Generac Nexus, Service Rated, 100A RTSD100A3 Transfer Switch Manual

Generac Nexus, Service Rated, 100A RTSD100A3 Transfer Switch Manual
Owner's Manual
RTS Automatic Transfer Switch
This manual should remain with the unit.
Safety Rules
THESE INSTRUCTIONS! Read the following information carefully before attempting to install, operate
service this equipment. Also read the instructions and information on tags, decals, and labels that may
‹SorbeAVE
affixed to the transfer switch. Replace any decal or label that is no longer legible.
Connection of a generator to an electrical system normally supplied by an electric utility shall
by means of suitable transfer equipment so as to isolate the electric system from utility distribution sys‹DbetemANGER!
when the generator is operating (Article 701 Legally Required Standby Systems or Article 702 Optional
Standby Systems, as applicable). Failure to isolate electric system by these means may result in damage to
generator and may result in injury or death to utility workers due to backfeed of electrical energy.
The manufacturer cannot anticipate every possible circumstance
that might involve a hazard. The warnings in this manual, and on
tags and decals affixed to the unit are, therefore, not all-inclusive. If
using a procedure, work method or operating technique the manufacturer does not specifically recommend, ensure that it is safe for
others. Also make sure the procedure, work method or operating
technique chosen does not render the transfer switch unsafe.
Throughout this publication, and on tags and decals affixed to the
generator, DANGER, WARNING, CAUTION and NOTE blocks are
used to alert personnel to special instructions about a particular
operation that may be hazardous if performed incorrectly or carelessly. Observe them carefully. Their definitions are as follows:
fter this heading, read instructions that, if not
A
strictly complied with, will result in serious
personal injury, including death.
fter this heading, read instructions that, if not
A
strictly complied with, could result in serious
personal injury, including death.
fter this heading, read instructions that, if not
A
strictly complied with, might result in minor or
moderate injury.
NOTE:
After this heading, read instructions that, if not strictly complied
with, may result in damage to equipment and/or property.
These safety warnings cannot eliminate the hazards that they
indicate. Common sense and strict compliance with the special
instructions while performing the service are essential to preventing accidents.
Four commonly used safety symbols accompany the Danger,
Warning and Caution blocks. The type of information each
indicates follows:
his symbol points out important safety inforthat, if not followed, could endanger
‹Tmation
personal safety and/or property.
$ hazard.
This symbol points out potential fire hazard.
!
This symbol points out potential electrical
+ shock hazard.
This symbol points out potential explosion
General Hazards
• Any AC generator that is used for backup power if a NORMAL
(utility) power source failure occurs, must be isolated from
the NORMAL (utility) power source by means of an approved
transfer switch. Failure to properly isolate the NORMAL and
STANDBY power sources from each other may result in injury
or death to electric utility workers, due to backfeed of electrical
energy.
• Improper or unauthorized installation, operation, service or
repair of the equipment is extremely dangerous and may result
in death, serious personal injury, or damage to equipment and/
or personal property.
• Extremely high and dangerous power voltages are present inside
an installed transfer switch. Any contact with high voltage terminals, contacts or wires will result in extremely hazardous,
and possibly LETHAL, electric shock. DO NOT WORK ON THE
TRANSFER SWITCH UNTIL ALL POWER VOLTAGE SUPPLIES
TO THE SWITCH HAVE BEEN POSITIVELY TURNED OFF.
• Competent, qualified personnel should install, operate and service this equipment. Adhere strictly to local, state and national
electrical and building codes. When using this equipment,
comply with regulations the National Electrical Code (NEC),
CSA Standard; C22.1 Canadian Electric Code and Occupational
Safety and Health Administration (OSHA) have established.
• Never handle any kind of electrical device while standing in water, while barefoot, or while hands or feet are wet.
DANGEROUS ELECTRICAL SHOCK MAY RESULT.
• Remove all jewelry (such as rings, watches, bracelets, etc.)
before working on this equipment.
Table of Contents
• If work must be done on this equipment while standing on metal
or concrete, place insulative mats over a dry wood platform.
Work on this equipment only while standing on such insulative
mats.
• Never work on this equipment while physically or mentally
fatigued.
• Keep the transfer switch enclosure door closed and bolted at all
times. Only qualified personnel should be permitted access to
the switch interior.
• In case of an accident caused by electric shock, immediately
shut down the source of electrical power. If this is not possible,
attempt to free the victim from the live conductor but AVOID
DIRECT CONTACT WITH THE VICTIM. Use a nonconducting
implement, such as a dry rope or board, to free the victim from
the live conductor. If the victim is unconscious, apply first aid
and get immediate medical help.
• When an automatic transfer switch is installed for a standby
generator set, the generator engine may crank and start at
any time without warning. To avoid possible injury that might
be caused by such sudden start-ups, the system’s automatic
start circuit must be disabled before working on or around the
generator or transfer switch. Then place a “DO NOT OPERATE”
tag on the transfer switch and on the generator. Remove the
Negative (Neg) or (–) battery cable.
Safety Rules.................................................. Inside Front Cover
General Information.................................................................. 2
1.1
1.2
1.3
1.4
1.5
1.6
Installation................................................................................ 3
2.1
2.2
2.3
2.4
2.5
CALIFORNIA PROPOSITION 65 WARNING
Engine exhaust and some of its constituents are known
to the State of California to cause cancer, birth defects
and other reproductive harm.
Introduction to Installation............................................................ 3
Mounting..................................................................................... 3
Connecting Power Source and Load Lines................................... 4
Connecting Start Circuit Wires..................................................... 4
Connecting Load Shed Module (LSM) Connection........................ 4
2.5.1 Sequence of Operation....................................................... 4
Operation.................................................................................. 6
3.1
3.2
3.3
3.4
3.5
For authorized service,
reference the dealer locator
number found inside the
generator owner’s manual.
Introduction................................................................................. 2
Unpacking................................................................................... 2
Equipment Description................................................................. 2
1.3.1 Transfer Switch Mechanism............................................... 2
1.3.2 Utility Service Disconnect Circuit Breaker........................... 2
1.3.3 Load Shed Module (LSM).................................................. 2
Transfer Switch Data Decal.......................................................... 3
Transfer Switch Enclosure............................................................ 3
Safe Use Of Transfer Switch........................................................ 3
Functional Tests & Adjustments................................................... 6
Manual Operation......................................................................... 6
3.2.1 Close to Utility Source Side................................................ 6
3.2.2 Close to Generator Source Side......................................... 6
3.2.3 Return to Utility Source Side.............................................. 6
Voltage Checks............................................................................ 6
Generator Tests Under Load......................................................... 8
Testing Load Shed Module (LSM)................................................ 8
Installation Diagrams................................................................ 9
Electrical Data........................................................................ 12
CALIFORNIA PROPOSITION 65 WARNING
This product contains or emits chemicals known to the
State of California to cause cancer, birth defects and
other reproductive harm.
1
General Information
1.1
Introduction
This manual has been prepared especially for the purpose of familiarizing personnel with the design, application, installation, operation and servicing of the applicable equipment. Read the manual
carefully and comply with all instructions. This will help to prevent
accidents or damage to equipment that might otherwise be caused
by carelessness, incorrect application, or improper procedures.
This transfer switch is suitable for use on a circuit capable of
22,000 rms (200A) and 10,000 (100A) symmetrical amperes,
240 VAC maximum.
Figure 1.1 — Typical ATS Transfer Mechanism
UTILITY LUGS
Every effort has been expended to make sure that the contents
of this manual are both accurate and current. The manufacturer,
however, reserves the right to change, alter or otherwise improve
the product at any time without prior notice.
UTILITY
CLOSING
COIL
1.2unpacking
Carefully unpack the transfer switch. Inspect closely for any damage that might have occurred during shipment. The purchaser must
file with the carrier any claims for loss or damage incurred while in
transit.
GENERATOR
LUGS (E1 & E2)
GENERATOR
CLOSING
COIL
Check that all packing material is completely removed from the
switch prior to installation.
1.3 equipment description
The automatic transfer switch is used for transferring electrical
load from a utility (Normal) power source to an GENERATOR
(Standby) power source. Such a transfer of electrical loads
occurs automatically when the UTILITY power source has failed or
is substantially reduced and the GENERATOR source voltage and
frequency have reached an acceptable level. The transfer switch
prevents electrical feedback between two different power sources
(such as the UTILITY and GENERATOR sources) and, for that reason, codes require it in all standby electric system installations.
The transfer switch consists of a transfer mechanism, UTILITY
service disconnect circuit breaker, a relay control, fuses, terminal strip, and fuse holder for connection of sensing wires.
This transfer switch is suitable for use as service equipment.
1.3.1 transfer switch mechanism
These switches (Figure 1.1) are used with a single-phase system,
when the single-phase NEUTRAL line is to be connected to a
Neutral Lug and is not to be switched.
Solderless, screw-type terminal lugs are standard.
Switch
Wire
Conductor Tightening
Rating
Range
Torque
100A
#14-1/0 AWG
50 in-lbs.
200A
#6-250 MCM
275 in-lbs.
This transfer switch is suitable for control of motors, electric discharge lamps, tungsten filament and electric heating equipment
where the sum of motor full load ampere ratings and the ampere
ratings of other loads do not exceed the ampere rating of the
switch and the tungsten load does not exceed 30 percent of the
switch rating.
This UL listed transfer switch is for use in optional standby systems only (NEC article 702).
2
LOAD LUGS (T1 & T2)
1.3.2 UTILITY service disconnect circuit breaker
The utility service and generator disconnect circuit breakers for the
100 amp models are:
•
•
•
•
•
•
Type BQ, 2-pole
120/240VAC, 100A
50/60 Hertz
Heating, Air Conditioning and Refrigeration (HACR) rated
Wire range: #1 - #8 AWG.
The conductor tightening torque is 50 in-lbs.
The utility service circuit breaker for the 150/200 amp models
are:
•
•
•
•
Type 225AF, 2-pole
120/240VAC, 150A/200A
50/60 Hertz
Wire range: 300 MCM - 6 STR (Line), 250 MCM - 6 STR
(Load - ATS)
• The conductor tightening torque is 375 in-lbs. (Line), 275 inlbs. (Load - ATS)
1.3.3 Load Shed Module (LSM)
The Load Shed module is designed to prevent an overload on the
generator when it is supplying the customer loads (see Figure
1.2). Up to six loads can be managed by the LSM; 2 air conditioner loads and 4 other loads. The LSM manages the loads by
“shedding” the connected loads in the event of a drop in generator
frequency (overload). Loads to be “shed” are grouped in 4 priority
levels on the LSM.
• Priority 1 and 2 has connections for both one air conditioner
and one contactor. Both an air conditioner and a contactor
can be used at the same time if desired. To control an air
conditioner, no additional equipment is required. Internal relays
interrupt the thermostat 24VAC control signal to disable the air
conditioner load.
Installation
• Priority 3 and 4 have connections for one contactor only.
• Four LEDs, located on the load shed module, will indicate when
a load priority level is enabled.
• Any loads, including central air conditioners, can be controlled
via a contactor that must be purchased separately. Up to four
contactors can be controlled by the load shed module. The LSM
supplies the 120 Vac to energize each contactor coil.
• Generator overload condition is determined by generator frequency. Loads are shed when the frequency is <58Hz for 3
seconds or <50Hz for ½ Second (For 60Hz).
The LSM has a Test button which forces the unit to act as if an
overload has occurred. This button operates even when the transfer signal is inactive.
Figure 1.2 — Load Shed Module
0 Ground
194 +12V
Air Conditioner Connections:
Up to two A/Cs can be
controlled via low voltage
thermostat wires
23 Transfer
AIR 1
AIR 2
Status LEDs: Shows
which loads are
currently allowed
to run.
T1
NEUTRAL
CONTACTOR
1
CONTACTOR
2
Priority 1
CONTACTOR
Priority 2
3
Priority 3
CONTACTOR
Priority 4
4
Load Connections: Up to four loads of any type can
be controlled via these connections. (A separate
contactor module is required.)
1.4transfer switch data
DECAL
A DATA DECAL is permanently affixed to the transfer switch enclosure. Use this transfer switch only with the specific limits shown
on the DATA DECAL and on other decals and labels that may be
affixed to the switch. This will prevent damage to equipment and
property.
When requesting information or ordering parts for this equipment,
make sure to include all information from the DATA DECAL.
1.5transfer switch
enclosure
The standard switch enclosure is a National Electrical Manufacturer’s
Association (NEMA) and UL 3R type. UL and NEMA 3R type enclosures primarily provide a degree of protection against falling rain
and sleet; undamaged by the formation of ice on the enclosure.
1.6safe use of transfer
switch
Before installing, operating or servicing this equipment, read the
SAFETY RULES (inside front cover) carefully. Comply strictly
with all SAFETY RULES to prevent accidents and/or damage to
the equipment. The manufacturer recommends that a copy of the
SAFETY RULES are posted near the transfer switch. Also, be sure
to read all instructions and information found on tags, labels and
decals affixed to the equipment.
Three publications that outline the safe use of transfer switches
are the following:
• NFPA 70; National Electrical Code
• NFPA 70E; Standard for Electrical Safety in the Workplace
• UL 1008, STANDARD FOR SAFETY-AUTOMATIC TRANSFER
SWITCHES
NOTE:
It is essential to use the latest version of any standard to ensure
correct and current information.
2.1Introduction to
installation
This equipment has been wired and tested at the factory. Installing
the switch includes the following procedures:
•
•
•
•
•
•
Mounting the enclosure.
Connecting power source leads and load leads.
Connecting the generator sensing and transfer relay circuits.
Connecting any auxiliary contact (if needed)
Connect load shed module loads (as required)
Testing functions.
2.2
mounting
Mounting dimensions for the transfer switch enclosure are in this
manual. Enclosures are typically wall-mounted. See “Installation
Diagram”.
Record the Model and Serial numbers in the space provided below
for future reference.
MODEL #
SERIAL #
andle transfer switches carefully when install‹Hing.
Do not drop the switch. Protect the switch
against impact at all times, and against con-
struction grit and metal chips. Never install a
transfer switch that has been damaged.
This transfer switch is mounted in a UL type 3R enclosure. It can
be mounted outside or inside and should be based on the layout
of installation, convenience and proximity to the utility supply and
load center.
3
Installation
Install the transfer switch as close as possible to the electrical
loads that are to be connected to it. Mount the switch vertically to
a rigid supporting structure. To prevent switch distortion, level all
mounting points. If necessary, use washers behind mounting holes
to level the unit.
2.3 connecting power source
and load lines
+ (Normal) and GENERATOR (Standby)
Make sure to turn OFF both the UTILITY
power supplies before trying to connect power
source and load lines to the transfer switch.
Supply voltages are extremely high and dangerous. Contact with such high voltage power
supply lines causes extremely hazardous, possibly lethal, electrical shock.
Wiring diagrams and electrical schematics are provided in this
manual.
NOTE:
Connect power source load conductors to clearly marked transfer
mechanism terminal lugs as follows
1.
Connect utility (NORMAL) power source cables to UTILITY
SERVICE DISCONNECT circuit breaker.
2. Connect the GENERATOR (STANDBY) source power cables to
switch terminals E1, E2.
3. Connect customer LOAD leads to switch terminals T1, T2.
Conductors must be properly supported, of approved insulative
qualities, protected by approved conduit, and of the correct wire
gauge size in accordance with applicable codes.
Be sure to maintain proper electrical clearance between live metal
parts and grounded metal. Allow at least 1/2 inch for 100-400
amp circuits.
2.4connecting start circuit
wires
Control system interconnections (Electrical Data section) consist
of UTILITY 1 (N1), UTILITY 2 (N2) and LOAD (T1), and leads 23, 0
and 194. Recommended wire gauge sizes for this wiring depends
on the length of the wire, as recommended in the following chart:
All installations must comply with national, state and local
codes. It is the responsibility of the installer to perform an
installation that will pass the final electrical inspection.
MAXIMUM WIRE LENGTH
RECOMMENDED WIRE
SIZE
460 feet (140m)
No. 18 AWG.
The utility supply connection is made at the utility service disconnect circuit breaker terminals. The generator and customer
load connections are made at the transfer switch mechanism,
inside the switch enclosure.
461 to 730 feet (223m)
No. 16 AWG.
731 to 1,160 feet (354m)
No. 14 AWG.
1,161 to 1,850 feet (565m)
No. 12 AWG.
Conductor sizes must be adequate to handle the maximum current to which they will be subjected, based on the 75°C column of
tables, charts, etc. used to size conductors. The installation must
comply fully with all applicable codes, standards and regulations.
2.5Connecting Load Shed
Module (LSM) Connection
All power cables must enter the enclosure through the knockouts
provided. If not using the knockouts, conduit entry into the enclosure must be at or below knockouts to maintain the Type 3R rating.
Conduits should be arranged to provide separation between the
Utility and Generator supply conductors inside the enclosure.
2.5.1 Sequence of Operation
Before connecting wiring cables to terminals, remove any surface
oxides from the cable ends with a wire brush. If ALUMINUM conductors are used, apply corrosion inhibitor to conductors. Tighten
terminal lugs to the torque values on "Utility Service Disconnect
Circuit Breaker", and on the decal located on the inside of the door.
After tightening terminal lugs, carefully wipe away any excess corrosion inhibitor.
se a torque wrench to tighten the conductors,
sure not to overtighten, or damage to
‹Ubeing
the switch base could occur. If not tightened
enough, a loose connection would result,
causing excess heat which could damage the
switch base.
4
The LSM can control an air conditioner (24 Vac) directly or a separate contactor (120 Vac) which can control any load connected to
it. See Figure 2.1.
The 4 green status LEDs will indicate when a load priority level is
enabled.
• All loads are enabled when the transfer signal is off. (ATS in
Utility position).
• If the transfer signal is pulled low (Active)
• All loads are enabled until an overload is detected
• When an overload is detected all loads are disabled
• After 5 minutes priority 1 loads are enabled.
• After another 30 seconds priority 2 loads are enabled
• After another 30 seconds priority 3 loads are enabled
• After another 30 seconds priority 4 loads are enabled
If an overload is detected within 30 seconds of a level being
enabled, all loads are disabled again and the sequence repeats.
However, the level that caused the overload and all levels higher
will not be enabled again for 30 minutes.
Installation
Figure 2.1 — Load Shed Module Connections
Supply
0 Ground
Contactor #1
194 +12V
23 Transfer
Y wire
AIR 1
AIR 2
NEUTRAL
Y wire
Supply
CONTACTOR
1
CONTACTOR
2
Priority 1
CONTACTOR
Priority 2
3
Priority 3
CONTACTOR
Priority 4
Load #1
T1
Contactor #2
Load #2
Coil wires
Supply
4
Contactor #3
Load #3
Supply
Contactor #4
Load #4
Control of Air Conditioner Load
Control of a Separate Contactor
1.
A separate contactor relay module can be purchased from the
manufacturer. If a different relay is used it must have a 120 Vac
coil voltage. The LSM supplies a fused (5A) 120 Vac to energize
the coils of the relay contactors (L1, L2, L3 and L4).
2.
3.
Route the thermostat cable (from the furnace to the outdoor
air conditioner unit) to the transfer switch.
Connect the wire to the terminal strip terminals (Air 1) on
the LSM as shown in Figure 2.2. These are normally closed
contacts which open upon load shed conditions. Route thermostat wire away from High voltage wires.
If required, connect the second air conditioner to the terminal
strip terminals (Air 2).
Contact Ratings
Air 1 & 2
24 VAC, 5.0 Amps Max
NOTE:
These instructions are for a typical air conditioner installation.
Control of heat pump and 2-stage air conditioners will require
special connections.
1.
2.
3.
Mount the contactor module and connect the load to the main
contacts.
Connect the contactor coil to the desired LSM L1-L4 terminals
on the terminal strip.
Connect additional load shedding contactors in a similar fashion.
Note:
It will be necessary to determine the order of “shedding” the
connected loads and connect the loads to the LSM in that order.
One is the highest priority and four is the lowest priority.
5
Operation
3.1functional tests and
adjustments
Following transfer switch installation and interconnection,
inspect the entire installation carefully. A competent, qualified
electrician should inspect it. The installation should comply
strictly with all applicable codes, standards, and regulations.
When absolutely certain the installation is proper and correct,
complete a functional test of the system.
erform functional tests in the exact order
in this manual, or damage could be
‹Ppresented
done to the switch.
IMPORTANT: Before proceeding with functional tests, read and
make sure all instructions and information in this section are
understood. Also read the information and instructions of labels
and decals affixed to the switch. Note any options or accessories
that might be installed and review their operation.
3.2
manual operation
o NOT manually transfer under load.
transfer switch from all power
‹DDisconnect
sources by approved means, such as the main
3.2.1 close to UTILITY source side
Before proceeding, verify the position of the switch by observing
the position of manual operation handle in Figure 3.1. If the handle
is up, the contacts are closed in the normal (UTILITY) position,
no further action is required. If the handle is down, proceed with
Step 1.
Step 1: With the handle inserted into the moveable contact carrier
arm, move handle up. Be sure to hold on to the handle as
it will move quickly after the center of travel.
Step 2: Remove manual operating handle from moveable contact
carrier arm. Return handle to storage bracket.
3.2.2 close to GENERATOR source side
Before proceeding, verify the position of the switch by observing the position of the manual operation handle in Figure 3.1. If
the handle is down, the contacts are closed in the GENERATOR
(Standby) position. No further action is required. If the handle is
up, proceed with Step 1.
Step 1: With the handle inserted into the moveable contact carrier
arm, move the handle down. Be sure to hold on to the
handle as it will move quickly after the center of travel.
Step 2: Remove manual operating handle from moveable contact
carrier arm. Return handle to storage bracket.
3.2.3 return to UTILITY source side
circuit breaker(s).
A manual HANDLE is shipped with the transfer switch. Manual
operation must be checked BEFORE the transfer switch is operated
electrically. To check manual operation, proceed as follows:
Step 1: Manually actuate switch to return manual operating handle
to the UP position.
1.
2.
3.3
Turn the generator’s Auto/Off/Manual switch to OFF.
Turn OFF both utility (service disconnect circuit breaker)
and generator (generator main line circuit breaker) power
supplies to the transfer switch.
3. Note position of transfer mechanism main contacts by
observing the moveable contact carrier arm. This can be
viewed through the long narrow slot in the inside cover of the
ATS. The top of the moveable contact carrier arm is yellow to
be easily identified.
• Manual operation handle in the UP position - LOAD terminals
(T1, T2) are connected to utility terminals (N1, N2).
• Manual operation handle in the DOWN position - LOAD terminals (T1, T2) are connected to emergency terminals (E1,
E2).
o not use excessive force when operating the
switch manually or damage could be
‹Dtransfer
done to the manual handle.
6
Step 2: Remove manual operating handle from moveable contact
carrier arm. Return handle to storage bracket.
1.
Voltage Checks
Turn ON the UTILITY power supply to the transfer switch using
the UTILITY service disconnect circuit breaker.
+ SWITCH IS NOW ELECTRICALLY HOT.
PROCEED WITH CAUTION. THE TRANSFER
CONTACT WITH LIVE TERMINALS RESULTS
IN EXTREMELY HAZARDOUS AND POSSIBLY
FATAL ELECTRICAL SHOCK.
2.With an accurate AC voltmeter, check for correct voltage.
Measure across ATS terminal lugs N1 and N2. Also check N1
to NEUTRAL and N2 to NEUTRAL.
3. When certain that UTILITY supply voltage is correct and compatible with transfer switch ratings, turn OFF the UTILITY supply to
the transfer switch.
4.On the generator panel, set the Auto/Off/ Manual switch to
MANUAL position. The generator should crank and start.
5.Let the generator stabilize and warm up at no-load for at least
five minutes.
6.Set the generator's main circuit breaker (CB1) to its ON or
CLOSED position.
Operation
Figure 3.1 — Actuating Transfer Switch
Attach handle to actuating shaft.
NOTE: Return handle to
storage position in enclosure
when finished with manual transfer.
Move handle
UP for the
NORMAL
(UTILITY)
position.
Move handle
DOWN for the
EMERGENCY
(STANDBY)
position.
8.
+ OUTPUT VOLTAGE IS NOW BEING DELIVERED
PROCEED WITH CAUTION. GENERATOR
TO TRANSFER SWITCH TERMINALS.
CONTACT WITH LIVE TERMINALS RESULTS
IN EXTREMELY DANGEROUS AND POSSIBLY
FATAL ELECTRICAL SHOCK.
7.With an accurate AC voltmeter and frequency meter, check the
no-load, voltage and frequency.
Measure across ATS terminal lugs E1 to E2. Also check E1 to
NEUTRAL and E2 to NEUTRAL.
a.
b.
c.
d.
9.
Set the generator’s main circuit breaker (CB1) to its OFF or
OPEN position.
Set the Auto/Off/Manual switch to the OFF position to shut
down the generator.
NOTE:
Do NOT proceed until generator AC output voltage and frequency are correct and within stated limits. If the no-load voltage is correct but no-load frequency is incorrect, the engine
governed speed may require adjustment. If no-load frequency
is correct but voltage is not, the voltage regulator may require
adjustment.
Frequency............................................60-62 Hertz
Terminals E1 to E2..............................240-246 VAC
Terminals E1 to NEUTRAL....................120-123 VAC
Terminals E2 to NEUTRAL....................120-123 VAC
7
.
7
Operation
3.4GENERATOR TESTS UNDER
LOAD
1.
Set the generator's main circuit breaker to its OFF or OPEN
position.
2. Set the UTILITY SERVICE DISCONNECT circuit breaker to the
OFF position.
3. Manually actuate the transfer switch main contacts to
their GENERATOR (Standby) position. Refer to "Manual
Operation".
4. To start the generator, set the Auto/Off/ Manual switch to
MANUAL. When engine starts, let it stabilize for a few minutes.
5. Turn the generator's main circuit breaker to its ON or CLOSED
position. The generator now powers all LOAD circuits. Check
generator operation under load as follows:
• Turn ON electrical loads to the full rated wattage/amperage
capacity of the generator. DO NOT OVERLOAD.
• With maximum rated load applied, check voltage and frequency across transfer switch terminals E1 and E2. Voltage
should be greater than 230VAC and frequency should be
greater than 59 Hertz.
• Let the generator run under rated load for at least 30 minutes.
With unit running, listen for unusual noises, vibration, overheating, etc., that might indicate a problem.
6. When checkout under load is complete, turn the generator's
main circuit breaker to its OFF or OPEN position.
7. Let the generator run at no-load for several minutes. Then,
shut down by setting the Auto/Off/Manual switch to its
OFF position.
8. Move the transfer switch's main contacts back to their utility position. For example, load connected to utility power
supply. Refer to "Manual Operation". Handle and operating
lever of transfer switch should be in the up position.
9. Turn on the utility power supply to transfer switch, using the
UTILITY SERVICE DISCONNECT circuit breaker. The utility
power source now powers the loads.
10. Set the generator's Auto/Off/Manual switch to its AUTO
position.
8
3.5Testing Load Shed Module
(LSM)
A Test pushbutton is provided on the bottom of the LSM to test the
operation of the tested functions. The Test button will work when
the ATS is in the Utility or the Generator position.
1.
2.
3.
4.
5.
6.
7.
Turn the Utility supply on to the ATS.
Press the TEST pushbutton on the LSM.
Verify that all of the connected loads to be “shed” become
disabled. The method of verification will depend on the type
of load.
After 5 minutes verify the priority 1 loads are enabled. Status
LED L1 and Air 1 is ON.
After another 30 seconds, verify the priority 2 loads are
enabled. Status LED L2 and Air 2 is ON.
After another 30 seconds, verify the priority 3 loads are
enabled. Status LED L3 is ON.
After another 30 seconds, verify the priority 4 loads are
enabled. Status LED L4 is ON.
100A SE & non-SE/150-200A non-SE Installation Drawing No. 0G6832-A
Installation Diagrams
9
Installation Diagrams
10
150/200A SE Installation Drawing No. 0H4905-A
GROUNDING ELECTRODE
CONNECTION
(LOCATED ON THE
REAR OF UNIT)
WHITE
N1 N2
0
15B
23
GREEN
E1
E2
T1
UTILITY
METER
SOCKET
TO GROUNDING
ELECTRODE
GROUND BAR
T1
NEUTRAL
4
CONTACTOR
3
CONTACTOR
2
CONTACTOR
1
CONTACTOR
0D9618-TO
STANDBY
(C2 & VR2)
UTILITY
(C1 & VR1)
0C4449A-T
E1 T1 T2 E2
N2
PANELBOARD
NOTE: INSTALLATION TO BE DONE BY A
LICENSED ELECTRICIAN AND MUST
MEET ALL NATIONAL, STATE AND
LOCAL ELECTRICAL CODES.
48850-T
PRIORITY 4
PRIORITY 3
PRIORITY 2
PRIORITY 1
AIR 2
AIR 1
23 TRANSFER
15B +12V
0 GROUND
N1
N2
T1
N1
SERVICE DISCONNECT ATS (RTSD - 2010 MODEL)
0
15B/194
23
A BONDING JUMPER IS PROVIDED
BETWEEN THE NEUTRAL LUG
AND ENCLOSURE AT THIS LOCATION
(FACTORY INSTALLED)
NEUTRAL BAR
GROUND BAR
DISCONNECT
BONDING
CONNECTION
IN PANELBOARD
Installation Drawing No. 0J0814-C
Installation Diagrams
11
UT
NE
12
N2
T
T1
WH
N1
209 210
0
GR
N
194
D
BREAKER
TO SUPPLY
GFCI OUTLET
(IF FITTED)
E1
E2
GENERATOR OUTPUT
CIRCUIT BREAKER
2 POLE
GROUNDING ELECTRODE
CONNECTION
(LOCATED ON THE
REAR OF UNIT)
23
GN
NEUTRAL BAR
GROUND BAR
LOAD SHED
MODULE
A BONDING JUMPER IS
PROVIDED BETWEEN
THE NEUTRAL LUG
AND ENCLOSURE
AT THIS LOCATION
(FACTORY INSTALLED)
UTILITY
METER
SOCKET
GROUND CONNECTION
DISCONNECT
BONDING
CONNECTION
IN PANELBOARD
PANELBOARD
T1
NEUTRAL
48850-T
4
CONTACTOR
3
CONTACTOR
2
CONTACTOR
1
CONTACTOR
0D9618-TO
STANDBY
(C2 & VR2)
UTILITY
(C1 & VR1)
-T
N2
E1 T1 T2 E2
NOTE: INSTALLATION TO BE DONE BY A
LICENSED ELECTRICIAN AND MUST
MEET ALL NATIONAL, STATE AND
LOCAL ELECTRICAL CODES.
ELECTRODE
TO GROUNDING
PRIORITY 4
PRIORITY 3
PRIORITY 2
PRIORITY 1
AIR 2
AIR 1
23 TRANSFER
15B +12V
0 GROUND
N1
N2
T1
0C4449A
N1
SERVICE DISCONNECT ATS
0
194
23
OPTIONAL
(ALARM CONTACT)
CUSTOMER SUPPLIED
Electrical Data
Interconnection Drawing No. 0H8676-D
UTILITY
METER
SOCKET
NOTE:
MATCH WIRE
NUMBERS TO
TERMINAL NUMBERS
TO GROUNDING ELECTRODE
GROUND BAR
LOAD SHED
MODULE
PRIORITY 4
PRIORITY 3
PRIORITY 2
PRIORITY 1
AIR 2
AIR 1
T1
NEUTRAL
4
CONTACTOR
3
CONTACTOR
2
CONTACTOR
1
CONTACTOR
48850-T
23 TRANSFER
15B +12V
0 GROUND
N1
N2
T1
-T
0C4449A
0D9618-TO
STANDBY
(C2 & VR2)
UTILITY
(C1 & VR1)
0
194
23
194
23
183
178
194
23
N2
0
ON
NEUT
E1
E1 T1 T2 E2
N1
N1
N2
T1/LINE
NEU
N1
N2
T1
A BONDING JUMPER IS PROVIDED
BETWEEN THE NEUTRAL LUG
AND ENCLOSURE AT THIS LOCATION
(FACTORY INSTALLED)
E2
GROUND
NEUTRAL
CUSTOMER SUPPLIED
NEUTRAL WIRE
SERVICE DISCONNECT
ATS
NEUTRAL BAR
GROUND BAR
DISCONNECT
BONDING
CONNECTION
IN PANELBOARD
PANELBOARD
NOTE: INSTALLATION TO BE DONE BY A
LICENSED ELECTRICIAN AND MUST
MEET ALL NATIONAL, STATE AND
LOCAL ELECTRICAL CODES.
LIQUID COOLED INSTALLATION
Interconnection Drawing No. 0H7454-D
Electrical Data
13
Part No. 0J2119
Revision C (01/29/13)
Printed in U.S.A.
1
2
3
4
5
6
7
8
9
(2)10
(2)11
12
(2)13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
(1)46
47
48
49
50
51
52
53
54
55
56
0C2237
074908
077033
0G7624
022152
0E7886H
0E7890
0A1495
0H7258
063617
0D2572
073590A
0H1605
0J8111
0E3717
090388
0G51590AL14
0G96650AL14
0G51740AL14
0G55920GS0R
0G55930AL14
PER MODEL
0G3369B
0H8063A
0J3804A
0E3484
0F9969
0G4220
067210A
0G0900
0D3587
0H7917
0H1558
0G3259
0G3274
0H6389
0H7274
058000E
0E7213
0E6523
0F7806
026579
085889
022473
022097
0E6193
0D6162
0E6155
0G5780A
0G5780B
0E6303
0E6303C
0C3992
0G6417
0G7226
074138
0H7376A
0H7270
1
6
6
6
6
1
1
10
1
1
1
3
1
2
1
2
1
1
1
1
1
1
REF
REF
REF
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
6
8
5
1
2
1
1
1
2
1
1
1
1
1
1
1
TR SW-HSB 100A 2P 250V
SCREW HHTT M5-0.8 X 10 BP
LUG SLDLSS 1/0-#14X9/16 AL/CU
SCREW PPHM #10-32 X 5/16
WASHER, LOCK # 10
CB 100A 2P BACK MNT SIEMENS
C/BKR MOUNTING BRACKET
SCREW HHTT M4-0.7 X 10 BP
WIRING HARNESS HSB (NOT SHOWN)
RELAY PNL 12VDC DPDT
FUSEBLOCK 30A 600V 3 POLE
FUSE 5A X BUSS HLDR73591
BLOCK, TERM 20A 5 X 6
RIVET POP .156 X .25-.37 ALUM
ASSY-NEUT BLK 100A W/TAP
SCREW HHTT M6-1.0 X 12 MM
ENCLOSURE, 100/200A TRANSFER SWITCH
COVER, INSIDE TRANSFER SWITCH ENCL
COVER, TRANSFER SWITCH
SUBPLATE, 100/200A XFER SW
RISER, 100A SERVICE ENTRANCE
DECAL, FRNT CVR ATS 3R SER DIS
DECAL, XFER SW SE 100A 120/240
DECAL, XFER SW SE 100A 120/240
DECAL, XFER SW SE 100A 120/240
DECAL, MANUAL OPERATING HANDLE
DECAL, UTILITY DISCONNECT
DECAL, NEUTRAL CONNECTION
DECAL, GROUNDING LUG
DECAL, UL LIST HSB
DECAL, FUSE REPLACEMENT
DECAL, TERMINAL STRIP
DECAL, TEST SEQUENCE
DECAL, TERMINAL SHOCK HZD BI
DECAL, LIVE CIRCUIT ENG/FRN/SPN
DECAL, UTILITY LOAD SENSE 240V
DECAL, 2008 NEC COMPLIANCE
NUT TRIC 1/4-20 X .525
THUMB SCREW 1/4-20x1/2
GROUND BAR (5) 4-14 AWG CONN
NUT HEX FL WHIZ M4-0.7
WASHER SHAKEPROOF EXT #8 STEEL
NUT HEX 1/4-20 SS
WASHER FLAT 1/4-M6 ZINC
WASHER LOCK M6-1/4
BRACKET, ARM EXTENDER
RIVET POP .156 X .362 AL
ARM EXTENDER PIN
WIRE ASM, 2AWG 100A 2-P T/S N1A
WIRE ASM, 2AWG 100A 2-P T/S N2A
WIRE-A
WIRE-E1
SCREW HHTT M4-0.7 X 16 BP
BUSBAR, NEUTRAL BLOCK
5/16" BRASS SPACER
LUG DIS QK NI-S 10X45 DEG BR/T
ASSY PCB AC LOAD CONTROLLER
CHANNEL SNAPTRACK 76.2 X 101.2
(1) SUPPLIED WITH TRANSFER SWITCH ITEM #1
(2) SUPPLIED WITH WIRE HARNESS ITEM #9
1
2
3
4
5
6
7
8
9
10
11
12
(1)13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
0D9618
074908
0G4478
053640
0F8843
0F8451
0G4413
024334
0G6352
0G6417
0E3375
0F1252
0E6034
0G6320
085889
0A1661
0E3717A
090388
0H10860AL14
0G96490AL14
0H10870AL14
0H1485
0G9650
0G3369A
0H8063B
0J3804C
0E3484
0G9651A
0G9651B
0G9651C
0G8535
0G4220
1
5
1
2
2
2
2
2
2
1
4
4
1
1
4
2
1
2
1
1
1
1
1
REF
REF
REF
1
1
1
1
1
1
TRANSFER SW. HSB 200A 2P 250V
SCREW HHTT M5-0.8 X 10 BP
CIRCUIT BREAKER, 200A 2-POLE
SCREW RHM #8-32 X 3-1/4
BUSBAR, 200A LUG ADAPTER
LUG 300 MCM-6STR
SPACER 200 AMP TRANSFER
BOLT CARR 1/4-20 X 1"
BUSBAR, 200A TRANSFER SW N1,N2
BUSBAR, NEUTRAL BLOCK
LUG SOLDERLESS 250-#6 AL/CU
SCREW BHSC 1/4-20 X 3/8
STRAIGHT SPADE CONNECTOR
GROUND BAR (5) 2-14 AWG CONN
NUT HEX 1/4-20 SS
RIVET, POP .156 X .67
ASSY-NEUT BLK 200-400A W/TAP
SCREW HHTT M6-1.0 X 12 MM
ENCLOSURE, 200A SE XFER SW
COVER, INSIDE 200A DUAL BREAKER
COVER, TRANSFER SWITCH
CB RISER BRACKET 200A GENERAC
SUBPLATE, 200A SE XFER SW
DECAL, TRANSFER SWITCH DATA
DECAL, TRANSFER SWITCH DATA
DECAL, TRANSFER SWITCH DATA
DECAL, MANUAL OPERATING HANDLE
DECAL, UTILITY SOURCE CONN
DECAL, GENERATOR/CUSTOMER CONN
DECAL, UTILITY DISCONNECT
DECAL, TRANSFER SWITCH INFO
DECAL, NEUTRAL CONNECTION
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
(1)49
50
(1)51
52
(2)53
(2)54
55
(2)56
57
58
59
60
61
62
63
64
65
66
67
0D3587
0H7917
0H1480
0G3274
0G3259
0G0900
PER ORDER
0H6389
0H7274
0A1495
064761
026850
0E7213
0G8411
022097
0H7259
0E6193
0D6162
0E6155
0E6303
0E6033
0E6303B
063617
0D2572
073590A
0H1605
049897
022145
022129
045771
043107
022473
0H7376A
0H7190
0H7270
026902
058000E
1
1
1
1
1
1
1
1
1
10
4
2
1
6
7
1
1
2
1
2
4
1
1
1
3
1
4
2
6
2
2
4
1
1
1
1
1
DECAL, FUSE REPLACEMENT
DECAL, TERMINAL STRIP
DECAL, TEST SEQUENCE
DECAL, LIVE CIRCUIT ENG/FRN/SPN
DECAL, TERMINAL SHOCK HZD BI
DECAL, UL LIST HSB
DECAL, FRNT CVR ATS 3R SER DIS
DECAL, UTILITY LOAD SENSE 240V
DECAL, 2008 NEC COMPLIANCE
SCREW HHTT M4-0.7 X 10 BP
TIE WRAP UL 5.6 X .10 (NOT SHOWN)
WASHER SHAKEPROOF EXT 1/4 STL
THUMB SCREW 1/4-20x1/2
NUT HEX FL WHIZ 1/4-20
WASHER LOCK M6-1/4
WIRING HARNESS HSB (NOT SHOWN)
BRACKET, ARM EXTENDER
RIVET POP .156 X .362 AL
ARM EXTENDER PIN
WIRE-A
90 DEGREE DN SPADE CONNECTOR
WIRE-E1
RELAY PNL 12VDC DPDT
FUSEBLOCK 30A 600V 3 POLE
FUSE 5A X BUSS HLDR73591
BLOCK TERM 20A 5 X 6 X 1100V
SCREW SHC M8-1.25 X 20 G8
WASHER FLAT 5/16-M8 ZINC
WASHER LOCK M8-5/16
NUT HEX M8-1.25 G8 CLEAR ZINC
SCREW HHC M8-1.25 X 25 C8.8
WASHER FLAT 1/4-M6 ZINC
ASSY PCB AC LOAD CONTROLLER
BRACKET LOAD SHED 200A RTS
CHANNEL SNAPTRACK 76.2 X 101.2
SCREW HHTT #8-32 X 1/4 CZ
NUT TRIC 1/4-20 X .525
(1) SUPPLIED WITH TRANSFER SWITCH ITEM #1
(2) SUPPLIED WITH HARNESS ITEM #46
1
2
3
4
5
6
7
8
9
10
11
12
(1)13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
0D9618
074908
0G4478
053640
0F8843
0F8451
0G4413
024334
0G6352
0G6417
0E3375
0F1252
0E6034
0G6320
085889
0A1661
0E3717A
090388
0H10860AL14
0G96490AL14
0H10870AL14
0H1485
0G9650
0G3369A
0J2699B
0J3804B
0E3484
0G9651A
0G9651B
0G9651C
0G8535
0G4220
1
5
1
2
2
2
2
2
2
1
4
4
1
1
4
2
1
2
1
1
1
1
1
REF
REF
REF
1
1
1
1
1
1
TRANSFER SW. HSB 200A 2P 250V
SCREW HHTT M5-0.8 X 10 BP
CIRCUIT BREAKER, 200A 2-POLE
SCREW RHM #8-32 X 3-1/4
BUSBAR, 200A LUG ADAPTER
LUG 300 MCM-6STR
SPACER 200 AMP TRANSFER
BOLT CARR 1/4-20 X 1"
BUSBAR, 200A TRANSFER SW N1,N2
BUSBAR, NEUTRAL BLOCK
LUG SOLDERLESS 250-#6 AL/CU
SCREW BHSC 1/4-20 X 3/8
STRAIGHT SPADE CONNECTOR
GROUND BAR (5) 2-14 AWG CONN
NUT HEX 1/4-20 SS
RIVET, POP .156 X .67
ASSY-NEUT BLK 200-400A W/TAP
SCREW HHTT M6-1.0 X 12 MM
ENCLOSURE, 200A SE XFER SW
COVER, INSIDE 200A DUAL BREAKER
COVER, TRANSFER SWITCH
CB RISER BRACKET 200A GENERAC
SUBPLATE, 200A SE XFER SW
DECAL, TRANSFER SWITCH DATA
DECAL, TRANSFER SWITCH DATA
DECAL, TRANSFER SWITCH DATA
DECAL, MANUAL OPERATING HANDLE
DECAL, UTILITY SOURCE CONN
DECAL, GENERATOR/CUSTOMER CONN
DECAL, UTILITY DISCONNECT
DECAL, TRANSFER SWITCH INFO
DECAL, NEUTRAL CONNECTION
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
(1)49
50
(1)51
52
(2)53
(2)54
55
(2)56
57
58
59
60
61
62
63
64
65
66
67
0D3587
0H7917
0H1480
0G3274
0G3259
0G0900
PER ORDER
0H6389
0H7274
0A1495
064761
026850
0E7213
0G8411
022097
0H7259
0E6193
0D6162
0E6155
0E6303
0E6033
0E6303B
063617
0D2572
073590A
0H1605
049897
022145
022129
045771
043107
022473
0H7376A
0H7190
0H7270
026902
058000E
1
1
1
1
1
1
1
1
1
10
4
2
1
6
7
1
1
2
1
2
4
1
1
1
3
1
4
2
6
2
2
4
1
1
1
1
1
DECAL, FUSE REPLACEMENT
DECAL, TERMINAL STRIP
DECAL, TEST SEQUENCE
DECAL, LIVE CIRCUIT ENG/FRN/SPN
DECAL, TERMINAL SHOCK HZD BI
DECAL, UL LIST HSB
DECAL, FRNT CVR ATS 3R SER DIS
DECAL, UTILITY LOAD SENSE 240V
DECAL, 2008 NEC COMPLIANCE
SCREW HHTT M4-0.7 X 10 BP
TIE WRAP UL 5.6 X .10 (NOT SHOWN)
WASHER SHAKEPROOF EXT 1/4 STL
THUMB SCREW 1/4-20x1/2
NUT HEX FL WHIZ 1/4-20
WASHER LOCK M6-1/4
WIRING HARNESS HSB (NOT SHOWN)
BRACKET, ARM EXTENDER
RIVET POP .156 X .362 AL
ARM EXTENDER PIN
WIRE-A
90 DEGREE DN SPADE CONNECTOR
WIRE-E1
RELAY PNL 12VDC DPDT
FUSEBLOCK 30A 600V 3 POLE
FUSE 5A X BUSS HLDR73591
BLOCK TERM 20A 5 X 6 X 1100V
SCREW SHC M8-1.25 X 20 G8
WASHER FLAT 5/16-M8 ZINC
WASHER LOCK M8-5/16
NUT HEX M8-1.25 G8 CLEAR ZINC
SCREW HHC M8-1.25 X 25 C8.8
WASHER FLAT 1/4-M6 ZINC
ASSY PCB AC LOAD CONTROLLER
BRACKET LOAD SHED 200A RTS
CHANNEL SNAPTRACK 76.2 X 101.2
SCREW HHTT #8-32 X 1/4 CZ
NUT TRIC 1/4-20 X .525
(1) SUPPLIED WITH TRANSFER SWITCH ITEM #1
(2) SUPPLIED WITH HARNESS ITEM #46
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