Grizzly G0862 3 HP Portable Cyclone Dust Collector Owner's Manual

MODEL G0860/G0861/G0862
CYCLONE DUST COLLECTORS
OWNER'S MANUAL
(For models manufactured since 10/19)
G0860
G0861
G0862
COPYRIGHT © DECEMBER, 2018 BY GRIZZLY INDUSTRIAL, INC., REVISED OCTOBER, 2019 (MN)
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
#19907KB PRINTED IN TAIWAN
V3.10.19
This manual provides critical safety instructions on the proper setup,
operation, maintenance, and service of this machine/tool. Save this
document, refer to it often, and use it to instruct other operators.
Failure to read, understand and follow the instructions in this manual
may result in fire or serious personal injury—including amputation,
electrocution, or death.
The owner of this machine/tool is solely responsible for its safe use.
This responsibility includes but is not limited to proper installation in
a safe environment, personnel training and usage authorization,
proper inspection and maintenance, manual availability and comprehension, application of safety devices, cutting/sanding/grinding tool
integrity, and the usage of personal protective equipment.
The manufacturer will not be held liable for injury or property damage
from negligence, improper training, machine modifications or misuse.
Some dust created by power sanding, sawing, grinding, drilling, and
other construction activities contains chemicals known to the State
of California to cause cancer, birth defects or other reproductive
harm. Some examples of these chemicals are:
•
•
•
Lead from lead-based paints.
Crystalline silica from bricks, cement and other masonry products.
Arsenic and chromium from chemically-treated lumber.
Your risk from these exposures varies, depending on how often you
do this type of work. To reduce your exposure to these chemicals:
Work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter
out microscopic particles.
Table of Contents
INTRODUCTION................................................ 4
Contact Info.................................................... 4
Machine Differences....................................... 4
Manual Accuracy............................................ 4
Identification.................................................... 5
Controls & Components.................................. 6
Machine Data Sheet....................................... 7
SECTION 1: SAFETY........................................ 9
Safety Instructions for Machinery................... 9
Additional Safety for Dust Collectors............ 11
SECTION 2: POWER SUPPLY....................... 12
G0860 110V Power Supply.......................... 12
G0861/G0862 220V Power Supply.............. 14
SECTION 3: SETUP........................................ 16
Needed for Setup.......................................... 16
Unpacking..................................................... 16
Inventory....................................................... 17
Site Considerations....................................... 19
Assembly...................................................... 20
Test Run....................................................... 26
SECTION 4: DESIGNING A SYSTEM............ 27
General......................................................... 27
Duct Material................................................. 27
System Design.............................................. 29
System Grounding........................................ 35
SECTION 5: OPERATIONS............................ 36
Operation Overview...................................... 36
General Operation........................................ 36
Programming Receiver................................. 37
SECTION 6: ACCESSORIES.......................... 38
SECTION 7: MAINTENANCE.......................... 41
Schedule....................................................... 41
Cleaning Canister Filter................................ 41
Removing/Replacing Collection Drum Bag... 42
Removing/Replacing Filter Bag.................... 42
SECTION 8: SERVICE.................................... 43
Troubleshooting............................................ 43
Washing Canister Filter................................ 45
Removing/Replacing Canister Filter............. 45
SECTION 9: WIRING....................................... 47
Wiring Safety Instructions............................. 47
Electrical Components.................................. 48
G0860 Wiring Diagram................................. 49
G0861 Wiring Diagram................................. 50
G0862 Wiring Diagram................................. 51
SECTION 10: PARTS...................................... 52
G0860/G0861/G0862 Parts.......................... 52
G0860/G0861 Labels & Cosmetics.............. 56
G0862 Labels & Cosmetics.......................... 57
WARRANTY & RETURNS.............................. 58
INTRODUCTION
Contact Info
Manual Accuracy
We stand behind our machines! If you have questions or need help, contact us with the information
below. Before contacting, make sure you get the
serial number and manufacture date from the
machine ID label. This will help us help you faster.
We are proud to provide a high-quality owner’s
manual with your new machine!
Grizzly Technical Support
1815 W. Battlefield
Springfield, MO 65807
Phone: (570) 546-9663
Email: [email protected]
We want your feedback on this manual. What did
you like about it? Where could it be improved?
Please take a few minutes to give us feedback.
Grizzly Documentation Manager
P.O. Box 2069
Bellingham, WA 98227-2069
Email: [email protected]
Machine Differences
G0860
•
1.5 HP 110V Single-Phase Motor
•
6" Dust Port Inlet with 2 x 4" Adapter
•
868 CFM @ 1.8" SP
•
1-Micron Canister Filter
•
20-Gallon Collection Drum
G0861
•
2 HP 220V Single-Phase Motor
•
7" Dust Port Inlet with 3 x 4" Adapter
•
1023 CFM @ 1.2" SP
•
1-Micron Canister Filter
•
20-Gallon Collection Drum
We made every effort to be exact with the instructions, specifications, drawings, and photographs
in this manual. Sometimes we make mistakes, but
our policy of continuous improvement also means
that sometimes the machine you receive is
slightly different than shown in the manual.
If you find this to be the case, and the difference
between the manual and machine leaves you
confused or unsure about something, check our
website for an updated version. We post current
manuals and manual updates for free on our website at www.grizzly.com.
Alternatively, you can call our Technical Support
for help. Before calling, make sure you write down
the Manufacture Date and Serial Number from
the machine ID label (see below). This information
is required for us to provide proper tech support,
and it helps us determine if updated documentation is available for your machine.
Manufacture Date
Serial Number
G0862
•
3 HP 220V Single-Phase Motor
•
8" Dust Port with 3 x 4" Adapter
•
1941 CFM @ 2.9" SP
•
1-Micron Canister Filter
•
35-Gallon Collection Drum
-2-
Model G0860/G0861/G0862 (Mfd. Since 10/19)
Identification
Become familiar with the names and locations of the features shown below to better understand the
instructions in this manual.
Filter Cleaning
Handle
G0860 & G0861
G0862
Filter Cleaning
Handle
Motor
Dust Port
Inlet
Inlet
Adapter
Canister Filter
Drum Lock
Handle
Control
Box
Collection
Drum Bag
Filter
Filter
Bag
Bag
20-Gallon
Collection
Drum
Control
Box
35-Gallon
Collection
Drum
Swivel
Casters
Locking Casters
Like all machinery there is potential danger
when operating this machine. Accidents are
frequently caused by lack of familiarity or
failure to pay attention. Use this machine
with respect and caution to decrease the
risk of operator injury. If normal safety precautions are overlooked or ignored, serious
personal injury may occur.
Filter
Bag
No list of safety guidelines can be complete.
Every shop environment is different. Always
consider safety first, as it applies to your
individual working conditions. Use this and
other machinery with caution and respect.
Failure to do so could result in serious personal injury, damage to equipment, or poor
work results.
To reduce your risk of
serious injury, read this
entire manual BEFORE
using machine.
Model G0860/G0861/G0862 (Mfd. Since 10/19)
-3-
Controls &
Components
A
D
B
To reduce your risk of
serious injury, read this
entire manual BEFORE
using machine.
Refer to the following figures and descriptions to
become familiar with the basic controls and components of this machine. Understanding these
items and how they work will help you understand
the rest of the manual and minimize your risk of
injury when operating this machine.
E
C
F
A. Filter Cleaning Handle: Turns paddles
inside canister filter to knock dust cake off
filter pleats, cleaning filter and helping maintain good air flow.
B. Control Box: Controls motor operation
with a thermally protected magnetic switch.
Houses an RF receiver for operation via
remote control.
Figure 1. G0860-G0862 components.
G. Remote Control: Green button turns motor
ON. Red button turns motor OFF. Requires a
12V, type A27 battery.
C. Removable Filter Bag: Collects fine dust
from filter area.
D. Inlet Adapter: Allows connection of two
4" ducts (Model G0860) or three 4" ducts
(Models G0861 & G0862) to main dust port
inlet.
E.
Collection Drum Lock Handle: Secures
dust collection drum to lid when pressed
down. Releases collection drum when lifted.
F.
Collection Drum Inspection Window:
Allows operator to see when collection drum
needs to be emptied.
Note: The remote control operates on radio
frequency and has a 75-ft. range. It does
not need to be aimed at the control box to
­operate.
G
OFF
Button
ON
Button
Figure 2. Remote control.
-4-
Model G0860/G0861/G0862 (Mfd. Since 10/19)
Machine Data Sheet
MACHINE DATA
SHEET
Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901
MODEL G0860 1‐1/2 HP PORTABLE CYCLONE DUST
G0860/G0861/G0862
DUST COLLECTORS
COLLECTOR
Product
Dimensions:
Model
Number
G0860
G0861
G0862
Weight.............................................................................................................................................................. 265 lbs.
Product Dimensions
Width (side-to-side) x Depth (front-to-back) x Height..................................................................... 27-1/2 x 44 x 70 in.
Weight Footprint (Length x Width).....................................................................................................................
265 lbs.
285 lbs.
348
lbs.x 24 in.
32-1/2
Width
(side-to-side)
x Depth
Shipping
Dimensions:
271⁄2" x 44" x 70"
281⁄2" x 52" x 70"
31" x 54" x 82"
(front-to-back) x Height
Carton #1
Footprint (Length x Width)
321⁄2" x 24"
36" x 26"
40" x 31"
Type........................................................................................................................................... Cardboard Box
Shipping Dimensions
Content.............................................................................................................................................. Main Body
Weight....................................................................................................................................................
199 lbs.
Type
Cardboard Box 1, Main Body
Length x Width x Height............................................................................................................. 43 x 29 x 23 in.
Weight
199 lbs.
213 lbs.
282 lbs. Yes
Must Ship Upright.........................................................................................................................................
Width x Depth
x Height
43" x 29" x 23"
43" x 29" x 23"
38" x 30" x 46"
Carton
#2
Cardboard Box 2, Stand & Support Arms
Type...........................................................................................................................................
Cardboard Box
Content...........................................................................................................................
Stand
&
Support
Weight
39 lbs.
42
lbs. Arms
Weight...................................................................................................................................................... 39 lbs.
Width x Depth x Length
Height x Width x Height...............................................................................................................
50" x 18" x 8"
59" 50
x 19"
x 8"
x 18
x 8 in.
Must Ship Upright..........................................................................................................................................
No
Type
Cardboard Box 3, Canister Filter & Collection Drum
Weight Carton #3
40 lbs.
42 lbs.
52 lbs.
Type...........................................................................................................................................
Cardboard
Width x Depth x Height
22" x 22" x 28"
27" x 27" x 45"Box
Content........................................................................................................... Canister Filter & Collection Drum
Electrical
Weight...................................................................................................................................................... 40 lbs.
Length x Width x Height.............................................................................................................
22 x 22 x 28 in.
Power Requirement
110V, Single-Phase, 60 Hz
220V, Single-Phase, 60 Hz
Must Ship Upright.......................................................................................................................................... No
Full-Load Current Rating
15A
9A
15.9A
Electrical:
Minimum Circuit Size
20A
15A
20A
Power Requirement........................................................................................................... 110V, Single-Phase, 60 Hz
Connection Type
Cord & Plug
Full-Load Current Rating........................................................................................................................................ 15A
Power Cord
Included
Yes
Minimum Circuit Size..............................................................................................................................................
20A
Connection
Type.......................................................................................................................................
Cord & Plug
Power Cord Length
6'
Power Cord Included.............................................................................................................................................. Yes
Power Cord
Gauge
14 AWG
12 AWG 6 ft.
Power
Cord Length.................................................................................................................................................
Plug Included
Yes
Power Cord Gauge.........................................................................................................................................
14 AWG
PlugType
Included..........................................................................................................................................................
Yes
Included Plug
5-15
6-15
6-20
Included Plug Type................................................................................................................................................ 5-15
Switch Type
Remote Control
Magnetic
Switch
w/Overload
Protection
Switch Type.........................................................................
Remote
Control
Magnetic
Switch
w/Overload Protection
Type
Motor
Motors:
Type
Main
Horsepower
TEFC Capacitor-Start Induction
1.5 HP
2 HP
3 HP
Horsepower............................................................................................................................................. 1.5 HP
Single-Phase
Phase............................................................................................................................................ Single-Phase
Amps............................................................................................................................................................
15A
Amps
15A
9A
15.9A
Speed................................................................................................................................................ 3450 RPM
Speed
3450 RPM
Type................................................................................................................. TEFC Capacitor-Start Induction
Power Transfer Power Transfer ...............................................................................................................................
Direct Drive
Direct Drive
Bearings.....................................................................................................
& Permanently Lubricated
Bearings
Shielded & Permanently Shielded
Lubricated
Centrifugal Switch/Contacts Type......................................................................................................... External
Centrifugal Switch/Contacts Type
External
Phase
Model G0860
The information contained herein is deemed accurate as of 12/12/2018 and represents our most recent product specifications.
Due to our ongoing improvement efforts, this information may not accurately describe items previously purchased.
Model G0860/G0861/G0862 (Mfd. Since 10/19)
PAGE 1 OF 3
-5-
Model Number
G0860
G0861
G0862
Operation
Dust Collector Type
Two-Stage (Cyclone)
Approved Dust Types
Wood
Filter Type
Air Flow Performance
Max. Static Pressure (at 0 CFM)
Main Inlet Size
Pleated Cartridge, Spun-Bond Polyester
868 CFM @ 1.8" SP
1023 CFM @ 1.2" SP
1941 CFM @ 2.9" SP
9.7"
10.9"
11.0"
6"
7"
8"
Inlet Adapter Included
Yes
Number of Adapter Inlets
2
3
Adapter Inlet Size
4"
4"
2 Machines
3 Machines
Machine Collection Capacity
Max. Material Collection Capacity
20 Gallons
35 Gallons
Bag Information
Number of Filter Bags
1
Number of Collection Drum Bags
1
Filter Bag Diameter
20"
Filter Bag Length
23"
Collection Drum Bag Diameter
30"
39"
Collection Drum Bag Length
41"
56"
Canister Filter Information
Number of Canister Filters
1
Filtration Rating
1 Micron
Canister Filter Diameter
141⁄2"
Canister Filter Length
Filter Surface Area
24"
393⁄8"
28.1 sq. ft.
45.2 sq. ft.
Impeller Information
Impeller Type
Impeller Size
Impeller Blade Thickness
Radial Fin
123⁄4"
1
123⁄4"
⁄4"
1
15"
⁄4"
1
⁄8"
Construction
Dust Collection Bags
Clear Plastic
Base
Steel
Frame
Steel
Impeller
Cast Aluminum
Cast Aluminum
Impeller Housing
Steel
Body
Steel
Collection Drum
Steel
Paint Type/Finish
Steel
Powder Coated
Manufacturer Specifications
Country of Origin
Taiwan
Warranty
1 Year
Approx. Assembly & Setup Time
1 Hour
Serial Number Location
Sound Rating
ISO 9001 Factory
-6-
ID Label on Impeller Housing
78 dB
79 dB
Yes
Model G0860/G0861/G0862 (Mfd. Since 10/19)
SECTION 1: SAFETY
For Your Own Safety, Read Instruction
Manual Before Operating This Machine
The purpose of safety symbols is to attract your attention to possible hazardous conditions.
This manual uses a series of symbols and signal words intended to convey the level of importance of the safety messages. The progression of symbols is described below. Remember that
safety messages by themselves do not eliminate danger and are not a substitute for proper
accident prevention measures. Always use common sense and good judgment.
Indicates an imminently hazardous situation which, if not avoided,
WILL result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided,
COULD result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided,
MAY result in minor or moderate injury. It may also be used to alert
against unsafe practices.
NOTICE
Alerts the user to useful information about proper operation of the
machine to avoid machine damage.
Safety Instructions for Machinery
OWNER’S MANUAL. Read and understand this
owner’s manual BEFORE using machine.
TRAINED OPERATORS ONLY. Untrained operators have a higher risk of being hurt or killed.
Only allow trained/supervised people to use this
machine. When machine is not being used, disconnect power, remove switch keys, or lock-out
machine to prevent unauthorized use—especially
around children. Make your workshop kid proof!
DANGEROUS ENVIRONMENTS. Do not use
machinery in areas that are wet, cluttered, or have
poor lighting. Operating machinery in these areas
greatly increases the risk of accidents and injury.
MENTAL ALERTNESS REQUIRED. Full mental
alertness is required for safe operation of machinery. Never operate under the influence of drugs or
alcohol, when tired, or when distracted.
Model G0860/G0861/G0862 (Mfd. Since 10/19)
ELECTRICAL EQUIPMENT INJURY RISKS.
You can be shocked, burned, or killed by touching
live electrical components or improperly grounded
machinery. To reduce this risk, only allow qualified
service personnel to do electrical installation or
repair work, and always disconnect power before
accessing or exposing electrical equipment.
DISCONNECT POWER FIRST. Always disconnect machine from power supply BEFORE making adjustments, changing tooling, or servicing
machine. This prevents an injury risk from unintended startup or contact with live electrical components.
EYE PROTECTION. Always wear ANSI-approved
safety glasses or a face shield when operating or
observing machinery to reduce the risk of eye
injury or blindness from flying particles. Everyday
eyeglasses are NOT approved safety glasses.
-7-
WEARING PROPER APPAREL. Do not wear
clothing, apparel or jewelry that can become
entangled in moving parts. Always tie back or
cover long hair. Wear non-slip footwear to reduce
risk of slipping and losing control or accidentally
contacting cutting tool or moving parts.
HAZARDOUS DUST. Dust created by machinery
operations may cause cancer, birth defects, or
long-term respiratory damage. Be aware of dust
hazards associated with each workpiece material. Always wear a NIOSH-approved respirator to
reduce your risk.
HEARING PROTECTION. Always wear hearing protection when operating or observing loud
machinery. Extended exposure to this noise
without hearing protection can cause permanent
hearing loss.
REMOVE ADJUSTING TOOLS. Tools left on
machinery can become dangerous projectiles
upon startup. Never leave chuck keys, wrenches,
or any other tools on machine. Always verify
removal before starting!
USE CORRECT TOOL FOR THE JOB. Only use
this tool for its intended purpose—do not force
it or an attachment to do a job for which it was
not designed. Never make unapproved modifications—modifying tool or using it differently than
intended may result in malfunction or mechanical
failure that can lead to personal injury or death!
AWKWARD POSITIONS. Keep proper footing
and balance at all times when operating machine.
Do not overreach! Avoid awkward hand positions
that make workpiece control difficult or increase
the risk of accidental injury.
CHILDREN & BYSTANDERS. Keep children and
bystanders at a safe distance from the work area.
Stop using machine if they become a distraction.
GUARDS & COVERS. Guards and covers reduce
accidental contact with moving parts or flying
debris. Make sure they are properly installed,
undamaged, and working correctly BEFORE
operating machine.
-8-
FORCING MACHINERY. Do not force machine.
It will do the job safer and better at the rate for
which it was designed.
NEVER STAND ON MACHINE. Serious injury
may occur if machine is tipped or if the cutting
tool is unintentionally contacted.
STABLE MACHINE. Unexpected movement during operation greatly increases risk of injury or
loss of control. Before starting, verify machine is
stable and mobile base (if used) is locked.
USE RECOMMENDED ACCESSORIES. Consult
this owner’s manual or the manufacturer for recommended accessories. Using improper accessories will increase the risk of serious injury.
UNATTENDED OPERATION. To reduce the
risk of accidental injury, turn machine OFF and
ensure all moving parts completely stop before
walking away. Never leave machine running
while unattended.
MAINTAIN WITH CARE. Follow all maintenance
instructions and lubrication schedules to keep
machine in good working condition. A machine
that is improperly maintained could malfunction,
leading to serious personal injury or death.
DAMAGED PARTS. Regularly inspect machine
for damaged, loose, or mis-adjusted parts—or
any condition that could affect safe operation.
Immediately repair/replace BEFORE operating
machine. For your own safety, DO NOT operate
machine with damaged parts!
MAINTAIN POWER CORDS. When disconnecting cord-connected machines from power, grab
and pull the plug—NOT the cord. Pulling the cord
may damage the wires inside. Do not handle
cord/plug with wet hands. Avoid cord damage by
keeping it away from heated surfaces, high traffic
areas, harsh chemicals, and wet/damp locations.
EXPERIENCING DIFFICULTIES. If at any time
you experience difficulties performing the intended operation, stop using the machine! Contact our
Technical Support at (570) 546-9663.
Model G0860/G0861/G0862 (Mfd. Since 10/19)
Additional Safety for Dust Collectors
Long-term respiratory damage can occur from using dust collectors without proper use of a
respirator. Fire or explosions can result in smoke inhalation, serious burns, or death—if machine
is used to collect incorrect materials, is operated near potential explosion sources, or ducting is
improperly grounded. Entanglement, amputation, or death can occur if hair, clothing, or fingers
are pulled into the inlet. To reduce the risk of these hazards, operator and bystanders MUST
completely heed the hazards and warnings below.
INTENDED USE. Collecting the wrong materials can result in serious inhalation hazards, fire,
explosions, or machine damage. This machine
is ONLY designed to collect wood dust and chips
from woodworking machines. DO NOT use it to
collect silica, polyurethane, toxic fumes, metal dust
or shavings, lead paint, drywall, asbestos, biohazards, explosive dusts, flammable or combustible
liquids or fumes, nor burning or smoking material.
WEAR A RESPIRATOR. Fine dust that is too
small to be caught in filter will be blown into ambient air. Always wear a NIOSH-approved respirator during operation and for a short time after to
reduce your risk of permanent respiratory damage.
Never collect dust from any hazardous material.
IMPELLER HAZARDS. To reduce risk of entanglement or contact with impeller, DO NOT place
hands, hair, clothing, or tools in or near open dust
collection inlet during operation, and keep small
animals and children away. The powerful suction
could easily pull them into impeller.
HAZARDOUS DUST. Dust exposure created while
using machinery may cause cancer, birth defects,
or long-term respiratory damage. Be aware of dust
hazards associated with each workpiece material,
and always wear a NIOSH-approved respirator.
EMPTYING DUST. When emptying bag or drum,
wear respirator and safety glasses. Empty dust
away from ignition sources and into approved
container.
OPERATING LOCATION. To reduce respiratory
exposure to fine dust, locate permanently installed
dust collectors away from working area or in another room. DO NOT place dust collector where it can
be exposed to rain or moisture, which creates a
shock hazard and will reduce life of machine.
Model G0860/G0861/G0862 (Mfd. Since 10/19)
POWER DISCONNECT. Turn machine OFF, disconnect from power supply, and allow impeller
to completely stop before leaving machine unattended, or doing any maintenance or service.
REGULAR CLEANING. To reduce risk of starting a fire, regularly check/empty collection bags
or drum to avoid buildup of fine dust, which can
increase risk of fire. Regularly clean surrounding
area where machine is operated—excessive dust
buildup on overhead lights, heaters, electrical panels, or other heat sources will increase risk of fire.
SUSPENDED DUST PARTICLES. To reduce risk
of death or injury caused by explosions or fires, DO
NOT operate in areas where these risks are high,
including spaces near pilot lights, open flames, or
other ignition sources.
AVOIDING SPARKS. To reduce risk of fire, avoid
collecting any metal objects or stones. These can
possibly produce sparks when they strike impeller,
which can smolder in wood dust for a long time
before a fire is detected. If you accidentally cut
into wood containing metal, immediately turn OFF
dust collector, disconnect from power, and wait
for impeller to stop. Then empty bag or drum into
approved airtight metal container.
FIRE SUPPRESSION. Only operate dust collector
in locations that contain fire suppression system or
have fire extinguisher nearby.
STATIC ELECTRICITY. To reduce risk of fire or
explosions caused by sparks from static electricity,
ground all ducting using grounding wire.
DUST ALLERGIES. Dust from certain woods will
cause an allergic reaction. Make sure you know
what type of wood dust you will be exposed to in
case of an allergic reaction.
-9-
SECTION 2: POWER SUPPLY
G0860 110V Power Supply
Availability
Before installing the machine, consider the availability and proximity of the required power supply
circuit. If an existing circuit does not meet the
requirements for this machine, a new circuit must
be installed. To minimize the risk of electrocution,
fire, or equipment damage, installation work and
electrical wiring must be done by an electrician or
qualified service personnel in accordance with all
applicable codes and standards.
Electrocution, fire, shock,
or equipment damage
may occur if machine is
not properly grounded
and connected to power
supply.
Full-Load Current Rating
The full-load current rating is the amperage a
machine draws at 100% of the rated output power.
On machines with multiple motors, this is the
amperage drawn by the largest motor or sum of all
motors and electrical devices that might operate
at one time during normal operations.
G0860 Full-Load Current Rating......... 15 Amps
The full-load current is not the maximum amount
of amps that the machine will draw. If the machine
is overloaded, it will draw additional amps beyond
the full-load rating.
If the machine is overloaded for a sufficient length
of time, damage, overheating, or fire may result—
especially if connected to an undersized circuit.
To reduce the risk of these hazards, avoid overloading the machine during operation and make
sure it is connected to a power supply circuit that
meets the specified circuit requirements.
-10-
Serious injury could occur if you connect
machine to power before completing setup
process. DO NOT connect to power until
instructed later in this manual.
110V Circuit Requirements
This machine is prewired to operate on a power
supply circuit that has a verified ground and meets
the following requirements:
Nominal Voltage..................... 110V, 115V, 120V
Cycle...........................................................60 Hz
Phase............................................ Single-Phase
Power Supply Circuit.......................... 20 Amps
A power supply circuit includes all electrical
equipment between the breaker box or fuse panel
in the building and the machine. The power supply circuit used for this machine must be sized to
safely handle the full-load current drawn from the
machine for an extended period of time. (If this
machine is connected to a circuit protected by
fuses, use a time delay fuse marked D.)
For your own safety and protection of
property, consult an electrician if you are
unsure about wiring practices or electrical
codes in your area.
Note: Circuit requirements in this manual apply to
a dedicated circuit—where only one machine will
be running on the circuit at a time. If machine will
be connected to a shared circuit where multiple
machines may be running at the same time, consult an electrician or qualified service personnel to
ensure circuit is properly sized for safe operation.
Model G0860/G0861/G0862 (Mfd. Since 10/19)
Grounding & Plug Requirements
This machine MUST be grounded. In the event
of certain malfunctions or breakdowns, grounding
reduces the risk of electric shock by providing a
path of least resistance for electric current.
This machine is equipped with a power cord that
has an equipment-grounding wire and a grounding
plug. Only insert plug into a matching receptacle
(outlet) that is properly installed and grounded in
accordance with all local codes and ordinances.
DO NOT modify the provided plug!
GROUNDED
5-15 RECEPTACLE
Grounding Pin
5-15 PLUG
Neutral Hot
Figure 3. Typical 5-15 plug and receptacle.
Improper connection of the equipment-grounding
wire can result in a risk of electric shock. The
wire with green insulation (with or without yellow
stripes) is the equipment-grounding wire. If repair
or replacement of the power cord or plug is necessary, do not connect the equipment-grounding
wire to a live (current carrying) terminal.
Check with a qualified electrician or service personnel if you do not understand these grounding
requirements, or if you are in doubt about whether
the tool is properly grounded. If you ever notice
that a cord or plug is damaged or worn, disconnect it from power, and immediately replace it with
a new one.
Extension Cords
We do not recommend using an extension cord
with this machine. If you must use an extension
cord, only use it if absolutely necessary and only
on a temporary basis.
Extension cords cause voltage drop, which can
damage electrical components and shorten motor
life. Voltage drop increases as the extension cord
size gets longer and the gauge size gets smaller
(higher gauge numbers indicate smaller sizes).
Any extension cord used with this machine must
be in good condition and contain a ground wire
and matching plug/receptacle. Additionally, it must
meet the following size requirements:
Minimum Gauge Size............................12 AWG
Maximum Length (Shorter is Better).......50 ft.
SHOCK HAZARD!
Two-prong outlets do not meet the grounding
requirements for this machine. Do not modify
or use an adapter on the plug provided—if
it will not fit the outlet, have a qualified
electrician install the proper outlet with a
verified ground.
Model G0860/G0861/G0862 (Mfd. Since 10/19)
-11-
G0861/G0862 220V Power Supply
Availability
Circuit Information
Before installing the machine, consider the availability and proximity of the required power supply
circuit. If an existing circuit does not meet the
requirements for this machine, a new circuit must
be installed. To minimize the risk of electrocution,
fire, or equipment damage, installation work and
electrical wiring must be done by an electrician or
qualified service personnel in accordance with all
applicable codes and standards.
A power supply circuit includes all electrical
equipment between the breaker box or fuse panel
in the building and the machine. The power supply circuit used for this machine must be sized to
safely handle the full-load current drawn from the
machine for an extended period of time. (If this
machine is connected to a circuit protected by
fuses, use a time delay fuse marked D.)
Electrocution, fire, shock,
or equipment damage
may occur if machine is
not properly grounded
and connected to power
supply.
Full-Load Current Rating
The full-load current rating is the amperage a
machine draws at 100% of the rated output power.
On machines with multiple motors, this is the
amperage drawn by the largest motor or sum of all
motors and electrical devices that might operate
at one time during normal operations.
Full-Load Current Rating (G0861)........ 9 Amps
Full-Load Current Rating (G0862)... 15.9 Amps
The full-load current is not the maximum amount
of amps that the machine will draw. If the machine
is overloaded, it will draw additional amps beyond
the full-load rating.
If the machine is overloaded for a sufficient length
of time, damage, overheating, or fire may result—
especially if connected to an undersized circuit.
To reduce the risk of these hazards, avoid overloading the machine during operation and make
sure it is connected to a power supply circuit that
meets the specified circuit requirements.
-12-
For your own safety and protection of
property, consult an electrician if you are
unsure about wiring practices or electrical
codes in your area.
Note: Circuit requirements in this manual apply to
a dedicated circuit—where only one machine will
be running on the circuit at a time. If machine will
be connected to a shared circuit where multiple
machines may be running at the same time, consult an electrician or qualified service personnel to
ensure circuit is properly sized for safe operation.
Circuit Requirements
This machine is prewired to operate on a power
supply circuit that has a verified ground and meets
the following requirements:
Nominal Voltage.......... 208V, 220V, 230V, 240V
Cycle...........................................................60 Hz
Phase............................................ Single-Phase
Power Supply Circuit (G0861)............ 15 Amps
Power Supply Circuit (G0862)............ 20 Amps
Plug/Receptacle (G0861)................ NEMA 6-15
Plug/Receptacle (G0862)................ NEMA 6-20
Model G0860/G0861/G0862 (Mfd. Since 10/19)
Grounding Requirements
This machine MUST be grounded. In the event
of certain malfunctions or breakdowns, grounding
reduces the risk of electric shock by providing a
path of least resistance for electric current.
This machine is equipped with a power cord that
has an equipment-grounding wire and a grounding
plug. Only insert plug into a matching receptacle
(outlet) that is properly installed and grounded in
accordance with all local codes and ordinances.
DO NOT modify the provided plug!
GROUNDED
6-15 RECEPTACLE
G0861
Current Carrying Prongs
6-15 PLUG
Grounding Pin
GROUNDED
6-20 RECEPTACLE
G0862
Current Carrying Prongs
6-20 PLUG
Grounding Pin
Figure 4. Typical 220V plugs and receptacles.
Serious injury could occur if you connect
machine to power before completing setup
process. DO NOT connect to power until
instructed later in this manual.
Improper connection of the equipment-grounding
wire can result in a risk of electric shock. The
wire with green insulation (with or without yellow
stripes) is the equipment-grounding wire. If repair
or replacement of the power cord or plug is necessary, do not connect the equipment-grounding
wire to a live (current carrying) terminal.
Check with a qualified electrician or service personnel if you do not understand these grounding
requirements, or if you are in doubt about whether
the tool is properly grounded. If you ever notice
that a cord or plug is damaged or worn, disconnect it from power, and immediately replace it with
a new one.
Extension Cords
We do not recommend using an extension cord
with this machine. If you must use an extension
cord, only use it if absolutely necessary and only
on a temporary basis.
Extension cords cause voltage drop, which can
damage electrical components and shorten motor
life. Voltage drop increases as the extension cord
size gets longer and the gauge size gets smaller
(higher gauge numbers indicate smaller sizes).
Any extension cord used with this machine must
be in good condition and contain a ground wire
and matching plug/receptacle. Additionally, it must
meet the following size requirements:
Minimum Gauge Size (G0861)..............14 AWG
Minimum Gauge Size (G0862).............12 AWG
Maximum Length (Shorter is Better).......50 ft.
No adapter should be used with plug. If
plug does not fit available receptacle, or if
machine must be reconnected for use on a
different type of circuit, reconnection must
be performed by an electrician or qualified
service personnel, and it must comply with
all local codes and ordinances.
Model G0860/G0861/G0862 (Mfd. Since 10/19)
-13-
SECTION 3: SETUP
Needed for Setup
This machine presents
serious injury hazards
to untrained users. Read
through this entire manual to become familiar with
the controls and operations before starting the
machine!
Wear safety glasses during
the entire setup process!
HEAVY LIFT!
Straining or crushing injury
may occur from improperly
lifting machine or some of
its parts. To reduce this risk,
get help from other people
and use a forklift (or other
lifting equipment) rated for
weight of this machine.
The following items are needed, but not included,
for the setup/assembly of this machine.
Description
Qty
•
Safety Glasses (for each person)................ 1
•
Another Person........................................... 2
•
Wrench or Socket 10mm............................. 1
•
Wrench or Socket 12mm............................. 1
•
Wrench or Socket 5 ⁄ 16"................................. 1
•
Wrench or Socket 3 ⁄ 8".................................. 1
•
Wrench or Socket 1⁄ 2".................................. 1
•
Hex Wrench 5mm........................................ 1
•
Phillips Screwdriver #2................................ 1
Unpacking
This machine was carefully packaged for safe
transport. When unpacking, separate all enclosed
items from packaging materials and inspect them
for shipping damage. If items are damaged,
please call us immediately at (570) 546-9663.
IMPORTANT: Save all packaging materials until
you are completely satisfied with the machine and
have resolved any issues between Grizzly or the
shipping agent. You MUST have the original packaging to file a freight claim. It is also extremely
helpful if you need to return your machine later.
-14-
Model G0860/G0861/G0862 (Mfd. Since 10/19)
Inventory
C
The following is a list of items shipped with your
machine. Before beginning setup, lay these items
out and inventory them.
If any non-proprietary parts are missing (e.g. a
nut or a washer), we will gladly replace them; or
for the sake of expediency, replacements can be
obtained at your local hardware store.
NOTICE
If you cannot find an item on this list, carefully check around/inside the machine and
packaging materials. Often, these items get
lost in packaging materials while unpacking or they are pre-installed at the factory.
Boxed Inventory (Figure 5)
Qty
A. Intake Barrel................................................ 1
B. Impeller Housing......................................... 1
C. Cyclone Funnel........................................... 1
D. Drum Lock Handle...................................... 1
E. Collection Drum Lid w/Ground Wire............ 1
F. Control Box w/RF Receiver Unit
and Remote Control.................................... 1
G. Base............................................................ 1
H. Hose Clamps 1 3 ⁄4"....................................... 2
I. Collection Drum Latches............................. 2
J. Vacuum Hose 1 1⁄ 2" x 60"............................. 1
K. Filter Paddle Cover...................................... 1
L. Collection Drum Hose................................. 1
M. Collection Drum Dust Bag........................... 1
N. Filter Dust Bag............................................. 1
O. Swivel Casters 2"........................................ 4
P. Locking Swivel Casters 2 1⁄ 2"....................... 4
Q. Flex Hose Clamps....................................... 2
R. Filter Dust Bag Clamp................................. 1
S. Filter Handle Spindle................................... 1
T. Collection Drum Handle.............................. 1
U. Inlet Adapter................................................ 1
V. Support Legs............................................... 2
W. Lock Handle Guides.................................... 2
X. Dust Collection Drum.................................. 1
Y. Canister Filter.............................................. 1
Z. Vacuum Ring............................................... 1
AA. Filter Cleaning Handle................................. 1
A
B
D
F
E
G
H
L
K
J
I
O
N
M
P
Q
G0861
G0860
U
R
S
G0862
T
V
W
X
Z
Y
AA
Figure 5. Boxed parts inventory.
Model G0860/G0861/G0862 (Mfd. Since 10/19)
-15-
Hardware/Fasteners (Figure 6)
Qty
5
3
AB. Flange Bolts ⁄ 16"-18 x ⁄4"........................... 28
AC. Flange Bolts 5 ⁄ 16"-18 x 1⁄ 2".......................... 24
AD. Button Head Cap Screws 5 ⁄ 16"-18 x 3 ⁄4"...... 16
AE. Hex Nuts 5 ⁄ 16"-18.......................................... 4
AF. Flange Nuts 5 ⁄ 16"-18.................................... 12
AG. Flange Screw 10-24 x 3 ⁄ 8"............................ 1
AH. Phillips Head Screws 10-24 x 3 ⁄4"................ 2
AI. Phillips Head Screws 1⁄4"-20 x 5 ⁄ 8"................ 2
AJ. Phillips Head Screws M4-.7 x 8................... 8
AK. Fender Washers 5 ⁄ 16"................................. 16
AL. Flat Washers 5 ⁄ 16"......................................... 4
AM. Lock Nuts M4-.7.......................................... 8
AN. Hex Nuts 10-24............................................ 2
AO. Acorn Nuts 1⁄4"-20........................................ 2
AD
AC
AB
AG
AK
AH
AL
AE
AI
AM
AF
AJ
AN
AO
Figure 6. Hardware/fasteners.
-16-
Model G0860/G0861/G0862 (Mfd. Since 10/19)
Site Considerations
Weight Load
Physical Environment
Refer to the Machine Data Sheet for the weight
of your machine. Make sure that the surface upon
which the machine is placed will bear the weight
of the machine, additional equipment that may be
installed on the machine, and the heaviest workpiece that will be used. Additionally, consider the
weight of the operator and any dynamic loading
that may occur when operating the machine.
The physical environment where the machine is
operated is important for safe operation and longevity of machine components. For best results,
operate this machine in a dry environment that is
free from excessive moisture, hazardous chemicals, airborne abrasives, or extreme conditions.
Extreme conditions for this type of machinery are
generally those where the ambient temperature
range exceeds 41°–104°F; the relative humidity
range exceeds 20%–95% (non-condensing); or
the environment is subject to vibration, shocks,
or bumps.
Space Allocation
Consider the largest size of workpiece that will
be processed through this machine and provide
enough space around the machine for adequate
operator material handling or the installation of
auxiliary equipment. With permanent installations,
leave enough space around the machine to open
or remove doors/covers as required by the maintenance and service described in this manual.
See below for required space allocation.
Children or untrained people
may be seriously injured by
this machine. Only install in an
access restricted location.
Electrical Installation
Place this machine near an existing power source.
Make sure all power cords are protected from
traffic, material handling, moisture, chemicals, or
other hazards. Make sure to leave enough space
around machine to disconnect power supply or
apply a lockout/tagout device, if required.
Lighting
Lighting around the machine must be adequate
enough that operations can be performed safely.
Shadows, glare, or strobe effects that may distract
or impede the operator must be eliminated.
31"
27½"
G0860
G0861
G0862
44"
54"
Figure 7. Minimum working clearances.
Model G0860/G0861/G0862 (Mfd. Since 10/19)
-17-
Assembly
2.
The machine must be fully assembled before it
can be operated. Before beginning the assembly
process, refer to Needed for Setup and gather
all listed items. To ensure the assembly process
goes smoothly, first clean any parts that are covered or coated in heavy-duty rust preventative (if
applicable).
Attach each support leg to base, as shown
in Figure 10, and finger-tighten with (8) 5⁄16"18 x 3⁄4" button head cap screws and (8) 5⁄16"
fender washers.
Note: For Models G0860 and G0861, install
support leg with FIX SWITCH HERE sticker
on left side of base. For Model G0862, install
support leg with FIX SWITCH HERE sticker
on right side of base.
IMPORTANT: When assembling any components
with a gasket, tighten fasteners in an alternating
star pattern (see Figure 8) to ensure an even seal
and reduce the risk of air leaks.
1
5
8
x8
3
4
Figure 10. Support legs attached to base.
7
6
3.
2
Attach lock handle guide with stop plate to left
side of base stand, and finger-tighten with (2)
5
⁄16"-18 x 1⁄2" flange bolts (see Figure 11).
Figure 8. Alternating star pattern for tighteners
of components assembled with a gasket.
To assemble dust collector:
1.
Attach (4) 21⁄2" locking swivel casters to bottom of base, and secure each caster with (4)
5
⁄16"-18 x 1⁄2" flange bolts (see Figure 9).
Lock Handle
Guide w/Stop
Plate
x2
Figure 11. Lock handle guide with stop plate
attached to base.
x4
4.
Repeat Step 3 to attach second lock handle
guide to right side of base.
Figure 9. Locking swivel caster (1 of 4) attached
to base.
-18-
Model G0860/G0861/G0862 (Mfd. Since 10/19)
Once installed, the impeller housing makes
the machine top heavy. Assistants must
securely hold the impeller housing in place
until Steps 5–7 are completed.
5.
With help of two assistants, lift impeller housing onto support legs and lock handle guides
(see Figure 12).
8.
Fully tighten all fasteners installed in Steps
2–4 (see Figures 10–11).
9.
Have an assistant align intake barrel so dust
port points straight out from impeller housing
(see Figure 14), then attach to impeller housing with (8) 5⁄16"-18 x 3⁄4" flange bolts.
Note: For G0860 and G0861, align dust port
on right. For G0862, align dust port on left.
Impeller
Housing
Lock
Handle
Guides
Support
Legs
Figure 12. Impeller housing positioned on
support legs and lock handle guides.
6.
Secure impeller housing to support legs with
(8) 5⁄16"-18 x 3⁄4" button head cap screws and
(8) 5⁄16" fender washers (see Figure 13).
7.
Secure impeller housing to lock handle
guides with (4) 5⁄16"-18 x 1⁄2" flange bolts (see
Figure 13).
x4
x8
Intake
Barrel
Figure 14. Intake barrel attached to impeller
housing.
10. Attach cyclone funnel to intake barrel, as
shown in Figure 15, using (8) 5⁄16"-18 x 3⁄4"
flange bolts and (8) 5⁄16"-18 flange nuts.
Intake
Barrel
x8
x8
Cyclone
Funnel
Figure 15. Attaching cyclone funnel to intake
barrel.
Figure 13. Impeller housing attached to support
legs and lock handle guides.
Model G0860/G0861/G0862 (Mfd. Since 10/19)
-19-
11. Using fasteners attached to spring bracket,
place upper end of drum lock handle over
outer stud on spring bracket, then attach lock
handle link to lower hole on lock handle (see
Figure 16).
Outer Stud
(1 of 2)
Spring
Bracket
Lock
Handle
Link
Drum Lock Handle
16. Attach 2" swivel casters to collection drum, as
shown in Figure 18, using (1) 5⁄16"-18 hex nut
on each.
17. Adjust pre-installed flange nut and hex nut
(see Figure 18) until drum rolls evenly without rocking or wobbling, then tighten both
nuts to secure caster in place.
Hex Nut
Pre-Installed
Flange Nut
Figure 16. Lock handle attached to spring
bracket and lock handle link.
12. Place (2) hose clamps around flexible hose,
then slide hose over port on collection drum
lid and tighten clamps (see Figure 17).
13. With collection drum lid mounting brackets
facing up, orient lid so dust port, flexible hose,
and spring brackets align (see Figure 17).
14. Attach flexible hose to cyclone funnel and
secure with (1) hose clamp (see Figure 17).
15. Connect ground wire to spring bracket stud,
then secure lid and ground wire using (4) 5⁄16"18 flange nuts (see Figure 17).
Spring
Bracket
Figure 18. Cut-away illustration of 2" swivel
caster attachment to collection drum.
18. Place vacuum ring inside collection drum with
smaller side of ring facing down, as shown in
Figure 19.
Note: During operation, this ring and the
vacuum connection to the cyclone funnel will
prevent the collection bag from collapsing or
being pulled up into the cyclone.
Vacuum Ring
Cyclone
Funnel
x4
Collection
Drum Lid
Mounting
Bracket
Attach Ground
Wire Here
Flexible
Hose
Figure 17. Collection drum lid and related
components installed.
-20-
Figure 19. Inserting vacuum ring into collection
drum.
Model G0860/G0861/G0862 (Mfd. Since 10/19)
19. Attach both drum latches using (4) M4-.7 x 8
Phillips head screws and (4) M4-.7 lock nuts
per latch (see Figure 20).
x4
24. Place 1 3⁄4" hose clamps on each end of 11⁄2" x
60" vacuum hose, then connect hose to ports
on cyclone funnel and collection drum (see
Figure 22).
Cyclone
Funnel
Vacuum
Port
Figure 20. Attaching latch to collector drum.
20. Attach handle to collection drum using (2) 1⁄4"20 x 5⁄8" Phillips head screws and (2) 1⁄4"-20
acorn nuts (see Figure 21).
x2
Collection
Drum
Vacuum
Port
Figure 22. Vacuum hose connections.
25. While assistant holds canister filter under
impeller housing, reach into impeller housing
and attach canister filter to impeller housing with (6) 5⁄16"-18 x 3⁄4" flange bolts (see
Figure 23).
Figure 21. Collection drum handle attached.
21. Insert large plastic dust bag inside collection
drum, and fold excess length of bag over top
of collection drum.
22. Move collection drum under lid, connect
latches to lid hooks, then secure latches.
23. Press drum lock handle down to lift collection
drum off floor.
x6
Figure 23. Canister filter attached to impeller
housing.
Model G0860/G0861/G0862 (Mfd. Since 10/19)
-21-
26. Insert filter handle spindle so one of two M6-1
x 16 cap screw tips aligns with flat on side of
filter paddle spindle, then tighten both cap
screws to secure spindle (see Figure 24).
28. Install filter cleaning handle on spindle so that
M6-1 x 16 hex bolt tip aligns with spindle flat,
then tighten hex bolt (see Figure 26).
Filter
Handle
Spindle
x2
Figure 24. Filter handle spindle attached to
canister filter assembly.
27. Slide filter paddle cover over filter handle
spindle, then secure with (6) 5⁄16"-18 x 3⁄4"
flange bolts (see Figure 25).
Filter
Paddle
Cover
x6
Filter
Handle
Spindle
Hex
Bolt
Filter
Handle
Figure 26. Filter handle installed on spindle.
29. Attach plastic filter bag to canister filter and
secure with bag clamp (see Figure 27).
Canister
Filter
Bag Clamp
Filter Bag
Figure 27. Filter bag attached to canister filter.
Figure 25. Installing filter paddle cover.
-22-
Model G0860/G0861/G0862 (Mfd. Since 10/19)
30. Loosen (2) Phillips head screws and remove
magnetic switch cover (see Figure 28).
Phillips
Head
Screws
Magnetic
Switch
Cover
32. Tuck loose wires into magnetic switch cover
so they cannot get pinched or crimped when
cover is re-attached, and then replace magnetic switch cover and tighten (2) Phillips
head screws loosened in Step 30 to secure.
33. Thread motor cord through support arm opening and connect to matching plug from motor
under impeller housing (see Figure 30).
Figure 28. Magnetic switch cover.
31. Install magnetic switch over FIX SWITCH
HERE label (left support arm for Models
G0860 and G0861, right support arm for
Model G0862), then secure with (2) 10-24 x
3
⁄4" Phillips head screws and (2) 10-24 hex
nuts (see Figure 29).
Support Arm
Opening
Motor
Cord
Figure 30. Magnetic switch attached to support
arm.
34. Install inlet adapter on dust port and
secure with 10-24 x 3⁄8" flange screw (see
Figure 31).
x2
Inlet
Adapter
Figure 29. Installing magnetic switch on support
arm.
x1
Figure 31. Inlet adapter installed on dust port.
Model G0860/G0861/G0862 (Mfd. Since 10/19)
-23-
Test Run
6.
Twist Emergency Stop button clockwise until
it springs out (see Figure 32). This resets the
switch so the machine can start.
Once assembly is complete, test run the machine
to ensure it is properly connected to power and
safety components are functioning correctly.
If you find an unusual problem during the test run,
immediately stop the machine, disconnect it from
power, and fix the problem BEFORE operating the
machine again. The Troubleshooting table in the
SERVICE section of this manual can help.
Serious injury or death can result from
using this machine BEFORE understanding
its controls and related safety information.
DO NOT operate, or allow others to operate,
machine until the information is understood.
DO NOT start machine until all preceding
setup instructions have been performed.
Operating an improperly set up machine
may result in malfunction or unexpected results that can lead to serious injury,
death, or machine/property damage.
To test run machine:
1.
Clear all setup tools away from machine.
2.
Lock all swivel casters on base stand.
3.
Connect machine to dust-collection system
or place covers over inlet adapter ports.
IMPORTANT: DO NOT operate the dust
collector without first connecting it to a dustcollection system or covering an inlet adapter
port. Otherwise, the lack of airflow resistance
will cause the motor to operate at full amperage load, which could trip your circuit breaker
or blow a fuse.
4.
Press Emergency Stop button in.
5.
Connect machine to power.
-24-
Figure 32. Resetting Emergency Stop button.
7.
Standing away from intake port, press green
"I" button to turn machine ON. Verify motor
starts up and runs smoothly without any problems or unusual noises.
8.
Press Emergency Stop button to turn machine
OFF.
9.
WITHOUT resetting Emergency Stop button,
try to start machine by pressing the "I" button.
The machine should NOT start.
— If the machine does not start, the Emergency
Stop button is working ­correctly.
— If the machine does start, immediately
turn it OFF and disconnect power. The
Emergency Stop button is NOT working
properly and must be corrected before
further using the machine.
10. To test remote control operation, press green
remote button to turn motor ON. The motor
should run smoothly with little or no vibration
or rubbing noises.
11. Press red remote button to turn motor OFF.
— If the machine does not shut off with
the remote control, press the Emergency
Stop button to turn machine OFF. Refer
to Troubleshooting on Page 41 to correct any problems with the remote control
unit before further using it again with the
machine.
Model G0860/G0861/G0862 (Mfd. Since 10/19)
SECTION 4: DESIGNING A SYSTEM
General
Always make sure there are no open flames
or pilot lights in the same room as the dust
collector. There is a risk of explosion if too
much fine dust is dispersed into the air with
an open flame present.
Always guard against static electrical build up by
grounding all dust collection lines.
The Model G0860/G0861/G0862 works quite well
as a point-of-use dust collector, or for collecting
dust from up to two machines (Model G0860) or
up to three machines (Models G0861 and G0862)
simultaneously. The locking swivel casters make
it easy to move around the shop near the machine
being used.
Tips for Optimum Performance
•
Avoid using more than 10' of flexible hose on
any ducting line. The ridges inside flexible
hose greatly increase static pressure loss,
which reduces suction performance.
•
Keep ducts between the dust collector and
machines as short as possible.
•
Keep ducting directional changes to a minimum. The more curved fittings you use, the
greater the loss of suction at the dust-producing machine.
•
Gradual directional changes are more efficient than sudden directional changes (i.e.
use 45° elbows in place of 90° elbows whenever possible).
•
Duct Material
You have many choices regarding main line and
branch line duct material. For best results, use
smooth metal duct for the main line and branch
lines, then use short lengths of flexible hose to
connect each machine to the branch lines.
Plastic duct is also a popular material for home
shops. However, be aware that there is a fire or
explosion hazard if plastic duct material is not
properly grounded to prevent static electrical
buildup (refer to System Grounding at the end of
this section). Another problem with using plastic
duct is that it is less efficient per foot than metal.
Plastic duct generates static
electrical buildup that can
cause fire or shock. Properly
ground it to reduce this risk.
Plastic Duct
The popularity of plastic duct is due to the fact
that it is an economical and readily available
product. It is also simple to assemble and easily
sealed against air loss. The primary disadvantage
of plastic duct for dust collection is the inherent
danger of static electrical buildup.
Figure 33. Examples of plastic ducting
components.
The simpler the system, the more efficient
and less costly it will be.
Model G0860/G0861/G0862 (Mfd. Since 10/19)
-25-
Metal Duct
Flexible Duct
Advantages of smooth metal duct is its conductivity, efficiency, and that it does not contribute to
static electrical charge build-up. However, static
charges are still produced when dust particles
strike other dust particles as they move through
the duct. Since metal duct is a conductor, it can
be grounded quite easily to dissipate any static
electrical charges.
Flexible hose is generally used for short runs,
small shops and at rigid duct-to-tool connections.
There are many different types of flex hose on
the market today. These are manufactured from
materials such as polyethylene, PVC, cloth hose
dipped in rubber and even metal, including steel
and aluminum.
The superior choice here is metal flex hose that is
designed to be flexible, yet be as smooth as possible inside to reduce static pressure loss.
Figure 34. Examples of smooth metal duct and
components.
There are a number of options when it comes to
metal duct, but metal duct that is specially manufactured for dust collection is the best choice.
When selecting your metal duct, choose high
quality metal duct with smooth welded internal
seams that will minimize airflow resistance. This
type of duct usually connects to other ducts or
elbows with a simple, self-sealing clamp, is very
quick and easy to assemble, and can be readily dismantled and re-installed in a different configuration. This is especially important if you ever
need to change things around in your shop or add
more tools.
Avoid inferior metal duct that requires you to cut it
to length and snap it together. This type of duct is
time consuming to install because it requires you
to seal all the seams with silicone and screw the
components on the ends with sheet metal screws.
Another disadvantage is the rough internal seams
and crimped ends that unavoidably increase static
pressure loss.
-26-
Figure 35. Example of flexible metal duct.
There are also many kinds of pure plastic flexible
hose, such as non-perforated drainage type hose
and dryer vent hose. Drainage type hose, while
being economical, does not quite have the flexibility required for dust collection. The inside of the
duct is also deeply corrugated and can increase
the static pressure loss by as much as 50% over
smooth wall duct. Dryer vent hose, while being
completely flexible, is non-resistant to abrasion
and has a tendency to collapse in a negative
pressure system. We DO NOT recommend using
dryer vent hose in your dust collection system.
If using flex-hose, you should choose one of the
many types that are designed specifically for the
movement of solid particles, i.e. dust, grains,
and plastics. However, the cost of specifically
designed flexible duct can vary greatly. Grizzly
offers polyethylene hose, which is well suited for
the removal of particulate matter, especially sawdust, since it is durable and completely flexible.
Polyethylene is also very economical and available in a wide variety of diameters and lengths for
most applications.
Model G0860/G0861/G0862 (Mfd. Since 10/19)
System Design
Decide Who Will Design
For most small-to-medium sized shops, you can
design and build the dust collection system yourself without hiring engineers or consultants. We
have included some basic information here to get
you started on a basic design.
If you have a large shop or plan to design a complicated system, we recommend doing additional
research beyond this manual or seeking the help
of an expert.
Sketch Your Shop Layout
When designing a successful dust collection system, planning is the most important step. In this
step, sketch a basic layout of your shop, including
space requirements of different machines.
Before you get out your pencil and paper, we recommend you visit our FREE Workshop Planner,
at http://www.grizzly.com/workshopplanner.
Our Workshop Planner will allow you to quickly
and easily design and print a basic shop layout.
Don't worry, non-Grizzly brand machines can be
substituted with Grizzly machines for layout purposes. Note: After you're finished, make sure to
save your layout for later modification.
Sketch a Basic Duct Layout
For the next step, sketch how you will connect
your machines to the dust collector. Consider
these general guidelines for an efficient system:
1.
Machines that produce the most saw dust
should be placed nearest to the dust collector
(i.e. planers and sanders).
2.
Ideally, you should design the duct system to
have the shortest possible main line and secondary branch ducts. See the figures below
for ideas of efficient versus inefficient duct
layouts.
Branch
Line
Ducts
Dust
Collector
Main
Line Duct
Figure 37. Efficient duct layout.
Your sketch only needs the basic details of the
shop layout, similar to the figure below, including all your current/planned machines and your
planned placement of the dust collector.
BAD
Dust
Collector
GOOD
Dust
Collector
Figure 38. Inefficient duct layout.
Figure 36. Basic sketch of shop layout.
Model G0860/G0861/G0862 (Mfd. Since 10/19)
-27-
3.
Directional changes should be kept to a minimum. The more directional change fittings
you use directly increases the overall resistance to airflow.
4.
Gradual directional changes are more efficient than sudden directional changes (i.e.
use the largest corner radius possible when
changing hose or pipe direction).
5.
Each individual branch line should have a
blast gate immediately after the branch to
control suction from one machine to another.
6.
The simpler the system, the more efficient
and less costly it will be.
Determine Required CFMs
Since each machine produces a different amount
of sawdust, the requirements for the minimum
amount of CFM to move that sawdust is unique
to the machine (for example, a planer produces
more sawdust than a table saw). Knowing this
required CFM is important to gauging which size
of duct to use.
Refer to the figure below for a close estimation of
the airflow each machine requires. Keep in mind
that machines that generate the most sawdust
should be placed closest to the dust collector.
If the machine has multiple dust ports, the total
CFM required is the sum of all ports.
Machine
Dust Port Size
Approximate
Required CFM
2"
100
2.5"
150
3"
250
4"
400
5"
600
6"
850
7"
1200
8"
1600
9"
2000
10"
2500
If the machine does not have a built-in dust port,
use the following table to determine which size of
dust port to install.
Machine
Average Dust Port Size
Table Saw ...................................................... 4"
Miter/Radial-Arm Saw ....................................2"
Jointer (6" and smaller) ................................. 4"
Jointer (8"-12") ............................................... 5"
Thickness Planer (13" and smaller) ............... 4"
Thickness Planer (14"-20") ............................6"
Shaper ........................................................... 4"
Router (mounted to table) ..............................2"
Bandsaw ........................................................ 4"
Lathe.............................................................. 4"
Disc Sander (12" and smaller) .......................2"
Disc Sander (13-18") ...................................... 4"
Belt Sander (6" and smaller) .........................2"
Belt Sander (7"-9") ........................................3"
Edge Sander (6" x 80" and smaller) .............. 4"
Edge Sander (6" x 80" and larger) ................ 5"
Drum Sander (24" and smaller) ............... 2 x 4"
Drum Sander (24" and larger) ................. 4 x 4"
Widebelt Sander (18" and smaller) ................ 5"
Widebelt Sander (24"-37" single head) ...2 x 6"
Widebelt Sander (24"-51" double head) .. 5 x 4"
Figure 40. Dust port size and quantity per
average machine.
Write the required CFM for each machine on your
sketch, as shown in the figure below.
Jointer Sander
Planer/
Moulder
400
400
850
Miter
Saw
100
Dust
Collector
250
Shaper
400
Table Saw
600
Planer
Figure 41. CFM requirements labeled for each
machine.
Figure 39. Approximate required air flow for
machines, based on dust port size.
-28-
Model G0860/G0861/G0862 (Mfd. Since 10/19)
Determining Main Line Duct Size
The general rule of thumb for a main line duct is
that the velocity of the airflow must not fall below
3500 FPM.
For small/medium sized shops, using the inlet size
of the dust collector as the main line duct size
will usually keep the air velocity above 3500 FPM
and, depending on your system, will allow you to
keep multiple branches open at one time.
Mark your drawing, as shown in the figure below,
but using the inlet size for your dust collector as
the main line.
Jointer
Planer/
Moulder
Miter
Saw
100
400
400
5"
6"
250
400
Sander
850
7"
Dust
Collector
Jointer
Planer/
Moulder
400
850
400
4"
Miter
Saw
100
Sander
4"
6"
5"
6"
7"
4"
4"
400
5"
4"
250
Shaper
Table Saw
Dust
Collector
600
Planer
Figure 43. Branch line duct sizes labeled.
If two machines will connect to the same branch
line and both will operate at the same time, then
add the required CFM for each machine together
and find the closest total CFM in the table below
to determine the correct branch size.
If both machines will never run at the same time,
reference the machine with the biggest dust port
in the table below and add blast gates after the
Y-branch to open/close the line to each machine.
600
Total CFM
Branch Line Size
400
4"
500
4"
Determining Branch Line Duct Size
600
5"
The general rule of thumb for a branch line duct is
that the velocity of the airflow must not fall below
4000 FPM.
700
5"
800
6"
900
6"
For small/medium sized shops, using the dust
port size from the machine as the branch line duct
size will achieve the correct velocity in most applications. However, if the dust port on the machine
is smaller than 4", make the branch line 4" and
neck the line down right before the dust port.
1000
6"
Shaper
Table Saw
Planer
Figure 42. Main line size labeled on sketch.
Figure 44. Sizing chart for multiple machines on
the same branch line.
Note: Systems with powerful dust collectors work
better if multiple blast gates are left open. This
also allows you to run two machines at once.
Experiment with different combinations of blast
gates open/closed to find the best results for your
system.
Write your determined branch line sizes on your
drawing, as shown in the following figure.
Model G0860/G0861/G0862 (Mfd. Since 10/19)
-29-
Planning Drop Downs
Plan the drop downs for each machine, using
blast gates wherever possible to control airflow.
Duct
Dia.
Main
Lines
at 3500
FPM
Branch
Lines
at 4000
FPM
2"
0.091
0.122
0.35
0.453
2.5"
0.08
0.107
0.306
0.397
3"
0.071
0.094
0.271
0.352
4"
0.057
0.075
0.215
0.28
5"
0.046
0.059
0.172
0.225
6"
0.037
0.047
0.136
0.18
To Planer
7"
0.029
0.036
0.106
0.141
Figure 45. Drop-down setup.
8"
0.023
0.027
0.08
0.108
9"
0.017
0.019
0.057
0.079
Fitting
Dia.
90˚
Elbow
45˚
Elbow
45˚
Wye(Y)
90˚
Wye(Y)
3"
0.47
0.235
0.282
0.188
4"
0.45
0.225
0.375
0.225
5"
0.531
0.266
0.354
0.236
6"
0.564
0.282
0.329
0.235
7"
0.468
0.234
0.324
0.216
8"
0.405
0.203
0.297
0.189
Elbow
Rigid Duct
(Main Line)
Y Branch
Clamp
Rigid Duct
Blast Gate
Flexible Duct
Calculating Duct Resistance
Adding duct work, elbows, branches and any
other components to a duct line increases airflow
resistance (static pressure loss). This resistance
can be minimized by using rigid (smooth) duct
and gradual curves, as opposed to flexible duct
and 90˚ elbows.
To help you think about this resistance, imagine
riding a bicycle in a tunnel that is an exact replica
of your duct work. If the inside of the tunnel is very
bumpy (flexible duct) and has a lot of sharp turns
(90˚ elbows), it will take a lot more effort to travel
from one end to the other.
The purpose of calculating the resistance is to
determine if it is low enough from the machine to
the dust collector to meet the given CFM requirement for the machine. Use the following tables to
calculate the resistance of duct work.
-30-
Approximate
Approximate
Static Pressure Static Pressure
Loss Per Foot of Loss Per Foot
Rigid Duct
of Flexible Duct
Main
Branch
Lines
Lines
at 3500 at 4000
FPM
FPM
Figure 46. Static pressure loss charts.
In most small/medium shops it is only necessary
to calculate the line with the longest duct length or
the most fittings (operating under the assumption
that if the line with the highest resistance works,
the others will be fine).
To calculate the static pressure of any given
line in the system, follow these steps:
1.
Make a list of each size duct in the line,
including the length, and multiply those numbers by the static pressure value given in the
previous table.
2.
List each type of elbow or branch and multiply
the quantity (if more than one) by the static
pressure loss given in the previous table.
Model G0860/G0861/G0862 (Mfd. Since 10/19)
3.
5.
Add the additional factors from the following
table to your list.
Additional Factors
G0440
MACHINE
Example: A typical Data Sheet Performance
Curve
is illustrated
in Figure 49. Find 4.4 on
DATA
SHEET
the Static Pressure axis (the amount of total
Static Pressure
Seasoned (well used)
1"
Dust Collection Filter
Compare the total static pressure loss for that
line to the closest CFM given in Figure 49 for
your dust collector.
static
pressure
loss • calculated
in Figures
Customer
(800)
523-4777
Fax #: (800)
438-5901
Entry
Loss atService
Large #: (570) 546-9663 • To Order Call:
48–49),
then
refer
to
the
closest
value
on the
2"
Machine Hood
CFM axis—approximately 1120 CFM.
MODEL G0440
Figure 47. Additional factors affecting static
2 HP
TWO-STAGE CYCLONE
COLLECTOR
TheDUST
1120 CFM
for the static pressure loss of
pressure.
the line connected to the router is well above
the 220 CFM requirement of that machine.
4. Total your list as ('
shown
in the example below
¿
to come up with your overall static pressure
loss number for that line.
Performance Curve
,
-
2500
2250
2000
1750
1500
1250
1000
750
500
250
0
Note: Always account for a seasoned filter,
so you don't end up with a system that only
right when the filter is clean.
(' works
¿
,
-
(,(¿)
¢,
¢,
Main Line
6" Rigid Duct (0.037) at 20'
................
0.740
Branch Line
4" Rigid Duct (0.075) at 10'& ................
4" Flexible Duct (0.28) at*.
5'¿&+ ................
0.750
1.400
Elbows/Branches
6" 45˚ Y-Branch
................................
4" 45˚ Elbow ........................................
0.329
0.225
Additional Factors
Seasoned Filter
................................
1.000
Total Static Pressure Loss ................
4.444
CFM
1.0
2.0
3.0
4.0
5.0
7.0
8.0
9.0
10.0
11.0
12.0
13.0
designed your own dust system. Refer to
&
(
)
The airflow test probe is located 1.5x duct diameter upstream from the
Accessories
section
onduct
Page
36 to
air inlet. the
Test pipe
length is a minimum
of 10x
diameter.
start buying the components necessary to
make your system a reality.
)
— If the CFM for your static pressure loss
is below the requirement of the machine,
then that line will not effectively collect
the dust. You must then modify some of
the factors in that line to reduce the static
pressure loss. Some of the ways to do
this include 1) installing larger duct, 2)
reducing amount of flexible duct used,
3) increasing machine dust port size, 4)
moving machine closer to dust collector to
eliminate duct length, and 5) reducing 90˚
elbows or replacing them with 45˚ elbows.
Specifications, while deemed accurate, are not guaranteed. 2/2005.
Model G0860/G0861/G0862 (Mfd. Since 10/19)
6.0
STATIC PRESSURE (Inch/H2O)
— If the CFM for your static pressure loss
When calculating static pressure loss
to determine if multiple lines can be left open
at the same time, only include the main line ,* ¿ )( ¿ numbers
once.
+,
&*(¿)
0.0
Restrictor
Dia.requirement
7" Dia.
Dia. of Dia.
Dia. 3" Dia.2"
is Plate
above the
the4"machine
(inch)
6"
5"
connected to the end of that branch line,
Static Pressure
2.5
3.2
5.1
7.8
9.2
10.0
then dust collection will most likely be
(Inch/H2O)
Congratulations!
You've
CFM successful.1354
1266 1070 829
586just 338
.((¿-Note:
'+,¿-
(',¿-
4.4 SP
Loss
Figure 49. CFM for static pressure loss of line
¢,
')&¿'
1354
2 HP GRIZZLY DUST COLLECTOR PERFORMANCE RESULTS
connected
dust collector
Max CFM
Max SP to aHP
Volts & router.
Inlet
Impeller
1354
10.4
2 HP
220V
7"
14-1/2"
Figure 48. Totaling static pressure numbers.
&,&¿)
Closest
CFM
(1120)
-31©2005 BY GRIZZLY INDUSTRIAL®
G0860 Performance Curve
1500
1250
1000
750
500
250
0
CFM
868
1.0
2.0
3.0
4.0
5.0
6.0
7.0
8.0
9.0
10.0
11.0
STATIC PRESSURE (Inch/H2O)
2500
2250
2000
1750
1500
1250
1000
750
500
250
0
G0862 Performance Curve
1941
1.5 HP DUST COLLECTOR PERFORMANCE RESULTS
Max CFM Max SP
HP
Volts
Inlet
Impeller
868
9.7
11⁄2 HP
110V
6"
123⁄4"
CFM
Restrictor Plate Dia. 6"
Static Pressure
1.8
(Inch/H2O)
5"
2.5
4"
4.8
3"
7.3
2"
9.1
3 HP DUST COLLECTOR PERFORMANCE RESULTS
Max CFM Max SP
HP
Volts
Inlet
Impeller
1941
11
3 HP
220V
8"
15"
CFM
575
300
100
35
Restrictor Plate Dia. 8"
Static Pressure
2.9
(Inch/H2O)
868
The air flow test probe is located 1.5x duct diameter upstream
from the air inlet. Test pipe length is a minimum of 10x duct
­diameter.
CFM
1.0
2.0
3.0
4.0
5.0
6.0
7.0
8.0
9.0
10.0
11.0
STATIC PRESSURE (Inch/H2O)
7"
3.6
6"
5.2
5"
7.9
4"
3"
2"
10.2 10.6 10.7
1941 1400 900 505 225 100
35
Figure 50. G0860 performance curve table and
data.
The air flow test probe is located 1.5x duct diameter upstream
from the air inlet. Test pipe length is a minimum of 10x duct
­diameter.
G0861 Performance Curve
Figure 52. G0862 performance curve table and
data.
1500
1250
1000
750
500
250
0
CFM
1023
1.0
Example Materials List
2.0
3.0
4.0
5.0
6.0
7.0
8.0
9.0
10.0
11.0
STATIC PRESSURE (Inch/H2O)
2 HP DUST COLLECTOR PERFORMANCE RESULTS
Max CFM Max SP
HP
Volts
Inlet
Impeller
1023
10.9
2 HP
220V
7"
13"
Restrictor Plate Dia. 7"
Static Pressure
1.2
(Inch/H2O)
CFM
6"
1.8
5"
3.1
4"
5.6
3"
8.7
2"
10.2
1023 710
430
225
100
35
The air flow test probe is located 1.5x duct diameter upstream
from the air inlet. Test pipe length is a minimum of 10x duct
­diameter.
Figure 51. G0861 performance curve table and
data.
-32-
After the system is designed, create a materials
list of all the items you will need to build your dust
collection system. This will make it easy when it
comes time to purchase the materials.
Below is an example of some items that might be
needed. Refer to Accessories for dust collection
components available through grizzly.com.
Description
Model
Quantity
6" Rigid Duct at 20'
G7364
4
4" Rigid Duct at 10'
G6162
2
4" Flex Hose at 5'
H7215
6
6" 45° Y-Branch
G7353
6
4" 45° Elbow
G6167
6
Figure 53. Example materials list.
Model G0860/G0861/G0862 (Mfd. Since 10/19)
System Grounding
Since plastic hose is abundant, relatively inexpensive, easily assembled and air tight, it is a very
popular material for conveying dust from woodworking machines to the dust collector.
We recommend only using short lengths of flexible hose (flex-hose) to connect the woodworking
machine to the dust collector. However, plastic
flex-hose and plastic duct are an insulator, and
dust particles moving against the walls of the
plastic duct create a static electrical buildup. This
charge will build until it discharges to a ground.
If a grounding medium is not available to prevent
static electrical buildup, the electrical charge will
arc to the nearest grounded source. This electrical discharge may cause an explosion and subsequent fire inside the system.
To protect against static electrical buildup inside
a non-conducting duct, a bare copper wire should
be placed inside the duct along its length and
grounded to the dust collector. You must also
confirm that the dust collector is continuously
grounded through the electrical circuit to the electric service panel.
If you connect the dust collector to more than one
machine by way of a non-conducting branching
duct system and blast gates, the system must still
be grounded as mentioned above. We recommend inserting a continuous bare copper ground
wire inside the entire duct system and attaching
the wire to each grounded woodworking machine
and dust collector.
Be sure that you extend the bare copper wire down
all branches of the system. Do not forget to connect the wires to each other with wire nuts when
two branches meet at a “Y” or “T” connection.
Ensure that the entire system is grounded. If using
plastic blast gates to direct air flow, the grounding wire must be jumped (see the figure below)
around the blast gate without interruption to the
grounding system.
Plastic Blast
Gate
Metal Duct
Copper
Ground Wire
Figure 54. Ground jumper wire when using
plastic blast gates and metal duct.
We also recommend wrapping the outside of all
plastic ducts with bare copper wire to ground
the outside of the system against static electrical
buildup. Wire connections at Y’s and T’s should
be made with wire nuts.
Attach the bare ground wire to each stationary
woodworking machine and attach to the dust
collector frame with a ground screw as shown
in the figure below. Ensure that each machine is
continuously grounded to the grounding terminal
in your electric service panel.
External
Ground Wire
Always guard against static electrical build up by
grounding all dust collection lines.
Internal
Ground Wire
Ground
Screw
Flex-Hose
Figure 55. Flex-hose grounded to machine.
Model G0860/G0861/G0862 (Mfd. Since 10/19)
-33-
SECTION 5: OPERATIONS
Operation Overview
General Operation
The purpose of this overview is to provide the novice machine operator with a basic understanding
of how the machine is used during operation, so
the machine controls/components discussed later
in this manual are easier to understand.
This cyclone dust collector creates a vortex of
incoming air that extracts heavy wood chips and
large dust particles, and then drops them into the
steel drum below, which is lined with a plastic bag.
Due to the generic nature of this overview, it is
not intended to be an instructional guide. To learn
more about specific operations, read this entire
manual, seek additional training from experienced
machine operators, and do additional research
outside of this manual by reading "how-to" books,
trade magazines, or websites.
Filter Cleaning
Handle
Incoming Wood
Chips and Dust
Canister
Filter
To reduce your risk of
serious injury, read this
entire manual BEFORE
using machine.
To reduce risk of eye injury from flying
chips or lung damage from breathing dust,
always wear safety glasses and a respirator
when operating this machine.
Filter Bag
Drum Bag
Collection Drum
Locking
Swivel
Casters
(2 of 4)
Figure 56. Dust collector operation.
The remaining fine dust travels past the impeller
and is then caught by a canister filter and deposited in the plastic collection bag below. The spunbond polyester filters catch 99.9 percent of particles to 1 micron in size, and are pleated to provide
maximum surface area for efficient air flow.
To maintain CFM during heavy dust-collection
operations, turn the filter cleaning handle back
and forth to knock caked-on dust into the plastic
collection bag.
Always lock all four swivel casters before ­operation.
-34-
Model G0860/G0861/G0862 (Mfd. Since 10/19)
Programming
Receiver
2.
Press and hold green ON button on remote
control until LED indicator illuminates on
remote receiver (see Figure 58).
3.
Press button shown in Figure 58, then
release when LED indicator turns off. Pairing
is complete.
The Models G0860-62 are equipped with a
remote control receiver that can be programmed
to operate up to 16 separate controllers.
Avoid touching electrified parts inside
receiver while performing procedure below!
Touching electrified parts will result in personal injury but not limited to severe burns,
electrocution, or death. Use a wood dowel
or other non-conducting item to push button on receiver.
LED
Indicator
Button
To program receiver:
1.
Remove switch cover to get a clear view of
remote receiver (see Figure 57).
Figure 58. Remote receiver features.
4.
Contactor
To erase all current transmitter codes, press
green ON button on remote control for eight
seconds, then wait for LED indicator to flash
three times. Repeat Steps 2–3 to program
receiver to accept new remote controller(s).
Remote
Receiver
Figure 57. Location of remote receiver (G0862
shown).
Model G0860/G0861/G0862 (Mfd. Since 10/19)
-35-
ACCESSORIES
SECTION 6: ACCESSORIES
Installing unapproved accessories may
cause machine to malfunction, resulting in
serious personal injury or machine damage.
To reduce this risk, only install accessories
recommended for this machine by Grizzly.
H7465—8" x 10' Dust Hose
H7463—7" x 10' Dust Hose
W1036—6" x 10' Dust Hose
Spiral-wire-reinforced clear hose allows easy
inspection for locating potential clogs in your duct
system. Uses RH fittings. Available in additional
diameters and lengths.
NOTICE
Refer to our website or latest catalog for
additional recommended accessories.
W1050—Dust Collection Basics Book
This incisive book skillfully guides the woodworker
through all the steps necessary in the design and
construction of an efficient central dust-collection
system and tells you what you need to know for
easy installation. 64 pages.
Figure 59. W1050 Dust Collection Basics Book.
H7217—6" x 5' Rigid Flex Hose
H7218—7" x 5' Rigid Flex Hose
H7219—8" x 5' Rigid Flex Hose
These Rigid Flex Hoses with rolled collars provide
just enough flexibility to make difficult connections
while still keeping the inside wall smooth.
Figure 61. Flexible clear dust hose.
G6177—4" Metal Blast Gate
G7340—5" Metal Blast Gate
G7358—6" Metal Blast Gate
H5234—7" Metal Blast Gate
H5249—8" Metal Blast Gate
Control air flow and resistance between machines.
These industrial blast gates can take the abuse of
thousands of open and close cycles. Made specifically for production shops. These metal industrial dust collection fittings are simply the best you
can find.
G6177
G7358
H5249
G7340
Figure 60. Rigid flex hose.
H5234
Figure 62. Metal blast gate assortment.
order online at www.grizzly.com or call 1-800-523-4777
-36-
Model G0860/G0861/G0862 (Mfd. Since 10/19)
H7429—8" Industrial Dust Collection Machine
Adapter
H5238—8" Industrial Dust Collection Pipe
Clamp
H5239—8" Industrial Dust Collection
Adjustable Nipple
H5250—8" Industrial Dust Collection Pipe
Hanger
T26510—8" Industrial Dust Collection Clamp
Hanger
T27054—8" Quick-Fit O-Ring, 12-Pk.
T28548—8" x 6" x 6" Industrial Dust
Collection Standard Branch
D4206—Clear Flexible Hose 4" x 10'
D4256—45° Elbow 4"
D4216—Black Flexible Hose 4" x 10'
W1034—Heavy-Duty Clear Flex Hose 4" x 10'
D2107—Hose Hanger 4 1 ⁄4"
W1015—Y-Fitting 4" x 4" x 4"
W1017—90° Elbow 4"
W1019—Hose Coupler (Splice) 4"
W1317—Wire Hose Clamp 4"
W1007—Plastic Blast Gate 4"
W1053—Anti-Static Grounding Kit
D4206
H5238
D4216
D4256
H7429
H5250
H5239
W1053
W1007
T26510
T27054
W1317
W1017
Figure 65. 4" dust-collection accessories.
Figure 63. 8" dust-collection accessories.
T27422—Viewing Spool 8"
This viewing spool is a section of acrylic glass
with QF ends so you can keep an eye on your
material flow. Makes it a cinch to check for slowdowns or debris! Ends are 22 gauge, 8" opening.
Total length 12.5".
W1039—Universal Adapter
This adapter provides a multitude of reducing
options. Simply cut off unneeded steps. Outside
diameter sizes include 1", 2", 2.5", 3", 4", 5", and
6". Wall thickness is 1⁄ 8".
Figure 66. W1039 Universal Adapter.
Figure 64. T27422 Viewing Spool.
order online at www.grizzly.com or call 1-800-523-4777
Model G0860/G0861/G0862 (Mfd. Since 10/19)
-37-
T30489 ­— HEPA Filter Upgrade (G0860, G0861)
T30490—HEPA Filter Upgrade (G0862)
These MERV-17 rated filters capture the finest
dust! They have 3 layers: the first layer is 1 micron;
the second layer is the HEPA layer and captures
99.98% of 0.3-micron particles; the third layer is a
fiberglass-reinforced layer to strengthen the HEPA
layer. The filter surface area of the T30489 is 28.1
square feet, and it fits the G0860 & G0861. The
filter surface area of the T30490 is 45.2 square
feet, and it fits the G0862.
T30490
T27900—Collection Bag (G0860 & G0861)
T28454—Collection Bag (G0862)
Figure 68. Replacement collection bags.
T30489
Figure 67. HEPA filter upgrades.
order online at www.grizzly.com or call 1-800-523-4777
-38-
Model G0860/G0861/G0862 (Mfd. Since 10/19)
SECTION 7: MAINTENANCE
To reduce risk of shock or
accidental startup, always
disconnect machine from
power before adjustments,
maintenance, or service.
Cleaning
Canister Filter
Schedule
This dust collector uses a handle and internal
paddles to remove dust buildup and debris from
the filter pleats. Move the handle back and forth
through its range of motion to clean the canister
filter and knock dust cake into the filter bag.
For optimum performance from this machine, this
maintenance schedule must be strictly followed.
For a more thorough cleaning every few months
under heavy use, wash the filter by hand (see
Washing Canister Filter on Page 43).
Ongoing
To maintain a low risk of injury and proper
machine operation, if you ever observe any of the
items below, shut down the machine immediately
and fix the problem before continuing operations:
•
•
•
•
•
Dispose of the filter bag when dust fills it about
⁄ 2 full (see Removing/Replacing Filter Bag on
Page 40).
1
IMPORTANT: To contain wood dust and minimize
risk of exposure, firmly tie bag closed.
Loose mounting bolts.
Damaged filter canister, cleaning paddle
components, or collection bags.
Worn or damaged wires.
Suction leaks.
Any other unsafe condition.
Monthly Check
•
Clean/vacuum dust buildup off machine body
and motor.
Dust exposure created
while using machinery
may cause cancer, birth
defects, or long-term respiratory damage. Always
wear goggles and a NIOSHapproved respirator when
working with the dust collection bags or canisters.
Model G0860/G0861/G0862 (Mfd. Since 10/19)
-39-
Removing/Replacing
Collection Drum Bag
Removing/Replacing
Filter Bag
Dispose of the collection drum bag when dust fills
it 3 ⁄4 full. Replace the bag if it develops a leak or
becomes damaged.
Remove and replace the filter bag when it is
about 1⁄ 2 full.
IMPORTANT: To contain wood dust and minimize
risk of exposure, tie bag closed before disposal.
Items Needed
Qty
Drum Bag T27974 (Models G0860, G0861)....... 1
Drum Bag T28454 (Model G0862)..................... 1
Qty
Items Needed
Filter Bag T27900............................................... 1
To remove & replace filter bag or bags:
1.
DISCONNECT MACHINE FROM POWER!
2.
Release clamp around bottom of canister
filter, then remove filter bag (see Figure 70).
To remove and replace collection drum bag:
1.
DISCONNECT MACHINE FROM POWER!
2.
Lift drum lock handle to lower collection drum
onto casters (see Figure 69).
3.
Release both latches on sides of drum, then
roll drum clear of drum lid (see Figure 69).
IMPORTANT: To contain wood dust and
minimize exposure risk, firmly tie bag closed.
Canister
Filter
Clamp
Filter
Bag
Drum Lock
Handle
Drum Lid
Drum Bag
Latch
(1 of 2)
Figure 70. Filter bag components.
3.
Attach new filter bag around bottom of canister filter and secure with clamp.
Figure 69. Collection drum bag components.
4.
Lift bag out of drum, firmly tie closed, then
dispose of contents.
5.
Place new dust bag inside collection drum,
and fold excess bag length over top of drum.
6.
Move collection drum under lid and latch it
closed.
7.
Press drum lock handle down to lift collection
drum off casters for operation.
-40-
Model G0860/G0861/G0862 (Mfd. Since 10/19)
SECTION 8: SERVICE
Review the troubleshooting procedures in this section if a problem develops with your machine. If you need
replacement parts or additional help with a procedure, call our Technical Support. Note: Please gather the
serial number and manufacture date of your machine before calling.
Troubleshooting
Motor & Electrical
Symptom
Possible Cause
Possible Solution
Machine does not
start or a breaker
trips immediately
after startup.
1. Dust collector not properly connected to
ducting.
2. E-Stop Button depressed/at fault.
3. Incorrect power supply voltage or circuit
size.
4. Power supply circuit breaker tripped or fuse
blown.
5. Motor overheated.
6. Machine circuit breaker has tripped.
7. Remote control not working.
8. Wiring open/has high resistance.
9. Centrifugal switch/contact points at fault.
10. Power switch/circuit breaker at fault.
11. Start capacitor at fault.
12. Remote receiver at fault.
13. Motor at fault.
1. Connect dust collector to ducting (Page 25).
Machine seems
underpowered.
1. Motor overheated.
2. Dust-collection ducting problem.
1. Allow motor to cool, reset overload if necessary.
2. Clear blockages, seal leaks, use smooth-wall duct,
eliminate bends, close other branches (Page 25).
3. Clean canister filter (Page 39); replace canister filter
(Page 43).
4. Move closer to machine/redesign ducting layout/
upgrade dust collector.
5. Test/repair/replace.
6. Adjust/replace centrifugal switch/contact points.
7. Test by rotating shaft; rotational grinding/loose shaft
requires bearing replacement.
3. Canister filter clogged/at fault.
4. Dust collector too far from machine or
undersized for dust-collection system.
5. Run capacitor at fault.
6. Centrifugal switch/contact points at fault.
7. Motor bearings at fault.
Machine has
vibration or noisy
operation.
1. Motor or component loose.
2.
3.
4.
5.
6.
Motor fan rubbing on fan cover.
Motor mount loose/broken.
Centrifugal switch is at fault.
Impeller damaged, unbalanced, or loose.
Motor bearings at fault.
7. Motor shaft bent.
Model G0860/G0861/G0862 (Mfd. Since 10/19)
2. Rotate E-Stop Button to reset. Replace if at fault.
3. Ensure correct power supply voltage and circuit
size.
4. Ensure circuit is sized correctly and free of shorts.
Reset circuit breaker or replace fuse.
5. Allow motor to cool, reset overload if necessary.
6. Reset circuit breaker on switch.
7. Replace battery; stay in signal range (Page 4).
8. Check/fix broken, disconnected, or corroded wires.
9. Adjust/replace centrifugal switch/contact points.
10. Test/replace.
11. Test/replace.
12. Replace.
13. Test/repair/replace.
1. Inspect/replace damaged bolts/nuts, and retighten
with thread-locking fluid.
2. Fix/replace fan cover; replace loose/damaged fan.
3. Tighten/replace.
4. Adjust/replace centrifugal switch if available.
5. Inspect/tighten/replace.
6. Test by rotating shaft; rotational grinding/loose shaft
requires bearing replacement.
7. Test with dial indicator. Replace motor if damaged.
-41-
Machine Operation
Symptom
Possible Cause
Possible Solution
Loud, repetitious
noise, or excessive
vibration coming
from dust collector
(non-motor related).
1. Dust collector not on a flat surface and
wobbles.
2. Impeller damaged and unbalanced.
3. Impeller loose on the motor shaft.
1. Stabilize dust collector; lock casters.
Dust collector does 1. Collection bag full.
not adequately
2. Canister filter clogged/at fault.
collect dust or chips;
poor performance.
3. Ducting blocked/restricted.
4. Dust collector too far away from point of
suction; duct clamps not properly secured;
too many sharp bends in ducting.
5. Lumber is wet and dust is not flowing
smoothly through ducting.
6. Ducting has one or more leaks, or too
many open ports.
7. Not enough open branch lines at one time,
causing velocity drop in main line.
8. Ducting and ports are incorrectly sized.
9. The machine dust-collection design
inadequate.
10. Dust collector undersized.
Dust collector blows
sawdust into the air.
Remote control
does not operate
dust collector.
-42-
2. Inspect/replace.
3. Secure impeller; replace motor and impeller as a set
if motor shaft and impeller hub are damaged.
1. Empty collection bag.
2. Clean canister filter (Page 39); replace canister filter
(Page 43).
3. Remove ducting from dust collector inlet and
unblock restriction. A plumbing snake may be
necessary.
4. Relocate dust collector closer to point of suction;
re-secure ducts; remove sharp bends. Refer to
Designing the System in manual.
5. Only process lumber with less than 20% moisture
content.
6. Seal/eliminate all ducting leaks; close dust ports
for lines not being used. Refer to Designing the
System in manual.
7. Open 1 or 2 more blast gates to different branch
lines to increase main line velocity.
8. Install correctly sized ducts and fittings (Page 25)
Refer to Designing the System in manual.
9. Use dust-collection hood on stand.
10. Install larger dust collector.
1. Duct clamps or filter bag(s) are not properly
clamped and secured; ducting loose/
damaged.
2. Cylinder or funnel seals are loose or
damaged.
1. Re-secure ducts and filter bag, making sure duct
and bag clamp are tight; tighten/replace ducting.
1.
2.
3.
4.
1.
2.
3.
4.
Emergency Stop button is pressed in.
Machine is disconnected from power.
Remote control battery is weak or dead.
A wall or barrier disrupts the radio
frequency, or controller is too far away.
5. Remote control not paired with receiver.
2. Retighten all mounting and sealing points; replace
damaged seals/gaskets.
Rotate E-Stop button to reset.
Verify machine is connected to power source.
Replace battery.
Move machine away from barrier; use remote within
75' of machine.
5. Program receiver to accept remote control (Page
35).
Model G0860/G0861/G0862 (Mfd. Since 10/19)
Washing
Canister Filter
Dust exposure created
while using machinery
may cause cancer, birth
defects, or long-term respiratory damage. Always
wear goggles and a NIOSHapproved respirator when
working with the dust collection bags or canisters.
For a more thorough cleaning every few months
under heavy use, wash the filter by hand.
Removing/Replacing
Canister Filter
If the canister filter is clogged or dirty and cleaning or washing it does not improve dust-collection
performance, the canister filter must be replaced.
Items Needed
Qty
An Assistant....................................................... 1
Wrench or Socket, 12mm................................... 1
Wrench or Socket, 10mm................................... 1
Hex Wrench, 5mm.............................................. 1
Shop Vac............................................................ 1
Canister Filter T30314 (Models G0860, G0861).1
Canister Filter T30315 (Model G0862)............... 1
Filter Bag T27900............................................... 1
To remove and replace canister filter:
To wash canister filter by hand:
1.
DISCONNECT MACHINE FROM POWER!
1.
DISCONNECT MACHINE FROM POWER!
2.
2.
Remove canister filter (see Removing/
Replacing Canister Filter on this page).
Release bag clamp, then remove filter bag
(see Figure 71). Tie bag closed.
3.
Rinse filter outside under warm water.
IMPORTANT: DO NOT use a pressure washer to clean the filter, or compressed air to dry
it. High pressure will damage filter fibers.
4.
Allow filter to air dry only.
Canister
Filter
Bag
Clamp
Filter
Bag
Note: Do not leave filter in the sun to dry or
apply heat to speed the process; heat exposure can damage your filter.
5.
Re-install canister filter.
Model G0860/G0861/G0862 (Mfd. Since 10/19)
Figure 71. Filter bag components.
-43-
3.
Loosen M6-1 x 16 hex bolt on filter cleaning
handle, then remove handle (see Figure 72).
5.
Loosen (2) M6-1 x 16 cap screws on paddle
handle spindle to remove (see Figure 74).
Hex Bolt
Paddle
Handle
Spindle
Filter
Cleaning
Handle
x2
Figure 72. Filter cleaning handle hex bolt.
4.
Remove (6) 5⁄16"-18 x 3⁄4" flange bolts securing
filter paddle cover to impeller housing, then
lift cover over spindle (see Figure 73).
x6
Figure 74. Separating paddle handle spindle
from filter paddle spindle.
6.
Filter
Paddle
Cover
With assistant holding canister filter from
below, loosen and remove (6) 5⁄16"-18 x 3⁄4"
flange bolts securing canister filter assembly
to impeller housing (see Figure 75).
Spindle
x6
Figure 73. Removing filter paddle cover.
Figure 75. Remove flange bolts to remove
canister filter assembly from impeller housing.
-44-
7.
Vacuum loose dust inside impeller housing
and on machine.
8.
Reverse Steps 2–6 to re-assemble.
Model G0860/G0861/G0862 (Mfd. Since 10/19)
Electrical Safety
SECTION 9: WIRING
These pages are current at the time of printing. However, in the spirit of improvement, we may make changes to the electrical systems of future machines. Compare the manufacture date of your machine to the one
stated in this manual, and study this section carefully.
If there are differences between your machine and what is shown in this section, call Technical Support at
(570) 546-9663 for assistance BEFORE making any changes to the wiring on your machine. An updated
wiring diagram may be available. Note: Please gather the serial number and manufacture date of your
machine before calling. This information can be found on the main machine label.
Wiring Safety Instructions
SHOCK HAZARD. Working on wiring that is connected to a power source is extremely dangerous.
Touching electrified parts will result in personal
injury including but not limited to severe burns,
electrocution, or death. Disconnect the power
from the machine before servicing electrical components!
MODIFICATIONS. Modifying the wiring beyond
what is shown in the diagram may lead to unpredictable results, including serious injury or fire.
This includes the installation of unapproved aftermarket parts.
WIRE CONNECTIONS. All connections must
be tight to prevent wires from loosening during
machine operation. Double-check all wires disconnected or connected during any wiring task to
ensure tight connections.
CIRCUIT REQUIREMENTS. You MUST follow
the requirements at the beginning of this manual
when connecting your machine to a power source.
WIRE/COMPONENT DAMAGE. Damaged wires
or components increase the risk of serious personal injury, fire, or machine damage. If you notice
that any wires or components are damaged while
performing a wiring task, replace those wires or
components.
MOTOR WIRING. The motor wiring shown in
these diagrams is current at the time of printing
but may not match your machine. If you find this
to be the case, use the wiring diagram inside the
motor junction box.
CAPACITORS/INVERTERS. Some capacitors
and power inverters store an electrical charge for
up to 10 minutes after being disconnected from
the power source. To reduce the risk of being
shocked, wait at least this long before working on
capacitors.
EXPERIENCING DIFFICULTIES. If you are experiencing difficulties understanding the information
included in this section, contact our Technical
Support at (570) 546-9663.
The photos and diagrams
included in this section are
best viewed in color. You
can view these pages in
color at www.grizzly.com.
Model G0860/G0861/G0862 (Mfd. Since 10/19)
-45-
Electrical Components
Start
Capacitor
Run
Capacitor
Circuit
Breaker
ON Button
Figure 76. Junction box components (G0860
shown).
Emergency
Stop Button
Circuit Breaker
Figure 79. Magnetic switch.
Emergency
Stop Switch
Contact
Block
Figure 77. Circuit breaker.
Figure 80. Emergency-stop switch and contact
block.
Contactor
ON
Button
Remote
Control
Receiver
Figure 78. Contactor and remote control receiver
location (G0862 shown).
-46-
READ ELECTRICAL SAFETY
ON PAGE 45!
OFF
Button
Figure 81. Remote control unit.
Model G0860/G0861/G0862 (Mfd. Since 10/19)
G0860 Wiring Diagram
MOTOR 1.5 HP 110V
110 VAC
Circuit
Breaker
Zing Ear
ZE700-25
Neutral
Hot
Run
Capacitor
50 uF-U
250VAC
Start
Capacitor
300MFD
125VAC
Ground
5-15 Plug
Ground
MAGNETIC SWITCH
NHD MS1-12D 110V
MAGNETIC SWITCH COVER
WARNING!
A2
A1
1L1
3L2
5L3
SHOCK HAZARD!
13NO
Disconnect power
before working on
wiring.
CONTACTOR
NHD C-12D10 110V
17
GND
18
2T1
4T2
6T3
A2
Model G0860/G0861/G0862 (Mfd. Since 10/19)
NHD NPB22-H
NHD
CB-01
REMOTE RECEIVER
(110V G0860)
14NO
EMERGENCY
STOP SWITCH
& CONTACT
BLOCK
READ ELECTRICAL SAFETY
ON PAGE 45!
-47-
G0861 Wiring Diagram
MOTOR 2 HP 220V
220 VAC
Circuit
Breaker
Zing Ear
ZE700-15
Ground
Run
Capacitor
30 uF-U
250VAC
Start
Capacitor
300MFD
125VAC
G
Hot
220
VAC
Hot
6-15 Plug
Ground
MAGNETIC SWITCH
NHD MS1-12D 220V
MAGNETIC SWITCH COVER
WARNING!
A2
A1
1L1
3L2
5L3
SHOCK HAZARD!
13NO
Disconnect power
before working on
wiring.
CONTACTOR
NHD C-12D10 220V
17
GND
18
2T1
4T2
6T3
READ ELECTRICAL SAFETY
ON PAGE 45!
NHD NPB22-H
-48-
A2
NHD
CB-01
REMOTE RECEIVER
(220V G0861 G0862)
14NO
EMERGENCY
STOP SWITCH
& CONTACT
BLOCK
Model G0860/G0861/G0862 (Mfd. Since 10/19)
G0862 Wiring Diagram
MOTOR 3 HP 220V
220 VAC
Circuit
Breaker
Zing Ear
ZE700-50
Run
Capacitor
45 uF
250VAC
Ground
G
Start
Capacitor
200MFD
250VAC
Hot
220
VAC
Hot
6-20 Plug
Ground
MAGNETIC SWITCH
NHD MS1-18D 220V
MAGNETIC SWITCH COVER
WARNING!
A2
A1
1L1
3L2
5L3
SHOCK HAZARD!
13NO
Disconnect power
before working on
wiring.
CONTACTOR
NHD C-18D10 220V
17
GND
18
2T1
4T2
6T3
A2
Model G0860/G0861/G0862 (Mfd. Since 10/19)
NHD NPB22-H
NHD
CB-01
REMOTE RECEIVER
(220V G0861 G0862)
14NO
EMERGENCY
STOP SWITCH
& CONTACT
BLOCK
READ ELECTRICAL SAFETY
ON PAGE 45!
-49-
SECTION 10: PARTS
G0860/G0861/G0862 Parts
G0860/G0861
29
29-1 29-2
40
3
29-9
31
29-11 29-12 19
70V2
G0860
85
70V2
70
29V2-2 29V2-5
8
29V2-11
29V2-8
29V2-10 29V2-12
G0862
54
77
89
G0862
11
6
G0860
13
58
76
53
G0861 G0862
9
67 67-1
81
87
80
83
74
49-6
49-1 49-7 49-8 49-2
59
59
35
38
46
42
47
45
43
44
35
38
46
42
47
45
43
44
55
15
37
14
19
51
52
65 64
20
25
50
69
4
68
57
BUY PARTS ONLINE AT GRIZZLY.COM!
Scan QR code to visit our Parts Store.
2
22
21
17
28
16
27
49
G0862
31
56
56
31
20
20
11
28
84
83
11
28
55
15
37
14
19
22
21
17
27
16 20
37
37
1
79
25
11
10
2
49
G0860
G0861
82
73
13 53 78
68
57
62 66
61
63
49-9 49-3 49-5 G0860
G0861
49-4V2
49-10
41
G0860
G0861
41
60 43
76
-50-
29V2-9
29V2-7
29V2-4
60
43
71
72
54
54
85
88
52
29V2-1
74 75
5
G0861
85
29V2-6
8
29-10
70
29V2-3
G0862
29V2
36
32
54
32
35
38
39
86
83 7
29-4
29-5
29-3
29-6 29-7
29-8
35
34
33
24 26
23
20
20
12
37
12
37
Model G0860/G0861/G0862 (Mfd. Since 10/19)
G0860 Parts List
REF PART #
DESCRIPTION
REF
PART #
DESCRIPTION
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
19
20
21
22
23
24
25
26
27
28
29
29-1
29-2
29-3
29-4
29-5
29-6
29-7
29-8
29-9
29-10
29-11
29-12
31
32
33
34
35
36
37
38
39
40
41
42
43
44
BASE
SUPPORT LEG
IMPELLER HOUSING
COLLECTION DRUM, 20 GALLON
INTAKE BARREL
CYCLONE FUNNEL
FILTER COVER PLATE
CANISTER FILTER ASSY 14-1/2" X 24"
COLLECTION DRUM LID
CASTER 2", SWIVEL
HEX NUT 5/16-18
CASTER 2-1/2", LOCKING SWIVEL
INLET ADAPTER 6" X 4" X 2
LOCK HANDLE GUIDE
MOUNTING PLATE
SPRING BRACKET
COPPER PLATE
HEX BOLT 5/16-18 X 1
LOCK NUT 5/16-18
COMPRESSION SPRING 3 X 33 X 70
SPRING RETAINER
DRUM LOCK HANDLE
LOCK HANDLE LINK
FLAT WASHER 3/8 PLASTIC
BUTTON HD CAP SCR 5/16-18 X 3/4
FLAT WASHER 5/16
HEX BOLT 5/16-18 X 1-3/4
MOTOR 1.5HP 110V 1-PH
MOTOR FAN COVER
MOTOR FAN
MOTOR JUNCTION BOX
R CAPACITOR 50M 250V 1-1/2 X 2-3/8
S CAPACITOR 300M 125V 1-3/8 X 2-5/8
CIRCUIT BREAKER ZING EAR ZE-700 25A
STRAIN RELIEF TYPE-2 15MM
CENTRIFUGAL SWITCH
CONTACT PLATE
MOTOR CORD W/PLUG 14G 3W 30"
BALL BEARING 6203-2RS
BALL BEARING 6205-2RS
FENDER WASHER 5/16
RUBBER GASKET 43MM
BEARING RETAINER, UPPER
PHLP HD SCR M5-.8 X 8
SLEEVE BEARING 12 X 14 X 6MM
FILTER PADDLE HANDLE
FLANGE BOLT 5/16-18 X 1/2
BEARING RETAINER, LOWER
PADDLE HANDLE SPINDLE
HEX BOLT M6-1 X 16
FILTER PADDLE SPINDLE
PADDLE SPINDLE BRACKET
FLAT WASHER 1/4
PHLP HD SCR M6-1 X 10
45
46
47
49
49-1
49-2
49-3
49-4V2
49-5
49-6
49-7
49-8
49-9
49-10
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
67-1
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
89
P0860045
P0860046
P0860047
P0860049
P0860049-1
P0860049-2
P0860049-3
P0860049-4V2
P0860049-5
P0860049-6
P0860049-7
P0860049-8
P0860049-9
P0860049-10
P0860050
P0860051
P0860052
P0860053
P0860054
P0860055
P0860056
P0860057
P0860058
P0860059
P0860060
P0860061
P0860062
P0860063
P0860064
P0860065
P0860066
P0860067
P0860067-1
P0860068
P0860069
P0860070
P0860071
P0860072
P0860073
P0860074
P0860075
P0860076
P0860077
P0860078
P0860079
P0860080
P0860081
P0860082
P0860083
P0860084
P0860085
P0860086
P0860087
P0860089
PHLP HD SCR M5-.8 X 8
PADDLE SPINDLE BRACKET RETAINER
PHLP HD SCR M5-.8 X 15
MAG SWITCH NHD MS1-12D 110V
CONTACTOR NHD C-12D10 110V
E-STOP SWITCH NHD NPB22-H
CONTACT BLOCK NHD CB-01
REMOTE CONTROL RECEIVER V2.06.19
STRAIN RELIEF TYPE-3 M20-1.5
MAG SWITCH BASE
MAG SWITCH COVER
PHLP HD SCR 10-24 X 3/4
HEX NUT 10-24
MAG SWITCH CORD W/PLUG 14G 3W
FILTER BAG 20" X 23"
BAG CLAMP 15"
INLET ADAPTER CAP 4"
PHLP HD SCR 10-24 X 3/8
FLANGE BOLT 5/16-18 X 3/4
FLAT HD SCR 5/16-18 X 1-1/4
BUTTON HD CAP SCR 5/16-18 X 1/2
COLLECTION DRUM LID LATCH
FLEX HOSE 7" X 5"
FILTER PADDLE
HEX BOLT M6-1 X 12
FOAM GASKET 120 X 140MM
DRUM WINDOW 120 X 140MM ACRYLIC
RIVET 2 X 4MM ALUMINUM
COLLECTION DRUM HANDLE
PHLP HD SCR 1/4-20 X 5/8
ACORN NUT 1/4-20
REMOTE CONTROL
REMOTE BATTERY TYPE A27 12V
PHLP HD SCR M4-.7 X 8
LOCK NUT M4-.7
IMPELLER 12-3/4"
IMPELLER WASHER 6 X 38 X 4MM
CAP SCREW M6-1 X 30
COLLECTION DRUM GASKET
HOSE CLAMP 1-3/4"
VACUUM HOSE 1-1/2" X 60"
HOSE CLAMP 8-1/2"
POWER CORD 14G 3W 72" 5-15P
VACUUM RING
COLLECTION DRUM BAG 30" X 41"
GROUND WIRE 18G 17-1/2"
PHLP HD SCR 10-24 X 3/8
HEX NUT 10-24
FLANGE NUT 5/16-18
LOCK HANDLE STOP
KEY 7 X 7 X 29
CAP SCREW M6-1 X 16
EXT TOOTH WASHER #10
FOAM GASKET SEAL
P0860001
P0860002
P0860003
P0860004
P0860005
P0860006
P0860007
P0860008
P0860009
P0860010
P0860011
P0860012
P0860013
P0860014
P0860015
P0860016
P0860017
P0860019
P0860020
P0860021
P0860022
P0860023
P0860024
P0860025
P0860026
P0860027
P0860028
P0860029
P0860029-1
P0860029-2
P0860029-3
P0860029-4
P0860029-5
P0860029-6
P0860029-7
P0860029-8
P0860029-9
P0860029-10
P0860029-11
P0860029-12
P0860031
P0860032
P0860033
P0860034
P0860035
P0860036
P0860037
P0860038
P0860039
P0860040
P0860041
P0860042
P0860043
P0860044
Model G0860/G0861/G0862 (Mfd. Since 10/19)
BUY PARTS ONLINE AT GRIZZLY.COM!
Scan QR code to visit our Parts Store.
-51-
G0861 Parts List
REF PART #
DESCRIPTION
REF
PART #
DESCRIPTION
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
19
20
21
22
23
24
25
26
27
28
29
29-1
29-2
29-3
29-4
29-5
29-6
29-7
29-8
29-9
29-10
29-11
29-12
31
32
33
34
35
36
37
38
39
40
41
42
43
44
BASE
SUPPORT LEG
IMPELLER HOUSING
COLLECTION DRUM, 20 GALLON
INTAKE BARREL
CYCLONE FUNNEL
FILTER COVER PLATE
CANISTER FILTER ASSY 14-1/2" X 24"
COLLECTION DRUM LID
CASTER 2", SWIVEL
HEX NUT 5/16-18
CASTER 2-1/2", LOCKING SWIVEL
INLET ADAPTER 7" X 4" X 3
LOCK HANDLE GUIDE
MOUNTING PLATE
SPRING BRACKET
COPPER PLATE
HEX BOLT 5/16-18 X 1
LOCK NUT 5/16-18
COMPRESSION SPRING 3 X 33 X 70
SPRING RETAINER
DRUM LOCK HANDLE
LOCK HANDLE LINK
FLAT WASHER 3/8 PLASTIC
BUTTON HD CAP SCR 5/16-18 X 3/4
FLAT WASHER 5/16
HEX BOLT 5/16-18 X 1-3/4
MOTOR 2HP 220V 1-PH
MOTOR FAN COVER
MOTOR FAN
MOTOR JUNCTION BOX
R CAPACITOR 30M 250V 1-1/2 X 2-3/8
S CAPACITOR 300M 125V 1-3/8 X 2-5/8
CIRCUIT BREAKER ZING EAR ZE-700 15A
STRAIN RELIEF TYPE-2 15MM
CENTRIFUGAL SWITCH
CONTACT PLATE
MOTOR CORD W/PLUG 14G 3W 30"
BALL BEARING 6203-2RS
BALL BEARING 6205-2RS
FENDER WASHER 5/16
RUBBER GASKET 43MM
BEARING RETAINER, UPPER
PHLP HD SCR M5-.8 X 8
SLEEVE BEARING 12 X 14 X 6MM
FILTER PADDLE HANDLE
FLANGE BOLT 5/16-18 X 1/2
BEARING RETAINER, LOWER
PADDLE HANDLE SPINDLE
HEX BOLT M6-1 X 16
FILTER PADDLE SPINDLE
PADDLE SPINDLE BRACKET
FLAT WASHER 1/4
PHLP HD SCR M6-1 X 10
45
46
47
49
49-1
49-2
49-3
49-4V2
49-5
49-6
49-7
49-8
49-9
49-10
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
67-1
68
69
70V2
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
89
P0861045
P0861046
P0861047
P0861049
P0861049-1
P0861049-2
P0861049-3
P0861049-4V2
P0861049-5
P0861049-6
P0861049-7
P0861049-8
P0861049-9
P0861049-10
P0861050
P0861051
P0861052
P0861053
P0861054
P0861055
P0861056
P0861057
P0861058
P0861059
P0861060
P0861061
P0861062
P0861063
P0861064
P0861065
P0861066
P0861067
P0861067-1
P0861068
P0861069
P0861070V2
P0861071
P0861072
P0861073
P0861074
P0861075
P0861076
P0861077
P0861078
P0861079
P0861080
P0861081
P0861082
P0861083
P0861084
P0861085
P0861086
P0861087
P0861089
PHLP HD SCR M5-.8 X 8
PADDLE SPINDLE BRACKET RETAINER
PHLP HD SCR M5-.8 X 15
MAG SWITCH NHD MS1-12D 220V
CONTACTOR NHD C-12D10 220V
E-STOP SWITCH NHD NPB22-H
CONTACT BLOCK NHD CB-01
REMOTE CONTROL RECEIVER V2.06.19
STRAIN RELIEF TYPE-3 M20-1.5
MAG SWITCH BASE
MAG SWITCH COVER
PHLP HD SCR 10-24 X 3/4
HEX NUT 10-24
MAG SWITCH CORD W/PLUG 14G 3W
FILTER BAG 20" X 23"
BAG CLAMP 15"
INLET ADAPTER CAP 4"
PHLP HD SCR 10-24 X 3/8
FLANGE BOLT 5/16-18 X 3/4
FLAT HD SCR 5/16-18 X 1-1/4
BUTTON HD CAP SCR 5/16-18 X 1/2
COLLECTION DRUM LID LATCH
FLEX HOSE 8" X 7"
FILTER PADDLE
HEX BOLT M6-1 X 12
FOAM GASKET 120 X 140MM
DRUM WINDOW 120 X 140MM ACRYLIC
RIVET 2 X 4MM ALUMINUM
COLLECTION DRUM HANDLE
PHLP HD SCR 1/4-20 X 5/8
ACORN NUT 1/4-20
REMOTE CONTROL
REMOTE BATTERY TYPE A27 12V
PHLP HD SCR M4-.7 X 8
LOCK NUT M4-.7
IMPELLER 12-3/4” V2.03.19
IMPELLER WASHER 6 X 38 X 4MM
CAP SCREW M6-1 X 30 LH
COLLECTION DRUM GASKET
HOSE CLAMP 1-3/4"
VACUUM HOSE 1-1/2" X 60"
HOSE CLAMP 8-1/2"
POWER CORD 14G 3W 72" 6-15P
VACUUM RING
COLLECTION DRUM BAG 30" X 41"
GROUND WIRE 18G 17-1/2"
PHLP HD SCR 10-24 X 3/8
HEX NUT 10-24
FLANGE NUT 5/16-18
LOCK HANDLE STOP
KEY 7 X 7 X 29
CAP SCREW M6-1 X 16
EXT TOOTH WASHER #10
FOAM GASKET SEAL
-52-
P0861001
P0861002
P0861003
P0861004
P0861005
P0861006
P0861007
P0861008
P0861009
P0861010
P0861011
P0861012
P0861013
P0861014
P0861015
P0861016
P0861017
P0861019
P0861020
P0861021
P0861022
P0861023
P0861024
P0861025
P0861026
P0861027
P0861028
P0861029
P0861029-1
P0861029-2
P0861029-3
P0861029-4
P0861029-5
P0861029-6
P0861029-7
P0861029-8
P0861029-9
P0861029-10
P0861029-11
P0861029-12
P0861031
P0861032
P0861033
P0861034
P0861035
P0861036
P0861037
P0861038
P0861039
P0861040
P0861041
P0861042
P0861043
P0861044
BUY PARTS ONLINE AT GRIZZLY.COM!
Scan QR code to visit our Parts Store.
Model G0860/G0861/G0862 (Mfd. Since 10/19)
G0862 Parts List
REF
PART #
DESCRIPTION
REF
PART #
DESCRIPTION
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
19
20
21
22
23
24
25
26
27
28
29V2
29V2-1
29V2-2
29V2-3
29V2-4
29V2-5
29V2-6
29V2-7
29V2-8
29V2-9
29V2-10
29V2-11
29V2-12
31
32
33
34
35
36
37
38
39
40
41
42
43
44
P0862001
P0862002
P0862003
P0862004
P0862005
P0862006
P0862007
P0862008
P0862009
P0862010
P0862011
P0862012
P0862013
P0862014
P0862015
P0862016
P0862017
P0862019
P0862020
P0862021
P0862022
P0862023
P0862024
P0862025
P0862026
P0862027
P0862028
P0862029V2
P0862029V2-1
P0862029V2-2
P0862029V2-3
P0862029V2-4
P0862029V2-5
P0862029V2-6
P0862029V2-7
P0862029V2-8
P0862029V2-9
P0862029V2-10
P0862029V2-11
P0862029V2-12
P0862031
P0862032
P0862033
P0862034
P0862035
P0862036
P0862037
P0862038
P0862039
P0862040
P0862041
P0862042
P0862043
P0862044
BASE
SUPPORT LEG
IMPELLER HOUSING
COLLECTION DRUM, 38 GALLON
INTAKE BARREL
CYCLONE FUNNEL
FILTER COVER PLATE
CANISTER FILTER ASSY 14-1/2" X 39-3/8"
COLLECTION DRUM LID
CASTER 2", SWIVEL
HEX NUT 5/16-18
CASTER 2-1/2", LOCKING SWIVEL
INLET ADAPTER 8" X 4" X 2
LOCK HANDLE GUIDE
MOUNTING PLATE
SPRING BRACKET
COPPER PLATE
HEX BOLT 5/16-18 X 1
LOCK NUT 5/16-18
COMPRESSION SPRING 3 X 33 X 70
SPRING RETAINER
DRUM LOCK HANDLE
LOCK HANDLE LINK
FLAT WASHER 3/8 PLASTIC
BUTTON HD CAP SCR 5/16-18 X 3/4
FLAT WASHER 5/16
HEX BOLT 5/16-18 X 1-3/4
MOTOR 3HP 220V 1-PH V2.10.19
MOTOR FAN COVER
MOTOR FAN
MOTOR JUNCTION BOX
R CAPACITOR 45M 250V 1-1/2 X 2-3/8
S CAPACITOR 200M 250V 1-3/8 X 2-3/4
CIRCUIT BREAKER ZING EAR ZE-700 50A
STRAIN RELIEF TYPE-2 15MM
CENTRIFUGAL SWITCH
CONTACT PLATE
MOTOR CORD 12G 3W 60"
BALL BEARING 6205-2RS
BALL BEARING 6206-2RS
FENDER WASHER 5/16
RUBBER GASKET 43MM
BEARING RETAINER, UPPER
PHLP HD SCR M5-.8 X 8
SLEEVE BEARING 12 X 14 X 6MM
FILTER PADDLE HANDLE
FLANGE BOLT 5/16-18 X 1/2
BEARING RETAINER, LOWER
PADDLE HANDLE SPINDLE
HEX BOLT M6-1 X 16
FILTER PADDLE SPINDLE
PADDLE SPINDLE BRACKET
FLAT WASHER 1/4
PHLP HD SCR M6-1 X 10
45
46
47
49
49-1
49-2
49-3
49-4V2
49-5
49-6
49-7
49-8
49-9
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
67-1
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
P0862045
P0862046
P0862047
P0862049
P0862049-1
P0862049-2
P0862049-3
P0862049-4V2
P0862049-5
P0862049-6
P0862049-7
P0862049-8
P0862049-9
P0862050
P0862051
P0862052
P0862053
P0862054
P0862055
P0862056
P0862057
P0862058
P0862059
P0862060
P0862061
P0862062
P0862063
P0862064
P0862065
P0862066
P0862067
P0862067-1
P0862068
P0862069
P0862070
P0862071
P0862072
P0862073
P0862074
P0862075
P0862076
P0862077
P0862078
P0862079
P0862080
P0862081
P0862082
P0862083
P0862084
P0862085
P0862086
P0862087
P0862088
P0862089
PHLP HD SCR M5-.8 X 8
PADDLE SPINDLE BRACKET RETAINER
PHLP HD SCR M5-.8 X 15
MAG SWITCH NHD MS1-18D 220V
CONTACTOR NHD C-18D10 220V
E-STOP SWITCH NHD NPB22-H
CONTACT BLOCK NHD CB-01
REMOTE CONTROL RECEIVER V2.06.19
STRAIN RELIEF TYPE-3 M20-1.5
MAG SWITCH BASE
MAG SWITCH COVER
PHLP HD SCR 10-24 X 3/4
HEX NUT 10-24
FILTER BAG 20" X 23"
BAG CLAMP 15"
INLET ADAPTER CAP 4"
PHLP HD SCR 10-24 X 3/8
FLANGE BOLT 5/16-18 X 3/4
FLAT HD SCR 5/16-18 X 1-1/4
BUTTON HD CAP SCR 5/16-18 X 1/2
COLLECTION DRUM LID LATCH
FLEX HOSE 12" X 9-1/2"
FILTER PADDLE
HEX BOLT M6-1 X 16
FOAM GASKET 120 X 140MM
DRUM WINDOW 120 X 140MM ACRYLIC
RIVET 2 X 4MM ALUMINUM
COLLECTION DRUM HANDLE
PHLP HD SCR 1/4-20 X 5/8
ACORN NUT 1/4-20
REMOTE CONTROL
REMOTE BATTERY TYPE A27 12V
PHLP HD SCR M4-.7 X 8
LOCK NUT M4-.7
IMPELLER 15"
IMPELLER WASHER 6 X 38 X 4MM
CAP SCREW M6-1 X 30
COLLECTION DRUM GASKET
HOSE CLAMP 1-3/4"
VACUUM HOSE 1-1/2" X 60"
HOSE CLAMP 8-1/2"
POWER CORD 12G 3W 72" 6-20P
VACUUM RING
COLLECTION DRUM BAG 39" X 56"
GROUND WIRE 18G 17-1/2"
PHLP HD SCR 10-24 X 3/8
HEX NUT 10-24
FLANGE NUT 5/16-18
LOCK HANDLE STOP
KEY 7 X 7 X 30
CAP SCREW M6-1 X 16
EXT TOOTH WASHER #10
HEX BOLT 3/8-16 X 1/2
FOAM GASKET SEAL
Model G0860/G0861/G0862 (Mfd. Since 10/19)
BUY PARTS ONLINE AT GRIZZLY.COM!
Scan QR code to visit our Parts Store.
-53-
G0860/G0861 Labels & Cosmetics
MODEL G0860
1.5 HP CYCLONE
DUST COLLECTOR
WARNING!
Specifications
Motor: 1.5 HP, 110V, Single-Phase, 60 Hz
Full-Load Current Rating: 15A
Suction Capacity: 868 CFM @ 1.8" SP
Max. Static Pressure: 9.7"
Inlet Size: 6"
Collection Drum Size: 20 Gallons
Filter Performance: 99.9% at 0.2 – 1 Micron
Cartridge Filter: 14-1/2" x 24"
Replacement Filter: T30314
Replacement Filter Bag: T27900
Replacement Drum Bag: T27974
Weight: 265 lbs.
Date
Serial #
Mfd. for Grizzly in Taiwan
101
To reduce the risk of serious injury when using this machine:
1. Read and understand owner’s manual before operating.
2. Always wear approved eye protection and respirator.
3. Properly ground machine—connect to permanently
grounded metal wiring system or equipment-grounding
conductor.
4. Only use this machine to collect wood dust/chips;
never use to collect glass, metal, liquids, asbestos, silica,
animal parts, biohazards, burning material/ashes, etc.
5. Always disconnect power before servicing or cleaning.
6. Do not expose to rain or wet areas.
7. Keep hands, long hair, and loose clothing away from inlet.
8. Never leave machine unattended during operation.
9. Do not use if power supply wires, conduit, or any other
electrical equipment becomes damaged—promptly repair!
10. Do not use without dust bag or filters in place.
11. Always wear a respirator when emptying bags.
12. Do not modify machine in any way.
13. Prevent unauthorized use by children or untrained users.
103
G0860
102
109
104
102
WARNING!
To reduce risk of death
or serious injury, read
manual BEFORE using
machine.
To get a new manual,
call (800) 523-4777 or
go to www.grizzly.com.
105
Safety labels help reduce
the risk of serious injury
caused by machine hazards. If any label comes
off or becomes unreadable,
the owner of this machine
MUST replace it in the original location before resuming operations. For replacements, contact (800) 5234777 or www.grizzly.com.
WARNING!
EYE/LUNG INJURY
HAZARD!
Always wear safety
glasses and a
respirator when
using this machine.
108
107
106
grizzly.com
REF PART #
DESCRIPTION
REF PART #
DESCRIPTION
101
101
102
103
103
104
MACHINE ID LABEL (G0860)
MACHINE ID LABEL (G0861)
ELECTRICITY WARNING LABEL
MODEL NO. LABEL (G0860)
MODEL NO. LABEL (G0861)
READ MANUAL LABEL
105
106
107
108
109
EYE/EAR/LUNG WARNING LABEL
GRIZZLY.COM LABEL
TOUCH-UP PAINT, GRIZZLY BEIGE
TOUCH-UP PAINT, GRIZZLY GREEN
GRIZZLY NAMEPLATE-SMALL
P0860101
P0861101
P0860102
P0860103
P0861103
P0860104
P0860105
P0860106
P0860107
P0860108
P0860109
Please Note: We do our best to stock replacement parts whenever possible, but we cannot guarantee that all parts shown here
are available for purchase. Call (800) 523-4777 or visit our online parts store at www.grizzly.com to check for availability.
-54-
BUY PARTS ONLINE AT GRIZZLY.COM!
Scan QR code to visit our Parts Store.
Model G0860/G0861/G0862 (Mfd. Since 10/19)
G0862 Labels & Cosmetics
109
102
103
G0862
105
WARNING!
INJURY HAZARD!
To reduce risk of short
and long-term injury,
wear safety glasses,
hearing protection, and
a respirator when using
this machine.
104
WARNING!
102
To reduce risk of death
or serious injury, read
manual BEFORE using
machine.
To get a new manual,
call (800) 523-4777 or
go to www.grizzly.com.
101V2
MODEL G0862
3 HP CYCLONE
DUST COLLECTOR
WARNING!
Specifications
Motor: 3 HP, 220V, Single-Phase, 60 Hz
Full-Load Current Rating: 15.9A
Airflow Performance: 1941 CFM @ 2.9" SP
Max. Static Pressure: 11.0"
Inlet Size: 8"
Max. Collection Capacity: 35 Gallons
Filter Rating: 99.9% at 0.2 – 1 Micron
Cartridge Filter: 14-1/2" x 39-3/8"
Replacement Filter: T30315
Replacement Filter Bag: T27900
Replacement Drum Bag: T28454
Weight: 348 lbs.
Date
S/N
Mfd. for Grizzly in Taiwan
To reduce the risk of serious injury when using this machine:
1. Read and understand owner’s manual before operating.
2. Always wear approved eye protection and respirator.
3. Only plug power cord into a grounded outlet.
4. Only use this machine to collect wood dust/chips;
never use to collect glass, metal, liquids, asbestos, silica,
animal parts, biohazards, burning material/ashes, etc.
5. Always disconnect power before servicing or cleaning.
6. Do not expose to rain or wet areas.
7. Keep hands, long hair, and loose clothing away from inlet.
8. Never leave machine unattended during operation.
9. Do not use if cord, plug, or any other electrical equipment
becomes damaged—promptly repair!
10. Do not use without dust bag or filters in place.
11. Do not connect cord to power supply with wet hands.
12. Grasp and pull the plug, not the cord, when unplugging.
13. Always wear a respirator when emptying bags.
14. Do not modify machine in any way.
15. Prevent unauthorized use by children or untrained users;
restrict access or disable machine when unattended.
108
107
106
grizzly.com
REF
PART #
DESCRIPTION
REF PART #
DESCRIPTION
101V2
102
103
104
105
P0862101V2
P0862102
P0862103
P0862104
P0862105
MACHINE ID LABEL V2.10.19
ELECTRICITY WARNING LABEL
MODEL NO. LABEL
READ MANUAL LABEL
EYES/EARS/LUNGS WARNING LABEL
106
107
108
109
GRIZZLY.COM LABEL
TOUCH-UP PAINT, GRIZZLY BEIGE
TOUCH-UP PAINT, GRIZZLY GREEN
GRIZZLY NAMEPLATE-SMALL
P0862106
P0862107
P0862108
P0862109
Safety labels help reduce the risk of serious injury caused by machine hazards. If any label
comes off or becomes unreadable, the owner of this machine MUST replace it in the original location before resuming operations. For replacements, contact (800) 523-4777 or www.grizzly.com.
Model G0860/G0861/G0862 (Mfd. Since 10/19)
BUY PARTS ONLINE AT GRIZZLY.COM!
Scan QR code to visit our Parts Store.
-55-
WARRANTY & RETURNS
Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from
the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse,
negligence, accidents, repairs or alterations or lack of maintenance. This is Grizzly’s sole written warranty
and any and all warranties that may be implied by law, including any merchantability or fitness, for any particular purpose, are hereby limited to the duration of this written warranty. We do not warrant or represent
that the merchandise complies with the provisions of any law or acts unless the manufacturer so warrants.
In no event shall Grizzly’s liability under this warranty exceed the purchase price paid for the product and
any legal actions brought against Grizzly shall be tried in the State of Washington, County of Whatcom.
We shall in no event be liable for death, injuries to persons or property or for incidental, contingent, special,
or consequential damages arising from the use of our products.
The manufacturers reserve the right to change specifications at any time because they constantly strive to
achieve better quality equipment. We make every effort to ensure that our products meet high quality and
durability standards and we hope you never need to use this warranty.
In the event you need to use this warranty, contact us by mail or phone and give us all the details. We will
then issue you a “Return Number,’’ which must be clearly posted on the outside as well as the inside of
the carton. We will not accept any item back without this number. Proof of purchase must accompany the
merchandise.
Please feel free to write or call us if you have any questions about the machine or the manual.
Thank you again for your business and continued support. We hope to serve you again soon.
To take advantage of this warranty, you must register it at https://www.grizzly.com/secureforms/
warranty-card, or you can scan the QR code below to be automatically directed to our warranty
registration page. Enter all applicable information for the product.
WARRANTY