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24" & 27" RESAW BANDSAWS MODELS G3619/G3620/G9963/G9966 INSTRUCTION MANUAL Model G3919/G3620 Model G9963/G9966 COPYRIGHT © MAY, 2002 BY GRIZZLY INDUSTRIAL, INC. WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC. REVISED FEBRUARY, 2004. PRINTED IN TAIWAN WARNING Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are: • Lead from lead-based paints. • Crystalline silica from bricks, cement, and other masonry products. • Arsenic and chromium from chemically treated lumber. Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles. Table Of Contents 1. 2. 3. 4. 5. 6. 7. 8. PAGE SAFETY ............................................................................................................................2 SAFETY RULES FOR ALL TOOLS ........................................................................2-3 ADDITIONAL SAFETY INSTRUCTIONS FOR BANDSAWS ......................................4 CIRCUIT REQUIREMENTS ..............................................................................................5 MODEL G3619 ............................................................................................................5 MODEL 9963 ..............................................................................................................5 MODEL G3620/G9966 ................................................................................................6 440V OPERATION ......................................................................................................6 GROUNDING ..............................................................................................................7 EXTENSION CORDS ..................................................................................................7 GENERAL INFORMATION ..............................................................................................8 COMMENTARY ..........................................................................................................8 UNPACKING................................................................................................................9 PIECE INVENTORY ....................................................................................................9 CLEAN UP ................................................................................................................10 SITE CONSIDERATIONS..........................................................................................10 ASSEMBLY ....................................................................................................................11 BEGINNING ..............................................................................................................11 TABLE........................................................................................................................11 FENCE ......................................................................................................................12 DUST PORT ..............................................................................................................12 ADJUSTMENTS ..............................................................................................................13 IDENTIFICATION ................................................................................................13-14 GUIDE POST ............................................................................................................14 BLADE GUIDES ........................................................................................................14 G3619/G3620 TRACKING ........................................................................................15 G9963/G9966 TRACKING....................................................................................15-16 SUPPORT BEARINGS ..............................................................................................16 GUIDE BLOCKS ........................................................................................................17 BLADE GUARD ........................................................................................................18 TABLE STOP........................................................................................................18-19 TABLE TILT ..............................................................................................................19 TEST RUN ................................................................................................................20 BLADE TENSION ......................................................................................................20 FENCE ADJUSTMENT..............................................................................................21 BLADE LEAD ............................................................................................................21 OPERATIONS..................................................................................................................22 BLADE SELECTIONS ..........................................................................................22-23 BLADE CHANGES ....................................................................................................24 RIPPING ....................................................................................................................25 STACKED CUTS ......................................................................................................25 RESAWING................................................................................................................26 MAINTENANCE ..............................................................................................................27 V-BELTS ....................................................................................................................27 MISCELLANEOUS ....................................................................................................27 TABLE........................................................................................................................27 LUBRICATION ..........................................................................................................27 WIRING DIAGRAMS ............................................................................................28-31 CLOSURE........................................................................................................................32 G3619/G3620 MACHINE DATA ................................................................................33 G3619/G3620 PARTS BREAKDOWN AND PARTS LISTS ................................34-40 G9963/G9966 MACHINE DATA ................................................................................41 G9963/G9966 PARTS BREAKDOWN AND PARTS LISTS ................................44-48 TROUBLESHOOTING GUIDE ..................................................................................49 WARRANTY AND RETURNS ..................................................................................50 SECTION 1: SAFETY For Your Own Safety Read Instruction Manual Before Operating This Equipment The purpose of safety symbols is to attract your attention to possible hazardous conditions. This manual uses a series of symbols and signal words which are intended to convey the level of importance of the safety messages. The progression of symbols is described below. Remember that safety messages by themselves do not eliminate danger and are not a substitute for proper accident prevention measures. Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury. Indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious injury. Indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury. It may also be used to alert against unsafe practices. NOTICE This symbol is used to alert the user to useful information about proper operation of the equipment. Safety Instructions For Power Tools 1. KEEP GUARDS IN PLACE and in working order. 2. REMOVE ADJUSTING KEYS AND WRENCHES. Form habit of checking to see that keys and adjusting wrenches are removed from tool before turning on. 3. KEEP WORK AREA CLEAN. Cluttered areas and benches invite accidents. 4. DO NOT USE IN DANGEROUS ENVIRONMENT. Do not use power tools in damp or wet locations, or where any flammable or noxious fumes may exist. Keep work area well lighted. -2- 5. KEEP CHILDREN AND VISITORS AWAY. All children and visitors should be kept at a safe distance from work area. 6. MAKE WORKSHOP CHILD PROOF with padlocks, master switches, or by removing starter keys. 7. DO NOT FORCE TOOL. It will do the job better and safer at the rate for which it was designed. 8. USE RIGHT TOOL. Do not force tool or attachment to do a job for which it was not designed. 24" & 27" Resaw Bandsaws Safety Instructions For Power Tools 9. USE PROPER EXTENSION CORD. Make sure your extension cord is in good condition. Conductor size should be in accordance with the chart below. The amperage rating should be listed on the motor or tool nameplate. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating. Your extension cord must also contain a ground wire and plug pin. Always repair or replace extension cords if they become damaged. Minimum Gauge for Extension Cords AMP RATING 0-6 7-10 11-12 13-16 17-20 21-30 25ft 18 18 16 14 12 10 LENGTH 50ft 100ft 16 16 16 14 16 14 12 12 12 10 10 No 10. WEAR PROPER APPAREL. Do not wear loose clothing, gloves, neckties, rings, bracelets, or other jewelry which may get caught in moving parts. Non-slip footwear is recommended. Wear protective hair covering to contain long hair. 11. ALWAYS USE SAFETY GLASSES. Also use face or dust mask if cutting operation is dusty. Everyday eyeglasses only have impact resistant lenses, they are NOT safety glasses. 12. SECURE WORK. Use clamps or a vise to hold work when practical. It is safer than using your hand and frees both hands to operate tool. 13. DO NOT OVERREACH. Keep proper footing and balance at all times. 14. MAINTAIN TOOLS WITH CARE. Keep tools sharp and clean for best and safest performance. Follow instructions for lubricating and changing accessories. 24" & 27" Resaw Bandsaws 15. USE RECOMMENDED ACCESSORIES. Consult the owner’s manual for recommended accessories. The use of improper accessories may cause risk of injury. 16. REDUCE THE RISK OF UNINTENTIONAL STARTING. On machines with magnetic contact starting switches there is a risk of starting if the machine is bumped or jarred. Always disconnect from power source before adjusting or servicing. Make sure switch is in OFF position before reconnecting. 17. MANY WOODWORKING TOOLS CAN “KICKBACK” THE WORKPIECE toward the operator if not handled properly. Know what conditions can create “kickback” and know how to avoid them. Read the manual accompanying the machine thoroughly. 18. CHECK DAMAGED PARTS. Before further use of the tool, a guard or other part that is damaged should be carefully checked to determine that it will operate properly and perform its intended function. Check for alignment of moving parts, binding of moving parts, breakage of parts, mounting, and any other conditions that may affect its operation. A guard or other part that is damaged should be properly repaired or replaced. 19. NEVER LEAVE TOOL RUNNING UNATTENDED. TURN POWER OFF. Do not leave tool until it comes to a complete stop. 20. NEVER OPERATE A MACHINE WHEN TIRED, OR UNDER THE INFLUENCE OF DRUGS OR ALCOHOL. Full mental alertness is required at all times when running a machine. 21. NEVER ALLOW UNSUPERVISED OR UNTRAINED PERSONNEL TO OPERATE THE MACHINE. Make sure any instructions you give in regards to the operation of the machine are approved, correct, safe, and clearly understood. -3- Additional Safety Instructions For Bandsaws 1. DO NOT OPERATE WITH DULL OR BADLY WORN BLADES. Dull blades require more effort to use and are difficult to control. Inspect blades before each use. 8. ALWAYS FEED STOCK EVENLY AND SMOOTHLY. Do not force or twist blade while cutting, especially when sawing small radii. 2. NEVER POSITION FINGERS OR THUMBS IN LINE WITH THE CUT. Serious personal injury could occur. 9. THIS MACHINE IS NOT DESIGNED TO CUT METAL or other material except wood. 3. DO NOT OPERATE THIS BANDSAW WITHOUT WHEEL, PULLEY, AND BLADE GUARDS IN PLACE. 10. DO NOT MANUALLY STOP OR SLOW BLADE after turning the saw off. Allow it to come to a complete stop before you leave it unattended. 4. WHEN REPLACING BLADES, make sure teeth face down toward the table. The force of the cut is always down. Make sure the blade is properly tensioned after installing. 5. 6. 7. CUTS SHOULD ALWAYS BE FULLY SUPPORTED by the table or some type of support fixture. Always support round stock in a V-block. DO NOT BACK WORKPIECE AWAY from the blade while the saw is running. Plan your cuts so you always cut out of the wood. If you need to back the work out, turn the bandsaw off and wait for the blade to come to a complete stop. Do not twist or put excessive stress on the blade while backing work away. 12. HABITS – GOOD AND BAD – ARE HARD TO BREAK. Develop good habits in your shop and safety will become second-nature to you. 13. IF AT ANY TIME YOU ARE EXPERIENCING DIFFICULTIES PERFORMING THE INTENDED OPERATION, STOP USING THE BANDSAW! Then contact our service department or ask a qualified expert how the operation should be performed. BLADE SHOULD BE RUNNING AT FULL SPEED before beginning a cut. To operate this or any power tool safely and efficiently, it is essential to become as familiar with it as possible. The time you invest before you begin to use your bandsaw will be time well spent. DO NOT operate this machine until you are completely familiar with the contents of this manual or serious personal injury may occur. -4- 11. ALL INSPECTIONS, ADJUSTMENTS, AND MAINTENANCE ARE TO BE DONE WITH THE POWER OFF and the plug pulled from the outlet. Wait for all moving parts to come to a complete stop. No list of safety guidelines can be complete. Every shop environment is different. Always consider safety first, as it applies to your individual working conditions. Use this and other machinery with caution and respect. Failure to do so could result in serious personal injury, damage to equipment or poor work results. 24" & 27" Resaw Bandsaws SECTION 2: CIRCUIT REQUIREMENTS Model G3619 Model G9963 The Model G3619 Bandsaw is pre-wired for single-phase, 220V operation. Under normal use, the Model G3619 5 HP motor draws approximately 22 amps. We recommend a 30 amp circuit. This includes a 30 amp circuit breaker and wiring rated for at least 30 amps. This should be satisfactory for normal use, while providing enough protection against damage caused by an overloaded circuit. If frequent circuit failures occur when using the bandsaw, contact our service department or your local electrical contractor. The Model G9963 Bandsaw is pre-wired for single-phase, 220V operation. Under normal use, the Model G9963 7.5 HP motor draws approximately 33 amps. We recommend using a 50 amp circuit. This includes a 50 amp circuit breaker and wiring rated for at least 50 amps. If frequent circuit failures occur when using the bandsaw, contact our service department or your local electrical contractor. This bandsaw must be connected to its own dedicated circuit; it should not share a circuit with any other machine. A standard 2-pole breaker is necessary for use with the Model G3619. This bandsaw is not supplied with a power plug. We recommend using a NEMA-style L6-30 plug and outlet similar to Figure 1. You may also “hardwire” the bandsaw directly to your panel, provided you place a disconnect near the machine. This bandsaw must be connected to its own dedicated circuit; it should not share a circuit with any other machine. A standard 2-pole breaker is necessary for use with the Model G9963. This bandsaw is not supplied with a power plug. We recommend “hard-wiring” the bandsaw to the power source, provided you place a locking shut off switch near the machine to disconnect the power. Be sure that your particular electrical configuration complies with local and state codes. The best way to ensure compliance is to check with your local municipality or a licensed electrician. Figure 1. Typical 220V 3-prong plug and outlet. 24" & 27" Resaw Bandsaws -5- Model G3620/G9966 440V Operation The Model G3620/G9966 Bandsaw is pre-wired for 3-phase, 220V operation. Under normal use, the 71⁄2 HP motor for this model draws approximately 19 amps. We recommend using a 25 amp circuit, including a 25 amp circuit breaker and wiring rated for at least 25 amps. If frequent circuit breaker failures occur when using the bandsaw, contact our service department. The Model G3620/G9966 Bandsaw is furnished with a 71⁄2 HP 3-phase motor that can be wired to 440V. Under normal use, this motor draws approximately 10 amps at 440V. If 440V operation is desired, we recommend using a 15 amp circuit that includes the appropriate wiring and circuit breaker. If frequent circuit failures occur when using the bandsaw, contact our service department. This bandsaw must be connected to its own dedicated circuit. It should not share a circuit with any other machine. A standard 3-pole breaker is necessary for use with the Model G9963. We recommend using a NEMA-style L15-30 plug and outlet, similar to Figure 2. You may also “hard-wire” the bandsaw directly to your panel, provided you place a disconnect near the machine. Check the electrical codes in your area for specifics on wiring requirements. The bandsaw must be connected to its own dedicated 10A circuit. It should not share a circuit with any other machine. A standard 3-pole breaker is necessary for 440V use. This bandsaw is not supplied with a power plug. We recommend “hard-wiring” the bandsaw to the power source, provided you place a locking shut off switch near the machine to disconnect the power. Check the electrical codes in your area for specifics on wiring requirements. If you convert the bandsaw to 440V, the stock mag switch must be replaced with a different mag switch specifically for 440V use. The 440 mag switch is not included with your bandsaw. Figure 2. Typical plug configuration for 220V, three-phase operation. ������� �� ������� ������� �� ������������ Figure 3. Locking shut-off switch typically in a hardwire setup to disconnect power to machine. -6- 24" & 27" Resaw Bandsaws Grounding Extension Cords In the event of a malfunction or breakdown, grounding provides a path of least resistance for electric current to reduce the risk of electric shock. This tool is equipped with an electric cord having an equipment grounding conductor. A plug with a grounding pin must be plugged into a matching outlet that is properly installed and grounded in accordance with all local codes and ordinances. We do not recommend the use of extension cords on 220V or 440V equipment. It is much better to arrange the placement of your equipment and the installed wiring to eliminate the need for extension cords. Should it be necessary to use an extension, make sure the cord is rated Hard Service (Grade S) or better. Refer to the chart on page 3 to determine the minimum gauge for the extension cord. The extension cord must also contain a ground wire and plug pin. Always repair or replace extension cords when they become worn or damaged. Improper connections of the electrical-grounding conductor can result in risk of electric shock. The conductor with green or green and yellow striped insulation is the electrical grounding conductor. If repair or replacement of the electric cord or plug is necessary, do not connect the equipment grounding conductor to a live terminal. This equipment must be grounded. Verify that any existing electrical outlet and circuit you intend to plug into is actually grounded. Under no circumstances should the grounding pin from any three-pronged plug be removed. Serious injury may occur. We have covered some basic electrical requirements for the safe operation of your bandsaw. These requirements are not necessarily comprehensive. You must be sure that your particular electrical configuration complies with local and state codes. Ensure compliance by checking with your local municipality or a licensed electrician. Under no circumstances should the grounding pin from any plug be removed. If it will not fit the outlet, have the proper outlet installed by a qualified electrician. Repair or replace damaged or worn cords immediately. Check with a qualified electrician or one of our service personnel if the grounding instructions are not completely understood, or if you are in doubt as to whether the tool is properly grounded. Use only extension cords that have grounding type plugs and receptacles that accept the plug on the machine. 24" & 27" Resaw Bandsaws -7- SECTION 3: GENERAL INFORMATION Commentary If you have any service questions or parts requests, please call or write to us at the location listed below. Grizzly Industrial, Inc 1203 Lycoming Mall Circle Muncy, PA 17756 Phone:(570) 546-9663 Fax:(800) 438-5901 E-Mail: [email protected] Web Site: http://www.grizzly.com Grizzly Industrial, Inc. is proud to offer the 24" and 27" Resaw Bandsaws. These bandsaws are a part of Grizzly’s growing family of fine woodworking machinery. When used according to the guidelines stated in this manual, you can expect years of trouble-free, enjoyable operation, and proof of Grizzly’s commitment to customer satisfaction. The specifications, drawings, and photographs illustrated in this manual represent the 24" and 27" Resaw Bandsaws as supplied when the manual was prepared. However, owing to Grizzly’s policy of continuous improvement, changes may be made at any time with no obligation on the part of Grizzly. Whenever possible, though, we send manual updates to all owners of a particular tool or machine. Should you receive one, we urge you to insert the new information with the old and keep it for reference. The chart below has been provided to help identify the differences between the 24" and 27" Resaw Bandsaws We are also pleased to provide this manual with the 24" and 27" Resaw Bandsaws. It was written to guide you through assembly, review safety considerations, and cover general operating procedures. It represents our latest effort to produce the best documentation possible. If you have any comments or criticisms that you feel we should address in our next printing, please write to us at: Read the manual before assembly and operation. Become familiar with the machine and its operation before beginning any work. Serious personal injury may result if safety or operational information is not understood or followed. Grizzly Industrial, Inc. ⁄O Technical Documentation P.O. Box 2069 Bellingham, WA 98227 C Most important, we stand behind our machines. We have excellent regional service departments at your disposal should the need arise. Description G3619 G3620 G9963 G9966 Motor 5 HP 71⁄2 HP 71⁄2 HP 71⁄2 HP Phase 1-Phase 3-Phase 1-Phase 3-Phase Size 24" 24" 27" 27" -8- 24" & 27" Resaw Bandsaws Unpacking Piece Inventory The 24" and 27" Resaw Bandsaws are shipped from the manufacturer in a carefully packed crate. If you discover the machine is damaged after you have signed for delivery, please call Customer Service immediately for advice. After all the parts have been removed from the carton, you should have: Save the containers and all packing materials for possible inspection by the carrier or its agent. Otherwise filing a freight claim can be difficult. When you are completely satisfied with the condition of your shipment, you should inventory its parts. The 24" and 27" Resaw Bandsaws are heavy machines. DO NOT over-exert yourself while unpacking or moving your machine – you will need assistance and power equipment. Serious personal injury may occur if safe moving methods are not followed. • • • • • • Bandsaw Unit with Blade Table with Rail Attached Dust Port Fence Miter Gauge (G3619/G3620 only) Hardware Bag (1) Allen Wrench 6mm (1) Open-End Wrench 12/14 mm (1) Open-End Wrench 21/23 mm (1) Phillips Screwdriver In the event that any non-proprietary parts are missing (e.g. nuts or washers), we would be glad to replace them, or for the sake of expediency, replacements can be obtained at your local hardware store. Some metal parts may have sharp edges on them after they are formed. Please examine the edges of all metal parts before handling them. Failure to do so could result in injury. 24" & 27" Resaw Bandsaws -9- Clean Up The unpainted surfaces are coated with a waxy oil to protect them from corrosion during shipment. Remove this protective coating with a solvent cleaner or citrus-based degreaser such as Grizzly’s G7895 Degreaser. To clean thoroughly, some parts may need to be removed. For optimum performance from your machine, make sure you clean all moving parts or sliding contact surfaces that are coated. Avoid chlorine-based solvents as they may damage painted surfaces should they come in contact. Always follow the manufacturer’s instructions when using any type of cleaning product. Do not use gasoline or other petroleum-based solvents to clean with. They have low flash points which make them extremely flammable. A risk of explosion and burning exists if these products are used. Do not smoke while using solvents. A risk of explosion or fire exists and may result in serious personal injury. Site Considerations 1. Floor Load: The 24" and 27" Resaw Bandsaws represent a large weight load in a small footprint. Most commercial floors are suitable for your machine. Some residential floors may require additional build up to support both machine and operator. 2. Working Clearances: Consider existing and anticipated needs, size of material to be processed through each machine, and space for auxiliary stands, work tables or other machinery when establishing a location for your bandsaw. 3. Lighting and Outlets: Lighting should be bright enough to eliminate shadow and prevent eye strain. Electrical circuits should be dedicated or large enough to handle amperage requirements. Outlets should be located near each machine so power or extension cords are clear of high-traffic areas. Observe local electrical codes for proper installation of new lighting, outlets, or circuits. Make your shop “child safe.” Ensure that your workplace is inaccessible to children by closing and locking all entrances when you are away. Never allow visitors in your shop when assembling, adjusting, or operating equipment. Many of the solvents commonly used to clean machinery can be toxic when inhaled or ingested. Always work in wellventilated areas far from potential ignition sources when dealing with solvents. Use care when disposing of waste rags and towels to be sure they do not create fire or environmental hazards. -10- 24" & 27" Resaw Bandsaws SECTION 4: ASSEMBLY Table Keep loose clothing rolled up and out of the way of machinery and keep hair pulled back. Keep power disconnected from machine when performing the assembly process. Failure to do this may result in serious personal injury. Wear safety glasses during the entire assembly process. Failure to comply may result in serious personal injury. Beginning The photos used in this manual are of the Model G9966. They are used for illustrative purposes only and any differences between the 24" and the 27" Bandsaws will be discussed in that particular section. The table for this bandsaw is very heavy. Get help when placing it on the trunnion. To mount the table: 1. Installing the table is easiest if the blade is out of the way. Remove the blade by first loosening the blade tension handwheel, then by sliding it off the bandsaw wheels. Wear heavy leather gloves to protect your hands. 2. With the help of another person, lift the table onto the trunnion. 3. Place the large hex bolt with washer through the table trunnion mount and the trunnion. Do not tighten the bolt completely at this time. The assembly should now look similar to Figure 4. Blade Tension Handwheel To complete the assembly process, follow the instructions in this section. NOTICE When the fence is to the left of the blade, it must be positioned near the center of the table in order to open the lower wheel cover. 24" & 27" Resaw Bandsaws Figure 4. Table installed correctly. -11- Fence Dust Port To mount the fence: To install the dust port: 1. Loosen the lock knob and slide the fence onto the rail. 1. 2. Slide the fence beyond the center of the table so the blade can be installed without blocking the fence as shown in Figure 5. Place the dust port on the saw and install it with the included Phillips head screws as shown in Figure 6. Figure 6. Dust port installed. Figure 5. Fence mounted on rail. 3. Slip the blade through the slot in the table and onto the bandsaw wheels, similar to how the blade was installed before you removed it. Make sure the blade teeth face downward during installation. 4. Tension the blade enough to keep it on the saw so it does not spring off during the rest of the assembly process. -12- 24" & 27" Resaw Bandsaws SECTION 5: ADJUSTMENTS Identification Keep loose clothing rolled up and out of the way of machinery and keep hair pulled back. Disconnect power to the machine when performing any adjustments. Failure to do this may result in serious personal injury. Wear safety glasses during the entire adjustment process. Failure to comply may result in serious personal injury. Read through this entire manual to become familiar with the controls and the operations of the bandsaw before turning it on. The 24" and 27" Resaw Bandsaw controls and components are frequently referred to in this section. Please take the time to identify the following controls and their locations shown in Figures 7 and 8: 1. Blade Tension Handwheel 2. Blade Guard 3. Guide Post Handwheel 4. Guide Post Lock Knob 5. Blade Tracking Handwheel 6. Upper Blade Guide Assembly 7. Fence Lock Knob 8. Control Panel 9. Table Tilt Control 10. Emergency Stop Brake 11. Blade Tensioning Scale 5 4 3 2 1 Figure 7. Rear view of bandsaw. 24" & 27" Resaw Bandsaws -13- Blade Guides Always adjust the blade guides away from the blade before installing a new blade or making blade tracking/tension adjustments. 8 6 11 9 7 10 G9963/G9966 Blade Guides To move the assemblies out of the way, loosen the middle cap screws (shown in Figure 9) from the front of the blade guide assembly. These screws loosen the guide blocks which can then slide out of the way of the blade. After the blade tension and the blade tracking are set correctly, follow the “Guide Block” and “Support Bearing” instructions in this section for adjustment details. Figure 8. Front view of bandsaw. Guide Post The rack and pinion guide post can be easily raised and lowered by first loosening the lock knob, then turning the guide post handwheel. Because the blade guard and the entire upper blade guide assembly are attached to the guide post, these items move up or down with the guide post. Figure 9. For Model G9963/G9966 loosen middle cap screws on both sides to move the blade guides. G3619/G3620 Blade Guides To move the guide blocks away from the blade, unscrew the knurled lock nuts on the guide block shaft and rotate the guide blocks away from the blade. -14- 24" & 27" Resaw Bandsaws G3619/G3620 Tracking G9963/G9966 Tracking The wheels on the Model G3619/G3620 Resaw Bandsaws are crowned with rubber tires. This style requires center tracking for proper operation. To center track your blade: The wheels on the Model G9963/G9966 Resaw Bandsaws are considered “Flat Wheels.” This means that tracking procedures vary from the common crowned wheel bandsaws, because they do not have to be centered for proper operation. 1. Make sure the bandsaw is unplugged! To track the blade: 2. Open the upper wheel cover door. Slowly rotate the upper wheel and watch where the blade rides on the wheel. If the blade stays centered on the crown of the wheel, then it is properly tracked. 1. Make sure the bandsaw is unplugged! 2. Open the wheel cover doors and check the position of the blade on the wheels. The teeth of the blade should be over the edge of each wheel. Ideally, the bottom of the teeth gullets should ride approximately 1⁄16" off the edge of the wheels as shown in Figure 10. 3. If the blade does not ride centered on the crown of the wheel, then spin the upper wheel by hand and adjust the tracking handwheel until the blade is positioned correctly. 4. Spin the wheel approximately three more times to ensure that the blade stays centered. Adjust and check if necessary. 5. Close the upper wheel cover door. Figure 10. Bottom of teeth gullets protruding 1⁄16" from the edge of the upper wheel. 24" & 27" Resaw Bandsaws -15- 3. Turn the upper wheel clockwise by hand and watch the blade ride on the wheels. If the bottom of the blade gullets are not approximately 1⁄16 " away from the edge of the wheels then you need to adjust the tracking handwheel on the backside of the saw. 4. Turn the tracking handwheel a few times and note the direction that the blade shifts when you spin it by hand. 5. Adjust the tracking handwheel until the blade gullets ride approximately 1⁄16" away from the edge of the wheels while you are spinning the upper wheel by hand. Your saw is now properly tracked. To adjust the support bearings behind the blade: 1. Loosen the hex bolt that secures the support bearing shaft in place. 2. Adjust the support bearing shaft so it is approximately .016" away from the back of the blade. Four thicknesses of a dollar bill is approximately the equivalent to .016". For a quick gauge, fold a dollar bill in half twice. 3. Slip your folded dollar between the back of the blade and the support bearing as shown in Figure 11. Lightly pinch the folded dollar with the support bearing and secure the support bearing shaft in place. 4. Remove the folded dollar bill. Support Bearings The support bearings back-up the blade during the sawing operation. The important adjustments to make with the support bearings are centering them laterally and adjusting the distance between the support bearing and the back of the blade. To center the support bearings laterally: 1. Loosen the two hex bolts that allow the upper assembly to move side-to-side. 2. Shift the entire assembly so the blade is centered on the support bearing. 3. Tighten the two hex bolts. -16- Figure 11. Folded dollar between support bearing and blade. 24" & 27" Resaw Bandsaws Guide Blocks The guide blocks ensure that the blade cannot move side-to-side too far during operation. Perform steps 1-4 for both upper and lower guide blocks. 1. Loosen the guide blocks from the center setscrew in the guide bracket. 2. The guide blocks should be approximately .004" away from the blade. This number is approximately the same as the single thickness of a dollar bill. 3. Fold a dollar bill once and slide it over the blade so each side is between blade and the blade guides as shown in Figure 12. 4. Lightly pinch the dollar between the blade guides and the blade. Secure the cap screw to lock the blade guides in place. 5. Loosen the hex bolt that secures the blade guide shaft to the guide post collar. Adjust the blade guide assembly either forward or backward, so the front blade guide is positioned not more than 1⁄4" behind the bottom of the blade gullet as illustrated in Figure 13. 6. Tighten the blade guide shaft hex bolt. Blade Guides Blade Gullet Line 1⁄4'' Gap Figure 13. Blade guides not more than 1⁄4" behind blade gullet. Figure 12. Single thickness of a dollar on each side of the blade. 24" & 27" Resaw Bandsaws -17- Blade Guard Table Stop The blade guard is attached to the guide post above the upper blade guide assembly. For proper setup, the blade should be centered in the blade guard. The positive stop under the table (see Figure 15) allows you to repeatedly square up the table after adjusting the table tilt. To adjust the positive stop so the table will return perpendicular (90°) to the blade after angle cutting: To center the blade guard: 1. 1. Loosen the hex bolt that secures the blade guard bracket to the guide post. 2. Rotate the blade guard bracket in the appropriate direction until the blade guard is centered around the blade as illustrated in Figure 14. 3. Tighten the hex bolt that secures the blade guard bracket to the guide post. Make sure the bandsaw is unplugged! Blade Blade Guard Figure 15. Positive stop. Always disconnect power to the machine when making adjustments. Failure to do this may result in serious personal injury. Figure 14. Blade centered in blade guard. -18- 24" & 27" Resaw Bandsaws 2. Loosen the large hex bolt and the jamnut in the center of the table trunnion. 3. Raise the upper blade guide assembly and place a 6" machinist’s square on the table against the blade as shown in Figure 16. Notice how far out of square your table is and approximate this distance by adjusting the positive stop up or down. Turning the positive stop counterclockwise will raise it and clockwise will lower it. Adjust the positive stop so the table will stop at a 90° angle (square) to the blade. 4. Lock the positive stop by tightening the jamnut. Do not let the stop turn while tightening the jamnut. Tighten the large hex nut in the center of the table trunnion. 5. Set the angle pointer to zero on the table tilt gauge. Table Tilt To tilt the table: 1. Disconnect power to the bandsaw! 2. Loosen the large hex bolt in the center of the table trunnion. 3. Tilt the table to the desired angle. Refer to the angle gauge. 4. Tighten the large hex bolt in the center of the table trunnion. Figure 16. Squaring table to blade. 24" & 27" Resaw Bandsaws -19- Blade Tension The rest of the adjustments in this section require you to start the bandsaw. Before starting the bandsaw, make sure you have performed the preceding assembly and adjustment instructions, and you have read through the rest of the manual and are familiar with the various functions and safety issues associated with this machine. Failure to follow this warning may result in serious personal injury or even death! Test Run Turn on the power supply at the main panel. Push the START button to turn on the bandsaw. Make sure that your hand is poised over the switch in case there is a problem. The bandsaw should run smoothly with little or no vibration or rubbing noises. If strange or unnatural noises are immediately apparent, press the STOP button. Investigate and correct before operating the machine further. Proper blade tension is essential to any cutting operation on the bandsaw. Any time you change blades or remove a blade, you must re-adjust the tension. To adjust the tension: 1. Loosen the upper and lower guide blocks. Tighten them down and away from the blade BEFORE turning ON. 2. Lower the upper guide block assembly down to the table and tighten. 3. With moderate tension already on the blade, turn the bandsaw ON. 4. If you see the blade start to flutter, increase the tension until the blade stops fluttering, then tighten the tension handle an additional half turn. If the blade does not flutter, decrease the tension until it begins to flutter, then tighten just to the point that it stops fluttering. Now tighten the tension handle an additional half turn. If you cannot easily locate the source of an unusual noise or vibration, feel free to contact our service department for help. 5. Turn the bandsaw OFF and make the other adjustments in this section. Also, check the tracking and blade guides to make sure that they did not change after tensioning the blade. If the blade does not cut properly, the tension may be incorrect. Re-adjust the tension. After setting the tension, make a note of what the tension gauge reads. Use this to go back to your tension setting during later tensioning and retensioning with that particular blade. Keep in mind that blades will last longer if you release the tension after every use. Also, new blades will often stretch with use. A tension that worked well when a blade was new may not work as well after the blade has been used. -20- 24" & 27" Resaw Bandsaws Fence Adjustment Blade Lead The fence slides along the rail for adjustment and secures in place by tightening the star knob. Sometimes the bandsaw blade will not cut straight even when the fence and blade are parallel (see Figure 17). This condition is called “lead.” Lead occurs (1) if the blade tension is incorrect, (2) if the teeth are dull on one side, or (3) if the teeth are set heavier on one side of the blade than the other. If you notice that the fence is not parallel to the blade, it can be adjusted where the rail mounts to the bottom of the table. To adjust the fence so it is parallel with the blade: 1. With a different saw, cut a board to 1" x 4" x 28". Down the length of the board, joint one edge perfectly straight, or rip a narrow strip off the length of the board with a table saw. 2. On a wide face of the board, draw a straight line parallel to the jointed/ripped edge. 3. Slide the bandsaw fence out of the way and cut free-hand along the line. Stop at the halfway point. Turn the bandsaw OFF and wait for the blade to stop. 4. Clamp the board to the bandsaw table without moving it. Now slide the fence over to the board so it barely touches one end of the board. 5. Loosen the two hex bolts that secure the fence rail to the underside of the table. 6. Skew the fence left or right so it is parallel to the edge of the scrap piece. You may need to re-adjust the fence locking mechanisms to gain maximum adjustment. 7. While maintaining the skew, tighten the rail mounting bolts. 8. Make a few cuts using the fence. If the fence still does not seem parallel to the blade, read the “Blade Lead” instructions, or repeat steps 1-7 until the blade and fence are parallel with each other. If you determine that your blade is causing lead problems, you should consider: • • • • • Checking/adjusting the blade tension Replacing the blade Sharpening the blade Skewing the fence to match the lead Attaching an aftermarket or shop made resaw fence attachment. Figure 17. Typical example of blade leading away from line of cut. NOTICE If the table is shifted, the fence will be affected since it is attached. NOTICE Lead adjustments will change when new blades are mounted in the saw. 24" & 27" Resaw Bandsaws -21- SECTION 6: OPERATIONS Blade Selections Keep loose clothing rolled up and out of the way of machinery and keep hair pulled back. Selecting the right blade requires a combination of the various blade characteristics mentioned below, the type of material you plan to cut, and the type of cut you are going to perform. Blade Length Disconnect power to the machine when performing any maintenance or assembly. Failure to do this may result in serious personal injury. Measured by the circumference, blade lengths are usually unique to the model of your bandsaw and the wheel diameter. The Model G3619/3620 is designed for blades that are 175" long. The Model G9963/G9966 requires blades that are 2063⁄4" long. Blade Width Wear safety glasses during the entire operation process. Failure to comply may result in serious personal injury. Using this machine produces sawdust which may cause allergic reactions and respiratory problems. Use an approved dust mask to protect yourself from these hazards! NOTICE The following section was designed to give instructions on the basic operations of this bandsaw. However, it is in no way comprehensive of every bandsaw application. There are many different jigs that can be built to increase safety, accuracy, and types of cuts. WE STRONGLY RECOMMEND that you read books, trade magazines, or get formal training to maximize the potential of your machine. -22- Measured from the the back of the blade to the tip of the blade tooth (the widest point), blade width is often the first consideration given to blade selection. A narrow blade can cut tight curves (a small radius) but is not very good at cutting straight lines, because they naturally wander (blade lead). However, larger blades are much better at cutting straight lines and this makes them a natural choice for resawing applications The 24" & 27" Resaw Bandsaws function best with blades that are 2" or 3" wide. Refer to the current Grizzly catalog for prices and ordering information. Always pick the size of blade that best suits your application. Tooth Style When selecting blades, another option to consider is the shape, gullet size and angle of the teeth—otherwise known as “Tooth Style.” 24" & 27" Resaw Bandsaws Figure 18 shows the three main categories of tooth style. per inch (fine pitch) will cut slower, but smoother; while fewer teeth per inch (coarse pitch) will cut rougher, but faster. As a general rule, choose blades that will have at least three, but not more than twelve teeth in the material at all times. Use fine pitched blades on harder woods and coarse pitched blades on softer woods. Blade Care Raker Skip Hook Figure 18. Raker, Skip and Hook blades. • RAKER — This style is considered to be the standard because the tooth size and shape are the same as the tooth gullet. The teeth on Raker blades are usually very numerous, have no angle, and produce cuts by scraping the material; these characteristics result in very smooth cuts, but at the same time do not cut fast and generate more heat while cutting.These blades also work well for cutting curves. • SKIP — This style is like a raker blade that is missing every other tooth. Because of the design, skip toothed blades have a much larger gullet than raker blades, and therefore, cut faster and generate less heat. However, these blades also leave a rougher cut than raker blades. Great for resawing and ripping thin stock. • HOOK — The teeth on this style have a positive angle (downward) which makes them dig into the material, and the gullets are usually rounded for easier waste removal. These blades are excellent for the tough demands of resawing and ripping thick stock. Tooth Pitch Usually measured as T.P.I. (teeth per inch), tooth pitch determines the size of the teeth. More teeth 24" & 27" Resaw Bandsaws A bandsaw blade is a delicate piece of steel that is subjected to tremendous strain. You can obtain longer use from a bandsaw blade if you give it fair treatment and always use the appropriate feed rate for your operation. Be sure to select blades with the proper width, style, and pitch for each application. The wrong choice of blades will often produce unnecessary heat which will shorten the life of your blade. A clean blade will perform much better than a dirty blade. A dirty blade passes through the cutting material with much more resistance than a clean blade. This extra resistance will also cause unnecessary heat. Maintain your blades with a cutting blade lubricant like SLIPIT® (Model G5562/3 in the Grizzly Catalog). Blade Breakage Many conditions may cause a bandsaw blade to break. Blade breakage is unavoidable, in some cases, since it is the natural result of the peculiar stresses that bandsaw blades are subjected to. Blade breakage is also due to avoidable circumstances. Avoidable breakage is most often the result of poor care or judgement on the part of the operator when mounting or adjusting the blade or support guides. The most common causes of blade breakage are: (1) faulty alignment or adjustment of the guides, (2) forcing or twisting a wide blade around a curve of short radius, (3) feeding too fast, (4) tooth dullness or absence of sufficient set, (5) excessive tension, (6) top blade guide assembly set too high above the work piece, (7) using a blade with a lumpy or improperly finished braze or weld and (8) running the bandsaw when not in use. -23- Blade Changes Always disconnect power to the machine when changing blades. Failure to do this may result in serious personal injury. Wear gloves and safety goggles when handling blades. Coiled blades spring open as they are uncoiled and could cause deep cuts or lacerations. To replace the blade: 1. Slide the blade through the table slot, ensuring that the teeth are pointing down toward the table. To remove the blade: 1. After making sure the bandsaw is unplugged, release the tension on the blade by turning the tension control knob counterclockwise. 2. Adjust the upper and lower guide blocks away from the blade. 3. Put on leather gloves to protect your hands from the sharp teeth of the blade. 4. -24- Open the upper and lower wheel covers and slide the blade off both wheels. Use caution—the blades are sharp! If the teeth will not point downward in any orientation, the blade is inside-out. Put on heavy gloves, remove the blade, and twist it rightside-out. 2. Slip the blade through the upper and lower guides, and mount it over the upper and lower wheels so the blade teeth are over the edge of the wheels. 3. Apply tension, then check and adjust tracking. 4. Adjust the upper and lower guide blocks and support bearings. 5. Close and latch the wheel covers. 24" & 27" Resaw Bandsaws Ripping Stacked Cuts Ripping is the process of cutting a wide board into two or more thinner boards. See Figure 19. The maximum board width that can be ripped is limited by the maximum throat dimension of the bandsaw. One of the benefits of a bandsaw is its ability to cut multiple copies of a particular shape by stacking a number of workpieces together. For ripping, a wider blade is better. In most ripping applications, a standard raker tooth style will be sufficient. Also, since most ripped lumber will be jointed smooth, you can choose blades with fewer teeth-per-inch. To perform ripping operations: 1. 2. The bandsaw must be adjusted correctly. See “Blade Tension/Tracking” instructions and “Fence Adjustment” instructions. Adjust the blade guard so it is just above the workpiece with a minimum amount of blade exposed. Read instructions on “Blade Lead” before making a cut. Before making stacked cuts, it is essential to ensure that both the table and the blade are properly adjusted to 90°. Otherwise, any error will be compounded with each piece from the top to the bottom of the stack. To complete a stacked cut: 1. Align your pieces from top to bottom to ensure that each piece has adequate scrap to provide a clean, unhampered cut. 2. Secure all the pieces together using brad nails through the waste portion or using beads of hot glue across the outside edges. 3. Lay out the shape you intend to cut on the face of the top piece. 3. Use a fence to guide the work. Set the distance between the fence and the blade to the desired width. 4. Adjust the blade guard so it is just above the workpiece with a minimum amount of the blade exposed. One inch is ideal. 4. Support the ends of the board if necessary. 5. 5. Feed the work slowly and evenly with the straightest edge against the fence. Make relief cuts perpendicular to the outline of your intended shape in areas where changes in blade direction could strain the blade. 6. Cut the stack of pieces as though you were cutting a single piece. Follow the layout line with the blade kerf on the waste side of your line. Figure 19. Typical ripping operation. 24" & 27" Resaw Bandsaws -25- Resawing Resawing is the process of cutting the thickness of a board into two or more thinner boards. Each new board is the same width and length as the original board, but the thickness is less. The maximum board width that can be resawn is limited by the maximum cutting height of the bandsaw. The most important consideration when resawing is blade selection. When selecting a blade, keep in mind that generally a wider blade is easier to control. In most applications a hook or skip tooth style will work fine. Also, since most resawn lumber will be planed smooth, you can choose blades with fewer teeth per inch (3 to 6). While blades with fewer teeth per inch produce rougher cuts, these types of blades offer larger gullet capacities for clearing sawdust, they produce less heat, and they yield more horsepower per tooth. Do not force the wood into the blade during cutting. This will distort the blade, cause excessive heat and often results in blade breakage. Breakage can cause lacerations, cuts, or serious personal injury. When resawing, consider using an auxiliary fence that is higher than the standard fence. This provides a more solid surface for the workpiece to slide against. An auxiliary fence can be made from any straight and flat piece of lumber and can be bolted or screwed to the standard fence. When using a fence to guide the board, the actual line of cut may not be exactly parallel to the fence. This is due to a number of reasons involving the configuration of the table, condition of the blade, the cutting forces, and the blade tension. To correct this condition, refer to the “Blade Lead” instructions. To resaw lumber, follow the procedure below: 1. The blade must be adjusted correctly for tension and tracking. 2. The fence must be square to the blade. 3. Adjust the blade guard so it is just above the workpiece with a minimum amount of blade exposed. 4. Use the widest blade that will fit your bandsaw. (Use the data sheets in the back of this manual to determine the maximum blade width for your saw.) The blade must also be sharp and in good condition. Read “Blade Lead” instructions. 5. Use the fence to guide the work. 6. Support the ends of the board if necessary. 7. Feed the work slowly and evenly. -26- 24" & 27" Resaw Bandsaws SECTION 7: MAINTENANCE Table Always disconnect power to the machine when performing maintenance. Failure to do this may result in serious personal injury. V-Belts To ensure optimum power transmission from the motor to the blade, the V-belt must be in good condition and operate under proper tension. The belts should be checked for cracks, fraying and wear. Belt tension should be checked at least every 3 months; more often if the bandsaw is used daily. The V-belt is accessed via the bottom cover. Squeeze the center of the V-belt. Note the amount of deflection. Deflection should be approximately 3⁄4". Miscellaneous Always be aware of the condition of your bandsaw. Routinely check the condition of the following items and repair or replace as necessary: • Loose mounting bolts • Worn switch • Worn or damaged blade • Worn or damaged support bearings or guide bearings 24" & 27" Resaw Bandsaws The table and other non-painted surfaces on the 24" and 27" Resaw Bandsaws should be protected against rust and pitting. Wiping the saw clean after every use ensures that wood dust is not allowed to trap moisture against bare metal surfaces. Tables can be kept rust-free with regular applications of products like SLIPIT®. For long term storage you may want to consider products like Boeshield® T-9. See the current Grizzly catalog for these products. Lubrication Sealed and pre-lubricated ball bearings require no lubrication for the life of the bearings. All bearings are standard sizes, and replacements can be purchased from our parts department or bearing supply store. As for other items on this machine, such as adjustment controls, an occasional “shot” of light oil is just about all that is necessary. Before applying, however, wipe off any sawdust with a clean cloth or dry paint brush, and spray on the lubricant. Ensure that oil does not get on the pulleys or V-belt because it could cause belt deterioration and slipping. -27- -30- 24" & 27" Resaw Bandsaws 24" & 27" Resaw Bandsaws -31- SECTION 8: CLOSURE The following pages contain general machine data, parts diagrams/lists, troubleshooting guide and Warranty/Return information for your 24" and 27" Resaw Bandsaws. If you need parts or help in assembling your machine, or if you need operational information, we encourage you to call our Service Department. Our trained service technicians will be glad to help you. If you have comments dealing specifically with this manual, please write to our Bellingham, Washington location using the address in the General Information section. The specifications, drawings, and photographs illustrated in this manual represent the 24" and 27" Resaw Bandsaws as supplied when the manual was prepared. However, due to Grizzly’s policy of continuous improvement, changes may be made at any time with no obligation on the part of Grizzly. We have included some important safety measures that are essential to the operation of this machine. While most safety measures are generally universal, Grizzly reminds you that each workshop is different and safety rules should be considered as they apply to your specific situation. Operating this equipment has the potential for flying debris to cause eye injury. Always wear safety glasses or goggles when operating equipment. Everyday glasses or reading glasses only have impact resistant lenses, they are not safety glasses. Be certain the safety glasses you wear meet the appropriate standards of the American National Standards Institute (ANSI). -32- We recommend you keep a copy of our current catalog for complete information regarding Grizzly's warranty and return policy. If you need additional technical information relating to your machine, or if you need general assistance or replacement parts, please contact the Service Department listed in the General Information section. Additional information sources are necessary to realize the full potential of your machine. Trade journals, woodworking magazines, and your local library are good places to start. Like all power tools, there is danger associated with the 24" and 27" Resaw Bandsaws. Use your bandsaw with respect and caution to lessen the possibility of mechanical damage or operator injury. If normal safety precautions are overlooked or ignored, serious personal injury may occur. The 24" and 27" Resaw Bandsaws were specifically designed for wood cutting operations. DO NOT MODIFY AND/OR USE THESE BANDSAWS FOR ANY OTHER PURPOSE. Modifications or improper use will void the warranty. If you are confused about any aspect of your machine, DO NOT use it until all your questions are answered. Serious personal injury may occur. 24" & 27" Resaw Bandsaws MACHINE DATA SHEET Customer Service #: (570) 546-9663 • To Order Call: (800) 523-4777 • Fax #: (800) 438-5901 GRIZZLY MODEL G3619/G3620 24" BANDSAW Design Type: ......................................................................................................Floor Model Overall Dimensions: Table ..........................................................................................................311⁄2'' x 233⁄4'' Overall Height ........................................................................................................803⁄4'' Height From Floor to Table ....................................................................................341⁄4'' Width ...................................................................................................................... 42'' Depth including Fence ..........................................................................................301⁄2'' Shipping Weight ................................................................................................990 lbs. Net Weight ........................................................................................................748 lbs. Crate Size ............................................................................843⁄4" L x 245⁄8" W x 43" H Footprint ..................................................................................................341⁄2" x 153⁄4" Cutting Capacity: Left of Blade ..........................................................................................................227⁄8'' Height Capacity (Overall) ......................................................................................133⁄4'' Height Capacity (at Blade) ....................................................................................201⁄2'' Table Tilt ..............................................................................................................45° R Construction: Table ..................................................................................Precision Ground Cast Iron Wheels ......................................................Fully balanced Cast Iron with Rubber Tires Rip Fence ........................................................................................................Cast Iron Wheel Covers ................................................................................Pre-Formed Steel Guides ......................................................................................................Roller Guides Model G3619 Motor: Type..............................................................................TEFC Capacitor Start Induction Horsepower ............................................................................................................5 HP Phase ⁄ Cycle................................................................................Single-Phase / 60 Hz Voltage ..................................................................................................................220V Amps ......................................................................................................................24A RPM........................................................................................................................3500 Bearings................................................................Shielded & Lubricated Ball Bearings Switch ........................................................Magnetic with Thermal Overload Protector Model G3620 Motor: Type..............................................................................TEFC Capacitor Start Induction Horsepower ........................................................................................................71⁄2 HP Phase ⁄ Cycle ................................................................................Three-Phase / 60 Hz Voltage........................................................................................................220V / 440V Amps ............................................................................................................20A / 10A RPM........................................................................................................................3500 Bearings................................................................Shielded & Lubricated Ball Bearings Switch ........................................................Magnetic with Thermal Overload Protector Blades: Size Range ..........................................................................................................1⁄2'' - 2'' Standard Blade Length ..........................................................................1761⁄2'' - 1735⁄8" Blade Speeds ................................................................................................5200 FPM Specifications, while accurate, are not guaranteed. 24" & 27" Resaw Bandsaws -33- G3619/G3620 -34- 24" & 27" Resaw Bandsaws G3619/G3620 24" & 27" Resaw Bandsaws -35- G3619/G3620 -36- 24" & 27" Resaw Bandsaws G3619/G3620 24" & 27" Resaw Bandsaws -37- G3619/G3620 -38- 24" & 27" Resaw Bandsaws G3619/G3620 REF PART # 001 002 003 004 005 006 007 008 009 09-1 009 09-2 010 011 012 013 014 015 016 017 018 019 020 021 022 023 024 025 026 027 028 029 030 031 032 033 034 035 036 037 038 38-1 038 38-1 039 040 041 042 P3619001 P3619002 P3619003 P3619004 PSB17 P3619006 PSB05 PN05 P3619009 P3619009-1 P3620009 P3619009-2 PK43M P3619011 PSS08 P3619013 PB24 PN08 PB24 PW02 PLW04 PN08 PB60 PN08 P3619022 PVA46 P3619024 P3619025 PB03 PW07 PN02 PS06 P3619030 PS06 P3619032 PSB04 P3619034 PS06 PB58 PN08 P3619038 P3619038-1 P3620038 P3620038-1 P3619039 P3619040 P3619041 PS06 DESCRIPTION FRAME HINGE UPPER WHEEL GUARD LOWER WHEEL GUARD CAP SCREW 1⁄4"-20 X 3⁄8" WHEEL GUARD LOCK KNOB CAP SCREW 1⁄4"-20 X 3⁄4" HEX NUT 1⁄4" 1-PH 5 HP MOTOR (G3619) CAPACITOR 300MFD-250V 3-PH 7.5 HP MOTOR (G3620) CAPACITOR 20MFD-250V KEY 8 X 8 X 45 MOTOR PULLEY SETSCREW 5⁄16"-18 X 1⁄2" MOTOR BASE HEX BOLT 3⁄8"-16 X 11⁄4" HEX NUT 3⁄8"-16 HEX BOLT 3⁄8"-16 X 11⁄4" FLAT WASHER 3⁄8" LOCK WASHER 3⁄8" HEX NUT 3⁄8"-16 HEX BOLT 3⁄8"-16 X 3" HEX NUT 3⁄8"-16 MOTOR BASE SHAFT V-BELT A46 DUST BOARD WOOD BOARD HEX BOLT 5⁄16"-18 X 1" FLAT WASHER 5⁄16" HEX NUT 5⁄16" HEX BOLT 10-20 X 3⁄8" CHIP CHUTE PHLP HD SCR 10-20 X 3⁄8" BLADE TENSION INDICATOR CAP SCREW 1⁄4"-20 X 1⁄2" WIRE BRACKET PHLP HD SCR 10-20 X 3⁄8" HEX BOLT 3⁄8"-16 X 2" HEX NUT 3⁄8"-16 1-PH MAG SWITCH (G3619) CONTACTOR/THERMAL OVRLD 3-PH MAG SWITCH (G3620) CONTACTOR/THERMAL OVRLD ON SWITCH (GREEN) OFF SWITCH (RED) POWER CONTROL PANEL PHLP HD SCR 10-20 X 3⁄8" 24" & 27" Resaw Bandsaws REF PART # 043 044 045 046 047 048 049 050 051 052 053 054 055 056 057 058 059 060 061 062 063 064 065 067 068 069 070 071 072 073 074 075 076 077 078 079 080 081 082 083 084 085 086 087 088 089 090 091 P3619043 P3619044 PB18 PB19 P3619047 PLW04 PN08 P3619050 PN08 PB21 P3619053 PSB21M P3619055 P3619056 P6306 P3619058 P3619059 P3619060 P3619061 PSB05 P3619063 P3619064 P3619065 P3619067 PB03 PW07 PN02 P3619071 PB21 PB24 PN08 P3619075 PB42 PN13 P3619078 P51104 P51104 P51104 P3619082 P3619083 P3619084 PN13 PW01 P3619087 PN13 P3619089 PSS08 P3619091 DESCRIPTION CONNECTION PLATE BRAKE LINING HEX BOLT 3⁄8"-16 X 1" HEX BOLT 1⁄4"-20 X 1⁄2" FOOT BRAKE PEDAL LOCK WASHER 3⁄8" HEX NUT 3⁄8"-16 SPRING HEX NUT 3⁄8"-16 HEX BOLT 3⁄8"-16 X 3⁄4" STOP SWITCH CAP SCREW M4-.7 X 30 UPPER WHEEL UPPER WHEEL SHAFT BEARING 6306Z IN BUSHING OUT BUSHING SHAFT NUT 11⁄4" BEARING COVER CAP SCREW 1⁄4"-20 X 3⁄4" RUBBER CROWN LOWER WHEEL LOWER WHEEL SHAFT BRUSH HEX BOLT 5⁄16"-18 X 1" FLAT WASHER 5⁄16" HEX NUT 5⁄16" SPECIAL WASHER 3⁄8"~2" HEX BOLT 3⁄8"-16 X 3⁄4" HEX BOLT 3⁄8"-16 X 11⁄4" HEX NUT 3⁄8"-16 ARBOR BRACKET HEX BOLT 1⁄2"-12 X 2" HEX NUT 1⁄2"-12 BLADE TENSION SHAFT THRUST BEARING 51104 THRUST BEARING 51104 THRUST BEARING 51104 INDICATOR WIRE PULLER SPRING BRACKET HOLDER HEX NUT 1⁄2"-12 FLAT WASHER 1⁄2" BRACKET SHAFT HEX NUT 1⁄2" TENSION HANDWHEEL SETSCREW 5⁄16"-18 X 1⁄2" TABLE -39- G3619/G3620 REF PART # 092 093 094 095 096 097 098 099 100 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 131 132 133 134 135 P3619092 PB18 PW02 P3619095 P3619096 P3619097 PSB19 PLW04 PB67 PW14 P3619102 PB42 PLW07 P3619105 PB21 PW02 P3619108 PB03 PLW01 P3619111 P3619112 P3619113 P3619114 P3619115 PB07 PLW01 P3619118 P3619119 P3619120 PN06 P3619122 P3619123 PB19 PLW02 PW06 P3619127 PB03 PW07 PB07 P3619131 P3619132 P3619133 PSB14M P3619135 -40- DESCRIPTION FENCE RAIL HEX BOLT 3⁄8"-16 X 1" FLAT WASHER 3⁄8" FENCE FENCE KNOB 3⁄8"-16 X 11⁄4" TRUNNION CAP SCREW 3⁄8"-16 X 11⁄4" LOCK WASHER 3⁄8" HEX BOLT 5⁄8"-16 X 2" FLAT WASHER 5⁄8" TRUNNION BRACKET HEX BOLT 1⁄2"-12 X 2" LOCK WASHER 1⁄2" BLADE GUIDE FORK HEX BOLT 3⁄8"-16 X 3⁄4" FLAT WASHER 3⁄8" SHAFT CUP HEX BOLT 5⁄16"-18 X 1" LOCK WASHER 5⁄16" LOCK KNOB 3⁄8"-16 X 21⁄4" GUIDE SHAFT C-CLIP R30 ELEVATION GEAR SHAFT GEAR SHAFT BASE HEX BOLT 5⁄16"-18 X 3⁄4" LOCK WASHER 5⁄16" HANDWHEEL SPRING KEY M4 TRACK KNOB 1⁄2"-12 X 21⁄2" HEX NUT 1⁄2"-20 BLADE GUIDE GUARD BLADE GUARD BRACKET HEX BOLT 1⁄4"-20 X 1⁄2" LOCK WASHER 1⁄4" FLAT WASHER 1⁄4" BLADE GUIDE HOLDER HEX BOLT 5⁄16"-18 X 1" FLAT WASHER 5⁄16" HEX BOLT 5⁄16"-18 X 3⁄4" ADJUSTMENT BRACKET BRACKET ARBOR BLADE GUIDE BASE CAP SCREW M8-1 X 20 GUIDE WHEEL BRACKET REF PART # 136 P3619136 137 P3619137 139 P3619139 140A P3619140A 140 P3619200 141 P3619201 142 PFH09 143 P3619203 144 P3619204 145 P3619205 146 P3619206 147 P3619207 148 PS29 149 PS06 150 P3619210 151 PW07 152 PN12 160 G8589 161 PHTEK10 162 P36190162 162 P36200162 163 PLABEL-14 164 PLABEL-18 165 PLABEL-19 166 PLABEL-20 167 PLABEL-12 168 PLABEL-11 169 PLABEL-21 174 P3619174 175 P6202RS 176 PEC05M 177 P3619177 178 P3619178 179 PS37 180 PS06 181 P3619181 182 P3619182 183 PN07 184 PW03 185 PSW10 186 P3619186 188 PHTEK11 189 P3619189 189 P3620189 DESCRIPTION GUIDE WHEEL GUIDE WHEEL NUT 3⁄4" SLIDING BASE COMPLETE MITER GAUGE MITER GAUGE BODY T-SLOT WASHER FLAT HD SCR 1⁄4"-20 X 5⁄16" MITER BAR SPECIAL BOLT 1⁄4"-20 X 7⁄16" STOP PIN BLOCK INDICATOR PHLP HD SCR 6-32 X 5⁄8" PHLP HD SCR 10-24 X 3⁄8" HANDLE 5⁄16"-18 X 11⁄2" FLAT WASHER 5⁄16" HEX NUT 6-32 LARGE GRIZZLY LOGO SELF TAP SCR #4 X 3⁄8" G3619 ID LABEL G3620 ID LABEL ELECTRICITY LABEL UNPLUG BANDSAW LABEL HANDS/BLADE LABEL DON’T OPEN LABEL READ MANUAL LABEL SAFETY GLASSES LABEL MOVING/ADJUST LABEL THRUST BEARING SHAFT THRUST BEARING 6202-3 E-CLIP 15MM CABLE CLIP CABLE NUT 6-32 PHLP HD SCR 6-32 X 5⁄16" PHLP HD SCR 10-24 X 3⁄8" TERMINAL BLOCK STUD 10-24 X 21⁄2" HEX NUT 10-24 FLAT WASHER 10-24 STRAIN RELIEF 3⁄4" COVER SELF TAP SCR 10-24 X 21⁄4" POWER CORD (G3619) POWER CORD (G3620) 24" & 27" Resaw Bandsaws MACHINE DATA SHEET Customer Service #: (570) 546-9663 • To Order Call: (800) 523-4777 • Fax #: (800) 438-5901 GRIZZLY MODEL G9963/G9966 27" BANDSAW Design Type: ......................................................................................................Floor Model Overall Dimensions: Table ..........................................................................................................391⁄4" x 271⁄2" Overall Height............................................................................................................92" Height From Floor to Table ....................................................................................361⁄2'' Width ...................................................................................................................... 52'' Depth including Fence ..............................................................................................36" Shipping Weight ..............................................................................................1430 lbs. Net Weight ......................................................................................................1100 lbs. Crate Size ..........................................................................453⁄8" H x 291⁄2" W x 991⁄2" L Footprint ........................................................................................................40" x 18" Cutting Capacity: Left of Blade ..........................................................................................................261⁄2" Height Capacity (Overall) ......................................................................................211⁄2" Table Tilt ..............................................................................................................45° R Construction: Table ..................................................................................Precision Ground Cast Iron Wheels ....................................................................................Fully balanced Cast Iron Rip Fence ........................................................................................................Cast Iron Wheel Covers ................................................................................Pre-Formed Steel Model P9963 Motor: Type..............................................................................TEFC Capacitor Start Induction Horsepower ........................................................................................................71⁄2 HP Phase ⁄ Cycle................................................................................Single-Phase / 60 Hz Voltage ..................................................................................................................220V Amps ......................................................................................................................33A RPM........................................................................................................................1725 Bearings................................................................Shielded & Lubricated Ball Bearings Switch ........................................................Magnetic with Thermal Overload Protector Model G9966 Motor: Type..............................................................................TEFC Capacitor Start Induction Horsepower ........................................................................................................71⁄2 HP Phase ⁄ Cycle ................................................................................Three-Phase / 60 Hz Voltage........................................................................................................220V / 440V Amps ............................................................................................................22A / 11A RPM........................................................................................................................1725 Bearings ..................................................................Sealed & Lubricated Ball Bearings Switch ........................................................Magnetic with Thermal Overload Protector Blades: Size Range ..........................................................................................................1" - 3" Standard Blade Length ..............................................................................2061⁄4" - 207" Blade Speeds ................................................................................................4900 FPM Specifications, while accurate, are not guaranteed. 24" & 27" Resaw Bandsaws -41- G9963/G9966 -42- 24" & 27" Resaw Bandsaws G9963/G9966 SH IN OZ I AZ AK 0 AC 731 250 V arin Bad l Be g Co. B 10A ul 620 Bad B 8ZZ n g Co. ar l Be i ul 620 8ZZ 24" & 27" Resaw Bandsaws -43- G9963/G9966 -44- 24" & 27" Resaw Bandsaws 189 G9963/G9966 24" & 27" Resaw Bandsaws -45- Bad ar l Be i ul n g Co. B G9963/G9966 620 Bad B 8ZZ arin l Be g Co. ul 620 8ZZ -46- 24" & 27" Resaw Bandsaws G9963/G9966 REF PART # 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 P9963001 P9963002 P9963003 PLABEL-11 P9963005 PLABEL-19 G8589 PSB17 P9963009 P9963010 P9963011 PS06 P9963013 P9963014 P9963015 P9963016 PSB41 P9963018 PS06 P9963020 P9963021 P9963022 P9963023 PN05 PLABEL-20 PLABEL-18 P9963027 PSB05 PLABEL-21 PLABEL-12 PLABEL-14 P9963032 PVB46 P9963034 PS06 PB03 PW07 P9963038 PN02 P9963040 PS06 PW02 PB16 PW01 PB40 P9963046 PLW04 PN08 DESCRIPTION FRAME HINGE PIN UPPER WHEEL GUARD SAFETY GLASSES LABEL ID/WARNING LABEL HANDS/BLADE LABEL GRIZZLY NAMEPLATE CAP SCREW 1/4"-20 X 3/8" ON SWITCH HOLE CAP RED INDICATOR LIGHT PHLPS HD SCR 10-24 X 3/8" SWITCH PANEL BLADE POWER SWITCH EMERGENCY STOP SWITCH BLADE TENSION INDICATOR CAP SCREW 10-24 X 1/2" SPECIAL NUT PHLPS HD SCR 10-24 X 3/8" CABLE HANGER STOP CABLE WIRE BRACKET SPECIAL SCREW HEX NUT 1/4"-20 DO NOT OPEN LABEL UNPLUG BANDSAW LABEL WHEEL GUARD LOCK KNOB CAP SCREW 1/4"-20 X 3/4" MOVING/ADJUST LABEL READ MANUAL LABEL ELECTRICITY LABEL LOWER WHEEL GUARD V-BELT B46 CHIP STOPPER PHLPS HD SCR 10-24 X 3/8" HEX BOLT 5/16"-18 X 1" FLAT WASHER 5/16" WOOD BOARD HEX NUT 5/16"-18 CHIP CHUTE PHLPS HD SCR 10-24 X 3/8" FLAT WASHER 3/8" HEX BOLT 3/8"-16 X 11/2" FLAT WASHER 1/2" HEX BOLT 1/2"-12 X 1 1/4" MOTOR BASE LOCK WASHER 3/8" HEX NUT 3/8"-16 24" & 27" Resaw Bandsaws REF PART # 49 49 49-1 49-2 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 P9963049 P9966049 P9963049-1 P9963049-2 P3619050 PSS08 P9963052 PB58 PN08 P9963055 P9963056 P9963057 PSB05 P9963059 P9963060 P6208ZZ P9963062 P9963063 P9963064 PN08 P9963066 P9963067 P9963068 PB19 PW02 PB21 P9963072 PN08 PB21 P9963075 PSB21M P9963077 PB16 PN08 PB18 PLW01 PN02 PB02 PLW02 P9963085 P9963086 PW07 PB03 P9963089 PNO2M P9963091 P9963092 P9963093 DESCRIPTION 1-PH 7.5 HP MOTOR (G9963) 3-PH 7.5 HP MOTOR (G9966) CAPACITOR 400MFD-250V CAPACITOR 40MFD-250V KEY SET SCREW 5/16"-18 X 1/2" MOTOR PULLEY HEX BOLT 3/8"-16 X 2" HEX NUT 3/8"-16 LUBRICANT ABSORBER LUBRICANT RESERVOIR LOWER WHEEL CAP SCREW 1/4"-20 X 3/4" BEARING COVER SHAFT NUT BALL BEARING 6208ZZ INNER BUSHING OUTER BUSHING LOWER WHEEL ARBOR HEX BOLT 3/8"-16 BRAKE LINING CONNECTION PLATE FOOT BRAKE PEDAL HEX BOLT 1/4"-20 X 1/2" FLAT WASHER 3/8" HEX BOLT 3/8-16 X 3/4" SPRING HEX NUT 3/8"-16 HEX BOLT STOP SWITCH CAP SCREW M4 X P0.7 X 30 SPECIAL WASHER HEX BOLT 3/8"-16 X 11/2" HEX NUT 3/8"-16 HEX BOLT 3/8"-16 X 1" LOCK WASHER 1/4" HEX NUT 5/16"-18 HEX BOLT 1/4"-20 X 5/8" LOCK WASHER 1/4" LOWER ARBOR BRACKET CLEANER WEIGHT FLAT WASHER 5/16" HEX BOLT 5/16"-18 X 1" CLEANER SHAFT HEX NUT M10 X P1.5 LOWER CLEANER BRACKET BRONZE CLEANER UPPER WHEEL -47- G9963/G9966 REF PART # 94 95 96 97 98 99 100 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 131 132 133 134 135 136 137 138 139 140 141 142 143 P9963094 PB42 PN13 P9963097 P9963098 P51104 P9963100 P9963101 PNO2 PLW01 P9963104 P9963105 P9963106 P9963107 PN02M PW07 PB03 PB02 PLW02 P9963113 P9963114 PSS08 PN01 PW01 P9963118 P9963119 P9963120 PW07 PB03 PN17 P9963124 P9963125 P9963126 P9963127 PW02 PB18 P9963130 P9963131 PS01 P9963133 PSB01 PSS18 P9963136 P9963137 P9963138 PB03 PW07 P9963141 P9963142 PW14 -48- DESCRIPTION UPPER WHEEL SHAFT HEX BOLT 1/2"-12 X 2" HEX NUT 1/2"-12 ARBOR BRACKET BLADE TENSION SHAFT SUPPORT BEARING 51104 INDICATOR WIRE PULLER SPRING HEX NUT 5/16"-18 LOCK WASHER 5/16" PRESSURE PLATE BRONZE CLEANER COUNTERBALANCE CLEANER SHAFT HEX NUT M10-P1.5 FLAT WASHER 5/16" HEX BOLT 5/16"-18 X 1" HEX BOLT 1/4"-20 X 5/8" LOCK WASHER 1/4" UPPER ARBOR BRACKET TENSION HANDWHEEL SET SCREW 5/16"-18 X 1/2" HEX NUT 1/2"-12 FLAT WASHER 1/2" ARBOR BRACKET HOLDER PIVOT SHAFT HANDWHEEL BRACKET FLAT WASHER 5/16" HEX BOLT 5/16"-18 X 1" HEX NUT 3/4"-10 TRACKING HANDWHEEL FENCE FENCE LOCK KNOB FENCE RAIL FLAT WASHER 3/8" HEX BOLT 3/8"-16 X 1" TABLE TABLE INSERT PHLPS HD SCR 10-24 X 1/2" CLAMPING PIECE CAP SCREW 1/4"-20 X 5/8" SET SCREW 5/16"-18 X 3/4" BLADE GUIDE HOLDER BLADE GUIDE BLADE GUIDE BASE HEX BOLT 5/16"-18 X 1" FLAT WASHER 5/16" BLADE GUIDE SUPPORT TRUNNION BRACKET FLAT WASHER 5/8" REF PART # 144 145 146 147 148 149 150 151 152 153 154 155 156 157 158 159 160 161 162 163 164 165 166 167 168 169 170 171 172 173 174 175 176 177 178 179 180 181 182 183 184 185 186 187 PB67 PB24 PW02 P9963147 PW14 PB68 P9963150 PB21 P9963152 P6202 P9963154 PB07 PW07 PB03 P9963158 PB03 PW07 P9963161 P9963162 PB19 PLW02 PW06 P9963166 P9963167 P9963168 PW07 PLW01 PB03 P9963172 PRP51M P9963174 PLW01 PB03 PR19M P9963178 P9963179 P9962180 P9963181 P9963182 PN07 PW03 P9963185 P9963186 P9963187 DESCRIPTION HEX BOLT 5/8"-11 X 2" HEX BOLT 3/8"-16 X 11/4" FLAT WASHER 3/8" TRUNNION FLAT WASHER 5/8" HEX BOLT 5/8"-11 X 2 BLADE GUIDE BASE HEX BOLT 3/8"-16 X 3/4" BUSHING BALL BEARING 6202ZZ BEARING BRACKET ARBOR HEX BOLT 5/16"-18 X 3/4" FLAT WASHER 5/16" HEX BOLT 5/16"-18 X 1” BLADE GUIDE SHAFT HEX BOLT 5/16"-18 X 1" FLAT WASHER 5/16" GUIDE ADJUST BRACKET BLADE GUIDE SUPPORT HEX BOLT 1/4"-20 X 1/2" LOCK WASHER 1/4" FLAT WASHER 1/4" BLADE GUARD BLADE GUARD BRACKET GEAR SHAFT FLAT WASHER 5/16" LOCK WASHER 5/16" HEX BOLT 5/16"-18 X 1" GEAR SHAFT BASE ROLL PIN 4 X 40 BLADE GUIDE LOCK KNOB LOCK WASHER 5/16" HEX BOLT 5/16"-18 X 1" C-CLIP SHAFT CAP GUIDE SHAFT GUIDE POST HANDWHEEL TERMINAL BLOCK STUD 10-24 X 21⁄2" HEX NUT 10-24 FLAT WASHER 10-24 STRAIN RELIEF COVER MAGNETIC SWITCH (G9963) 187-1 P9963187-1 CONTACTOR/THERM OVRLD 187 P9966187 MAGNETIC SWITCH (G9966) 187-1 P9966187-1 CONTACTOR/THERM OVRLD 188 PHTEK5 189 P9963189 189 P9966189 SELF TAP SCR 10-24 X 21⁄4" POWER CORD (G9963) POWER CORD (G9966) 24" & 27" Resaw Bandsaws TROUBLESHOOTING Motor will not start. 1. Low voltage. 2. Open circuit in motor or loose connections. 1. Check power line for proper voltage. 2. Inspect all lead connections on motor for loose or open connections. Motor will not start; fuses or circuit breakers blow. 1. Short circuit in line cord or plug. 1. Inspect cord or plug for damaged insulation and shorted wires. 2. Inspect all connections on motor for loose or shorted terminals or worn insulation. 3. Reduce load on circuit. 2. Short circuit in motor or loose connections. 3. Circuit Overloaded Motor fails to develop full power (power output of motor decreases rapidly with decrease in voltage at motor terminals). 1. Power line overloaded with lights, appliances, and other motors. 2. Undersized wires or circuits too long. 3. General overloading of power company facilities. 1. Reduce load on power line. Motor overheats. 1. Motor overloaded. 2. Air circulation through the motor restricted. 1. Reduce load on motor. 2. Clean out motor to provide normal air circulation. Motor stalls (resulting in blown fuses or tripped circuit). 1. Short circuit in motor or loose connections. 2. Low voltage. 3. Incorrect fuses or circuit breakers in power line. 4. Motor overloaded. 1. Inspect connections on motor for loose or shorted terminals or worn insulation. 2 Correct the low voltage conditions. 3. Install correct fuses or circuit breakers. 2. Increase wire sizes or reduce length of wire. 3. Request a power check from the power company. 4. Reduce load on motor. Machine slows when operating. Applying too much pressure to workpiece. Blade does not run evenly on wheels or runs off. 1. Tracking is not adjusted properly. 2. Wheels are not coplanar. 1. Adjust tracking. 2. Adjust wheel alignment. Blade does not cut evenly. 1. 2. 3. 4. 1. 2. 3. 4. Blade slows when cutting. Blade makes a squealing noise, especially on start-up. 1. V-belt loose. 2. V-belt worn out. 1. Tighten V-belt. 2. Replace V-belt. Ticking sound when the saw is running. Weld contacting support bearing. Use the G2516 Stone to smooth and round the back of the blade. Blade contacting table insert. 1. Excessive side pressure when cutting. 2. Table improperly adjusted. 3. Opening in insert too narrow. 1. Reduce side pressure. 2. Adjust table. 3. File opening in table insert larger. Excessive vibration. 1. 2. 3. 4. 5. 6. 1. 2. 3. 4. 5. 6. 24" & 27" Resaw Bandsaws Blade is not properly tensioned. Wheels are not coplanar. Tooth set is uneven. Teeth are sharper on one side than the other. Rubber pads not installed under stand. Wheels not coplanar. Wheel rubber incorrectly installed. Worn out V-belt. Bent or worn out blade. Wheels out of balance. Feed workpiece slower. Adjust blade tension. Adjust wheel alignment. Skew fence to compensate or replace blade. Skew fence to compensate or replace blade. Install rubber pads under stand. Adjust wheel alignment. Re-install wheel rubber crown. Replace V-belt. Replace blade. Replace wheels. -49- WARRANTY AND RETURNS Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance. This is Grizzly’s sole written warranty and any and all warranties that may be implied by law, including any merchantability or fitness, for any particular purpose, are hereby limited to the duration of this written warranty. We do not warrant or represent that the merchandise complies with the provisions of any law or acts unless the manufacturer so warrants. In no event shall Grizzly’s liability under this warranty exceed the purchase price paid for the product and any legal actions brought against Grizzly shall be tried in the State of Washington, County of Whatcom. We shall in no event be liable for death, injuries to persons or property or for incidental, contingent, special, or consequential damages arising from the use of our products. To take advantage of this warranty, contact us by mail or phone and give us all the details. We will then issue you a “Return Number,’’ which must be clearly posted on the outside as well as the inside of the carton. We will not accept any item back without this number. Proof of purchase must accompany the merchandise. The manufacturers reserve the right to change specifications at any time because they constantly strive to achieve better quality equipment. We make every effort to ensure that our products meet high quality and durability standards and we hope you never need to use this warranty. Please feel free to write or call us if you have any questions about the machine or the manual. Thank you again for your business and continued support. We hope to serve you again soon. -50- 24" & 27" Resaw Bandsaws WARRANTY CARD Name ____________________________________________________________________________________ Street ____________________________________________________________________________________ City ______________________________________________________________State________Zip_________ Phone Number_______________________E-Mail_______________________FAX________________________ MODEL _________________________Serial #______________________ Order _______________________ The following information is given on a voluntary basis. It will be used for marketing purposes to help us develop better products and services. Of course, all information is strictly confidential. 1. How did you learn about us? ___Advertisement ___Catalog ___World Wide Web 9. ___Other__________________________________________________ How many of your woodworking machines are Grizzly? _____________ 10. Which benchtop tools do you own? Check all that apply. ___Friend ___Card Deck ___Other__________________________________________________ CUT ALONG DOTTED LINE 2. Which of the following magazines do you subscribe to. ___American Woodworker ___Practical Homeowner ___Cabinetmaker ___Shop Notes ___Family Handyman ___Today’s Homeowner ___Fine Homebuilding ___WOOD ___Fine Woodworking ___Wooden Boat ___Home Handyman ___Woodshop News ___Journal of Light Construction ___Woodsmith ___Old House Journal ___Woodwork ___Popular Mechanics ___Woodworker ___Popular Science ___Woodworker’s Journal ___Popular Woodworking ___Workbench ___Other__________________________________________________ 3. ___50-59 ___60-69 ___70 + Which portable⁄hand held power tools do you own? Check all that apply. ___________________________________________________________ ___________________________________________________________ ___________________________________________________________ 13. ___Advanced ___Master Craftsman ___________________________________________________________ ___________________________________________________________ 14. ___Panel Saw ___Planer ___Power Feeder ___Radial Arm Saw ___Shaper ___Spindle Sander ___Table Saw ___Vacuum Veneer Press ___Wide Belt Sander What new accessories would you like Grizzly Industrial to carry? ___Builders Hardware ___Hand Tools ___Fasteners ___Wood Components ___Other__________________________________________________ 15. What other companies do you purchase your tools and supplies from? __________________________________________________________ __________________________________________________________ 16. Do you think your purchase represents good value? ___Yes 17. 18. ___No Would you allow us to use your name as a reference for Grizzly customers in your area? Note: We never use names more than three times. ___Yes 19. ___No Would you recommend Grizzly Industrial to a friend? ___Yes What stationary woodworking tools do you own? Check all that apply. ___Air Compressor ___Band Saw ___Drill Press ___Drum Sander ___Dust Collector ___Horizontal Boring Machine ___Jointer ___Lathe ___Mortiser What machines⁄supplies would you like Grizzly Industrial to carry? ___________________________________________________________ ___8 - 20 Years ___20+ Years How would you rank your woodworking skills? ___Simple ___Intermediate 8. ___$60,000-$69,999 ___$70,000-$79,999 ___$80,000-$89,999 ___$90,000 + How long have you been a woodworker? ___0 - 2 Years ___2 - 8 Years 7. 12. What is your age group? ___20-29 ___30-39 ___40-49 6. How many of the machines checked above are Grizzly? ____________ What is your annual household income? ___$20,000-$29,999 ___$30,000-$39,999 ___$40,000-$49,999 ___$50,000-$59,999 5. 11. Which of the following woodworking⁄remodeling shows do you watch? ___Backyard America ___The New Yankee Workshop ___Home Time ___This Old House ___The American Woodworker ___Woodwright’s Shop ___Other__________________________________________________ 4. ___1" x 42" Belt Sander ___6" - 8" Grinder ___5" - 8" Drill Press ___Mini Lathe ___8" Table Saw ___10" - 12" Thickness Planer ___8" - 10" Bandsaw ___Scroll Saw ___Disc⁄Belt Sander ___Spindle⁄Belt Sander ___Mini Jointer ___Other__________________________________________________ ___No Comments:__________________________________________________ __________________________________________________________ ___________________________________________________________ ___________________________________________________________ FOLD ALONG DOTTED LINE Place Stamp Here GRIZZLY INDUSTRIAL, INC. P.O. BOX 2069 BELLINGHAM, WA 98227-2069 FOLD ALONG DOTTED LINE Send a Grizzly Catalog to a friend: Name_______________________________ Street_______________________________ City______________State______Zip______ TAPE ALONG EDGES--PLEASE DO NOT STAPLE ">
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