Grizzly G0601HEP 5 HP 3-Phase Dual-Filtration HEPA Cyclone Dust Collector Owner Manual

Grizzly G0601HEP 5 HP 3-Phase Dual-Filtration HEPA Cyclone Dust Collector Owner Manual
MODEL G0442HEP/G0601HEP
5 HP DUAL-FILTRATION HEPA
CYCLONE DUST COLLECTORS
MANUAL INSERT
For Machines Mfd. Since 01/15
and Owner's Manual Printed 10/13
Models G0442HEP/G0601HEP are the same machines as the Models G0442/G0601 except for the dualfiltration HEPA filter system and the collector mounting brackets. Except for the differences noted in this
insert, all other content in the Model G0442/G0601 owner's manual applies to this machine.
: To reduce the risk of serious injury, you MUST read and understand this insert—and
the entire Model G0442/G0601 manual—BEFORE assembling, installing, or operating this machine!
If you have any further questions about this manual insert or the differences between the Model G0442HEP/
G0601HEP and the Model G0442/G0601, contact our Technical Support at (570) 546-9663 or email
techsupport@grizzly.com.
COPYRIGHT © JANUARY, 2015 BY GRIZZLY INDUSTRIAL, INC. REVISED AUGUST, 2017 (TR)
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
#BB17202 PRINTED IN TAIWAN
V1.08.17
MACHINE DATA
SHEET
Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901
MODEL G0442HEP 5 HP DUAL‐FILTRATION HEPA
CYCLONE DUST COLLECTOR
Product Dimensions:
Weight.............................................................................................................................................................. 750 lbs.
Width (side-to-side) x Depth (front-to-back) x Height............................................................. 80-1/2 x 51 x 111-1/4 in.
Footprint (Length x Width)..................................................................................................................... 80-1/2 x 51 in.
Shipping Dimensions:
Carton #1
Type............................................................................................................................ Cardboard Box on Pallet
Content................................................................................................................................................. Machine
Weight.................................................................................................................................................... 448 lbs.
Length x Width x Height............................................................................................................. 61 x 30 x 37 in.
Carton #2
Type........................................................................................................................................... Cardboard Box
Content............................................................................................................................ HEPA Cartridge Filter
Weight...................................................................................................................................................... 98 lbs.
Length x Width x Height............................................................................................................. 45 x 27 x 35 in.
Carton #3
Type........................................................................................................................................... Cardboard Box
Content....................................................................................... HEPA Cartridge Filter and HEPA Stand Legs
Weight.................................................................................................................................................... 117 lbs.
Length x Width x Height............................................................................................................. 45 x 27 x 35 in.
Carton #4
Type........................................................................................................................................... Cardboard Box
Content.................................................................................. Filter Outlet Connector and HEPA Filter Adapter
Weight...................................................................................................................................................... 77 lbs.
Length x Width x Height............................................................................................................. 38 x 19 x 22 in.
Carton #5
Type........................................................................................................................................... Cardboard Box
Content...................................................................................................................................................... Stand
Weight...................................................................................................................................................... 86 lbs.
Length x Width x Height............................................................................................................... 40 x 14 x 7 in.
Electrical:
Power Requirement........................................................................................................... 220V, Single-Phase, 60 Hz
Full-Load Current Rating..................................................................................................................................... 22.4A
Minimum Circuit Size.............................................................................................................................................. 40A
Connection Type........................................................................................... Permanent (Hardwire to Shutoff Switch)
Switch Type......................................................................... Remote Control Magnetic Switch w/Overload Protection
Model G0442HEP The information contained herein is deemed accurate as of 8/15/2017 and represents our most recent product specifications.
Due to our ongoing improvement efforts, this information may not accurately describe items previously purchased.
-2-
PAGE 1 OF 3
Model G0442HEP/G0601HEP (Mfd. Since 01/15)
Motors:
Main
Horsepower................................................................................................................................................ 5 HP
Phase............................................................................................................................................ Single-Phase
Amps......................................................................................................................................................... 22.4A
Speed................................................................................................................................................ 3450 RPM
Type.................................................................................................. TEFC Capacitor-Start Induction (Class F)
Power Transfer ............................................................................................................................... Direct Drive
Bearings..................................................................................................... Shielded & Permanently Lubricated
Main Specifications:
Operation
Dust Collector Type.......................................................................................................... Two-Stage (Cyclone)
Approved Dust Types................................................................................................................................ Wood
Filter Type.......................................................................................................................... Cartridge and HEPA
Airflow Performance..................................................................................................... 2184 CFM @ 1.9 in. SP
Max Static Pressure (at 0 CFM)................................................................................................................ 14 in.
Main Inlet Size........................................................................................................................................... 10 in.
Inlet Adapter Included.................................................................................................................................... No
Machine Collection Capacity At One Time....................................................................................................... 4
Maximum Material Collection Capacity................................................................................................ 7.4 cu. ft.
Filtration Rating................................................................................................................ 99.97% @ 0.3 Micron
Filter Surface Area.............................................................................................................................. 226 sq. ft.
Bag Information
Number of Lower Bags..................................................................................................................................... 2
Lower Bag Diameter............................................................................................................................ 19-3/4 in.
Canister Information
Number of Canister Filters................................................................................................................................ 2
Canister Filter Diameter................................................................................................................... 19-11/16 in.
Canister Filter Length.......................................................................................................................... 39-3/8 in.
Collection Drum Size......................................................................................................................... 55 Gallons
Impeller Information
Impeller Type...................................................................................................................................... Radial Fin
Impeller Size.............................................................................................................................................. 16 in.
Construction
Lower Bag...................................................................................................................................... Clear Plastic
Canister............................................................................................................................ Spun Bond Polyester
Frame....................................................................................................................... Steel Sheet Metal (14 ga.)
Impeller....................................................................................................................................................... Steel
Paint Type/Finish....................................................................................................................... Powder Coated
Blower Housing......................................................................................................................... 11-Gauge Steel
Body.......................................................................................................................................... 14-Gauge Steel
Collection Drum.......................................................................................................................................... Steel
Other Specifications:
Country of Origin .............................................................................................................................................. Taiwan
Warranty ........................................................................................................................................................... 1 Year
Approximate Assembly & Setup Time ............................................................................................................. 5 Hours
Serial Number Location .................................................................................................................................. ID Label
Sound Rating ............................................................................................................................................. 79 – 81 dB
ISO 9001 Factory .................................................................................................................................................. Yes
Certified by a Nationally Recognized Testing Laboratory (NRTL) ......................................................................... Yes
Model G0442HEP The information contained herein is deemed accurate as of 8/15/2017 and represents our most recent product specifications.
Due to our ongoing improvement efforts, this information may not accurately describe items previously purchased.
Model G0442HEP/G0601HEP (Mfd. Since 01/15)
PAGE 2 OF 3
-3-
MACHINE DATA
SHEET
Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901
MODEL G0601HEP 5 HP 3‐PHASE DUAL‐FILTRATION HEPA
CYCLONE DUST COLLECTOR
Product Dimensions:
Weight.............................................................................................................................................................. 750 lbs.
Width (side-to-side) x Depth (front-to-back) x Height............................................................. 80-1/2 x 51 x 111-1/4 in.
Footprint (Length x Width)..................................................................................................................... 80-1/2 x 51 in.
Shipping Dimensions:
Carton #1
Type............................................................................................................................ Cardboard Box on Pallet
Content................................................................................................................................................. Machine
Weight.................................................................................................................................................... 448 lbs.
Length x Width x Height............................................................................................................. 61 x 30 x 37 in.
Carton #2
Type........................................................................................................................................... Cardboard Box
Content............................................................................................................................ HEPA Cartridge Filter
Weight...................................................................................................................................................... 98 lbs.
Length x Width x Height............................................................................................................. 45 x 27 x 35 in.
Carton #3
Type........................................................................................................................................... Cardboard Box
Content....................................................................................... HEPA Cartridge Filter and HEPA Stand Legs
Weight.................................................................................................................................................... 117 lbs.
Length x Width x Height............................................................................................................. 45 x 27 x 35 in.
Carton #4
Type........................................................................................................................................... Cardboard Box
Content.................................................................................. Filter Outlet Connector and HEPA Filter Adapter
Weight...................................................................................................................................................... 77 lbs.
Length x Width x Height............................................................................................................. 38 x 19 x 22 in.
Carton #5
Type........................................................................................................................................... Cardboard Box
Content...................................................................................................................................................... Stand
Weight...................................................................................................................................................... 86 lbs.
Length x Width x Height............................................................................................................... 40 x 14 x 7 in.
Electrical:
Power Requirement..................................................................................................... 220V or 440V, 3-Phase, 60 Hz
Prewired Voltage.................................................................................................................................................. 220V
Full-Load Current Rating................................................................................................. 13.7A at 220V, 6.9A at 440V
Minimum Circuit Size.......................................................................................................... 30A at 220V, 20A at 440V
Connection Type........................................................................................... Permanent (Hardwire to Shutoff Switch)
Switch Type......................................................................... Remote Control Magnetic Switch w/Overload Protection
Voltage Conversion Kit............................................................................................................... G440V0601 for 440V
Recommended Phase Converter...................................................................... Rotary Only (Not Approved for Static)
Model G0601HEP The information contained herein is deemed accurate as of 8/15/2017 and represents our most recent product specifications.
Due to our ongoing improvement efforts, this information may not accurately describe items previously purchased.
-4-
PAGE 1 OF 3
Model G0442HEP/G0601HEP (Mfd. Since 01/15)
Motors:
Main
Horsepower................................................................................................................................................ 5 HP
Phase.................................................................................................................................................... 3-Phase
Amps................................................................................................................................................. 13.7A/6.9A
Speed................................................................................................................................................ 3450 RPM
Type........................................................................................................................... TEFC Induction (Class F)
Power Transfer ............................................................................................................................... Direct Drive
Bearings..................................................................................................... Shielded & Permanently Lubricated
Main Specifications:
Operation
Dust Collector Type.......................................................................................................... Two-Stage (Cyclone)
Approved Dust Types................................................................................................................................ Wood
Filter Type.......................................................................................................................... Cartridge and HEPA
Airflow Performance..................................................................................................... 2184 CFM @ 1.9 in. SP
Max Static Pressure (at 0 CFM)................................................................................................................ 14 in.
Main Inlet Size........................................................................................................................................... 10 in.
Inlet Adapter Included.................................................................................................................................... No
Machine Collection Capacity At One Time....................................................................................................... 4
Maximum Material Collection Capacity................................................................................................ 7.4 cu. ft.
Filtration Rating................................................................................................................ 99.97% @ 0.3 Micron
Filter Surface Area.............................................................................................................................. 226 sq. ft.
Bag Information
Number of Lower Bags..................................................................................................................................... 2
Lower Bag Diameter............................................................................................................................ 19-3/4 in.
Canister Information
Number of Canister Filters................................................................................................................................ 2
Canister Filter Diameter................................................................................................................... 19-11/16 in.
Canister Filter Length.......................................................................................................................... 39-3/8 in.
Collection Drum Size......................................................................................................................... 55 Gallons
Impeller Information
Impeller Type..................................................................................................................................... Radial Fin
Impeller Size.............................................................................................................................................. 16 in.
Construction
Lower Bag...................................................................................................................................... Clear Plastic
Canister............................................................................................................................ Spun Bond Polyester
Frame....................................................................................................................... Steel Sheet Metal (14 ga.)
Impeller....................................................................................................................................................... Steel
Paint Type/Finish....................................................................................................................... Powder Coated
Blower Housing......................................................................................................................... 11-Gauge Steel
Body.......................................................................................................................................... 14-Gauge Steel
Collection Drum.......................................................................................................................................... Steel
Other Specifications:
Country of Origin .............................................................................................................................................. Taiwan
Warranty ........................................................................................................................................................... 1 Year
Approximate Assembly & Setup Time ............................................................................................................. 4 Hours
Serial Number Location .................................................................................................................................. ID Label
Sound Rating ............................................................................................................................................. 79 – 81 dB
ISO 9001 Factory .................................................................................................................................................. Yes
Certified by a Nationally Recognized Testing Laboratory (NRTL) ......................................................................... Yes
Model G0601HEP The information contained herein is deemed accurate as of 8/15/2017 and represents our most recent product specifications.
Due to our ongoing improvement efforts, this information may not accurately describe items previously purchased.
Model G0442HEP/G0601HEP (Mfd. Since 01/15)
PAGE 2 OF 3
-5-
Inventory
B
C
A
The following is a description of the main components shipped with the machine. Lay the components out to inventory them.
Collector Box Contents (Figure 1):
Qty
A. Intake Cylinder............................................ 1
B. Cyclone Funnel........................................... 1
C. Intake Barrel................................................ 1
D. Collection Drum Bags................................. 2
E. Motor/Blower Housing Assembly................ 1
F. Upper Collection Drum & Clamp Assy........ 1
G. Lower Collection Drum................................ 1
H. Clear Flexible Hose 9" x 10"....................... 1
I. Hose Clamps 9".......................................... 2
J. Collection Drum Lid..................................... 1
K. Foam Tape 3 x 6 x 1800mm . .................... 2
L. Reducer....................................................... 1
M. Barrel Gaskets............................................. 2
N. Outlet Gasket.............................................. 1
O. Drum Lid PVC Rubber Seal 2M.................. 1
P. Hose Clamp 10 1⁄2"....................................... 1
Q. Vacuum Hose Clamps 1 1⁄4"......................... 2
R. Vacuum Hose Clips..................................... 2
S. Vacuum Hose 1 1⁄4" x 98"............................. 1
T. Collection Drum Vacuum Ring.................... 1
U. Cyclone Vacuum Port................................. 1
V. Filter Adapter Gasket.................................. 4
W. Remote Control (not shown)....................... 1
D
E
F
G
I
H
J
K
L
O
N
M
SUFFOCATION HAZARD!
Immediately discard all plastic bags and packing materials to eliminate choking/suffocation hazards for children
and animals.
Q
S
P
R
V
U
T
Figure 1. Contents of collector box.
-6-
Model G0442HEP/G0601HEP (Mfd. Since 01/15)
Stand Box Contents (Figure 2):
Qty
A. Lower Stand Legs....................................... 4
B. Upper Stand Legs....................................... 4
C. Upper Stand Braces.................................... 4
D. Lower Stand Braces.................................... 4
E. Collector Mounting Brackets....................... 4
A
Contents of Filter Boxes (Figure 3):
Qty
F. Canister/HEPA Filter Assemblies................ 2
G. Collection Bags........................................... 2
H. Blower Housing........................................... 1
I. Filter Adapters............................................. 2
J. Filter Stand Legs......................................... 2
Hardware (not shown):
Qty
—Phillips Head Screws #10-24 x 3⁄8"......... 12
—Hex Nuts #10-24.................................... 12
—Drum Latches.......................................... 3
—Foam Tape 5 x 50mm............................. 1
—Hex Bolts 3⁄8"-16 x 3⁄4"............................. 67
—Hex Bolts 3⁄8"-16 x 1".............................. 38
—Lock Nuts 3⁄8"-16................................... 100
—Flat Washers 3⁄8"................................... 216
—Lock Washers 3⁄8"..................................... 4
—Hex Nuts 3⁄8"-16........................................ 7
—Hex Bolts 5⁄16"-18 x 3⁄4"............................ 20
—Hex Bolts 5⁄16"-18 x 1"............................. 36
—Flat Washers 5⁄16".................................... 76
—Hex Nuts 5⁄16"-18..................................... 12
—Lock Nuts 5⁄16"-18...................................... 8
—Sheet Metal Screws M4 x 12................... 3
—Casters.................................................... 4
If any non-proprietary parts are missing (e.g. a
nut or a washer), we will gladly replace them; or
for the sake of expediency, replacements can be
obtained at your local hardware store.
B
C
E
D
Figure 2. Contents of stand box.
F
G
H
I
J
Figure 3. Contents of filter boxes.
Model G0442HEP/G0601HEP (Mfd. Since 01/15)
-7-
Assembly
The HEPA cyclones are assembled largely the
same way as the regular cyclones but with the
HEPA filter components being installed in place of
the regular canister filter assembly. To assemble
your HEPA cyclone, open the Assembly section
in the Owner's Manual and follow those steps only
when specified below.
To ensure the integrity of the HEPA filtration
system and prevent fine dust from leaking
out before it reaches the filters, we strongly
recommend using a general-purpose silicone sealant on all mating surfaces during the assembly process. For those components assembled with a rubber gasket
between them, apply the sealant evenly on
both sides of the gasket before assembly.
Follow assembly instruction Steps 6-14 in
owner's manual.
3.
Position outlet gasket around opening on
blower housing (see Figure 4), then attach
outlet to blower housing (see Figure 5) using
(10) 3⁄8" x 1" hex bolts, (20) 3⁄8" flat washers
and (10) 3⁄8" nuts.
Blower
Housing
Outlet
x10
Figure 5. Blower housing and outlet attached.
4.
To assemble HEPA filter system:
1.
2.
Follow Steps 1–5 in the Assembly section,
beginning on Page 20. In Step 5, replace
the original brackets shown in Figure 14 of
the owner's manual with those provided (see
Figure 1).
Outlet
Gasket
Brackets
Provided
Assemble all three HEPA support leg
components (see Figure 6) using (8) 3⁄8" x
1" hex bolts, (16) 3⁄8" flat washers, and (8) 3⁄8"
nuts.
x8
Figure 6. Assembled HEPA support leg
(comprised of three parts).
Figure 4. Dust collector assembled with provided
brackets and outlet gasket.
-8-
Model G0442HEP/G0601HEP (Mfd. Since 01/15)
5.
Attach HEPA support leg assembly to outlet
(see Figure 7) using (4) 3⁄8" x 1" hex bolts, (8)
3
⁄8" flat washers, and (4) 3⁄8" nuts.
7.
Slip plastic collection bag around opening
under canister filter and secure with metal
bag clamp (see Figure 9).
Outlet
x4
HEPA
Support Leg
Figure 7. HEPA support leg attached to outlet.
6.
Attach square rubber gasket to top of HEPA
filter housing (see Figure 8), then secure filter adapter to housing using (16) 5⁄16" x 1" hex
bolts and (8) 5⁄16" flat washers.
Plastic
Collection
Bag
Bag Clamp
Figure 9. Installing collection bag under filter.
Rubber
Gasket
8.
Double-check that all nuts and bolts are
tightened. Congratulations, the install is complete.
Filter Adapter
Filter Housing
Figure 8. Filter components assembled.
Figure 10. G0442HEP filter system completely
installed.
Model G0442HEP/G0601HEP (Mfd. Since 01/15)
-9-
Main
G0442HEP
1-1
1-2
1-7
1
1-4
1-6
1-9 1-10
1-8
8
6 7
2
14
15
18 16
92-1
92-4
92-2
1-3
125
1-5
3
90
3-1
3-4
91
3-2
3-3
74
75
270
71
79
6 201
224
86
202
71
72
6
229
201
227
203
230
228
52
75
76
78
85 67
75
88
121
82
54
54-2
62
87
57A
230-1
123
88
86
100
75
231
54-1
89
127
74
111
110
113
50
51
53
84
83
223
201
225
40
43
48
8
50
112
109
226
47
72
73
52
81
80
222
201
45
44
49
72
46
77
8
8
6
8
6
39
41
42
92-3
92-6
92-5
21
1-4
126
92
20
19
9
104
19
10
17
4
G0601HEP
1-1
1-2
13
12
11 6 5
108
1-5
G0601HEP 440V
Conversion Kit
122
230-2
208
207
55
63
61
67
68
69
65
64
57
66
56
58 119
60
59
114
118
117
116
115
69 120
204
230-4
230-3
208
37
38
232A
-10-
Model G0442HEP/G0601HEP (Mfd. Since 01/15)
G0442HEP Only Parts List
REF PART #
DESCRIPTION
REF PART #
DESCRIPTION
1
1-1
1-2
1-4
1-5
1-6
1-7
1-8
MOTOR 5HP 220/440V 3-PH
MOTOR FAN COVER
MOTOR FAN
S CAPACITOR 400M 250V 1-3/4 X 3-3/4
R CAPACITOR 40M 450V
JUNCTION BOX
BALL BEARING 6207ZZ
BALL BEARING 6205ZZ
1-9
1-10
2
3
3-1
3-2
3-3
3-4
CONTACT PLATE
CENTRIFUGAL SWITCH 3/4-3450
MOTOR CORD 12G 3W
CONTROL BOX ASSY 220V 1-PH CSA
CONTACTOR NHD C-18D 220V
OL RELAY NHD NTH-25 21-25A
CIRCUIT BOARD 22V W/TRANSFORMER
ON/OFF SWITCH 220V
P0442HEP001
P0442HEP001-1
P0442HEP001-2
P0442HEP001-4
P0442HEP001-5
P0442HEP001-6
P0442HEP001-7
P0442HEP001-8
P0442HEP001-9
P0442HEP001-10
P0442HEP002
P0442HEP003
P0442HEP003-1
P0442HEP003-2
P0442HEP003-3
P0442HEP003-4
G0601HEP Only Parts List
REF PART #
DESCRIPTION
REF PART #
DESCRIPTION
1
1-1
1-2
1-3
1-4
1-5
2
3
3-1
3-2
MOTOR 5HP 220/440V 3-PH
MOTOR FAN COVER
MOTOR FAN
JUNCTION BOX
FRONT MOTOR BEARING
REAR MOTOR BEARING
MOTOR CORD 12G 4W 300V
CONTROL BOX ASSY 220V 3-PH CSA
CONTACTOR NHD C-18D 220V
OL RELAY NHD NTH-15 10–15A
3-3
3-4
92
92-1
92-2
92-3
92-4
92-5
92-6
CIRCUIT BOARD 220V W/TRANSFORMER
ON/OFF SWITCH 220V
CONTROL BOX ASSY 440V 3-PH CSA
CONTACTOR NHD C-09D 440V
OL RELAY NHD NTH-08 6–8A
CIRCUIT BOARD
ON/OFF SWITCH 440V
MOTOR CORD 12G 4W 600V
SWITCH TRANSFORMER 30VA
P0601HEP001
P0601HEP001-1
P0601HEP001-2
P0601HEP001-3
P0601HEP001-4
P0601HEP001-5
P0601HEP002
P0601HEP003V2
P0601HEP003-1
P0601HEP003-2
P0601HEP003-3
P0601HEP003-4
P0601HEP092
P0601HEP092-1
P0601HEP092-2
P0601HEP092-3
P0601HEP092-4
P0601HEP092-5
P0601HEP092-6
G0442HEP/G0601HEP HEPA Filter Parts List
REF PART #
DESCRIPTION
REF PART #
DESCRIPTION
201
202
203
204
207
208
222
223
224
225
226
HEX BOLT 3/8-16 X 1
TAP SCEW M4 X 12
PHLP HD SCR 1/4-20 X 3/4
HEX NUT 1/4-20
HEX BOLT 1/4-20 X 3/4
FLAT WASHER 1/4
OUTLET
FILTER ADAPTER GASKET
FILTER ADAPTER
HEPA SUPPORT LEG (TOP)
HEPA SUPPORT LEG (MIDDLE)
227
228
229
230
230-1
230-2
230-3
230-4
231
232A
270
HEPA SUPPORT LEG (BOTTOM)
ADJUSTABLE ANCHOR M16
PULL WIRE RAIL COVER
HEPA FILTER BODY (RIGHT)
HEPA FILTER OUTER
HEPA FILTER 595 X 595 X 292MM
HEPA FILTER BOTTOM PLATE
HEPA FILTER CAGE 595 X 595
HEPA FILTER BODY (LEFT)
HEPA FILTER KIT
COLLECTOR MOUNTING BRACKET
P0442HEP201
P0442HEP202
P0442HEP203
P0442HEP204
P0442HEP207
P0442HEP208
P0442HEP222
P0442HEP223
P0442HEP224
P0442HEP225
P0442HEP226
Model G0442HEP/G0601HEP (Mfd. Since 01/15)
P0442HEP227
P0442HEP228
P0442HEP229
P0442HEP230
P0442HEP230-1
P0442HEP230-2
P0442HEP230-3
P0442HEP230-4
P0442HEP231
P0442HEP232A
P0442HEP270
-11-
G0442HEP/G0601HEP Common Parts List
REF PART #
DESCRIPTION
REF PART #
DESCRIPTION
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
54-1
54-2
55
56
57A
57
58
59
60
61
62
63
REMOTE CONTROL
HEX BOLT 3/8-16 X 1-1/2
FLAT WASHER 3/8
LOCK WASHER 3/8
HEX NUT 3/8-16
BLOWER COVER
HEX BOLT 1/2-13 X 1-1/2
FENDER WASHER 1/2"
LOCK WASHER 1/2
HEX NUT 1/2-13
IMPELLER 16"
FLAT WASHER 3/4
HEX NUT 3/4-16 LH
FOAM TAPE 3 X 6 X 1800MM
IMPELLER HOUSING
FLAT WASHER 5/16
HEX BOLT 5/16-18 X 3/4
OUTLET GASKET 456 X 226MM
FILTER BAG CLAMP 545MM
PLASTIC BAG 570 X 600MM
FOAM TAPE 3 X 6 X 1800MM
INTAKE CYLINDER 12"
FLAT WASHER 5/16
HEX BOLT 5/16-18 X 3/4
BARREL GASKET 686MM DIA.
HEX BOLT 5/16-18 X 3/4
FLAT WASHER 5/16
BARREL GASKET 686MM DIA.
CYCLONE FUNNEL
HEX BOLT 5/16-18 X 1
INTAKE BARREL
FLAT WASHER 5/16
HEX NUT 5/16-18
HOSE CLAMP 9"
CLEAR FLEXIBLE PIPE 9" X 10"
COLLECTION DRUM LID
DRUM LID HOOK
RIVET 4 X 7MM BLIND, STEEL
DRUM SEAL TYPE-R 2M
UPPER DRUM 25GAL
COLLECTION DRUM ASSEMBLY
COLLECTION DRUM 35GAL
DRUM CLAMP
HEX BOLT 5/16-18 X 3
HEX NUT 5/16-18
DRUM LID LATCH
PHLP HD SCR 10-24 X 3/8
HEX NUT 10-24
64
65
66
67
68
69
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
100
104
108
109
110
111
112
113
114
115
116
117
118
119
120
121
122
123
125
126
127
PHLP HD SCR 10-24 X 3/8
HEX NUT 10-24
CASTER 2"
HEX NUT 3/8-16
LOCK WASHER 3/8
FLAT WASHER 3/8
HEX BOLT 5/16-18 X 1
FLAT WASHER 5/16
LOCK NUT 5/16-18
HEX BOLT 3/8-16 X 3/4
FLAT WASHER 3/8
LOCK NUT 3/8-16
UPPER STAND BRACE
UPPER STAND LEG
HEX BOLT 3/8-16 X 3/4
FLAT WASHER 3/8
LOCK NUT 3/8-16
LOWER BRACKET BRACE
HEX BOLT 3/8-16 X 3/4
FLAT WASHER 3/8
LOCK NUT 3/8-16
LOWER STAND LEG
HEX BOLT 3/8-16 X 3/4
FLAT WASHER 3/8
LOCK NUT 3/8-16
REDUCER 10" TO 8"
TAP SCREW M4 X 12
STAND SWITCH BRACKET CSA
EXT TOOTH WASHER 1/2
MOTOR GASKET
CYCLONE VACUUM TUBE
FLAT WASHER 5/16
HEX BOLT 5/16-18 X 3/4
TUBE PLUG 1-1/4"
FOAM TAPE 3 X 6 X 300MM
VACUUM HOSE 1-1/4" X 98"
COLLECTION DRUM VACUUM TUBE
FLAT WASHER 5/16
HEX BOLT 5/16-18 X 3/4
HOSE CLAMP 1-1/4"
PORT PLUG 1-1/4"
FOAM TAPE 3 X 6 X 300MM
VACUUM HOSE CLIP 2-1/2"
COLLECTION DRUM VACUUM RING
DRUM COLLECTION BAG 640 X 1200MM
GREEN GROUNDING WIRE 12G 6"
JUNCTION BOX
DRUM LID PVC RUBBER SEAL 2M
-12-
P0442HEP004
P0442HEP005
P0442HEP006
P0442HEP007
P0442HEP008
P0442HEP009
P0442HEP010
P0442HEP011
P0442HEP012
P0442HEP013
P0442HEP014
P0442HEP015
P0442HEP016
P0442HEP017
P0442HEP018
P0442HEP019
P0442HEP020
P0442HEP021
P0442HEP037
P0442HEP038
P0442HEP039
P0442HEP040
P0442HEP041
P0442HEP042
P0442HEP043
P0442HEP044
P0442HEP045
P0442HEP046
P0442HEP047
P0442HEP048
P0442HEP049
P0442HEP050
P0442HEP051
P0442HEP052
P0442HEP053
P0442HEP054
P0442HEP054-1
P0442HEP054-2
P0442HEP055
P0442HEP056
P0442HEP057A
P0442HEP057
P0442HEP058
P0442HEP059
P0442HEP060
P0442HEP061
P0442HEP062
P0442HEP063
P0442HEP064
P0442HEP065
P0442HEP066
P0442HEP067
P0442HEP068
P0442HEP069
P0442HEP071
P0442HEP072
P0442HEP073
P0442HEP074
P0442HEP075
P0442HEP076
P0442HEP077
P0442HEP078
P0442HEP079
P0442HEP080
P0442HEP081
P0442HEP082
P0442HEP083
P0442HEP084
P0442HEP085
P0442HEP086
P0442HEP087
P0442HEP088
P0442HEP089
P0442HEP090
P0442HEP091
P0442HEP100
P0442HEP104
P0442HEP108
P0442HEP109
P0442HEP110
P0442HEP111
P0442HEP112
P0442HEP113
P0442HEP114
P0442HEP115
P0442HEP116
P0442HEP117
P0442HEP118
P0442HEP119
P0442HEP120
P0442HEP121
P0442HEP122
P0442HEP123
P0442HEP125
P0442HEP126
P0442HEP127
Model G0442HEP/G0601HEP (Mfd. Since 01/15)
G0442HEP/G0601HEP Labels & Cosmetics
REF PART #
DESCRIPTION
REF PART #
DESCRIPTION
301
302
303
304
305
306
307
MOTOR SPEC LABEL
MOTOR WARNING LABEL
GLASSES/RESPIRATOR DC LABEL
READ MANUAL 2W X 3.3H
HANDS/DUST COLLECTOR OUTLET 2W X 3.3H
RETURN RED HANDLE LABEL
ELECTRICITY 1.4W X 1.2H
308
308
309
309
310
311
312
MACHINE ID LABEL CSA (G0442HEP)
MACHINE ID LABEL CSA (G0601HEP)
MODEL NUMBER LABEL (G0442HEP)
MODEL NUMBER LABEL (G0601HEP)
GRIZZLY.COM LABEL
PUTTY TOUCH-UP PAINT
GRIZZLY GREEN TOUCH-UP PAINT
P0442HEP301
P0442HEP302
P0442HEP303
P0442HEP304
P0442HEP305
P0442HEP306
P0442HEP307
Model G0442HEP/G0601HEP (Mfd. Since 01/15)
P0442HEP308
P0601HEP308
P0442HEP309
P0601HEP309
P0442HEP310
P0442HEP311
P0442HEP312
-13-
MODEL G0442/G0601
5 HP CYCLONE DUST
COLLECTOR
OWNER'S Manual
(For models manufactured since 03/12)
Copyright © APRIL, 2010 By Grizzly Industrial, Inc., Revised OCTOBER, 2013 (TS)
Warning: No portion of this manual may be reproduced in any shape
Or form without the written approval of Grizzly Industrial, inc.
#TS12622 printed IN TAIWAN
V3.10.13
This manual provides critical safety instructions on the proper setup,
operation, maintenance, and service of this machine/tool. Save this
document, refer to it often, and use it to instruct other operators.
Failure to read, understand and follow the instructions in this manual
may result in fire or serious personal injury—including amputation,
electrocution, or death.
The owner of this machine/tool is solely responsible for its safe use.
This responsibility includes but is not limited to proper installation in
a safe environment, personnel training and usage authorization,
proper inspection and maintenance, manual availability and comprehension, application of safety devices, cutting/sanding/grinding tool
integrity, and the usage of personal protective equipment.
The manufacturer will not be held liable for injury or property damage
from negligence, improper training, machine modifications or misuse.
Some dust created by power sanding, sawing, grinding, drilling, and
other construction activities contains chemicals known to the State
of California to cause cancer, birth defects or other reproductive
harm. Some examples of these chemicals are:
•
•
•
Lead from lead-based paints.
Crystalline silica from bricks, cement and other masonry products.
Arsenic and chromium from chemically-treated lumber.
Your risk from these exposures varies, depending on how often you
do this type of work. To reduce your exposure to these chemicals:
Work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter
out microscopic particles.
Table of Contents
INTRODUCTION................................................ 2
Manual Accuracy............................................ 2
Contact Info.................................................... 2
Machine Description....................................... 2
Identification.................................................... 3
G0442 Machine Data Sheet........................... 4
G0601 Machine Data Sheet........................... 6
SECTION 1: SAFETY........................................ 8
Safety Instructions for Machinery................... 8
Additional Safety for Dust Collectors............ 10
SECTION 2: POWER SUPPLY....................... 11
Availability................................................... 11
Full-Load Current Rating............................ 11
Circuit Requirements.................................. 11
G0442 Circuit Requirements for 220V....... 11
G0601 Circuit Requirements for 220V....... 12
G0601 Circuit Requirements for 440V....... 12
Connection Type........................................ 12
Grounding Instructions............................... 12
Extension Cords......................................... 12
G0601 440V Conversion............................ 13
Correcting Phase Polarity (G0601 Only).... 14
SECTION 3: SETUP........................................ 15
Needed for Setup.......................................... 15
Unpacking..................................................... 15
Inventory....................................................... 16
Site Considerations....................................... 18
Mounting to Shop Floor................................ 19
Bolting to Concrete Floors.......................... 19
Assembly...................................................... 20
Power Connection........................................ 28
G0442 Power Connection.......................... 28
G0601 Power Connection.......................... 28
Test Run....................................................... 29
For Model G0601 Only............................... 29
SECTION 4: DESIGNING THE SYSTEM........ 30
General......................................................... 30
Duct Material................................................. 30
Metal Duct.................................................. 31
Flexible Duct............................................... 31
System Design.............................................. 32
Decide Who Will Design............................. 32
Sketch Your Shop Layout........................... 32
Sketch a Basic Duct Layout....................... 32
Determine Required CFMs......................... 33
Determining Main Line Duct Size............... 34
Determining Branch Line Duct Size........... 34
Planning Drop Downs................................. 35
Calculating Duct Resistance...................... 35
Example Materials List............................... 37
System Grounding........................................ 38
SECTION 5: OPERATIONS............................ 39
General......................................................... 39
Remote Control............................................. 39
Control Box Panel......................................... 40
SECTION 6: ACCESSORIES.......................... 41
SECTION 7: MAINTENANCE.......................... 43
Schedule....................................................... 43
Emptying Drum............................................. 43
Cleaning Filters............................................. 43
Rinsing Filter................................................. 44
Removing/Replacing Filter............................ 44
SECTION 8: SERVICE.................................... 46
Troubleshooting............................................ 46
SECTION 9: WIRING....................................... 48
Wiring Safety Instructions............................. 48
G0442 Wiring Diagram................................. 49
G0601 220V Wiring Diagram........................ 50
G0601 440V Wiring Diagram........................ 51
SECTION 10: PARTS...................................... 52
Main.............................................................. 52
WARRANTY AND RETURNS......................... 57
INTRODUCTION
Manual Accuracy
Contact Info
We are proud to offer this manual with your new
machine! We've made every effort to be exact
with the instructions, specifications, drawings,
and photographs of the machine we used when
writing this manual. However, sometimes we still
make an occasional mistake.
We stand behind our machines. If you have
any questions or need help, use the information
below to contact us. Before contacting, please get
the serial number and manufacture date of your
machine. This will help us help you faster.
Also, owing to our policy of continuous improvement, your machine may not exactly match the
manual. If you find this to be the case, and the difference between the manual and machine leaves
you in doubt, check our website for the latest
manual update or call technical support for help.
Before calling, find the manufacture date of your
machine by looking at the date stamped into the
machine ID label (see below). This will help us
determine if the manual version you received
matches the manufacture date of your machine.
Grizzly Technical Support
1203 Lycoming Mall Circle
Muncy, PA 17756
Phone: (570) 546-9663
Email: techsupport@grizzly.com
We want your feedback on this manual. What did
you like about it? Where could it be improved?
Please take a few minutes to give us feedback.
Grizzly Documentation Manager
P.O. Box 2069
Bellingham, WA 98227-2069
Email: manuals@grizzly.com
Machine Description
Manufacture Date
of Your Machine
For your convenience, we post all available manuals and manual updates for free on our website
at www.grizzly.com. Any updates to your model
of machine will be reflected in these documents
as soon as they are complete.
The Model G0442/G0601 is a 2-stage cyclone
wood dust collector capable of collecting dust
from multiple machines running simultaneously.
Cyclonic action separates the heavy dust and
chips from the fine particles and drops them into
the steel collection drum. Any remaining fine dust
travels past the impeller and is trapped by the
pleated cartridge filter made of spun-bond polyester. With the use of the cable and pulley system on
the outside of the filter assembly, the caked dust
is forced down into the collection bag.
The machine is controlled directly by the remote
magnetic switch mounted to it or by the IR remote
controller—each control includes timer options.
-2-
Model G0442/G0601 (Mfg Since 3/12)
Identification
Motor
Outlet
Hose
Blower
Assembly
Noise
Muffler
Inlet
Port
Cyclone
Assembly
Canister
Filter Assembly
Junction Box
Control Box
Canister
Collection Bag
Collection Drum w/Casters
Vacuum Hose
Figure 1. Identification (Model G0442 shown).
To reduce the risk of
serious injury when using
this machine, read and
understand this entire
manual before beginning
any operations.
Model G0442/G0601 (Mfg Since 3/12)
-3-
G0442 Machine Data Sheet
MACHINE DATA
SHEET
Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901
MODEL G0442 5 HP CYCLONE DUST COLLECTOR
Product Dimensions:
Weight.............................................................................................................................................................. 517 lbs.
Width (side-to-side) x Depth (front-to-back) x Height............................................................. 63 x 56-7/8 x 111-1/2 in.
Footprint (Length x Width)..................................................................................................................... 63 x 56-7/8 in.
Shipping Dimensions:
Carton #1
Type................................................................................................................................................... Cardboard
Content................................................................................................................................................. Machine
Weight.................................................................................................................................................... 446 lbs.
Length x Width x Height............................................................................................................. 61 x 30 x 37 in.
Carton #2
Type................................................................................................................................................... Cardboard
Content...................................................................................................................................................... Stand
Weight...................................................................................................................................................... 88 lbs.
Length x Width x Height............................................................................................................... 41 x 15 x 8 in.
Carton #3
Type................................................................................................................................................... Cardboard
Content.................................................................................................................................................. Canister
Weight...................................................................................................................................................... 55 lbs.
Length x Width x Height............................................................................................................. 48 x 23 x 23 in.
Carton #4
Type................................................................................................................................................... Cardboard
Content.................................................................................................................................................. Canister
Weight...................................................................................................................................................... 55 lbs.
Length x Width x Height............................................................................................................. 48 x 23 x 23 in.
Electrical:
Power Requirement........................................................................................................... 220V, Single-Phase, 60 Hz
Full-Load Current Rating..................................................................................................................................... 22.4A
Minimum Circuit Size........................................................................................................................................ 40 amp
Switch...................................................................................................... Magnetic with Thermal Overload Protection
Switch Voltage..................................................................................................................................................... 220V
Plug Included........................................................................................................................................................... No
Recommended Plug/Outlet Type..................................................................................... Hardwired w/Locking Switch
Motors:
Main
Type.......................................................................................................................................... TEFC Class "F"
Horsepower................................................................................................................................................ 5 HP
Voltage....................................................................................................................................................... 220V
Prewired..................................................................................................................................................... 220V
Phase....................................................................................................................................................... Single
Amps......................................................................................................................................................... 22.4A
Speed................................................................................................................................................ 3450 RPM
Cycle......................................................................................................................................................... 60 Hz
Number of Speeds............................................................................................................................................ 1
Power Transfer ............................................................................................................................... Direct Drive
Bearings................................................................................................. Shielded and Permanently Lubricated
Model G0442
-4-
The information contained herein is deemed accurate as of 5/8/2012 and represents our most recent product specifications.
Due to our ongoing improvement efforts, this information may not accurately describe items previously purchased.
PAGE 1 OF 2
Model G0442/G0601 (Mfg Since 3/12)
Main Specifications:
Operation
Dust Collector Type............................................................................................................................... Cyclone
Filter Type............................................................................................................................... Pleated Cartridge
Airflow Capacity.......................................................................................................... 2184 CFM @ 1.9 in. S.P.
Max Static Pressure................................................................................................................................ 14.0 in.
Main Inlet Size........................................................................................................................................... 10 in.
Canister Filtration......................................................................................................................... 0.2 - 2 micron
Bag Information
No of Lower Bags............................................................................................................................................. 2
Canister Information
No of Canister Filters........................................................................................................................................ 2
Canister Filter Diameter................................................................................................................... 19-11/16 in.
Canister Filter Length.......................................................................................................................... 39-3/8 in.
Filter Surface Area....................................................................................................................... 226 square ft.
Collection Drum Size.......................................................................................................................... 55 gallons
Impeller Information
Impeller Type...................................................................................................................................... Radial Fin
Impeller Size.............................................................................................................................................. 16 in.
Construction
Lower Bag...................................................................................................................................... Clear Plastic
Canister............................................................................................................................ Spun Bond Polyester
Base.......................................................................................................................................... 14 Gauge Steel
Frame........................................................................................................................................ 14 Gauge Steel
Impeller........................................................................................................................................ Steel, Riveted
Blower Housing......................................................................................................................... 11 Gauge Steel
Body.......................................................................................................................................... 14 Gauge Steel
Collection Drum.....................................................................................................................................
Steel
Other Specifications:
Country Of Origin ............................................................................................................................................. Taiwan
Warranty ........................................................................................................................................................... 1 Year
Serial Number Location .................................................................................................................. Grizzly Data Plate
Customer Assembly & Setup Time .................................................................................................................. 4 hours
Sound Rating .............................................................................................................................................. 83 - 86 dB
Features:
Reinforced Intake
Clear Disposable Plastic Collection Bags
Gentle Brush Cleaning Mechanism Inside Cartridge Filter
Remote Control with Programmable Timer
Casters Mounted on Collection Drum for Easy Moving
Blower and Barrel Rotate 360 degrees for Inlet and Outlet Positioning
BIA Certified Cartridge Filter
Reinforced Motor Mount
Wall Mountable Blower Design
Stand Included
Model G0442
The information contained herein is deemed accurate as of 5/8/2012 and represents our most recent product specifications.
Due to our ongoing improvement efforts, this information may not accurately describe items previously purchased.
Model G0442/G0601 (Mfg Since 3/12)
PAGE 2 OF 2
-5-
G0601 Machine Data Sheet
MACHINE DATA
SHEET
Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901
MODEL G0601 5 HP 3-PHASE CYCLONE DUST COLLECTOR
Product Dimensions:
Weight.............................................................................................................................................................. 517 lbs.
Width (side-to-side) x Depth (front-to-back) x Height............................................................. 63 x 56-7/8 x 111-1/2 in.
Footprint (Length x Width)..................................................................................................................... 63 x 56-7/8 in.
Shipping Dimensions:
Carton #1
Type................................................................................................................................................... Cardboard
Content................................................................................................................................................. Machine
Weight.................................................................................................................................................... 446 lbs.
Length x Width x Height............................................................................................................. 61 x 30 x 37 in.
Carton #2
Type................................................................................................................................................... Cardboard
Content.................................................................................................................................................. Canister
Weight...................................................................................................................................................... 55 lbs.
Length x Width x Height............................................................................................................. 48 x 23 x 23 in.
Carton #3
Type................................................................................................................................................... Cardboard
Content.................................................................................................................................................. Canister
Weight...................................................................................................................................................... 55 lbs.
Length x Width x Height............................................................................................................. 48 x 23 x 23 in.
Carton #4
Type................................................................................................................................................... Cardboard
Content...................................................................................................................................................... Stand
Weight...................................................................................................................................................... 89 lbs.
Length x Width x Height............................................................................................................... 41 x 15 x 7 in.
Electrical:
Power Requirement..................................................................................................... 220V or 440V, 3-phase, 60 Hz
Full-Load Current Rating................................................................................................. 13.7A at 220V; 6.9A at 440V
Minimum Circuit Size.......................................................................................................... 30A at 220V; 20A at 440V
Switch...................................................................................................... Magnetic with Thermal Overload Protection
Switch Voltage........................................................................................................................... 220V (440V Optional)
Recommended Plug/Outlet Type....................................................................................... Hardwire w/Locking Switch
Voltage Conversion Kit.............................................................................................................................. G440V0601
Recommended Phase Converter...................................................................... Rotary Only (Not Approved for Static)
Model G0601
-6-
The information contained herein is deemed accurate as of 4/23/2012 and represents our most recent product specifications.
Due to our ongoing improvement efforts, this information may not accurately describe items previously purchased.
PAGE 1 OF 3
Model G0442/G0601 (Mfg Since 3/12)
Motors:
Main
Type..................................................................................................................................................... Class "F"
Horsepower................................................................................................................................................ 5 HP
Voltage.............................................................................................................................................. 220V/440V
Prewired..................................................................................................................................................... 220V
Phase.................................................................................................................................................... 3-Phase
Amps..................................................................................................................... 13.7A at 220V; 6.9A at 440V
Speed................................................................................................................................................ 3450 RPM
Cycle......................................................................................................................................................... 60 Hz
Number of Speeds............................................................................................................................................ 1
Power Transfer ............................................................................................................................... Direct Drive
Bearings................................................................................................. Shielded and Permanently Lubricated
Main Specifications:
Operation
Dust Collector Type............................................................................................................................... Cyclone
Filter Type............................................................................................................................... Pleated Cartridge
Airflow Capacity........................................................................................................... 2184 CFM @1.9 in. S.P.
Max Static Pressure................................................................................................................................ 14.0 in.
Main Inlet Size........................................................................................................................................... 10 in.
Canister Filtration......................................................................................................................... 0.2 - 2 micron
Bag Information
No of Lower Bags............................................................................................................................................. 2
Canister Information
No of Canister Filters........................................................................................................................................ 2
Canister Filter Diameter................................................................................................................... 19-11/16 in.
Canister Filter Length.......................................................................................................................... 39-3/8 in.
Filter Surface Area........................................................................................................................ 226 square ft.
Collection Drum Size.......................................................................................................................... 55 gallons
Impeller Information
Impeller Type...................................................................................................................................... Radial Fin
Impeller Size.............................................................................................................................................. 16 in.
Construction
Lower Bag...................................................................................................................................... Clear Plastic
Canister............................................................................................................................ Spun Bond Polyester
Base.......................................................................................................................................... 14 Gauge Steel
Frame........................................................................................................................................ 14 Gauge Steel
Impeller........................................................................................................................................ Steel, Riveted
Blower Housing......................................................................................................................... 11 Gauge Steel
Body.......................................................................................................................................... 14 Gauge Steel
Collection Drum.....................................................................................................................................
Steel
Other Specifications:
Country Of Origin ............................................................................................................................................. Taiwan
Warranty ........................................................................................................................................................... 1 Year
Serial Number Location .................................................................................................................................. ID Label
Customer Assembly & Setup Time .................................................................................................................. 3 hours
Sound Rating .............................................................................................................................................. 83 - 86 dB
Model G0601
The information contained herein is deemed accurate as of 4/23/2012 and represents our most recent product specifications.
Due to our ongoing improvement efforts, this information may not accurately describe items previously purchased.
Model G0442/G0601 (Mfg Since 3/12)
PAGE 2 OF 3
-7-
SECTION 1: SAFETY
For Your Own Safety, Read Instruction
Manual Before Operating This Machine
The purpose of safety symbols is to attract your attention to possible hazardous conditions.
This manual uses a series of symbols and signal words intended to convey the level of importance of the safety messages. The progression of symbols is described below. Remember that
safety messages by themselves do not eliminate danger and are not a substitute for proper
accident prevention measures. Always use common sense and good judgment.
Indicates an imminently hazardous situation which, if not avoided,
WILL result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided,
COULD result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided,
MAY result in minor or moderate injury. It may also be used to alert
against unsafe practices.
NOTICE
This symbol is used to alert the user to useful information about
proper operation of the machine.
Safety Instructions for Machinery
OWNER’S MANUAL. Read and understand this
owner’s manual BEFORE using machine.
TRAINED OPERATORS ONLY. Untrained operators have a higher risk of being hurt or killed.
Only allow trained/supervised people to use this
machine. When machine is not being used, disconnect power, remove switch keys, or lock-out
machine to prevent unauthorized use—especially
around children. Make workshop kid proof!
DANGEROUS ENVIRONMENTS. Do not use
machinery in areas that are wet, cluttered, or have
poor lighting. Operating machinery in these areas
greatly increases the risk of accidents and injury.
MENTAL ALERTNESS REQUIRED. Full mental
alertness is required for safe operation of machinery. Never operate under the influence of drugs or
alcohol, when tired, or when distracted.
-8-
ELECTRICAL EQUIPMENT INJURY RISKS. You
can be shocked, burned, or killed by touching live
electrical components or improperly grounded
machinery. To reduce this risk, only allow qualified
service personnel to do electrical installation or
repair work, and always disconnect power before
accessing or exposing electrical equipment.
DISCONNECT POWER FIRST. Always disconnect machine from power supply BEFORE making
adjustments, changing tooling, or servicing machine.
This prevents an injury risk from unintended startup
or contact with live electrical components.
EYE PROTECTION. Always wear ANSI-approved
safety glasses or a face shield when operating or
observing machinery to reduce the risk of eye
injury or blindness from flying particles. Everyday
eyeglasses are not approved safety glasses.
Model G0442/G0601 (Mfg Since 3/12)
­
WEARING PROPER APPAREL.­ Do­ not­ wear­
clothing,­ apparel­ or­ jewelry­ that­ can­ become­
entangled­ in­ moving­ parts.­ Always­ tie­ back­ or­
cover­ long­ hair.­ Wear­ non-slip­ footwear­ to­ avoid­
accidental­slips,­which­could­cause­loss­of­workpiece­control.
hAzARdOus dusT. Dust­ created­ while­ using­
machinery­ may­ cause­ cancer,­ birth­ defects,­ or­
long-term­ respiratory­ damage.­ Be­ aware­ of­ dust­
hazards­associated­with­each­workpiece­material,­
and­always­wear­a­NIOSH-approved­respirator­to­
reduce­your­risk.
hEARING PROTECTION.­ Always­ wear­ hearing­ protection­ when­ operating­ or­ observing­ loud­
machinery.­ Extended­ exposure­ to­ this­ noise­
without­ hearing­ protection­ can­ cause­ permanent­
hearing­loss.
REMOVE AdJusTING TOOLs.­ Tools­ left­ on­
machinery­ can­ become­ dangerous­ projectiles­
upon­startup.­Never­leave­chuck­keys,­wrenches,­
or­ any­ other­ tools­ on­ machine.­ Always­ verify­
removal­before­starting!
INTENdEd usAGE.­ Only­ use­ machine­ for­ its­
intended­purpose­and­never­make­modifications­
not­ approved­ by­ Grizzly.­ Modifying­ machine­ or­
using­ it­ differently­ than­ intended­ may­ result­ in­
malfunction­or­mechanical­failure­that­can­lead­to­
serious­personal­injury­or­death!
AWKWARd POsITIONs.­ Keep­ proper­ footing­
and­balance­at­all­times­when­operating­machine.­
Do­not­overreach!­Avoid­awkward­hand­positions­
that­ make­ workpiece­ control­ difficult­ or­ increase­
the­risk­of­accidental­injury.
FORCING MAChINERY.­Do­not­force­machine.­
It­ will­ do­ the­ job­ safer­ and­ better­ at­ the­ rate­ for­
which­it­was­designed.
NEVER sTANd ON MAChINE.­ Serious­ injury­
may­ occur­ if­ machine­ is­ tipped­ or­ if­ the­ cutting­
tool­is­unintentionally­contacted.­
sTABLE MAChINE. Unexpected­movement­during­ operation­ greatly­ increases­ risk­ of­ injury­ or­
loss­of­control.­Before­starting,­verify­machine­is­
stable­and­mobile­base­(if­used)­is­locked.
usE RECOMMENdEd ACCEssORIEs.­Consult­
this­owner’s­manual­or­the­manufacturer­for­recommended­ accessories.­ Using­ improper­ accessories­will­increase­the­risk­of­serious­injury.
uNATTENdEd OPERATION. To­ reduce­ the­
risk­ of­ accidental­ injury,­ turn­ machine­ off­ and­
ensure­ all­ moving­ parts­ completely­ stop­ before­
walking­ away.­ Never­ leave­ machine­ running­
while­unattended.­
MAINTAIN WITh CARE.­Follow­all­maintenance­
instructions­ and­ lubrication­ schedules­ to­ keep­
machine­ in­ good­ working­ condition.­ A­ machine­
that­ is­ improperly­ maintained­ could­ malfunction,­­
leading­to­serious­personal­injury­or­death.­
ChECK dAMAGEd PARTs.­ Regularly­ inspect­
machine­ for­ any­ condition­ that­ may­ affect­ safe­
operation.­Immediately­repair­or­replace­damaged­
or­mis-adjusted­parts­before­operating­machine.
ChILdREN & BYsTANdERs. Keep­children­and­
bystanders­at­a­safe­distance­from­the­work­area.
Stop­using­machine­if­they­become­a­distraction.
MAINTAIN POWER CORds. When­ disconnecting­ cord-connected­ machines­ from­ power,­ grab­
and­pull­the­plug—NOT­the­cord.­Pulling­the­cord­
may­ damage­ the­ wires­ inside.­ Do­ not­ handle­­
cord/plug­with­wet­hands.­Avoid­cord­damage­by­
keeping­it­away­from­heated­surfaces,­high­traffic­
areas,­harsh­chemicals,­and­wet/damp­locations.
GuARds & COVERs.­Guards­and­covers­reduce­
accidental­ contact­ with­ moving­ parts­ or­ flying­
debris.­ Make­ sure­ they­ are­ properly­ installed,­
undamaged,­and­working­correctly.
EXPERIENCING dIFFICuLTIEs. If­ at­ any­ time­
you­experience­difficulties­performing­the­intended­operation,­stop­using­the­machine!­Contact­our­
Technical­Support­at­(570)­546-9663.
Model G0442/G0601 (Mfg Since 3/12)
-9-
Additional Safety for Dust Collectors
­
INTENDED USE.­ This­ dust­ collector­ is­ only­
intended­for­collecting­wood­dust­and­chips­from­
woodworking­ machines.­ DO­ NOT­ use­ this­ dust­
collector­ to­ collect­ metal,­ dirt,­ pebbles,­ drywall,­
asbestos,­ lead­ paint,­ silica,­ liquids,­ aerosols,­ or­
any­flammable,­combustible,­or­hazardous­materials.
hazarDoUS DUST. Dust­ created­ while­ using­
machinery­ may­ cause­ cancer,­ birth­ defects,­ or­
long-term­ respiratory­ damage.­ Be­ aware­ of­ dust­
hazards­associated­with­each­workpiece­material,­
and­always­wear­a­NIOSH-approved­respirator­to­
reduce­your­risk.
DUST aLLErGIES.­ Dust­ from­ certain­ woods­
may­cause­an­allergic­reaction­in­people­and­animals.­Make­sure­you­know­what­type­of­wood­dust­
you­will­be­exposed­to­in­case­there­is­a­possibility­
of­an­allergic­reaction.
WEar rESPIraTor.­ Fine­ dust­ that­ is­ too­
small­ to­ be­ caught­ in­ the­ filter­ will­ be­ blown­ into­
the­ ambient­ air­ during­ operation.­ Always­ wear­ a­
NIOSH­approved­respirator­during­operation­and­
for­a­short­time­after­to­reduce­your­risk­of­permanent­respiratory­damage.
EMPTYING DUST.­When­emptying­dust­from­the­
collection­container,­wear­a­respirator­and­safety­
glasses.­ Empty­ dust­ away­ from­ ignition­ sources­
and­into­an­approved­container.
DISCoNNECTING PoWEr SUPPLY.­ Turn­ the­
switch­ OFF,­ disconnect­ the­ dust­ collector­ from­
the­power­supply,­and­allow­the­impeller­to­come­
to­ a­ complete­ stop­ before­ leaving­ the­ machine­
unattended­or­doing­any­service,­cleaning,­maintenance,­or­adjustments.
rEGULar CLEaNING.­ Regularly­ check/empty­
the­ collection­ bags­ or­ drum­ to­ avoid­ the­ buildup­
of­fine­dust­that­can­increase­the­risk­of­fire.­Make­
sure­to­regularly­clean­the­surrounding­area­where­
the­machine­is­operated—excessive­dust­buildup­
on­ overhead­ lights,­ heaters,­ electrical­ panels,­ or­
other­heat­sources­will­increase­the­risk­of­fire.
-10-
SUSPENDED DUST ParTICLES aND IGNITIoN
SoUrCES.­DO­NOT­operate­the­dust­collector­in­
areas­were­explosion­risks­are­high.­Areas­of­high­
risk­include,­but­are­not­limited­to,­areas­near­pilot­
lights,­open­flames,­or­other­ignition­sources.
FIrE SUPPrESSIoN.­Only­operate­the­dust­collector­in­locations­that­contain­a­fire­suppression­
system­or­have­a­fire­extinguisher­nearby.
IMPELLEr hazarDS.­ DO­ NOT­ place­ your­
hands­or­tools­near­the­open­inlet­during­operation­
for­any­reason.­The­powerful­suction­could­easily­
cause­ accidental­ contact­ with­ the­impeller­ which­
will­ cause­ serious­ personal­ injury­ or­ damage­ to­
the­machine.­Always­keep­small­animals­and­children­away­from­open­dust­collection­inlets.
aVoIDING SParKS.­ DO­ NOT­ allow­ steel­ or­
rocks­ to­ strike­ the­ impeller—this­ may­ produce­
sparks.­ Sparks­ can­ smolder­ in­ wood­ dust­ for­ a­
long­time­before­a­fire­is­detected.­If­you­accidentally­ cut­ into­ wood­ containing­ tramp­ metal­ (nails,­
staples,­ spikes,­ etc.),­ immediately­ turn­ OFF­ the­
dust­collector,­disconnect­it­from­power,­and­wait­
for­ the­ impeller­ to­ stop—then­ empty­ the­ collection­ container­ into­ an­ approved­ airtight­ metal­
container.
oPEraTING LoCaTIoN.­ To­ reduce­ respiratory­ exposure­ to­ fine­ dust,­ locate­ permanently­
installed­ dust­ collectors­ away­ from­ the­ working­
area,­ or­ in­ another­ room­ that­ is­ equipped­ with­ a­
smoke­detector.­DO­NOT­operate­the­dust­collector­ in­ rainy­ or­ wet­ locations—exposure­ to­ water­
may­create­an­shock­hazard­or­decrease­the­life­
of­the­machine.
STaTIC ELECTrICITY.­Plastic­dust­lines­generate­high­amounts­of­static­electricity­as­dust­chips­­
pass­through­them.­Although­rare,­sparks­caused­
by­ static­ electricity­ can­ cause­ explosions­ or­ fire.­
To­ reduce­ this­ risk,­ make­ sure­ all­ dust­ lines­ are­
thoroughly­grounded­by­using­a­grounding­wire.
Model G0442/G0601 (Mfg Since 3/12)
SECTION 2: POWER SUPPLY
Availability
Circuit Requirements
Before installing the machine, consider the availability and proximity of the required power supply
circuit. If an existing circuit does not meet the
requirements for this machine, a new circuit must
be installed. To minimize the risk of electrocution,
fire, or equipment damage, installation work and
electrical wiring must be done by an electrican or
qualified service personnel in accordance with all
applicable codes and standards.
A power supply circuit includes all electrical
equipment between the breaker box or fuse panel
in the building and the machine. The power supply circuit used for this machine must be sized to
safely handle the full-load current drawn from the
machine for an extended period of time. (If this
machine is connected to a circuit protected by
fuses, use a time delay fuse marked D.)
Serious injury could occur if you connect
the machine to power before completing the
setup process. DO NOT connect to power
until instructed later in this manual.
Full-Load Current Rating
The full-load current rating is the amperage a
machine draws at 100% of the rated output power.
On machines with multiple motors, this is the
amperage drawn by the largest motor or sum of all
motors and electrical devices that might operate
at one time during normal operations.
For your own safety and protection of
property, consult an electrician if you are
unsure about wiring practices or electrical
codes in your area.
Note: The circuit requirements listed in this manual apply to a dedicated circuit—where only one
machine will be running at a time. If this machine
will be connected to a shared circuit where multiple machines will be running at the same time,
consult a qualified electrician to ensure that the
circuit is properly sized for safe operation.
G0442 Current Rating...................... 22.4 Amps
G0442 Circuit Requirements for
220V
G0601 Current Rating at 220V........ 13.7 Amps
G0601 Current Rating at 440V.......... 6.9 Amps
The Model G0442 is prewired to operate on a
220V power supply circuit that has a verified
ground and meets the following requirements:
The full-load current is not the maximum amount
of amps that the machine will draw. If the machine
is overloaded, it will draw additional amps beyond
the full-load rating.
If the machine is overloaded for a sufficient length
of time, damage, overheating, or fire may result—
especially if connected to an undersized circuit.
To reduce the risk of these hazards, avoid overloading the machine during operation and make
sure it is connected to a power supply circuit that
meets the requirements in the following section.
Model G0442/G0601 (Mfg Since 3/12)
Nominal Voltage.........................................220V
Cycle...........................................................60 Hz
Phase............................................ Single-Phase
Circuit Rating....................................... 40 Amps
Connection.......Hardwire with Locking Switch
-11-
G0601 Circuit Requirements for
220V
The Model G0601 is prewired to operate on a
220V power supply circuit that has a verified
ground and meets the following requirements:
Nominal Voltage.........................................220V
Cycle...........................................................60 Hz
Phase..................................................... 3-Phase
Circuit Rating.................. Time Delay 30 Amps
Connection.......Hardwire with Locking Switch
G0601 Circuit Requirements for
440V
The Model G0601 can be converted to operate on
a 440V power supply. G0601 440V Conversion
instructions are provided on Page 13. The intended 440 circuit must have a verified ground and
meet the requirements that follow:
Nominal Voltage.........................................440V
Cycle...........................................................60 Hz
Phase..................................................... 3-Phase
Rated Size........................Time Delay 20 Amps
Connection.......Hardwire with Locking Switch
Grounding Instructions
In the event of a malfunction or breakdown,
grounding provides a path of least resistance
for electrical current to reduce the risk of electric
shock. A permanently connected machine must
be connected to a grounded metal permanent wiring system; or to a system having an equipmentgrounding conductor. All grounds must be verified
and rated for the electrical requirements of the
machine. Improper grounding can increase the
risk of electric shock!
Serious injury could occur if you connect
the machine to power before completing the
setup process. DO NOT connect to power
until instructed later in this manual.
Extension Cords
Since this machine must be permanently connected to the power supply, an extension cord
cannot be used.
Connection Type
A permanently connected (hardwired) power supply is typically installed with wires running through
mounted and secured conduit. A disconnecting
means, such as a locking switch (see following
Figure), must be provided to allow the machine
to be disconnected (isolated) from the power
supply when required. This installation must be
performed by an electrician in accordance with all
applicable electrical codes and ordinances.
Power
Source
Locking
Disconnect Switch
Conduit
Ground
Machine
Conduit
Ground
Figure 2. Typical setup of a permanently
connected machine.
-12-
Model G0442/G0601 (Mfg Since 3/12)
G0601 440V Conversion
The Model G0601 can be converted for 440V
operation. This conversion job consists of disconnecting the machine from the power source,
replacing the control box assembly and the motor
cord, and rewiring the motor for 440V operation.
All wiring changes must be inspected by a qualified electrician before the machine is connected
to the power source. If you need help at any time
during this procedure, call Grizzly Tech Support at
(570) 546-9663.
To rewire the Model G0601 for 440V operation:
1.DISCONNECT MACHINE FROM POWER!
2.Record the wire colors and connections of
the four incoming power wires and the four
outgoing motor wires inside the 220V control box (see illustration in Figure 3 for a
reference). You can also refer to the G0601
Wiring Diagrams on Pages 50–51 for more
complete wiring illustrations.
OLA
Ground
A1
30VA
Transformer
1L1
3L2
5L3
13NO
NHD C-09D
2T1
4T2
6T3
14NO
A2
0
440
460
0
220
230
6
The necessary conversion kit (Part P0601003-1V2)
for this procedure can be purchased by calling
Grizzly Customer Service at (800) 523-4777.
4 Incoming
Power Wires
O
98
8
97
96
R
95
NTH-8
2T1
4T2
6T3
E
4 Outgoing
Motor Wires
Figure 3. G0601 440V control box wiring.
3.Disconnect these eight wires, then replace
the 220V control box with the 440V control
box.
4.Replace the old motor cord with the new, and
reconnect the wires as recorded in Step 2.
5.Remove the old motor cord from the motor.
6.
Rewire the motor as shown inside the motor
junction cover and attach the new motor cord.
Note: The reference wiring diagram on
Pages 50–51 were current at the time of
printing, but always use the wiring diagram
provided inside the motor junction box, as it
will reflect any changes to the motor shipped
with the machine.
Model G0442/G0601 (Mfg Since 3/12)
-13-
If this machine is wired out-of-phase, the
motor and impeller will spin in the wrong
direction. The efficiency of the dust collector will be greatly reduced and will not
provide the rated CFM. You must make
sure the motor is spinning in the correct
direction before placing the machine into
full operation. Perform Step 10 of the test
run on Page 29 to make sure the machine
is correctly wired.
2.Open the control box and swap the connections of any two incoming hot wires from the
power source (see Figure 4).
Swap Any
Two
of These
Wires
A2
A1
1L1
3L2
5L3
13NO
NHD C-18D
2T1
4T2
6T3
14NO
A2
Figure 4. Wire connections to swap to correct
phase polarity.
O
R
13
NOTICE
1.DISCONNECT MACHINE FROM POWER!
Ground
This subsection is only provided for troubleshooting. If you discover during the test run that the
machine will not operate, or that the impeller spins
backward, the power connections may be wired
out-of-phase. Without the proper test equipment
to determine the polarity of the power source legs,
wiring machinery to 3-phase power may require
trial-and-error. Correcting phase polarity is simply
a matter of reversing the positions where two of
the incoming power source wires are connected
inside the control box.
To correct phase polarity:
14
Correcting Phase Polarity (G0601
Only)
11
98
12
97
96
95
3.Secure the control box cover, then re-connect
the machine to power.
NHD NTH-14
2T1
4T2
6T3
4.Perform Step 10 of the test run on Page 29
to confirm that the power connections are
correct.
—If the motor and impeller are still rotating
in the wrong direction, contact our Tech
Support at (570) 546-9663 for assistance.
-14-
Model G0442/G0601 (Mfg Since 3/12)
SECTION 3: SETUP
Needed for Setup
This machine presents
serious injury hazards
to untrained users. Read
through this entire manual to become familiar with
the controls and operations before starting the
machine!
Wear safety glasses during the entire setup process!
This machine and its components are very heavy.
Get lifting help or use
power lifting equipment
such as a forklift to move
heavy items.
The following are needed to complete the setup
process, but are not included with the machine.
Description
Qty
•Safety Glasses............................................ 1
•
Forklift.......................................................... 1
•
Additional People........................................ 1
•
Wrench/Socket 1⁄2"....................................... 2
•
Wrench/Socket 9⁄16"...................................... 2
•Square......................................................... 1
Unpacking
Your machine was carefully packaged for safe
transportation. Remove the packaging materials
from around your machine and inspect it. If you
discover the machine is damaged, please immediately call Customer Service at (570) 546-9663
for advice.
Save the containers and all packing materials for
possible inspection by the carrier or its agent.
Otherwise, filing a freight claim can be difficult.
When you are completely satisfied with the condition of your shipment, inventory the contents.
SUFFOCATION HAZARD!
Keep children and pets away
from plastic bags or packing
materials shipped with this
machine. Discard immediately.
Model G0442/G0601 (Mfg Since 3/12)
-15-
Inventory
The following is a description of the main components shipped with the machine. Lay the components out to inventory them.
Collector Box Contents (Figure 5):
Qty
A.Intake Cylinder............................................ 1
B. Cyclone Funnel........................................... 1
C.Intake Barrel................................................ 1
D. Collection Bags
— Canister Filter........................................ 2
— Collection Drum.................................... 1
E.Gray Flexible Hoses 8" x 25"...................... 2
F. Motor/Blower Housing Assembly................ 1
G.Upper Collection Drum & Clamp Assy........ 1
H. Noise Mufflers............................................. 2
I.Gray Flexible Hoses 8" x 5"........................ 2
J. Lower Collection Drum................................ 1
K. Clear Flexible Hose 9" x 10"....................... 1
L.Hose Clamps 9".......................................... 2
M. Collection Drum Lid..................................... 1
N. Filter Cross Braces...................................... 2
O.Outlet Port................................................... 1
P. Filter L-Braces............................................. 2
Q. Foam Tape 3 x 6 x 1800mm ...................... 2
R.Hose Clamps 8".......................................... 8
S.Reducer....................................................... 1
T.Hardware Box
—Phillips Head Screws #10-24 x 3⁄8"......... 12
—Hex Nuts #10-24.................................... 12
—Drum Latches.......................................... 3
—Foam Tape 3 x 15 x 700mm.................... 8
U.Hardware Box
—Hex Bolts 5⁄16"-18 x 1"............................. 22
—Hex Bolts 5⁄16"-18 x 3⁄4"............................ 28
—Hex Bolts 3⁄8"-16 x 3⁄4"............................... 7
—Flat Washers 3⁄8".................................... 14
—Flat Washers 5⁄16"................................... 64
—Fender Washers 5⁄16"................................ 8
—Hex Nuts 5⁄16"-18..................................... 22
—Hex Nuts 3⁄8"-16........................................ 7
—Sheet Metal Screws M4 x 12................... 3
V.Hardware Box
—Casters.................................................... 4
—Hex Nuts 3⁄8"-16........................................ 4
—Lock Washers 3⁄8"..................................... 4
—Flat Washers 3⁄8"...................................... 8
W. Barrel Gaskets............................................. 2
X.Outlet Gasket.............................................. 1
Y. Brace Gaskets............................................. 4
Z.Drum Lid PVC Rubber Seal 2M.................. 1
AA.Remote Control (not shown)....................... 1
-16-
AB. Vacuum Hose Clamps 1 1⁄4"......................... 2
AC. Vacuum Hose Clips..................................... 2
AD. Vacuum Hose 1 1⁄4" x 98"............................. 1
AE. Collection Drum Vacuum Ring.................... 1
AF. Cyclone Vacuum Port.................................. 1
B
C
A
D
E
F
H
G
J
I
K
M
L
O
P
N
Q
R
U
S
V
T
X
W
Y
Z
AB
AD
AC
AE
AF
Figure 5. Contents of collector box.
Model G0442/G0601 (Mfg Since 3/12)
Stand Box Contents (Figure 6):
Qty
A. Lower Stand Legs....................................... 4
B.Upper Stand Legs....................................... 4
C.Upper Stand Braces.................................... 4
D. Lower Stand Braces.................................... 4
E. Collector Mounting Brackets....................... 4
F.Hardware Bags
—Hex Bolts 3⁄8"-16 x 3⁄4"............................. 64
—Lock Nuts 3⁄8"-16..................................... 64
—Flat Washers 3⁄8".................................. 128
—Hex Bolts 5⁄16"-18 x 1"............................... 8
—Lock Nuts 5⁄16"-18...................................... 8
—Flat Washers 5⁄16"................................... 16
Contents of Filter Boxes (Figure 7):
Qty
G. Canister Filter Assemblies........................... 2
A
B
C
E
F
D
Figure 6. Contents of stand box.
If any nonproprietary parts are missing (e.g. a
nut or a washer), we will gladly replace them; or
for the sake of expediency, replacements can be
obtained at your local hardware store.
G
SUFFOCATION HAZARD!
Immediately discard all plastic bags and packing materials to eliminate choking/suffocation hazards for children
and animals.
Figure 7. Contents of filter boxes.
Model G0442/G0601 (Mfg Since 3/12)
-17-
Site Considerations
Weight Load
Physical Environment
Refer to the Machine Data Sheet for the weight
of your machine. Make sure that the surface upon
which the machine is placed will bear the weight
of the machine, additional equipment that may be
installed on the machine, and the heaviest workpiece that will be used. Additionally, consider the
weight of the operator and any dynamic loading
that may occur when operating the machine.
The physical environment where the machine is
operated is important for safe operation and longevity of machine components. For best results,
operate this machine in a dry environment that is
free from excessive moisture, hazardous chemicals, airborne abrasives, or extreme conditions.
Extreme conditions for this type of machinery are
generally those where the ambient temperature
range exceeds 41°–104°F; the relative humidity
range exceeds 20–95% (non-condensing); or the
environment is subject to vibration, shocks, or
bumps.
Space Allocation
Consider the largest size of workpiece that will
be processed through this machine and provide
enough space around the machine for adequate
operator material handling or the installation of
auxiliary equipment. With permanent installations,
leave enough space around the machine to open
or remove doors/covers as required by the maintenance and service described in this manual.
See below for required space allocation.
Children or untrained people
may be seriously injured by
this machine. Only install in an
access restricted location.
Electrical Installation
Place this machine near an existing power source.
Make sure all power cords are protected from
traffic, material handling, moisture, chemicals,
or other hazards. Make sure to leave access to
a means of disconnecting the power source or
engaging a lockout/tagout device, if required.
Lighting
Lighting around the machine must be adequate
enough that operations can be performed safely.
Shadows, glare, or strobe effects that may distract
or impede the operator must be eliminated.
63"
651⁄4"
1111⁄2"
327⁄8"
567⁄8"
327⁄8"
Figure 8. Machine dimensions.
-18-
Model G0442/G0601 (Mfg Since 3/12)
Mounting to Shop
Floor
Since your dust collector will be hardwired to the
power source, we strongly recommend securing your machine to the floor. Consult with your
electrician to ensure compliance with applicable
codes. Because floor materials may vary, floor
mounting hardware is not included.
Bolting to Concrete Floors
Lag shield anchors with lag bolts and anchor
studs (Figure 9) are two popular methods for
anchoring an object to a concrete floor. We suggest you research the many options for mounting
your machine and choose the one that best fits
your specific application.
NOTICE
Anchor studs (see Figure 9) are stronger
and more permanent alternatives to lag
shield anchors; however, they will stick out
of the floor, presenting a tripping hazard if
you decide to move your machine.
Anchor Stud
Lag Shield and Lag Screw
Figure 9. Typical fasteners for mounting to
concrete floors.
Model G0442/G0601 (Mfg Since 3/12)
-19-
Assembly
2.
The Model G0442/G0601
is a heavy machine.
Serious personal injury
may occur if safe moving
methods are not used. To
be safe, get assistance
and use power equipment to move the shipping crate and remove
the machine from the
crate.
To assemble the dust collector:
1.
Connect the upper stand legs with the lower
stand braces, using (16) 3⁄8"-16 x 3⁄4" hex bolts,
(32) 3⁄8" flat washers, and (16) 3⁄8"-16 lock nuts
(see Figure 10).
Attach the upper stand braces to the top of
the assembly from Step 1, using (16) 3⁄8"-16
x 3⁄4" hex bolts, (32) 3⁄8" flat washers, and (16)
3
⁄8"-16 lock nuts, as shown in Figure 11.
Note: Do not fully tighten the fasteners for
now.
x 16
Figure 11. Upper braces attached to stand
assembly.
3.Square up the stand, as shown in Figure 12,
then tighten all the bolts.
Note: Do not fully tighten the fasteners for
now.
x 16
Figure 10. Initial assembly of upper stand legs
connected to lower stand braces.
-20-
Figure 12. Squaring stand assembly before
tightening stand hardware.
Model G0442/G0601 (Mfg Since 3/12)
4.
Attach the cyclone funnel to the intake barrel
with a barrel gasket between them, as shown
in Figure 13, with (12) 5⁄16"-18 x 1" hex bolts,
(24) 5⁄16" flat washers, and (12) 5⁄16"-18 hex
nuts.
6.Place a large piece of cardboard on the
ground to prevent scraping the parts on the
bare floor during the next steps.
7.
Note: At the places where you see three
holes close together as shown in Figure 14,
only use the center hole for this step. The two
outside holes will be used in the next step.
With the help of another person, lay the stand
assembly on its side on the cardboard and
slide the collector assembly into the stand
assembly, as shown in Figure 15.
x8
Barrel Gasket
Here
x 12
Figure 13. Cyclone funnel attached to intake
barrel.
5.
Attach the collector mounting brackets to
the intake assembly, as shown in Figure 14,
using (8) 5⁄16"-18 x 1" hex bolts, (16) 5⁄16" flat
washers, and (8) 5⁄16"-18 lock nuts.
Figure 15. Collector assembly fastened to the
stand.
8.
Fasten the collector assembly to the stand
with (8) 3⁄8"-16 x 3⁄4" hex bolts, (16) 3⁄8" flat
washers, and (8) 3⁄8"-16 lock nuts, as shown
in Figure 15.
9.
Attach the 3 x 6mm foam tape on the intake
cylinder, as shown in Figure 16.
x8
Figure 14. Collector mounting brackets attached
to intake assembly (collector shown upside down
in this photo).
Model G0442/G0601 (Mfg Since 3/12)
Figure 16. Foam tape attached to the intake
cylinder.
-21-
10. Lift the assembly upright and rotate it so the
inlet/outlet directions are suitable for your
shop.
11. Lift the motor/blower housing assembly with
a forklift and attach the intake cylinder to the
bottom of the housing, as shown Figure 17,
using (4) 5⁄16"-18 x 3⁄4" hex bolts and (4) 5⁄16"
flat washers.
Note: Because this part of the dust collector is not accessible after the assembly is
complete, consider using Medium Strength
Blue Thread Locker (Grizzly Model T21854)
on the bolts that secure the intake cylinder
to the motor/blower housing assembly to
ensure that the fasteners won't come loose
with vibration.
13.Using two punches or Phillips screwdrivers, align the mounting holes, as shown in
Figure 18, and lower the assembly onto the
intake barrel.
Barrel Gasket
Here
Figure 18. Aligning the mounting holes.
Note: In the next step, when installing the two
bolts above the intake port, use duct tape on
the bottom of your wrench to hold the bolts
in place, as shown in Figure 19. This will
enable you to start the bolts easier.
x4
Figure 17. Intake cylinder attached to the bottom
of motor/blower housing.
12.Place the remaining barrel gasket on top of
the intake barrel, then carefully lower the
motor/blower housing assembly on top of it
approximately 1" away from the intake barrel.
Tape
Figure 19. Using tape on wrench in tight spot.
-22-
Model G0442/G0601 (Mfg Since 3/12)
14. Attach the assembly to the intake barrel, as
shown in Figure 20, with (12) 5⁄16"-18 x 3⁄4"
hex bolts and (12) 5⁄16" flat washers.
16. Attach one roll of 3 x 15 x 700mm foam
tape to the outside lip of each outlet port, as
shown in Figure 21.
17. Attach the two filter cross braces to the
L-braces, as shown in Figure 22, using (4)
3
⁄8"-16 x 3⁄4" hex bolts, (8) 3⁄8" flat washers, and
(4) 3⁄8"-16 hex nuts.
x4
x 12
Figure 20. Securing blower on intake barrel.
15. Place the outlet gasket between the motor/
blower housing and outlet port, then attach
the outlet port and filter L-braces to the housing, as shown in Figure 21, using (10) 5⁄16"-18
x 1" hex bolts, (20) 5⁄16" flat washers, and (10)
5
⁄16"-18 hex nuts.
Outlet
Gasket
Here
Figure 22. Attaching filter cross braces to
L-braces.
18. Apply the 3 x 6 x 300mm foam tape to the
mating surface of the cyclone vacuum port,
then attach it to the cyclone funnel with (4)
5
⁄16"-18 x 3⁄4" hex bolts and (4) 5⁄16" flat washers
(see Figure 23).
Vacuum Port
x 10
Foam Tape
Here
Figure 23. Cyclone vacuum tube and hose
attachment.
Figure 21. Attaching the outlet ports and filter
L-braces to the blower housing.
Model G0442/G0601 (Mfg Since 3/12)
-23-
19.Using the forklift, lift the entire assembly
approximately 2" off the ground to gain clearance for filter installation.
20. Mount the two filters to the braces with
brace gaskets between them, as shown in
Figure 24, using (8) 5⁄16"-18 x 3⁄4" hex bolts
and (8) 5⁄16" fender washers.
22.Using the forklift, raise the assembly up and
attach the lower stand legs to the upper stand
legs, as shown in Figure 26, using (24) 3⁄8"-16
x 3⁄4" hex bolts, (48) 3⁄8" flat washers, and (24)
3
⁄8"-16 lock nuts.
x 24
x8
Rubber
Gaskets
Here
Figure 26. Attaching lower legs to the initial
stand assembly.
Figure 24. Canister filters mounted to the long
support braces.
21. Attach one roll of 3 x 15 x 700mm foam tape
to both ends of each noise muffler, then
connect them between the outlet ports and
the canisters with the 8" flexible hoses and
clamps, as shown in Figure 25.
23. Attach the casters to the bottom of the lower
collection drum, as shown in Figure 27, using
the (4) 3⁄8"-16 hex nuts, (8) 3⁄8" flat washers,
and (4) 3⁄8" lock washers included in the box
with the casters.
x4
Noise
Muffler
Figure 27. Casters attached to the lower
collection drum.
Figure 25. Noise mufflers connected between
the outlet ports and the canisters.
-24-
Model G0442/G0601 (Mfg Since 3/12)
24. Connect the upper and lower collection drums
together with the included metal clamp and
the provided hex bolt and nut, as shown in
Figure 28.
26.Install the three drum latches, as shown in
Figure 30, with the (6) 10-24 x 3⁄8" Phillips
head screws and (6) 10-24 hex nuts included
in the box with the drum latches.
Use the remaining (6) 10-24 x 3⁄8" Phillips
head screws and (6) 10-24 hex nuts to plug
the lower latch mounting holes.
Note: To avoid bag snags, face the screw
heads inside of the drum with the shanks facing outward.
x6
Figure 28. Installing metal clamp around
collection drum.
25.Place the collection drum vacuum ring on the
bottom of the collection drum (see Figure 29).
Note: During operation, this ring and the
vacuum connection to the cyclone funnel will
prevent the collection bag from collapsing.
Figure 30. Installing the latches onto the
collector drum.
27. Slide the rubber seal over the top lip of the
collection drum rim. Pay special attention
to the direction of the seal, as shown in the
Figure 31.
Tip: Use an adhesive to keep the seal in
place.
Seal
Figure 29. Inserting collection drum vacuum
ring.
Model G0442/G0601 (Mfg Since 3/12)
Figure 31. Installing drum lid seal.
-25-
28.Install the larger plastic collection bag into the
drum, place the lid on it and hook the latch
over the lid, as shown in Figure 32, then
clamp it in place.
30. Fit the plastic collection bags over the bottom
of the filters and clamp them in place with the
metal bag clamps, as shown in Figure 34.
Bag Clamp
Figure 34. Canister filter collection bag installed.
Figure 32. Latch hooked over the lid for
clamping.
29. Move the collector drum under the cyclone
assembly and connect it with the clear flexible hose and the two 9" hose clamps, as
shown in Figure 33.
31. Connect the vacuum hose to the cyclone funnel and collection drum vacuum ports with (2)
1 1⁄4" hose clamps (see Figure 35).
Figure 35. Connecting the vacuum hose.
Figure 33. Drum attached to cyclone funnel with
clear 9" hose.
-26-
Model G0442/G0601 (Mfg Since 3/12)
32.Slide the reducer over the inlet port on the
barrel (Figure 36), line up the mounting
holes, and secure it in place with the (3) M4 x
12 sheet metal screws.
34. Mount the switch on the stand, as shown in
Figure 38, with (3) 3⁄8"-16 x 3⁄4" hex bolts, (6)
3
⁄8" flat washers, and (3) 3⁄8"-16 hex nuts.
Reducer
x3
Figure 36. Reducer installed.
33.Secure the vacuum hose inside the upper
and lower stand legs with the (2) U-shaped
clips (see Figure 37).
Figure 38. Switch mounted to stand.
Note: The hand-held remote control uses IR
(infrared) to communicate with the control
box receiver port, and must have direct lineof-sight to the control box face. Locate the
control box with this in mind.
Figure 37. Securing the vacuum hose to the
stand legs.
Model G0442/G0601 (Mfg Since 3/12)
-27-
Due to the complexity required for planning,
bending, and installing the conduit necessary
for a code-compliant hardwire setup, an electrician or other qualified person MUST perform
this type of installation. Hardwire setups typically
require power supply wires to be enclosed inside
of a solid or flexible conduit, which is securely
mounted at both ends with the appropriate conduit fittings. All work must adhere to the required
electrical codes.
The hardwire setup for this machine must include
a locking disconnect switch (see Figure 39)
between the power source and the machine. This
switch serves as the means to completely disconnect the machine from power to prevent electrocution accidental startup during adjustments,
maintenance, or service to the machine.
Ground
To Power
Supply
A2
A1
1L1
3L2
5L3
13NO
NHD C-18D
2T1
4T2
6T3
14NO
Figure 40. G0442 mag switch to power supply
connection.
Locking
Disconnect Switch
Conduit
The incoming power wires must be connected to
the two terminals on the contactor marked 1L1
and 5L3, and the incoming ground wire must be
connected the ground terminal, as illustrated in
Figure 40. All wires must have adequate slack
and be clear of sharp objects.
14
Machine
Conduit
Ground
O
13
Power
Source
G0442 Power Connection
Ground
Power Connection
11
98
97
96
12
G0601 Power Connection
R
95
The incoming power NHD
wires
must be connected to
NTH-14
2T1 the
4T2 master
6T3
the three terminals on
power switch
marked 1L1, 3L2, and 5L3, and the incoming
ground wire must be connected the ground terminal shown in Figure 41. All wires must have
adequate slack and be clear of sharp objects.
Figure 39. Typical hardwire setup with a locking
disconnect switch.
To Power
Supply
A2
A1
1L1
3L2
5L3
13NO
Ground
NHD C-18D
2T1
4T2
6T3
14NO
A2
Figure 41. G0601 mag switch to power supply
connection.
14
O
13
11
-28-
12
98
97
96
R
95
NHD NTH-14
2T1
4T2
6T3
Model G0442/G0601
(Mfg Since 3/12)
Test Run
7.Press the TIMER button on the control box
and cycle through each of the times to make
sure the indicators light.
When the assembly is complete, test run the dust
collection system to make sure it operates properly.
8.Press the TIMER button on the remote control and cycle through the times in the same
manner as Step 7.
If, during the test run, you cannot easily locate
the source of an unusual noise or vibration, stop
using the machine immediately, then review the
Troubleshooting on Page 46.
9.Toggle the ON/OFF button on both the control box and the remote control to make sure
they are working properly.
If you still cannot remedy a problem, contact our
Tech Support at (570) 546-9663 for assistance.
To test run the dust collection system:
1.
Make sure you have read the safety instructions at the beginning of the manual and that
the machine is set up properly.
2.
Make sure all tools and objects used during
setup are cleared away from the machine.
3.Review the Circuit Requirements section
beginning on Page 11 and connect the
machine to the power source.
4.
Flip the main power switch at the lower left
hand corner of the control box to the ON ("l")
position to enable power to the switch.
5.Press the ON/OFF button to turn the machine
ON. Make sure your hand stays poised over
the switch in case you need to quickly turn
the machine OFF.
6.
Listen and watch for abnormal noises or
actions. The machine should run smoothly
with little or no vibration or rubbing noises.
—If you suspect any problems, immediately turn the machine OFF, then disconnect the machine from power. Refer to
Troubleshooting on Page 46 to identify
and fix any problems.
If any part of your body contacts the spinning impeller, severe cutting or amputation
injuries will occur. Always keep yourself
and tools away from the impeller when the
machine is connected to power.
For Model G0601 Only
The Model G0601 uses a 3-phase motor. For
proper operation, the impeller inside the blower housing must rotate counterclockwise when
viewed from above. Since the motor and impeller
are directly connected, you must verify that the
motor rotates in the correct direction.
10. Use a ladder to safely observe the motor fan
through the top motor cover as another person turns the machine ON and OFF.
—If the motor fan rotates counterclockwise
when viewed from above, the rotation
direction is correct.
—If the motor fan rotates clockwise when
viewed from above, the rotation direction
is incorrect and the motor is wired out-ofphase. Perform the Correcting Phase
Polarity procedure on Page 14 to correctly
wire the machine to the power source so
that the motor and impeller spin counterclockwise when viewed from above.
—If you cannot solve the problem with the
use of the Troubleshooting guide, contact
our Tech Support at (570) 546-9663 for
assistance.
Model G0442/G0601 (Mfg Since 3/12)
-29-
SECTION 4: DESIGNING THE
SYSTEM
General
Always guard against static electrical build up by
grounding all dust collection lines.
The Model G0442/G0601 is designed to be a
central dust collector system. The large suction
capacity of the Model G0442/G0601 allows great
flexibility in planning and designing of the dust collection duct layout.
Duct Material
You have many choices regarding main line and
branch line duct material. For best results, use
metal duct for the main line and branch lines, then
use short lengths of flexible hose to connect each
machine to the branch lines.
Plastic duct is also a popular material for home
shops. However, be aware that there is a fire or
explosion hazard if plastic duct material is used
for dust collection without being grounded against
static electrical charge build-up. This topic will be
discussed later in this section. Another problem
with using plastic is that it is less efficient per foot
than metal.
Note: Check local codes concerning the use
of dust collecting machines before deciding the
placement of the machine.
Plastic duct generates static
electrical buildup that can
cause fire or shock. Properly
ground it to reduce this risk.
Grizzly offers a complete line of dust collection
accessories for setting up a stationary system.
Additionally, Grizzly offers a complete guide book
titled Dust Collection Basics.
Whatever system design you choose, always
make sure there are no open flames (including
pilot lights) in the same room as the dust collector; otherwise you risk an explosion if dust is
dispersed into the air.
Plastic Duct
the popularity of plastic duct is due to the fact
that it is an economical and readily available
product. it is also simple to assemble and easily
sealed against air loss. the primary disadvantage
of plastic duct for dust collection is the inherent
danger of static electrical build-up.
Figure 42. Examples of plastic ducting
components.
-30-
Model G0442/G0601 (Mfg Since 3/12)
Metal Duct
Flexible Duct
Advantages of metal duct is its conductivity and
that it does not contribute to static electrical
charge build-up. However, static charges are still
produced when dust particles strike other dust
particles as they move through the duct. Since
metal duct is a conductor, it can be grounded quite
easily to dissipate any static electrical charges.
Flexible hose is generally used for short runs,
small shops and at rigid duct-to-tool connections.
There are many different types of flex hose on
the market today. These are manufactured from
materials such as polyethylene, PVC, cloth hose
dipped in rubber and even metal, including steel
and aluminum.
The superior choice here is metal flex hose that is
designed to be flexible, yet be as smooth as possible to reduce static pressure loss.
Figure 43. Examples of metal pipe and
components.
There are a number of options when it comes to
metal duct, but metal duct that is specially manufactured for dust collection is the best choice.
When selecting your metal duct, choose high
quality metal duct with smooth welded internal
seams that will minimize airflow resistance. This
type of duct usually connects to other ducts
or elbows with a simple, self-sealing clamp, is
very quick and easy to assemble, and can be
readily dismantled and re-installed. This is especially important if you ever need to change things
around in your shop or add more tools.
Avoid inferior metal duct that requires you to cut it
to length and snap it together. This type of duct is
time consuming to install because it requires you
to seal all the seams with silicone and screw the
components on the ends with sheet metal screws.
Another disadvantage is the rough internal seams
and crimped ends that unavoidably increase static
pressure loss.
Model G0442/G0601 (Mfg Since 3/12)
Figure 44. Example of flexible metal duct.
There are also many kinds of pure plastic flexible
hose, such as non-perforated drainage type hose
and dryer vent hose. Drainage type hose, while
being economical, does not quite have the flexibility required for dust collection. The inside of the
duct is also deeply corrugated and can increase
the static pressure loss by as much as 50% over
smooth wall duct. Dryer vent hose, while being
completely flexible, is non-resistant to abrasion
and has a tendency to collapse in a negative
pressure system. We DO NOT recommend using
dryer vent hose in your dust collection system.
If using flex-hose, you should choose one of the
many types that are designed specifically for the
movement of solid particles, i.e. dust, grains,
and plastics. However, the cost of specifically
designed flexible duct can vary greatly. Grizzly
offers polyethylene hose, which is well suited for
the removal of particulate matter, especially sawdust, since it is durable and completely flexible.
Polyethylene is also very economical and available in a wide variety of diameters and lengths for
most applications.
-31-
System Design
Decide Who Will Design
For most small-to-medium sized shops, you can
design and build the dust collection system yourself without hiring engineers or consultants. We
have included some basic information here to get
you started on a basic design.
if you have a large shop or plan to design a complicated system, we recommend doing additional
research beyond this manual or seeking the help
of an expert.
Sketch Your Shop Layout
When designing a successful dust collection system, planning is the most important step. in this
step, sketch a basic layout of your shop, including
space requirements of different machines.
Before you get out your pencil and paper, we recommend you visit our Free Workshop Planner
available on our website at www.grizzly.com.
our Workshop Planner will allow you to quickly
and easily design and print a basic shop layout.
don't worry, non-grizzly brand machines can be
substituted with grizzly machines for layout purposes. note: After you're finished, make sure to
save your layout for later modification.
Sketch a Basic Duct Layout
For the next step, sketch how you will connect
your machines to the dust collector. Consider
these general guidelines for an efficient system:
1.
Machines that produce the most saw dust
should be placed nearest to the dust collector
(i.e. planers and sanders).
2.
ideally, you should design the duct system
to have the shortest possible main line and
secondary branch ducts. see the figures
below for ideas of efficient versus inefficient
duct layouts.
Branch
Line
Ducts
Dust
Collector
Main
Line Duct
Figure 46. Efficient duct layout.
your sketch only needs the basic details of the
shop layout, similar to the figure below, including all your current/planned machines and your
planned placement of the dust collector.
BAD
Dust
Collector
GOOD
Dust
Collector
Figure 47. Inefficient duct layout.
Figure 45. Basic sketch of shop layout.
-32-
Model G0442/G0601 (Mfg Since 3/12)
3.
directional changes should be kept to a minimum. the more directional change fittings
you use directly increases the overall resistance to airflow.
4.
gradual directional changes are more efficient than sudden directional changes (i.e.
use the largest corner radius possible when
changing hose or pipe direction).
5.
each individual branch line should have a
blast gate immediately after the branch to
control suction from one machine to another.
6.
the simpler the system, the more efficient
and less costly it will be.
Determine Required CFMs
since each machine produces a different amount
of sawdust, the requirements for the minimum
amount of CFM to move that sawdust is unique
to the machine (for example, a planer produces
more sawdust than a table saw). Knowing this
required CFM is important to gauging which size
of duct to use.
refer to the figure below for a close estimation of
the airflow each machine requires. Keep in mind
that machines that generate the most sawdust
should be placed closest to the dust collector.
if the machine has multiple dust ports, the total
CFM required is the sum of all ports.
Machine
Dust Port Size
Approximate
Required CFM
2"
98
2.5"
150
3"
220
4"
395
5"
614
6"
884
7"
1203
8"
1570
9"
1990
10"
2456
if the machine does not have a built-in dust port,
use the following table to determine which size of
dust port to install.
Machine
Average Dust Port Size
Table Saw ...................................................... 4"
Miter/Radial-Arm Saw ....................................2"
Jointer (6" and smaller) ................................. 4"
Jointer (8"-12") ............................................... 5"
Thickness Planer (13" and smaller) ............... 4"
Thickness Planer (14"-20") ............................6"
Shaper ........................................................... 4"
Router (mounted to table) ..............................2"
Bandsaw ........................................................ 4"
Lathe.............................................................. 4"
Disc Sander (12" and smaller) .......................2"
Disc Sander (13-18") ...................................... 4"
Belt Sander (6" and smaller) .........................2"
Belt Sander (7"-9") ........................................3"
Edge Sander (6" x 80" and smaller) .............. 4"
Edge Sander (6" x 80" and larger) ................ 5"
Drum Sander (24" and smaller) ............... 2 x 4"
Drum Sander (24" and larger) ................. 4 x 4"
Widebelt Sander (18" and smaller) ................ 5"
Widebelt Sander (24"-37" single head) ...2 x 6"
Widebelt Sander (24"-51" double head) .. 5 x 4"
Figure 49. Dust port size and quantity per
average machine.
Write the required CFM for each machine on your
sketch, as shown in the figure below.
Jointer Sander
Planer/
Moulder
395
395
790
Miter
Saw
98
Dust
Collector
220
Shaper
395
Table Saw
614
Planer
Figure 50. CFM requirements labeled for each
machine.
Figure 48. Approximate required airflow for
machines, based on dust port size.
Model G0442/G0601 (Mfg Since 3/12)
-33-
Determining Main Line Duct Size
the general rule of thumb for a main line duct is
that the velocity of the airflow must not fall below
3500 FpM.
For small/medium sized shops, using the inlet size
of the dust collector as the main line duct size
will usually keep the air velocity above 3500 FpM
and, depending on your system, will allow you to
keep multiple branches open at one time.
Mark your drawing, as shown in the figure below,
but using the inlet size for your dust collector as
the main line.
Jointer
Planer/
Moulder
Miter
Saw
98
395
395
5"
6"
220
395
Sander
790
7"
Dust
Collector
Jointer
Planer/
Moulder
395
4"
790
395
4"
Miter
Saw
98
Sander
4"
6"
5"
6"
7"
4"
4"
395
5"
220
Shaper
Table Saw
Dust
Collector
614
Planer
Figure 52. Branch line duct sizes labeled.
if two machines will connect to the same branch
line and both will operate at the same time, then
add the required CFM for each machine together
and find the closest total CFM in the table below
to determine the correct branch size.
if both machines will never run at the same time,
reference the machine with the biggest dust port
in the table below and add blast gates after the
y-branch to open/close the line to each machine.
614
total cfm
branch line size
400
4"
500
4"
Determining Branch Line Duct Size
600
5"
the general rule of thumb for a branch line duct is
that the velocity of the airflow must not fall below
4000 FpM.
700
5"
800
6"
900
6"
For small/medium sized shops, using the dust
port size from the machine as the branch line duct
size will achieve the correct velocity in most applications. however, if the dust port on the machine
is smaller than 4", make the branch line 4" and
neck the line down right before the dust port.
1000
6"
Shaper
Table Saw
Planer
Figure 51. Main line size labeled on sketch.
Figure 53. Sizing chart for multiple machines on
the same branch line.
note: Systems with powerful dust collectors work
better if multiple blast gates are left open. This
also allows you to run two machines at once.
Experiment with different combinations of blast
gates open/closed to find the best results for your
system.
Write your determined branch line sizes on your
drawing, as shown in the following figure.
-34-
Model G0442/G0601 (Mfg Since 3/12)
Planning Drop Downs
duct
dia.
approximate
static pressure
loss per foot of
rigid pipe
approximate
static pressure
loss per foot
of flex pipe
Main
Lines
at 3500
FpM
Branch
Lines
at 4000
FpM
Main
Branch
Lines
Lines
at 3500 at 4000
FpM
FpM
2"
0.091
0.122
0.35
0.453
2.5"
0.08
0.107
0.306
0.397
3"
0.071
0.094
0.271
0.352
4"
0.057
0.075
0.215
0.28
5"
0.046
0.059
0.172
0.225
6"
0.037
0.047
0.136
0.18
To Planer
7"
0.029
0.036
0.106
0.141
Figure 54. Drop down setup.
8"
0.023
0.027
0.08
0.108
9"
0.017
0.019
0.057
0.079
fitting
dia.
90˚
elbow
45˚
elbow
45˚
Wye(y)
90˚
Wye(y)
3"
0.47
0.235
0.282
0.188
4"
0.45
0.225
0.375
0.225
5"
0.531
0.266
0.354
0.236
6"
0.564
0.282
0.329
0.235
7"
0.468
0.234
0.324
0.216
8"
0.405
0.203
0.297
0.189
plan the drop downs for each machine, using
blast gates wherever possible to control airflow.
Elbow
Rigid Pipe
(Main Line)
Y Branch
Clamp
Rigid Pipe
Blast Gate
Flex Pipe
Calculating Duct Resistance
Adding duct work, elbows, branches and any
other components to a duct line increases airflow
resistance (static pressure loss). this resistance
can be minimized by using rigid (smooth) pipe and
gradual curves, as opposed to flexible pipe and
90˚ elbows.
to help you think about this resistance, imagine
riding a bicycle in a tunnel that is an exact replica
of your duct work. if the inside of the tunnel is very
bumpy (flexible pipe) and has a lot of sharp turns
(90˚ elbows), it will take a lot more effort to travel
from one end to the other.
the purpose of calculating the resistance is to
determine if it is low enough from the machine to
the dust collector to meet the given CFM requirement for the machine. use the following tables to
calculate the resistance of duct work.
Model G0442/G0601 (Mfg Since 3/12)
Figure 55. Static pressure loss charts.
in most small/medium shops it is only necessary
to calculate the line with the longest duct length or
the most fittings (operating under the assumption
that if the line with the highest resistance works,
the others will be fine).
to calculate the static pressure of any given
line in the system, follow these steps:
1.
Make a list of each size duct in the line,
including the length, and multiply those numbers by the static pressure value given in the
previous table.
2.
List each type of elbow or branch and multiply
the quantity (if more than one) by the static
pressure loss given in the previous table.
-35-
3.
Add the additional factors from the followingtable to your list.
additional factors
seasoned (well used)
dust Collection Filter
entry Loss at Large
Machine hood
2"
note: Always account for a seasoned filter,
so you don't end up with a system that only
works right when the filter is clean.
................
0.740
Branch Line
4" Rigid Pipe (0.075) at 10' ................
4" Flex Pipe (0.28) at 5' ........................
0.750
1.400
Elbows/Branches
6" 45˚ Y-Branch
................................
4" 45˚ Elbow ........................................
0.329
0.225
Additional Factors
Seasoned Filter
................................
1.000
Total Static Pressure Loss ................
4.444
Figure 57. Totaling static pressure numbers.
note: When calculating static pressure loss
to determine if multiple lines can be left open
at the same time, only include the main line
numbers once.
-36-
Example: The G0442/G0601 Data Sheet
Performance Curve is illustrated in Figure
58. Find 4.6 on the Static Pressure axis (the
amount of total static pressure loss calculated in Figure 57), then refer to the closest
value on the CFM axis—approximately 1953
CFM.
1"
total your list as shown in the example below
to come up with your overall static pressure
loss number for that line.
Main Line
6" Rigid Pipe (0.037) at 20'
Compare the total static pressure loss for that
line to the closest CFM given in Figure 58.
static pressure
Figure 56. Additional factors affecting static
pressure.
4.
5.
The 1953 CFM for the static pressure loss of
the line connected to the router is well above
the 220 CFM requirement of that machine.
Performance Curve
2500
2250
2000
1750
1500
1250
1000
750
500
250
0
2184
0.0
CFM
1.0
2.0
3.0
4.0
5.0
6.0
7.0
8.0
9.0
10.0
11.0
12.0
13.0
STATIC PRESSURE (Inch/H2O)
5 HP GRIZZLY DUST COLLECTOR PERFORMANCE RESULTS
Max CFM Max SP HP
Volts
Inlet
Impeller
2184
14.0
5 HP
220V
10"
16"
Restrictor plate
(inch)
Static pressure
(Inch/H2O)
CFM
Dia
10"
1.9
Dia
9"
2.1
Dia.
8"
3.0
Dia.
7"
4.6
Dia.
6"
7.0
Dia.
5"
9.8
Dia. Dia. Dia.
4"
3"
2"
12.1 13.2 13.7
2184 2129 2072 1953 1692 1381 977 691
488
The airflow test probe is located 1.5x duct diameter upstream from
the air inlet. Test pipe length is a minimum of 10x duct diameter.
Figure 58. G0442/G0601 performance curve
chart and data.
—If the CFM for your static pressure loss
is above the requirement of the machine
connected to the end of that branch line,
then dust collection will most likely be
successful. Congratulations! You've just
designed your own dust system. Refer to
the Accessories section on Page 41 to
start buying the components necessary to
make your system a reality.
Model G0442/G0601 (Mfg Since 3/12)
—if the CFM for your static pressure loss is
below the requirement of the machine, then
that line will not effectively collect the dust.
you must then modify some of the factors
in that line to reduce the static pressure
loss. some of the ways to do this include 1)
installing larger duct, 2) reducing amount of
flexible duct used, 3) increasing machine
dust port size, 4) moving machine closer to
dust collector to eliminate duct length, and
5) reducing 90˚ elbows or replacing them
with 45˚ elbows.
Example Materials List
After the system is designed, create a materials
list of all the items you will need to build your dust
collection system. this will make it easy when it
comes time to purchase the materials.
Below is an example of some items that might be
needed. refer to accessories for dust collection
components available through grizzly.com.
description
model
Quantity
6" rigid pipe at 20'
g7364
4
4" rigid pipe at 10'
g6162
2
4" Flex hose at 5'
h7215
6
6" 45° y-Branch
g7353
6
4" 45° elbow
g6167
6
Figure 59. Example of dust collection system
material list.
Model G0442/G0601 (Mfg Since 3/12)
-37-
System Grounding
since plastic hose is abundant, relatively inexpensive, easily assembled and air tight, it is a
very popular material for conveying dust from
woodworking machines to the dust collector. We
recommend using flexible hose (flex-hose) to
connect the woodworking machine to the dust
collector. however, plastic flex-hose and plastic
duct are an insulator, and dust particles moving
against the walls of the plastic duct create a static
electrical build up. this charge will build until it
discharges to a ground. if a grounding medium
is not available to prevent static electrical build
up, the electrical charge will arc to the nearest
grounded source. this electrical discharge may
cause an explosion and subsequent fire inside
the system.
to protect against static electrical build up inside
a non-conducting duct, a bare copper wire should
be placed inside the duct along its length and
grounded to the dust collector. you must also
confirm that the dust collector is continuously
grounded through the electrical circuit to the electric service panel.
if you connect the dust collector to more than one
machine by way of a non-conducting branching
duct system and blast gates, the system must still
be grounded as mentioned above. We recommend inserting a continuous bare copper ground
wire inside the entire duct system and attaching
the wire to each grounded woodworking machine
and dust collector.
Be sure that you extend the bare copper wire
down all branches of the system. do not forget
to connect the wires to each other with wire nuts
when two branches meet at a “y” or “t” connection.
ensure that the entire system is grounded. if using
plastic blast gates to direct air flow, the grounding wire must be jumped (see the figure below)
around the blast gate without interruption to the
grounding system.
Plastic Blast
Gate
Metal Duct
Copper
Ground Wire
Figure 60. Ground jumper wire when using
plastic blast gates and metal duct.
We also recommend wrapping the outside of all
plastic ducts with bare copper wire to ground the
outside of the system against static electrical build
up. Wire connections at y’s and t’s should be
made with wire nuts.
Attach the bare ground wire to each stationary
woodworking machine and attach to the dust
collector frame with a ground screw as shown in
the figure below. ensure that each machine is
continuously grounded to the grounding terminal
in your electric service panel.
Always guard against static electrical build up by
grounding all dust collection lines.
External
Ground Wire
Internal
Ground Wire
Ground
Screw
Flex-Hose
Figure 61. Flex-hose grounded to machine.
-38-
Model G0442/G0601 (Mfg Since 3/12)
SECTION 5: OPERATIONS
Damage to your eyes, lungs, and ears could
result from using this machine without
proper protective gear. Always wear safety
glasses, a respirator, and hearing protection
when operating this machine.
NOTICE
If you have never used this type of machine
or equipment before, We strongly recommend that you read books, trade magazines, or get formal training before beginning any projects. Regardless of the content in this section, Grizzly Industrial will
not be held liable for accidents caused by
lack of training.
General
Do NOT put hands or
small objects near inlet
openings during operation. Objects sucked
into the inlet will meet
with the impeller blade.
Failure to heed this
warning could result in
property damage or personal injury.
DO NOT use the dust collector for any
other purpose besides collecting dust from
connected woodworking machines. A dust
collector should NEVER be used as a shop
vacuum and IS NOT a substitute for an air
filter system. For safest use, wear a respirator and use an air cleaner in addition to the
dust collector.
Operating the Model G0442/G0601 is simple and
straightforward. Blast gates located at each of the
machines controls the air flow from the woodworking machine to the dust collector. If a machine
is not being used, keep the blast gate closed to
maintain higher levels of efficiency throughout the
system.
Remote Control
The remote control for the Model G0442/G0601
is IR (infrared) rather than RF (radio frequency) to
prevent accidental startups by other common RF
items such as garage door openers.
Because this remote system is IR, the remote
control must be pointing directly at the control box
with an unobstructed line-of-sight view.
If you place the dust collector in a different room or
outside of your shop, you must mount the switch
in the shop and wire it through the wall to the dust
collector to make use of the remote control.
Note: The remote control requires two "AA" batteries for operation.
Model G0442/G0601 (Mfg Since 3/12)
-39-
Control Box Panel
Use the illustration of the control box panel in
Figure 62 and the descriptions that follow to
become familiar with the functions of the buttons
on the control box.
A.Timer Indicator Lights: Turns ON when a
timer setting is selected.
B.Infrared Port: Receives infrared communication from the remote control.
C.ON/OFF Button: Starts/stops the dust collector motor.
D.Timer Button: Cycles through the available
timer settings.
E.Power Light: Indicates when there is power
to the control box.
F.Run Light: Illuminates when the dust collector motor is operating.
A
REMOTE CONTROL
SWITCH
2H
4H
8H
ON/OFF
H
OVER
MAIN
SWITCH
RUN
F
POWER
TIMER
E
220 VOLT
G
B
C
D
G.Main Switch: Enables/disables the power
flow to the control box and must be turned
ON before using ON/OFF button.
H.Overload Light: Turns ON when the dust
collector is overloaded and the motor has
stopped.
Note: If the overload light illuminates and the
motor stops, you must turn the machine OFF
and allow the motor to cool. The overload
relay should reset automatically and the light
will go out.
If this is a persistent problem, refer to the
Troubleshooting section on Page 46 for
additional help.
Figure 62. Control box panel.
-40-
Model G0442/G0601 (Mfg Since 3/12)
ACCESSORIES
SECTION 6: ACCESSORIES
H5293—4" Metal Duct Starter Kit
H5295—5" Metal Duct Starter Kit
H5297—6" Metal Duct Starter Kit
Save over 20% with this great starter kit.
Includes: (2) machine adapters, (10) pipe
clamps, (3) 5' straight pipes, (1) branch, (3)
pipe hangers, (1) end cap, (3) adjustable
nipples, (1) 90˚ elbow, and (1) 60˚ elbow.
Figure 63. Metal Duct Starter Kit.
H5294—4" Metal Duct Machine Addition Kit
H5296—5" Metal Duct Machine Addition Kit
H5298—6" Metal Duct Machine Addition Kit
Save over 20% with this great machine addition kit. Includes: (2) blast gates, (1) machine
adapter, (10) pipe clamps, (2) pipe hangers,
(2) 5' straight pipes, (2) adjustable nipples, (1)
branch, and (1) 60˚ elbow.
G6162—4" x 5' Straight Metal Pipe
G7346—5" x 5' Straight Metal Pipe
G7364—6" x 5' Straight Metal Pipe
H5227—7" x 5' Straight Metal Pipe
H5237—8" x 5' Straight Metal Pipe
H5252—9" x 5' Straight Metal Pipe
These laser welded straight pipes ensure
a super smooth internal seam. Ends easily
clamp together for a sealed fit without screws
or silicone.
Figure 65. Straight Metal Pipe.
H7216—5" x 5' Rigid Metal Flex Hose
H7217—6" x 5' Rigid Metal Flex Hose
H7218—7" x 5' Rigid Metal Flex Hose
H7219—8" x 5' Rigid Metal Flex Hose
H7220—9" x 5' Rigid Metal Flex Hose
This flex hose provides just enough flexibility
to make difficult connections while still keeping the inside wall as smooth as possible to
minimize static pressure loss.
Figure 64. Metal Duct Machine Addition Kit.
Figure 66. Rigid Metal Flex Hose.
Model G0442/G0601 (Mfg Since 3/12)
-41-
Metal Elbows
These industrial metal elbows are available
from 4"–8" with 90˚, 60˚, 45˚, or 30˚ curves.
Also, available with a 90˚ long radius curve.
Call (800) 523-4777 or visit www.grizzly.
com for more information and pricing.
90°
Metal Branches
We carry many different branches, all
designed to minimize airflow resistance.
90° Long Radius
Figure 69. Metal Branches.
30°
45°
60°
Reducers & Adapters
We carry a multitude of reducers and elbows
to cover most applications from 4" through 9".
Figure 67. Metal elbow examples.
G6177—4" Metal Blast Gate
G7340—5" Metal Blast Gate
G7358—6" Metal Blast Gate
H5234—7" Metal Blast Gate
H5249—8" Metal Blast Gate
H5259—9" Metal Blast Gate
Figure 70. Metal Reducers & Adapters.
G6252—4" Floor Sweep
G7341—5" Floor Sweep
G7342—6" Floor Sweep
Great for cleaning up around the shop, these
metal floor sweeps close tight when not in use.
Figure 68. Metal Blast Gate.
Figure 71. Industrial Floor Sweep.
-42-
Model G0442/G0601 (Mfg Since 3/12)
SECTION 7: MAINTENANCE
Cleaning Filters
Always disconnect power
to the machine before
performing maintenance.
Failure to do this may
result in serious personal injury.
Schedule
For optimum performance from your machine,
check the following items during operation. If you
notice a problem, resolve it before continuing
operation. At the end of the day, make sure the
machine is turned OFF and disconnected from
power.
During Operations:
•Dust collection drums and bags.
•
Check/repair loose mounting bolts.
•
Pressure leaks.
•
Worn or damaged wires.
•
Any other condition that would hamper the
safe and efficient operation of this machine.
Emptying Drum
Empty the collection drum when it is no more than
3
⁄4 full. If the drum becomes overfilled, the chips
will be sucked back into the intake barrel and
passed through to the canister filters.
How quickly the drum will fill up is based on the
type of work being done at the time.
When first using the machine, check the drum
regularly to get an idea of how often it needs to
be emptied.
Model G0442/G0601 (Mfg Since 3/12)
The Model G0442/G0601 dust collector has
a gentle brush system inside the canisters for
removing any built-up dust from the filter pleats.
To avoid injury to your
eyes and lungs from fine
airborne particles, always
wear safety glasses and
a respirator when working
with the dust collection
bags.
Red
Handle
Hook
Black
Handle
Figure 72. Brush handles for cleaning canister
filters.
To clean the filters, pull the red handles down all
the way, then pull the black handles down and
hook them in place.
Note: Always make sure to leave the red handles
in the up position to ensure that the brushes return
to their proper position and do not restrict the filter.
-43-
Rinsing Filter
For a thorough cleaning, the filter can be removed
and rinsed off. However, make sure to clean the
filter with the brush system first. Allow the filter to
air dry. Do not use compressed air on the pleated
filter or leave it in the sun to dry—this could damage it.
3.Pull the black handle all the way down and
secure the cable into the handle hook at the
bottom of the canister assembly, as shown in
Figure 73, to hold it in place during the following steps.
Red
Handle
Removing/Replacing
Filter
Hook
The filter for the Model G0442/G0601 manufactured since November, 2009, can be removed
from the assembly for replacement or rinsing.
Removing/installing the filter requires disconnecting the canister filter assembly from the dust
collector and disassembling it. Follow the instructions below to perform this procedure.
Refer to the parts breakdown diagrams and listings beginning on Page 52 to order the correct
filter from Grizzly at 800-523-4777.
Tools Needed
Qty
Open-End Wrench 10mm................................... 1
Wrench or Socket 12mm.................................... 2
Black
Handle
Figure 73. Brush handles in correct position for
filter removal.
4.Remove the canister assembly from the
dust collector and place it right-side up on a
stable, flat surface.
5.Remove the six hex bolts, hex nuts, and flat
washers from the rim of the canister base, as
shown in Figure 74.
To replace the canister filter:
1.DISCONNECT MACHINE FROM POWER!
2.Use the brush handles to knock the built-up
dust from the filter pleats, then remove the
bag clamp and collection bag from the canister assembly.
Canister
Base
Figure 74. Removing the hex nuts and flat
washers from the rim of the canister base.
-44-
Model G0442/G0601 (Mfg Since 3/12)
6.
With help from another person to steady the
canister assembly, turn it upside down and
remove the two hex bolts, hex nuts, and flat
washers from the cross support (see Figure
75), then remove the canister base from the
assembly.
8.
Before re-inserting the filter into the assembly, make sure that the filter brush base is
aligned with two of the fastener holes around
the base of the assembly (see Figure 77).
This will allow the canister base to align with
the fastener holes around the brush base.
Brush Base
Remove These
Figure 75. Cross support fasteners.
7.
Carefully lift the filter from the canister assembly, as shown in Figure 76.
Figure 77. Filter brush base aligned with
assembly fastener holes.
9.Re-insert the filter into the canister assembly.
Note: Make sure the bristles of the brush are
pointed straight into the pleats to ensure efficient cleaning of the filter when needed.
10. Attach the canister base in the reverse order
from which you removed it in Step 6.
11. Attach the canister assembly to the dust collector, then secure a new collection bag to it
with the bag clamp.
Figure 76. Removing the filter from the canister
assembly.
Model G0442/G0601 (Mfg Since 3/12)
-45-
SECTION 8: SERVICE
Review the troubleshooting and procedures in this section to fix or adjust the machine if a problem develops. If you need replacement parts or you are unsure of your repair skills, then feel free to call our Technical
Support at (570) 546-9663.
Troubleshooting
Symptom
Possible Cause
Possible Solution
Machine does
not start or a
breaker trips.
1. Wall fuse/circuit breaker is blown/tripped.
1.Ensure circuit size is suitable for this machine;
replace weak breaker.
2.Ensure power supply is switched on; ensure
power supply has the correct voltage.
3. Correct short/replace fuse in control box.
4.Replace batteries in hand-held remote
controller; stay in line-of-sight view and signal
range.
5.Replace start capacitor.
6.Inspect receiver computer board; replace if faulty.
7. Correct motor wiring connections (Pages 49 & 50).
8.Turn cut-out dial to increase working amps and
push the reset pin. Replace if tripped multiple
times (weak relay).
9.Test for power on all legs and contactor
operation. Replace unit if faulty.
10. Check for broken wires or disconnected/
corroded connections, and repair/replace as
necessary.
11.Replace faulty ON button or ON/OFF switch.
2.Power supply switched OFF or is at fault.
3. Fuse has blown.
4.Hand-held remote controller is at fault.
5. (G0442) Start capacitor at fault.
6.Receiver is at fault.
7. Motor connection wired incorrectly.
8.Thermal overload relay has tripped.
9. Contactor not getting energized/has
burnt contacts.
10. Wiring is open/has high resistance.
11. Motor start switch or ON/OFF button is
at fault.
12. Circuit board is at fault.
13. Motor is at fault.
Machine has
vibration or
noisy operation.
1. Motor or component is loose.
2. Machine is incorrectly mounted or sits
unevenly.
3. Motor fan is rubbing on fan cover.
4. Motor bearings are at fault.
-46-
12.Inspect circuit board; replace if faulty.
13.Test/repair/replace.
1.Inspect/replace stripped or damaged bolts/
nuts, and re-tighten with thread locking fluid.
2.Tighten/replace anchor studs in floor; relocate/
shim machine.
3.Replace dented fan cover; replace loose/
damaged fan.
4.Test by rotating shaft; rotational grinding/loose
shaft requires bearing replacement.
Model G0442/G0601 (Mfg Since 3/12)
Symptom
Possible Cause
Possible Solution
Loud, repetitious
noise, or excessive
vibration coming
from dust collector.
1.Dust collector is not on a flat surface and
wobbles.
2.Impeller is loose or damaged and
unbalanced.
1.Stabilize the dust collector.
3.The motor mounting or housing
connections are loose.
4.Impeller is loose on the motor shaft.
5. Motor fan cover is dented, causing the
motor fan to hit the cover while spinning.
2.Disconnect dust collector from power, and inspect
the impeller for dents, bends, loose fins. Replace
impeller if any damage is found.
3. Make sure all fasteners on the dust collector are
tight.
4.Replace the motor and impeller as a set if the
motor shaft and the impeller hub are damaged.
5.Replace motor fan cover.
1.Empty collection bags.
2. Clean filters.
3. (G0601) Motor is receiving power out-of-phase.
Disconnect the machine from power, then
swap any two of the incoming hot power leads
terminated inside the control box (see Step 10
on Page 29).
4.Remove dust line from dust collector inlet and
4.There is a restriction in the duct line.
unblock the restriction in the duct line. A plumbing
snake may be necessary.
5.Relocate the dust collector closer to the point of
5.The dust collector is too far away from
suction, and rework ducting without sharp bends.
the point of suction, or there are too many
Refer to Designing Ducting System, beginning
sharp bends in the ducting.
on Page 32.
6.Process lumber with less than 20% moisture
6.The lumber is wet and dust is not flowing
content.
through the ducting smoothly.
7.Rework the ducting to eliminate all leaks. Close
7.There is a leak in the ducting, or a series
dust ports for lines not being used. Refer to
of small leaks, or too many open ports.
Designing Ducting System beginning on Page
32 for more solutions.
8.There are not enough open branch lines at 8.Open 1 or 2 more blast gates to different branch
lines to allow the velocity in the main line to
one time, thereby causing a velocity drop
increase.
in the main line.
9.Reinstall correctly sized ducts and fittings. Refer
9.The ducting and ports are incorrectly
to Designing Ducting System beginning on Page
sized.
32 for more solutions.
10.Use a dust collection nozzle on a stand.
10.The machine dust collection design is
inadequate.
11.The dust collector is too small for the dust 11.Install a larger dust collector to power your dust
collection system.
collection system.
Dust collector does
not adequately
collect dust
or chips; poor
performance.
1.Dust collection bags are full.
2. Filters are dirty.
3. (G0601) Motor is wired out of phase
and the impeller is rotating in the
wrong direction (clockwise).
Sawdust being
blown into the
air from the dust
collector.
1.Duct clamps or dust collection bags are
not properly clamped and secured.
2. Cylinder or funnel seals are loose or
damaged.
Model G0442/G0601 (Mfg Since 3/12)
1.Re-secure ducts and dust collection bag, making
sure duct and bag clamps are tight and completely
over the ducts and bags.
2.Retighten all mounting and sealing points, replace
damaged gaskets.
-47-
SECTION 9: WIRING
These pages are current at the time of printing. However, in the spirit of improvement, we may make changes to the electrical systems of future machines. Study this section carefully. If there are differences between
your machine and what is shown in this section, call Technical Support at (570) 546-9663 for assistance
BEFORE making any changes to the wiring on your machine.
Wiring Safety Instructions
SHOCK HAZARD. Working on wiring that is connected to a power source is extremely dangerous.
Touching electrified parts will result in personal
injury including but not limited to severe burns,
electrocution, or death. Disconnect the power
from the machine before servicing electrical components!
MODIFICATIONS. Modifying the wiring beyond
what is shown in the diagram may lead to unpredictable results, including serious injury or fire.
This includes the installation of unapproved aftermarket parts.
WIRE/COMPONENT DAMAGE. Damaged wires
or components increase the risk of serious personal injury, fire, or machine damage. If you notice
that any wires or components are damaged while
performing a wiring task, replace those wires or
components.
MOTOR WIRING. The motor wiring shown in
these diagrams is current at the time of printing
but may not match your machine. If you find this
to be the case, use the wiring diagram inside the
motor junction box.
WIRE CONNECTIONS. All connections must
be tight to prevent wires from loosening during
machine operation. Double-check all wires disconnected or connected during any wiring task to
ensure tight connections.
CAPACITORS/INVERTERS. Some capacitors
and power inverters store an electrical charge for
up to 10 minutes after being disconnected from
the power source. To reduce the risk of being
shocked, wait at least this long before working on
capacitors.
CIRCUIT REQUIREMENTS. You MUST follow
the requirements at the beginning of this manual when connecting your machine to a power
source.
EXPERIENCING DIFFICULTIES. If you are experiencing difficulties understanding the information
included in this section, contact our Technical
Support at (570) 546-9663.
The photos and diagrams
included in this section are
best viewed in color. You
can view these pages in
color at www.grizzly.com.
-48-
Model G0442/G0601 (Mfg Since 3/12)
g0442 wiring
G0442 Wiring Diagram
Ground
1-PHASE
220 VAC
Hot
DISCONNECT
SWITCH
(as recommended)
Run
Capacitor
40µF
450VAC
Hot
Start
Capacitor
400MFD
250VAC
220V Motor
OL_NO
AC
OUT
AC
IN
A1
1L1
3L2
5L3
A2
13NO
NHD C-18D
Ground
Circuit Board
2T1
4T2
6T3
14NO
A2
21
25
22
O
23
98
97
96
R
95
NTH-25
2T1
4T2
ON/OFF
Switch
6T3
220V Magnetic Contactor
Switch and Overload Relay
Run
Capacitor
Start
Capacitor
CONNECTION
CW
D.E.
5
6
1
2
~
Figure 78. Model G0442 motor
wiring.
Model G0442/G0601 (Mfg Since 3/12)
Magnetic Switch
Contactor
Junction Box
Overload
Relay
Circuit Board
Figure 79. Model G0442 control box wiring.
READ ELECTRICAL SAFETY
ON PAGE 48!
-49-
g0601 wiring
G0601 220V Wiring Diagram
220V Motor
Ground
3-PHASE
220 VAC
Hot
Hot
DISCONNECT
SWITCH
(as recommended)
Hot
OL_NO
AC
OUT
AC IN
A1
1L1
3L2
5L3
A2
13NO
NHD C-18D
Ground
Circuit Board
2T1
4T2
6T3
14NO
A2
10
11
13
O
98
15
97
96
R
95
NTH-1 5
2T1
4T2
6T3
220V Magnetic Contactor
Switch and Overload Relay
ON/OFF
Switch
Magnetic Switch
Contactor
Junction Box
Overload
Relay
Figure 80. Model G0601 motor
wiring.
-50-
READ ELECTRICAL SAFETY
ON PAGE 48!
Circuit Board
Figure 81. Model G0601 220V control box.
Model G0442/G0601 (Mfg Since 3/12)
G0601 440V Wiring Diagram
Ground
3-PHASE
440 VAC
DISCONNECT
SWITCH
(as recommended)
Hot
Hot
Hot
440V Magnetic Contactor
Switch and Overload Relay
OL_NO
A2
AC
OUT
AC
IN
Ground
A1
1L1
3L2
5L3
13NO
NHD C-09D
Circuit Board
30VA
Transformer
2T1
4T2
6T3
14NO
A2
0
6
440
460
0
220
230
E
O
98
8
97
NTH-8
2T1
4T2
6T3
96
R
95
ON/OFF
Switch
440V
Motor
Figure 82. G0601 440V control box.
Model G0442/G0601 (Mfg Since 3/12)
-51-
Parts Breakdown
SECTION 10: PARTS
Main
G0442
1-1
1-2
1-7
1
1-4
1-6
1-9 1-10
1-8
8
6 7
2
17
14
15
18 16
4
G0601
1-1
1-3
1-4
3V2-1
90
126
91
3V2-2
74
75
70
3V2-3
92
71
77
93
21
94
79
95
84
96
83
75
25
24
39
41
42
45
44
49
72
46
102
-52-
110
50
51
85 67
75
105
26
27-1V3
23
31
32
111
29
30
32
36AV2
28
34
35
26
30-1
33 30
105
36V2
54-1
88
121
88
123
62
101
113
24
89
78V2
54-2
99V2
40
43 112
48
50
52
97
98
106
53
76
27V3
26
22
109
47V2
72
73
52
81
80
3-1V2-3
3-1V2-5 3-1V2-6
105
100V2
3V2
3V2-4
3-1V2-1
3-1V2-4
3-1V2-2
75
125
1-5
3-1V2
20
19
9
104
19
10
74
1-2
Grizzly Cyclone Induction Motor
13
12
11 6 5
108
1-5
G0601 440V
Conversion Kit
82
87
86V2
57AV2
63
61
67
68
69
65
64
57V2
66
36-1V2
54
122
55V2
56
58 119
60
59
114
118
117
116
115
69 120
107
36-4V2
107
37V2
38V2
Model G0442/G0601 (Mfg Since 3/12)
G0442 Only Parts List
REF PART #
DESCRIPTION
REF
PART #
DESCRIPTION
1
1-1
1-2
1-4
1-5
1-6
1-7
1-8
1-9
1-10
2
MOTOR 5HP 220V 1-PH
MOTOR FAN COVER
MOTOR FAN
S CAPACITOR 400M 250V 1-3/4 X 3-3/4
R CAPACITOR 40M 450V
JUNCTION BOX
BALL BEARING 6207ZZ
BALL BEARING 6205ZZ
CONTACT PLATE
CENTRIFUGAL SWITCH 3450 RPM
MOTOR CORD 12G 3W
3V2
3V2-1
3V2-2
3V2-3
3V2-4
99V2
100V2
101
125
126
P0442003V2
P0442003V2-1
P0442003V3-2
P0442003V2-3
P0442003V2-4
P0442099V2
P0442100V2
P0442101
P0442125
P0442126
CONT BOX ASSY 220V 1-PH V2.4.12
CONTACTOR NHD C-18D 220V V2.04.12
OL RELAY NHD NTH-25 21-25A
CIRCUIT BOARD
ON/OFF SWITCH 220V
MACHINE ID LABEL CSA V2.01.12
SWITCH BRACKET CSA V2.03.12
MODEL NUMBER LABEL
GREEN GROUNDING WIRE 12G 6"
JUNCTION BOX
P0442001
P0442001-1
P0442001-2
PC400C
PC040C
P0442001-6
P6207ZZ
P6205ZZ
PCP001
PCS004
P0442002
G0601 Only Parts List
REF
PART #
DESCRIPTION
REF
PART #
DESCRIPTION
1
1-1
1-2
1-3
1-4
1-5
2
3V2
3V2-1
3V2-2
3V2-3
3V2-4
P0601001
P0601001-1
P0601001-2
P0601001-3
P0601001-4
P0601001-5
P0601002
P0601003V2
P0601003V2-1
P0601003V2-2
P0601003V2-3
P0601003V2-4
MOTOR 5HP 220/440V 3-PH
MOTOR FAN COVER
MOTOR FAN
JUNCTION BOX
FRONT MOTOR BEARING
REAR MOTOR BEARING
MOTOR CORD 12G 4W 300V
CONT BOX ASSY 220V 3-PH V2.04.12
CONTACTOR NHD C-18D 220V
OL RELAY NHD NTH-15 10–15A
CIRCUIT BOARD
ON/OFF SWITCH 220V
3-1V2
3-1V2-1
3-1V2-2
3-1V2-3
3-1V2-4
3-1V2-5
3-1V2-6
99V2
100V2
101
125
126
P0601003-1V2
P0601003-1V2-1
P0601003-1V2-2
P0601003-1V2-3
P0601003-1V2-4
P0601003-1V2-5
P0601003-1V2-6
P0601099V2
P0442100V2
P0601101
P0442124
P0442125
CONT BOX ASSY 440V V2.04.12
CONTACTOR NHD C-09D 440V
OL RELAY NHD NTH-08 6–8A
CIRCUIT BOARD
ON/OFF SWITCH 440V
MOTOR CORD 12G 4W 600V
SWITCH TRANSFORMER 30VA
MACHINE ID LABEL CSA V2.01.12
SWITCH BRACKET CSA V2.03.12
MODEL NUMBER LABEL
GREEN GROUNDING WIRE 12G 6"
JUNCTION BOX
G0442/G0601 Common Parts List
REF
PART #
DESCRIPTION
REF
PART #
DESCRIPTION
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
P0443005
PB16
PW02
PLW04
PN08
P0442009
PB55
PWF04
PLW07
PN13
P0442014
PW13
PN03-1
P0443016
P0442018
PW07
REMOTE CONTROLLER
HEX BOLT 3/8-16 X 1-1/2
FLAT WASHER 3/8
LOCK WASHER 3/8
HEX NUT 3/8-16
BLOWER COVER
HEX BOLT 1/2-13 X 1-1/2
FENDER WASHER 1/2"
LOCK WASHER 1/2
HEX NUT 1/2-13
IMPELLER 16"
FLAT WASHER 3/4
HEX NUT 3/4-16 LH
FOAM TAPE 3 X 6 X 1800MM
IMPELLER HOUSING
FLAT WASHER 5/16
20
21
22
23
24
25
26
27V3
27-1V3
28
29
30
30-1
31
32
33
PB07
P0442021
P0442022
PB03
PW07
PN02
P0441026
P0442027V3
P0442027-1V3
P0442028
P0442029
P0442030
P0442030-1
PB21
PW02
PN08
HEX BOLT 5/16-18 X 3/4
OUTLET GASKET 456 X 226MM
OUTLET PORT
HEX BOLT 5/16-18 X 1
FLAT WASHER 5/16
HEX NUT 5/16-18
HOSE CLAMP 8"
FLEXIBLE HOSE 8" X 23-1/2" V3.11.09
FLEXIBLE HOSE 8" X 4-3/4" V3.11.09
LEFT FILTER L-BRACE
RIGHT FILTER L-BRACE
FILTER CROSS BRACE
BRACE GASKET 240 X 32MM
HEX BOLT 3/8-16 X 3/4
FLAT WASHER 3/8
HEX NUT 3/8-16
Model G0442/G0601 (Mfg Since 3/12)
-53-
G0442/G0601 Common Parts List
REF
PART #
DESCRIPTION
REF
PART #
DESCRIPTION
34
35
36AV2
36V2
36-1V2
36-4V2
37V2
38V2
39
40
41
42
43
44
45
46
47V2
48
49
50
51
52
53
54
54-1
54-2
55V2
56
57AV2
57V2
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
PB07
PW07
P0441032V2
P0441032V2-1
P0637041-1V2
P0441032V2-4
P0441032V2-5
P0441034V2
P0443016
P0442040
PW07
PB07
P0442043
PB07
PW07
P0442043
P0442047V2
PB03
P0442049
PW07
PN02
P0440048
P0442053
P0440050
P0637137
P0637138
P0442055V2
P0441052
P0441053AV2
P0440052V2
P0441054
PB04
PN02
P0442061
PS06
PN07
PS06
PN07
P0440056
PN08
PLW04
PW02
P0442070
PB03
PW07
PLN03
HEX BOLT 5/16-18 X 3/4
FLAT WASHER 5/16
CANISTER ASSEMBLY V2.11.09
CANISTER OUTER CAGE V2.11.09
GASKET 3 X 25 X 1700MM V2.11.09
CANISTER FILTER 486 X 995MM W/TAPE V2.11.09
FILTER BAG CLAMP 545MM V2.11.09
PLASTIC BAG 570 X 600MM V2.11.09
FOAM TAPE 3 X 6 X 1800MM
INTAKE CYLINDER 12"
FLAT WASHER 5/16
HEX BOLT 5/16-18 X 3/4
BARREL GASKET 686MM DIA.
HEX BOLT 5/16-18 X 3/4
FLAT WASHER 5/16
BARREL GASKET 686MM DIA.
CYCLONE FUNNEL V2.08.10
HEX BOLT 5/16-18 X 1
INTAKE BARREL
FLAT WASHER 5/16
HEX NUT 5/16-18
HOSE CLAMP 9"
CLEAR FLEXIBLE PIPE 9" X 10"
COLLECTION DRUM LID V2.08.06
DRUM LID HOOK
HOOK RIVET
DRUM SEAL TYPE-R 2M V2.11.09
UPPER DRUM 25GAL
COLLECTION DRUM ASSEMBLY V2.11.09
COLLECTION DRUM 35GAL V2.08.10
DRUM CLAMP
HEX BOLT 5/16-18 X 3
HEX NUT 5/16-18
DRUM LID LATCH
PHLP HD SCR 10-24 X 3/8
HEX NUT 10-24
PHLP HD SCR 10-24 X 3/8
HEX NUT 10-24
CASTER 2"
HEX NUT 3/8-16
LOCK WASHER 3/8
FLAT WASHER 3/8
COLLECTOR MOUNTING BRACKET
HEX BOLT 5/16-18 X 1
FLAT WASHER 5/16
LOCK NUT 5/16-18
74
75
76
77
78V2
79
80
81
82
83
84
85
86V2
87
88
89
90
91
92
93
94
95
96
97
98
102
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120
121
122
123
PB21
PW02
PLN01
PH7499008
P0442078V2
PB21
PW02
PLN01
PH7499013
PB21
PW02
PLN01
P0442086V2
PB21
PW02
PLN01
P0442090
PHTEK5M
P0442092
P0442093
PLABEL-82
PLABEL-12
PLABEL-59
P0442097
PLABEL-14
P0442102
PTLW04
P0637023
P0637039
P0637041-6V2
P0442108
P0440080
PW07
PB07
P0440083
P0440084
P0440085
P0440086
PW07
PB07
P0440089
P0440083
P0440084
P0442121
P0440092
P0441114
HEX BOLT 3/8-16 X 3/4
FLAT WASHER 3/8
LOCK NUT 3/8-16
UPPER STAND BRACE
UPPER STAND LEG V2.08.10
HEX BOLT 3/8-16 X 3/4
FLAT WASHER 3/8
LOCK NUT 3/8-16
LOWER STAND BRACE
HEX BOLT 3/8-16 X 3/4
FLAT WASHER 3/8
LOCK NUT 3/8-16
LOWER STAND LEG V2.08.10
HEX BOLT 3/8-16 X 3/4
FLAT WASHER 3/8
LOCK NUT 3/8-16
REDUCER 10" TO 8"
TAP SCREW M4 X 12
MOTOR SPEC LABEL
MOTOR WARNING LABEL
GLASSES/RESPIRATOR DC LABEL
READ MANUAL 2W X 3.3H
HANDS/INLET LABEL
RETURN RED HANDLE LABEL
ELECTRICITY 1.4W X 1.2H
HORSEPOWER LABEL
EXT TOOTH WASHER 1/2
FOAM TAPE 3 X 15 X 700MM
NOISE MUFFLER 8"
GASKET 35 X 38 X 1570MM V2.11.09
MOTOR GASKET
CYCLONE VACUUM PORT
FLAT WASHER 5/16
HEX BOLT 5/16-18 X 3/4
PORT PLUG 1-1/4"
FOAM TAPE 3 X 6 X 300MM
VACUUM HOSE 1-1/4" X 98"
COLLECTION DRUM VACUUM PORT
FLAT WASHER 5/16
HEX BOLT 5/16-18 X 3/4
HOSE CLAMP 1-1/4"
PORT PLUG 1-1/4"
FOAM TAPE 3 X 6 X 300MM
VACUUM HOSE CLIP 2-1/2"
COLLECTION DRUM VACUUM RING
DRUM COLLECTION BAG 640 X 1200MM
-54-
Model G0442/G0601 (Mfg Since 3/12)
WARRANTY CARD
Name _____________________________________________________________________________
Street _____________________________________________________________________________
City _______________________ State _________________________ Zip _____________________
Phone # ____________________ Email _________________________________________________
Model # ____________________ Order # _______________________ Serial # __________________
The following information is given on a voluntary basis. It will be used for marketing purposes to help us develop
better products and services. Of course, all information is strictly confidential.
1.
CUT ALONG DOTTED LINE
2.
How did you learn about us?
____ Advertisement
____ Card Deck
4.
5.
6.
____ Catalog
____ Other:
Which of the following magazines do you subscribe to?
____
____
____
____
____
____
____
____
____
____
3.
____ Friend
____ Website
Cabinetmaker & FDM
Family Handyman
Hand Loader
Handy
Home Shop Machinist
Journal of Light Cont.
Live Steam
Model Airplane News
Old House Journal
Popular Mechanics
____
____
____
____
____
____
____
____
____
____
Popular Science
Popular Woodworking
Precision Shooter
Projects in Metal
RC Modeler
Rifle
Shop Notes
Shotgun News
Today’s Homeowner
Wood
____
____
____
____
____
____
____
Wooden Boat
Woodshop News
Woodsmith
Woodwork
Woodworker West
Woodworker’s Journal
Other:
What is your annual household income?
____ $20,000-$29,000
____ $30,000-$39,000
____ $50,000-$59,000
____ $60,000-$69,000
____ $40,000-$49,000
____ $70,000+
What is your age group?
____ 20-29
____ 50-59
____ 40-49
____ 70+
____ 30-39
____ 60-69
How long have you been a woodworker/metalworker?
____ 0-2 Years
____ 2-8 Years
____ 8-20 Years
____ 20+ Years
How many of your machines or tools are Grizzly?
____ 0-2
____ 3-5
____ 6-9
____ 10+
7.
Do you think your machine represents a good value?
_____ Yes
_____No
8.
Would you recommend Grizzly Industrial to a friend?
_____ Yes
_____No
9.
Would you allow us to use your name as a reference for Grizzly customers in your area?
Note: We never use names more than 3 times.
_____ Yes
_____No
10. Comments: _____________________________________________________________________
_________________________________________________________________________________
_________________________________________________________________________________
_________________________________________________________________________________
FOLD ALONG DOTTED LINE
Place
Stamp
Here
GRIZZLY INDUSTRIAL, INC.
P.O. BOX 2069
BELLINGHAM, WA 98227-2069
FOLD ALONG DOTTED LINE
Send a Grizzly Catalog to a friend:
Name_______________________________
Street_______________________________
City______________State______Zip______
TAPE ALONG EDGES--PLEASE DO NOT STAPLE
WARRANTY AND RETURNS
WARRANTY AND RETURNS
Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from
the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse,
negligence, accidents, repairs or alterations or lack of maintenance. This is Grizzly’s sole written warranty
and any and all warranties that may be implied by law, including any merchantability or fitness, for any particular purpose, are hereby limited to the duration of this written warranty. We do not warrant or represent
that the merchandise complies with the provisions of any law or acts unless the manufacturer so warrants.
In no event shall Grizzly’s liability under this warranty exceed the purchase price paid for the product and
any legal actions brought against Grizzly shall be tried in the State of Washington, County of Whatcom.
We shall in no event be liable for death, injuries to persons or property or for incidental, contingent, special,
or consequential damages arising from the use of our products.
To take advantage of this warranty, contact us by mail or phone and give us all the details. We will then
issue you a “Return Number,’’ which must be clearly posted on the outside as well as the inside of the
carton. We will not accept any item back without this number. Proof of purchase must accompany the
merchandise.
The manufacturers reserve the right to change specifications at any time because they constantly strive to
achieve better quality equipment. We make every effort to ensure that our products meet high quality and
durability standards and we hope you never need to use this warranty.
Please feel free to write or call us if you have any questions about the machine or the manual.
Thank you again for your business and continued support. We hope to serve you again soon.
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