Generac GP5500 G0059751 Portable Generator Manual

Generac GP5500 G0059751 Portable Generator Manual
Engine Parts Manual
389cc (G19)
***If engine serial number starts with "T11F," reference engine parts manual 0H0907A.
***If engine serial number starts with "T560," reference engine parts manual 0G8442CPMNL.
NOTICE!
The information in this manual is known to be accurate as of the date of release shown on the cover. However,
engineering changes can occur without notice. To obtain the proper parts, please be sure to use the serial
number of the unit being serviced when ordering from this manual. Always to refer to any parts notes and
changes before ordering. All other parts not shown in this manual can be found on Generac’s exploded view
drawings online on GENservice at www.generac.com.
www.generac.com or 1-888-436-3722
389cc ENGINE
Engine
ITEM
PART NO.
QTY.
DESCRIPTION
1
0G8442A
1
ENGINE G390FA
2
0J00620100
1
BOLT, FLANGE M5*10
3
0H9761
1
ALTERNATOR SCROLL GP
4
0J39430110
1
BRACKET,AIR CLEANER
5
0G84420272
1
NUT, FLANGE M6
NOT
SHOWN
0G8442A00SM
1
SCHEDULED MAINTENANCE KIT
2
389cc ENGINE
Cylinder Head
ITEM
PART NO.
QTY.
DESCRIPTION
1
0J39340111
6
BOLT, FLANGE
2
0J39340112
1
COVER COMP. HEAD
3
0J39340113
1
GASKET, HEAD COVER
4
0J39340114
1
TUBE, BREATHER
5
0G84420211
4
BOLT, FLANGE, 10×80
6
0G84420210
2
BOLT, STUD, EXHAUST
7
0J00620106
1
SPARK PLUG
8
0J39340115
1
CYLINDER HEAD
9
0J39340116
1
GASKET, CYLINDER HEAD
10
0G84420212
2
PIN, DOWEL
11
0G84420209
2
BOLT, STUD, INTAKE
12
0G84420194
1
BOLT, FLANGE M6×12
13
0J39340117
1
SHROUD
3
389cc ENGINE
Crankcase
ITEM
PART NO.
QTY.
DESCRIPTION
1
0G84420217
2
BOLT, FLANGE, 6×14
2
0G84420105
1
SWITCH ASSY., OIL LEVEL
3
0G84420118
1
BEARING, RADIAL BALL, 6202
4
0G84420218
1
WASHER,8*16*1.2
5
0G84420219
1
PIN, LOCK, 10MM
6
0G84420220
1
SHAFT, GOVERNOR ARM
7
0G84420108
1
OIL SEAL, 8×14×4
8
0G84420110
2
BOLT, DRAIN PLUG
9
0G84420109
2
WASHER
10
0G84420216
1
CRANKCASE
11
0G84420267
1
CLIP
12
0G84420194
1
BOLT, FLANGE, 6×12
13
0G84420112
1
ALERT UNIT,OIL
14
0G84420194
1
BOLT, FLANGE, 6×12
15
0G84420116
1
SEAL, OIL
4
389cc ENGINE
Crankcase Cover
ITEM
PART NO.
QTY.
DESCRIPTION
1
0G9799
1
CAP COMP., OIL FILLER
2
0G84420221
1
GOVERNOR ASSY.
3
0G84420117
1
BEARING, RADIAL BALL 6207
4
0G84420118
1
BEARING, RADIAL BALL 6202
5
0G84420228
2
PIN, DOWEL 8×12
6
0G84420115
1
GASKET, CASE COVER
7
0G84420111
1
OIL SEAL 35×52×7
8
0G84420227
1
CRANKCASE COVER
9
0G84420229
7
BOLT, FLANGE M8×40
5
389cc ENGINE
Crankshaft and Piston
ITEM
PART NO.
QTY.
DESCRIPTION
1
0J39430121
1
RING SET,PISTON
2
0G84420237
2
CLIP,PISTON PIN
3
0J39430122
1
PISTON
4
0G84420238
1
PIN,PISTON
5
0G84420235
1
CONNECTING ROD ASSY
6
0G84420236
2
BOLT,CONNECTING ROD
7
0G84420230
1
CRANKSHAFT ASSY
8
0J39430123
1
KEY,SPECIAL WOODRUFF
9
0G84420232
1
WEIGHT,BALANCER
6
389cc ENGINE
Rocker and Camshaft
ITEM
PART NO.
QTY.
DESCRIPTION
1
0J39430124
1
ROCKER ARM ASSY.
2
0J39430125
1
ROCKER ARM ASSY.
3
0G84420122
2
ROTATOR,VALVE
4
0J35240114
4
VALVE LOCKER
5
0G84420123
2
RETAINER,VALVE SPRING
6
0G84420124
2
SPRING,VALVE
7
0G84420125
1
SEAT,VALVE SPRING
8
0J39430126
1
VALVE ASSY.
9
0G84420128
1
SEAL,VALVE STEM
10
0J39430127
2
PUSH ROD
11
0G84420174
2
LIFTER , VALVE
12
0G84420175
1
CAMSHAFT ASSY
7
389cc ENGINE
Starter
ITEM
PART NO.
QTY.
DESCRIPTION
1
0G84420242
1
STARTER ASSY.
2
0G84420194
5
BOLT, FLANGE, M6X12
3
0G9798
1
ASSY, RECOIL STARTER
4
0G84420139
1
BLOWER HOUSING, RECOIL STARTER
8
389cc ENGINE
Flywheel
ITEM
PART NO.
QTY.
DESCRIPTION
1
0J25910111
1
FLYWHEEL COMP.
3
0G84420147
1
FAN COOLING
4
0G84420148
1
PULLEY, STARTER
5
0G84420149
1
NUT SPECIAL, M16
6
0G84420150
1
COIL ASSY., IGNITION
7
0G84420268
2
BOLT, FLANGE, M6X25
9
389cc ENGINE
Air Cleaner and Carburetor
ITEM
PART NO.
QTY.
DESCRIPTION
1
0G84420144
1
GASKET, CARBURETOR
2
0J25910112
1
SPACER, CARBURETOR
3
0G9916
1
GASKET, CARBURETOR
4
0G8442A111
1
CARBURETOR ASSY.
5
0G9757B
1
TUBE, FUEL
6
0G9757A
1
TUBE, FUEL
7
0G9914
1
FILTER
8
048031B
4
CLAMP
9
0G84420156
1
GASKET, CARBURETOR
10
0G8442A110
1
AIR CLEANER
11
0G84420151
1
ELEMENENT, AIR CLEANER
10
389cc ENGINE
Control System
ITEM
PART NO.
QTY.
DESCRIPTION
1
0J39430130
1
CONTROL ASSY.
2
0G84420194
3
BOLT, FLANGE, 6×12
3
0G9917
1
SPRING, GOVERNOR A
4
0J39430132
1
SPRING, GOVERNOR B
5
0J39430133
1
ROD, GOVERNOR
6
0G84420196
1
NUT, FLANGE, M6
7
0G84420197
1
BOLT, GOVERNOR ARM, M6X21
8
0G84420198
1
ARM, GOVERNOR
11
Manual No. 0H0907A
Revision D (05/09/13)
Printed In U.S.A.
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