Grizzly G1021Z 3 HP Planer Owner Manual

Grizzly G1021Z 3 HP Planer Owner Manual
MODEL G1021X2/G1021Z
15" PLANERS
OWNER'S MANUAL
(For models manufactured since 02/19)
COPYRIGHT © SEPTEMBER, 2018 BY GRIZZLY INDUSTRIAL, INC. REVISED AUGUST, 2019 (JL)
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
#WK19745 PRINTED IN TAIWAN
V4.08.19
This manual provides critical safety instructions on the proper setup,
operation, maintenance, and service of this machine/tool. Save this
document, refer to it often, and use it to instruct other operators.
Failure to read, understand and follow the instructions in this manual
may result in fire or serious personal injury—including amputation,
electrocution, or death.
The owner of this machine/tool is solely responsible for its safe use.
This responsibility includes but is not limited to proper installation in
a safe environment, personnel training and usage authorization,
proper inspection and maintenance, manual availability and comprehension, application of safety devices, cutting/sanding/grinding tool
integrity, and the usage of personal protective equipment.
The manufacturer will not be held liable for injury or property damage
from negligence, improper training, machine modifications or misuse.
Some dust created by power sanding, sawing, grinding, drilling, and
other construction activities contains chemicals known to the State
of California to cause cancer, birth defects or other reproductive
harm. Some examples of these chemicals are:
•
•
•
Lead from lead-based paints.
Crystalline silica from bricks, cement and other masonry products.
Arsenic and chromium from chemically-treated lumber.
Your risk from these exposures varies, depending on how often you
do this type of work. To reduce your exposure to these chemicals:
Work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter
out microscopic particles.
Table of Contents
INTRODUCTION................................................ 2
Contact Info.................................................... 2
Machine Description....................................... 2
Manual Accuracy............................................ 2
Identification.................................................... 3
Controls & Components.................................. 4
Internal Components...................................... 5
G1021X2 Machine Data Sheet....................... 6
G1021Z Machine Data Sheet......................... 8
SECTION 1: SAFETY...................................... 10
Safety Instructions for Machinery................. 10
Additional Safety for Planers........................ 12
SECTION 2: POWER SUPPLY....................... 13
SECTION 3: SETUP........................................ 15
Needed for Setup.......................................... 15
Unpacking..................................................... 15
Inventory....................................................... 16
Cleanup......................................................... 17
Site Considerations....................................... 18
Lifting & Placing............................................ 19
Assembly...................................................... 19
Dust Collection.............................................. 20
Checking Gearbox Oil Level......................... 21
Test Run....................................................... 21
Recommended Adjustments......................... 22
SECTION 4: OPERATIONS............................ 23
Operation Overview...................................... 23
Workpiece Inspection................................... 24
Wood Types.................................................. 24
Planing Tips.................................................. 25
Cutting Problems.......................................... 25
Depth of Cut.................................................. 26
Bed Roller Height.......................................... 27
Setting Feed Rate......................................... 28
Adjusting/Replacing Knives.......................... 28
Rotating/Replacing Cutterhead Inserts......... 31
SECTION 5: ACCESSORIES.......................... 32
SECTION 6: MAINTENANCE.......................... 35
Schedule....................................................... 35
Cleaning & Protecting................................... 35
Lubrication.................................................... 35
SECTION 7: SERVICE.................................... 38
Troubleshooting............................................ 38
Tensioning/Replacing V-Belts....................... 41
Pulley Alignment........................................... 42
Feed Rollers & Chip Breaker Heights.......... 43
Adjusting Roller Spring Tension................... 46
Positioning Chip Deflector............................ 47
Calibrating Table Elevation Scale................. 47
Checking Anti-Kickback Fingers................... 48
Tensioning Table Height Chain.................... 48
Adjusting Table Parallelism.......................... 49
SECTION 8: WIRING....................................... 51
Wiring Safety Instructions............................. 51
G1021X2 Wiring Diagram............................. 52
G1021X2 Electrical Components.................. 53
G1021Z Wiring Diagram............................... 54
G1021Z Electrical Components.................... 55
SECTION 9: PARTS........................................ 56
G1021X2 Main.............................................. 56
G1021X2 Stand & Motor.............................. 59
G1021X2 Table & Base................................ 61
G1021X2 Labels & Cosmetics...................... 63
G1021Z Main................................................ 64
G1021Z Stand & Motor................................. 67
G1021Z Table & Base.................................. 68
G1021Z Labels & Cosmetics........................ 70
WARRANTY & RETURNS.............................. 73
INTRODUCTION
Contact Info
Manual Accuracy
We stand behind our machines! If you have questions or need help, contact us with the information
below. Before contacting, make sure you get the
serial number and manufacture date from the
machine ID label. This will help us help you faster.
We are proud to provide a high-quality owner’s
manual with your new machine!
Grizzly Technical Support
1815 W. Battlefield
Springfield, MO 65807
Phone: (570) 546-9663
Email: techsupport@grizzly.com
We want your feedback on this manual. What did
you like about it? Where could it be improved?
Please take a few minutes to give us feedback.
Grizzly Documentation Manager
P.O. Box 2069
Bellingham, WA 98227-2069
Email: manuals@grizzly.com
Machine Description
We made every effort to be exact with the instructions, specifications, drawings, and photographs
in this manual. Sometimes we make mistakes, but
our policy of continuous improvement also means
that sometimes the machine you receive is
slightly different than shown in the manual.
If you find this to be the case, and the difference
between the manual and machine leaves you
confused or unsure about something, check our
website for an updated version. We post current
manuals and manual updates for free on our website at www.grizzly.com.
Alternatively, you can call our Technical Support
for help. Before calling, make sure you write down
the Manufacture Date and Serial Number from
the machine ID label (see below). This information
is required for us to provide proper tech support,
and it helps us determine if updated documentation is available for your machine.
Models G1021X2 and G1021Z are CSA-certified,
3 HP, 15" planers with the following differences:
•
•
-2-
Model G1021X2 has a helical cutterhead,
pedestal-mounted control panel with magnetic ON/OFF switch, and cast-iron extension
tables.
Model G1021Z has a 3-knife cutterhead,
magnetic ON/OFF switch mounted to the cabinet stand, and roller extension tables.
Manufacture Date
Serial Number
G1021X2 & G1021Z (Mfd. Since 02/19)
Identification
Become familiar with the names and locations of the controls and features shown below to better understand
the instructions in this manual.
Roller Extension Tables
(G1021Z)
Control Panel for
Magnetic Switch
(G1021X2)
Return
Rollers
Table
Height
Handwheel
Gearbox
Bed Rollers
Feed Rate
Control Knob
Magnetic ON/OFF Switch
(G1021Z)
Table Locks
(1 of 2)
Cast-Iron
Extension Tables
(Front Shown)
(G1021X2)
Lifting Bars
(2 of 4)
To reduce your risk of
serious injury, read this
entire manual BEFORE
using machine.
G1021X2 & G1021Z (Mfd. Since 02/19)
-3-
Controls &
Components
B. Table Height Handwheel: Raises and lowers table to accommodate different workpiece
thicknesses. One complete revolution moves
the table approximately 2mm (0.08").
C. Table Locks: Secure table height position.
To reduce your risk of
serious injury, read this
entire manual BEFORE
using machine.
Refer to Figures 1–3 and the following descriptions to become familiar with the basic controls
and components of this machine. Understanding
these items and how they work will help you
understand the rest of the manual and stay safe
when operating this machine.
D. Depth Limiter: Limits depth of cut to a maximum of 1⁄8" at full width.
E.
Feed Rate Control Knob: Selects 28 FPM
feed rate when pushed in and 16 FPM feed
rate when pulled out.
F.
Magnetic ON/OFF Switch (G1021Z):
— Green start button turns motor ON when
pressed.
— Red Stop button turns motor OFF when
pressed; for safety purposes, this button
will remain depressed and prevent restarting until reset. Reset by rotating clockwise
until it pops out.
B
G
A
H
C
G1021X2
D
E
G1021Z
F
Figure 1. Table elevation and feed controls.
A. Control Panel for Magnetic Switch
(G1021X2):
— Green START button turns motor ON
when pressed.
— Power indicator light illuminates when
motor turned ON.
— Red STOP button turns motor OFF when
pressed; for safety purposes, this button
will remain depressed and prevent restarting until reset. Reset by rotating clockwise
until it pops out.
-4-
Figure 2. Example of return rollers and dust port.
G. Return Rollers: Assist sliding workpiece
back to operator following planing operation.
H. Dust Port: Connects to a dust collection
system to extract shavings and dust during
operation. Dust port size 4".
G1021X2 & G1021Z (Mfd. Since 02/19)
Internal Components
Front
Rear
D
C
A
E
B
F
G
Workpiece
Figure 3. Workpiece path and major planing components (side cutaway view).
A. Anti-Kickback Fingers: Provide additional
safety for the operator.
E.
Chip Deflector: Directs chips into the dust
port.
B. Serrated Infeed Roller: Pulls the workpiece
toward the cutterhead.
F.
Outfeed Roller: Pulls the workpiece through
the planer.
C. Chip Breaker: Breaks off chips created by
the cutterhead to prevent tear out and diverts
the chips to the dust port.
G. Planer Table: Provides a smooth and level
path for the workpiece as it moves through
the planer.
D. Cutterhead: Holds the knives/inserts that
remove material from the workpiece.
Like all machinery there is potential danger when operating this machine. Accidents are frequently caused by lack of familiarity or failure to pay attention. Use this machine with respect
and caution to decrease the risk of operator injury. If normal safety precautions are overlooked
or ignored, serious personal injury may occur.
G1021X2 & G1021Z (Mfd. Since 02/19)
-5-
MACHINE DATA
SHEET
Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901
MODEL G1021X2 15" 3 HP EXTREME SERIES PLANER W/
HELICAL CUTTERHEAD
Product Dimensions:
Weight.............................................................................................................................................................. 476 lbs.
Width (side-to-side) x Depth (front-to-back) x Height........................................................................... 37 x 48 x 44 in.
Footprint (Length x Width)............................................................................................................... 22-1/2 x 21-1/2 in.
Shipping Dimensions:
Type.......................................................................................................................................................... Wood Crate
Content........................................................................................................................................................... Machine
Weight.............................................................................................................................................................. 553 lbs.
Length x Width x Height....................................................................................................................... 29 x 36 x 52 in.
Must Ship Upright................................................................................................................................................... Yes
Electrical:
Power Requirement........................................................................................................... 230V, Single-Phase, 60 Hz
Full-Load Current Rating........................................................................................................................................ 12A
Minimum Circuit Size.............................................................................................................................................. 20A
Connection Type....................................................................................................................................... Cord & Plug
Power Cord Included.............................................................................................................................................. Yes
Power Cord Length............................................................................................................................................... 10 ft.
Power Cord Gauge......................................................................................................................................... 12 AWG
Plug Included.......................................................................................................................................................... Yes
Included Plug Type................................................................................................................................................ 6-20
Switch Type..................................................................................... Magnetic Switch w/Thermal Overload Protection
Motors:
Main
Horsepower................................................................................................................................................ 3 HP
Phase............................................................................................................................................ Single-Phase
Amps............................................................................................................................................................ 12A
Speed................................................................................................................................................ 3450 RPM
Type................................................................................................................. TEFC Capacitor-Start Induction
Power Transfer ..................................................................................................................... Triple V-Belt Drive
Bearings..................................................................................................... Shielded & Permanently Lubricated
Centrifugal Switch/Contacts Type......................................................................................................... External
Model G1021X2
-6-
The information contained herein is deemed accurate as of 9/9/2019 and represents our most recent product specifications.
Due to our ongoing improvement efforts, this information may not accurately describe items previously purchased.
PAGE 1 OF 3
G1021X2 & G1021Z (Mfd. Since 02/19)
Main Specifications:
Main Specifications
Planer Size................................................................................................................................................ 15 in.
Max. Cut Width.......................................................................................................................................... 15 in.
Max. Cut Height........................................................................................................................................... 6 in.
Min. Stock Length........................................................................................................................................ 6 in.
Min. Stock Thickness.............................................................................................................................. 3/16 in.
Max. Stock Thickness............................................................................................................................ 6-1/8 in.
Number of Cuts Per Inch........................................................................................................................ 83, 104
Number of Cuts Per Minute..................................................................................................................... 20,000
Cutterhead Speed............................................................................................................................. 5000 RPM
Planing Feed Rate........................................................................................................................... 16, 28 FPM
Max. Cut Depth Planing Full Width......................................................................................................... 3/32 in.
Max. Cut Depth Planing 6-Inch Wide Board............................................................................................. 1/8 in.
Cutterhead Info
Cutterhead Type...................................................................................................................................... Helical
Cutterhead Diameter .................................................................................................................................. 3 in.
Number of Cutter Spirals.................................................................................................................................. 4
Number of Indexable Cutters.......................................................................................................................... 52
Cutter Insert Size Length......................................................................................................................... 15 mm
Cutter Insert Size Width........................................................................................................................... 15 mm
Cutter Insert Size Thickness................................................................................................................... 2.5 mm
Table Info
Table/Headstock Movement........................................................................................................................ 6 in.
Table Bed Size Length.............................................................................................................................. 48 in.
Table Bed Size Width................................................................................................................................ 15 in.
Table Bed Size Thickness........................................................................................................................... 2 in.
Number of Bed Rollers..................................................................................................................................... 2
Floor-to-Table Height......................................................................................................................... 29 – 35 in.
Construction
Table....................................................................................................................... Precision-Ground Cast Iron
Body..................................................................................................................................................... Cast Iron
Stand.......................................................................................................................................................... Steel
Cutterhead Assembly................................................................................................................................. Steel
Infeed Roller................................................................................................................................ Serrated Steel
Outfeed Roller............................................................................................................................... Smooth Steel
Paint Type/Finish....................................................................................................................... Powder Coated
Other
Table/Headstock Locks................................................................................................................................ Yes
Measurement Scale....................................................................................................................... Inch & Metric
Number of Dust Ports....................................................................................................................................... 1
Dust Port Size.............................................................................................................................................. 4 in.
Mobile Base........................................................................................................................................... D2057A
Other Specifications:
Country of Origin .............................................................................................................................................. Taiwan
Warranty ........................................................................................................................................................... 1 Year
Approximate Assembly & Setup Time .............................................................................................................. 1 Hour
Serial Number Location ....................................................................................................... ID Label on Upper Cover
ISO 9001 Factory .................................................................................................................................................. Yes
Certified by a Nationally Recognized Testing Laboratory (NRTL) ......................................................................... Yes
Model G1021X2
The information contained herein is deemed accurate as of 9/9/2019 and represents our most recent product specifications.
Due to our ongoing improvement efforts, this information may not accurately describe items previously purchased.
G1021X2 & G1021Z (Mfd. Since 02/19)
PAGE 2 OF 3
-7-
MACHINE DATA
SHEET
Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901
MODEL G1021Z 15" PLANER W/ CABINET STAND
Product Dimensions:
Weight.............................................................................................................................................................. 445 lbs.
Width (side-to-side) x Depth (front-to-back) x Height........................................................................... 32 x 48 x 44 in.
Footprint (Length x Width)..................................................................................................................... 21-1/2 x 21 in.
Shipping Dimensions:
Type.......................................................................................................................................................... Wood Crate
Content........................................................................................................................................................... Machine
Weight.............................................................................................................................................................. 517 lbs.
Length x Width x Height....................................................................................................................... 30 x 27 x 51 in.
Must Ship Upright................................................................................................................................................... Yes
Electrical:
Power Requirement........................................................................................................... 230V, Single-Phase, 60 Hz
Full-Load Current Rating........................................................................................................................................ 12A
Minimum Circuit Size.............................................................................................................................................. 20A
Connection Type....................................................................................................................................... Cord & Plug
Power Cord Included.............................................................................................................................................. Yes
Power Cord Length............................................................................................................................................... 10 ft.
Power Cord Gauge......................................................................................................................................... 12 AWG
Plug Included.......................................................................................................................................................... Yes
Included Plug Type................................................................................................................................................ 6-20
Switch Type..................................................................................... Magnetic Switch w/Thermal Overload Protection
Motors:
Main
Horsepower................................................................................................................................................ 3 HP
Phase............................................................................................................................................ Single-Phase
Amps............................................................................................................................................................ 12A
Speed................................................................................................................................................ 3450 RPM
Type................................................................................................................. TEFC Capacitor-Start Induction
Power Transfer ..................................................................................................................... Triple V-Belt Drive
Bearings..................................................................................................... Shielded & Permanently Lubricated
Centrifugal Switch/Contacts Type......................................................................................................... External
Main Specifications:
Main Specifications
Planer Size................................................................................................................................................ 15 in.
Max. Cut Width.......................................................................................................................................... 15 in.
Max. Cut Height........................................................................................................................................... 6 in.
Min. Stock Length........................................................................................................................................ 6 in.
Min. Stock Thickness.............................................................................................................................. 3/16 in.
Max. Stock Thickness.................................................................................................................................. 6 in.
Number of Cuts Per Inch.......................................................................................................................... 63, 78
Number of Cuts Per Minute..................................................................................................................... 15,000
Cutterhead Speed............................................................................................................................. 5000 RPM
Planing Feed Rate........................................................................................................................... 16, 28 FPM
Max. Cut Depth Planing Full Width......................................................................................................... 3/32 in.
Max. Cut Depth Planing 6-Inch Wide Board............................................................................................. 1/8 in.
Model G1021Z
-8-
The information contained herein is deemed accurate as of 1/30/2019 and represents our most recent product specifications.
Due to our ongoing improvement efforts, this information may not accurately describe items previously purchased.
PAGE 1 OF 2
G1021X2 & G1021Z (Mfd. Since 02/19)
Cutterhead Info
Cutterhead Type...................................................................................................................................... 3 Knife
Cutterhead Diameter .................................................................................................................................. 3 in.
Number of Knives............................................................................................................................................. 3
Knife Type................................................................................................................... HSS, Single-Sided, Solid
Knife Size Length....................................................................................................................................... 15 in.
Knife Size Width.......................................................................................................................................... 1 in.
Knife Size Thickness................................................................................................................................ 1/8 in.
Knife Adjustment........................................................................................................... Springs or Jack Screws
Table Info
Table/Headstock Movement........................................................................................................................ 6 in.
Table Bed Size Length.............................................................................................................................. 20 in.
Table Bed Size Width................................................................................................................................ 15 in.
Table Bed Size Thickness........................................................................................................................... 2 in.
Number of Bed Rollers..................................................................................................................................... 2
Floor-to-Table Height......................................................................................................................... 29 – 35 in.
Roller Ext. Table Size Length.................................................................................................................... 15 in.
Roller Ext. Table Size Width...................................................................................................................... 15 in.
Roller Ext. Table Size Thickness........................................................................................................... 1-1/2 in.
Construction
Table....................................................................................................................... Precision-Ground Cast Iron
Body..................................................................................................................................................... Cast Iron
Stand.......................................................................................................................................................... Steel
Cutterhead Assembly................................................................................................................................. Steel
Infeed Roller................................................................................................................................ Serrated Steel
Outfeed Roller............................................................................................................................... Smooth Steel
Paint Type/Finish....................................................................................................................... Powder Coated
Other
Table/Headstock Locks................................................................................................................................ Yes
Measurement Scale....................................................................................................................... Inch & Metric
Number of Dust Ports....................................................................................................................................... 1
Dust Port Size.............................................................................................................................................. 4 in.
Mobile Base........................................................................................................................................... D2057A
Other Specifications:
Country of Origin .............................................................................................................................................. Taiwan
Warranty ........................................................................................................................................................... 1 Year
Approximate Assembly & Setup Time .............................................................................................................. 1 Hour
Serial Number Location ....................................................................................................... ID Label on Upper Cover
ISO 9001 Factory .................................................................................................................................................. Yes
Certified by a Nationally Recognized Testing Laboratory (NRTL) ......................................................................... Yes
Features:
Extra-Large Ball Bearing Return Rollers
Large Side-Mounted Handwheel
Cabinet Style Stand
Internally Mounted 3HP Motor
Triple Belt Drive Inside Housing
Magnetic Switch with Prominent Off Switch
All Ball Bearing Construction
4 Heavy-Duty Support Columns
Anti-Kickback Fingers
Drive Gears Run in Oil Bath
3-Roller Extension Tables
Includes Knife-Setting Jig
Powder Coated Finish
Model G1021Z
The information contained herein is deemed accurate as of 1/30/2019 and represents our most recent product specifications.
Due to our ongoing improvement efforts, this information may not accurately describe items previously purchased.
G1021X2 & G1021Z (Mfd. Since 02/19)
PAGE 2 OF 2
-9-
SECTION 1: SAFETY
For Your Own Safety, Read Instruction
Manual Before Operating This Machine
The purpose of safety symbols is to attract your attention to possible hazardous conditions.
This manual uses a series of symbols and signal words intended to convey the level of importance of the safety messages. The progression of symbols is described below. Remember that
safety messages by themselves do not eliminate danger and are not a substitute for proper
accident prevention measures. Always use common sense and good judgment.
Indicates an imminently hazardous situation which, if not avoided,
WILL result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided,
COULD result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided,
MAY result in minor or moderate injury. It may also be used to alert
against unsafe practices.
NOTICE
Alerts the user to useful information about proper operation of the
machine to avoid machine damage.
Safety Instructions for Machinery
OWNER’S MANUAL. Read and understand this
owner’s manual BEFORE using machine.
TRAINED OPERATORS ONLY. Untrained operators have a higher risk of being hurt or killed.
Only allow trained/supervised people to use this
machine. When machine is not being used, disconnect power, remove switch keys, or lock-out
machine to prevent unauthorized use—especially
around children. Make your workshop kid proof!
DANGEROUS ENVIRONMENTS. Do not use
machinery in areas that are wet, cluttered, or have
poor lighting. Operating machinery in these areas
greatly increases the risk of accidents and injury.
MENTAL ALERTNESS REQUIRED. Full mental
alertness is required for safe operation of machinery. Never operate under the influence of drugs or
alcohol, when tired, or when distracted.
-10-
ELECTRICAL EQUIPMENT INJURY RISKS.
You can be shocked, burned, or killed by touching
live electrical components or improperly grounded
machinery. To reduce this risk, only allow qualified
service personnel to do electrical installation or
repair work, and always disconnect power before
accessing or exposing electrical equipment.
DISCONNECT POWER FIRST. Always disconnect machine from power supply BEFORE making adjustments, changing tooling, or servicing
machine. This prevents an injury risk from unintended startup or contact with live electrical components.
EYE PROTECTION. Always wear ANSI-approved
safety glasses or a face shield when operating or
observing machinery to reduce the risk of eye
injury or blindness from flying particles. Everyday
eyeglasses are NOT approved safety glasses.
G1021X2 & G1021Z (Mfd. Since 02/19)
WEARING PROPER APPAREL. Do not wear
clothing, apparel or jewelry that can become
entangled in moving parts. Always tie back or
cover long hair. Wear non-slip footwear to reduce
risk of slipping and losing control or accidentally
contacting cutting tool or moving parts.
HAZARDOUS DUST. Dust created by machinery
operations may cause cancer, birth defects, or
long-term respiratory damage. Be aware of dust
hazards associated with each workpiece material. Always wear a NIOSH-approved respirator to
reduce your risk.
HEARING PROTECTION. Always wear hearing protection when operating or observing loud
machinery. Extended exposure to this noise
without hearing protection can cause permanent
hearing loss.
REMOVE ADJUSTING TOOLS. Tools left on
machinery can become dangerous projectiles
upon startup. Never leave chuck keys, wrenches,
or any other tools on machine. Always verify
removal before starting!
USE CORRECT TOOL FOR THE JOB. Only use
this tool for its intended purpose—do not force
it or an attachment to do a job for which it was
not designed. Never make unapproved modifications—modifying tool or using it differently than
intended may result in malfunction or mechanical
failure that can lead to personal injury or death!
AWKWARD POSITIONS. Keep proper footing
and balance at all times when operating machine.
Do not overreach! Avoid awkward hand positions
that make workpiece control difficult or increase
the risk of accidental injury.
CHILDREN & BYSTANDERS. Keep children and
bystanders at a safe distance from the work area.
Stop using machine if they become a distraction.
GUARDS & COVERS. Guards and covers reduce
accidental contact with moving parts or flying
debris. Make sure they are properly installed,
undamaged, and working correctly BEFORE
operating machine.
G1021X2 & G1021Z (Mfd. Since 02/19)
FORCING MACHINERY. Do not force machine.
It will do the job safer and better at the rate for
which it was designed.
NEVER STAND ON MACHINE. Serious injury
may occur if machine is tipped or if the cutting
tool is unintentionally contacted.
STABLE MACHINE. Unexpected movement during operation greatly increases risk of injury or
loss of control. Before starting, verify machine is
stable and mobile base (if used) is locked.
USE RECOMMENDED ACCESSORIES. Consult
this owner’s manual or the manufacturer for recommended accessories. Using improper accessories will increase the risk of serious injury.
UNATTENDED OPERATION. To reduce the
risk of accidental injury, turn machine OFF and
ensure all moving parts completely stop before
walking away. Never leave machine running
while unattended.
MAINTAIN WITH CARE. Follow all maintenance
instructions and lubrication schedules to keep
machine in good working condition. A machine
that is improperly maintained could malfunction,
leading to serious personal injury or death.
DAMAGED PARTS. Regularly inspect machine
for damaged, loose, or mis-adjusted parts—or
any condition that could affect safe operation.
Immediately repair/replace BEFORE operating
machine. For your own safety, DO NOT operate
machine with damaged parts!
MAINTAIN POWER CORDS. When disconnecting cord-connected machines from power, grab
and pull the plug—NOT the cord. Pulling the cord
may damage the wires inside. Do not handle
cord/plug with wet hands. Avoid cord damage by
keeping it away from heated surfaces, high traffic
areas, harsh chemicals, and wet/damp locations.
EXPERIENCING DIFFICULTIES. If at any time
you experience difficulties performing the intended operation, stop using the machine! Contact our
Technical Support at (570) 546-9663.
-11-
Additional Safety for Planers
Amputation, serious cuts, entanglement, or death can occur from contact with rotating
cutterhead or other moving parts! Flying chips can cause eye injuries or blindness. Workpieces
or knives thrown by cutterhead can strike nearby operator or bystanders with deadly force. To
reduce the risk of these hazards, operator and bystanders MUST completely heed hazards and
warnings below.
KICKBACK. Know how to reduce the risk of kickback and kickback-related injuries. “Kickback”
occurs during the operation when the workpiece is
ejected from the machine at a high rate of speed.
Kickback is commonly caused by poor workpiece
selection, unsafe feeding techniques, or improper
machine setup/maintenance. Kickback injuries
typically occur as follows: (1) operator/bystanders
are struck by the workpiece, resulting in impact
injuries (i.e., blindness, broken bones, bruises,
death); (2) operator’s hands are pulled into blade,
resulting in amputation or severe lacerations.
AVOID CONTACT WITH MOVING PARTS. Never
remove guards/covers or reach inside the planer
during operation or while connected to power.
You could be seriously injured if you accidentally
touch the spinning cutterhead or get entangled in
moving parts. If a workpiece becomes stuck or
sawdust removal is necessary, turn planer OFF
and disconnect power before clearing.
DULL/DAMAGED KNIVES/INSERTS. Only use
sharp, undamaged knives/inserts. Dull or damaged knives/inserts increase the risk of kickback.
INSPECTING STOCK. To reduce the risk of
kickback injuries or machine damage, thoroughly
inspect and prepare the workpiece before cutting.
Verify workpiece is free of nails, staples, loose
knots or foreign material. Workpieces with minor
warping should be jointed first or planed with the
cupped side facing the table.
BODY PLACEMENT. Stand to one side of planer
during the entire operation to avoid getting hit if
kickback occurs.
GRAIN DIRECTION. Planing across the grain
is hard on the planer and may cause kickback.
Plane in the same direction or at a slight angle
with the wood grain.
-12-
PLANING CORRECT MATERIAL. Only plane
natural wood stock with this planer. DO NOT
plane MDF, OSB, plywood, laminates or other
synthetic materials that can break up inside the
planer and be ejected towards the operator.
LOOKING INSIDE PLANER. Wood chips fly
around inside the planer at a high rate of speed
during operation. To avoid injury from flying material, DO NOT look inside planer during operation.
CUTTING LIMITATIONS. To reduce the risk of
kickback hazards or damage to the machine, do
not exceed the maximum depth of cut or minimum
board length and thickness found in the Data
Sheet. Only feed one board at a time.
INFEED ROLLER CLEARANCE. The infeed
roller is designed to pull material into the spinning
cutterhead. To reduce the risk of entanglement,
keep hands, clothing, jewelry, and long hair away
from the infeed roller during operation.
FEED WORKPIECE PROPERLY. To reduce the
risk of kickback, never start planer with workpiece
touching cutterhead. Allow cutterhead to reach
full speed before feeding, and do not change feed
speed during cutting operation.
WORKPIECE SUPPORT. To reduce the risk of
kickback, always make sure workpiece can move
completely across table without rocking or tipping.
Use auxiliary support stands for long stock.
SECURE KNIVES/INSERTS. Loose knives or
improperly set inserts can become dangerous
projectiles or cause machine damage. Always
verify knives/inserts are secure and properly
adjusted before operation.
G1021X2 & G1021Z (Mfd. Since 02/19)
SECTION 2: POWER SUPPLY
Availability
Circuit Requirements for 240V
Before installing the machine, consider the availability and proximity of the required power supply
circuit. If an existing circuit does not meet the
requirements for this machine, a new circuit must
be installed. To minimize the risk of electrocution,
fire, or equipment damage, installation work and
electrical wiring must be done by an electrician or
qualified service personnel in accordance with all
applicable codes and standards.
This machine is prewired to operate on a power
supply circuit that has a verified ground and meets
the following requirements:
Electrocution, fire, shock,
or equipment damage
may occur if machine is
not properly grounded
and connected to power
supply.
Nominal Voltage.......... 208V, 220V, 230V, 240V
Cycle...........................................................60 Hz
Phase..................................................... 1-Phase
Power Supply Circuit.......................... 20 Amps
Plug/Receptacle.............................. NEMA 6-20
Cord.........“S”-Type, 3-Wire, 14 AWG, 300 VAC
A power supply circuit includes all electrical
equipment between the breaker box or fuse panel
in the building and the machine. The power supply circuit used for this machine must be sized to
safely handle the full-load current drawn from the
machine for an extended period of time. (If this
machine is connected to a circuit protected by
fuses, use a time delay fuse marked D.)
Full-Load Current Rating
The full-load current rating is the amperage a
machine draws at 100% of the rated output power.
On machines with multiple motors, this is the
amperage drawn by the largest motor or sum of all
motors and electrical devices that might operate
at one time during normal operations.
For your own safety and protection of
property, consult an electrician if you are
unsure about wiring practices or electrical
codes in your area.
Full-Load Current Rating.................... 12 Amps
The full-load current is not the maximum amount
of amps that the machine will draw. If the machine
is overloaded, it will draw additional amps beyond
the full-load rating.
Note: Circuit requirements in this manual apply to
a dedicated circuit—where only one machine will
be running on the circuit at a time. If machine will
be connected to a shared circuit where multiple
machines may be running at the same time, consult an electrician or qualified service personnel to
ensure circuit is properly sized for safe operation.
If the machine is overloaded for a sufficient length
of time, damage, overheating, or fire may result—
especially if connected to an undersized circuit.
To reduce the risk of these hazards, avoid overloading the machine during operation and make
sure it is connected to a power supply circuit that
meets the specified circuit requirements.
G1021X2 & G1021Z (Mfd. Since 02/19)
-13-
Grounding Instructions
This machine MUST be grounded. In the event
of certain malfunctions or breakdowns, grounding
reduces the risk of electric shock by providing a
path of least resistance for electric current.
The power cord and plug specified under “Circuit
Requirements for 220V” on the previous page
has an equipment-grounding wire and a grounding prong. The plug must only be inserted into
a matching receptacle (outlet) that is properly
installed and grounded in accordance with all
local codes and ordinances (see figure below).
GROUNDED
6-20 RECEPTACLE
Current Carrying Prongs
6-20 PLUG
Grounding Pin
Serious injury could occur if you connect
machine to power before completing setup
process. DO NOT connect to power until
instructed later in this manual.
Improper connection of the equipment-grounding
wire can result in a risk of electric shock. The
wire with green insulation (with or without yellow
stripes) is the equipment-grounding wire. If repair
or replacement of the power cord or plug is necessary, do not connect the equipment-grounding
wire to a live (current carrying) terminal.
Check with a qualified electrician or service personnel if you do not understand these grounding
requirements, or if you are in doubt about whether
the tool is properly grounded. If you ever notice
that a cord or plug is damaged or worn, disconnect it from power, and immediately replace it with
a new one.
Extension Cords
Figure 4. Typical 6-20 plug and receptacle.
We do not recommend using an extension cord
with this machine. If you must use an extension
cord, only use it if absolutely necessary and only
on a temporary basis.
Serious injury could occur if you connect
machine to power before completing setup
process. DO NOT connect to power until
instructed later in this manual.
Extension cords cause voltage drop, which can
damage electrical components and shorten motor
life. Voltage drop increases as the extension cord
size gets longer and the gauge size gets smaller
(higher gauge numbers indicate smaller sizes).
Any extension cord used with this machine must
be in good condition and contain a ground wire
and matching plug/receptacle. Additionally, it must
meet the following size requirements:
Minimum Gauge Size............................12 AWG
Maximum Length (Shorter is Better).......50 ft.
No adapter should be used with plug. If
plug does not fit available receptacle, or if
machine must be reconnected for use on a
different type of circuit, reconnection must
be performed by an electrician or qualified
service personnel, and it must comply with
all local codes and ordinances.
-14-
G1021X2 & G1021Z (Mfd. Since 02/19)
SECTION 3: SETUP
Needed for Setup
This machine presents
serious injury hazards
to untrained users. Read
through this entire manual to become familiar with
the controls and operations before starting the
machine!
Wear safety glasses during
the entire setup process!
HEAVY LIFT!
Straining or crushing injury
may occur from improperly
lifting machine or some of
its parts. To reduce this risk,
get help from other people
and use a forklift (or other
lifting equipment) rated for
weight of this machine.
The following items are needed, but not included,
for the setup/assembly of this machine.
Description
Qty
•
Additional People........................................ 1
•
Safety Glasses......................... 1 Per Person
•
Forklift (rated for at least 750 lbs.)............... 1
•
Cleaner/Degreaser (Page 17)..... As Needed
•
Disposable Shop Rags................ As Needed
•
Phillips Screwdriver #2................................ 1
•
Flat Head Screwdriver................................. 1
•
Wrench or Socket 12mm, 14mm...........1 Ea.
•
Hex Wrenches 3, 4, 5, 6, 8mm.............1 Ea.
•
Straightedge 4'............................................ 1
•
Dust-Collection System............................... 1
•
4" Dust Hose (length as needed)................ 1
•
4" Hose Clamps.......................................... 2
•
Gearbox Oil................................. As Needed
Unpacking
This machine was carefully packaged for safe
transport. When unpacking, separate all enclosed
items from packaging materials and inspect them
for shipping damage. If items are damaged,
please call us immediately at (570) 546-9663.
IMPORTANT: Save all packaging materials until
you are completely satisfied with the machine and
have resolved any issues between Grizzly or the
shipping agent. You MUST have the original packaging to file a freight claim. It is also extremely
helpful if you need to return your machine later.
SUFFOCATION HAZARD!
Keep children and pets away
from plastic bags or packing
materials shipped with this
machine.
G1021X2 & G1021Z (Mfd. Since 02/19)
-15-
Inventory
B
C
The following is a list of items shipped with your
machine. Before beginning setup, lay these items
out and inventory them.
If any non-proprietary parts are missing (e.g. a
nut or a washer), we will gladly replace them; or
for the sake of expediency, replacements can be
obtained at your local hardware store.
D
NOTICE
Figure 5. Box inventory.
If you cannot find an item on this list, carefully check around/inside the machine and
packaging materials. Often, these items get
lost in packaging materials while unpacking or they are pre-installed at the factory.
G1021X2 Only (Figure 7)
O. Hex Bolts M8-1.25 x 25 (Ext. Tables)......... 6
P. Flat Head Torx Screws #10-32 x 1⁄2"......... 10
Q. Indexable Carbide Inserts 15 x 15 x 2.5..... 5
R. T-Handle Torx Driver T-25.......................... 2
G1021Z Only (Figure 8)
S. Hex Bolts M8-1.25 x 20 (Ext. Tables)......... 6
T. Flat Washers 8mm (Ext. Tables)................ 6
U. Knife-Setting Jig.......................................... 1
H
G
I
N
Box 1 (Figure 5)
Qty
A. Planer Unit (Not Shown).............................. 1
B. Dust Port..................................................... 1
C. Cast-Iron Extension Tables (G1021X2)....... 2
D. Roller Extension Tables (G1021Z)............... 2
E. Table Elevation Handwheel......................... 1
Tools and Hardware (Figure 6)
F. Open-End Wrenches 10/13, 12/14mm.. 1 Ea.
G. Hex Wrenches 3, 4, 6mm.....................1 Ea.
H. Set Screws M8-1.25 x 12 (Ext. Tables)...... 6
I. Flange Bolts M6-1 x 12 (Dust Port)............. 6
J. Key 4 x 4 x 10 (Handwheel)........................ 1
K. LOW/HIGH Direction Label (Handwheel).... 1
L. Handwheel Handle (Handwheel)................ 1
M. Hex Nut M10-1.25 (Handwheel).................. 1
N. Flat Washer 10mm (Handwheel)................ 1
E
J
M
LOW
HIGH
K
F
L
Figure 6. Tools and hardware.
O
P
Q
R
Figure 7. Tools and hardware (G1021X2 only).
S
T
U
Figure 8. Tools and hardware (G1021Z only).
-16-
G1021X2 & G1021Z (Mfd. Since 02/19)
Cleanup
The unpainted surfaces of your machine are
coated with a heavy-duty rust preventative that
prevents corrosion during shipment and storage.
This rust preventative works extremely well, but it
will take a little time to clean.
Be patient and do a thorough job cleaning your
machine. The time you spend doing this now will
give you a better appreciation for the proper care
of your machine's unpainted surfaces.
There are many ways to remove this rust preventative, but the following steps work well in a wide
variety of situations. Always follow the manufacturer’s instructions with any cleaning product you
use and make sure you work in a well-ventilated
area to minimize exposure to toxic fumes.
Before cleaning, gather the following:
•
Disposable rags
•
Cleaner/degreaser (WD•40 works well)
•
Safety glasses & disposable gloves
•
Plastic paint scraper (optional)
Basic steps for removing rust preventative:
1.
Put on safety glasses.
2.
Coat the rust preventative with a liberal
amount of cleaner/degreaser, then let it soak
for 5–10 minutes.
3.
Wipe off the surfaces. If your cleaner/
degreaser is effective, the rust preventative
will wipe off easily. If you have a plastic paint
scraper, scrape off as much as you can first,
then wipe off the rest with the rag.
4.
Repeat Steps 2–3 as necessary until clean,
then coat all unpainted surfaces with a quality
metal protectant to prevent rust.
G1021X2 & G1021Z (Mfd. Since 02/19)
Gasoline and petroleum
products have low flash
points and can explode
or cause fire if used to
clean machinery. Avoi d
u sing t h e s e p r o d u c t s
to c l e a n m a c hin e r y.
Many cleaning solvents
are toxic if inhaled. Only
work in a well-ventilated
area.
NOTICE
Avoid harsh solvents like acetone or brake
parts cleaner that may damage painted surfaces. Always test on a small, inconspicuous location first.
T23692—Orange Power Degreaser
A great product for removing the waxy shipping grease from the non-painted parts of the
machine during clean up.
Figure 9. T23692 Orange Power Degreaser.
-17-
Site Considerations
Weight Load
Physical Environment
Refer to the Machine Data Sheet for the weight
of your machine. Make sure that the surface upon
which the machine is placed will bear the weight
of the machine, additional equipment that may be
installed on the machine, and the heaviest workpiece that will be used. Additionally, consider the
weight of the operator and any dynamic loading
that may occur when operating the machine.
The physical environment where the machine is
operated is important for safe operation and longevity of machine components. For best results,
operate this machine in a dry environment that is
free from excessive moisture, hazardous chemicals, airborne abrasives, or extreme conditions.
Extreme conditions for this type of machinery are
generally those where the ambient temperature
range exceeds 41°–104°F; the relative humidity
range exceeds 20%–95% (non-condensing); or
the environment is subject to vibration, shocks,
or bumps.
Space Allocation
Consider the largest size of workpiece that will
be processed through this machine and provide
enough space around the machine for adequate
operator material handling or the installation of
auxiliary equipment. With permanent installations,
leave enough space around the machine to open
or remove doors/covers as required by the maintenance and service described in this manual.
See below for required space allocation.
Electrical Installation
Place this machine near an existing power source.
Make sure all power cords are protected from
traffic, material handling, moisture, chemicals, or
other hazards. Make sure to leave enough space
around machine to disconnect power supply or
apply a lockout/tagout device, if required.
Lighting
Children or untrained people
may be seriously injured by
this machine. Only install in an
access restricted location.
Lighting around the machine must be adequate
enough that operations can be performed safely.
Shadows, glare, or strobe effects that may distract
or impede the operator must be eliminated.
Wall
48"
32"
= Electrical Connection
Dust
Port
Min. 30"
for Maintenance
Feed Direction
Illustration Not To Scale
Figure 10. Minimum working clearances for Models G1021Z and G1021X2.
-18-
G1021X2 & G1021Z (Mfd. Since 02/19)
Lifting & Placing
HEAVY LIFT!
Straining or crushing injury
may occur from improperly
lifting machine or some of
its parts. To reduce this risk,
get help from other people
and use a forklift (or other
lifting equipment) rated for
weight of this machine.
Assembly
The machine must be fully assembled before it
can be operated. Before beginning the assembly
process, refer to Needed for Setup and gather
all listed items. To ensure the assembly process
goes smoothly, first clean any parts that are covered or coated in heavy-duty rust preventative (if
applicable).
To assemble planer:
1.
The planer is equipped with four lifting bars that
extend in order to lift and place the planer.
To lift and place the planer, extend the lifting bars
and use a forklift to lift the machine off the pallet,
as shown in Figure 11, then set the planer down
in a suitable location and return the lifting bars to
their original position.
Tip: When positioning lift forks, place shop rags
or cardboard between forks and cabinet stand to
avoid scratching paint.
G1021X2: Attach each cast-iron extension
table to planer table with (3) M8-1.25 x 25
hex bolts. Do not fully tighten hex bolts at this
time.
G1021Z: Attach each roller extension table to
planer table with (3) M8-1.25 x 20 hex bolts
and (3) 8mm flat washers (see Figure 12).
Do not fully tighten hex bolts at this time.
2.
Thread (3) M8-1.25 x 12 set screws into
each extension table at locations shown in
Figure 12.
x3
Lifting
Bars
(2 of 4)
G1021X2
x3
x3
Figure 11. Example of lifting planer with forklift.
G1021Z
x3
Figure 12. Extension table mounting locations.
G1021X2 & G1021Z (Mfd. Since 02/19)
-19-
3.
Using a straightedge as a guide, rotate set
screws until extension tables are in plane
with main table, then fully tighten hex bolts
installed during Step 1 on Page 19.
Note: Bed rollers will give you a false reading with your straightedge if they are raised
above table. Move them down or work around
them when leveling extension wings (refer to
Bed Roller Height on Page 27 for details).
4.
Insert key into keyway on handwheel shaft on
top of planer.
5.
Line up notch in handwheel bore with key,
then slide handwheel onto shaft.
6.
Slide LOW/HIGH direction label onto
handwheel shaft, and secure handwheel with
10mm flat washer and M10-1.25 hex nut (see
Figure 13).
7.
Thread handwheel handle into handwheel
(see Figure 13), and tighten with wrench.
Install Handle
Here
x1
LOW/HIGH
Direction Label
Dust Collection
This machine creates a lot of wood chips/
dust during operation. Breathing airborne
dust on a regular basis can result in permanent respiratory illness. Reduce your risk
by wearing a respirator and capturing the
dust with a dust-collection system.
Minimum CFM at Dust Port: 400 CFM
Do not confuse this CFM recommendation with
the rating of the dust collector. To determine the
CFM at the dust port, you must consider these
variables: (1) CFM rating of the dust collector,
(2) hose type and length between the dust collector and the machine, (3) number of branches
or wyes, and (4) amount of other open lines
throughout the system. Explaining how to calculate these variables is beyond the scope of
this manual. Consult an expert or purchase a
good dust-collection "how-to" book.
To connect the machine to a dust-collection system, fit a 4" dust hose over the dust port, and
secure in place with a hose clamp (see Figure 15).
Tug the hose to make sure it does not come off.
Note: A tight fit is necessary for proper
performance.
Figure 13. Table elevation handwheel installed.
8.
Attach dust port to planer with (6) M6-1 x 12
flange bolts (see Figure 14).
x6
Figure 15. Example of dust hose connected to
dust port.
Figure 14. Dust port installed.
-20-
G1021X2 & G1021Z (Mfd. Since 02/19)
Checking Gearbox
Oil Level
Before starting your machine for the first time,
check the gearbox oil level. The proper oil level
is just even with the bottom of the fill plug hole.
The gearbox uses ISO 320, SAE 140 gear oil, or
SAE 85W–140 multi-weight gear oil. DO NOT mix
oil types.
Note: For easier access to the fill plug, remove
the drive chain cover (see Figure 16).
To check gearbox oil level:
1.
Remove gearbox fill plug (see Figure 16).
Drive
Chain
Cover
Fill Plug
Figure 16. Location of gearbox fill plug.
2.
Dip short end of a clean 6mm hex wrench
inside fill hole, and then remove it.
Test Run
Once assembly is complete, test run the machine
to ensure it is properly connected to power and
safety components are functioning correctly.
If you find an unusual problem during the test run,
immediately stop the machine, disconnect it from
power, and fix the problem BEFORE operating the
machine again. The Troubleshooting table in the
SERVICE section of this manual can help.
The Test Run consists of verifying the following:
1) The motor powers up and runs correctly, and
2) the STOP/reset button safety feature functions
properly.
Serious injury or death can result from
using this machine BEFORE understanding
its controls and related safety information.
DO NOT operate, or allow others to operate,
machine until the information is understood.
DO NOT start machine until all preceding
setup instructions have been performed.
Operating an improperly set up machine
may result in malfunction or unexpected results that can lead to serious injury,
death, or machine/property damage.
— If the end of the hex wrench is coated
with oil, then the gearbox oil level is okay.
Replace the fill plug and continue setup.
— If the end of the hex wrench is not coated
with oil, then you need to add more oil.
Refer to Gearbox Oil on Page 37 for
instructions on how to do this.
Note: We recommend that you replace the gearbox oil after the first 20 hours of operation. This is
a normal break-in procedure and will help maximize the service life of the machine by flushing
away any particles from the break-in and manufacturing process.
G1021X2 & G1021Z (Mfd. Since 02/19)
-21-
Recommended
Adjustments
To test run machine:
1.
Clear all setup tools and loose objects away
from machine.
2.
Push STOP button in.
3.
Connect machine to power supply.
4.
Twist STOP button clockwise until it springs
out (see Figure 17). This resets the switch so
the machine can start.
The adjustments listed below have been performed at the factory. However, because of the
many variables involved with shipping, we recommend that you verify the adjustments to ensure
the best possible results from your new machine.
Step-by-step instructions for these adjustments
can be found in the SERVICE section starting on
Page 38.
Factory adjustments that should be verified:
Figure 17. Resetting the switch.
5.
Press START button to turn machine ON.
Verify motor starts up and runs smoothly
without any unusual problems or noises.
6.
Press STOP button to turn machine OFF.
7.
WITHOUT resetting STOP button, try to start
machine by pressing the START button. The
machine should not start.
•
Tensioning/replacing V-belts (Page 41).
•
Calibrating table elevation scale (Page 47).
•
Pulley alignment (Page 42).
After approximately 16 hours of operation,
V-belts will stretch and seat into pulley
grooves and need to be properly tensioned
to avoid severely reducing life of V-belts.
Refer to Tensioning/Replacing V-Belts on
Page 41 for detailed instructions.
— If the machine does not start, the STOP
button safety feature is working correctly.
Congratulations! Test Run is complete.
— If the machine does start with the STOP
button pushed in, immediately disconnect
power to the machine. The STOP button
safety feature is not working correctly and
must be replaced before further using the
machine. Call Tech Support for help.
-22-
G1021X2 & G1021Z (Mfd. Since 02/19)
SECTION 4: OPERATIONS
Operation Overview
The purpose of this overview is to provide the novice machine operator with a basic understanding
of how the machine is used during operation, so
the machine controls/components discussed later
in this manual are easier to understand.
Due to the generic nature of this overview, it is
not intended to be an instructional guide. To learn
more about specific operations, read this entire
manual, seek additional training from experienced
machine operators, and do additional research
outside of this manual by reading "how-to" books,
trade magazines, or websites.
To reduce your risk of
serious injury, read this
entire manual BEFORE
using machine.
To complete a typical operation, the operator
does the following:
1.
Examines workpiece to make sure it is suitable for planing.
2.
Puts on safety glasses or face shield, a respirator, and hearing protection.
3.
Places workpiece on table with flat side
down and correctly adjusts table height for
workpiece thickness and depth of cut.
— If workpiece is bowed, operator surface
planes workpiece on a jointer until one
side is flat. Doing so ensures that it sits
solidly on planer table during operation.
4.
When all safety precautions have been taken,
turns planer ON.
5.
Stands to one side of planer path to reduce
risk of kickback injuries, then feeds workpiece
into planer until infeed roller grabs it.
Note: Infeed and outfeed rollers control
feed rate of workpiece as it passes through
planer. Operator should not push or pull on
workpiece.
Eye injuries, respiratory problems, or hearing loss can occur while operating this
tool. Wear personal protective equipment to
reduce your risk from these hazards.
If you are not experienced with this type
of machine, WE STRONGLY RECOMMEND
that you seek additional training outside of
this manual. Read books/magazines or get
formal training before beginning any projects. Regardless of the content in this section, Grizzly Industrial will not be held liable
for accidents caused by lack of training.
G1021X2 & G1021Z (Mfd. Since 02/19)
— If cut is too deep and bogs down planer,
operator immediately reduces depth of
cut.
6.
Once workpiece is clear of outfeed roller and
stops moving, operator removes workpiece
from outfeed table and measures workpiece
thickness. If further planing is required, operator raises table slightly (approximately 1⁄4 to
1
⁄2 turn of table height handwheel), then feeds
workpiece into front of planer again.
7.
Operator continues process until desired
thickness is achieved, then turns machine
OFF.
-23-
Workpiece
Inspection
Some workpieces are not safe to use or may
require modification before they are. Before cutting, inspect all workpieces for the following:
•
•
•
•
•
•
-24-
Material Type: This machine is only intended for workpieces of natural wood fiber
Attempting to use workpieces of any other
material that may break apart during operation could lead to serious personal injury and
property damage.
Foreign Objects: Inspect lumber for defects
and foreign objects (nails, staples, embedded
gravel, etc,). If you have any question about
the quality of your lumber, DO NOT use it.
Remember, wood stacked on a concrete floor
can have small pieces of stone or concrete
pressed into the surface.
Wood Types
The species of wood, as well as its condition,
greatly affects the depth of cut the planer can
effectively take with each pass.
The chart in the figure below shows the Janka
Hardness Rating for a number of commonly
used species. The larger the number, the harder
the workpiece, and the less material should be
removed in any one pass for good results.
Note: The Janka Hardness Rating is expressed in
pounds of force required to embed a 0.444" steel
ball into the surface of the wood to a depth equal
to half the ball's diameter.
Janka
Hardness
Species
Ebony
3220
Red Mahogany
2697
Rosewood
1780
Red Pine
1630
Sugar Maple
1450
White Oak
1360
White Ash
1320
Wet or "Green" Stock: Avoid using wood
with a high water content. Wood with more
than 20% moisture content or wood exposed
to excessive moisture (such as rain or snow),
will cut poorly and cause excessive wear to
the machine. Excess moisture can also hasten rust and corrosion of the machine and/or
individual components.
American Beech
1300
Red Oak
1290
Black Walnut
1010
Teak
1000
Black Cherry
950
Cedar
900
Sycamore
770
Excessive Warping: Workpieces with excessive cupping, bowing, or twisting are dangerous to cut because they are unstable and
often unpredictable when being cut. DO NOT
use workpieces with these characteristics!
Douglas Fir
660
Chestnut
540
Hemlock
500
White Pine
420
Basswood
410
Minor Cupping: Workpieces with slight cupping can be safely supported if the cupped
side is facing the table. On the contrary,
a workpiece supported on the bowed side
will rock during operation and could cause
severe injury from kickback.
Eastern White Pine
380
Balsa
100
Large/Loose Knots: Loose knots can
become dislodged during operation. Large
knots can cause kickback and machine damage. Always use workpieces that do not have
large/loose knots.
Figure 18. Janka Hardness Rating for some
common wood species.
G1021X2 & G1021Z (Mfd. Since 02/19)
Planing Tips
•
Inspect your lumber for twisting or cupping,
and surface one face on a jointer if necessary
before planing workpiece.
•
Scrape off all glue when planing glued-up
panels. Dried glue can quickly dull knives/
inserts.
•
DO NOT plane more than one piece at a time.
Never plane multiple pieces side by side.
•
Never remove more than the recommended
amount of material on each pass. Only
remove a small amount of material on each
pass when planing wide or dense stock.
•
Support the workpiece on both ends. Get
assistance from another person if you are
planing long lumber, or use roller stands to
support the workpiece.
•
Measure the workpiece thickness with calipers to get exact results.
•
Carefully inspect all stock to make sure it is
free of large knots or foreign objects that may
damage your knives/inserts, cause kickback,
or be ejected from the planer.
•
When possible, plane equal amounts on
each side of the board to reduce the chance
of twisting or cupping.
•
Use the entire width of the planer to wear
knives/inserts evenly. With narrow workpieces, alternate between far left, far right, and
the middle of the table. Your knives/inserts
will remain sharp much longer.
•
To avoid "chip marks," always plane WITH
the grain direction of the wood. Never plane
cross-grain or end-grain.
•
Plane ONLY natural wood fiber. Do not plane
wood composites or other materials that
could break up in the planer and cause operator injury or damage to planer.
•
Always true cupped or warped stock on a
jointer before planing.
G1021X2 & G1021Z (Mfd. Since 02/19)
Cutting Problems
Below is a list of wood characteristics you may
encounter when planing. The following descriptions of defects will give you some possible
answers to problems you may encounter while
planing different materials. Possible solutions follow the descriptions.
Chipped Grain
Problem: Usually a result of cutting against the
grain, planing lumber with knots or excessive
amount of cross grain, or using dull knives/inserts.
Note: Some amount of chipping is normal with
highly figured wood.
Solution: Decrease the depth of cut. Reduce the
feed rate. Inspect your lumber and determine if its
grain pattern is causing the problem. If the lumber
does not show substantial crossgrain, inspect
your knives/inserts.
Fuzzy Grain
Problem: Usually caused by surfacing lumber
with too high of a moisture content. Sometimes
fuzzy grain is an unavoidable characteristic of
some woods, such as basswood. Fuzzy grain can
also be caused by dull knives/inserts.
Solution: Check the lumber with a moisture
meter. If moisture is greater than 20%, sticker the
lumber and allow it to dry. Otherwise, inspect the
knife/insert condition.
Snipe
Problem: Occurs when board ends have more
material removed than the rest of the board.
Usually caused when the workpiece is not properly supported as it goes through the machine. In
many cases, however, a small amount of snipe is
inevitable.
Solution: Hold workpiece up slightly as it leaves
the outfeed end of the planer. The best way to
deal with snipe is by planing lumber longer than
your intended work length and then cutting off the
excess after planing is completed.
-25-
Pitch & Glue Build-up
Problem: Glue and resin buildup on the rollers
and cutterhead will cause overheating by decreasing cutting sharpness while increasing drag in the
feed mechanism. The result can include scorched
lumber, uneven knife/insert marks, and chatter.
Solution: Clean the rollers and cutterhead.
Chip Marks or Indentations
Problem: Chip indentation or chip bruising is the
result of wood chips not being thrown away from
the cutterhead and out of the machine. Instead
they are carried around the cutterhead, deposited
on the planed surface and crushed by the outfeed
roller. Some of the causes of chip indentation are:
•
Wood chips/sawdust not being properly
expelled from the cutterhead.
•
The type of lumber being planed. Certain
species have a tendency to chip bruise.
•
A high moisture content (over 20%) or surface
moisture (refer to Workpiece Inspection).
•
Dull knives/inserts.
•
Excessive depth of cut.
Solution:
•
Use a proper dust-collection system; adjust
chip deflector in or out as necessary.
•
Lumber must be completely dry, preferably
kiln-dried (KD). Air-dried (AD) lumber must
be seasoned properly and have no surface
moisture. DO NOT surface partially-air-dried
(PAD) lumber.
•
Make sure planer knives/inserts are sharp.
•
Reduce depth of cut.
Depth of Cut
Table Movement per Handwheel Revolution
One Full Revolution...........................2mm (0.08")
Material Thickness Range
Minimum–Maximum Stock Thickness ..... 3 ⁄ 16"–6"
The depth of cut on a planer means the amount
of material that is removed from the top of the
workpiece as it passes underneath the cutterhead.
The depth of cut is set by adjusting the distance
of the table below the cutterhead. This distance is
the thickness of the workpiece minus the depth of
cut. The planing depth of cut is controlled by using
the table elevation handwheel on the right side of
the machine. Rotating the handwheel clockwise
raises the table.
Although the correct depth of cut varies according to wood hardness and workpiece width, we
recommend the maximum depth of cut (per pass)
be no more than 1⁄ 16". A series of light cuts will
give better end results and put less stress on the
planer than trying to take off too much material in
a single pass.
The depth of cut can be referenced directly from
the inch/millimeter scale on the front of the planer,
as shown.
Note: The scale functions as a general guide only,
and is not intended for low-tolerance, precision
results.
Table
Elevation
Handwheel
Rippled Cut
Problem: Regularly spaced indentations across
face of workpiece are caused by excessive outfeed roller pressure or excessive feed rate.
Solution: Reduce outfeed roller pressure; reduce
feed rate.
-26-
Depth-of-Cut
Indicator &
Scale
Figure 19. Location of depth-of-cut controls
(G1021X2 shown).
G1021X2 & G1021Z (Mfd. Since 02/19)
Bed Roller Height
Bed Roller Height Range...............0.002"–0.020"
The correct height of the bed rollers will vary,
depending on the type of material you intend to
plane. However, as a general rule, keep the bed
roller height within 0.002"–0.020" above the table
surface, as illustrated in Figure 20.
Items Needed
Qty
Hex Wrench 3mm............................................... 1
Open-End Wrench 12mm................................... 1
Straightedge....................................................... 1
Feeler Gauge Set............................................... 1
Rotacator (optional, Page 32)............................ 1
To adjust bed rollers:
1.
DISCONNECT MACHINE FROM POWER!
2.
Completely lower table to give yourself
enough room to work.
3.
Loosen set screws (see Figure 21) above
each of four roller adjustment cams (there are
two on each side of planer).
0.002"–0.020"
Table
Set Screws
Roller
Figure 20. Recommended bed roller height
above the table surface.
When planing rough stock, set the rollers high
to keep the lumber from dragging along the bed.
When planing milled lumber, set the rollers low to
help minimize snipe.
To ensure accurate results and make the adjustment process quicker and easier, we recommend
using a Rotacator (refer to Page 32) to gauge
the bed roller height from the table surface. If a
Rotacator is not available, a straightedge and feeler gauges can be used, but care must be taken to
achieve accurate results.
Adjustment
Cams
Figure 21. Bed roller height controls (G1021X2
shown).
4.
Rotate eccentric adjustment cams to raise
or lower bed rollers to desired height above
table surface.
5.
Verify both sides of each roller are at the
same height, then re-tighten set screws to
secure in place.
6.
Re-check roller heights to make sure they did
not change while being secured.
NOTICE
Bed rollers that are not adjusted to the correct height or out of alignment with each
other can cause poor finishes, inconsistent
planing thickness, and other undesirable
results.
G1021X2 & G1021Z (Mfd. Since 02/19)
— If roller heights are not correct, repeat this
procedure until they are.
-27-
Setting Feed Rate
High Feed Rate........................................28 FPM
Low Feed Rate.........................................16 FPM
The infeed and outfeed rollers move the workpiece through the planer while keeping it flat and
providing a consistent rate of movement. The
speed that these rollers move the workpiece
through the planer is the feed rate.
Generally, low feed rates are used for dimensioning passes, while higher feed rates are used for
finishing passes.
The figure below illustrates the three different
positions of the feed rate control knob:
•
Push knob in to use high feed rate.
•
Pull the knob out to use the low feed rate.
•
Move knob to center position to place gearbox in neutral.
High
Low
Neutral
Figure 22. Feed rate control knob positions.
NOTICE
Only change the feed rate when the planer
is running, but DO NOT attempt to change
the feed rate during any cutting operations
or damage to the gearbox will result.
Adjusting/Replacing
Knives (G1021Z)
To reduce risk of shock or
accidental startup, always
disconnect machine from
power before adjustments,
maintenance, or service.
Cutterhead knives are extremely sharp.
Accidental contact with knives can result in
severe cuts. Take great caution whenever
working with or around cutterhead knives.
Wear heavy leather gloves to reduce risk of
severe cuts.
To maintain accurate and consistent planing results, we do not recommend sharpening knives yourself. Instead, just replace
dull knives or have them professionally
sharpened.
Setting the height of the knives correctly is crucial to the proper operation of your planer and
is very important in keeping the knives sharp. If
one knife protrudes higher than the others, it will
do the majority of the work, dull much faster, and
produce poor cutting results.
The knife-setting jig included with this planer is
set the
the knives
knives higher
at a uniform
distance
designed to set
than the
cutterof 0.070"
above
the to
cutterhead
surface.
head
surface
(refer
distance above).
Note: If you need to replace or sharpen a
knife, you can remove the knife from the cutterhead during Step 4 of the following procedure.
Thoroughly clean out any debris from the knife
slots before replacing the knives.
Replacement knives are available through Grizzly
(refer to Accessories for options).
-28-
G1021X2 & G1021Z (Mfd. Since 02/19)
Items Needed
Qty
Phillips Screwdriver #2....................................... 1
Wrench or Socket 12mm, 13mm..................1 Ea.
Hex Wrench 3mm............................................... 1
Knife-Setting Jig................................................. 1
Heavy Leather Gloves.................................1 Pair
To adjust height of knives:
5.
— If you are replacing the knives, remove the
old knife and install the new one, making
sure the beveled edge of the new knife is
facing the correct direction.
6.
1.
DISCONNECT MACHINE FROM POWER!
2.
Remove dust hood and top cover to expose
cutterhead.
3.
Put on heavy leather gloves.
4.
Remove belt cover, then rotate cutterhead
pulley to provide access to one of the knives.
Note for G1021Z Only: The cutterhead for
Model G1021Z ships with both springs and
jack screws to adjust the knife height (see
Figure 23)—which one you use is up to your
personal preference. However, if you use the
springs, you must first remove the jack screws
from the cutterhead before proceeding.
Loosen cutterhead gib bolts until knife is
completely loose.
Position knife-setting jig over knife so that
knife edge is directly under center pad, as
shown below.
Knife-Setting Jig
Knife
Center Pad
Gib Bolt
Figure 24. Knife-setting jig correctly positioned
over knife.
— The advantage of using springs is that
springs maintain a constant upward pressure on the knives while using the knifesetting Jig during Step 6.
­— The advantage of using jack screws is
that once you set the proper height of the
screws, they should require little to no
adjustment when replacing the knives.
Knife
Spring
Gib Bolt
Gib
Loosen
Tighten
Jack Screw
Figure 23. G1021Z cutterhead components.
G1021X2 & G1021Z (Mfd. Since 02/19)
-29-
7.
Jack Screws: Insert hex wrench into access
holes in cutterhead (see Figure 25), and
rotate jack screws to raise or lower knife until
it barely touches center pad of knife-setting
jig with all legs of jig still firmly on cutterhead,
then snug gib bolts enough to hold knife in
place without fully tightening gib bolts (see
Figure 26).
Springs: Insert hex wrench into access holes
in cutterhead (see Figure 25), and remove
jack screws. Push down on knife jig until all
legs of jig are firmly on cutterhead and knife
just touches center pad of jig, then tighten gib
bolts enough to hold knife in place without
fully tightening gib bolts (see Figure 26).
8.
Incrementally snug gib bolts in an even
manner, starting at middle and working your
way to ends by alternating left and right,
as illustrated.
5
3
1
2
4
Figure 27. Gib bolt tightening sequence.
9.
Repeat Step 8, snugging gib bolts a little
more.
10. Repeat Step 8, this time fully tightening all
gib bolts.
11. Repeat Steps 4–8 for remaining knives.
Jack Screw
Access Holes
Figure 25. Example of jack screw access holes
in cutterhead.
Knife-Setting
Jig
Tightening
Gib Bolt
Figure 26. Using knife-setting jig to set knife
height on Model G1021Z.
-30-
G1021X2 & G1021Z (Mfd. Since 02/19)
Rotating/Replacing
Cutterhead Inserts
(G1021X2)
4.
Remove any sawdust or debris from head of
insert, Torx screw, and surrounding area (see
Figure 29).
Torx Screw
The helical cutterhead is equipped with indexable
carbide inserts that can be rotated to reveal any
one of their four cutting edges. If one edge of the
insert becomes dull or damaged, simply rotate it
90° to reveal a fresh cutting edge, as shown in
Figure 28.
Cutterhead
Insert
Figure 29. G1021X2 cutterhead inserts and Torx
screws.
5.
Figure 28. Insert rotating sequence.
Note: Proper cleaning of insert, Torx screw,
and cutterhead pocket is critical to achieving
a smooth finish. Dirt or dust trapped between
insert and cutterhead will raise insert, and
make marks on your workpiece when planing.
Items Needed
Qty
Phillips Screwdriver #2....................................... 1
Wrench or Socket 12mm, 13mm........................ 1
Torque Wrench................................................... 1
T-20 Torx Bit....................................................... 1
Heavy Leather Gloves.................................1 Pair
Light Machine Oil............................... As Needed
Tip: Use low-pressure compressed air or
a vacuum nozzle to clean out cutterhead
pocket.
To rotate or replace a helical cutterhead insert:
1.
DISCONNECT MACHINE FROM POWER!
2.
Remove dust port, top cover, and belt cover.
3.
Put on heavy leather gloves to protect your
fingers and hands.
6.
G1021X2 & G1021Z (Mfd. Since 02/19)
Rotate insert 90° and install so that a fresh
cutting edge faces outward (see Figure 28).
— When all four insert cutting edges have
been used, replace insert with a new one.
Always position insert reference dot in
same position when installing a new insert
to aid in rotational sequencing.
7.
The carbide inserts are very sharp and
can quickly cut your hands. ALWAYS use
caution and heavy leather gloves when
handling these parts to reduce the risk of
personal injury.
Remove Torx screw and insert, then clean all
dust and debris from both parts and pocket
they were removed from.
Lubricate Torx screw threads with a very
small amount of light machine oil, wipe
excess off, and torque screw to 50–55 inch/
pounds.
Note: If too much oil is applied to the threads,
excess oil will attempt to squeeze out of the
threaded hole and raise insert during installation, bringing it out of height alignment.
-31-
ACCESSORIES
SECTION 5: ACCESSORIES
Installing unapproved accessories may
cause machine to malfunction, resulting in
serious personal injury or machine damage.
To reduce this risk, only install accessories
recommended for this machine by Grizzly.
T27695—15" Helical Spiral Cutterhead for
Planers
These helical spiral cutterheads feature four spirals and replaceable carbide inserts for providing
an incredible finish.
NOTICE
Refer to our website or latest catalog for
additional recommended accessories.
W1218A—Rotacator™ Precision Planer Tool
The Rotacator is a dial indicator on a magnetic
base, designed for quickly and accurately setting the critical tolerances needed when making
planer adjustments. Perfect for adjusting infeed/
outfeed rollers, pressure bars, chip breakers,
and bed rollers. Also a great setup tool for other
machines! Accurate to 0.001". Indicator rotates
360°
Figure 31. T27395 !5" Helical Spiral Cutterhead.
For G1021X2:
H9893—Indexable Carbide Inserts, 10 Pack
These Indexable Carbide Inserts are designed for
use in spiral or helical cutterhead systems and
made to last up to 10 times longer than a set of
HSS steel inserts. Made of solid carbide. Size: 15
x 15 x 2.5mm.
Figure 30. Rotacator™ Precision Planer Tool.
Figure 32. H9893 Indexable Carbide Inserts.
order online at www.grizzly.com or call 1-800-523-4777
-32-
G1021X2 & G1021Z (Mfd. Since 02/19)
For G1021Z:
G6701—HSS Replacement Knives, Set of 3
These M-2 HSS planer knife sets are hardened
and tempered to 62–64 Rockwell and balanced
to within 1 gram.
Basic Eye Protection
T20501—Face Shield Crown Protector 4"
T20502—Face Shield Crown Protector 7"
T20503—Face Shield Window
T20451—“Kirova” Clear Safety Glasses
T20452—“Kirova” Anti-Reflective S. Glasses
H7194—Bifocal Safety Glasses 1.5
H7195—Bifocal Safety Glasses 2.0
H7196—Bifocal Safety Glasses 2.5
T20452
T20502
Figure 33. Grizzly planer blades.
D2273— Single Roller Stand
This super heavy-duty roller stand features convenient hand knobs for fast height adjustment.
Invaluable for supporting work on machines of
varying heights. Adjusts from 265 ⁄ 8" to 45". 250 lb.
capacity.
T20503
T20451
H7194
Figure 35. Assortment of basic eye protection.
H4978—Deluxe Earmuffs - 27dB
H4979—Twin Cup Hearing Protector - 29dB
T20446—Classic Earplugs, 200-pair - 31dB
Protect yourself comfortably with a pair of cushioned earmuffs. Especially important if you or
employees operate for hours at a time.
H4978
T20446
H4979
Figure 34. D2273 Single Roller Stand.
Figure 36. Hearing protection.
order online at www.grizzly.com or call 1-800-523-4777
G1021X2 & G1021Z (Mfd. Since 02/19)
-33-
G5562—SLIPIT® 1 Qt. Gel
G5563—SLIPIT® 12 Oz. Spray
G2871—Boeshield® T-9 12 Oz. Spray
G2870—Boeshield® T-9 4 Oz. Spray
H3788—G96® Gun Treatment 12 Oz. Spray
H3789—G96® Gun Treatment 4.5 Oz. Spray
SB1365—South Bend Way Oil-ISO 68
Engineered for the high pressure exerted on
horizontal or vertical ways and slides. Protects
against rust and corrosion. Ensures stick-free,
smooth motion which maximizes finishes and
extends the life of your machine. Won’t gum up!
12 oz. AMGA#2 (ISO 68 Equivalent)
Figure 39. SB1365 Way Oil.
Figure 37. Recommended products for
protecting unpainted cast iron/steel parts on
machinery.
D4206—Clear Flexible Hose 4" x 10'
W1034—Heavy-Duty Clear Flex Hose 4" x 10'
W1015—Y-Fitting 4" x 4" x 4"
W1017—90° Elbow 4"
W1019—Hose Coupler (Splice) 4"
W1317—Wire Hose Clamp 4"
W1007—Plastic Blast Gate 4"
W1053—Anti-Static Grounding Kit
We've hand-picked a selection of commonly used
dust-collection components for machines with 4"
dust ports.
D4206
D4216
D4256
T28042—Moly-D Industrial Gear Oil-ISO 320
This industrial gear oil from Primrose has been
developed specifically for the high temperatures
and pressures typical of modern industrial applications. 1-gallon size.
Figure 40. T28042 Gear Oil.
T26419—Syn-O-Gen Synthetic Grease
100% pure synthesized hydrocarbon basestocks
compounded with special thickeners and additives make Syn-O-Gen non-melt, tacky, and water
resistant. Extremely low pour point, high temperature oxidation, and thermal stability produce
a grease unmatched in performance.
W1053
W1017
W1007
W1317
Figure 38. Dust-collection accessories.
Figure 41. T26419 Synthetic Grease.
order online at www.grizzly.com or call 1-800-523-4777
-34-
G1021X2 & G1021Z (Mfd. Since 02/19)
SECTION 6: MAINTENANCE
To reduce risk of shock or
accidental startup, always
disconnect machine from
power before adjustments,
maintenance, or service.
Schedule
For optimum performance from your machine,
follow this maintenance schedule and refer to any
specific instructions given in this section.
Note: This maintenance schedule is based on
average daily usage. Adjust the maintenance
schedule to match your usage, to keep your planer
running smoothly, and to protect your investment.
Every 8 Hours of Operation:
•
Clean machine and protect unpainted castiron surfaces.
•
Lubricate feed roller bushings (Page 36).
•
Tighten loose mounting bolts.
•
Check/sharpen/replace damaged or worn
knives/inserts (Page 28).
Check/repair/replace worn or damaged wires.
•
Resolve any other unsafe condition.
•
Every 40 Hours of Operation:
•
Clean cutterhead and, for G1021Z, check
knife height (Page 28).
•
Lubricate table columns and leadscrews
(Page 36).
Every 160 Hours of Operation:
•
Check/tension/replace V-belts (Page 41).
•
Clean/vacuum dust buildup from inside cabinet and off motor.
•
Lubricate table height worm gear (Page 36).
•
Lubricate table height chain and sprockets
(Page 36).
•
Lubricate drive chain and sprockets (Page 37).
Cleaning &
Protecting
Vacuum excess wood chips and sawdust, and
wipe off the remaining dust with a dry cloth. If any
resin has built up, use a resin-dissolving cleaner
to remove it.
Protect the unpainted cast-iron table by wiping
it clean after every use—this ensures moisture
from wood dust does not remain on bare metal
surfaces. Keep the table rust-free with regular
applications of products like G96® Gun Treatment,
SLIPIT®, or Boeshield ® T-9 (see Page 34 for more
details).
Lubrication
NOTICE
Failure to follow reasonable lubrication
practices as instructed in this manual for
your machine could lead to premature failure of components and void the warranty.
This planer features bearings that are lubricated
and sealed at the factory. These bearing do not
require any further attention unless they need
to be replaced. If a bearing fails, your planer will
probably develop a noticeable rumble or vibration,
which will increase when the machine is under a
load. The bearings are standard sizes and can be
replaced through Grizzly.
Follow the maintenance schedule on this page
and the procedures beginning on Page 36 to
properly lubricate the other planer components,
which are essential for long life and trouble-free
operation of your planer.
Yearly:
•
Change gearbox oil (Page 37).
G1021X2 & G1021Z (Mfd. Since 02/19)
-35-
Feed Roller Bushings
Table Height Worm Gear
Oil Type.................SB1365 or ISO-68 Equivalent
Oil Amount............................................2–3 Drops
Frequency................. Every 8 Hours of Operation
Grease Type........................... NLGI#2 Equivalent
Frequency............. Every 160 Hours of Operation
The infeed and outfeed rollers rotate inside bushing blocks on both ends of the rollers. Add 2–3
drops of ISO 68 machine oil to the center hole of
the four feed roller tension adjustment bolts on top
of the head casting, as shown in Figure 42.
Remove the three cap screws that secure the
worm gear housing (see Figure 44), then lift
the housing and handwheel assembly off the
machine. Clean away any debris from the housing
and gears, then brush on a moderate amount of
multi-purpose grease to the gear teeth.
Worm Gear
Housing
Lubricate
Here
Figure 42. Example of lubrication locations for
feed roller bushings.
Columns & Leadscrews
Oil Type.................SB1365 or ISO-68 Equivalent
Oil Amount.............................................Thin Coat
Grease Type........................... NLGI#2 Equivalent
Frequency............... Every 40 Hours of Operation
The table rides on the columns and is moved by
the rotation of the leadscrews inside the columns.
Loosen the dust sleeve (see Figure 43) to access
the columns and leadscrews. Apply a thin coat of
ISO 68 machine oil to the outside surface of the
columns and brush on a light application of multipurpose grease to the leadscrew threads. Move
the table up and down to distribute the lubricant.
Cap Screws
(1 of 3)
Figure 44. Example of table height worm gear
housing.
Table Height Chain & Sprockets
Grease Type........................... NLGI#2 Equivalent
Frequency............. Every 160 Hours of Operation
The table leadscrews are synchronized by the
table height chain and sprockets located underneath the planer base (see Figure 45). Use shop
rags and mineral spirits to clean away debris and
grime, then brush on a light coat of multi-purpose
grease to the chain and sprockets.
Column
Leadscrew
Figure 43. Location of column and leadscrew.
-36-
Figure 45. Example of table height chain and
sprockets as viewed from underneath the base.
G1021X2 & G1021Z (Mfd. Since 02/19)
Drive Chain & Sprockets
Gearbox Oil
Grease Type................ T26419 Synthetic Grease
Frequency............. Every 160 Hours of Operation
Oil Type............... T28042 or ISO-320 Equivalent
Oil Amount..................................................20 Oz.
Frequency........ After First 20 Hours, Then Yearly
The infeed and outfeed rollers receive the transferred power from the cutterhead through the drive
chain system on the right side of the machine, as
shown in Figure 46.
Remove the table height handwheel and the
safety covers attached to the inside of the drive
chain cover, then remove the cover to access
these parts.
Use shop rags and mineral spirits to clean away
any debris and grime, then brush on a light coat of
multi-purpose grease to the chain and sprockets.
Note: We recommend that you replace the gearbox oil after the first 20 hours of operation. This is
a normal break-in procedure and will help maximize the service life of the machine by flushing
away any particles from the break-in and manufacturing process.
Although it is not necessary to remove the drive
chain cover to access the fill and drain plugs, it is
more convenient to do so (see Figures 47–48).
Replace the gearbox oil with ISO 320 or equivalent oil until it just reaches the fill plug.
Drain Plug
Figure 46. Drive chains and sprockets for infeed
and outfeed rollers.
Figure 47. Location of gearbox drain plug.
Fill Plug
Figure 48. Example of gearbox fill plug.
G1021X2 & G1021Z (Mfd. Since 02/19)
-37-
SECTION 7: SERVICE
Review the troubleshooting procedures in this section if a problem develops with your machine. If you need
replacement parts or additional help with a procedure, call our Technical Support. Note: Please gather the
serial number and manufacture date of your machine before calling.
Troubleshooting
Motor & Electrical
Symptom
Possible Cause
Possible Solution
Machine does not
start, or powersupply fuse/breaker
trips immediately
after startup.
1. Stop button depressed/at fault.
2. Incorrect power supply voltage or circuit
size.
3. Thermal overload relay has tripped.
4. Power supply circuit breaker tripped or fuse
blown.
5. Motor wires connected incorrectly.
6. Wiring open/has high resistance.
7. Start button switch at fault.
8. Centrifugal switch/contact points at fault.
1. Rotate button head to reset; replace if at fault.
2. Ensure correct power supply voltage and circuit
size.
3. Reset; adjust trip load dial if necessary; replace.
4. Ensure circuit is sized correctly and free of shorts.
Reset circuit breaker or replace fuse.
5. Correct motor wiring connections.
6. Check/fix broken, disconnected, or corroded wires.
7. Replace switch.
8. Adjust/replace centrifugal switch/contact points if
available.
9. Test/replace if at fault.
10. Reset; adjust trip load dial if necessary; replace.
11. Test all legs for power/replace.
9. Start capacitor at fault.
10. Thermal overload relay has tripped.
11. Contactor not energized; has poor
contacts.
12. Motor at fault.
Machine stalls or is
underpowered.
1. Machine undersized for task.
2. Workpiece not suitable for machine.
3. Motor overheated, causing thermal
overload to trip.
4. Belt(s) slipping; oil/grease on belt(s).
5. Dull knives/inserts.
6. Dust-collection problem causing internal
components to clog up with shavings.
7. Motor wired incorrectly.
8. Centrifugal switch/contact points at fault.
9. Run capacitor at fault.
10. Pulley slipping on shaft.
11. Contactor not energized/has poor contacts.
12. Motor bearings at fault.
-38-
12. Test/repair/replace.
1. Reduce feed rate/depth of cut.
2. Only cut wood/ensure moisture is below 20%.
3. Allow motor to cool, reset overload if necessary,
and reduce depth of cut.
4. Clean/tension/replace belt(s) (Page 41); align
pulleys (Page 42).
5. Sharpen/replace knives (Page 28), or replace
inserts (Page 31).
6. Clear blockages in dust chute/ducting, ensure dust
collector is operating efficiently.
7. Wire motor correctly.
8. Adjust/replace centrifugal switch/contact points if
available.
9. Test/repair/replace.
10. Tighten loose pulley; replace pulley/shaft if
damaged.
11. Test all legs for power/replace.
12. Test/repair/replace.
G1021X2 & G1021Z (Mfd. Since 02/19)
Motor & Electrical (Cont.)
Symptom
Possible Cause
Possible Solution
Machine has
vibration or noisy
operation.
1. Motor or component loose.
1. Inspect/tighten loose bolts/nuts; replace damaged
components.
2. Tension/replace belts as a matched set (Page 41).
3. Re-align/replace shaft, pulley set screw, and key.
4. Adjust bed rollers (Page 27).
5. Adjust chip deflector (Page 47); replace if
necessary.
6. Fix/replace fan cover; replace loose/damaged fan.
7. Sharpen/replace knives; set knife alignment/height
correctly (Page 28).
8. Replace bearing(s).
9. Test by rotating shaft; rotational grinding/loose
shaft requires bearing replacement.
2.
3.
4.
5.
V-belt(s) worn,loose, or slapping cover.
Pulley loose.
Bed rollers protruding unevenly.
Plastic chip deflector hitting knives.
6. Motor fan rubbing on fan cover.
7. Knives/gibs at fault.
8. Cutterhead bearings at fault.
9. Motor bearings at fault.
Machine Operation
Symptom
Possible Cause
Possible Solution
Excessive snipe
(gouge in end of
board that is uneven
with rest of cut).
1. One or both of bed rollers are set too high.
2. Outfeed extension slopes down or is not
level with main table.
3. Chip breaker set too low.
4. Workpiece is not supported as it leaves
planer.
5. Some snipe is inevitable.
1. Lower bed rollers (Page 27).
2. Shim outfeed extension wing level with main table.
1. Taking too heavy of a cut.
2. One or both of bed rollers are set too low or
too high.
3. Chip breaker or pressure bar set too low.
1. Take a lighter cut.
2. Adjust bed rollers (Page 27).
Note: A small
amount of snipe is
inevitable with all
types of planers. The
key is minimizing it
as much as possible.
Workpiece stops/
slows in middle of
cut.
4. Feed rollers set too low or too high.
5. Pitch and glue buildup on planer
components.
Chipping (consistent
pattern).
1. Knots or conflicting grain direction in wood.
2. Taking too deep of a cut.
3. Feeding workpiece too fast.
4. Mis-adjusted chip breaker.
5. Nicked or chipped knife/insert.
Chipping/indentation
in workpiece surface
(inconsistent
pattern).
1. Chips aren't being properly expelled from
cutterhead.
2. Chip breaker not set correctly.
G1021X2 & G1021Z (Mfd. Since 02/19)
3. Raise height of chip breaker (Page 43).
4. Hold workpiece up slightly as it leaves outfeed end
of planer.
5. Plane lumber longer than your intended workpiece
length, then cut off excess after planing complete.
3. Raise height of chip breaker or pressure bar
(Page 43).
4. Adjust feed rollers (Page 43).
5. Clean internal cutterhead components with a pitch/
resin-dissolving solvent.
1. Inspect workpiece for knots and grain direction;
only use clean stock, and cut WITH the grain.
2. Take a smaller depth of cut. (Reduce cutting depth
when planing hard woods.)
3. Slow down feed rate.
4. Adjust both sides of chip breaker to correct height.
5. Replace affected knife (Page 28), or have it
sharpened; rotate/replace insert (Page 31).
1. Use a proper dust-collection system.
2. Correctly adjust chip breaker (Page 43).
-39-
Machine Operation (Cont.)
Symptom
Possible Cause
Possible Solution
Fuzzy grain.
1. Wood may have high moisture content or
surface wetness.
2. Dull knives/inserts.
1. Check moisture content is below 20% and allow to
dry if moisture is too high.
2. Replace knives (Page 28) or have them
professionally sharpened; rotate/replace inserts
(Page 31).
Long lines or ridges
that run along length
of board.
1. Nicked or chipped knife/inserts.
1. Replace knives (Page 28) or have them
professionally sharpened; rotate/replace inserts
(Page 31).
Uneven cutting`
1. Feeding workpiece too fast.
marks, wavy surface, 2. Chip breaker or pressure bar set unevenly
or chatter marks
or not low enough.
across face of board.
3. Knives not installed evenly/inserts not
properly installed.
4. Worn cutterhead bearings.
Glossy surface.
If workpiece twists in
machine.
-40-
1. Slow down feed rate.
2. Adjust height of chip breaker (Page 43).
3. Adjust knives with knife gauge (Page 28); remove
inserts, properly clean mounting pocket and reinstall (Page 31).
4. Replace cutterhead bearings.
2. Feeding workpiece too slow.
3. Cutting depth too shallow.
1. Replace knives (Page 28) or have them
professionally sharpened; rotate/replace inserts
(Page 31).
2. Increase feed rate.
3. Increase depth of cut.
1. Feed rollers not parallel with table.
1. Adjust feed rollers (Page 43).
1. Knives/inserts are dull.
G1021X2 & G1021Z (Mfd. Since 02/19)
Tensioning/
Replacing V-Belts
Items Needed
Qty
Phillips Screwdriver #2....................................... 1
Open-End Wrench 16mm................................... 1
To tension/replace V-belts:
After approximately 16 hours of operation,
V-belts will stretch and seat into pulley
grooves and need to be properly tensioned
to avoid severely reducing life of V-belts.
1.
DISCONNECT MACHINE FROM POWER!
2.
Remove V-belt cover from left side of machine
to expose belts, as shown in Figure 49.
Note: A collection of black belt dust at the
bottom of the belt cover is normal during the
life of the belts.
Three V-belts transfer power from the motor to the
cutterhead, and then to the infeed and outfeed
rollers with the use of the drive chain system. To
ensure efficient transfer of power to these systems, make sure the V-belts are always properly
tensioned and in good condition.
Cutterhead
Pulley
If the V-belts are worn, cracked, or damaged,
replace them. Always replace the V-belts with a
matched set of three, or belt tension may not be
even among the belts, causing premature belt
failure.
Motor
Pulley
V-belts and pulleys will be hot after operation. Allow them to cool before handling.
V-Belts
Figure 49. Example of belt cover removed to
expose V-belts and pulleys.
3.
Remove front cabinet cover to access motor,
as shown in Figure 50.
Motor Mount
Hex Nuts
Figure 50. Example of front cabinet cover
removed to access motor.
G1021X2 & G1021Z (Mfd. Since 02/19)
-41-
4.
If V-belts need to be replaced, raise motor to
release belt tension (see next step for instructions), roll them off pulleys, then replace with
a matched set of 3.
5.
To adjust V-belt tension, loosen top motor
mount hex nut (see Figure 50 on Page 41),
then adjust bottom hex nut to raise or lower
motor.
Note: V-belts are correctly tensioned when
there is approximately 3⁄4" deflection when
moderate pressure is applied to them midway
between pulleys, as illustrated in Figure 51.
Approximately
3
⁄4" Deflection
Cutterhead
Pulley
Pulley Alignment
Proper pulley alignment prevents premature V-belt
wear and unnecessary load on the motor. The
pulleys are properly aligned when they are parallel
and in the same plane as each other.
Items Needed
Qty
Straightedge 3'................................................... 1
Wrench or Socket 14mm, 17mm..................2 Ea.
To check/re-align pulleys:
1.
DISCONNECT MACHINE FROM POWER!
2.
Remove belt cover, then use straightedge
to check pulley alignment, as shown in
Figure 52.
Motor
Pulley
Figure 51. Belt deflection when V-belts are
correctly tensioned.
6.
After V-belts are correctly tensioned, tighten
top motor mount hex nut, then re-install cabinet cover and belt cover.
Figure 52. Example of checking pulley
alignment.
— If pulleys are parallel and in the same plane,
no adjustment is necessary. Re-install belt
cover.
— If pulleys are not parallel or in the same
plane, remove motor access panel, then
proceed to Step 3.
-42-
3.
Loosen four motor mount bolts, shift motor
until pulleys are properly aligned, then retighten motor mount bolts.
4.
Re-check pulleys and repeat Step 3 as
necessary until you are satisfied with pulley
alignment, then re-tighten all fasteners, and
replace belt cover and motor access panel.
G1021X2 & G1021Z (Mfd. Since 02/19)
Feed Rollers & Chip
Breaker Heights
It is essential that the feed rollers and chip
breaker are set at the correct distance below the
cutterhead knives at BDC (bottom dead center)
to ensure that the workpiece moves through the
planer evenly and the correct distance from the
cutterhead knives.
Using a Rotacator
Items Needed
Qty
Phillips Screwdriver #2....................................... 1
Hex Wrenches 3mm, 5mm...........................1 Ea.
Wrench or Socket 10mm..............................1 Ea.
Rotacator (see Page 32).................................... 1
To use a Rotacator:
1.
DISCONNECT MACHINE FROM POWER!
2.
Make sure knives are set to correct height
(refer to Adjusting/Replacing Knives on
Page 28 for detailed instructions). If machine
is helical cutterhead, make sure all inserts
are properly installed (refer to Rotating/
Replacing Cutterhead Inserts on Page 31
for detailed instructions).
3.
Lower table at least 4" below head casting,
then lock it in place.
4.
Remove dust port, top cover, belt cover, and
drive chain cover.
5.
Using your Rotacator, find bottom dead center (BDC) of any knife/insert edge by slowly
rocking cutterhead pulley back and forth,
then set Rotacator dial to "0" (see Figure 54).
To ensure accurate results and make the adjustment process quicker and easier, we recommend
using a Rotacator for these adjustments (refer to
Accessories).
If a Rotacator is not available, a 6' 2x4 cut into two
even sized pieces and a feeler gauge set can be
used, but care must be taken when jointing the
wood to achieve accurate results.
Dist. Below Knife/Insert at BDC (Figure 53)
A. Infeed Roller........................................ 0.040"
B. Chip Breaker....................................... 0.040"
C. Outfeed Roller..................................... 0.020"
Chip
Breaker
BDC
(Bottom Dead Center)
A&B
C
Infeed
Roller
Outfeed
Roller
Figure 53. Planer component recommended
clearances (illustration is not to scale).
G1021X2 & G1021Z (Mfd. Since 02/19)
Figure 54. Example of using a Rotacator to find
BDC.
6.
Move feed speed knob to neutral position to
allow infeed roller to freely rotate.
7.
Keeping Rotacator dial at "0", position it
under right-hand side of infeed roller and find
BDC of a serrated edge by rocking infeed
roller back and forth.
-43-
8.
Loosen jam nuts and use set screws on each
side of feed roller as shown to adjust height
of infeed roller bushing block until Rotacator
dial shows 0.040", which is the recommended
distance for infeed roller below cutterhead.
12. Using same "0" reference on Rotacator
dial from Step 5, perform similar steps as
described previously to adjust height of chip
breaker to its recommended specification
given at beginning of this subsection. The
adjustment controls are shown below.
Roller
Bushing
Block
Jam Nut
& Set Screw
Figure 55. Example of infeed roller bushing
block and height adjustment controls.
9.
Repeat Steps 7–8 on left side of infeed roller.
10. Re-check both sides of infeed roller and, if
necessary, make further adjustments until
infeed roller height from side-to-side is 0.040"
below BDC of cutterhead knife, then retighten
both jam nuts.
Adjustment Jam Nut
& Set Screw
Figure 56. Example of adjusting chip breaker
height.
13. Re-install belt cover, top cover, drive chain
cover, and dust port.
11. Keeping same "0" reference on Rotacator
dial from Step 5, repeat Steps 7–10 for outfeed roller, but adjust it until it is 0.020" below
BDC of cutterhead knife.
-44-
G1021X2 & G1021Z (Mfd. Since 02/19)
Using Wood Blocks
Items Needed
Qty
Phillips Screwdriver #2....................................... 1
Hex Wrench 3mm, 5mm..................................... 1
Wrench or Socket 10mm.................................... 1
2x4 6' Long......................................................... 1
Feeler Gauge Set............................................... 1
6.
Remove dust port, top cover, belt cover, and
drive chain cover.
7.
Raise table until wood blocks get close to
cutterhead.
8.
Use belt to rotate cutterhead and continue
raising table until blocks just barely touch
cutterhead knife/insert at its lowest point of
rotation (BDC).
9.
Lock table in place. Upward pressure of wood
blocks will be holding infeed and outfeed rollers, chip breaker, and pressure bar at same
level as knife/insert at BDC.
To use wood blocks:
1.
Build wood blocks by cutting a straight 6-footlong 2x4 in half.
Note: Having the wood blocks at an even
height is critical to the accuracy of your
overall adjustments. For best results, make
the 2x4 square with a jointer and table saw
before cutting it in half.
2.
G1021Z Only: Make sure knives are set to
correct height (refer to Adjusting/Replacing
Knives on Page 28 for detailed instructions).
3.
DISCONNECT MACHINE FROM POWER!
4.
Lower bed rollers below table surface (refer
to Bed Roller Height on Page 27 for detailed
instructions).
5.
Place wood blocks along sides of table, as
illustrated in Figure 57.
36"
10. Loosen jam nuts and set screws on each side
of infeed roller (see Figure 58).
11. Using a feeler gauge, adjust set screw so
it is 0.040" from roller bushing block (see
Figure 58), then tighten jam nut. Repeat on
other side of infeed roller.
Roller
Bushing
Block
Insert Feeler
Gauge Here
Jam Nut
& Set Screw
Figure 58. Example of feeler gauge location for
adjusting infeed roller height when using wood
blocks (one of two locations shown).
12. Repeat Steps 10–11 with outfeed roller, only
adjust the gaps to 0.020".
Figure 57. Wood blocks properly positioned on
the planer table.
G1021X2 & G1021Z (Mfd. Since 02/19)
-45-
Adjusting Roller
Spring Tension
13. Loosen jam nuts and set screws on each side
of chip breaker (see Figure 59).
14. Using a feeler gauge, adjust set screw so it is
0.040" from cross bar (see Figure 59), then
tighten jam nut. Repeat on other side of chip
breaker.
Jam Nut &
Set Screw
Insert
Feeler
Gauge
Here
The infeed and outfeed rollers keep the workpiece
moving through the planer. Springs exert downward pressure on the feed rollers while allowing
them to raise with an uneven workpiece surface.
Proper spring tension is crucial to keep the workpiece moving through the planer during operation.
The ideal feed-roller spring tension varies depending upon the type of wood you plane. When
adjusting spring tension, keep the following in
mind:
•
If you are planing milled lumber with a consistent surface, use less spring tension to
reduce the risk of marring the workpiece.
Figure 59. Example of feeler gauge locations for
adjusting chip breaker height when using wood
blocks.
•
If you are planing rough lumber with inconsistent surfaces, use greater spring tension
to keep the stock moving through the planer.
15. Re-install belt cover, top cover, drive chain
cover, and dust port.
•
If the workpiece consistently stops feeding
during operation, the spring tension may
need to be increased.
Cross Bar
Items Needed
Qty
Hex Wrench 5mm............................................... 1
To adjust feed-roller spring tension:
1.
DISCONNECT MACHINE FROM POWER!
2.
Rotate tension screws (shown below)
clockwise to increase tension or counterclockwise to decrease tension.
Tension
Screws
Figure 60. Example of roller spring tension
adjustment screws.
-46-
G1021X2 & G1021Z (Mfd. Since 02/19)
Positioning Chip
Deflector
Calibrating Table
Elevation Scale
Chip Deflector Gap Setting
If Planer Used w/Dust Collector....................... 1⁄4''
If Planer Used w/o Dust Collector.................. 1⁄ 16''
Although correctly set at the factory, the table
elevation scale can be adjusted for accuracy if
necessary.
When properly distanced from the cutterhead, the
chip deflector directs the chips into the dust hood,
and keeps them from falling onto the outfeed roller
and being pressed into the workpiece.
Items Needed
Qty
Phillips Screwdriver #2....................................... 1
Scrap Piece of Stock.......................................... 1
Calipers.............................................................. 1
Items Needed:
Qty
Wrench or Socket 10mm.................................... 1
Hex Wrench 5mm............................................... 1
To calibrate table elevation scale:
1.
To adjust chip deflector gap:
Plane a scrap piece of stock until it is flat and
of even thickness along its length.
Note: Turn board over between each pass.
1.
DISCONNECT MACHINE FROM POWER!
2.
Remove dust hood, top cover, and belt cover.
3.
Use cutterhead pulley to rotate cutterhead
until a knife/insert reaches closest distance
to chip deflector (see Figure below), then
measure distance between knife/insert and
chip deflector.
Chip Deflector
2.
Use calipers to measure board thickness.
3.
If there is a discrepancy between board thickness and reading on table elevation scale,
loosen the screw shown in Figure 62, adjust
scale as necessary, then re-tighten screw.
Screw
Flange Bolts
(1 of 3)
Figure 61. Example of chip deflector and
mounting hardware.
4.
If distance measured in Step 3 is not equal to
correct chip deflector gap setting, then loosen
flange bolts (see Figure 61) that secure chip
deflector and adjust gap to correct setting.
5.
Re-tighten flange bolts, then replace belt
cover, top cover, and dust port.
G1021X2 & G1021Z (Mfd. Since 02/19)
Figure 62. Location of adjustment screw for
table elevation scale.
-47-
Checking AntiKickback Fingers
Tensioning Table
Height Chain
The anti-kickback fingers are an important safety
feature of your planer. The fingers hang from a rod
suspended across the head casting and in front of
the infeed roller, as shown. This design allows the
workpiece to easily enter the planer but reduces
the risk of kickback by digging into the workpiece
if it moves backward.
The table height chain transfers movement from
the elevation handwheel to the columns that control table height. The chain drive can be adjusted
to remove slack if the chain stretches over time or
is loosened during table leveling procedures.
Anti-Kickback Fingers
Items Needed
Qty
Phillips Screwdriver #2....................................... 1
Wrench or Socket 12mm.................................... 1
To adjust table height chain tension:
1.
DISCONNECT MACHINE FROM POWER!
2.
Remove motor access panel to access table
height to chain (see Figure 64).
3.
Loosen the two chain tension lock bolts, then
push idler sprocket against chain with moderate pressure to eliminate slack in chain.
While maintaining pressure on idler sprocket,
re-tighten lock bolts (see Figure 64).
Figure 63. Anti-kickback fingers.
Check the anti-kickback fingers regularly to ensure
they swing freely and easily. If the fingers do not
swing freely and easily, first clean them with a
wood-resin solvent, then inspect them for damage. If any of the fingers are damaged, the device
must be replaced before using the machine.
Idler
Sprocket
Do not apply oil or other lubricants to the anti-kickback fingers that will attract dust and restrict free
movement of the fingers.
Lock Bolts
Figure 64. Table height chain adjustment
(shown without stand for purpose of illustration).
Proper operation of anti-kickback fingers
is critical for safe operation of this planer.
DO NOT operate planer if anti-kickback
fingers are not operating correctly. Failure
to heed this warning could result in serious
personal injury.
4.
Clean and lubricate chain and sprockets
(refer to Table Height Chain & Sprockets
on Page 36 for detailed instructions), then
re-install motor access panel.
NOTICE
DO NOT let chain fall off sprockets. It can
be very difficult to return chain to its proper
location on sprockets without changing
table adjustments.
-48-
G1021X2 & G1021Z (Mfd. Since 02/19)
Adjusting Table
Parallelism
Maximum Allowable Tolerances:
Cutterhead/Table Side-to-Side................... 0.002"
Head Casting/Table Front/Back................. 0.020"
Table parallelism is critical to the operation of the
machine. As such, it is essential that the table is
parallel with the cutterhead (within 0.002") from
side-to-side, as illustrated in Figure 65.
Table Parallelism Inspection
Use your Rotacator to inspect the table parallelism. If you do not have a Rotacator, a wood block
and feeler gauges may be used, but extra care
must be taken to ensure accuracy. If the table is
not within the maximum allowable tolerances, it
must be adjusted.
Table Parallelism Adjustments
The table is adjusted by turning the chain sprockets underneath the table for movements over
0.008" or by adjusting how the table is mounted
on the columns for movements under 0.008".
NOTICE
SIDE-TO-SIDE
(Front View)
Cutterhead
Parallel
Parallel
Table
Cutterhead
NOT Parallel
NOT Parallel
Table
When making adjustments, tighten fasteners after each step to ensure the accuracy
of your tests. When adjusting the chain
sprockets, keep in mind that if the chain
becomes too loose, it will fall off of all the
sprockets, and returning it to its proper
location can be extremely difficult.
To adjust table parallelism:
Figure 65. Side-to-side parallelism of table and
cutterhead.
How the table sits in relation to the head casting
from front-to-back is also important (see Figure
66). Because the feed rollers, pressure bar, and
chip breaker will be adjusted off the table position,
the tolerances on the front-to-back positioning are
not as critical as the cutterhead/table side-to-side
positioning. Therefore, the maximum allowable
tolerance for the front-to-back parallelism is not
more than 0.020".
1.
DISCONNECT MACHINE FROM POWER!
2.
Remove cabinet panel and locate chain on
underside of table.
3.
Loosen idler sprocket (see Chain Tension
instructions on Page 36).
4.
Move chain away from sprocket you want to
adjust so only that sprocket can be rotated
independent of chain.
Note: If the left side of the table is too high,
the left two sprockets will need to be adjusted. Each tooth on the sprocket represents
.008" of vertical movement as the cogs are
turned. Make sure, as you turn the sprockets,
to keep an accurate tooth count to ensure
that the table is adjusted equally.
FRONT-TO-BACK
(Side View)
Head
Parallel
Parallel
Table
Head
NOT Parallel
NOT Parallel
Table
5.
Mark location of one tooth of sprocket that
you are adjusting.
Figure 66. Front-to-back parallelism of table and
cutterhead.
G1021X2 & G1021Z (Mfd. Since 02/19)
-49-
6.
Carefully rotate sprocket (clockwise to lower
table; counterclockwise to raise table) just
enough to position next tooth at marked location, then fit chain around sprocket again.
7.
Repeat Steps 4–6 with each sprocket that
needs to be adjusted until table-to-cutterhead
clearance is within 0.008" from one side to
the other.
8.
Make sure chain is properly fitted on sprockets, then re-tighten idler sprocket and lock
bolts.
9.
If necessary, micro-adjust table position by
loosening cap screws shown in Figure 67
and raising or lowering table until it is properly
aligned with cutterhead.
Note: This process may require adjusting the
columns on both the left and right hand sides
until you find the correct combination.
Figure 67. Location of table micro-adjustment
screws (one side shown only).
-50-
G1021X2 & G1021Z (Mfd. Since 02/19)
machine
SECTION 8: WIRING
These pages are current at the time of printing. However, in the spirit of improvement, we may make changes to the electrical systems of future machines. Compare the manufacture date of your machine to the one
stated in this manual, and study this section carefully.
If there are differences between your machine and what is shown in this section, call Technical Support at
(570) 546-9663 for assistance BEFORE making any changes to the wiring on your machine. An updated
wiring diagram may be available. Note: Please gather the serial number and manufacture date of your
machine before calling. This information can be found on the main machine label.
Wiring Safety Instructions
SHOCK HAZARD. Working on wiring that is connected to a power source is extremely dangerous.
Touching electrified parts will result in personal
injury including but not limited to severe burns,
electrocution, or death. Disconnect the power
from the machine before servicing electrical components!
MODIFICATIONS. Modifying the wiring beyond
what is shown in the diagram may lead to unpredictable results, including serious injury or fire.
This includes the installation of unapproved aftermarket parts.
WIRE CONNECTIONS. All connections must
be tight to prevent wires from loosening during
machine operation. Double-check all wires disconnected or connected during any wiring task to
ensure tight connections.
CIRCUIT REQUIREMENTS. You MUST follow
the requirements at the beginning of this manual
when connecting your machine to a power source.
WIRE/COMPONENT DAMAGE. Damaged wires
or components increase the risk of serious personal injury, fire, or machine damage. If you notice
that any wires or components are damaged while
performing a wiring task, replace those wires or
components.
MOTOR WIRING. The motor wiring shown in
these diagrams is current at the time of printing
but may not match your machine. If you find this
to be the case, use the wiring diagram inside the
motor junction box.
CAPACITORS/INVERTERS. Some capacitors
and power inverters store an electrical charge for
up to 10 minutes after being disconnected from
the power source. To reduce the risk of being
shocked, wait at least this long before working on
capacitors.
EXPERIENCING DIFFICULTIES. If you are experiencing difficulties understanding the information
included in this section, contact our Technical
Support at (570) 546-9663.
The photos and diagrams
included in this section are
best viewed in color. You
can view these pages in
color at www.grizzly.com.
G1021X2 & G1021Z (Mfd. Since 02/19)
-51-
G1021X2 Wiring Diagram
CONTROL PANEL (viewed from behind)
4
1
4
L1/1
L2/3
1
6
L3/5
NO13
SDE
MA-18
240V
T1/2
T2/4
T3/6
STOP
22
21
13
14
14
13
21
22
5
6
X2
X1
4
6
5
NC21
SDE
NC22
POWER
1
4
Ground
Ground
A
START
5
NO14
5
B
RA-20
1/2
3/4
5/6
RESET
AMP
18
96
15
12
ARC
98
The motor wiring shown here is
current at the time of printing, but it
may not match your machine.
Always use the wiring diagram
inside the motor junction box.
95
MAGNETIC SWITCH
ASSEMBLY SDE MPE-18
Hot
230
VAC
Hot
6-20 Plug
G
Ground
Start Capacitor
GND
MOTOR (230V)
-52-
400uF
125VAC
Run Capacitor
70uF
250VAC
READ ELECTRICAL SAFETY
ON PAGE 51!
G1021X2 & G1021Z (Mfd. Since 02/19)
G1021X2 Electrical Components
Figure 69. G1021X2 motor junction box.
Figure 68. G1021X2 magnetic switch with cover
removed.
Figure 70. G1021X2 control panel.
G1021X2 & G1021Z (Mfd. Since 02/19)
READ ELECTRICAL SAFETY
ON PAGE 51!
-53-
G1021Z Wiring Diagram
A
L2/3
L3/5
SDE
MA-18
240V
T1/2
T2/4
T3/6
NO13
NC21
SDE
NC22
Ground
L1/1
The motor wiring shown here is
current at the time of printing, but it
may not match your machine.
Always use the wiring diagram
inside the motor junction box.
NO14
B
RA-20
1/2
3/4
5/6
RESET
AMP
18
96
15
12
ARC
98
95
MAGNETIC SWITCH
ASSEMBLY SDE MP-18
Hot
230
VAC
Hot
6-20 Plug
G
Ground
Start Capacitor
GND
MOTOR (230V)
-54-
400uF
125VAC
Run Capacitor
70uF
250VAC
READ ELECTRICAL SAFETY
ON PAGE 51!
G1021X2 & G1021Z (Mfd. Since 02/19)
G1021Z Electrical Components
Figure 72. G1021Z motor junction box.
Figure 71. G1021Z magnetic switch with cover
removed.
G1021X2 & G1021Z (Mfd. Since 02/19)
READ ELECTRICAL SAFETY
ON PAGE 51!
-55-
SECTION 9: PARTS
We do our best to stock replacement parts when possible, but we cannot guarantee that all parts shown
are available for purchase. Call (800) 523-4777 or visit www.grizzly.com/parts to check for availability.
G1021X2 Main
179
181
180
5
18
17
178
5
180
18
17
13
95
171
5
192
191
37
7
1
28
47
40
53
48
58
81V2 76
77
82
79
91
77
90V2
92V2
-56-
77
85 86
84V2
80
41
60
60-1
59
88
52 54
65
55
57V2
59
89
58
56
68
48
49
38
59
88-1
72V2
21
9
63
66
64
51
114
51
75 76
44V2
169
38
73
184
56
50
78
185V2
188
61 58
49
74
190
167
39 166
43
42
30
26
186
77
31
29 30
5
46
101
33
114
29
8
34
32
10
4
2V2
36V2
35
173
5
3V2
15V2
18
11
24
172
108V2
15V2
23
22
19
15V2
25
6
204
174 20
51
68
50
9
71
67
67
69
68
70
69
68
190
87
100
99
96 98
104
97
93
103
77 94V2
102
90V2
5
BUY PARTS ONLINE AT GRIZZLY.COM!
Scan QR code to visit our Parts Store.
92AV2
G1021X2 & G1021Z (Mfd. Since 02/19)
G1021X2 Main Parts List
REF PART #
DESCRIPTION
REF
PART #
DESCRIPTION
1
2V2
3V2
4
5
6
7
8
9
10
11
13
15V2
17
18
19
20
21
22
23
24
25
26
28
29
30
31
32
33
34
35
36V2
37
38
39
40
41
42
43
44V2
46
47
48
49
50
51
52
53
54
55
56
KNOB 5/16-18, D1-3/4, ROUND
BELT/PULLEY COVER V2.05.18
V-BELT M58 3L580 V2.05.18
STANDOFF-HEX MM 5/16-18 X 3/8, 3
FLANGE BOLT M6-1 X 12
BELT/PULLEY GUARD
FLAT WASHER 5/16
HEX NUT 5/16-18
HEX BOLT M8-1.25 X 20
FENDER WASHER 8 X 30 X 4MM
CUTTERHEAD PULLEY
UPPER COVER
FLANGE BOLT M6-1 X 12
CAP SCREW M6-1 X 20
RETURN ROLLER BRACKET
KEY 4 X 4 X 10
HANDWHEEL TYPE-3 151D X 10B-K X 3/8-16
CHIP BREAKER
FLAT WASHER 10MM
HEX NUT M10-1.25
REVOLVING HANDLE 1 X 3-9/16, 3/8-16 X 1/2
CHIP DEFLECTOR
HEX BOLT M6-1 X 12
FLAT SPRING 84 X 46 X 0.6MM
TENSIONING SET SCREW M22-1.5 X 20
SPACER 8.2 X 22 X 3MM
CHAIN TENSIONER
SHOULDER BOLT M8-1.25 X 14, 4 X 12
IDLER WHEEL
IDLER SHAFT
ROLL PIN 6 X 20
DRIVE CHAIN COVER V2.05.18
CAP SCREW M8-1.25 X 50
SET SCREW M6-1 X 16
EXTENSION SPRING 1 X 8.5 X 33
SPRING BRACKET
BALL BEARING 6205-2RS
CAP SCREW M6-1 X 10
KEY 8 X 8 X 36
HELICAL CUTTERHEAD 15" V2.05.18
SET SCREW M10-1.5 X 12
SET SCREW M8-1.25 X 12
COMPRESSION SPRING 3.5 X 19.7 X 70
BUSHING BLOCK
BUSHING BLOCK PLATE
HEX NUT M6-1
HEAD CASTING
OUTFEED ROLLER
DEPTH LIMITER
FLAT HD SCR M5-.8 X 8
KEY 5 X 5 X 22
57V2
58
59
60
60-1
61
63
64
65
66
67
68
69
70
71
72V2
73
74
75
76
77
78
79
80
81V2
82
84V2
85
86
87
88
88-1
89
90V2
91
92V2
92AV2
93
94V2
95
96
97
98
99
100
101
102
103
104
108V2
114
P1021X2057V2
P1021X2058
P1021X2059
P1021X2060
P1021X2060-1
P1021X2061
P1021X2063
P1021X2064
P1021X2065
P1021X2066
P1021X2067
P1021X2068
P1021X2069
P1021X2070
P1021X2071
P1021X2072V2
P1021X2073
P1021X2074
P1021X2075
P1021X2076
P1021X2077
P1021X2078
P1021X2079
P1021X2080
P1021X2081V2
P1021X2082
P1021X2084V2
P1021X2085
P1021X2086
P1021X2087
P1021X2088
P1021X2088-1
P1021X2089
P1021X2090V2
P1021X2091
P1021X2092V2
P1021X2092AV2
P1021X2093
P1021X2094V2
P1021X2095
P1021X2096
P1021X2097
P1021X2098
P1021X2099
P1021X2100
P1021X2101
P1021X2102
P1021X2103
P1021X2104
P1021X2108V2
P1021X2114
SPROCKET 31T V2.05.18
FENDER WASHER 6 X 20 X 3MM
HEX BOLT M6-1 X 16
CHAIN 06B-1 X 63 (31 LINKS)
MASTER LINK
SPROCKET 31T
EXT RETAINING RING 12MM
CHIP BREAKER ADJUSTMENT ROD
CHIP BREAKER PIVOT ROD
HEX NUT M12-1.75
E-CLIP 15MM
SPACER
ANTI-KICKBACK FINGER
ANTI-KICKBACK SHAFT
INFEED ROLLER
SPROCKET 31T V2.05.18
CAP SCREW M6-1 X 12
BALL BEARING 6204ZZ
GEAR 16T
CAP SCREW M6-1 X 25
BALL BEARING 6201-2RS
GEAR 47T
GEARED SHAFT 18T
KEY 5 X 5 X 10
GEARBOX COVER V2.05.18
LOCATING PIN 8 X 7.55 X 7.95
GEARED SHAFT 28T/18T V2.02.19
KEY 6 X 6 X 40
GEAR 71T
KNOB 3/8-16, D1-1/4, BALL
CHAIN 06B-1 X 47 (23 LINKS)
HALF LINK
SPROCKET 12T W/KEY
OIL PLUG 1/4 NPT X 3/4" V2.05.18
OIL SEAL 28 X 40 X 8
GEARBOX V2.05.18
GEARBOX ASSEMBLY V2.05.18
GASKET
COMBO GEAR 86T/96T V2.02.19
BEARING SHAFT
GEAR SHAFT
COMPRESSION SPRING 0.6 X 5.9 X 16
STEEL BALL 6MM
OIL SEAL 25 X 47 X 6
BALL BEARING 6204ZZ
KEY 5 X 5 X 12
SHIFTING FORK
SHIFTING SHAFT
O-RING 11.8 X 2.4 P12
BALL BEARING 608ZZ V2.05.18
SET SCREW M6-1 X 12
P1021X2001
P1021X2002V2
P1021X2003V2
P1021X2004
P1021X2005
P1021X2006
P1021X2007
P1021X2008
P1021X2009
P1021X2010
P1021X2011
P1021X2013
P1021X2015V2
P1021X2017
P1021X2018
P1021X2019
P1021X2020
P1021X2021
P1021X2022
P1021X2023
P1021X2024
P1021X2025
P1021X2026
P1021X2028
P1021X2029
P1021X2030
P1021X2031
P1021X2032
P1021X2033
P1021X2034
P1021X2035
P1021X2036V2
P1021X2037
P1021X2038
P1021X2039
P1021X2040
P1021X2041
P1021X2042
P1021X2043
P1021X2044V2
P1021X2046
P1021X2047
P1021X2048
P1021X2049
P1021X2050
P1021X2051
P1021X2052
P1021X2053
P1021X2054
P1021X2055
P1021X2056
G1021X2 & G1021Z (Mfd. Since 02/19)
BUY PARTS ONLINE AT GRIZZLY.COM!
Scan QR code to visit our Parts Store.
-57-
G1021X2 Main Parts List (Cont.)
REF PART #
DESCRIPTION
REF
PART #
DESCRIPTION
166
167
169
171
172
173
174
178
179
180
CARBIDE INSERTS 15 X 15 X 2.5MM-10 PK
FLAT HEAD TORX 10-32 X 1/2
CAP SCREW M5-.8 X 5
WORM GEAR HOUSING
WORM SHAFT
BALL BEARING 6200ZZ
INT RETAINING RING 30MM
RETURN ROLLER
DUST HOOD
FLANGE SCREW M6-1 X 12
181
184
185V2
186
188
190
191
192
204
P1021X2181
P1021X2184
P1021X2185V2
P1021X2186
P1021X2188
P1021X2190
P1021X2191
P1021X2192
P1021X2204
CLIP-ON NUT M6-1
PHLP HD SCR M4-.7 X 8
CAP SCREW M8-1.25 X 10
PULLEY GUARD PLATE
GEARBOX COVER PLATE
FLAT WASHER 8MM
HEX BOLT M8-1.25 X 30
LOCK WASHER 8MM
HANDWHEEL DIRECTION LABEL
-58-
P1021X2166
P1021X2167
P1021X2169
P1021X2171
P1021X2172
P1021X2173
P1021X2174
P1021X2178
P1021X2179
P1021X2180
BUY PARTS ONLINE AT GRIZZLY.COM!
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G1021X2 & G1021Z (Mfd. Since 02/19)
G1021X2 Stand & Motor
149V2-2 149V2-3 149V2-4
149V2-1
149V2-7V2
149V2-6
149V2
149V2-5
199
149V2-11
149V2-9 149V2-10
149V2-8
196V2
198V2
45V2-3
45V2-1
12V2
197 222
153
223
45V2
45V2-2
45V2-4
143
62V2
150
16V2
12V2
225
147
225
146
154
142
152
194
176
151
224
45V2-5
151
162
45V2-6
145
161
225
148
141V2
140
155
45V2-7
156
182
183
195
189
159
187
164
152
221
165
193V2
158
221
G1021X2 & G1021Z (Mfd. Since 02/19)
BUY PARTS ONLINE AT GRIZZLY.COM!
Scan QR code to visit our Parts Store.
-59-
G1021X2 Stand & Motor Parts List
REF
PART #
DESCRIPTION
REF
PART #
DESCRIPTION
12V2
16V2
45V2
45V2-1
45V2-2
45V2-3
45V2-4
45V2-5
45V2-6
45V2-7
62V2
140
141V2
142
143
145
146
147
148
149V2
149V2-1
149V2-2
149V2-3
149V2-4
149V2-5
149V2-6
149V2-7V2
149V2-8
149V2-9
149V2-10
149V2-11
P1021X2012V2
P1021X2016V2
P1021X2045V2
P1021X2045V2-1
P1021X2045V2-2
P1021X2045V2-3
P1021X2045V2-4
P1021X2045V2-5
P1021X2045V2-6
P1021X2045V2-7
P1021X2062V2
P1021X2140
P1021X2141V2
P1021X2142
P1021X2143
P1021X2145
P1021X2146
P1021X2147
P1021X2148
P1021X2149V2
P1021X2149V2-1
P1021X2149V2-2
P1021X2149V2-3
P1021X2149V2-4
P1021X2149V2-5
P1021X2149V2-6
P1021X2149V2-7V2
P1021X2149V2-8
P1021X2149V2-9
P1021X2149V2-10
P1021X2149V2-11
STRAIN RELIEF TYPE-1 7/16 V2.05.18
PHLP HD SCR M6-1 X 16
MAGNETIC SWITCH ASSY MPE-18 V2.05.18
MAGNETIC SWITCH COVER (FRONT)
MAGNETIC SWITCH COVER (REAR)
CONTACTOR SDE MA-18 220-240V
OL RELAY SDE RA-20 12-18A
SWITCH CORD 12G 4W 79"
MOTOR CORD 12G 3W 33"
POWER CORD 12G 3W 138" 6-20P
SWITCH MOUNTING PLATE V2.05.18
PHLP HD SCR M5-.8 X 10
STAND V2.05.18
MOTOR ACCESS PANEL
FLAT HD SCR M6-1 X 12
SWITCH BOX
MOTOR MOUNT PLATE
LOCK COLLAR
SWITCH PLATE
MOTOR 3HP 230V 1-PH V2.05.18
MOTOR FAN COVER
CAPACITOR COVER (START)
CAPACITOR COVER (RUN)
MOTOR JUNCTION BOX
MOTOR FAN
START CAP 400M 125V 1-9/16 X 3-1/2
R CAP 70M 250V 1-9/16 X 3-1/2 V2.09.18
CONTACT PLATE
BALL BEARING 6205ZZ (FRONT)
BALL BEARING 6203ZZ (REAR)
CENTRIFUGAL SWITCH
150
151
152
153
154
155
156
158
159
161
162
164
165
176
182
183
187
189
193V2
194
195
196V2
197
198V2
199
221
222
223
224
225
P1021X2150
P1021X2151
P1021X2152
P1021X2153
P1021X2154
P1021X2155
P1021X2156
P1021X2158
P1021X2159
P1021X2161
P1021X2162
P1021X2164
P1021X2165
P1021X2176
P1021X2182
P1021X2183
P1021X2187
P1021X2189
P1021X2193V2
P1021X2194
P1021X2195
P1021X2196V2
P1021X2197
P1021X2198V2
P1021X2199
P1021X2221
P1021X2222
P1021X2223
P1021X2224
P1021X2225
HEX BOLT M8-1.25 X 40
PLATE CONNECTING ROD
HEX NUT M8-1.25
FLAT WASHER 10 X 28 X 3MM
ROD END BOLT M10-1.5 X 100, ID 16.5MM
START SWITCH
WRENCH 10 X 13MM OPEN-ENDS
FOOT M8-1.25 X 67, D36
HEX WRENCH 6MM
HEX WRENCH 4MM
HEX WRENCH 3MM
WRENCH 12 X 14MM OPEN-ENDS
T-HANDLE TORX DRIVER T-25
FRONT CABINET PANEL
PHLP HD SCR M4-.7 X 8
EXT TOOTH WASHER 4MM
STOP SWITCH
POWER INDICATOR LIGHT 220V 22MM RED
SWITCH PEDESTAL V2.05.18
HEX NUT M5-.8
HEX BOLT M5-.8 X 10
MOTOR PULLEY V2.05.18
FENDER WASHER 8 X 30 X 4MM
HEX BOLT M8-1.25 X 25
KEY 5 X 5 X 30
FLANGE BOLT M6-1 X 12
HEX NUT M10-1.25
SPACER 8.2 X 22 X 3MM
HEX NUT M6-1
SET SCREW M6-1 X 12
-60-
BUY PARTS ONLINE AT GRIZZLY.COM!
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G1021X2 & G1021Z (Mfd. Since 02/19)
G1021X2 Table & Base
115
112
105
113
110V2
107
109
107
232
109-1
116
110V2
111
109-1
115
109
107
107
111
231
226
14
112
105
135
136
130
137
138
117
119
117
134
118
131
19
125
134
139
132
144
133
27
134
230
124
127
128
229
129
123
122
121
227
126
228
120
G1021X2 & G1021Z (Mfd. Since 02/19)
BUY PARTS ONLINE AT GRIZZLY.COM!
Scan QR code to visit our Parts Store.
-61-
G1021X2 Table & Base
REF
PART #
DESCRIPTION
REF PART #
DESCRIPTION
14
19
27
105
107
109
109-1
110V2
111
112
113
115
116
117
118
119
120
121
122
123
124
125
P1021X2014
P1021X2019
P1021X2027
P1021X2105
P1021X2107
P1021X2109
P1021X2109-1
P1021X2110V2
P1021X2111
P1021X2112
P1021X2113
P1021X2115
P1021X2116
P1021X2117
P1021X2118
P1021X2119
P1021X2120
P1021X2121
P1021X2122
P1021X2123
P1021X2124
P1021X2125
HEX BOLT M8-1.25 X 25
KEY 4 X 4 X 10
FLAT WASHER 8MM
EXTENSION TABLE
ECCENTRIC SHAFT
TABLE ROLLER
BALL BEARING 608-2RS
KNOB 6-LOBE M12-1.75, D53
THREADED GIB
LOCKING ROD
MAIN TABLE
GIB
RIVET 2 X 5MM NAMEPLATE, COPPER
LEADSCREW NUT
LEADSCREW, SECONDARY
COLUMN
CHAIN #410 X 134
EXT RETAINING RING 15MM
IDLER SPROCKET 10T
IDLER SHAFT
IDLER BRACKET
BASE
126
127
128
129
130
131
132
133
134
135
136
137
138
139
144
226
227
228
229
230
231
232
HEX BOLT M8-1.25 X 25
BALL BEARING 6202ZZ
INT RETAINING RING 35MM
SPROCKET 10T
SCALE COLUMN
SCALE
PHLP HD SCR M3-.5 X 6
E-CLIP 12MM
LIFTING BAR
EXT RETAINING RING 10MM
GEAR 14T
INT RETAINING RING 38MM
SPACER
LEADSCREW, PRIMARY
HEX BOLT M8-1.25 X 45
CAP SCREW M6-1 X 20
FLAT WASHER 10MM
HEX NUT M10-1.25
SPACER 8.2 X 22 X 3MM
SET SCREW M10-1.5 X 12
SET SCREW M8-1.25 X 12
SET SCREW M6-1 X 12
-62-
BUY PARTS ONLINE AT GRIZZLY.COM!
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P1021X2126
P1021X2127
P1021X2128
P1021X2129
P1021X2130
P1021X2131
P1021X2132
P1021X2133
P1021X2134
P1021X2135
P1021X2136
P1021X2137
P1021X2138
P1021X2139
P1021X2144
P1021X2226
P1021X2227
P1021X2228
P1021X2229
P1021X2230
P1021X2231
P1021X2232
G1021X2 & G1021Z (Mfd. Since 02/19)
G1021X2 Labels & Cosmetics
207V2
202V3
201V2
MODEL G1021X2
15" HELICAL CUTTERHEAD PLANER
Specifications
219
Motor: 3 HP, 230V, 1-Ph, 60 Hz
Full-Load Current Rating: 15A
Cutterhead: 4 Spirals, 52 Inserts
Replacement Inserts: H9893
Cutterhead Speed: 5000 RPM
Feed Rates: 16, 28 FPM
Max. Depth of Cut: 1/8"
Min. Stock Thickness: 3/16"
Min. Stock Length: 6"
Max. Cutting Width: 15"
Max. Cutting Height: 6"
Weight: 520 lbs.
175370
To reduce risk of death
or serious injury, read
manual BEFORE using
machine.
Date
To get a new manual, call
(800) 523-4777 or go to
www.grizzly.com.
S/N
Mfd. for Grizzly in Taiwan
WARNING!
To reduce the risk of serious injury when using this machine:
1. Read and understand owner’s manual before operating.
2. Always wear approved safety glasses and respirator.
3. Disconnect power before doing any service on machine.
4. Only plug power cord into a grounded outlet.
5. Do not wear loose clothing, gloves, jewelry, or other items
that can get entangled. Tie back long hair and roll up
sleeves.
6. Do not plane two boards of varying thickness at the same
time.
7. Never plane material smaller than 6" long or 3/16" thick.
8. Keep fingers clear of pinch point between stock and table.
9. Stand clear of board ends during cutting operation.
10. Inserts are sharp! Use extreme caution when servicing.
11. Never reach into cutting area while machine is running.
12. Do not expose to rain or use in wet or damp locations.
13. Prevent unauthorized use by children or untrained users.
INJURY/SHOCK
HAZARD!
Disconnect power
before adjustments,
maintenance, or
service.
216V2
NOTICE
Add SAE 30 oil every 24 hours of operation.
213
Only shift gearbox when
planer is running.
INJURY HAZARD!
28 FPM
Neutral
16 FPM
205V3
WARNING!
To reduce the risk of serious personal
injury, do not remove this cover while the
machine is running or connected to power.
Always disconnect power before servicing.
215V2
EYE/EAR/LUNG
INJURY HAZARD!
Always wear safety
glasses, ear protection,
and respirator when
using this machine.
206
220
CHECK OIL
LEVEL BEFORE USING!
210
REFER TO
OWNER’S MANUAL
FOR OIL TYPE AND
AMOUNT.
218
208
209
G1021X2
217V2
REF
PART #
DESCRIPTION
REF
PART #
DESCRIPTION
201V2
202V3
205V3
206
207V2
208
209
210
P1021X2201V2
P1021X2202V3
P1021X2205V3
P1021X2206
P1021X2207V2
P1021X2208
P1021X2209
P1021X2210
DISCONNECT POWER LABEL
MACHINE ID LABEL V3.02.19
SHIFT GEARBOX NOTICE V3.02.19
TOUCH-UP PAINT, GRIZZLY PUTTY
READ MANUAL LABEL
TOUCH-UP PAINT, GRIZZLY GREEN
EXTREME SERIES NAMEPLATE
GRIZZLY NAMEPLATE-LARGE
213
215V2
216V2
217V2
218
219
220
P1021X2213
P1021X2215V2
P1021X2216V2
P1021X2217V2
P1021X2218
P1021X2219
P1021X2220
ELECTRICITY LABEL
BELT COVER WARNING LABEL V2.05.18
ADD OIL NOTICE V2.05.18
MODEL NUMBER LABEL V2.05.18
STOP OIL FILL TAG
INVENTORY SHIPPING NOTICE
EYE/EAR/LUNG INJURY LABEL
Safety labels help reduce the risk of serious injury caused by machine hazards. If any label comes
off or becomes unreadable, the owner of this machine MUST replace it in the original location
before resuming operations. For replacements, contact (800) 523-4777 or www.grizzly.com.
G1021X2 & G1021Z (Mfd. Since 02/19)
BUY PARTS ONLINE AT GRIZZLY.COM!
Scan QR code to visit our Parts Store.
-63-
G1021Z Main
168V2
2
244
198
2
2
31
33
30
34V2
21-1
2
21
207V2
21-1
79
2
211
21-1
23
5
1
25
6
220
135
2
148
114
135
111
116A
133V2
114
153
92
174
101V2
100
104
90
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11
166-2
149V2
166
178
157
179
138
154
139
155
156
150
90-1
164V2
177
138
137
134
166-3
166-1
138
151
91
139
105
103
170
150
22
136
120 114
123
108
111
116B
114
119V2
125
122
110
128
121V2 127
107V2
107V2
132
114
109V2
2
129 131
-64-
102
175V2
36
9
142V2
139
94
152
226
196
219
147
194
191
28
87
112
99
2
12
115
141V2
2
27
176V2
117
243
176V2
26
2
7
4
2
3V2
10
210
224
242
195
225
106
206
13
32
208
211
97
209
152
163
109AV2
160
153
165A
159
160
162
161V2
173
140
172
G1021X2 & G1021Z (Mfd. Since 02/19)
G1021Z Main Parts List
REF
PART #
DESCRIPTION
REF
PART #
DESCRIPTION
1
2
3V2
4
5
6
7
9
10
11
12
13
21
21-1
22
23
25
26
27
28
30
31
32
33
34V2
36
79
87
90
90-1
91
92
94
97
99
100
101V2
102
103
104
105
106
107V2
108
109V2
109AV2
110
111
112
114
115
116A
116B
117
119V2
120
121V2
122
123
P1021Z001
P1021Z002
P1021Z003V2
P1021Z004
P1021Z005
P1021Z006
P1021Z007
P1021Z009
P1021Z010
P1021Z011
P1021Z012
P1021Z013
P1021Z021
P1021Z021-1
P1021Z022
P1021Z023
P1021Z025
P1021Z026
P1021Z027
P1021Z028
P1021Z030
P1021Z031
P1021Z032
P1021Z033
P1021Z034V2
P1021Z036
P1021Z079
P1021Z087
P1021Z090
P1021Z090-1
P1021Z091
P1021Z092
P1021Z094
P1021Z097
P1021Z099
P1021Z100
P1021Z101V2
P1021Z102
P1021Z103
P1021Z104
P1021Z105
P1021Z106
P1021Z107V2
P1021Z108
P1021Z109V2
P1021Z109AV2
P1021Z110
P1021Z111
P1021Z112
P1021Z114
P1021Z115
P1021Z116A
P1021Z116B
P1021Z117
P1021Z119V2
P1021Z120
P1021Z121V2
P1021Z122
P1021Z123
PULLEY/BELT COVER
FLANGE BOLT M6-1 X 12
V-BELT M58 3L580
HEX BOLT M8-1.25 X 25
FENDER WASHER 8 X 30 X 4MM
KNOB 5/16-18, D1-3/4, ROUND
CUTTERHEAD PULLEY
PULLEY GUARD PLATE
LOCK WASHER 8MM
SPROCKET 31T
STANDOFF-HEX MM 5/16-18 X 3/8, 3
PULLEY GUARD
WORM GEAR HOUSING
RETURN ROLLER BRACKET
HEAD CASTING
CHIP DEFLECTOR
TENSIONING SET SCREW M22-1.5 X 20
CAP SCREW M8-1.25 X 50
SET SCREW M6-1 X 12
FLAT SPRING 84 X 46 X 0.6MM
HEX NUT M10-1.25
FLAT WASHER 10MM
REVOLVING HANDLE 1 X 3-9/16, 3/8-16 X 1/2
HANDWHEEL TYPE-3 151D X 10B-K X 3/8-16
INT RETAINING RING 30MM
SET SCREW M10-1.5 X 12
CAP SCREW M6-1 X 20
HEX BOLT M6-1 X 12
SET SCREW M6-1 X 16
HEX NUT M6-1
HEX BOLT M8-1.25 X 20
BUSHING BLOCK PLATE
SET SCREW M8-1.25 X 12
UPPER COVER
ROLL PIN 6 X 20
BALL BEARING 6205-2RS
KEY 8 X 8 X 36 V2.05.18
CUTTERHEAD 15" 3-KNIFE
COMPRESSION SPRING 0.6 X 5.9 X 16
GIB BOLT M8-1.25 X 10
GIB
CHAIN TENSIONER
OIL PLUG 1/4 NPT X 3/4" V2.05.18
OIL SEAL 28 X 40 X 8
GEARBOX V2.05.18
GEARBOX ASSEMBLY V2.05.18
GASKET
BALL BEARING 6204ZZ
GEAR 16T
BALL BEARING 6201ZZ
GEAR 47T
KEY 5 X 5 X 12
KEY 5 X 5 X 10
GEARED SHAFT 18T
GEARED SHAFT 28T/18T V2.02.19
GEAR 71T
COMBO GEAR 86T/96T V2.02.19
GEAR SHAFT
KEY 6 X 6 X 40
125
127
128
129
131
132
133V2
134
135
136
137
138
139
140
141V2
142V2
147
148
149V2
150
151
152
153
154
155
156
157
159
160
161V2
162
163
164V2
165A
166
166-1
166-2
166-3
168V2
170
172
173
174
175V2
176V2
177
178
179
191
194
195
196
198
206
207V2
208
209
210
P1021Z125
P1021Z127
P1021Z128
P1021Z129
P1021Z131
P1021Z132
P1021Z133V2
P1021Z134
P1021Z135
P1021Z136
P1021Z137
P1021Z138
P1021Z139
P1021Z140
P1021Z141V2
P1021Z142V2
P1021Z147
P1021Z148
P1021Z149V2
P1021Z150
P1021Z151
P1021Z152
P1021Z153
P1021Z154
P1021Z155
P1021Z156
P1021Z157
P1021Z159
P1021Z160
P1021Z161V2
P1021Z162
P1021Z163
P1021Z164V2
P1021Z165A
P1021Z166
P1021Z166-1
P1021Z166-2
P1021Z166-3
P1021Z168V2
P1021Z170
P1021Z172
P1021Z173
P1021Z174
P1021Z175V2
P1021Z176V2
P1021Z177
P1021Z178
P1021Z179
P1021Z191
P1021Z194
P1021Z195
P1021Z196
P1021Z198
P1021Z206
P1021Z207V2
P1021Z208
P1021Z209
P1021Z210
OIL SEAL 25 X 47 X 6
COMPRESSION SPRING 0.6 X 5.9 X 16
STEEL BALL 6MM
SHIFTING FORK
SHIFTING SHAFT
O-RING 12 X 1.5 S12.5
GEARBOX COVER V2.05.18
KNOB 3/8-16, D1-1/4, BALL
CAP SCREW M6-1 X 25
LOCATING PIN 8 X 7.55 X 7.95
SPROCKET 12T W/KEY
FENDER WASHER 6.2 X 22 X 3
HEX BOLT M6-1 X 16
CHAIN 06B-1 X 47 (23 LINKS)
DRIVE CHAIN COVER V2.05.18
CAP SCREW M8-1.25 X 10
CAP SCREW M6-1 X 12
FENDER WASHER 6 X 20 X 3MM
SPROCKET 31T V2.05.18
KEY 5 X 5 X 22
OUTFEED ROLLER
COMPRESSION SPRING 3.5 X 19.7 X 70
BUSHING BLOCK
CHIP BREAKER
HEX NUT M6-1
SET SCREW M6-1 X 12
CHIP BREAKER ADJUSTMENT ROD
E-CLIP 15MM
SPACER
ANTI-KICKBACK FINGER V2.05.18
ANTI-KICKBACK SHAFT
INFEED ROLLER
SPROCKET 31T V2.05.18
CHAIN 06B-1 X 63 (31 LINKS)
KNIFE-SETTING JIG ASSEMBLY
E-CLIP 9MM
KNIFE-SETTING JIG FOOT
KNIFE-SETTING JIG SHAFT
DUST HOOD V2.05.18
15" X 1" X 1-1/8" HSS PLANER BLADES (3)
HALF LINK
MASTER LINK
DEPTH LIMITER
FLAT HD SCR M5-.8 X 8
SPACER 8.2 X 22 X 3MM V2.05.18
EXT RETAINING RING 12MM
CHIP BREAKER PIVOT ROD
HEX NUT M12-1.75
CAP SCREW M6-1 X 10
EXTENSION SPRING 1 X 8.5 X 33
SHOULDER BOLT M8-1.25 X 14, 4 X 12
SPRING BRACKET
HANDWHEEL DIRECTION LABEL
BEARING SHAFT
BALL BEARING 608ZZ V2.05.18
WORM SHAFT
KEY 4 X 4 X 10
BALL BEARING 6200ZZ
G1021X2 & G1021Z (Mfd. Since 02/19)
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-65-
G1021Z Main Parts List (Cont.)
REF
PART #
DESCRIPTION
REF
PART #
DESCRIPTION
211
219
220
224
225
P1021Z211
P1021Z219
P1021Z220
P1021Z224
P1021Z225
RETURN ROLLER
FLAT WASHER 5/16
HEX NUT 5/16-18
IDLER SHAFT
IDLER WHEEL
226
242
243
244
P1021Z226
P1021Z242
P1021Z243
P1021Z244
FLAT WASHER 8MM
GEARBOX COVER PLATE
PHLP HD SCR M4-.7 X 8
CLIP-ON NUT M6-1
-66-
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G1021X2 & G1021Z (Mfd. Since 02/19)
G1021Z Stand & Motor
16V2
40V2
229
42
17
40V2-3
40V2-1
218
201
185
8
205
20
201
19V2
245
40V2-2
40V2-4
246
203
203
202
19V2
18
228
201
180V2
202
41
204
16V2-1
41
16V2-2
16V2-3
16V2-4
16V2-7V2
16V2-6
16V2-5
169V2
180V2
16V2-8
16V2-9 16V2-10
184
16V2-11
186
20
199
227
187
189
183V2
197
REF
PART #
DESCRIPTION
REF
PART #
DESCRIPTION
8
16V2
16V2-1
16V2-2
16V2-3
16V2-4
16V2-5
16V2-6
16V2-7V2
16V2-8
16V2-9
16V2-10
16V2-11
17
18
19V2
20
40V2
40V2-1
40V2-2
40V2-3
40V2-4
41
P1021Z008
P1021Z016V2
P1021Z016V2-1
P1021Z016V2-2
P1021Z016V2-3
P1021Z016V2-4
P1021Z016V2-5
P1021Z016V2-6
P1021Z016V2-7V2
P1021Z016V2-8
P1021Z016V2-9
P1021Z016V2-10
P1021Z016V2-11
P1021Z017
P1021Z018
P1021Z019V2
P1021Z020
P1021Z040V2
P1021Z040V2-1
P1021Z040V2-2
P1021Z040V2-3
P1021Z040V2-4
P1021Z041
MOTOR PULLEY
MOTOR 3HP 230V 1-PH V2.05.18
MOTOR FAN COVER
CAPACITOR COVER (START)
CAPACITOR COVER (RUN)
MOTOR JUNCTION BOX
MOTOR FAN
START CAP 400M 125V 1-9/16 X 3-1/2
R CAP 70M 250V 1-9/16 X 3-1/2 V2.09.18
CONTACT PLATE
BALL BEARING 6205ZZ (FRONT)
BALL BEARING 6203ZZ (REAR)
CENTRIFUGAL SWITCH
MOTOR MOUNT PLATE
HEX BOLT M8-1.25 X 40
SPACER 8.2 X 22 X 3MM V2.05.18
HEX NUT M8-1.25
MAGNETIC SWITCH ASSY MP-18 V2.05.18
MAGNETIC SWITCH COVER (FRONT)
MAGNETIC SWITCH COVER (REAR)
CONTACTOR SDE MA-18 220-240V
OL RELAY SDE RA-20 12-18A
PLATE CONNECTING ROD
42
169V2
180V2
183V2
184
185
186
187
189
197
199
201
202
203
204
205
218
227
228
229
245
246
P1021Z042
P1021Z169V2
P1021Z180V2
P1021Z183V2
P1021Z184
P1021Z185
P1021Z186
P1021Z187
P1021Z189
P1021Z197
P1021Z199
P1021Z201
P1021Z202
P1021Z203
P1021Z204
P1021Z205
P1021Z218
P1021Z227
P1021Z228
P1021Z229
P1021Z245
P1021Z246
SWITCH MOUNT BRACKET
CABINET STAND V2.05.18
STRAIN RELIEF TYPE-1 7/16 V2.05.18
POWER CORD 12G 3W 150" 6-20P V2.05.18
SWITCH CORD 12G 3W 30"
KEY 5 X 5 X 30
HEX WRENCH 3MM
HEX WRENCH 4MM
HEX WRENCH 6MM
WRENCH 12 X 14MM OPEN-ENDS
WRENCH 10 X 13MM OPEN-ENDS
SET SCREW M6-1 X 12
HEX NUT M10-1.25
FENDER WASHER 10 X 28 X 3MM
ROD END BOLT M10-1.5 X 100, ID 16.5MM
LOCK COLLAR
PHLP HD SCR M6-1 X 12
FOOT M8-1.25 X 67, D36
MOTOR ACCESS PANEL
FLAT HD SCR M6-1 X 12
HEX BOLT M8-1.25 X 25
FENDER WASHER 8 X 30 X 4MM
G1021X2 & G1021Z (Mfd. Since 02/19)
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-67-
G1021Z Table & Base
82
86
81V2
249
85V2
88A
146
144
78
89V2
88 53
93
145
80
80
69
78
83
190
249
88
143
70
145
146
81V2
52
86
69
249
80
80
70
44
143
248
214
48
89V2
215
85V2
93
88A
51
72
50
74
62
247
63
247
65
66
67
68
-68-
83
213
44
46
49
64
88
212
144
43
45
82
81V2
71
55V2
73
57
75
76
77
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G1021X2 & G1021Z (Mfd. Since 02/19)
G1021Z Table & Base
REF PART #
DESCRIPTION
REF PART #
DESCRIPTION
43
44
45
46
48
49
50
51
52
53
55
57
62
63
64
65
66
67
68
69
70
71
72
73
74
75
COLUMN
LEADSCREW NUT
LEADSCREW, SECONDARY
KEY 4 X 4 X 10
SCALE COLUMN
SCALE
PHLP HD SCR M3-.5 X 6
LEADSCREW, PRIMARY
POINTER
MAIN TABLE
BALL BEARING 6202ZZ
SPROCKET 10T
E-CLIP 12MM
LIFTING BAR
BASE
IDLER BRACKET
IDLER SHAFT
IDLER SPROCKET 10T
EXT RETAINING RING 15MM
TABLE ROLLER
BALL BEARING 608-2RS
HEX BOLT M8-1.25 X 25
HEX BOLT M8-1.25 X 45
INT RETAINING RING 35MM
FLAT WASHER 8MM
FLAT WASHER 10MM
76
77
78
80
81V2
82
83
85V2
86
88
88A
89V2
93
143
144
145
146
190
212
213
214
215
247
248
249
HEX NUT M10-1.5
CHAIN #410 X 134
SET SCREW M6-1 X 12
ECCENTRIC SHAFT
SPACER 8 X 22 X 3MM V2.05.18
HEX BOLT M8-1.25 X 20
ROLLER EXTENSION TABLE FRAME
EXTENSION TABLE ROLLER V2.05.18
SET SCREW M8-1.25 X 12
FENDER WASHER 6 X 20 X 3MM
ROLLER BUSHING, PLASTIC
ROLLER AXLE V2.05.18
FLAT WASHER 10 X 25 X 3MM
THREADED GIB
LOCKING ROD
KNOB 6-LOBE M12-1.75, D53
GIB
RIVET 2 X 5MM
EXT RETAINING RING 10MM
GEAR 14T
INT RETAINING RING 38MM
SPACER
SET SCREW M10-1.5 X 12
CAP SCREW M6-1 X 20
HEX BOLT M6-1 X 12
P1021Z043
P1021Z044
P1021Z045
P1021Z046
P1021Z048
P1021Z049
P1021Z050
P1021Z051
P1021Z052
P1021Z053
P1021Z055
P1021Z057
P1021Z062
P1021Z063
P1021Z064
P1021Z065
P1021Z066
P1021Z067
P1021Z068
P1021Z069
P1021Z070
P1021Z071
P1021Z072
P1021Z073
P1021Z074
P1021Z075
G1021X2 & G1021Z (Mfd. Since 02/19)
P1021Z076
P1021Z077
P1021Z078
P1021Z080
P1021Z081V2
P1021Z082
P1021Z083
P1021Z085V2
P1021Z086
P1021Z088
P1021Z088A
P1021Z089V2
P1021Z093
P1021Z143
P1021Z144
P1021Z145
P1021Z146
P1021Z190
P1021Z212
P1021Z213
P1021Z214
P1021Z215
P1021Z247
P1021Z248
P1021Z249
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-69-
G1021Z Labels & Cosmetics
216V3
231
232
MODEL G1021Z
Model G1021X2 shown as example
15" PLANER w/ CABINET STAND
230
Specifications
INJURY/SHOCK
HAZARD!
Disconnect power
before adjustments,
maintenance, or
service.
Motor: 3 HP, 230V, 1-Ph, 60 Hz
Full-Load Current Rating: 15A
Cutterhead: 3 Knife, 3" Dia.
Replacement Knives: G6701
Cutterhead Speed: 5000 RPM
Feed Rates: 16, 28 FPM
Max. Depth of Cut: 1/8"
Min. Stock Thickness: 3/16"
Min. Stock Length: 6"
Max. Cutting Width: 15"
Max. Cutting Height: 6"
Weight: 507 lbs.
175370
Date
S/N
Mfd. for Grizzly in Taiwan
WARNING!
To reduce the risk of serious injury when using this machine:
1. Read and understand owner’s manual before operating.
2. Always wear approved safety glasses and respirator.
3. Disconnect power before doing any service on machine.
4. Only plug power cord into a grounded outlet.
5. Do not wear loose clothing, gloves, jewelry, or other items
that can get entangled. Tie back long hair and roll up
sleeves.
6. Do not plane two boards of varying thickness at the same
time.
7. Never plane material smaller than 6" long or 1/8" thick.
8. Keep fingers clear of pinch point between stock and table.
9. Stand clear of board ends during cutting operation.
10. Knives are sharp! Use extreme caution when servicing.
11. Never reach into cutting area while machine is running.
12. Do not expose to rain or use in wet locations.
13. Prevent unauthorized use by children or untrained users.
To reduce risk of death
or serious injury, read
manual BEFORE using
machine.
To get a new manual, call
(800) 523-4777 or go to
www.grizzly.com.
240
233
NOTICE
Add SAE 30 oil every 24 hours of operation.
239
Only shift gearbox when
planer is running.
INJURY HAZARD!
28 FPM
Neutral
16 FPM
To reduce the risk of serious personal
injury, do not remove this cover while the
machine is running or connected to power.
Always disconnect power before servicing.
217V2
234V2
241
CHECK OIL
LEVEL BEFORE USING!
222
REFER TO
OWNER’S MANUAL
FOR OIL TYPE AND
AMOUNT.
235
WARNING!
EYE/EAR/LUNG
INJURY HAZARD!
Always wear safety
glasses, ear protection,
and respirator when
using this machine.
236
238
237
REF
PART #
DESCRIPTION
REF PART #
DESCRIPTION
216V3
217V2
222
230
231
232
233
234V2
P1021Z216V3
P1021Z217V2
P1021Z222
P1021Z230
P1021Z231
P1021Z232
P1021Z233
P1021Z234V2
MACHINE ID LABEL V3.02.19
BELT COVER WARNING LABEL V2.05.18
GRIZZLY NAMEPLATE-LARGE
INVENTORY SHIPPING NOTICE
DISCONNECT POWER LABEL
READ MANUAL LABEL
ADD OIL NOTICE
SHIFT GEARBOX NOTICE V2.02.19
235
236
237
238
239
240
241
STOP OIL FILL TAG
EYE/EAR/LUNG INJURY LABEL
ELECTRICITY LABEL
GRIZZLY.COM LABEL
MODEL NUMBER LABEL
TOUCH-UP PAINT, GRIZZLY PUTTY
TOUCH-UP PAINT, GRIZZLY GREEN
P1021Z235
P1021Z236
P1021Z237
P1021Z238
P1021Z239
P1021Z240
P1021Z241
Safety labels help reduce the risk of serious injury caused by machine hazards. If any label comes
off or becomes unreadable, the owner of this machine MUST replace it in the original location
before resuming operations. For replacements, contact (800) 523-4777 or www.grizzly.com.
-70-
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G1021X2 & G1021Z (Mfd. Since 02/19)
WARRANTY CARD
Name _____________________________________________________________________________
Street _____________________________________________________________________________
City _______________________ State _________________________ Zip _____________________
Phone # ____________________ Email _________________________________________________
Model # ____________________ Order # _______________________ Serial # __________________
The following information is given on a voluntary basis. It will be used for marketing purposes to help us develop
better products and services. Of course, all information is strictly confidential.
1.
CUT ALONG DOTTED LINE
2.
How did you learn about us?
____ Advertisement
____ Card Deck
4.
5.
6.
____ Catalog
____ Other:
Which of the following magazines do you subscribe to?
____
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____
____
____
____
____
____
____
3.
____ Friend
____ Website
Cabinetmaker & FDM
Family Handyman
Hand Loader
Handy
Home Shop Machinist
Journal of Light Cont.
Live Steam
Model Airplane News
Old House Journal
Popular Mechanics
____
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Precision Shooter
Projects in Metal
RC Modeler
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Shop Notes
Shotgun News
Today’s Homeowner
Wood
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Woodshop News
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Woodworker’s Journal
Other:
What is your annual household income?
____ $20,000-$29,000
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____ $70,000+
What is your age group?
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How long have you been a woodworker/metalworker?
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How many of your machines or tools are Grizzly?
____ 0-2
____ 3-5
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7.
Do you think your machine represents a good value?
_____ Yes
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8.
Would you recommend Grizzly Industrial to a friend?
_____ Yes
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9.
Would you allow us to use your name as a reference for Grizzly customers in your area?
Note: We never use names more than 3 times.
_____ Yes
_____No
10. Comments: _____________________________________________________________________
_________________________________________________________________________________
_________________________________________________________________________________
_________________________________________________________________________________
FOLD ALONG DOTTED LINE
Place
Stamp
Here
GRIZZLY INDUSTRIAL, INC.
P.O. BOX 2069
BELLINGHAM, WA 98227-2069
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WARRANTY & RETURNS
Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from
the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse,
negligence, accidents, repairs or alterations or lack of maintenance. This is Grizzly’s sole written warranty
and any and all warranties that may be implied by law, including any merchantability or fitness, for any particular purpose, are hereby limited to the duration of this written warranty. We do not warrant or represent
that the merchandise complies with the provisions of any law or acts unless the manufacturer so warrants.
In no event shall Grizzly’s liability under this warranty exceed the purchase price paid for the product and
any legal actions brought against Grizzly shall be tried in the State of Washington, County of Whatcom.
We shall in no event be liable for death, injuries to persons or property or for incidental, contingent, special,
or consequential damages arising from the use of our products.
To take advantage of this warranty, contact us by mail or phone and give us all the details. We will then issue
you a “Return Number,’’ which must be clearly posted on the outside as well as the inside of the carton. We
will not accept any item back without this number. Proof of purchase must accompany the merchandise.
The manufacturers reserve the right to change specifications at any time because they constantly strive to
achieve better quality equipment. We make every effort to ensure that our products meet high quality and
durability standards and we hope you never need to use this warranty.
Please feel free to write or call us if you have any questions about the machine or the manual.
Thank you again for your business and continued support. We hope to serve you again soon.
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