8 Z SCREW RHM 1/4-20 X 3-1/2 WASHER LOCK M5 SCREW PHTT M5-0.8 X 16 ZYC NUT HEX 1/4-20 STEEL SCREW THF M6-1 X 16 N WA Z/JS CHAN ASSY CB SUPPORT WASHER FLAT M4 WASHER LOCK #8-M4 SCREW PHTT M4-0.7 X 10 ZYC 1 2 2 4 2 REF 2 2 INSUL CB COVER CHANNEL SUPPORT CHANNEL BRACE NUT HEX M4-0.7 G8 YEL CHR SCREW PPHM #10/32 X 2 CTRL IGN MODULE WASHER FLAT #10 ZINC WASHER LOCK #10 2 1 NUT HEX #10-32 STEEL DECAL CUSTOMER CONNECT INSIDE * SUPPLIED WITH BREAKER (0D5582) ** SUPPLIED IN ASM. KIT 0G0790.

1 2 3 4 5 6 7 8 9 0C2454 0C2428 022155 023484K 0F3518 0F3517 0F3519 0F3520 023484N 11 2 2 1 1 1 1 1 1 SCREW THF M6-1 X 16 N WA Z/JS SCREW PHTT #6-32 X 1/2 ZYC WASHER LOCK #6 BUSHING SNAP SB-1750-22 SIDE LH EXCITER SHIELD SIDE RH EXCITER SHIELD BOTTOM EXCITER SHIELD REAR COVER EXCITER SHLD BUSHING SNAP SB-2.5-31 * PARTS INCLUDED WITH ALTERNATOR.

** PARTS INCLUDED WITH TRANSFORMER.

EXPLODED VIEW: EV MFL 6.8 CPL C5 EMSN DRAWING #: 0H2814 ITEM PART# QTY. DESCRIPTION

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 0F2807F 0F2807B 0F9071 0A6765 0F4710 0F7200 080762 0F2809 0F2981A 0F2962 0C2454 022097 0F2830 088510 049721 049813 0L1789 0F2773C 0D3159 088775 0F2808 0F2808C 0F5447 022473 0F6214 0G3163A 0H4445 0F5512 1 1 1 2 6 6 8 1 2 2 4 12 2 6 12 8 8 2 2 6 2 2 1 20 1 2 1 1

GROUP D

PIPE EXH MAN R/H 6/8 G/BCPLEPA PIPE EXH MAN L/H 6.8L G/B CPL SENSOR OXYGEN RING GASKET 2.5 DIA WASHER LOCK M10 SS SCREW HHC M10-1.5 X 50 SS FTH BOLT U 3/8-16 X 2.62 PIPE EXHAUST CROSSOVER MFLR 7" X 9" X 25" (2) 2.5" IN/2.5" OUT MUFFLER STRAP SCREW THF M6-1 X 16 N WA Z/JS WASHER LOCK M6-1/4 MUFFLER BRACKET STIFFENER NUT HEX M10-1.5 SS SCREW HHC M6-1.0 X 35 G8.8 BLK NUT HEX M6 X 1.0 G8 YEL CHR MUFFLER STRAP UPPER/LOWER EXHAUST BLANKET 900MM LONG FLANGE EXHAUST WASHER FLAT 3/8 SS EXHUAST OUTLET PIPE CPL EXHAUST OUTLET PIPE CPL (OPEN SET ONLY) BRKT MUFFLER WASHER FLAT 1/4-M6 ZINC PIPE ELBOW EXHAUST MUFFLER BLANKET EXHAUST MUFFLER 584MM PIPE ELBOW EXHAUST O2 SENSOR REFLEX WRAP 13MM 13 X 460 (12”LG) REVISION: K-1591-D DATE: 1/2/15 Page 2 of 2

EXPLODED VIEW: DRAWING #: ITEM PART#

0J01150ST03 0F2611 0F5254 0F7077 046526 059981 0C2454 052250 076749 0F2573 0F2610 0H20620ST03 0H2051 0F2862 0F2560 022131 039287 0C8566 0F2561 0C8165 0D6795 0C7043 0E8909 0E8909A 048031C 0C8146 082774 0F2686 0F5463 0F8695 0F4028 0F4030 0F4032 042911 0F2872 022304 022195 022196 049813 052677 090283 0F2776A 022145 022129 052644 035685 045764 065852 0C7649 055596 069860E 069811 080713 022473 022097 042568 0F5050B 039253 051769 0C8145 0H1827 0H23980ST03 029032 049820 39 40 41 42 43 44 45 46 47 (1) 48 49 50 51 52 53 54 55 56 57 58 59 60 1 2 3 4 (2) 5 6 7 8 9 10 11 (2) 12 13 14 15 (2) 16 17 18 19 (2) 20 21 22 23 (2) 24 25 26 27 28 29 (2) 30 31 32 33 34 35 36 37 38 REVISION: -A- DATE: 2/13/17

QTY.

PAGE 1

8 1 3 1 8 1 1 1 2 4 2 1 4 1 1 1 1 1 REF 1 24 16 1 1 1 1 12 4 2 2 1 1 1 1 1 1 1 15 1 8 8 1 1 1 1 1 1 1 1 1 4 1 12 1 1 1 4 2 1 1 1 1 1 1

GROUP

DESCRIPTION

WELDMENT RADIATOR SUPPORT C5 RADIATOR 680 X 680 X 70 CPL V-BELT 31/64" X 62-3/8" V-BELT 1/2" X 63-3/8" (6.8L, 100KW & 130KW) WASHER LOCK M10 SCREW HHC M10-1.5 X 30 C10.9 SCREW THF M6-1 X 16 N WA Z/JS TAPE FOAM 1 X 1 (26.75” LG) TANK COOLANT RECOVERY PULLEY FAN V-GROOVE 9" FAN 26" LH ROTATION ARM BELT TENSIONER SHOULDER BOLT 1/2 X 2-1/4" SPRING TENSION CPL PULLEY V-BELT 4" FLANGED WASHER FLAT 3/8-M10 ZINC SCREW HHC M8-1.25 X 45 C8.8 SCREW HHFC M6-1.0 X 20 G8.8 HUB FLEX PLATE NUT HEX LOCK 5/16-24 NY INS SCREW HHC M12-1.5 X 60 G8.8 DISK FLEX COUPLING HUB FLEX (MACH) COUPLING HUB FLEX (MACHINING) CLAMP HOSE BAND 1/4 SCREW HHC 5/16-24 X 1.124 KEY WOODRUFF 4 X 19D HOSE RADIATOR UPPER CPL HOSE LOWER RAD CPL C5 6.8L ASSY BRG/SHAFT CPL FANDRIVE PULLEY 6.5" DIA MACHINED (6.8L 100KW) PULLEY 6" DIA MACHINED (6.8L 130KW) PULLEY 5.5" DIA MACHINED (5.4L 80KW & 6.8L 150KW) SCREW HHC M10-1.5 X 30 G8.8 SCREW HHC 1/2-13 X 2" G8 WASHER FLAT 1/2 ZINC WASHER LOCK 1/2 NUT HEX 1/2-13 STEEL NUT HEX M6 X 1.0 G8 YEL CHR WASHER NYLON .50 X .87 X .06 CAP RADIATOR 13 PSI BRACKET, SIGNAL CONDITIONER WASHER FLAT 5/16-M8 ZINC WASHER LOCK M8-5/16 SPACER .5 X 1.5 X .25 STL/ZINC CLAMP HOSE #28 1.32-2.25 SCREW HHTT M4-0.7 X 8 BP SPRING CLIP HOLDER .37-.62 CLAMP HOSE .38-.87 BARBED STR 3/8 NPT X 3/8 HOSE DRAIN ASSY 28" CAP HEX 1/4 NPT BRASS BRACKET COOLANT TANK WASHER FLAT 1/4-M6 ZINC WASHER LOCK M6-1/4 SCREW HHC M6-1.0 X 20 G8.8 SHIELD RADIATOR SCREW HHC M8-1.25 X 20 G8.8 WASHER LOCK M12 WASHER FLEX (THIN) PROBE COOLANT LEVEL 3/8-18NPTF BRACKET TENSIONER SPRING HOSE 9/32 ID (43”LG) NUT HEX LOCK M8-1.25 NY INS Page 2 of 2

EXPLODED VIEW: DRAWING #: ITEM PART# QTY. DESCRIPTION

(3) 61 62 (4) 63 64 0H2844 0G53150AL0R 051756 052625 2 (REF) 1 4 / 5 3 BEARING SLEEVE 1/2/ X 3/4 X 1 SPACER CPL COOLING FAN 1/8" SCREW HHC M10-1.5 X 20 C8.8 SCREW SHC M10-1.5 X 35 G12.9 (4) 65 66 055934H 072252 1 / 2 1 CLAMP STL/VNL .62 X .406 Z GROMMET 1.37 X .06 X 1.00 67 0D6029 1 SCREW HHTT M6-1.0 X 16 ZYC 68 0D3700 8 NUT FLANGE M6-1.0 NYLOK (1) ITEM 48 IS INCLUDED WITH 47. (2) APPLY MEDIUM STRENGTH BLUE THREAD LOCKING FLUID TO THREADS. (3) ITEM 61 IS INCLUDED WITH ITEM 1. (4) QTY REQ. FOR OPEN SETS. / QTY REQ. FOR ENCLOSED SETS.

PAGE 2

1 2 3 4 5 6 (1) 7 (1) 8 0G15310GS0R 0G15320GS0R 0G15300GS0R 0G15290GS0R 0H30010GS0R 0G15330GS0R 0C2454 0D3215B 0C2454 (1) NOT REQUIRED FOR UNITS WITH CATALYST. 2 2 1 1 1 1 20 2 8 PANEL C5 FRONT SIDES PANEL C5 REAR SIDES PANEL LOWER FRONT PANEL C5 TOP PANEL C5 TOP PANEL C5 TOP MOUNT SCREW THF M6-1 X 16 N WA Z/JS ACCESS COVER 160 X 170 GALV SCREW THF M6-1 X 16 N WA Z/JS

GROUP

REVISION: -A- DATE: 2/13/17 Page 3 of 2

No results