Grizzly G0611X 16-1/2" Extreme Series Dovetail Machine Owner's Manual
Grizzly G0611X is a versatile machine that can help you create beautiful and precise dovetails. With its cast iron construction and powerful motor, this machine is built to last. Some of the features that make the Grizzly G0611X a great choice for woodworkers include its:
- Large table size (24" x 36")
- Adjustable fence
- Micro-adjustable cutter head
- Built-in dust collection
- Optional accessories, such as a mortiser and a tenoner, that can expand the machine's capabilities.
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MODEL G0611X DOVETAIL MACHINE
OWNER'S MANUAL
(For models manufactured since 07/15)
COPYRIGHT © NOVEMBER, 2006 BY GRIZZLY INDUSTRIAL, INC. REVISED SEPTEMBER, 2016 (DN)
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
#TR8667 PRINTED IN TAIWAN
This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, refer to it often, and use it to instruct other operators. Failure to read, understand and follow the instructions in this manual may result in fire or serious personal injury—including amputation, electrocution, or death.
The owner of this machine/tool is solely responsible for its safe use. This responsibility includes but is not limited to proper installation in a safe environment, personnel training and usage authorization, proper inspection and maintenance, manual availability and compre hension, application of safety devices, cutting/sanding/grinding tool integrity, and the usage of personal protective equipment.
The manufacturer will not be held liable for injury or property damage from negligence, improper training, machine modifications or misuse.
Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are: • Lead from lead-based paints.
• Crystalline silica from bricks, cement and other masonry products.
• Arsenic and chromium from chemically-treated lumber.
Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: Work in a well ventilated area, and work with approved safety equip ment, such as those dust masks that are specially designed to filter out microscopic particles.
Table of Contents
INTRODUCTION Contact Info
We stand behind our machines! If you have ques tions or need help, contact us with the information below. Before contacting, make sure you get the serial number and manufacture date from the machine ID label. This will help us help you faster.
Grizzly Technical Support 1815 W. Battlefield Springfield, MO 65807 Phone: (570) 546-9663 Email: [email protected]
We want your feedback on this manual. What did you like about it? Where could it be improved? Please take a few minutes to give us feedback.
Grizzly Documentation Manager P.O. Box 2069 Bellingham, WA 98227-2069 Email: [email protected]
Manual Accuracy
We are proud to provide a high-quality owner’s manual with your new machine!
We made every effort to be exact with the instruc tions, specifications, drawings, and photographs in this manual. Sometimes we make mistakes, but our policy of continuous improvement also means that
sometimes the machine you receive is
slightly different than shown in the manual.
If you find this to be the case, and the difference between the manual and machine leaves you confused or unsure about something, check our website for an updated version. We post current manuals and manual updates for free on our web site at www.grizzly.com.
Alternatively, you can call our Technical Support for help. Before calling, make sure you write down the Manufacture Date and Serial Number from the machine ID label (see below). This information is required for us to provide proper tech support, and it helps us determine if updated documenta tion is available for your machine.
Manufacture Date Serial Number -2 Model G0611X (Mfd. 07/15)
H A B C
Identification
A D G E F J K L M D I Model G0611X (Mfd. 07/15) A. Eye Bolts for Lifting B. Vertical Workpiece Fence C. Vertical Workpiece Clamps D. Clamp Activation Handles E. Horizontal Workpiece Clamps F. Horizontal Workpiece Fence G. Magnetic Switch H. Guard I. Air Supply Unit J. Headstock K. Indicator Plate L. Template Bar M. Dust Port 4" -3-
Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901
MODEL G0611X EXTREME SERIES DOVETAIL MACHINE
Product Dimensions:
Weight ........................................................................................................................................................................... 440 lbs.
Width (side-to-side) x Depth (front-to-back) x Height .................................................................... 38-5/8 x 26-1/2 x 56-7/8 in.
Table Height ..............................................................................................................................................................46-7/16 in.
Table Size ..................................................................................................................................................... 24 W x 7-3/4 L in.
Footprint (Length/Width) ......................................................................................................................................37 x 21-1/4 in.
Shipping Dimensions:
Content .......................................................................................................................................................................... Machine Weight ............................................................................................................................................................................ 539 lbs.
Length x Width x Height ........................................................................................................................ 29-5/8 x 42 x 63-5/8 in.
Electrical:
Power Requirement ...............................................................................................................110V/220V, Single-Phase, 60 Hz Prewired Voltage ................................................................................................................................................................ 220V Full-Load Current Rating .....................................................................................................................10A at 110V, 5A at 220V Included Plug Type ...............................................................................................................................................5-15 for 110V Recommended Plug Type ....................................................................................................................................6-15 for 220V
Motor:
Type ......................................................................................................................................... TEFC Capacitor-Start Induction Horsepower .........................................................................................................................................................................1 HP Voltage ......................................................................................................................................................................110V/220V Prewired Voltage ................................................................................................................................................................ 220V Phase ................................................................................................................................................................................Single
Amps ...............................................................................................................................................................................10A/5A Speed .........................................................................................................................................................................3450 RPM Cycle ................................................................................................................................................................................. 60 Hz Bearings ............................................................................................................................. Shielded & Permanently Lubricated
Capacities:
Number of Spindles ..................................................................................................................................................................1
Spindle Speed .........................................................................................................................................................18,500 RPM Dovetail Shank Diameter .................................................................................................................................... 1/2 in. (12mm) Dovetail Bit ........................................................................................................................... Angle 10° x 5/8 in. L Single Cutter Dovetail Templates ................................................................................................................................... 1, 1-1/2 , 2, 2-1/2 in.
Maximum Dovetail Height .................................................................................................................................................3/4 in.
Minimum Dovetail Height ................................................................................................................................................3/16 in.
Maximum Workpiece Thickness ....................................................................................................................................2-3/8 in.
Minimum Workpiece Thickness ....................................................................................................................................13/32 in.
Maximum Workpiece Size .......................................................................................................................... 16-1/2 W x 59 L in.
Minimum Workpiece Size ......................................................................................................................... 2-3/8 W x 7-7/8 L in.
Construction:
Table Frame ....................................................................................................................................Precision-Ground Cast Iron Carriage ......................................................................................................................................................................Aluminum
Stand .............................................................................................................................................................. Pre-Formed Steel Spindle Bearings ............................................................................................................ Permanently Lubricated Ball Bearings
Slide Way .................................................................................................................. Hardened Ground Chromed Round Steel Sliding Guide ....................................................................................................................................Ball Bearing Linear Guides
Other Specifications:
Country of Origin ............................................................................................................................................................. Taiwan Warranty ........................................................................................................................................................................... 1 Year Serial Number Location ................................................................................................................ ID Label on Side of Machine ISO 9001 Factory ................................................................................................................................................................... No Certified by a Nationally Recognized Testing Laboratory (NRTL) ......................................................................................... No
Features:
Micro-Adjustable Spindle Head for Precision Control of Dovetail "Fit" Material Stops for Quick Workpiece Positioning Dual Pneumatic Clamping System for Quickly Loading/Unloading Workpieces 4" Dust Port Spring Loaded Carriage for Smooth Cutting Soft Grip Control Handles
SECTION 1: SAFETY For Your Own Safety, Read Instruction Manual Before Operating This Machine
The purpose of safety symbols is to attract your attention to possible hazardous conditions. This manual uses a series of symbols and signal words intended to convey the level of impor tance of the safety messages. The progression of symbols is described below. Remember that safety messages by themselves do not eliminate danger and are not a substitute for proper accident prevention measures. Always use common sense and good judgment.
Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious injury.
NOTICE
Indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury. It may also be used to alert against unsafe practices.
This symbol is used to alert the user to useful information about proper operation of the machine.
Safety Instructions for Machinery
-6 OWNER’S MANUAL. Read and understand this owner’s manual BEFORE using machine. TRAINED OPERATORS ONLY. Untrained oper ators have a higher risk of being hurt or killed. Only allow trained/supervised people to use this machine. When machine is not being used, dis connect power, remove switch keys, or lock-out machine to prevent unauthorized use—especially around children. Make workshop kid proof!
ELECTRICAL EQUIPMENT INJURY RISKS. You can be shocked, burned, or killed by touching live electrical components or improperly grounded machinery. To reduce this risk, only allow qualified service personnel to do electrical installation or repair work, and always disconnect power before accessing or exposing electrical equipment.
DANGEROUS ENVIRONMENTS. Do not use machinery in areas that are wet, cluttered, or have poor lighting. Operating machinery in these areas greatly increases the risk of accidents and injury.
MENTAL ALERTNESS REQUIRED. Full mental alertness is required for safe operation of machin ery. Never operate under the influence of drugs or alcohol, when tired, or when distracted.
DISCONNECT POWER FIRST. Always discon nect machine from power supply BEFORE making adjustments, changing tooling, or servicing machine. This prevents an injury risk from unintended startup or contact with live electrical components.
EYE PROTECTION. Always wear ANSI-approved safety glasses or a face shield when operating or observing machinery to reduce the risk of eye injury or blindness from flying particles. Everyday eyeglasses are NOT approved safety glasses.
Model G0611X (Mfd. 07/15)
WEARING PROPER APPAREL. Do not wear clothing, apparel or jewelry that can become entangled in moving parts. Always tie back or cover long hair. Wear non-slip footwear to reduce risk of slipping and losing control or accidentally contacting cutting tool or moving parts.
HAZARDOUS DUST. Dust created by machinery operations may cause cancer, birth defects, or long-term respiratory damage. Be aware of dust hazards associated with each workpiece mate rial. Always wear a NIOSH-approved respirator to reduce your risk.
FORCING MACHINERY. Do not force machine. It will do the job safer and better at the rate for which it was designed.
NEVER STAND ON MACHINE. Serious injury may occur if machine is tipped or if the cutting tool is unintentionally contacted. STABLE MACHINE. Unexpected movement dur ing operation greatly increases risk of injury or loss of control. Before starting, verify machine is stable and mobile base (if used) is locked.
HEARING PROTECTION. Always wear hear ing protection when operating or observing loud machinery. Extended exposure to this noise without hearing protection can cause permanent hearing loss.
REMOVE ADJUSTING TOOLS. Tools left on machinery can become dangerous projectiles upon startup. Never leave chuck keys, wrenches, or any other tools on machine. Always verify removal before starting!
USE RECOMMENDED ACCESSORIES. Consult this owner’s manual or the manufacturer for rec ommended accessories. Using improper acces sories will increase the risk of serious injury.
UNATTENDED OPERATION. To reduce the risk of accidental injury, turn machine while unattended. OFF and ensure all moving parts completely stop before walking away. Never leave machine running USE CORRECT TOOL FOR THE JOB. Only use this tool for its intended purpose—do not force it or an attachment to do a job for which it was not designed. Never make unapproved modifica tions—modifying tool or using it differently than intended may result in malfunction or mechanical failure that can lead to personal injury or death!
AWKWARD POSITIONS. Keep proper footing and balance at all times when operating machine. Do not overreach! Avoid awkward hand positions that make workpiece control difficult or increase the risk of accidental injury.
MAINTAIN WITH CARE. Follow all maintenance instructions and lubrication schedules to keep machine in good working condition. A machine that is improperly maintained could malfunction, leading to serious personal injury or death. DAMAGED PARTS. Regularly inspect machine for damaged, loose, or mis-adjusted parts—or any condition that could affect safe operation. Immediately repair/replace BEFORE operating machine. For your own safety, DO NOT operate machine with damaged parts!
CHILDREN & BYSTANDERS. Keep children and bystanders at a safe distance from the work area.
Stop using machine if they become a distraction.
GUARDS & COVERS. Guards and covers reduce accidental contact with moving parts or flying debris. Make sure they are properly installed, undamaged, and working correctly BEFORE operating machine.
MAINTAIN POWER CORDS. When disconnect ing cord-connected machines from power, grab and pull the plug—NOT the cord. Pulling the cord may damage the wires inside. Do not handle cord/plug with wet hands. Avoid cord damage by keeping it away from heated surfaces, high traffic areas, harsh chemicals, and wet/damp locations.
EXPERIENCING DIFFICULTIES. If at any time you experience difficulties performing the intend ed operation, stop using the machine! Contact our Technical Support at (570) 546-9663.
Model G0611X (Mfd. 07/15) -7-
-8-
Additional Safety for Dovetail Machines
GUARD. The guard helps protect the operator from the spinning cutter and flying debris during operation. Never operate the dovetail machine or allow it to be connected to power when the guard is removed or serious personal injury may occur.
SAFETY GLASSES. Even with the guard in place, chips may eject from the machine. Operator and bystanders MUST wear safety glasses to prevent eye injuries/ CLAMP PRESSURE. Improperly clamped stock may be ejected from the rear of the machine dur ing operation. Check clamping pressure by try ing to move the clamped workpiece by hand—a properly clamped workpiece will not move when tugged. Improper clamping pressure with pneu matic clamps is most often caused by the clamp bracket not being adjusted parallel to the table or the air pressure being regulated too low at the air supply unit.
CUTTER STARTING POSITION. Starting the machine with the cutter against a workpiece or fence may eject debris from the machine and most likely will ruin the workpiece or cutter. Move the cutter clear of any contact before starting the machine!
DISCONNECT POWER BEFORE ANY
ADJUSTMENTS. Setting up this machine requires the operator to work near the exposed cutter. Always disconnect power BEFORE mak ing adjustments or serious personal injury may occur.
LOOSE CUTTER. Starting the machine with a loose cutter may eject the cutter from the machine at a high rate of speed, causing serious personal injury to the operator or bystanders. Always double-check that the cutter is tight after adjusting.
REMOVE ADJUSTMENT TOOLS. Starting the machine with a wrench left in the spindle adjustment screw can result in serious personal injury. Always remove any wrenches or other adjustment tools from the machine after adjust ments have been made and before starting the machine.
DUST COLLECTION. Using dust collection when operating this machine greatly reduces fly ing debris and fine airborne dust, which reduces the risk of personal injury form these hazards. Always use a dust collection system when oper ating this machine.
Like all machinery there is potential danger when operating this machine. Accidents are frequently caused by lack of familiarity or failure to pay attention. Use this machine with respect and caution to lessen the pos sibility of operator injury. If normal safety precautions are overlooked or ignored, seri ous personal injury may occur.
No list of safety guidelines can be complete. Every shop environment is different. Always consider safety first, as it applies to your individual working conditions. Use this and other machinery with caution and respect. Failure to do so could result in serious per sonal injury, damage to equipment, or poor work results.
Model G0611X (Mfd. 07/15)
SECTION 2: POWER SUPPLY
Availability
Before installing the machine, consider the avail ability and proximity of the required power supply circuit. If an existing circuit does not meet the requirements for this machine, a new circuit must be installed. To minimize the risk of electrocution, fire, or equipment damage, installation work and electrical wiring must be done by an electrician or qualified service personnel in accordance with all applicable codes and standards.
Circuit Information
A power supply circuit includes all electrical equipment between the breaker box or fuse panel in the building and the machine. The power sup ply circuit used for this machine must be sized to safely handle the full-load current drawn from the machine for an extended period of time. (If this machine is connected to a circuit protected by fuses, use a time delay fuse marked D.)
Electrocution, fire, or equipment damage may occur if machine is not correctly grounded and connected to the power supply.
Full-Load Current Rating
The full-load current rating is the amperage a machine draws at 100% of the rated output power. On machines with multiple motors, this is the amperage drawn by the largest motor or sum of all motors and electrical devices that might operate at one time during normal operations.
Full-Load Current Rating at 110V ...... 10 Amps Full-Load Current Rating at 220V ...... 5 Amps
The full-load current is not the maximum amount of amps that the machine will draw. If the machine is overloaded, it will draw additional amps beyond the full-load rating.
If the machine is overloaded for a sufficient length of time, damage, overheating, or fire may result— especially if connected to an undersized circuit. To reduce the risk of these hazards, avoid over loading the machine during operation and make sure it is connected to a power supply circuit that meets the specified circuit requirements.
For your own safety and protection of property, consult an electrician if you are unsure about wiring practices or electrical codes in your area.
Note: Circuit requirements in this manual apply to
a dedicated circuit—where only one machine will be running on the circuit at a time. If machine will be connected to a shared circuit where multiple machines may be running at the same time, con sult an electrician or qualified service personnel to ensure circuit is properly sized for safe operation.
Circuit Requirements for 220V
This machine is prewired to operate on a power supply circuit that has a verified ground and meets the following requirements:
Nominal Voltage ......... 208V, 220V, 230V, 240V Cycle ..........................................................60 Hz Phase ........................................... Single-Phase Power Supply Circuit ......................... 15 Amps Plug/Receptacle ............................. NEMA 6-15 GROUNDED 6-15 RECEPTACLE
Current Carrying Prongs
6-15 PLUG
Grounding Prong Figure 1. NEMA 6-15 plug and receptacle.
-9 Model G0611X (Mfd. 07/15)
Circuit Requirements for 110V
This machine can be converted to operate on a power supply circuit that has a verified ground and meets the requirements listed below. (Refer to Voltage Conversion instructions for details.)
Nominal Voltage .................... 110V, 115V, 120V Cycle ..........................................................60 Hz Phase ........................................... Single-Phase Power Supply Circuit ......................... 15 Amps Plug/Receptacle ............................. NEMA 5-15 GROUNDED 5-15 RECEPTACLE
Grounding Prong
Serious injury could occur if you connect machine to power before completing setup process. DO NOT connect to power until instructed later in this manual.
5-15 PLUG
Neutral Hot Figure 2. Typical 5-15 plug and receptacle.
Grounding Requirements
This machine MUST be grounded. In the event of certain malfunctions or breakdowns, grounding reduces the risk of electric shock by providing a path of least resistance for electric current.
This machine is equipped with a power cord that has an equipment-grounding wire and a grounding plug. Only insert plug into a matching receptacle (outlet) that is properly installed and grounded in accordance with all local codes and ordinances. DO NOT modify the provided plug!
Improper connection of the equipment-grounding wire can result in a risk of electric shock. The wire with green insulation (with or without yellow stripes) is the equipment-grounding wire. If repair or replacement of the power cord or plug is nec essary, do not connect the equipment-grounding wire to a live (current carrying) terminal.
Check with a qualified electrician or service per sonnel if you do not understand these grounding requirements, or if you are in doubt about whether the tool is properly grounded. If you ever notice that a cord or plug is damaged or worn, discon nect it from power, and immediately replace it with a new one.
-10-
No adapter should be used with plug. If plug does not fit available receptacle, or if machine must be reconnected for use on a different type of circuit, reconnection must be performed by an electrician or qualified service personnel, and it must comply with all local codes and ordinances.
Extension Cords
We do not recommend using an extension cord with this machine. If you must use an extension cord, only use it if absolutely necessary and only on a temporary basis.
Extension cords cause voltage drop, which can damage electrical components and shorten motor life. Voltage drop increases as the extension cord size gets longer and the gauge size gets smaller (higher gauge numbers indicate smaller sizes).
Any extension cord used with this machine must be in good condition and contain a ground wire and matching plug/receptacle. Additionally, it must meet the following size requirements:
Minimum Gauge Size ...........................14 AWG Maximum Length (Shorter is Better).......50 ft.
Voltage Conversion
The voltage conversion MUST be performed by a qualified electrician. To perform the voltage conversion, install the correct plug and rewire the motor to the new voltage, according to the pro vided wiring diagram. If the diagram included on
the motor conflicts with the one in this manual, the motor may have changed since the manual was printed. Use the diagram provided on the motor.
Model G0611X (Mfd. 07/15)
SECTION 3: SETUP
HEAVY LIFT!
Straining or crushing injury may occur from improperly lifting machine or some of its parts. To reduce this risk, get help from other people and use a forklift (or other lifting equipment) rated for weight of this machine.
Unpacking
This machine was carefully packaged for safe transport. When unpacking, separate all enclosed items from packaging materials and inspect them for shipping damage.
If items are damaged, please call us immediately at (570) 546-9663.
IMPORTANT: Save all packaging materials until you are completely satisfied with the machine and have resolved any issues between Grizzly or the shipping agent. You MUST have the original pack-
aging to file a freight claim. It is also extremely helpful if you need to return your machine later.
Needed for Setup
The following items are needed, but not included, for the setup/assembly of this machine.
• • •
Description Qty
• Phillips Screwdriver .................................... 1 • • Safety Glasses (for each person) .............. 1 Air Compressor .......................................... 1 Adjustable Wrench with 1 1 ⁄ 4 " Capacity ....... 1 Pneumatic Tool Oil ........................4 Ounces Dust Collection System .............................. 1
Inventory
The following is a list of items shipped with your machine. Before beginning setup, lay these items out and inventory them.
If any non-proprietary parts are missing (e.g. a nut or a washer), we will gladly replace them; or for the sake of expediency, replacements can be obtained at your local hardware store.
Box Inventory (Figure 3):
D. Fixed Chaser 2 E. Fixed Chaser 3" .......................................... 1 F. Indicator Bar 1 1 1 ⁄ ⁄ 2 2 " and 2 H. Combo Wrench Set 1 ⁄ 2
Qty
A. Dovetail Machine (not shown) .................... 1 B. Hex Bolts M8-1.25 x 20 .............................. 4 C. Flat Washers 8mm ..................................... 4 " ....................................... 1 " ......................... 1 G. Hex Wrench Set (1.5-6mm) ..................1 Ea.
(8-10, 11-13, 12-14, and 17-19mm) ........1 Ea.
I. Extra Vertical HDPE Fence ........................ 1 J. Extra Horizontal HDPE Fence .................... 1 K. Open-End Offset Wrench 30mm ................ 1 B C E F G D I K H J Figure 3. Model G0611X inventory.
NOTICE
If you cannot find an item on this list, care fully check around/inside the machine and packaging materials. Often, these items get lost in packaging materials while unpack ing or they are pre-installed at the factory.
-11 Model G0611X (Mfd. 07/15)
Cleanup
The unpainted surfaces of your machine are coated with a heavy-duty rust preventative that prevents corrosion during shipment and storage. This rust preventative works extremely well, but it will take a little time to clean.
Be patient and do a thorough job cleaning your machine. The time you spend doing this now will give you a better appreciation for the proper care of your machine's unpainted surfaces.
There are many ways to remove this rust preven tative, but the following steps work well in a wide variety of situations. Always follow the manufac turer’s instructions with any cleaning product you use and make sure you work in a well-ventilated area to minimize exposure to toxic fumes.
Before cleaning, gather the following:
• Disposable rags • Cleaner/degreaser (WD•40 works well) • • Safety glasses & disposable gloves Plastic paint scraper (optional)
Basic steps for removing rust preventative:
1. Put on safety glasses.
2. Coat the rust preventative with a liberal amount of cleaner/degreaser, then let it soak for 5–10 minutes.
3. Wipe off the surfaces. If your cleaner/degreas er is effective, the rust preventative will wipe off easily. If you have a plastic paint scraper, scrape off as much as you can first, then wipe off the rest with the rag.
4. Repeat Steps 2–3 as necessary until clean, then coat all unpainted surfaces with a quality metal protectant to prevent rust.
Gasoline and petroleum products have low flash points and can explode or cause fire if used to clean machinery. Avoid using these products to clean machiner y.
Many cleaning solvents are toxic if inhaled. Only work in a well-ventilated area.
NOTICE
Avoid chlorine-based solvents, such as acetone or brake parts cleaner, that may damage painted surfaces. T23692—Orange Power Degreaser
A great product for removing the waxy ship ping grease from the non-painted parts of the machine during clean up.
Figure 4. T23692 Orange Power Degreaser.
-12 Model G0611X (Mfd. 07/15)
Site Considerations
Weight Load
Refer to the Machine Data Sheet for the weight of your machine. Make sure that the surface upon which the machine is placed will bear the weight of the machine, additional equipment that may be installed on the machine, and the heaviest work piece that will be used. Additionally, consider the weight of the operator and any dynamic loading that may occur when operating the machine.
Space Allocation
Consider the largest size of workpiece that will be processed through this machine and provide enough space around the machine for adequate operator material handling or the installation of auxiliary equipment. With permanent installations, leave enough space around the machine to open or remove doors/covers as required by the main tenance and service described in this manual.
See below for required space allocation.
Children or untrained people may be seriously injured by this machine. Only install in an access restricted location.
Physical Environment
The physical environment where the machine is operated is important for safe operation and lon gevity of machine components. For best results, operate this machine in a dry environment that is free from excessive moisture, hazardous chemi cals, airborne abrasives, or extreme conditions. Extreme conditions for this type of machinery are generally those where the ambient temperature range exceeds 41°–104°F; the relative humidity range exceeds 20%–95% (non-condensing); or the environment is subject to vibration, shocks, or bumps.
Electrical Installation
Place this machine near an existing power source. Make sure all power cords are protected from traffic, material handling, moisture, chemicals, or other hazards. Make sure to leave enough space around machine to disconnect power supply or apply a lockout/tagout device, if required.
Lighting
Lighting around the machine must be adequate enough that operations can be performed safely. Shadows, glare, or strobe effects that may distract or impede the operator must be eliminated.
26 1 ⁄ 2 " Model G0611X (Mfd. 07/15) 38 5 ⁄ 8 " Figure 5. Minimum working clearances.
-13-
Lifting & Placing
To lift the Model G0611X with a forklift:
1. Unbolt the base of the dovetail machine from the shipping pallet (see Figure 6), so it can be removed for placement.
HEAVY LIFT!
Straining or crushing injury may occur from improperly lifting machine or some of its parts. To reduce this risk, get help from other people and use a forklift (or other lifting equipment) rated for weight of this machine.
The Model G0611X is designed to be lifted from two eye bolts mounted near the top of the machine, on both sides, using a forklift with lifting straps. The lifting straps can be connected to the eye bolts with metal shackles.
Figure 6. Example of where machine is bolted to the pallet (only one side shown).
2. Connect the lifting straps to the eye bolts using shackles, as shown in Figure 7.
-14 Figure 7. Lifting machine from eyes.
3. Lift the machine and place it in your desired location.
4. Remove the forklift straps.
Model G0611X (Mfd. 07/15)
Anchoring to Floor
Number of Mounting Holes ............................ 4 Diameter of Mounting Hardware ..................
1 ⁄ 2 "
Anchoring machinery to the floor prevents tipping or shifting and reduces vibration that may occur during operation, resulting in a machine that runs slightly quieter and feels more solid.
If the machine will be installed in a commercial or workplace setting, or if it is permanently connect ed (hardwired) to the power supply, local codes may require that it be anchored to the floor.
If not required by any local codes, fastening the machine to the floor is an optional step. If you choose not to do this with your machine, we rec ommend placing it on machine mounts, as these provide an easy method for leveling and they have vibration-absorbing pads.
Anchoring to Concrete Floors
Lag shield anchors with lag screws (see below) are a popular way to anchor machinery to a con crete floor, because the anchors sit flush with the floor surface, making it easy to unbolt and move the machine later, if needed. However, anytime local codes apply, you MUST follow the anchoring methodology specified by the code.
Assembly
To assemble the dovetail machine:
1. Attach the dust hose to the guard as shown in Figure 9.
Figure 9. Dust hose attached to guard.
Lag Screw Flat Washer
Machine Base Concrete
Lag Shield Anchor Drilled Hole Figure 8. Popular method for anchoring machinery to a concrete floor.
Model G0611X (Mfd. 07/15) -15-
Dust Collection
Attach the dust collection hose to the dust port, as shown in Figure 10.
Air Connection
The air supply unit features a regulator, a filter, and a lubricator (see ating the machine.
Figure 11). Each of these components must be setup properly before oper Regulator Knob Lubrication Dial Figure 10. Dust collection hose attached to dust port.
Minimum CFM at Dust Port: 400 CFM
Do not confuse this CFM recommendation with the rating of the dust collector. To determine the CFM at the dust port, you must consider these variables: (1) CFM rating of the dust collector, (2) hose type and length between the dust col lector and the machine, (3) number of branches or wyes, and (4) amount of other open lines throughout the system. Explaining how to cal culate these variables is beyond the scope of this manual. Consult an expert or purchase a good dust collection "how-to" book.
This machine creates substantial amounts of dust during operation. Breathing air borne dust on a regular basis can result in permanent respiratory illness. Reduce your risk by wearing a respirator and capturing the dust with a dust collection system.
-16 Filter Lubrication Rate Window Drain/Plug Adjustment Fill Plug Figure 11. Air supply unit features.
To prepare the air supply unit for operation:
1. Connect your air hose to the air supply unit with a standard 1 ⁄ 4 " NPT female quick-release coupler.
—If air leaks from the bottom of the filter, the filter may be in "drain" mode. Move the adjustment at the bottom of the filter to the other side to put it in "plug" mode.
2. Check the air pressure reading on the gauge. The correct setting is 40 psi.
—If the setting is correct, skip to Step 4.
—If the setting is not correct, proceed to the next step.
3. Pull up on the regulator knob, rotate it in the direction necessary until the gauge reads 40 psi, then push the knob down to lock it.
4. Adjust the lubricator by turning the lubri cation dial clockwise until it stops, then turning it counterclockwise one full turn. (Further adjustments can be made later as necessary.) Model G0611X (Mfd. 07/15)
Test Run
Once assembly is complete, test run the machine to ensure it is properly connected to power and safety components are functioning correctly.
If you find an unusual problem during the test run, immediately stop the machine, disconnect it from power, and fix the problem BEFORE operating the machine again. The Troubleshooting table in the SERVICE section of this manual can help.
The test run consists of verifying the following: 1) The motor powers up and runs correctly, 2) the stop button safety feature works correctly, and 3) the motor turns the correct direction (machine is not wired out of phase).
Serious injury or death can result from using this machine BEFORE understanding its controls and related safety information. DO NOT operate, or allow others to operate, machine until the information is understood. DO NOT start machine until all preceding setup instructions have been performed. Operating an improperly set up machine may result in malfunction or unexpect ed results that can lead to serious injury, death, or machine/property damage.
To test run the machine:
1. Clear all setup tools away from machine.
2. Press Emergency Stop button in.
3. Connect machine to power by inserting power cord plug into a matching receptacle.
4. Twist Emergency Stop button clockwise until it springs out. This resets the switch so the machine can start.
Model G0611X (Mfd. 07/15) 5. Verify that the machine is operating correctly by turning it ON.
—When operating correctly, the machine runs smoothly with little or no vibration or rubbing noises.
— Investigate and correct strange or unusual noises or vibrations before operating the machine further. Always disconnect the machine from power when investigating or correcting potential problems.
6. Turn the machine OFF.
7. Push the STOP button in to make sure it is NOT popped out.
8. Press the green ON button.
—If the machine starts, immediately stop the machine. The switch disabling feature is not working correctly. This safety feature must work properly before proceeding with regular operations. Call Tech Support for help.
—If the machine does not start, the switch disabling feature is working as designed.
9. Verify that the cutter is turning the correct direction by starting the motor, then stopping the motor while watching the cutter through the guard window.
— If the cutter turns counterclockwise, it is turning in the correct direction. Proceed to Step 10.
— If the cutter turns clockwise, it is turning in the wrong direction. Contact our Technical Support department for help.
10. Test the clamps. The clamps should clamp down when the switch is turned ON and they should raise up when the switch is turned OFF.
—If the clamps work as stated, no additional adjustments are necessary.
— If the clamps do not work as stated, trou bleshoot and correct the clamping system. Contact our Technical Support department for help.
-17-
-18-
SECTION 4: OPERATIONS
To reduce your risk of serious injury, read this entire manual BEFORE using machine.
Dovetail Terminology
Take a moment to review the dovetail terminology shown in Figure 12. These terms will be used throughout this section and knowing their mean ing is important to fully understand the controls of the machine.
Eye injuries, respiratory problems, or hear ing loss can occur while operating this tool. Wear personal protective equipment to reduce your risk from these hazards.
Keep hair, clothing, and jewelry away from mov ing parts at all times. Entanglement can result in death, amputation, or severe crushing injuries!
Tail Half Pin Drawer Side Drawer Front Socket Pin Figure 12. Dovetail terminology.
If you are not experienced with this type of machine, WE STRONGLY RECOMMEND that you seek additional training outside of this manual. Read books/magazines or get formal training before beginning any proj ects. Regardless of the content in this sec tion, Grizzly Industrial will not be held liable for accidents caused by lack of training.
Model G0611X (Mfd. 07/15)
Stock Preparation
Stock preparation is one of the most important steps for cutting dovetails. Stock must be properly squared up or the dovetails will not fit in the sock ets tightly or evenly. With proper planning and preparation, you can achieve perfect results.
Stock Size
When selecting your stock, make sure that the stock size is within the minimum and maximum dimensions that this machine is capable of pro cessing (see Figure 13).
Maximum Stock Size
59" 16 1 ⁄ 2 " 2 3 ⁄ 8 " The first consideration when preparing your stock is to determine the width (height of drawer). The dovetail machine includes a 4-sided template with the following sizes: 1", 1 1 ⁄ 2 ", 2", and 2 1 ⁄ 2 ".
To achieve perfect dovetail spacing from edge to-edge, the stock width should be a multiple of the template size. For example, when using a 1 1 ⁄ 2 " template, the stock width should divisible by 1 1 ⁄ 2 ". Refer to Figure 14 for more examples.
Template Size 1" 1 1 ⁄ 2 " 2" Common Stock Width used with
4 3" 1 ⁄ 4" 2 "
Template Sizes
4" 6" 6" 7 5" 1 ⁄ 8" 2 " 6" 9" 10"
2 1 ⁄ 2 "
5" 7 1 ⁄ 2 " 10" Figure 14. Common width sizes used with the available template sizes.
Note: If you do not have control over the stock
width, you can still use the machine, but the half pins on each edge will not be the same size.
Dado Placement
The dado placement for a drawer bottom is dic tated by the size of template you use. In order for the dado to be hidden when the dovetail joint is assembled, it must run through a socket. Figure 15 illustrates this concept.
CORRECT
7 7 ⁄ 8 "
Minimum Stock Size
13 ⁄ 32 " 2 3 ⁄ 8 " Figure 13. Model G0611X stock size limits.
Dado is not Visible (Slot is Centered in Socket)
WRONG
Dado is Visible (Slot is not Centered in Socket) Figure 15. Correct dado placement so dado is not visible after assembly.
Model G0611X (Mfd. 07/15) -19-
A general rule of thumb: Cut the center of the dado half the distance of the template size from the bottom edge of the stock.
For example, when using a 1" template, center the dado 1 ⁄ 2 " from the bottom of all four pieces. This placement ensures that the dado will end up in the first socket and will not be visible when the drawer is assembled. Figure 16 shows the ideal dado placement for each template size.
Template Size 1" 1 1 ⁄ 2 " 2" 2 1 ⁄ 2 " Center of Dado from Bottom
1 1 3 1 ⁄ 2 " ⁄ 4 " 1" ⁄ 4 " Stock
EXAMPLE:
1" Template 1 ⁄ 2 " on Center Dado Distance from Bottom Figure 16. Dado placement for template sizes.
Note: If your stock width is not a multiple of the
template size, this rule of thumb does not apply. Instead, just cut the dado where you need it and center the socket placement by eye when setting up the machine.
Layout
After you have dadoed and dimensioned your stock, layout and mark the drawer pieces, as shown in Figure 17. This will help you keep track of the pieces as you cut the dovetails.
BACK LEFT RIGHT
Dovetail Setup
Setting up the dovetail machine is a complex pro cedure that involves trial-and-error and may take a fair amount of time to complete.
Once you have the machine setup for a particular stock size, then you can repeat dovetails for that size indefinitely without additional adjustments. However, if you change stock size, then you must repeat this entire setup section.
Before starting any setup, you must prepare workpieces for one drawer. These must be exactly the same size as the drawers you will make dur ing your production run. Since trial-and-error is involved, this first drawer may end up as scrap; therefore, do not prepare ALL the drawer pieces for your production run until you have properly setup the machine and have achieved satisfactory dovetail joints on your test workpieces.
The setup procedures that follow refer to the drawer pieces by their position during cutting. To avoid confusion during the instructions, remember this: Drawer Sides (L,R) = Vertical Workpiece Drawer Front/Back (B, F) = Horizontal Workpiece Follow the procedures in this section in order to properly setup your machine for operation.
Setting Clamping Thickness
1. Check the current distance between the clamps and the tables in relation to your workpiece thickness.
—If your workpiece fits between the clamps, then further adjustments are not neces sary.
—If your workpiece does not fit between the clamps, then proceed to Step 2.
FRONT Figure 17. Drawer pieces laid out and marked; the inside of the drawer pieces are face up.
-20 Model G0611X (Mfd. 07/15)
2. Use an adjustable wrench to loosen the hex nuts shown in Figure 18 away from the clamp mounting bracket.
Vertical Clamp Hex Nuts Horizontal Clamp Hex Nuts Figure 18. Hex nuts for adjusting clamping thicknesses (only one side shown).
3. Slide the clamp mounting bracket so the clamps provide enough room to move your workpieces in and out.
Note:
are adjusted equally; otherwise, contact area of the clamp faces will not be uniform, which could result in the workpieces slipping during operation.
4. Tighten the hex nuts against the clamp brack ets to hold them in place.
Changing Template Sizes
The template bar ( when cutting.
Figure 19) has a different size dovetail template on each of the four sides. The size of each template is stamped into that side. The active template size is always the side that is facing down. A tracer pin connected to the head stock guides the cutter along the template profile The template works in tandem with the indicator plate and the fixed chaser. Indicator Plate: Since the template bar is under neath the cutting area and away from immediate operator view, the top edge of the indicator plate mirrors the position of the tracer pin along the template bar to help the operator when cutting.
Each indicator plate has two patterns. When mounted, the top edge of the indicator plate must match the current side of the template bar that is being used. Whenever changing the template bar size, the indicator plate must also be changed. Use the two mounting cap screws to remove and change the indicator plate (see Figure 20).
1" and 2" Indicator Plate Mounting Cap Screws 1 1 ⁄ 2 " and 2 1 ⁄ 2 " Indicator Plate Figure 20. Indicator plate installation.
Fixed Chaser: The fixed chaser supports the vertical workpiece, yet allows the cutter to cut the bottom of the vertical workpiece without hitting the metal fixed chaser. To prevent the cutter from contacting the fixed chaser, use the fixed chaser that corresponds to the template size shown in Figure 21.
Template Bar Figure 19. Template bar.
Model G0611X (Mfd. 07/15) Measuring Fixed Chaser Size
Template Bar Size
1" 1 1 ⁄ 2 " 2" 2 1 ⁄ 2 "
Use Fixed Chaser Size
2 2" 3" 2" 1 ⁄ 2 " Figure 21. Determining correct fixed chaser.
-21-
To change the template bar size:
1. Remove the extension spring shown in Figure 22, and pull the headstock backward (toward you) to clear the tracer pin of the tem plate.
Extension Spring
Setting Fences
The dovetail machine features HDPE (high den sity polyethylene) plastic fences for both the horizontal and vertical workpieces (see reduce tear-out.
Figure
24). These fences are cut into during operation to Vertical Fence Figure 22. Extension spring (located on the right side of the headstock).
2. Remove the wing screw on each side of the template bar.
3. Slide the template bar out of the casting and reinstall it, as shown in Figure 23, so the desired template size is facing down.
Template Bar Wing Screw Horizontal Fence Figure 24. HDPE fences.
The fences should be set so that the dovetails are evenly distributed across the width of the workpiece. Setting the fences requires attention to the "in" and "out" positions of the tracer pin (see Figure 25). When the tracer pin is in the "in" posi tion, the cutter is cutting the workpiece. When the tracer is in the "out" position, the cutter is outside of the workpiece.
Template Bar Out Position In Position Wing Screw Figure 23. Template bar installation.
4. Lock the template in place with the wing -22 screws, then replace the extension spring.
Tracer Pin Figure 25. Tracer pin positions (as viewed from underneath template bar).
To set the fences:
1. DISCONNECT MACHINE FROM POWER!
2. Remove the guard.
3. Place the vertical workpiece on the support bar.
Model G0611X (Mfd. 07/15)
4. Loosen the cap screw on the vertical fence bracket shown in Vertical Workpiece Figure 26.
Vertical Fence Bracket Cap Screw Figure 26. Vertical fence adjustment cap screw.
5. Align the left-hand edge of the vertical workpiece with the centerline of the cutter when the tracer pin is in the "in" or cutting position. This position will make the first cut in the vertical workpiece half the width of the cutter. Figure 27 illustrates this concept.
Note: If your workpiece width is not evenly divisible by the template size, then setting the fences for even cut distribution is a matter of judging the best possible position by eye.
Vertical Workpiece 6. Remember the position of the left-hand edge of the vertical workpiece on the vertical fence scale, and move the vertical workpiece out of the way.
7. Align the right-hand edge of the vertical fence with the same position on the scale from the previous step, then lock the vertical fence in place with the cap screw.
8. Familiarize yourself with the horizontal fence adjustment components in Figure 28.
Main Adjustment Bracket Micro-Adjust Wheel Cap Screws Micro-Adjust Bracket Figure 28. Horizontal fence adjustment components.
9. Loosen both cap screws shown in Figure 28.
Cutter Centerline Aligned with Edge Even Cut Distribution Vertical Workpiece Vertical Workpiece Cutter Centerline NOT Aligned with Edge Uneven Cut Distribution Figure 27. Aligning cutter start location with the vertical workpiece.
Model G0611X (Mfd. 07/15) -23-
10. Using the scale on each table as a guide, adjust the right-hand edge of the horizontal fence so it is offset half the amount of the template size being used. For example, if the template size is 1", offset the right-hand edge of the horizontal fence from the right-hand edge of the vertical fence, as shown in Figure 29.
1 ⁄ 2 "
Template Size 1" 1 1 ⁄ 2 " 2" 2 1 ⁄ 2 " Horizontal Fence Offset Distance
1 1 3 1 ⁄ 2 " ⁄ 4 " 1" ⁄ 4 "
Offset Example for 1" Template
Vertical Fence Offset
1 ⁄ 2 "
Horizontal Fence Figure 29. Fence offset sizes for each template size and example offset diagram for 1" template.
11. Tighten the cap screw on the micro-adjust bracket, and use the micro-adjust wheel to set the horizontal fence in the exact position.
12. Tighten the cap screw on the main adjust ment bracket to lock the horizontal fence.
Cutter Height
The cutter height dictates the tail height on the vertical workpiece and the socket height on the horizontal workpiece (see Figure 30).
1 ⁄ 8 " Minimum (recommended) Horizontal Workpiece (end view) Cutter Height Range Cutter Lowest Point of Cutter Figure 31. Understanding the cutter height range compared to the workpiece.
To set the cutter height:
1. DISCONNECT MACHINE FROM POWER!
2. Place the horizontal workpiece on the hori zontal table against the fence, and clamp the workpiece down.
3. Remove one end of the headstock spring, and move the cutter in front of the horizontal workpiece.
4. Use a 6mm hex wrench to loosen the cutterhead lock shown in Figure 32.
Socket Height Tail Height Figure 30. Example of cutter and socket height.
The cutter height range is restricted by the size of the cutter (see Figure 31). The lowest point of the cutting edge on the cutter should never be set above the bottom of the workpiece. A taller cutter height is better due to larger tails and pins, so maximizing the cutter height is pre ferred in most situations.
-24 Cutter Lock Cutter Height Adjustment Figure 32. Cutter lock and adjustment height.
5. Use a 6mm hex wrench to adjust the cutter up or down. Leave at least the cutter (see Figure 31).
1 ⁄ 8 " of material between the top of the board and the top of 6. Tighten the cutterhead lock.
Model G0611X (Mfd. 07/15)
Tail Thickness
Figure 33 shows the tail thickness.
Tail Thickness Figure 33. Example of tail thickness.
The tail thickness is controlled by adjusting the tracer pin when it is in the "out" position on the template bar, as shown in Figure 34.
Template Bar Out Position In Position 4. Connect the spring to the headstock.
5. Move the headstock just to the right of the workpiece, and put the tracer pin in the "out" position on the template.
6. Stand to the right-hand side of the machine, and look across the table at the cutter rela tionship to the vertical workpiece. This view ing position will help you align the cutter with the workpiece during the next step.
Note: Familiarize yourself with the tracer pin
controls shown in
Figure 36 if this is the first
time you have adjusted it.
Tracer Pin Figure 34. Tracer pin positions on template.
To set the tail thickness:
1. DISCONNECT MACHINE FROM POWER!
2. Draw a small pencil line on the edge of the vertical workpiece approximately 1 ⁄ 16 " from the side of the workpiece (see Figure 35).
Vertical Workpiece Table (Side View) Pencil Line 1 ⁄ 16 " Figure 35. Pencil line location on vertical workpiece.
3. Install the vertical workpiece so the side of the board closest to the pencil line is facing out, as shown in fence.
Figure 35, and clamp the workpiece into position against the vertical Model G0611X (Mfd. 07/15) Adjustment Thumbwheel Figure 36. Tracer pin controls.
Lock 7. Unlock the tracer pin, and adjust the thumb wheel as necessary until the bottom of the cutter is positioned as shown in Figure 37. (Side View) Cutting edge rotated to maximum point of rotation from side view.
Cutter Table Vertical Workpiece Cutter aligned with pencil line at the bottom of the workpiece.
Figure 37. Cutter position for setting tail thickness (as viewed from the side).
8. Lock the tracer pin.
-25-
Cutter Depth Stop
The cutter depth stop adjustment bolt ( Figure 38) dictates the depth of the sockets ( zontal workpiece.
Figure 39) by controlling how far the cutter will cut into the hori Cutter Depth Stop Adjustment Bolt Figure 38. Cutter depth stop adjustment bolt.
Socket Depth Figure 39. Socket depth.
The cutter depth should be the same as the tail thickness, so that when the joint is assembled the tails are flush with the pins ( Figure 40).
1 ⁄ 16 " Horizontal Workpiece Vertical Workpiece
Board Face Board End
...as cut Sockets Tails Figure 40. Understanding correct cutter depth.
-26-
To set the cutter depth stop:
1. DISCONNECT MACHINE FROM POWER!
2. On a workbench, copy the "Tail Thickness" dimension from the vertical workpiece to the horizontal workpiece ( Figure 41).
Edge of Horizontal Piece Aligned w/Pencil Line Make Cutter Depth Pencil Line Here Horizontal Workpiece (Side View) Vertical Workpiece Tail Thickness Pencil Line Figure 41. Marking horizontal workpiece to set the cutter depth.
3. Clamp vertical workpiece in position on the machine, then clamp the horizontal workpiece in place against the vertical workpiece.
4. Move the cutter to the right of the horizontal workpiece and make sure the tracer pin is in the "in" position.
5. Rotate the cutter until the leading edge is at the farthest point in rotation toward the rear of the machine.
6. From the right-hand side of the machine, look across the table at the cutter position in relation to the pencil line.
7. Adjust the cutter depth bolt until the tip of the cutter aligns with the pencil line ( Figure 42), then tighten the hex nut.
Vertical Workpiece Cutter tip at farthest point of rotation from the side view.
Horizontal Workpiece Pencil Line (Side View) Cutter Table Figure 42. Cutter position to set cutter depth stop (viewed from the side).
Model G0611X (Mfd. 07/15)
Testing Machine Setup
Testing the setup requires you to make cuts and adjust the cutter until the dovetail fit is perfect. Be aware that the drawer you make during this procedure may end up as scrap. To achieve good dovetails, you must have prepared your stock as described in Stock Preparation on Page 19.
The standard cutting order is shown in Figure 43. Figure 44 shows the workpieces positioned with the dadoes close to or away from the fences.
Cut 4:
Position Dadoes Close to Fence
BACK Cut 1:
Position Dadoes Away from Fence
LEFT RIGHT Cut 3:
Position Dadoes Away from Fence
FRONT Cut 2:
Position Dadoes Close to Fence Figure 43. Drawer pieces laid out and marked inside face up; cutting order and workpiece position against fences also shown.
Vertical Fence RIGHT or LEFT Horizontal Fence FRONT or BACK RIGHT or LEFT
Cuts 1 & 3 Dadoes Away from Fences
Dado Out Dado Down Vertical Fence RIGHT or LEFT Horizontal Fence FRONT or BACK
Cuts 2 & 4 Dadoes Close to Fences
Dado Out Dado Down Figure 44. Workpiece positions for cuts.
Model G0611X (Mfd. 07/15)
To make a test cut:
1. Position the RIGHT workpiece on the vertical support bar, as shown in the top illustration in Figure 44 (with the dado positioned out and opposite the fence), then clamp down the RIGHT workpiece.
2. Place the BACK workpiece on the horizon tal table, as shown in the top illustration in Figure 44 (with the dado positioned down and opposite the fence), then clamp down the BACK workpiece. The bottom of both workpieces should be flush with each other and both workpieces should be firmly against their respective fences.
3. Position the cutter so it is not touching the fences or workpieces.
4. INSTALL AND SECURE THE GUARD!
5. Connect the machine to the power source.
6. Make the test cut as described below, but read all of the steps before starting, so you do not have to stop after you begin cutting: a. Start the cut on the left-hand side of the vertical piece (half of the cutter will cut into the plastic fences), then carefully fol low the template from left-to-right, mak ing sure the tracer pin maintains contact with the template (otherwise unneces sary tear-out will occur).
b. After clearing the workpieces, do a clean up pass by bringing the headstock back the opposite direction and following the template from right-to-left.
c. Turn the machine OFF, and position the cutter clear of the workpieces and fences.
-27-
7. Remove the workpieces from the machine and test fit the dovetail joint.
8. Carefully examine how the tails fit into the sockets. The tails should fit into the sockets tightly and both workpieces should be flush with each other. Typically, fine-tuning the dovetail joint fit requires balancing socket depth and the cutter adjustment, as follows: —If the workpieces do not fit together or if the fit is too tight, then adjust the cutter to take a larger cut and repeat "Cut 1." —If the workpieces fit together too loosely, then adjust the cutter to take a smaller cut and do "Cut 2." —If the tails fit easily side-to-side into the sockets, but do not go down far enough, adjust the socket depth deeper.
—If the tails fit easily side-to-side into the sockets, but go too far down, adjust the socket depth shallower.
Adjusting Cutter
The cutter rotates eccentrically in the spindle, which allows it to be adjusted to control the dove tail joint "fit." Two set screws hold the cutter in position and a spindle scale is provided for monitoring the cutter position during adjustments. Figure 45 shows the set screws and spindle scale.
Scale
To adjust the cutter:
1. DISCONNECT MACHINE FROM POWER!
2. Remove the guard.
3. Use a 4mm hex wrench to loosen the two set screws on the spindle just enough to allow the cutter to rotate. (Loosening the two set screws too much may cause the cutter to drop down in the spindle and throw off other adjustments.) 4. Rotate the cutter inside the spindle as nec essary to take a smaller or larger cut (see Figure 46). Use the lowest point in the cutter groove to keep track of the cutter position during adjustments.
Lowest Point of Cutter Groove (-) Take a smaller cut (+) Take a larger cut (-) (+) Figure 46. Understanding cutter adjustments.
5. Tighten the two set screws to secure the cut ter in place.
6. Make sure the spring is connected to the headstock.
7. Install the guard.
8. Test the cutter adjustment by making a cut. 9. Repeat cutter adjustments as necessary until the fit is satisfactory. ALWAYS DISCONNECT POWER BEFORE ADJUSTING CUTTER!
Set Screws Figure 45. Cutter adjustment controls.
-28 Model G0611X (Mfd. 07/15)
SECTION 5: ACCESSORIES
Installing unapproved accessories may cause machine to malfunction, resulting in serious personal injury or machine damage. To reduce this risk, only install accessories recommended for this machine by Grizzly.
NOTICE
Refer to our website or latest catalog for additional recommended accessories.
G0777—1.5 HP Ultra-Quiet Cyclone Dust Collector
Where most dust collectors this size operate at a minimum of 80-82 dB, the G0777 can collect even the biggest shavings without exceeding 70–72 dB due to its slow-speed motor and large impeller. Features a compact profile on a sturdy mobile frame, a pleated filter system, an internal filter cleaning brush system, 880 CFM airflow, a built in remote control switch, and a mobile 35-gallon collection drum.
G7314Z—Heavy-Duty Mobile Base
Make your machine mobile with this popular patented mobile base. The unique outrigger type increases stability and lowers machine height. This heavy duty mobile base is rated for up to a 700 lb. capacity.
Figure 48. G7314Z Mobile Base.
H9388—Replacement Dovetail Bit
This replacement Dovetail Bit is for the G0610 and G0611X Dovetail Machines.
Figure 49. H9388 Replacement Dovetail Bit.
Figure 47. G0777 Ultra-Quiet Cyclone Dust Collector.
order online at www.grizzly.com
or call 1-800-523-4777
Model G0611X (Mfd. 07/15) -29-
T10456—Heavy-Duty Anti-Fatigue Mat 3' x 5'
This Heavy-Duty Anti-Fatigue Mat features bev eled edges and no-slip tread for safety and comfort. Open-hole design allows liquid to drain through, so it's perfect for wet or oily conditions. Measures 3' wide x 5' long x 3/8" thick.
G5562—SLIPIT ® 1 Qt. Gel G5563—SLIPIT ® 12 oz Spray G2871—Boeshield ® T-9 12 oz Spray G2870—Boeshield ® T-9 4 oz Spray H3788—G96 ® Gun Treatment 12 oz Spray H3789—G96 ® Gun Treatment 4.5 oz Spray
Figure 50. T10456 Anti-Fatigue Mat.
H4978—Deluxe Earmuffs - 27dB H4979—Twin Cup Hearing Protector - 29dB T20446—Classic Earplugs, 200-pair - 31dB
Protect yourself comfortably with a pair of cush ioned earmuffs. Especially important if you or employees operate for hours at a time.
H4978 T20446 H4979
Figure 52. Recommended products for protect ing unpainted cast-iron/steel part on machinery.
G4682—Dry Coating Lube
Spray on saw blades, router bits, shaper cutters - even table tops - to form a low-friction coating that works great, even under high temperature and pressure. Contains no silicone or oil, so it won’t stain or damage paint or wood finishes. 9.5 oz.
Figure 51. Hearing protection.
Figure 53. G4682 Dry Coating Lube.
order online at www.grizzly.com
or call 1-800-523-4777
-30 Model G0611X (Mfd. 07/15)
H6840—Titebond III - Wood Glue, 1 Gal.
An advanced, proprietary technology that offers the best possible performance in woodworking glues, Titebond III uses a waterproof formula that passes the ANSI/HPVA Type-1 water-resistance specification and offers superior bond strength, longer open assembly time, and lower application temperature. It provides strong initial tack, sands easily without softening, and is FDA approved for indirect food contact (cutting boards). The ultimate in wood glues - ideal for both interior and exterior applications.
Basic Eye Protection
T20501—Face Shield Crown Protector 4" T20502—Face Shield Crown Protector 7" T20503—Face Shield Window T20451—“Kirova” Clear Safety Glasses T20452—“Kirova” Anti-Reflective S. Glasses H7194—Bifocal Safety Glasses 1.5
H7195—Bifocal Safety Glasses 2.0
H7196—Bifocal Safety Glasses 2.5
T20502 T20452 T20503 H7194 T20451
Figure 55. Assortment of basic eye protection.
Figure 54. H6840 Titebond III Wood Glue.
order online at www.grizzly.com
or call 1-800-523-4777
Model G0611X (Mfd. 07/15) -31-
SECTION 6: MAINTENANCE
To reduce risk of shock or accidental startup, always disconnect machine from power before adjustments, maintenance, or service.
Schedule
For optimum performance from your machine, follow this maintenance schedule and refer to any specific instructions given in this section.
Daily Check (8 Hours)
• Check/tighten cutter set screws.
• • • Clean debirs/sawdust from clamps to ensure that they do not interfere with the clamping ability.
Clean/vacuum dust buildup from inside cabi net and off motor.
Unpainted cast-iron portions of the table and the headstock travel rods should be cleaned and wiped down with a metal protectant.
• Check/replace damaged power cords or wires.
• Check/add air tool oil to the air supply unit lubricator.
• Check/drain the air supply unit water filter. (Drain by sliding the white shaft to the other side.)
Weekly Maintenance (40 Hours)
• Grease the spindle.
Monthly Check (320 Hours)
• Belt tension, damage, or wear.
Cleaning
Cleaning the Model G0611X is relatively easy. Vacuum excess wood chips and sawdust, and wipe off the remaining dust with a dry cloth. If any resin has built up, use a resin dissolving cleaner to remove it. Protect the unpainted cast iron table by wiping it clean after every use—this ensures moisture from wood dust does not remain on bare metal surfaces. Keep the table rust-free with regular applications of products like G96 ® Gun Treatment, SLIPIT ® , or Boeshield ® T-9 (see Page 29 for more details).
Lubrication
Most of the bearings in the machine are sealed and lubricated for life.
The spindle has one grease fitting that must be greased approximately every 40 hours or one week of regular use (refer to Figure 56). Use high temperature bearing grease.
Figure 56. Spindle grease fitting located on headstock control panel.
To grease the spindle, connect the fitting to a grease gun and give the spindle one pump of grease.
-32 Model G0611X (Mfd. 07/15)
SECTION 7: SERVICE
Review the troubleshooting and procedures in this section if a problem develops with your machine. If you need replacement parts or additional help with a procedure, call our Technical Support. Note: Please
gather the serial number and manufacture date of your machine before calling.
Troubleshooting
Motor & Electrical
Symptom Machine does not start or a breaker trips.
Machine stalls or is underpowered.
Machine has vibration or noisy operation.
Possible Cause 1. STOP button pushed in, disabling the switch.
2. Plug/receptacle is at fault or wired incorrectly.
3. Start capacitor is at fault.
4. Motor connection wired incorrectly.
5. Power supply is at fault/switched OFF.
6. Motor ON button or ON/OFF switch is at fault.
7. Motor centrifugal switch is at fault.
8. Emergency stop push-panel is stuck/switch is at fault.
9. Motor windings or motor is at fault.
1. Wrong workpiece material (wood).
2. Feed rate too fast for task.
3. Run capacitor is at fault.
4. Belt slipping.
5. Motor connection is wired incorrectly.
6. Plug/receptacle is at fault.
7. Motor bearings are at fault.
8. Motor has overheated.
9. Motor is at fault.
10. Motor centrifugal switch is at fault.
1. Motor or component is loose.
2. Belt(s) worn or loose.
3. Motor fan is rubbing on fan cover.
4. Pulley is loose.
5. Machine is incorrectly mounted or sits uneven ly on floor.
6. Cast iron motor mount loose/broken.
7. Motor or spindle bearings are at fault.
8. Cutter is at fault.
9. Motor centrifugal switch is at fault.
Possible Solution 1. Twist STOP button clockwise until it pops out to enable the switch.
2. Test for good contacts; correct the wiring.
3. Test/replace if faulty.
4. Correct motor wiring connections.
5. Ensure hot lines have correct voltage on all legs and main power supply is switched ON.
6. Replace faulty ON button or ON/OFF switch.
7. Adjust/replace the centrifugal switch if available.
8. Free push-panel from binding; replace faulty switch.
9. Replace motor.
1. Use wood with correct moisture content, without glues, and little pitch/resins.
2. Decrease feed rate.
3. Tighten/repair/replace.
4. Replace bad belt and retension ( Page 36).
5. Correct motor wiring connections.
6. Test for good contacts; correct the wiring.
7. Test by rotating shaft; rotational grinding/loose shaft requires bearing replacement.
8. Clean off motor, let cool, and reduce workload.
9. Test/repair/replace.
10. Adjust/replace centrifugal switch if available.
1. Inspect/replace stripped or damaged bolts/nuts, and re-tighten with thread locking fluid.
2. Inspect/replace belts ( Page 36).
3. Replace dented fan cover; replace damaged fan.
4. Tighten pulley set screw.
5. Tighten/replace anchor studs in floor; relocate/shim machine.
6. Tighten/replace.
7. Test by rotating shaft; rotational grinding/loose shaft requires bearing replacement.
8. Replace warped, bent, or twisted cutter.
9. Adjust/replace centrifugal switch if available.
-33 Model G0611X (Mfd. 07/15)
Cutting Operations and Results
Symptom Workpiece slips or kicks out during operation.
Cutter cuts slow or does not cut properly.
Dovetail joint fit is too tight.
Dovetail joint fit is too loose.
Possible Cause 1. Low air pressure to clamps.
2. Clamps are adjusted too far away from the workpiece.
3. Clamp bracket is incorrectly adjusted, causing the clamps to make uneven contact with the workpiece.
1. Cutter is dull.
2. Belt is slipping on the pulley.
3. Cutter is rotating clockwise (motor is wired incorrectly).
1. Cutter is not taking a large enough cut.
1. Cutter is taking too large of a cut.
Possible Solution 1. Increase the air pressure to at least 40 PSI.
2. Adjust clamps closer to the workpiece ( Page 20).
3. Adjust the both sides of the clamp bracket and even distance from the table ( Page 20).
1. Replace or sharpen the cutter ( Page 35).
2. Tighten belt ( Page 33) or replace belt (Page 36).
3. Wire motor so cutter rotates counterclockwise.
1. Adjust the cutter to take a larger cut ( Page 28).
1. Adjust the cutter to take a smaller cut ( Page 28).
Tails fit too far into sockets.
Tails will not fit com pletely into the sockets.
Tails sit flush with pins at one end but not the other.
Gaps exist between tails and pins.
Dado or groove for drawer bottom visible on assembled joint.
Dovetails fit together correctly, but tops/edges of workpieces are not flush with each other.
Distribution of dovetails across assembled joint is not symmetrical.
1. Sockets are cut too deep.
1. Cutter is not taking a large enough cut.
2. Sockets are not cut deep enough.
1. Adjust the cutter depth stop so the cutter will not cut as deeply into the horizontal workpiece ( Page 26).
1. Adjust the cutter to take a larger cut ( Page 28).
1. Horizontal workpieces were not posi tioned square when clamped.
2. Horizontal workpieces were not cut square or workpieces were not properly prepared.
1. Vertical workpieces were not positioned square when clamped.
2. The fixed chaser is not flush with the horizontal table.
3. Vertical workpieces were not cut square or workpieces were not properly pre pared.
1. Dado cut in the wrong location for the template being used.
2. Fences set incorrectly.
1. Fences were not offset by exactly half of the template size being used.
1. Fences are not set correctly to allow the cutter to start in the proper loca tion.
2. Workpiece width is not divisible by the template size being used.
2. Adjust the cutter depth stop so the cutter will cut as deeper into the horizontal workpiece ( Page 26).
1. Reclamp the workpiece with emphasis on keeping it square before and during clamping.
2. Cut new workpieces with emphasis on squaring up all the boards ( Page 19). Check the saw or tech nique used to cut the boards to ensure squareness.
1. Reclamp the workpiece with emphasis on keeping it square before and during clamping.
2. Loosen the 3 cap screws securing the fixed chaser, adjust it flush with the horizontal table, and tighten.
3. Cut new workpieces with emphasis on squaring up all the boards ( Page 19). Check the saw or tech nique used to cut the boards to ensure squareness.
1. Cut dadoes in the correct location ( Page 19).
2. Reset the fences ( Page 22).
1. Set the fences so they are offset exactly half of the distance as the template size being used. For example, offset the fences 1 ⁄ 2 " for 1" template, 3 ⁄ 4 " for 1 1 ⁄ 2 " template, etc. Refer to Page 22 for more details.
1. Reset the fences, paying close attention to where the first cut will be made into the vertical workpiece ( Page 22).
2. Cut new workpieces that are divisible by the tem plate size being used ( Page 21); change template size to be divisible by workpiece ( Page 21); or align the cutter starting point by eye do the best with the workpiece size you have—results may not be truly symmetrical.
-34 Model G0611X (Mfd. 07/15)
Replacing Cutter
When the cutter gets dull or if it gets damaged, it must be replaced. Dull cutters can be resharpened by a professional, but cutters are inexpensive and easy to replace.
Tools Needed Qty
Hex Wrench 4mm .............................................. 1
To replace the cutter:
1. DISCONNECT MACHINE FROM POWER!
2. Remove the guard.
3. Loosen the two set screws that hold the cut ter in the spindle. (The set screws must be backed out approximately half-way before the cutter can be removed.) 4. Slide the cutter out and insert the new one.
5. Tighten the two set screws to secure the cut ter in place.
6. Replace the guard.
NOTICE
The cutter must be re-adjusted after being replaced to ensure proper cutting results.
Tensioning Belt
A flat belt transfers power from the motor to the cutter spindle. This belt stretches with use and periodically needs to be tensioned. If the cutter lacks power, stops spinning, or cuts slower than normal, then the belt may need to be tightened.
When properly tensioned, the belt should only deflect approximately a 1 ⁄ 4 " when pushed inward from the middle.
Tools Needed Qty
Hex Wrench 6mm .............................................. 1
To tighten the belt:
1. DISCONNECT MACHINE FROM POWER!
2. Loosen the two motor mount cap screws shown in Figure 57.
Motor Mount Cap Screws Figure 57. Motor mount cap screw locations.
Model G0611X (Mfd. 07/15) -35-
3. Turn the belt tension bolt, shown in Figure 58, clockwise to tension the belt.
Note: Each time you adjust the belt tension,
only turn the bolt one full turn. This will pre vent over-tightening the belt, which can lead to premature bearing failure in the motor and spindle.
Replacing Belt
If the belt is left loose, it can stop during operation while the pulley continues to spin. This scenario will burn the belt, which will create a horrible vibra tion and smell of burned rubber. If this happens, then the belt must be replaced before continuing operations.
Tools Needed Qty
Hex Wrench 6mm .............................................. 1
To replace the belt:
1. DISCONNECT MACHINE FROM POWER!
2. Lower the cutter as far as it will go.
3. Remove the dust plug shown in Figure 59 to access the bottom of the belt.
Belt Tension Bolt Figure 58. Belt tension bolt.
4. Tighten the motor mount cap screws.
-36 Access Hole Figure 59. Dust plug removed to see bottom of cutter spindle for belt removal.
4. Loosen the two motor mount cap screws shown in Figure 57.
5. Turn the motor tension bolt, shown in Figure 58, counterclockwise to loosen the belt.
6. Slide the belt under the top of the spindle shaft and off the motor pulley.
7. Reinstall and tension the new belt.
8. Replace the dust plug, and tighten the motor mount cap screws.
Model G0611X (Mfd. 07/15)
machine
SECTION 8: WIRING
These pages are current at the time of printing. However, in the spirit of improvement, we may make chang es to the electrical systems of future machines. Compare the manufacture date of your machine to the one stated in this manual, and study this section carefully.
If there are differences between your machine and what is shown in this section, call Technical Support at (570) 546-9663 for assistance BEFORE making any changes to the wiring on your machine. An updated wiring diagram may be available. Note: Please gather the serial number and manufacture date of your
machine before calling. This information can be found on the main machine label.
Wiring Safety Instructions
SHOCK HAZARD. Working on wiring that is con nected to a power source is extremely dangerous. Touching electrified parts will result in personal injury including but not limited to severe burns, electrocution, or death. Disconnect the power from the machine before servicing electrical com ponents!
WIRE/COMPONENT DAMAGE. Damaged wires or components increase the risk of serious per sonal injury, fire, or machine damage. If you notice that any wires or components are damaged while performing a wiring task, replace those wires or components.
MODIFICATIONS. Modifying the wiring beyond what is shown in the diagram may lead to unpre dictable results, including serious injury or fire. This includes the installation of unapproved after market parts.
MOTOR WIRING. The motor wiring shown in these diagrams is current at the time of printing but may not match your machine. If you find this to be the case, use the wiring diagram inside the motor junction box.
WIRE CONNECTIONS. All connections must be tight to prevent wires from loosening during machine operation. Double-check all wires dis connected or connected during any wiring task to ensure tight connections.
CAPACITORS/INVERTERS. Some capacitors and power inverters store an electrical charge for up to 10 minutes after being disconnected from the power source. To reduce the risk of being shocked, wait at least this long before working on capacitors.
CIRCUIT REQUIREMENTS. You MUST follow the requirements at the beginning of this manual when connecting your machine to a power source. EXPERIENCING DIFFICULTIES. If you are expe riencing difficulties understanding the information included in this section, contact our Technical Support at (570) 546-9663.
The photos and diagrams included in this section are best viewed in color. You can view these pages in color at www.grizzly.com.
Model G0611X (Mfd. 07/15) -37-
220V Wiring
110V Wiring Diagram
The Model G0611X is prewired for 220V operation. If you plan to operate your machine at 110V, you must rewire the motor and replace the mag switch with part number P0611X230A (see Page 45).
MAGNETIC SWITCH ASSEMBLY
A L1/1
SDE
MA-18 L2/3 L3/5 7 T1/2 T2/4 T3/6 8 B 1/2 3/4 RA-20 AMP 5/6 96 18 15 12 98 95
Disconnect power before servicing electrical components. Electrical shock causes serious personal injury or even death!
Green Ground White Neutral Black Hot
5-15 Plug 110 VAC
4 6 2 3 1 5 CCW Rotation Start Capacitor 300MFD 250VAC Run Capacitor 30MFD 250VAC
MOTOR (Wired at 110V)
4 5 2 3 1 6 CW Rotation (for troubleshooting purposes only)
If your cutter rotates in the wrong direction, wire it for counterclockwise (CCW) rotation. The motor wiring shown here is current at the time of printing; however, always use the diagram on the inside of junction box cover when rewiring your motor.
-38-
READ ELECTRICAL SAFETY ON PAGE 37!
Model G0611X (Mfd. 07/15)
A
220V Wiring Diagram
MAGNETIC SWITCH ASSEMBLY
L1/1
SDE
MA-09 MA-15 L2/3 L3/5 7 T1/2 T2/4 T3/6 8 B 1/2 3/4 RA-20 AMP 5/6 96 8 6.5 5 98 95
Disconnect power before servicing electrical components. Electrical shock causes serious personal injury or even death!
Green Ground White Hot Black Hot
220 VAC 6-15 Plug (As Recommended)
4 6 3 5 2 1 CCW Rotation Start Capacitor 300MFD 250VAC Run Capacitor 30MFD 250VAC
MOTOR (Wired at 220V)
3 6 2 4 5 1 CW Rotation (for troubleshooting purposes only)
If your cutter rotates in the wrong direction, wire it for counterclockwise (CCW) rotation. The motor wiring shown here is current at the time of printing; however, always use the diagram on the inside of junction box cover when rewiring your motor.
Model G0611X (Mfd. 07/15)
READ ELECTRICAL SAFETY ON PAGE 37!
-39-
SECTION 9: PARTS
We do our best to stock replacement parts when possible, but we cannot guarantee that all parts shown are available for purchase. Call (800) 523-4777 or visit www.grizzly.com/parts to check for availability.
9 8 5 4 3
Table
1 2 32 10 6 31 7 30 3 11 4 12 13 27 29 28 22 23 24 21 25 26 -40 14 15 16 17 20 18 19 Model G0611X (Mfd. 07/15)
REF PART #
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 P0611X001 P0611X002 PSB31M PSS04M PB09M PW01M P0611X007 PSB13M PLW04M P0611X010 P0611X011 P0611X012 P0611X013 PLW03M PSB48M P0611X016
Table Parts List
DESCRIPTION
FENCE SLIDING ROD CAP SCREW M8-1.25 X 25 SET SCREW M6-1 X 12 HEX BOLT M8-1.25 X 20 FLAT WASHER 8MM BUFFER PAD CAP SCREW M8-1.25 X 30 LOCK WASHER 8MM ADJUSTMENT SCREW ADJUSTMENT NUT MICRO-ADJUSTMENT SEAT TABLE SCALE LOCK WASHER 6MM CAP SCREW M6-1 X 35 INDICATOR MOUNTING BAR
REF PART #
17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 P0611X017 P0611X018 PSB04M P0611X020 P0611X021 P0611X022 PW03M PSB02M PW03M PSB07M P0611X027 P0611X028 P0611X029 P0611X030 PSS02M P0611X032
DESCRIPTION
INDICATOR TEMPLATE 1" & 2" INDICATOR TEMPLATE 1-1/2" & 2-1/2" CAP SCREW M6-1 X 10 WING SCREW M6-1 X 35 TEMPLATE BAR BUFFER PAD FLAT WASHER 6MM CAP SCREW M6-1 X 20 FLAT WASHER 6MM CAP SCREW M6-1 X 30 FIXED CHASER 1" & 2" FIXED CHASER 3" FIXED CHASER 2-1/2" WORKTABLE SET SCREW M6-1 X 6 EYE BOLT M10-1.5 X 15 Model G0611X (Mfd. 07/15) -41-
117 118 119 120 121 122 -42 111 112 113 114 115 114A 107 106
Headstock
105 104 103 102 116 110 109 108 123 124 125 126 145 101 162 162 161 163 146 160-1 160-2 159 164 147 148 150 160 159 158 157 156 155 154 153 152 127 144 149 151 128 143 129 109 142 141 140 130 130-1 131 132 137 139 138 129-2 129-4 129-1 129-3 129-5 133 134 135 136 Model G0611X (Mfd. 07/15)
REF
101 102 103 104 105 106 107 108 109 110 111 112 113 114 114A 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 129-1 129-2 129-3 129-4 129-5 130 130-1
PART #
P0611X101 P0611X102 PN02M PZERK2 P0611X105 PW04M P0611X107 P0611X108 PW01M PSB157M PSS16M P0611X112 P0611X113 P0611X114 P0611X114A P0611X115 PSS07M P0611X117 P6005 P0611X119 PN06M PSB79M PSB15M P0611X123 P0611X124 PB08M PW03M P0611X127 P0611X128 P0611X129 P0611X129-1 P0611X129-2 P0611X129-3 P0611X129-4 P0611X129-5 P0611X130 P0611X130-1
Headstock Parts List
DESCRIPTION
SPONGE COATING HANDLE HEX NUT M10-1.5
GREASE FITTING M6-1 x 5 CUTTER FLAT WASHER 10MM SPECIAL ADJUSTMENT BOLT SPINDLE SLIDE SEAT FLAT WASHER 8MM CAP SCREW M8-1.25 X 100 SET SCREW M8-1.25 X 10 ECCENTRIC SPINDLE LOCK NUT SPINDLE BEARING HOUSING COMPLETE SPINDLE ASSY SPACER SET SCREW M5-.8 X 5 COMPRESSION SPRING AK-6005 BALL BEARING 6005 FIXING NUT HEX NUT M5-.8
CAP SCREW M5-.8 X 35 CAP SCREW M5-.8 X 20 EXTENSION SPRING FLAT BELT 670 X 25 HEX BOLT M6-1 X 20 FLAT WASHER 6MM MOTOR PULLEY MOTOR BRACKET MOTOR 1HP, 110V/220V MOTOR FAN COVER MOTOR FAN MOTOR JUNCTION BOX S CAPACITOR 300MFD 250VAC R CAPACITOR 30MFD 250VAC STRAIN RELIEF 11-10B MOTOR CORD
REF
131 132 133 134 135 136 137 138 139 140 141 142 143 144 145 146 147 148 149 150 151 152 153 154 155 156 157 158 159 160 160-1 160-2 161 162 163 164
PART #
P0611X131 P0611X132 P0611X133 P0611X134 PR20M P0611X136 P0611X137 P0611X138 PR23M P0611X140 P0611X141 PSB40M P0611X143 PSS53M P0611X145 P0611X146 P0611X147 PB03M P0611X149 P0611X150 PSB66M P0611X152 P0611X153 P0611X154 P0611X155 PW05M PSB17M PSB33M PW02M P0611X160 P0611X160-1 P0611X160-2 P0611X161 PS17M P0611X163 P0611X164
DESCRIPTION
CARRIAGE GUIDE ROD M25 X 750L LINEAR BUSHING 16UU SEAL 16 X 28 X 7 X 3 INT RETAINING RING 28MM GUIDE ROD M16 X 459L LINEAR BUSHING 25UU SEAL 25 X 40 X 7 X 2 INT RETAINING RING 40MM FLEXIBLE HOSE 2.5" X 63" HOSE CLAMP 2-3/4" CAP SCREW M8-1.25 X 35 TRACER PIN SET SCREW M5-.8 X 12 WING SCREW M6-1 X 20 ADJUSTMENT SCREW PLASTIC PLUG 22MM HEX BOLT M8-1.25 X 16 SPECIAL ADJUSTMENT BOLT CLAMP BUSHING CAP SCREW M8-1.25 X 65 BUSHING GEAR SHAFT INDICATOR BAR INDICATOR BRACKET FLAT WASHER 4MM CAP SCREW M4-.7 X 10 CAP SCREW M5-.8 X 12 FLAT WASHER 5MM GUARD TOP GUARD BRUSH SIDE GUARD BRUSH WINDOW PHLP HD SCR M4-.7 X 6 CONTROL PANEL LABEL WING SCREW M5-.8 X 15 Model G0611X (Mfd. 07/15) -43-
-44-
Body & Pneumatic
309 415 201V2 416 414 310 305 205 232 = AIR TUBE CONNECTION POINT 301 302 206 207 210 209 208 306 205 303 309 310 1/8 311 312 1/8 232 234A 415 312 414 308 415 307 1/8 205 311 232 304 1/8 232 234 235 236 237 238 239 306 232 307 305 1/8 232 308 1/8 232 231 247 246 245 244 243 242 241 240 211 230A 110V 220V 230 1/4 3/8 3/8 229 211 212 213 214 222 226 227 230-1 223 224 225 230-3 228 230A-1 215 221 230-2 230-4 230A-2 220 216 217 218 219 Model G0611X (Mfd. 07/15)
Body & Pneumatic Parts List
REF PART # DESCRIPTION
201V2 P0611X201V2 CONTROL VALVE V2.07.15
205 206 P0611X205 P0611X206 T-CONNECTOR PT-1/8" X 6MM X 6MM CAP SCREW M8-1.25 X 35 207 208 209 P0611X207 P0611X208 P0611X209 LOCK WASHER 8MM SET SCREW M8-1.25 X 10 ADAPTER 3/8" X 1/4" 210 211 212 213 214 215 216 217 218 219 P0611X210 P0611X211 P0611X212 P0611X213 P0611X214 P0611X215 P0611X216 P0611X217 P0611X218 P0611X219 MALE COUPLING PT-1/4" CAP SCREW M6-1 X 16 FLAT WASHER 6MM AIR SUPPLY UNIT MACP 300-10A MALE CONNECTOR PT-3/8" X 6MM CAP SCREW M5-.8 X 10 DUST PORT 4" CABINET DOOR DOOR LATCH 220 221 222 223 224 225 226 227 P0611X220 P0611X221 P0611X222 P0611X223 P0611X224 P0611X225 P0611X226 P0611X227 DOOR INSET PHLP HD SCR M5-.8 X 6 STUD FLAT WASHER 20MM HEX NUT M20-2.5
SPECIAL WASHER LOCKING HANDLE M10-1.5 X 35 HOLDER BRACKET 228 229 230 230A 230-1 P0611X228 P0611X229 P0611X230 P0611X230A P0611X230-1 POWER CORD STRAIN RELIEF MGB20G-12B MAGNETIC SWITCH ASSY 220V MAGNETIC SWITCH ASSY 110V CONTACTOR 220V 230-2 230-3 P0611X230-2 P0611X230-3 OVERLOAD RELAY FOR 220V MAG SWITCH COVER 230-4 P0611X230-4 PLASTIC SCREW 230A-1 P0611X230A-1 CONTACTOR 110V 230A-2 P0611X230A-2 OVERLOAD RELAY FOR 110V
REF
231 232 233 234 235 236 237 238 239 240 241 242 243 244 245 246 307 308 309 310 311 312 414 415 416 247 234A 301 302 303 304 305 306
PART #
P0611X231 P0611X232 P0611X233 P0611X234 P0611X235 P0611X236 P0611X237 P0611X238 P0611X239 P0611X240 P0611X241 P0611X242 P0611X243 P0611X244 P0611X245 P0611X246 P0611X247 P0611X234A P0611X301 P0611X302 P0611X303 P0611X304 P0611X305 P0611X306 P0611X307 P0611X308 P0611X309 P0611X310 P0611X311 P0611X312 P0611X414 P0611X415 P0611X416
DESCRIPTION
SWITCH BRACKET MALE ELBOW PT1/8" X 6MM CAP SCREW M5-.8 X 50 CYLINDER BODY O-RING G80 O-RING P25 CYLINDER END COVER LOCKING PIECE CLAMPING DISC HEX BOLT M8-1.25 X 16 FLAT WASHER 8MM PISTON ROD PISTON BACKING 80 X 65 X 5.5
WEARING 80 X 75 X 6 PISTON LOCK WASHER 12MM HEX NUT M12-1.75
CLAMPING CYLINDER ASSY PU TUBE 4 X 6 X 240MM PU TUBE 4 X 6 X 140MM PU TUBE 4 X 6 X 1360MM PU TUBE 4 X 6 X 140MM PU TUBE 4 X 6 X 790MM PU TUBE 4 X 6 X 730MM PU TUBE 4 X 6 X 790MM PU TUBE 4 X 6 X 730MM PU TUBE 4 X 6 X 790MM PU TUBE 4 X 6 X 730MM PU TUBE 4 X 6 X 790MM PU TUBE 4 X 6 X 730MM CAP SCREW M5-.8 X 30 AIR DIFFUSER 1/8" NPT MOUNTING PLATE Model G0611X (Mfd. 07/15) -45-
Labels
402 401 403 413 163 CONTROL PANEL 412 411 410 409 408 407 404 406 405
REF
163 401 402 403 404 405 406
PART # DESCRIPTION
P0611X163 P0611X401 CONTROL PANEL LABEL TAIL SHORTER LABEL PLABEL-12A READ MANUAL LABEL P0611X403 P0611X404 P0611X405 G8589 MOTOR LABEL G0611X MODEL # LABEL EXTREME SERIES PLATE GRIZZLY LOGO PLATE
REF
407 408 409 410 411 412 413
PART #
PPAINT-14 PPAINT-1 PLABEL-36 P0611X410 PLABEL-14 P0611X412 P0611X413
DESCRIPTION
"PUTTY" TOUCH-UP PAINT "GRIZZLY GREEN" TOUCH-UP PAINT DISCONNECT POWER LABEL MACHINE ID LABEL ELECTRICITY LABEL TAIL LONGER LABEL GREASE SPINDLE LABEL
Safety labels warn about machine hazards and ways to prevent injury. The owner of this machine MUST maintain the original location and readability of the labels on the machine. If any label is removed or becomes unreadable, REPLACE that label before using the machine again. Contact Grizzly at (800) 523-4777 or www.grizzly.com to order new labels.
-46 Model G0611X (Mfd. 07/15)
WARRANTY CARD
Name _____________________________________________________________________________ Street _____________________________________________________________________________ City _______________________ State _________________________ Zip _____________________ Phone # ____________________ Email _________________________________________________ Model # ____________________ Order # _______________________ Serial # __________________
The following information is given on a voluntary basis. It will be used for marketing purposes to help us develop better products and services.
Of course, all information is strictly confidential.
1. How did you learn about us?
____ Advertisement ____ Card Deck ____ Friend ____ Website ____ Catalog ____ Other: 2. Which of the following magazines do you subscribe to?
____ Cabinetmaker & FDM ____ Family Handyman ____ Hand Loader ____ Handy ____ Home Shop Machinist ____ Journal of Light Cont.
____ Live Steam ____ Model Airplane News ____ Old House Journal ____ Popular Mechanics ____ Popular Science ____ Popular Woodworking ____ Precision Shooter ____ Projects in Metal ____ RC Modeler ____ Rifle ____ Shop Notes ____ Shotgun News ____ Today’s Homeowner ____ Wood 3. What is your annual household income?
____ $20,000-$29,000 ____ $50,000-$59,000 ____ $30,000-$39,000 ____ $60,000-$69,000 ____ Wooden Boat ____ Woodshop News ____ Woodsmith ____ Woodwork ____ Woodworker West ____ Woodworker’s Journal ____ Other: ____ $40,000-$49,000 ____ $70,000+ 4. What is your age group?
____ 20-29 ____ 50-59 ____ 30-39 ____ 60-69 ____ 40-49 ____ 70+ 5. How long have you been a woodworker/metalworker?
____ 0-2 Years ____ 2-8 Years ____ 8-20 Years 6. How many of your machines or tools are Grizzly?
____ 0-2 ____ 3-5 ____ 6-9 ____ 20+ Years ____ 10+ 7. Do you think your machine represents a good value? 8. Would you recommend Grizzly Industrial to a friend? _____Yes _____Yes _____No _____No 9. Would you allow us to use your name as a reference for Grizzly customers in your area?
Note: We never use names more than 3 times. _____Yes _____No 10. Comments: _____________________________________________________________________
_________________________________________________________________________________ _________________________________________________________________________________ _________________________________________________________________________________
FOLD ALONG DOTTED LINE
GRIZZLY INDUSTRIAL, INC.
P.O. BOX 2069 BELLINGHAM, WA 98227-2069
FOLD ALONG DOTTED LINE Send a Grizzly Catalog to a friend: Name_______________________________ Street_______________________________ City______________State______Zip______ TAPE ALONG EDGES--PLEASE DO NOT STAPLE Place Stamp Here
WARRANTY AND RETURNS WARRANTY AND RETURNS
Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance. This is Grizzly’s sole written warranty and any and all warranties that may be implied by law, including any merchantability or fitness, for any par ticular purpose, are hereby limited to the duration of this written warranty. We do not warrant or represent that the merchandise complies with the provisions of any law or acts unless the manufacturer so warrants. In no event shall Grizzly’s liability under this warranty exceed the purchase price paid for the product and any legal actions brought against Grizzly shall be tried in the State of Washington, County of Whatcom.
We shall in no event be liable for death, injuries to persons or property or for incidental, contingent, special, or consequential damages arising from the use of our products.
To take advantage of this warranty, contact us by mail or phone and give us all the details. We will then issue you a “Return Number,’’ which must be clearly posted on the outside as well as the inside of the carton. We will not accept any item back without this number. Proof of purchase must accompany the merchandise. The manufacturers reserve the right to change specifications at any time because they constantly strive to achieve better quality equipment. We make every effort to ensure that our products meet high quality and durability standards and we hope you never need to use this warranty.
Please feel free to write or call us if you have any questions about the machine or the manual. Thank you again for your business and continued support. We hope to serve you again soon.
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Key Features
- Cast iron construction for durability
- Powerful motor for smooth operation
- Large table size (24" x 36") for ample workspace
- Adjustable fence for precise cuts
- Micro-adjustable cutter head for fine-tuning
- Built-in dust collection for a cleaner work environment
- Optional accessories for expanded capabilities
