Grizzly H5697 Owner's manual

Grizzly H5697 Owner's manual

CEMENT MIXER

MODEL H5697

INSTRUCTION MANUAL

COPYRIGHT © NOVEMBER, 2003 BY GRIZZLY INDUSTRIAL, INC.

WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.

#5904 PRINTED IN CHINA

ONLINE MANUAL DISCLAIMER

THE INFORMATION IN THIS MANUAL REPRESENTS THE CONFIGURATION OF THE MACHINE AS IT IS CURRENTLY BEING SHIPPED. THE MACHINE CONFIGURATION CAN CHANGE AS PRODUCT IMPROVEMENTS ARE INCORPORATED. IF YOU OWN AN EARLIER VERSION OF THE MACHINE, THIS MANUAL MAY NOT EXACTLY DEPICT YOUR MACHINE . CONTACT CUSTOMER SERVICE IF YOU HAVE ANY QUESTIONS ABOUT DIFFERENCES. PRE VIOUS VERSIONS ARE NOT AVAILABLE ONLINE.

WARNING

Some dust created by power sanding, sawing, grind ing, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm.

Some examples of these chemicals are: • Lead from lead-based paints.

• Crystalline silica from bricks, cement, and other masonry products.

• Arsenic and chromium from chemically treated lumber.

Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to fil ter out microscopic particles.

Table of Contents

SECTION 1: SAFETY........................................................................................................................2

Safety Instructions for Power Tools ............................................................................................2

Additional Safety for Cement Mixers ..........................................................................................4

SECTION 2: GENERAL INFORMATION ..........................................................................................5

Commentary................................................................................................................................5

SECTION 3: CIRCUIT REQUIREMENTS ........................................................................................6

110V Operation ..........................................................................................................................6

SECTION 4: SET UP ........................................................................................................................7

Unpacking ..................................................................................................................................7

Inventory......................................................................................................................................7

Hardware Recognition Chart ......................................................................................................9

Stand & Yoke ............................................................................................................................10

Drive System ............................................................................................................................11

Wheels ......................................................................................................................................14

Handle & Dump Lever ..............................................................................................................15

Drum..........................................................................................................................................16

SECTION 5: OPERATIONS ............................................................................................................17

Operations ................................................................................................................................17

SECTION 6: MAINTENANCE ........................................................................................................18

Lubrication ................................................................................................................................18

Cleaning the Mixer ....................................................................................................................18

V-Belts ......................................................................................................................................18

SECTION 7: REFERENCE INFO ....................................................................................................19

H5697 Data Sheet ....................................................................................................................19

H5697 Parts Breakdown and Parts Lists ..................................................................................20

Warranty and Returns ..............................................................................................................22

SECTION 1: SAFETY

For Your Own Safety, Read Instruction Manual Before Operating this Equipment

The purpose of safety symbols is to attract your attention to possible hazardous conditions. This manual uses a series of symbols and signal words which are intended to convey the level of importance of the safety messages. The progression of symbols is described below. Remember that safety messages by themselves do not eliminate danger and are not a substitute for proper accident prevention measures.

NOTICE

Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury.

Indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious injury.

Indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury. It may also be used to alert against unsafe practices.

This symbol is used to alert the user to useful information about proper operation of the equipment.

-2-

Safety Instructions for Power Tools

1. KEEP GUARDS IN PLACE and in working order.

5.

KEEP CHILDREN AND VISITORS

AWAY. All children and visitors should be kept at a safe distance from work area.

2. REMOVE ADJUSTING KEYS AND

WRENCHES. Form a habit of checking to see that keys and adjusting wrenches are removed from tool before turning on.

6. MAKE WORKSHOP CHILD PROOF with padlocks, master switches, or by removing starter keys.

3. KEEP WORK AREA CLEAN. Cluttered areas and benches invite accidents.

4. DO NOT USE IN DANGEROUS ENVI-

RONMENT. DO NOT use power tools in damp or wet locations, or where any flam mable or noxious fumes may exist. Keep work area well lighted.

7. DO NOT FORCE TOOL. It will do the job better and safer at the rate for which it was designed.

8. USE RIGHT TOOL. DO NOT force tool or attachment to do a job for which it was not designed.

H5697 Cement Mixer

Safety Instructions for Power Tools

9.

USE PROPER EXTENSION CORD. Make sure your extension cord is in good condi tion. Conductor size should be in accor dance with the chart below. The amperage rating should be listed on the motor or tool nameplate. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating. Your extension cord must also contain a ground wire and plug pin. Always repair or replace exten sion cords if they become damaged.

15. USE RECOMMENDED ACCESSORIES.

Consult the instruction manual for recom mended accessories. The use of improper accessories may cause risk of injury.

16. REDUCE THE RISK OF UNINTENTION-

AL STARTING. On machines with mag netic contact starting switches there is a risk of starting if the machine is bumped or jarred. Always disconnect from power source before adjusting or servicing. Make sure switch is in OFF position before recon necting.

Minimum Gauge for Extension Cords

AMP RATING 25ft LENGTH 50ft 100ft

0-6 7-10 11-12 13-16 17-20 21-30 16 16 16 14 12 10 16 16 16 12 12 10 16 14 14 12 10 No

17. MANY WOODWORKING TOOLS CAN

“KICKBACK” THE WORKPIECE toward the operator if not handled properly. Know what conditions can create “kickback” and know how to avoid them. Read the manual accompanying the machine thoroughly.

10. WEAR PROPER APPAREL. DO NOT wear loose clothing, gloves, neckties, rings, bracelets, or other jewelry which may get caught in moving parts. Non-slip footwear is recommended. Wear protec tive hair covering to contain long hair.

18. CHECK DAMAGED PARTS. Before fur ther use of the tool, a guard or other part that is damaged should be carefully checked to determine that it will operate properly and perform its intended function.

Check for alignment of moving parts, bind ing of moving parts, breakage of parts, mounting, and any other conditions that may affect its operation. A guard or other part that is damaged should be properly repaired or replaced.

11. ALWAYS USE SAFETY GLASSES. Also use face or dust mask if cutting operation is dusty. Everyday eyeglasses only have impact resistant lenses, they are NOT safety glasses.

19. NEVER LEAVE TOOL RUNNING UNAT-

TENDED. TURN POWER OFF. DO NOT leave tool until it comes to a complete stop.

12. SECURE WORK. Use clamps or a vise to hold work when practical. It is safer than using your hand and frees both hands to operate tool.

13. DO NOT OVERREACH. Keep proper foot ing and balance at all times.

14. MAINTAIN TOOLS WITH CARE. Keep tools sharp and clean for best and safest performance. Follow instructions for lubri cating and changing accessories.

20. NEVER OPERATE A MACHINE WHEN TIRED, OR UNDER THE INFLUENCE OF

DRUGS OR ALCOHOL. Full mental alert ness is required at all times when running a machine.

21. NEVER ALLOW UNSUPERVISED OR UNTRAINED PERSONNEL TO OPER-

ATE THE MACHINE. Make sure any instructions you give in regards to the operation of the machine are approved, correct, safe, and clearly understood.

H5697 Cement Mixer -3-

-4-

Additional Safety for Cement Mixers

1.

NEVER ALLOW CHILDREN TO PLAY ON OR IN THE CEMENT MIXER.

2.

STORE THE CEMENT MIXER WITH THE

DRUM IN THE DOWN POSITION. This will help prevent children from climbing inside.

3.

IF MIXER CANNOT BE STORED IN A LOCKED BUILDING, ALWAYS REMOVE THE SWITCH KEY WHEN UNATTENDED.

4.

KEEP LOOSE CLOTHING AND LONG HAIR AWAY FROM MOVING EQUIP MENT.

5.

ALL CLEANING, ADJUSTMENTS, AND MAINTENANCE MUST BE DONE WITH

THE POWER OFF and the plug pulled from the outlet. Always wait for all moving parts to come to a complete stop.

6.

DO NOT ALLOW WATER TO GET ON SWITCH OR MOTOR WHEN CLEANING

.

If this does happen, allow these compo nents to completely dry before connecting the mixer to the power supply.

7.

IF AT ANY TIME YOU ARE EXPERIENC ING DIFFICULTIES PERFORMING THE INTENDED OPERATION, STOP USING

THE MACHINE! Then contact our service department or ask a qualified expert how the operation should be performed.

8.

BE AWARE THAT CEMENT, MORTAR, GROUT, AND ALL SILICATE DUSTS PRESENT A SERIOUS RESPIRATORY HAZARD WHEN THEY ARE AIRBORNE.

Protect yourself by always wearing a res pirator approved to guard against these kinds of dusts.

No list of safety guidelines can be complete.

Every shop environment is different. Always consider safety first, as it applies to your individual working conditions. Use this and other machinery with caution and respect.

Failure to do so could result in serious per sonal injury, damage to equipment or poor work results.

H5697 Cement Mixer

SECTION 2: GENERAL INFORMATION

If you DO NOT read this entire manual before operating the machine, you will greatly increase your chances of serious personal injury. To pro tect yourself, read and understand this entire manual!

Commentary

Grizzly Industrial, Inc. is proud to offer the Model H5697 Cement Mixer. This machine is part of Grizzly’s growing family of fine machinery. When used according to the guidelines stated in this manual, you can expect years of trouble-free, enjoyable operation. We are also pleased to provide this manual with the Model H5697. It was written to guide you through assembly, review safety considerations, and cover general operating procedures. It repre sents our latest effort to produce the best docu mentation possible. If you have any comments or criticisms that you feel we should address in our next printing, please write to us at:

C ⁄ O

Grizzly Industrial, Inc.

Technical Documentation P.O. Box 2069 Bellingham, WA 98227 Most important, we stand behind our machines.

We have excellent regional service departments at your disposal should the need arise.

If you have any service questions or parts requests, please call or write to us at the location listed below.

Grizzly Industrial, Inc 1203 Lycoming Mall Circle Muncy, PA 17756 Phone:(570) 546-9663 Fax:(800) 438-5901 E-Mail: [email protected]

Web Site: http://www.grizzly.com

The specifications, drawings, and photographs illustrated in this manual represent the Model H5697 as supplied when the manual was pre pared. However, owing to Grizzly’s policy of con tinuous improvement, changes may be made at any time with no obligation on the part of Grizzly.

For your convenience, we always keep current Grizzly manuals available on our website at www.grizzly.com. Any updates to your machine will be reflected in these manuals as soon as they are complete.

H5697 Cement Mixer -5-

SECTION 3: CIRCUIT REQUIREMENTS

110V Operation

Grounding

In the event of an electrical short, grounding reduces the risk of electric shock by providing a path of least resistance to disperse electric cur rent. This tool is equipped with a power cord that has a plug with an equipment-grounding prong.

The outlet must be properly installed and ground ed in accordance with all local codes and ordi nances.

Serious personal injury could occur if you connect the machine to the power source before you have completed the set up process. DO NOT connect the machine to the power source until instructed to do so.

Amperage Draw

The 1 ⁄ 2 HP motor on the Model H5697 will draw the following amps: 110V Motor Draw ....................................4 Amps

Circuit Breaker Requirements

Install your machine on a dedicated circuit to reduce the possibility of tripping the circuit break er. If the circuit breaker frequently trips, have the circuit inspected by a qualified electrician. Never use a larger circuit breaker than stated below, or you will increase the risk of fire.

Circuit Breaker ............................10 Amp, 1 Pole

Plug Type

The Model H5697 is supplied with a 5-15 plug, similar to Figure 1.

This machine must have a ground prong in the plug to help ensure that it is grounded.

DO NOT remove ground prong from plug to fit into a two-pronged outlet! If the plug will not fit the outlet, have the proper outlet installed by a qualified electrician.

• •

Extension Cords

• Make sure the cord is rated Standard Service (grade S) or better. • The extension cord must also contain a ground wire and plug pin. Use at least a 16 gauge cord.

DO NOT use a cord longer that 50 feet!

Figure 1. Typical type 5-15 plug and receptacle.

-6 H5697 Cement Mixer

H5697 Cement Mixer

SECTION 4: SET UP

This machine presents serious injury hazards to untrained users. Read through this entire man ual to become familiar with the controls and operations BEFORE starting the machine!

Wear safety glasses dur ing the entire set up process!

Inventory

After all the parts have been removed from the carton, you should have:

Stand Pieces (Figure 2) A.

B.

C.

D.

E.

F.

Slide Braces ................................................2

Cross Braces ..............................................2

Left Front Leg..............................................1

Right Front Leg ..........................................1

Left Rear Leg ..............................................1

Right Rear Leg............................................1

G. Corner Braces ............................................4

H.

Hardware Bag (see list below)....................1

H

The Model H5697 is a heavy machine (106 lbs.

shipping weight). DO NOT over-exert yourself while unpacking or mov ing your machine—get assistance.

Unpacking

Your machine left our warehouse in a carefully packed crate or box. If you discover the machine is damaged after you have signed for delivery,

please immediately call Customer Service at (570) 546-9663 for advice.

Save the containers and all packing materials for possible inspection by the carrier or its agent.

Otherwise, filing a freight claim can be difficult.

When you are completely satisfied with the con dition of the shipment, you should inventory the equipment.

G A B C D E F Figure 2. Stand Pieces.

• • • • • • • • • • Hardware Bag Inventory (use page 9 to identi fy hardware) Hex Bolt M10-1.5 x 70 ................................2

Hex Bolt M10-1.5 x 30 ................................2

Hex Bolt M10-1.5 x 25 ................................4

Hex Bolt M10-1.5 x 20 ................................4

Carriage Bolt M10-1.5 x 25 ........................4

Ext Tooth Washer 10mm ..........................16

Hex Nut M10-1.5 ......................................16

Hex Bolt M8-1.25 x 25 ................................8

Hex Bolt M8-1.25 x 20 ..............................10

Hex Bolt M8-1.25 x 16 ................................8

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• • • • • • • • • • • • Set Screw M8-1.25 x 16 ............................2

Set Screw M8-1.25 x 8 ..............................3

Flat Washer 8mm........................................2

Ext Tooth Washer 8mm ............................26

Hex Nut M8-1.25 ......................................24

Hex Bolt M6-1 x 20 ....................................4

Phlp Hd Screw M6-1 x 20 ..........................4

Flat Washer 6mm........................................4

Phlp Hd Screw M5-.8 x 16 ..........................2

Phlp Hd Screw M5-.8 x 10 ..........................4

Flat Hd Screw M5-.8 x 16 ..........................6

Spanner Nut M24-1.5..................................2

Wheels, Axle, and Handle Pieces (Figure 3) I.

J.

K.

L.

Axle ............................................................1

Handle ........................................................1

Lever Safety Guard ....................................1

Dump Lever ................................................1

M. Handle Brace ..............................................1

N.

Stop Plate ..................................................1

O. Wheels ........................................................2

P.

Axle Braces ................................................2

I J K L Q R T S Figure 4. Drum assembly & dumping pieces.

Motor & Pulley Components (Figure 5) U.

V.

Splash Guard..............................................1

Rear Cover ................................................1

W. Front Cover ................................................1

X.

Y.

Z.

Motor and Switch Assembly ......................1

Pinion Gear ................................................1

Motor Pulley................................................1

AA. Upper Pulley Shaft w/Bushing ....................1

BB. Upper Pulley ..............................................1

CC. Motor Mount................................................1

DD. V-Belts ........................................................2

EE. Safety Guard (not shown) ..........................1

U V W M N P O Figure 3. Wheels, axle, and handle pieces.

Drum Assembly & Dumping Pieces (Figure 4) Q.

R.

S.

T.

Drum Assembly ..........................................1

Driving End Plate ........................................1

Yoke Support ..............................................1

Yoke............................................................1

X Y DD Z AA BB CC Figure 5. Motor & pulley components.

In the event that any nonproprietary parts are missing (e.g. a nut or a washer), we would be glad to replace them, or, for the sake of expedi ency, replacements can be obtained at your local hardware store.

-8 H5697 Cement Mixer

Hardware Recognition Chart

H5697 Cement Mixer -9-

Stand & Yoke

Components and Hardware Needed Qty

Slide Braces ......................................................2

Cross Braces......................................................2

Left Front Leg ....................................................1

Right Front Leg ..................................................1

Right Rear Leg ..................................................1

Left Rear Leg ....................................................1

Corner Braces ....................................................4

Driving End Plate ..............................................1

Yoke Support ....................................................1

Yoke ..................................................................1

Inside Cover ......................................................1

Hex Bolts M8-1.25 x 20 ....................................4

Hex Bolts M8-1.25 x 16 ....................................8

Ext Tooth Washers 8mm ................................12

Hex Nuts M8-1.25 ............................................12

Hex Bolts M10-1.5 x 20 ....................................4

Ext Tooth Washers 10mm ..............................12

Hex Nuts M10-1.5 ............................................12

Carriage Bolts M10-1.5 x 25 ..............................4

Hex Bolts M10-1.5 x 25 ....................................4

Tools Needed

Wrenches/Sockets 13mm ................................2

Wrenches/Sockets 16mm ................................2

To assemble the stand:

Note—Prevent frustration by NOT tightening the

stand bolts until the entire stand is assembled.

1.

Using one of the cross braces, connect the middle of the left front leg and the middle of the left rear leg with (2) M8-1.25 x 20 hex bolts, (2) 8mm exterior tooth washers, and (2) M8-1.25 hex nuts.

2.

Secure one corner brace on each side of the assembly with (4) M8-1.25 x 16 hex bolts, (4) 8mm exterior tooth washers, and (4) M8-1.25

hex nuts (see Figure 6).

3.

Repeat steps 1 & 2 with the right legs, so that the assembly mirrors the left stand assembly shown in Figure 6.

Cross Brace Slide Brace Cross Brace Corner Braces Front Leg

Figure 6.

Left side stand assembly.

4.

Attach the slide braces to the bottoms of both stand assemblies with (4) M10-1.5 x 20 hex bolts, (4) 10mm ext tooth washers, and (4) M10-1.5 hex nuts (Figure 7).

Figure 7. Slide brace attached to stand assembly.

5.

Using the yoke support, connect the front legs of the two stand assemblies together with (4) M10-1.5 x 25 carriage bolts, (4) 10mm ext tooth washers, and (4) M10-1.5

hex nuts (see Figure 8 on the next page).

-10 H5697 Cement Mixer

Yoke Support Figure 8. Yoke support connecting left and right side stand assemblies.

6.

Insert the front end of the yoke into the yoke support and rest the rear end of the yoke on top of the stand legs. Note—The front end of

the yoke is the end WITHOUT the groove.

7.

Fit the inside cover over the rear end of the yoke and slide the driving end plate into the groove in the rear end of the yoke. Hold or have your assistant hold the driving end plate in position, and secure the driving end plate and inside cover to the stand with (4) M10 1.5 x 25 hex bolts, (4) 10mm ext tooth wash ers, and (4) M10-1.5 hex nuts (Figure 9).

Inside Pulley Cover

Drive System

Components and Hardware Needed Qty

Splash Guard ....................................................1

Motor Mount ......................................................1

Motor Pulley ......................................................1

Motor ..................................................................1

Upper Pulley Shaft w/Bushing ..........................1

Upper Pulley ......................................................1

V-Belts................................................................2

Outside Pulley Cover ........................................1

Pinion Gear ........................................................1

Flat Head Screws M5-.8 x 16 ............................6

Hex Bolts M8-1.25 x 20 ....................................4

Exterior Tooth Washers 8mm ............................4

Hex Nuts M8-1.25 ..............................................4

Hex Bolts M6-1 x 20 ..........................................4

Flat Washers 6mm ............................................4

Set Screw M8-1.25 x 8 ......................................1

Phillips Head Screws M6-1 x 20 ........................4

Phillips Head Screws M5-.8 x 10 ......................4

Set Screws M8-1.25 x 8 ....................................2

Tools Needed:

Phillips Screwdriver............................................1

Wrenches/Sockets 13mm ................................2

Wrench/Socket 10mm ......................................1

Allen Wrench 4mm ............................................1

To assemble the drive system: 1.

Attach the splash guard to the motor mount with the (6) M8-1.25 x 20 flat head screws (Figure 10).

Splash Guard Yoke Driving End Plate

Figure 9.

Driving end plate and inside cover installed and supporting rear end of yoke.

8.

Tighten all of the stand bolts that you left loose during assembly.

H5697 Cement Mixer Motor Mount Figure 10. Splash guard attached to motor mount.

-11-

2.

Slide the motor mount between the inside cover and stand legs, and attach it to the stand with the (4) M8-1.25 x 20 hex bolts, (4) 8mm exterior tooth washers, and (4) M8-1.25

hex nuts (Figure 11).

5.

Remove the bushing from the upper pulley shaft, insert the upper pulley shaft into the upper pulley, and place the the bushing back onto the upper pulley shaft.

6.

Insert the shaft into the yoke as shown in Figure 13.

Motor Mount Figure 11. Motor mount attached to stand.

3.

Install the motor pulley on the motor shaft.

Thread in the M8-1.25 x 8 set screw enough to keep the motor pulley in place, but do not fully tighten it at this time.

4.

Install the motor by attaching it to the motor mount with the (4) M6-1 x 20 hex bolts and (4) 6mm flat washers (Figure 12). Note—DO

NOT fully tighten these bolts at this time.

Figure 13. Installing upper pulley into yoke.

7.

Secure the upper pulley shaft to the upper pulley with the (4) M6-1 x 20 Phillips head screws (Figure 14).

Figure 12. Motor installed and properly attached to motor mount.

-12 Figure 14. Upper pulley installed and properly secured to upper pulley shaft.

H5697 Cement Mixer

8.

Align the motor and upper pulleys by loosen ing the motor pulley set screw, move the motor pulley in or out until it is aligned with the upper pulley, then fully tighten the motor pulley set screw.

9.

Install the V-belts one at a time by first plac ing them into the outside motor pulley groove, then rolling them into the upper pul ley grooves, as shown in Figure 15.

12. Place the outside pulley cover over the inside cover and secure it in place with the (4) M5 .8 x 10 Phillips head screws, as shown in Figure 17.

Figure 15. Installing V-belts.

10. Pull the motor down to slightly tension the V belts and tighten the (4) hex bolts that secure the motor to the motor mount.

11. Attach the switch box to the outside pulley cover, as shown in Figure 16, with the (2) long Phillips head screws, washers and nuts that are already installed on the switch box.

Figure 17. Securing outside pulley cover to inside pulley cover.

13. Insert the pinion gear onto the end of the upper pulley shaft, so that the (2) M8-1.25 x 8 set screws are directly over the two flats on the shaft, as shown in Figure 18.

Shaft Flats Set Screws Figure 18. Installing pinion gear so the setscrews are directly over the flats on the shaft.

14. When the outside edge of the pinion gear is flush with the end of the upper pulley shaft, tighten the set screws. Figure 16. Attaching switch box to the outside pulley with the existing screws in the switch box.

H5697 Cement Mixer -13-

Wheels

Components and Hardware Needed Qty

Axle ....................................................................1

Axle Braces ........................................................2

Wheels ..............................................................2

Hex Bolts M8-1.25 x 25 ....................................4

Exterior Tooth Washers 8mm ............................6

Hex Nuts M8-1.25 ..............................................4

Set Screws M8-1.25 x 16 ..................................2

Hex Bolts M8-1.25 x 20 ....................................2

Flat Washers 8mm ............................................2

Tools Needed:

Wrenches/Sockets 13mm ................................2

Allen Wrench 4mm ............................................1

To install the wheels onto the stand assem bly: 1.

Attach the axle braces to the rear of the stand assembly with (4) M8-1.25 x 25 hex bolts, (4) 8mm exterior tooth washers, and (4) M8-1.25 hex nuts (Figure 19). Note—DO

NOT fully tighten these bolts at this time.

2.

Slide the axle through both axle braces, so that it is evenly centered with the stand.

3.

Use one set screw on each axle brace to secure the axle in position, as shown in Figure 20.

Figure 20. Securing axle to axle brace by tightening setscrew.

4.

Tighten the axle brace mounting bolts.

5.

Slide each wheel over each end of the axle.

6.

Use (2) M8-1.25 x 20 hex bolts, (2) 8mm exterior tooth washers, and (2) 8mm flat washers on the ends of the axles to secure the wheels in place (Figure 21).

Figure 19.

Axle brace mounted to rear of stand assembly.

-14 Figure 21. Wheel installed on axle.

H5697 Cement Mixer

Handle & Dump Lever

Components and Hardware Needed Qty

Handle ................................................................1

Handle Brace ....................................................1

Dump Lever........................................................1

Stop Plate ..........................................................1

Lever Safety Guard............................................1

Hex Bolts M8-1.25 x 25 ....................................4

Exterior Tooth Washers 8mm ............................4

Hex Nuts M8-1.25 ..............................................4

Hex Bolts M10-1.5 x 30 ....................................2

Exterior Tooth Washers 10mm ..........................4

Hex Nuts M10-1.5 ..............................................4

Hex Bolts M10-1.5 x 70 ....................................2

Tools Needed:

Wrench/Socket 13mm ......................................2

Wrench/Socket 16mm ......................................2

To install the handle and dump lever: 1.

Attach the handle brace and handle to the front of the stand assembly with (4) M8-1.25

x 25 hex bolts, (4) 8mm exterior tooth wash ers, and (4) M8-1.25 hex nuts (Figure 22).

2.

Install the stop plate on the dump lever so the curved side is facing down, using (2) M10-1.5 x 30 hex bolts, (2) 10mm exterior tooth washers, and (2) M10-1.5 hex nuts.

3.

Place the lever safety guard over the two holes at the end of the dump lever and secure the lever to the yoke with (2) M10-1.5

x 70 hex bolts, (2) 10mm exterior tooth wash ers, and (2) M10-1.5 hex nuts. Your final assembly of the dump lever should look like Figure 23.

Lever Safety Guard Stop Plate Figure 23. Dump lever, stop plate, and lever safety guard properly installed.

Figure 22. Handle and handle brace installed on front of stand assembly.

H5697 Cement Mixer -15-

Drum

Components and Hardware Needed Qty

Drum ..................................................................1

Spanner Nuts M24-1.5 ......................................2

Pinion Gear Safety Guard..................................1

Phillips Head Screws M5-.8 x 16 ......................2

Tools Needed:

Phillips Screwdriver............................................1

To install the drum: 1.

Insert the drum shaft into the yoke.

2.

Thread one of the spanner nuts onto the end of the drum shaft; tighten it all the way down by hand, then loosen it a 1 ⁄ 4 turn.

3.

Thread on the remaining spanner nut and tighten it against the first spanner nut (Figure 24).

Figure 24. Spanner nuts securing drum to yoke.

4.

Using the Phillips head screws, secure the pinion gear safety guard to the yoke, so that it is directly over the pinion gear.

-16 H5697 Cement Mixer

SECTION 5: OPERATIONS

Operations

Operating this equipment creates the potential for flying debris to cause eye injury. Always wear safety glasses when operating equipment. Everyday glasses or reading glasses only have impact resistant lenses, they are not safety glasses. Be cer tain the safety glasses you wear meet the appropriate standards of the American National Standards Institute (ANSI).

The maximum working capacity of this mixer is 2.5 60lb premix bags or 1.2 cubic feet.

The Model H5697 is operated by a paddle switch.

Pull the switch up to start the motor, and push the switch down to stop the motor.

This switch can be locked out by removing the switch key, as shown in Figure 25, when the cement mixer is not in use.

Keep loose clothing out of the way of machinery and keep hair pulled back during operations.

RESPIRATORY HAZARD!

Fine dust from shoveling or mixing cement, mortar, grout or other silicates may cause lung damage.

Always wear an approved respirator.

Figure 25. Removing ON/OFF switch key to prevent accidental startup.

Children can hurt themselves if playing on this mixer. If this machine is not stored in a locked facility, always removed the switch key when leaving it unattended.

H5697 Cement Mixer -17-

SECTION 6: MAINTENANCE

Cleaning the Mixer

Pulley Shaft Grease Fitting

To avoid personal injury, disconnect power to machine when perform ing any adjustments, cleaning or maintenance.

Lubrication

Lubricate your machine with a high-quality multi purpose grease.

The three main points of lubrication for the cement mixer are the pulley shaft grease fitting, the pinion gear, and the drum shaft grease fitting shown in Figures 26. Note—Apply grease direct-

ly to pinion gear.

Pinion Gear

Cleaning Tips

• Always unplug the cement mixer before cleaning.

• • Avoid getting water on the motor or switch while cleaning. If you do, allow the compo nents to thoroughly dry before plugging in the motor. The easiest way to clean the cement mixer is by hosing it out with water.

• • • • Always clean the mixing drum immediately after using it. As a general rule, the sooner you clean, the easier it will be.

For tough to remove buildup, use a stiff brisled brush or a rag to make cleaning eas ier.

Small, hardened cement splatters usually can be removed by rubbing with a dry rag.

Hardened cement can be scraped, chiseled or pounded off with a hammer; however, these actions WILL damage the surface area of the the drum, making it harder to clean in the future.

-18 Drum Shaft Grease Fitting

Figure 26.

Lubrication points.

V-Belts

Avoid getting grease or oil on the V-belt or pul leys. Check the V-belt, as part of a monthly inspection for proper tension and belt condition.

Cracking and glazing could result in belt failure.

Replace the belt if such conditions appear.

H5697 Cement Mixer

SECTION 7: REFERENCE INFO

The following pages contain the machine data sheet, parts breakdown, parts list, and the Warranty/Return information for the Model H5697.

If you have any comments regarding this manual, please write to Grizzly at the address below: Grizzly Industrial, Inc.

C / O Technical Documentation P.O. Box 2069 Bellingham, WA 98227-2069 If you need additional technical information relat ing to this machine, general assistance or replacement parts, please contact the Service Department at the location listed below.

Grizzly Industrial, Inc.

1203 Lycoming Mall Circle Muncy, PA 17756 Phone: (570) 546-9663 Fax: (800) 438-5901 E-Mail: [email protected]

Web Site: http://www.grizzly.com.

MACHINE DATA SHEET

Customer Service #: (570) 546-9663 • To Order Call: (800) 523-4777 • Fax #: (800) 438-5901

GRIZZLY MODEL H5697 CEMENT MIXER

Overall Dimensions:

Height (Barrel Up)..................................................................................................57

1 ⁄ 2 " Width (Barrel to Side) ..............................................................................................34" Length ......................................................................................................................37" Net Weight ........................................................................................................235 lbs.

Footprint ..........................................................................................................27" x 29"

Barrel:

Diameter / Length ........................................................................................16

3 ⁄ 4 " x 23" Working Capacity....................................2.5 – 60 lb. Bags of Premix (1.2 Cubic Feet) Maximum Capacity (With Drum Facing Up) ..........................................3.2 Cubic Feet Mixing RPM ......................................................................................................22 RPM

Motor:

Type ......................................................................................................TEFC Induction Horsepower ..........................................................................................................

1 ⁄ 2 HP Phase / Voltage ............................................................................Single Phase ⁄ 110V Amps ........................................................................................................................4A

Cycle / RPM ................................................................................60 Hertz ⁄ 1725 RPM Bearings ................................................................Shielded & Permanently Lubricated Switch..........................................................................................Paddle Switch w/ Key

Features:

......................................................................................................A-frame Type Stand ......................................................................................................................5" Wheels ..............................................................................................Protected Dual-Belt Drive ..................................................................................................Cast Iron Drum Bottom

Specifications, while deemed accurate, are not guaranteed.

H5697 Cement Mixer -19-

H5697 Parts Breakdown

79 78 77 76 -20 1 66 Motor Sub-Components 61-4 61-3 61-1 2 3 4 7 17 6 19 14 10 13 18 25 5 9 8 67 65 64 15 16 20 21 23 24 70 11 12 68 60 56 69 62 73 72 61 71 55 36 22 27 28 30 31 61-2 57 63 58 53 52 51 54 74 75 47 48 46 59 37 45 42 43 49 44 35 38 39 40 41 50 26 29 32 33 34 H5697 Cement Mixer

REF

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 33 34 35 36 37 38 39 40 41 42 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32

PART #

PH5697001 PB01M PTLW08M PN02M PH5697005 PH5697006 PB101M PTLW08M PN02M PCB17M PTLW08M PN02M PH5697013 PB07M PTLW09M PN03M PH5697017 PH5697018 PB03M PTLW09M PN03M PB09M PTLW09M PN03M PH5697025 PB74M PTLW08M PN02M PH5697029 PH5697030 PH5697031 PB09M PW01M PTLW09M PH5697035 PH5697036 PB09M PH5697038 PH5697039 PH5697040 PSS06M PB07M

H5697 Parts List

DESCRIPTION

DUMP LEVER HEX BOLT M10-1.5 X 30 EXT TOOTH WASHER 10MM HEX NUT M10-1.5

STOP PLATE LEVER SAFETY GUARD HEX BOLT M10-1.5 X 70 EXT TOOTH WASHER 10MM HEX NUT M10-1.5

CARRIAGE BOLT M10-1.5 X 25 EXT TOOTH WASHER 10MM HEX NUT M10-1.5

YOKE SUPPORT HEX BOLT M8-1.25 X 25 EXT TOOTH WASHER 8MM HEX NUT M8-1.25

HANDLE HANDLE BRACE HEX BOLT M8-1.25 X 16 EXT TOOTH WASHER 8MM HEX NUT M8-1.25

HEX BOLT M8-1.25 X 20 EXT TOOTH WASHER 8MM HEX NUT M8-1.25

RIGHT FRONT LEG HEX BOLT M10-1.5 X 20 EXT TOOTH WASHER 10MM HEX NUT M10-1.5

SLIDE BRACE CROSS BRACE CORNER BRACE HEX BOLT M8-1.25 X 20 FLAT WASHER 8MM EXT TOOTH WASHER 8MM WHEEL RIGHT BACK LEG HEX BOLT M8-1.25 X 20 AXLE SLIDE BRACE AXLE BRACE SET SCREW M8-1.25 X 16 HEX BOLT M8-1.25 X 25

REF PART # DESCRIPTION

43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 71 72 73 74 75 76 77 78 79 PTLW09M PN03M PH5697045 PH5697046 PVM50 PSS20M PS09M PH5697050 PS26M PH5697052 PH5697053 PB32M PTLW08M PN02M PH5697057 PH5697058 EXT TOOTH WASHER 8MM HEX NUT M8-1.25

LEFT BACK LEG MOTOR PULLEY V-BELT M-50 3L500 SET SCREW M8-1.25 X 8 PHLP HD SCR M5-.8 X 10 OUTSIDE COVER PHLP HD SCR M6-1 X 20 SHAFT WITH BUSINGS SPINDLE PULLEY HEX BOLT M10-1.5 X 25 EXT TOOTH WASHER 10MM HEX NUT M10-1.5

DRIVING END PLATE INSIDE COVER 63 64 65 66 67 68 69 70 59 60 PH5697059 PH5697060 MOTOR MOUNT YOKE 61 PH5697061 1/2 HP MOTOR 61-1 PH5697061-1 MOTOR COVER 61-2 PH5697061-2 FAN 61-3 PC200S CAPACITOR 200MFD 125VAC 61-4 PH5697061-4 CAPACITOR COVER 62 PH5697062 SPLASH GUARD PH5697063 PSS20M PH5697065 PH5697066 PH5697067 PH5697068 PH5697069 PS40M PINION GEAR SAFETY GUARD SET SCREW M8-1.25 X 8 PINION GEAR DRUM ASSEMBLY DRUM SHAFT LEFT FRONT LEG SPANNER NUT M24-1.5

PHLP HD SCR M5-.8 X 16 PFH39M PTLW09M PN03M PB08M PW03M PH5697076 PLABEL-12 PLABEL-26 PH5697079 FLAT HD SCR M5-.8 X 16 EXT TOOTH WASHER 8MM HEX NUT M8-1.25

HEX BOLT M6-1 X 20 FLAT WASHER 6MM SHOCK LABEL READ MANUAL LABEL UNPLUG (110V) LABEL MACHINE ID/WARNING LABEL H5697 Cement Mixer -21-

WARRANTY AND RETURNS

Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance. This is Grizzly’s sole written warranty and any and all warranties that may be implied by law, including any merchantability or fitness, for any par ticular purpose, are hereby limited to the duration of this written warranty. We do not warrant or represent that the merchandise complies with the provisions of any law or acts unless the manufacturer so warrants.

In no event shall Grizzly’s liability under this warranty exceed the purchase price paid for the product and any legal actions brought against Grizzly shall be tried in the State of Washington, County of Whatcom.

We shall in no event be liable for death, injuries to persons or property or for incidental, contingent, spe cial, or consequential damages arising from the use of our products.

To take advantage of this warranty, contact us by mail or phone and give us all the details. We will then issue you a “Return Number,’’ which must be clearly posted on the outside as well as the inside of the car ton. We will not accept any item back without this number. Proof of purchase must accompany the mer chandise. The manufacturers reserve the right to change specifications at any time because they constantly strive to achieve better quality equipment. We make every effort to ensure that our products meet high quality and durability standards and we hope you never need to use this warranty.

Please feel free to write or call us if you have any questions about the machine or the manual. Thank you again for your business and continued support. We hope to serve you again soon.

-22 H5697 Cement Mixer

WARRANTY CARD

Name Street ____________________________________________________________________________________ ____________________________________________________________________________________ City ______________________________________________________________State________Zip_________ Phone Number_______________________E-Mail_______________________FAX________________________ MODEL: H5697 CEMENT MIXER Serial #______________________ Order _______________________ 1.

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