Grizzly T28798 1-1/2 HP Metal Dust Collector Owner's Manual 36 Pages
Grizzly T28798 1-1/2 HP Metal Dust Collector Owner's Manual
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MODEL T28798 METAL DUST COLLECTOR OWNER'S MANUAL (For models manufactured since 12/18) COPYRIGHT © JANUARY, 2019 BY GRIZZLY INDUSTRIAL, INC., REVISED APRIL, 2019 (MN) WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC. #RS20011 PRINTED IN TAIWAN V1.04.19 This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, refer to it often, and use it to instruct other operators. Failure to read, understand and follow the instructions in this manual may result in fire or serious personal injury—including amputation, electrocution, or death. The owner of this machine/tool is solely responsible for its safe use. This responsibility includes but is not limited to proper installation in a safe environment, personnel training and usage authorization, proper inspection and maintenance, manual availability and comprehension, application of safety devices, cutting/sanding/grinding tool integrity, and the usage of personal protective equipment. The manufacturer will not be held liable for injury or property damage from negligence, improper training, machine modifications or misuse. Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are: • • • Lead from lead-based paints. Crystalline silica from bricks, cement and other masonry products. Arsenic and chromium from chemically-treated lumber. Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: Work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles. Table of Contents INTRODUCTION................................................................................................................................ 2 Contact Info................................................................................................................................. 2 Manual Accuracy......................................................................................................................... 2 Identification................................................................................................................................ 3 Machine Data Sheet.................................................................................................................... 4 SECTION 1: SAFETY........................................................................................................................ 6 Safety Instructions for Machinery................................................................................................ 6 Additional Safety for Metal Dust Collectors................................................................................. 8 SECTION 2: POWER SUPPLY......................................................................................................... 9 SECTION 3: SETUP........................................................................................................................ 11 Needed for Setup...................................................................................................................... 11 Unpacking................................................................................................................................. 11 Inventory.................................................................................................................................... 12 Hardware Recognition Chart..................................................................................................... 13 Site Considerations................................................................................................................... 14 Assembly................................................................................................................................... 15 Ducting System......................................................................................................................... 17 System Grounding.................................................................................................................... 18 Test Run.................................................................................................................................... 19 SECTION 4: OPERATIONS............................................................................................................ 20 Operation................................................................................................................................... 20 SECTION 5: ACCESSORIES.......................................................................................................... 21 SECTION 6: MAINTENANCE......................................................................................................... 24 Schedule................................................................................................................................... 24 Cleaning Exterior....................................................................................................................... 24 Cleaning Collection Drawer & Dust Tray.................................................................................. 24 Cleaning Impeller...................................................................................................................... 25 Cleaning Ducts.......................................................................................................................... 25 Cleaning/Replacing Filters........................................................................................................ 26 SECTION 7: SERVICE.................................................................................................................... 27 Troubleshooting......................................................................................................................... 27 SECTION 8: WIRING....................................................................................................................... 28 Wiring Safety Instructions......................................................................................................... 28 Wiring Diagram......................................................................................................................... 29 SECTION 9: PARTS........................................................................................................................ 30 Main........................................................................................................................................... 30 Main Parts List.......................................................................................................................... 31 Labels & Cosmetics.................................................................................................................. 32 WARRANTY & RETURNS.............................................................................................................. 33 INTRODUCTION Contact Info Manual Accuracy We stand behind our machines! If you have questions or need help, contact us with the information below. Before contacting, make sure you get the serial number and manufacture date from the machine ID label. This will help us help you faster. We are proud to provide a high-quality owner’s manual with your new machine! Grizzly Technical Support 1815 W. Battlefield Springfield, MO 65807 Phone: (570) 546-9663 Email: [email protected] We want your feedback on this manual. What did you like about it? Where could it be improved? Please take a few minutes to give us feedback. Grizzly Documentation Manager P.O. Box 2069 Bellingham, WA 98227-2069 Email: [email protected] We made every effort to be exact with the instructions, specifications, drawings, and photographs in this manual. Sometimes we make mistakes, but our policy of continuous improvement also means that sometimes the machine you receive is slightly different than shown in the manual. If you find this to be the case, and the difference between the manual and machine leaves you confused or unsure about something, check our website for an updated version. We post current manuals and manual updates for free on our website at www.grizzly.com. Alternatively, you can call our Technical Support for help. Before calling, make sure you write down the Manufacture Date and Serial Number from the machine ID label (see below). This information is required for us to provide proper tech support, and it helps us determine if updated documentation is available for your machine. Manufacture Date Serial Number -2- Model T28798 (Mfd. Since 12/18) Identification Become familiar with the names and locations of the controls and features shown below to better understand the instructions in this manual. ON/OFF Paddle Switch w/Disabling Pin Motor Access Door Stainless Mesh Filter Collection Drawer Filter Door Active Carbon Filter Pleated Micro Filter Dust Tray To reduce your risk of serious injury, read this entire manual BEFORE using machine. Model T28798 (Mfd. Since 12/18) -3- Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901 MODEL T28798 METAL DUST COLLECTOR Product Dimensions: Weight ........................................................................................................................................................................... 183 lbs. Width (side-to-side) x Depth (front-to-back) x Height .................................................................................20 x 28-1/2 x 43 in. Footprint (Width x Depth) .....................................................................................................................................20 x 28-1/2 in. Shipping Dimensions: Type ................................................................................................................................................................... Cardboard Box Content.......................................................................................................................................................................... Machine Weight ............................................................................................................................................................................ 199 lbs. Length x Width x Height.....................................................................................................................................42 x 27 x 22 in. Must Ship Upright .................................................................................................................................................................Yes Electrical: Power Requirement ........................................................................................................................ 240V, Single-Phase, 60 Hz Full-Load Current Rating........................................................................................................................................................ 9A Minimum Circuit Size ........................................................................................................................................................... 15A Connection Type ..................................................................................................................................................... Cord & Plug Power Cord Included ............................................................................................................................................................Yes Power Cord Length ...............................................................................................................................................................6 ft. Power Cord Gauge ....................................................................................................................................................... 14 AWG Plug Included .......................................................................................................................................................................6-15 Switch Type .........................................................................................START/STOP Paddle w/Magnetic Overload Protection Motor: Main Horsepower ............................................................................................................................................................1.5 HP Phase .......................................................................................................................................................... Single-Phase Amps ............................................................................................................................................................................ 9A Speed ...............................................................................................................................................................3450 RPM Type................................................................................................................................ TEFC Capacitor-Start Induction Power Transfer ...............................................................................................................................................Direct Drive Bearings ............................................................................................................... Shielded and Permanently Lubricated Centrifugal Switch/Contacts Type ........................................................................................................................External Main Specifications: Operation Information Dust Collector Type .................................................................................................................................................. Metal Airflow Performance ...........................................................................................................................................650 CFM Max. Static Pressure (at 0 CFM) ...........................................................................................................................10.8 in. Main Inlet Size ............................................................................................................................................................6 in. Adapter Inlet Included .................................................................................................................................................Yes Adapter Inlet Type .................................................................................................................................................. Y-Inlet Adapter Inlet Size .......................................................................................................................................................4 in. Number of Adapter Inlets ................................................................................................................................................2 Max. Material Collection Capacity .................................. 1 cu. ft. (Main Compartment), 0.22 cu.ft. (Filter Compartment) -4Model T28798 Model T28798 (Mfd. Since Page12/18) 1 of 2 Filter Information Number of Filters .............................................................................................................................................................3 Total Filter Surface Area ..................................................................................................................................6.11 sq. ft. First-Stage Filter Type ............................................................................................................Stainless-Steel Mesh Filter First-Stage Filter Rating .................................................................................................................................. 30 Microns First-Stage Filter Size (Length x Width x Thickness) ................................................................. 19-1/4 x 15-1/4 x 1/8 in. Second-Stage Filter Type.................................................................................................................. Active Carbon Filter Second-Stage Filter Rating ............................................................................................................................... 5 Microns Second-Stage Filter Size (Length x Width x Thickness) ............................................................ 19-1/4 x 15-1/4 x 7/8 in. Third-Stage Filter Type...................................................................................................................... Pleated Micro-Filter Third-Stage Filter Rating .....................................................................................................................................1 Micron Third-Stage Filter Size (Length x Width x Thickness) ................................................................ 19-1/4 x 15-1/4 x 7/8 in. Impeller Information Impeller Type .................................................................................................................................................... Radial Fin Impeller Size .......................................................................................................................................................12-3/4 in. Impeller Blade Thickness ........................................................................................................................................1/4 in. Construction Base ..........................................................................................................................................................................Steel Frame ........................................................................................................................................................................Steel Side Walls .................................................................................................................................................................Steel Collection Drawer ......................................................................................................................................................Steel Caster ..................................................................................................................................................................... Plastic Impeller ..............................................................................................................................................................Aluminum Blower Housing .........................................................................................................................................................Steel Paint Type/Finish ......................................................................................................................................Powder Coated Other Specifications: Country of Origin ............................................................................................................................................................. Taiwan Warranty........................................................................................................................................................................... 1 Year Approximate Assembly & Setup Time ...................................................................................................................... 30 Minutes Sound Rating .................................................................................................................................................................... 82 dB Serial Number Location ..................................................................................................................................Machine ID Label ISO 9001 Factory ................................................................................................................................................................... No Certified by a Nationally Recognized Testing Laboratory (NRTL) ......................................................................................... No Features: 3-Stage Filter System Aluminum Impeller Caster Wheels for Easy Movement Removable Chip Clean-Out Drawer 6" Inlet with Dual 4" Y-Inlet Adapter Page 2 of 2 Model T28798 (Mfd. Since 12/18) Model T28798 -5- SECTION 1: SAFETY For Your Own Safety, Read Instruction Manual Before Operating This Machine The purpose of safety symbols is to attract your attention to possible hazardous conditions. This manual uses a series of symbols and signal words intended to convey the level of importance of the safety messages. The progression of symbols is described below. Remember that safety messages by themselves do not eliminate danger and are not a substitute for proper accident prevention measures. Always use common sense and good judgment. Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury. Indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious injury. Indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury. It may also be used to alert against unsafe practices. NOTICE Alerts the user to useful information about proper operation of the machine to avoid machine damage. Safety Instructions for Machinery OWNER’S MANUAL. Read and understand this owner’s manual BEFORE using machine. TRAINED OPERATORS ONLY. Untrained operators have a higher risk of being hurt or killed. Only allow trained/supervised people to use this machine. When machine is not being used, disconnect power, remove switch keys, or lock-out machine to prevent unauthorized use—especially around children. Make your workshop kid proof! DANGEROUS ENVIRONMENTS. Do not use machinery in areas that are wet, cluttered, or have poor lighting. Operating machinery in these areas greatly increases the risk of accidents and injury. MENTAL ALERTNESS REQUIRED. Full mental alertness is required for safe operation of machinery. Never operate under the influence of drugs or alcohol, when tired, or when distracted. -6- ELECTRICAL EQUIPMENT INJURY RISKS. You can be shocked, burned, or killed by touching live electrical components or improperly grounded machinery. To reduce this risk, only allow qualified service personnel to do electrical installation or repair work, and always disconnect power before accessing or exposing electrical equipment. DISCONNECT POWER FIRST. Always disconnect machine from power supply BEFORE making adjustments, changing tooling, or servicing machine. This prevents an injury risk from unintended startup or contact with live electrical components. EYE PROTECTION. Always wear ANSI-approved safety glasses or a face shield when operating or observing machinery to reduce the risk of eye injury or blindness from flying particles. Everyday eyeglasses are NOT approved safety glasses. Model T28798 (Mfd. Since 12/18) WEARING PROPER APPAREL. Do not wear clothing, apparel or jewelry that can become entangled in moving parts. Always tie back or cover long hair. Wear non-slip footwear to reduce risk of slipping and losing control or accidentally contacting cutting tool or moving parts. HAZARDOUS DUST. Dust created by machinery operations may cause cancer, birth defects, or long-term respiratory damage. Be aware of dust hazards associated with each workpiece material. Always wear a NIOSH-approved respirator to reduce your risk. HEARING PROTECTION. Always wear hearing protection when operating or observing loud machinery. Extended exposure to this noise without hearing protection can cause permanent hearing loss. REMOVE ADJUSTING TOOLS. Tools left on machinery can become dangerous projectiles upon startup. Never leave chuck keys, wrenches, or any other tools on machine. Always verify removal before starting! USE CORRECT TOOL FOR THE JOB. Only use this tool for its intended purpose—do not force it or an attachment to do a job for which it was not designed. Never make unapproved modifications—modifying tool or using it differently than intended may result in malfunction or mechanical failure that can lead to personal injury or death! AWKWARD POSITIONS. Keep proper footing and balance at all times when operating machine. Do not overreach! Avoid awkward hand positions that make workpiece control difficult or increase the risk of accidental injury. CHILDREN & BYSTANDERS. Keep children and bystanders at a safe distance from the work area. Stop using machine if they become a distraction. GUARDS & COVERS. Guards and covers reduce accidental contact with moving parts or flying debris. Make sure they are properly installed, undamaged, and working correctly BEFORE operating machine. Model T28798 (Mfd. Since 12/18) FORCING MACHINERY. Do not force machine. It will do the job safer and better at the rate for which it was designed. NEVER STAND ON MACHINE. Serious injury may occur if machine is tipped or if the cutting tool is unintentionally contacted. STABLE MACHINE. Unexpected movement during operation greatly increases risk of injury or loss of control. Before starting, verify machine is stable and mobile base (if used) is locked. USE RECOMMENDED ACCESSORIES. Consult this owner’s manual or the manufacturer for recommended accessories. Using improper accessories will increase the risk of serious injury. UNATTENDED OPERATION. To reduce the risk of accidental injury, turn machine OFF and ensure all moving parts completely stop before walking away. Never leave machine running while unattended. MAINTAIN WITH CARE. Follow all maintenance instructions and lubrication schedules to keep machine in good working condition. A machine that is improperly maintained could malfunction, leading to serious personal injury or death. DAMAGED PARTS. Regularly inspect machine for damaged, loose, or mis-adjusted parts—or any condition that could affect safe operation. Immediately repair/replace BEFORE operating machine. For your own safety, DO NOT operate machine with damaged parts! MAINTAIN POWER CORDS. When disconnecting cord-connected machines from power, grab and pull the plug—NOT the cord. Pulling the cord may damage the wires inside. Do not handle cord/plug with wet hands. Avoid cord damage by keeping it away from heated surfaces, high traffic areas, harsh chemicals, and wet/damp locations. EXPERIENCING DIFFICULTIES. If at any time you experience difficulties performing the intended operation, stop using the machine! Contact our Technical Support at (570) 546-9663. -7- Additional Safety for Metal Dust Collectors Long-term respiratory damage, metal toxicity, cancer, or birth defects can occur from improperly using, setting up, or servicing machine, and using this machine without wearing a respirator. Explosions or fire can result if machine is used to capture incorrect materials or if dust/waste material is exposed to an ignition source. To reduce these risks, operator and bystanders MUST completely heed the warnings below. USE FOR INTENDED PURPOSE. This metal dust collector is only designed to capture noncombustible or non-explosible metal particles. Collect only one type of metal/material at one time. DO NOT use to capture materials made from wood or wood products. DO NOT use it to collect lead, magnesium, niobium, tantalum, titanium, zirconium, hafnium, asbestos, crystalline silica, gypsum, or any other non-metal products. DO NOT use to capture welding fumes, gasses, vapors, liquids, smoke, or ordinary combustible materials. DO NOT connect this dust collector to any machine using a coolant system. WEAR PROPER PPE. Dust created from cutting, grinding, sanding, etc. may cause cancer, birth defects, or long-term respiratory damage. Be aware of the dust hazards, exposure limits, and toxicity associated with each type of workpiece material being collected. Very fine dust/particles may not be captured by filters and may become airborne in the work area. Anyone working in this same work area MUST wear a NIOSH-approved respirator and eye protection rated for the workpiece material. RISK OF FIRE/EXPLOSIONS. To minimize static electrical charge, only connect with smoothwalled, sheet-metal ducting—do not use PVC. Entire collection system (collector + ductwork) must be bonded and grounded. Fine metal dust particles can ignite, depending on material type and circumstances. Know about and be prepared to safely fight a combustible metal fire by conducting a combustible screening test under Chapter 4 of NFPA 484. Keep machine away from pilot lights, open flames, or other ignition sources. NEVER use near chemical fumes or within an enclosed spray booth. -8- TOXIC METALS. Exposure (or over-exposure) to certain types of metal dusts or fumes can result in serious, potentially deadly health effects. To reduce this risk, research toxicity of metal types you work with and always seek to minimize/eliminate exposure to yourself and others. CLEANING DRAWERS. Wear safety goggles and a NIOSH-approved respirator (rated for the metal type) when emptying and cleaning collection drawer and dust tray. Empty only into an approved, closed-top metal container, taking care to minimize amount of dust allowed to become airborne. Prevent spread of dust onto hands or clothing. Dispose of waste properly and according to local regulations for material type. HIGH-HAZARD MATERIAL. This machine does NOT protect against highly hazardous materials, such as lead dust, asbestos fibers, or radioactive particles. These materials MUST be collected with special filtration equipment because of their high health/contamination hazard and difficulty of filtration. DO NOT attempt to collect such materials with this machine. SAFE OPERATING LOCATION. DO NOT place metal dust collector where it can be exposed to rain or moisture. Exposure to water creates a shock hazard and will reduce life of machine. PROPERLY MAINTAIN MACHINE. Keep machine in proper working condition to help ensure all guards and components function as intended. Perform routine inspections and all necessary maintenance indicated in owner’s manual. Never operate machine with damaged or worn parts. Duct must be disconnected before service. Never operate machine with filters or covers removed. Model T28798 (Mfd. Since 12/18) SECTION 2: POWER SUPPLY Availability Before installing the machine, consider the availability and proximity of the required power supply circuit. If an existing circuit does not meet the requirements for this machine, a new circuit must be installed. To minimize the risk of electrocution, fire, or equipment damage, installation work and electrical wiring must be done by an electrician or qualified service personnel in accordance with all applicable codes and standards. Electrocution, fire, shock, or equipment damage may occur if machine is not properly grounded and connected to power supply. Full-Load Current Rating The full-load current rating is the amperage a machine draws at 100% of the rated output power. On machines with multiple motors, this is the amperage drawn by the largest motor or sum of all motors and electrical devices that might operate at one time during normal operations. Full-Load Current Rating at 240V........ 9 Amps The full-load current is not the maximum amount of amps that the machine will draw. If the machine is overloaded, it will draw additional amps beyond the full-load rating. If the machine is overloaded for a sufficient length of time, damage, overheating, or fire may result— especially if connected to an undersized circuit. To reduce the risk of these hazards, avoid overloading the machine during operation and make sure it is connected to a power supply circuit that meets the specified circuit requirements. Model T28798 (Mfd. Since 12/18) The full-load current rating is the amperage a machine draws at 100% of the rated output power. On machines with multiple motors, this is the amperage drawn by the largest motor or sum of all motors and electrical devices that might operate at one time during normal operations. Circuit Information A power supply circuit includes all electrical equipment between the breaker box or fuse panel in the building and the machine. The power supply circuit used for this machine must be sized to safely handle the full-load current drawn from the machine for an extended period of time. (If this machine is connected to a circuit protected by fuses, use a time delay fuse marked D.) For your own safety and protection of property, consult an electrician if you are unsure about wiring practices or electrical codes in your area. Note: Circuit requirements in this manual apply to a dedicated circuit—where only one machine will be running on the circuit at a time. If machine will be connected to a shared circuit where multiple machines may be running at the same time, consult an electrician or qualified service personnel to ensure circuit is properly sized for safe operation. Circuit Requirements for 240V This machine is prewired to operate on a power supply circuit that has a verified ground and meets the following requirements: Nominal Voltage.......... 208V, 220V, 230V, 240V Cycle...........................................................60 Hz Phase............................................ Single-Phase Power Supply Circuit.......................... 15 Amps Plug/Receptacle.............................. NEMA 6-15 -9- Grounding Requirements This machine MUST be grounded. In the event of certain malfunctions or breakdowns, grounding reduces the risk of electric shock by providing a path of least resistance for electric current. This machine is equipped with a power cord that has an equipment-grounding wire and a grounding plug. Only insert plug into a matching receptacle (outlet) that is properly installed and grounded in accordance with all local codes and ordinances. DO NOT modify the provided plug! GROUNDED 6-15 RECEPTACLE Current Carrying Prongs 6-15 PLUG Grounding Pin Figure 1. Typical 6-15 plug and receptacle. Improper connection of the equipment-grounding wire can result in a risk of electric shock. The wire with green insulation (with or without yellow stripes) is the equipment-grounding wire. If repair or replacement of the power cord or plug is necessary, do not connect the equipment-grounding wire to a live (current carrying) terminal. Check with a qualified electrician or service personnel if you do not understand these grounding requirements, or if you are in doubt about whether the tool is properly grounded. If you ever notice that a cord or plug is damaged or worn, disconnect it from power, and immediately replace it with a new one. Extension Cords We do not recommend using an extension cord with this machine. If you must use an extension cord, only use it if absolutely necessary and only on a temporary basis. Extension cords cause voltage drop, which can damage electrical components and shorten motor life. Voltage drop increases as the extension cord size gets longer and the gauge size gets smaller (higher gauge numbers indicate smaller sizes). Any extension cord used with this machine must be in good condition and contain a ground wire and matching plug/receptacle. Additionally, it must meet the following size requirements: Minimum Gauge Size............................14 AWG Maximum Length (Shorter is Better).......50 ft. SHOCK HAZARD! Two-prong outlets do not meet the grounding requirements for this machine. Do not modify or use an adapter on the plug provided—if it will not fit the outlet, have a qualified electrician install the proper outlet with a verified ground. -10- Model T28798 (Mfd. Since 12/18) SECTION 3: SETUP Needed for Setup This machine presents serious injury hazards to untrained users. Read through this entire manual to become familiar with the controls and operations before starting the machine! Wear safety glasses during the entire setup process! HEAVY LIFT! Straining or crushing injury may occur from improperly lifting machine or some of its parts. To reduce this risk, get help from other people and use a forklift (or other lifting equipment) rated for weight of this machine. Model T28798 (Mfd. Since 12/18) The following items are needed, but not included, for the setup/assembly of this machine. Description Qty • Assistant...................................................... 1 • Safety Glasses (for each person).........1 Pair • Metal Ducting.............................. As Needed • Leather Gloves (for each person).........1 Pair Unpacking This machine was carefully packaged for safe transport. When unpacking, separate all enclosed items from packaging materials and inspect them for shipping damage. If items are damaged, please call us immediately at (570) 546-9663. IMPORTANT: Save all packaging materials until you are completely satisfied with the machine and have resolved any issues between Grizzly or the shipping agent. You MUST have the original packaging to file a freight claim. It is also extremely helpful if you need to return your machine later. -11- Inventory The following is a list of items shipped with your machine. Before beginning setup, lay these items out and inventory them. Hardware (Figure 3) Qty 5 1 I. Flange Bolts ⁄ 16"-18 x ⁄ 2".......................... 16 J. Button Head Cap Screws 5 ⁄ 16"-18 x 1⁄ 2"........ 4 K. Hex Wrench 5mm........................................ 1 L. Open-End Wrench 10 x 12mm.................... 1 M. Flange Screw #10-24" x 3 ⁄ 8"......................... 1 A B G F K I M L Figure 3. Hardware inventory. NOTICE C If you cannot find an item on this list, carefully check around/inside the machine and packaging materials. Often, these items get lost in packaging materials while unpacking or they are pre-installed at the factory. D H J 12 Loose Components (Figure 2) Qty A. Casters........................................................ 4 B. Dust Port..................................................... 1 C. Y-Inlet.......................................................... 1 D. Collection Drawer........................................ 1 E. Pleated Micro Filter..................................... 1 F. Active Carbon Filter..................................... 1 G. Stainless-Steel Mesh Filter......................... 1 H. Dust Tray..................................................... 1 10 If any non-proprietary parts are missing (e.g. a nut or a washer), we will gladly replace them; or for the sake of expediency, replacements can be obtained at your local hardware store. E Figure 2. Loose components inventory. -12- Model T28798 (Mfd. Since 12/18) Hardware Recognition Chart 5mm Model T28798 (Mfd. Since 12/18) -13- Site Considerations Weight Load Physical Environment Refer to the Machine Data Sheet for the weight of your machine. Make sure that the surface upon which the machine is placed will bear the weight of the machine, additional equipment that may be installed on the machine, and the heaviest workpiece that will be used. Additionally, consider the weight of the operator and any dynamic loading that may occur when operating the machine. The physical environment where the machine is operated is important for safe operation and longevity of machine components. For best results, operate this machine in a dry environment that is free from excessive moisture, hazardous chemicals, airborne abrasives, or extreme conditions. Extreme conditions for this type of machinery are generally those where the ambient temperature range exceeds 41°–104°F; the relative humidity range exceeds 20%–95% (non-condensing); or the environment is subject to vibration, shocks, or bumps. Space Allocation Consider the largest size of workpiece that will be processed through this machine and provide enough space around the machine for adequate operator material handling or the installation of auxiliary equipment. With permanent installations, leave enough space around the machine to open or remove doors/covers as required by the maintenance and service described in this manual. See below for required space allocation. Children or untrained people may be seriously injured by this machine. Only install in an access restricted location. Electrical Installation Place this machine near an existing power source. Make sure all power cords are protected from traffic, material handling, moisture, chemicals, or other hazards. Make sure to leave enough space around machine to disconnect power supply or apply a lockout/tagout device, if required. Lighting Lighting around the machine must be adequate enough that operations can be performed safely. Shadows, glare, or strobe effects that may distract or impede the operator must be eliminated. = Electrical Connection 561/2" 36 / " 3 4 YInlet 20" 281/2" Figure 4. Minimum working clearances. -14- Model T28798 (Mfd. Since 12/18) Assembly 2. Attach dust port to side of dust collector with (4) 5 ⁄ 16"-18 x 1⁄ 2" button head cap screws (see Figure 6). The machine must be fully assembled before it can be operated. Before beginning the assembly process, refer to Needed for Setup and gather all listed items. To ensure the assembly process goes smoothly, first clean any parts that are covered or coated in heavy-duty rust preventative (if applicable). x4 Note: Do not destroy packaging until after the Test Run. Dust Port To assemble dust collector: 1. Attach casters to bottom of dust collector using (16) 5 ⁄ 16"-18 x 1⁄ 2" flange bolts, as shown in Figure 5. Figure 6. Attaching dust port. 3. Attach Y-inlet to dust port with (1) #10-24 x ⁄ 8" flange screw (see Figure 7). 3 x 16 x1 Figure 5. Attaching casters to bottom of dust collector. Y-Inlet Figure 7. Attaching Y-inlet to dust port. Model T28798 (Mfd. Since 12/18) -15- 4. Open access door. Remove protective wrap from collection drawer, and insert collection drawer where shown in Figure 8. Close and latch access door. 6. Install air filters in same sequence shown in Figure 10. Pleated Micro Filter Access Door Active Carbon Filter Stainless Mesh Filter Collection Drawer Filter Door Filter Door Figure 8. Collection drawer installed in dust collector. 5. Open filter door and verify dust tray is installed, as shown in Figure 9. Dust Tray Figure 10. Install air filters in this sequence. 7. Close and latch filter door. 8. Attach dust collection ducting to dust port(s). (Refer to Page 17 for suggestions about collection ducting and metal dust collection components.) Filter Door Figure 9. Dust tray installed below filter door. -16- Model T28798 (Mfd. Since 12/18) Ducting System Overview This dust collector is designed exclusively to collect dry metal, chips, and swarf. DO NOT use this dust collector to collect wood dust or metal chips containing cutting fluid or coolant. Due to fire or explosion risk, DO NOT use this machine to collect combustible or explosive metals, magnesium, niobium, tantalum, titanium, zirconium, hafnium, combustible liquids or fuels, gasoline, or oil- or solvent-based paints. For best performance, place this dust collector as close to dust-generating machines as possible and install blast gates at the beginning of ducting lines. Only open one line at a time to focus maximum suction at the machine where dust is being collected. Grizzly offers a complete line of dust collection accessories for setting up your dust collection system ductwork (see Page 21) and a complete guide book titled Dust Collection Basics. Whatever system design you choose, always make sure to position ducting and collector away from any open flames (including pilot lights); otherwise you risk an explosion if material is dispersed into the air. Metal Ducting Advantages of metal ducting is its conductivity and that it does not contribute to static electrical charge build-up. However, static charges are still produced when particles strike other dust particles as they move through the duct. Since metal duct is a conductor, it can be grounded quite easily to dissipate any static electrical charges. Replace any plastic dust ports with sheet-metal equivalents, or bond sheet metal ducting to metal frame of machine with grounding wire. Always guard against static electrical build up by grounding all collection lines. There are a number of options when it comes to metal duct, but duct that is specially manufactured for metal dust collection is the best choice. When selecting your metal duct, choose high-quality metal duct with smooth-welded internal seams that will minimize airflow resistance. This type of duct usually connects to other ducts or elbows with a simple, self-sealing clamp, is very quick and easy to assemble, and can be readily dismantled and re-installed. This is especially important if you ever need to change things around in your shop or add more tools. Duct Material For best results, use only smooth-wall, sheetmetal ducting or flexible metal ducting to connect each machine. The National Fire Protection Agency (NFPA) warns of explosion or fire hazard because of static electrical buildup if plastic or non-conductive duct material is used for metal dust collection and is not completely grounded and bonded. We DO NOT recommend using any plastic duct material with this machine. Model T28798 (Mfd. Since 12/18) Figure 11. Examples of metal duct and components. Avoid inferior metal duct that requires you to cut it to length and snap it together. This type of duct is time-consuming to install because it requires you to seal all the seams with silicone and screw the components on the ends with sheet-metal screws. Another disadvantage is the rough internal seams and crimped ends that unavoidably increase static pressure loss. -17- Flexible Duct System Grounding Flexible hose is generally used for short runs and at rigid duct-to-machine connections. The superior choice here is metal flex hose that is designed to be flexible, yet be as smooth as possible inside to reduce static pressure loss. DO NOT use dryer vent hose because it tends to collapse. To guard against static electrical buildup, we strongly recommend replacing any plastic dust ports on dust-producing machines with metal equivalents. Figure 12. Example of flexible metal duct. If you absolutely must use any plastic duct or components, they must be completely grounded and bonded to the metal frame of a grounded machine by wrapping the flex hose with an external ground wire connected to both machines as shown in Figure 14. Ensure that each machine is continuously grounded to the grounding terminal in your electric service panel. Ensure Required CFM at Machine Since each machine produces a different amount of dust, the requirements for the minimum amount of CFM to move that dust is unique to the machine. Knowing this required CFM is important to gauging what size duct to use. For best results when using the Y-inlet, we recommend installing blast gates to control airflow for each line near the Y-inlet. Refer to Figure 13 for a close estimation of the airflow each dust-producing machine requires. Machines that generate the most dust should be placed as close as possible to the dust collector. Machine Dust Port Size Approximate Required CFM 2" 100 2.5" 150 3" 250 4" 400 5" 600 6" 850 Grounding wire bypasses plastic components to bond ducting to grounded machine External Ground Wire Plastic Dust Port Ground Screw Flex-Hose Figure 14. Example showing how to ground and bond ducting with a grounding wire. Always guard against static electrical build up by grounding all dust collection lines. 7" Approximate required 1200 Figure 13. airflow for machines based on dust port size. 8" 1600 -18- 9" 2000 10" 2500 Model T28798 (Mfd. Since 12/18) Test Run Once assembly is complete, test run the machine to ensure it is properly connected to power and safety components are functioning correctly. To test run machine: 1. Clear all setup tools away from machine. 2. Connect machine to power supply. 3. Remove disabling pin from paddle switch, as shown in Figure 15. If you find an unusual problem during the test run, immediately stop the machine, disconnect it from power, and fix the problem BEFORE operating the machine again. The Troubleshooting table in the SERVICE section of this manual can help. The Test Run consists of verifying the following: 1) The motor powers up and runs correctly, and 2) the safety disabling mechanism on the switch works correctly. Serious injury or death can result from using this machine BEFORE understanding its controls and related safety information. DO NOT operate, or allow others to operate, machine until the information is understood. Figure 15. Removing disabling pin from paddle switch. 4. Turn machine ON, verify motor operation, and then turn machine OFF. Machine should run smoothly and without problems or unusual noises. DO NOT start machine until all preceding setup instructions have been performed. Operating an improperly set up machine may result in malfunction or unexpected results that can lead to serious injury, death, or machine/property damage. Model T28798 (Mfd. Since 12/18) 5. Insert disabling pin into paddle switch. 6. Attempt to start machine by pushing ON button with pin installed. Machine should NOT start. If it does start, the switch disabling feature is not functioning properly and the switch must be replaced. -19- SECTION 4: OPERATIONS Operation To reduce your risk of serious injury, read this entire manual BEFORE using machine. This metal dust collector draws metal dust into a collection drawer and discharges air through a 3-stage air-filter system. Metal dust is collected in a primary 1.0-cubic-foot drawer that slides into the main compartment behind the access door, as shown in Figure 16. A secondary dust tray in the air filter compartment holds 0.23 cubic feet of material (see Figure 16, inset). Collection Drawer Access Door Never operate machine with damaged or worn parts. Never operate machine with filters, guards, or covers removed. Eye and face injuries and respiratory problems can occur while operating or cleaning this tool. Wear personal protective equipment to reduce your risk from these hazards. Wear NIOSH-approved respirator, ANSI-approved safety goggles and leather gloves whenever checking or emptying collection drawer and air filter dust tray. Keep metal dust off clothing and skin. Dust Tray Filter Door Opening Figure 16. Collection drawer and dust tray locations. When machine is not in use, insert disabling pin into ON/OFF switch to avoid accidental startup. If you are not experienced with this type of machine, WE STRONGLY RECOMMEND that you seek additional training outside of this manual. Read books/magazines or get formal training before beginning any projects. Regardless of the content in this section, Grizzly Industrial will not be held liable for accidents caused by lack of training. -20- To use metal dust collector: 1. Turn metal dust collector ON. 2. Turn dust-producing machine ON and perform operation. 3. Turn dust-producing machine OFF when operation is complete. 4. Turn metal dust collector OFF when finished with operation or to check/clean collection drawer. Empty drawer and tray when approximately 1⁄ 3 –1⁄ 2 full. Model T28798 (Mfd. Since 12/18) SECTION 5: ACCESSORIES Installing unapproved accessories may cause machine to malfunction, resulting in serious personal injury or machine damage. To reduce this risk, only install accessories recommended for this machine by Grizzly. T30031—Active Carbon Filter The second-stage replacement active carbon filter for the T28798 Metal Dust Collector filters particles as small as 5 microns. It is cleanable and reusable for up to 300 hours of use. Measures 151⁄4" x 191⁄4" x 7⁄ 8 ". NOTICE Refer to our website or latest catalog for additional recommended accessories. Air Filters T30030­— Stainless-Steel Mesh Filter The first-stage replacement stainless steel mesh filter for the T28798 Metal Dust Collector filters particles as small as 30 microns. The filter can be cleaned and reused as long as it is not damaged. Measures 151⁄4" x 191⁄4" x 1⁄ 8 ". Figure 18. Model T30031 Active Carbon Filter. T30032—Pleated Micro Filter The third-stage replacement pleated micro filter for the T28798 Metal Dust Collector filters particles as small as 1 micron. It is cleanable and reusable for up to 300 hours of use. Measures 151⁄4" x 191⁄4" x 7⁄ 8". Figure 17. Model T30030 Mesh Filter. Figure 19. Model T30032 Pleated Micro Filter. Model T28798 (Mfd. Since 12/18) BUY PARTS ONLINE AT GRIZZLY.COM! Scan QR code to visit our Parts Store. -21- Metal Ducting G6162—4" x 5' Straight Metal Pipe G7346—5" x 5' Straight Metal Pipe G7364—6" x 5' Straight Metal Pipe These laser welded straight pipes ensure a super smooth internal seam. Ends easily clamp together for a sealed fit without screws or silicone. H5293—4" Metal Duct Starter Kit H5295—5" Metal Duct Starter Kit H5297—6" Metal Duct Starter Kit Save over 20% with this great starter kit. Includes: (2) machine adapters, (10) pipe clamps, (3) 5' straight pipes, (1) branch, (3) pipe hangers, (1) end cap, (3) adjustable nipples, (1) 90˚ elbow, and (1) 60˚ elbow. Figure 20. Straight metal pipe. H7215—4" x 5' Rigid Metal Flex Hose H7216—5" x 5' Rigid Metal Flex Hose H7217—6" x 5' Rigid Metal Flex Hose This flex hose provides just enough flexibility to make difficult connections while still keeping the inside wall as smooth as possible to minimize static pressure loss. Figure 23. 4" Metal duct starter kit. H5294—4" Metal Duct Machine Addition Kit H5296—5" Metal Duct Machine Addition Kit H5298—6" Metal Duct Machine Addition Kit Save over 20% with this great machine addition kit. Includes: (2) blast gates, (1) machine adapter, (10) pipe clamps, (2) pipe hangers, (2) 5' straight pipes, (2) adjustable nipples, (1) branch, and (1) 60˚ elbow. Figure 21. Rigid metal flex hose. Reducers & Adapters We carry a multitude of smooth-wall metal reducers, adapters, and fittings. G8007 5" x 6" G7337 4" x 5" G8009 4" G6167 4" x 3" Figure 24. Metal duct machine addition kits. Figure 22. Metal reducers & adapters. -22- BUY PARTS ONLINE AT GRIZZLY.COM! Scan QR code to visit our Parts Store. Model T28798 (Mfd. Since 12/18) G6177—4" Metal Blast Gate G7340—5" Metal Blast Gate G7358—6" Metal Blast Gate Control airflow and resistance between machines. H2499—Small Half-Mask Respirator H3631—Medium Half-Mask Respirator H3632—Large Half-Mask Respirator H3635—Cartridge Filter Pair P100 Metal dust has been linked to nasal cancer and severe respiratory illnesses. If you work around dust every day, a half-mask respirator can be a lifesaver. Also compatible with safety glasses! H3635 Figure 25. Metal blast gates. T27418—Viewing Spool 4" T27419—Viewing Spool 5" T27420—Viewing Spool 6" This viewing spool is a section of acrylic glass with QF ends so you can inspect material flow. Ends are 22-gauge. Total length 12 1⁄ 2". H3631 Figure 28. Half-mask respirator and disposable cartridge filters. Personal Protective Equipment Figure 26. Viewing spools. G6163—4" Dust Collection Pipe Clamp G7343—5" Dust Collection Pipe Clamp G7361—6" Dust Collection Pipe Clamp These clamps feature lever latches and foam seals that secure around the rolled ends of fittings and pipe. T20502—Face Shield Crown Protector 7" T20503—Face Shield Window T20451—“Kirova” Clear Safety Glasses T20452—“Kirova” Anti-Reflective S. Glasses T28175—Stealth Safety Goggles T20502 T20452 T20503 T28175 T20451 Figure 29. Assortment of basic eye protection. Figure 27. Dust collection pipe clamps. Model T28798 (Mfd. Since 12/18) BUY PARTS ONLINE AT GRIZZLY.COM! Scan QR code to visit our Parts Store. -23- SECTION 6: MAINTENANCE Schedule For optimum performance from this machine, this maintenance schedule must be strictly followed. Ongoing To maintain a low risk of injury and proper machine operation, if you ever observe any of the items below, shut down the machine immediately and fix the problem before continuing operations: Loose mounting bolts. Check/empty dust collection drawer/tray. Check/replace filters. Worn or damaged wires. Any other unsafe condition. • • • • • Monthly Check • Clean dust buildup from inside cabinet and off motor. Inspect and clean inside ducts. Every 10–15 Hours • Clean 30-Micron stainless steel mesh filter. Every 25–30 Hours • Clean 5-Micron active carbon filter. Every 35–40 Hours • Clean 1-Micron pleated micro filter. To reduce risk of shock or accidental startup, always disconnect machine from power before adjustments, maintenance, or service. Cleaning Exterior To clean the exterior of the Model T28798, wipe off dust with a dry cloth. Cleaning Collection Drawer & Dust Tray Frequently monitor and empty collection drawer and dust tray during operations (see Figure 30). Wear NIOSH-approved respirator, ANSI-approved safety goggles, and leather gloves when inspecting or emptying drawer or tray. Collection Drawer Every 300 Hours • Replace 5-Micron active carbon filter and pleated micro filter every 300 hours or sooner if cleaning filters no longer improves airflow. See Page 26 for air filter cleaning instructions. Dust Tray Wear ANSI-approved safety goggles, a NIOSH-approved respirator, and leather gloves when removing, cleaning, and replacing filters. Carefully minimize amount of dust allowed to become airborne, and prevent spread of dust onto hands or clothing. Dispose of all waste properly according to local regulations for material type. -24- Figure 30. Collection drawer and air filter dust tray. Model T28798 (Mfd. Since 12/18) Cleaning Impeller 4. Remove motor/impeller assembly and carefully set it on capacitor covers (see Figure 32). The impeller normally requires no maintenance, but the blades can accumulate metal dust that can adversely affect impeller balance. Removing the motor/impeller assembly allows cleaning and inspection of the impeller blades. Tools Needed Qty Open-End Wrench 10 x 12mm........................... 1 Soft Bristle Brush............................................... 1 Shop Vacuum with HEPA Filter and Non-Conductive Hose................................. 1 NIOSH-Approved Respirator.............................. 1 ANSI-Approved Safety Goggles......................... 1 Leather Gloves............................................1 Pair Impeller Figure 32. Motor/impeller assembly removed for cleaning and inspection. 5. To clean impeller and inspect motor shaft: 1. DISCONNECT MACHINE FROM POWER! 2. Put on NIOSH-approved respirator, ANSIapproved safety goggles, and leather gloves. 3. Remove (8) flange bolts from motor mounting plate (see Figure 31). Use a soft bristle brush and dry rag to remove dust from impeller blades and impeller housing. DO NOT use compressed air or your bare hands. Serious injury can occur if it enters the blood stream. Inspect impeller for damage and replace if necessary. — Use only NFPA 484-compliant shop vacuum with HEPA filter and non-conductive hose to vacuum debris inside housing. DO NOT use compressed air. Dust particles can become airborne and cause injury. 6. Replace motor/impeller and secure with flange bolts. x8 Cleaning Ducts Motor Capacitor Covers Motor Mounting Plate Figure 31. Flange bolts secure the motor/ impeller assembly to the cabinet. Model T28798 (Mfd. Since 12/18) Inspect all ducts and fittings monthly and clean as necessary. To clean inside ducts: 1. DISCONNECT MACHINE FROM POWER! 2. Wear NIOSH-approved respirator, ANSIapproved goggles, and leather gloves. 3. Undo clamps to disconnect ducts and fittings. Use soft bristle brush and dry/damp rag to remove accumulated metal dust. 4. Reconnect ducts and secure clamps. -25- Cleaning/Replacing Filters The 5-Micron active carbon and 1-Micron pleated micro filters need regular cleaning. Replace every 300 hours or when airflow performance becomes noticeably reduced despite cleaning. Replacing Filters 1. DISCONNECT MACHINE FROM POWER! 2. Wear NIOSH-approved respirator, ANSIapproved goggles, and protective gloves while handling filters. 3. Unlatch filter door and open approximately 30 degrees. 4. Open (2) retaining clips on door and remove filters (see Figure 33). If re-using, note airflow direction across filter for replacement in Step 5. Wear ANSI-approved safety goggles, a NIOSH-approved respirator, and protective gloves when removing, cleaning, and replacing filters. Carefully minimize amount of dust allowed to become airborne, and prevent spread of dust onto hands or clothing. Dispose of all waste properly according to local regulations for material type. Stainless Mesh Filter Active Carbon Filter Retaining Clips Cleaning Filters Pleated Micro Filter Always clean filters outdoors when possible! However, take special care to avoid contaminating the environment. When cleaning filters, always inspect for damage and replace filters if ANY damage or tears are found. Figure 33. Air filters and components. Initially clean all filters by carefully tapping cakedon dust into an enclosed container to minimize release of dust into the air, then follow the applicable instructions provided below for each filter type. 5. IMPORTANT: DO NOT use compressed air to clean filters—especially if indoors—as it will likely cause a large amount of fine dust to become airborne and could damage the Stage-2 and -3 filters. Replace filters in same sequence shown in Figure 33, while also ensuring filters are installed with proper airflow direction. Close retaining clips to secure filters. 6. Close and latch filter door. Stage-1 Stainless-Steel Mesh Filter Flush with water or other liquid into an enclosed container and air dry. Carefully collect flushed waste and dispose of properly. Stage-2 Active Carbon Filter Clean with a soft bristle brush and vacuum with a shop vacuum equipped with a HEPA filter. Stage-3 Pleated Micro Filter Clean with a soft bristle brush and vacuum with a shop vacuum equipped with a HEPA filter. -26- Model T28798 (Mfd. Since 12/18) SECTION 7: SERVICE Review the troubleshooting procedures in this section if a problem develops with your machine. If you need replacement parts or additional help with a procedure, call our Technical Support. Note: Please gather the serial number and manufacture date of your machine before calling. Troubleshooting Symptom Possible Cause Possible Solution Machine does not start or a breaker trips. 1. Disabling pin installed in switch. 2. Power supply circuit breaker tripped or fuse blown. 3. Motor wires connected incorrectly. 4. Plug/receptacle at fault/wired incorrectly. 5. Wiring open/has high resistance. 6. START/STOP or circuit breaker switch at fault. 7. Start capacitor at fault. 8. Centrifugal switch/contact points at fault. 9. Motor at fault. 1. Remove disabling pin (Page 19). 2. Ensure circuit is sized correctly and free of shorts. Reset circuit breaker or replace fuse. 3. Correct motor wiring connections (Page 28). 4. Test for good contacts; correct the wiring. 5. Check/fix broken, disconnected, or corroded wires. 6. Replace switch/circuit breaker. 7. Test/replace. 8. Adjust/replace centrifugal switch/contact points. 9. Test/repair/replace. Machine has vibration or noisy operation. 1. Debris caught in impeller. 2. Motor or component loose. 1. Inspect impeller for debris or damage (Page 25). 2. Inspect/replace damaged bolts/nuts, and retighten with thread-locking fluid. 3. Fix/replace fan cover; replace loose/damaged fan. 4. Tighten/replace. 5. Test by rotating shaft; rotational grinding/loose shaft requires bearing replacement. 6. Test with dial indicator. Replace motor if damaged. 7. Stabilize dust collector. 8. Disconnect dust collector from power. Inspect impeller for dents, bends, or loose fins. Replace impeller if damaged. 9. Secure impeller; replace motor and impeller as a set if motor shaft and impeller hub are damaged. 3. Motor fan rubbing on cover. 4. Motor mount loose/broken. 5. Motor bearings at fault. 6. Motor shaft bent. 7. Dust collector not on a flat surface, wobbles. 8. Impeller damaged or unbalanced. 9. Impeller loose on motor shaft. Dust collector does not adequately collect dust or chips; poor performance. 1. Collection drawer or air filter dust tray are full. 2. Filters are dirty/clogged. 3. Clog in ducting. 4. Leak in ducting/connections. 5. Ducting blocked/restricted. 6. The dust collector is too far away from the point of suction, or there are too many sharp bends in the ducting. 7. Dust collector is undersized. 8. Run capacitor at fault. 9. Centrifugal switch/contact points at fault. Model T28798 (Mfd. Since 12/18) 1. Empty collection drawer and dust tray (Page 24). 2. Clean filters; replace with new filters if performance does not improve (Page 26). 3. Remove clog. 4. Seal leak. 5. Remove ducting from dust collector inlet and unblock the restriction. 6. Relocate the dust collector closer to the point of suction; remove sharp bends in ducting. 7. Install a larger dust collector. 8. Test/replace. 9. Adjust/replace centrifugal switch/contact points if available. -27- SECTION 8: WIRING These pages are current at the time of printing. However, in the spirit of improvement, we may make changes to the electrical systems of future machines. Compare the manufacture date of your machine to the one stated in this manual, and study this section carefully. If there are differences between your machine and what is shown in this section, call Technical Support at (570) 546-9663 for assistance BEFORE making any changes to the wiring on your machine. An updated wiring diagram may be available. Note: Please gather the serial number and manufacture date of your machine before calling. This information can be found on the main machine label. Wiring Safety Instructions SHOCK HAZARD. Working on wiring that is connected to a power source is extremely dangerous. Touching electrified parts will result in personal injury including but not limited to severe burns, electrocution, or death. Disconnect the power from the machine before servicing electrical components! MODIFICATIONS. Modifying the wiring beyond what is shown in the diagram may lead to unpredictable results, including serious injury or fire. This includes the installation of unapproved aftermarket parts. WIRE CONNECTIONS. All connections must be tight to prevent wires from loosening during machine operation. Double-check all wires disconnected or connected during any wiring task to ensure tight connections. CIRCUIT REQUIREMENTS. You MUST follow the requirements at the beginning of this manual when connecting your machine to a power source. WIRE/COMPONENT DAMAGE. Damaged wires or components increase the risk of serious personal injury, fire, or machine damage. If you notice that any wires or components are damaged while performing a wiring task, replace those wires or components. MOTOR WIRING. The motor wiring shown in these diagrams is current at the time of printing but may not match your machine. If you find this to be the case, use the wiring diagram inside the motor junction box. CAPACITORS/INVERTERS. Some capacitors and power inverters store an electrical charge for up to 10 minutes after being disconnected from the power source. To reduce the risk of being shocked, wait at least this long before working on capacitors. EXPERIENCING DIFFICULTIES. If you are experiencing difficulties understanding the information included in this section, contact our Technical Support at (570) 546-9663. The photos and diagrams included in this section are best viewed in color. You can view these pages in color at www.grizzly.com. -28- Model T28798 (Mfd. Since 12/18) Wiring Diagram The motor wiring shown here is current at the time of printing, but it may not match your machine. Always use the wiring diagram inside the motor junction box. MOTOR 240V POWER SWITCH (from behind) Circuit Breaker Zing Ear ZE700-15 WARNING! SHOCK HAZARD! Disconnect power before working on wiring. TRATS 14 24 13 23 POTS Run Capacitor 30 uF 250 VAC Start Capacitor 300 MFD 125 VAC 240V Single-Phase Ground G Hot 240 VAC 6-15 Plug Gn Wt Bl Hot Figure 34. Switch and circuit breaker wiring. Model T28798 (Mfd. Since 12/18) Figure 35. Capacitor wiring. READ ELECTRICAL SAFETY ON PAGE 29 -29- SECTION 9: PARTS We do our best to stock replacement parts when possible, but we cannot guarantee that all parts shown are available for purchase. Call (800) 523-4777 or visit www.grizzly.com/parts to check for availability. Main 25 32 31 29-1 29-3 29 29-5 29-9 29-8 28 26 15 24 16 17 29-2 29-11 29-4 29-6 29-7 29-10 27 23 22 18 4 14 33 34 21 20 35 9 19 13 1 30 11 12 10 7 9 4 8 6 5 -30- 30 BUY PARTS ONLINE AT GRIZZLY.COM! Scan QR code to visit our Parts Store. 2 3 Model T28798 (Mfd. Since 12/18) Main Parts List REF PART # DESCRIPTION REF PART # DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 CABINET FLANGE BOLT 5/16-18 X 1/2 CASTER 2-1/2" SWIVEL LATCH ACCESS DOOR COLLECTION DRAWER INLET ADAPTER 6" X 4" X 2 INLET ADAPTER CAP 4" BUTTON HD CAP SCR 5/16-18 X 1/2 INLET 6" FLANGE SCREW 10-24 X 3/8 DUST TRAY FILTER DOOR HANDLE STAGE-3 PLEATED 1 MICRON FILTER STAGE-2 ACTIVE CARBON FILTER STAGE-1 STAINLESS FILTER IMPELLER, ALUMINUM CAP SCREW M6-1 X 30 LH IMPELLER SPACER 38 X 10 X 6MM KEY 7 X 7 X 25 CONNECTION PLATE GASKET MOTOR CONNECTION PLATE 24 PT28798024 25 PT28798025 26 PT28798026 27 PT28798027 28 PT28798028 29 PT28798029 29-1 PT28798029-1 29-2 PT28798029-2 29-3 PT28798029-3 29-4 PT28798029-4 29-5 PT28798029-5 29-6 PT28798029-6 29-7 PT28798029-7 29-8 PT28798029-8 29-9 PT28798029-9 29-10PT28798029-10 29-11PT28798029-11 30 PT28798030 31 PT28798031 32 PT28798032 33 PT28798033 34 PT28798034 35 PT28798035 FLANGE BOLT 1/4-20 X 1/2 FLANGE NUT 5/16-18 FENDER WASHER 5/16 HEX BOLT 5/16-18 X 1 MOTOR SPACER MOTOR 1.5 HP 240V 1-PH MOTOR FAN COVER MOTOR FAN CAPACITOR COVER (START) S CAPACITOR 300M 125V 1-3/8 X 2-3/4 MOTOR WIRING JUNCTION BOX BALL BEARING 6205ZZ (FRONT) BALL BEARING 6203ZZ (REAR) CENTRIFUGAL SWITCH CONTACT PLATE R CAPACITOR 30M 250V 1-3/8 X 2-3/8 CAPACITOR COVER (RUN) HINGE PIN POWER CORD 14G 3W 72" 6-15P PADDLE SWITCH W/LG STOP KEDU KDJ17B-16 FILTER RETAINING CLIP TAP SCREW #5 X 3/8 LOCK WASHER 1/4 PT28798001 PT28798002 PT28798003 PT28798004 PT28798005 PT28798006 PT28798007 PT28798008 PT28798009 PT28798010 PT28798011 PT28798012 PT28798013 PT28798014 PT28798015 PT28798016 PT28798017 PT28798018 PT28798019 PT28798020 PT28798021 PT28798022 PT28798023 Model T28798 (Mfd. Since 12/18) BUY PARTS ONLINE AT GRIZZLY.COM! Scan QR code to visit our Parts Store. -31- Labels & Cosmetics MODEL T28798 1.5 HP METAL DUST COLLECTOR 110 WARNING! Specifications Motor: 1.5 HP, 240V, 1-Ph, 60 Hz Full-Load Current Rating: 9A Airflow: 650 CFM Max Static Pressure: 10.8" Inlet Size: 6" Filter 1: 30-Micron, Stainless Filter 2: 5-Micron, Active Carbon Filter 3: 1-Micron, Pleated Micro Max. Collection Capacity: 9.5 Gal. Weight: 183 lbs. INJURY HAZARD! To reduce risk of short and long-term injury, wear safety glasses, hearing protection, and a respirator when using this machine. Date S/N Mfd. for Grizzly in China 111 112 WARNING! To reduce the risk of serious injury or fire when using this machine: 1. Read and understand owner’s manual before operating. 2. Always wear approved eye and ear protection and a respirator during operation, or when cleaning trays or filters. 3. Only connect with smooth-walled sheet metal ducting—do not use PVC. 4. Do not connect to any machine using a coolant system. 5. Entire collection system (collector + ductwork) must be bonded and grounded to minimize static electrical charge. 6. Only collect a single type of metal/material at one time. 7. Do not use to collect niobium, tantalum, titanium, zirconium, or hafnium. 8. Never use machine to collect combustible or explosive metal dust, wood chips, sawdust, or other ordinary combustible materials! 9. Always disconnect power before servicing or cleaning. 10. Empty collector and isolate ductwork before performing service/repairs. 11. Do not expose to rain or use in wet areas. 12. Do not use if cord, plug, or any other electrical equipment becomes damaged—promptly repair! 13. Verify metals to be collected are not in a combustible or explosive form. 14. Do not modify machine in any way. 15. Remove collected dust/chips from dust tray at the end of each day. Store in a closed-top metal container. 16. Know about and be prepared to safely fight a combustible metal fire. 17. Prevent unauthorized use by children or untrained users. 101 T28798 WARNING! To reduce risk of death or serious injury, read manual BEFORE using machine. To get a new manual, call (800) 523-4777 or go to www.grizzly.com. 102 109 CAUTION! FIRE/EXPLOSION HAZARD! 113 INJURY/SHOCK HAZARD! Disconnect power before adjustments, maintenance, or service. To minimize risk, ensure machine is properly set up, cleaned, and only used to collect non-combustible metals. 103 WARNING! SHOCK HAZARD! Ensure machine is properly grounded to reduce static electricity build up! 112 111 110 108 To reduce risk of circuit overload or machine electrical damage, only operate collector with filters installed. 104 107 106 Safety labels help reduce the risk of serious injury caused by machine hazards. If any label comes off or becomes unreadable, the owner of this machine MUST replace it in the original location before resuming operations. For replacements, contact (800) 523-4777 or www.grizzly.com. 105 REF PART # DESCRIPTION REF PART # DESCRIPTION 101 102 103 104 105 106 107 MODEL NUMBER LABEL EXPLOSION HAZARD LABEL SHOCK HAZARD LABEL GRIZZLY NAMEPLATE, LARGE GRIZZLY.COM LABEL TOUCH-UP PAINT, PUTTY TOUCH-UP PAINT, GRIZZLY GREEN 108 109 110 111 112 113 NOTICE FILTERS TAG DISCONNECT POWER LABEL EYE, EAR, LUNG LABEL MACHINE ID LABEL READ MANUAL LABEL ELECTRICITY LABEL -32- PT28798101 PT28798102 PT28798103 PT28798104 PT28798105 PT28798106 PT28798107 BUY PARTS ONLINE AT GRIZZLY.COM! Scan QR code to visit our Parts Store. PT28798108 PT28798109 PT28798110 PT28798111 PT28798112 PT28798113 Model T28798 (Mfd. Since 12/18) WARRANTY & RETURNS Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance. This is Grizzly’s sole written warranty and any and all warranties that may be implied by law, including any merchantability or fitness, for any particular purpose, are hereby limited to the duration of this written warranty. We do not warrant or represent that the merchandise complies with the provisions of any law or acts unless the manufacturer so warrants. In no event shall Grizzly’s liability under this warranty exceed the purchase price paid for the product and any legal actions brought against Grizzly shall be tried in the State of Washington, County of Whatcom. We shall in no event be liable for death, injuries to persons or property or for incidental, contingent, special, or consequential damages arising from the use of our products. The manufacturers reserve the right to change specifications at any time because they constantly strive to achieve better quality equipment. We make every effort to ensure that our products meet high quality and durability standards and we hope you never need to use this warranty. In the event you need to use this warranty, contact us by mail or phone and give us all the details. We will then issue you a “Return Number,’’ which must be clearly posted on the outside as well as the inside of the carton. We will not accept any item back without this number. Proof of purchase must accompany the merchandise. Please feel free to write or call us if you have any questions about the machine or the manual. Thank you again for your business and continued support. We hope to serve you again soon. To take advantage of this warranty, you must register it at https://www.grizzly.com/secureforms/ warranty-card, or you can scan the QR code below to be automatically directed to our warranty registration page. Enter all applicable information for the product. WARRANTY
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