Grizzly W1859 Parallelogram Jointer Owner Manual

Grizzly W1859 Parallelogram Jointer Owner Manual

MODEL W1859/W1860  

8" X 76" PARALLELOGRAM JOINTER W/MOBILE BASE

175370

OWNER'S MANUAL

(FOR MODELS MANUFACTURED SINCE 07/19)

Phone: (360) 734-3482 • Online Technical Support: techsupport@woodstockint.com

COPYRIGHT © NOVEMBER, 2018 BY WOODSTOCK INTERNATIONAL, INC.  REVISED AUGUST, 2019 (AI)

WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL, INC.

#19884ES    Printed in Taiwan

This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, refer to it often, and use it to instruct other operators. Failure to read, understand and follow the instructions in this manual may result in fire or serious personal injury—including amputation, electrocution, or death.

The owner of this machine/tool is solely responsible for its safe use. This responsibility includes but is not limited to proper installation in a safe environment, personnel training and usage authorization, proper inspection and maintenance, manual availability and compre hension, application of safety devices, cutting/sanding/grinding tool integrity, and the usage of personal protective equipment.

The manufacturer will not be held liable for injury or property damage from negligence, improper training, machine modifications or misuse.

Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are: • Lead from lead-based paints.

• Crystalline silica from bricks, cement and other masonry products.

• Arsenic and chromium from chemically-treated lumber.

Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: Work in a well ventilated area, and work with approved safety equip ment, such as those dust masks that are specially designed to filter out microscopic particles.

Contents

INTRODUCTION......................................2

Machine Differences ............................. 2 Woodstock Technical Support .................. 2

Machine Specifications (W1859) ............... 3

Machine Specifications (W1860) ............... 5

Identification ..................................... 7

Controls & Components ......................... 8

SAFETY.............................................. 10

Standard Machinery Safety Instructions .... 10

Additional Safety for Jointers ................ 12

ELECTRICAL........................................ 13

Circuit Requirements .......................... 13

Grounding Requirements ...................... 14 Extension Cords ................................ 14

SETUP............................................... 15

Unpacking ....................................... 15 Items Needed for Setup ....................... 15

Inventory ........................................ 16

Cleaning Machine ............................... 17

Machine Placement ............................ 18

Assembly ......................................... 19

Knife-Setting Jig (W1859) ..................... 21

Dust Collection ................................. 22

Test Run .......................................... 23 Tensioning Belt ................................. 23

Disabling & Locking Switch ................... 24

OPERATIONS....................................... 25

General .......................................... 25

Stock Inspection ................................ 26

Squaring Stock .................................. 27

Surface Planing ................................. 28

Edge Jointing ................................... 29

Bevel Cutting ................................... 30

Rabbet Cutting ................................. 31

Setting Depth of Cut ........................... 33

ACCESSORIES....................................... 35

Jointer Accessories ............................. 35

MAINTENANCE..................................... 37

General .......................................... 37 Cleaning & Protecting ......................... 37

Lubrication ...................................... 38

SERVICE............................................. 39

General .......................................... 39 Setting/Replacing Knives (W1859) ........... 39

Rotating/Replacing Helical Cutterhead Inserts (W1860) ................................. 43

Checking/Adjusting Table Parallelism ...... 45

Setting Outfeed Table Height ................ 49

Calibrating 1 ⁄ 8 " Infeed Table Stop ........... 50

Setting Fence Stops ............................ 51

Calibrating Depth-of-Cut Scale .............. 54

Tensioning/Replacing Belt .................... 55

Checking/Aligning Pulleys .................... 56

Checking/Adjusting Cutterhead Guard ..... 57

Troubleshooting ................................. 58

Electrical Safety Instructions ................. 60

Wiring Diagram ................................. 61

PARTS............................................... 62

Tables, Fence & Cutterhead .................. 62

Base, Stand & Motor ........................... 63

Labels & Cosmetics ............................ 66

WARRANTY......................................... 69

USE THE QUICK GUIDE PAGE LABELS TO SEARCH OUT INFORMATION FAST!

Model W1859/W1860 (For Machines Mfd. Since 07/19)

• •

INTRODUCTION

Machine.Differences

Models W1859 and W1860 are 3 HP, 8" x 76" jointers with the following differences:

Model.W1859

has a 4-knife cutterhead with high-speed steel knives.

Model.W1860

has a helical cutterhead with 4 helicals and 36 indexable carbide inserts.

Woodstock.Technical.Support

This machine has been specially designed to provide many years of trouble-free service. Close attention to detail, ruggedly built parts and a rigid quality control program assure safe and reliable operation.

Woodstock International, Inc. is committed to customer satisfaction. Our intent with this manual is to include the basic information for safety, setup, operation, maintenance, and service of this product. We stand behind our machines! In the event that questions arise about your machine, please contact Woodstock International Technical Support at (360) 734-3482 or send e-mail to:

tech-support@shopfox.

biz

. Our knowledgeable staff will help you troubleshoot problems and process warranty claims.

If you need the latest edition of this manual, you can download it from

http://www.shopfox.biz

. If you have comments about this manual, please contact us at:

Woodstock.International,.Inc.

Attn:.Technical.Documentation.Manager

P.O..Box.2309

Bellingham,.WA.98227

Email:.manuals@woodstockint.com

-2-

Machine.Specifications.(W1859)

Model W1859/W1860 (For Machines Mfd. Since 07/19)

Product Dimensions

MODEL W1859

8" X 76" PARALLELOGRAM JOINTER WITH MOBILE BASE

Weight.......................................................................................................... 365 lbs.

Width (side‐to‐side) x Depth (front‐to‐back) x Height................................... 76 x 25 x 41‐1/2 in.

Footprint (Length x Width).............................................................................. 40 x 16 in.

Shipping Dimensions

Type....................................................................................................... Wood Crate Content........................................................................................................ Machine Weight.......................................................................................................... 470 lbs.

Length x Width x Height........................................................................... 85 x 26 x 43 in.

Must Ship Upright.................................................................................................. Yes

Electrical

Power Requirement.................................................................... 230V, Single‐Phase, 60 Hz Motor Size......................................................................................................... 3 HP Full‐Load Current Rating......................................................................................... 12A Minimum Circuit Size............................................................................................. 20A Connection Type......................................................................................... Cord & Plug Power Cord Included.............................................................................................. Yes Power Cord Length............................................................................................... 6 ft.

Power Cord Gauge............................................................................................ 14 AWG Plug Included....................................................................................................... Yes Included Plug Type............................................................................................... 6‐20 Switch Type................................................... Push Button Magnetic w/Large Shut‐Off Paddle

Motors Main

Horsepower................................................................................................. 3 HP Phase.............................................................................................. Single‐Phase Amps.......................................................................................................... 12A Speed.................................................................................................. 3450 RPM Type......................................................................... TEFC Capacitor‐Start Induction Power Transfer ..................................................................................... Belt Drive Bearings................................................................. Sealed & Permanently Lubricated Centrifugal Switch/Contacts Type................................................................. External Model W1859 Machine Specifications, Page 1 of 3 -3-

Model W1859/W1860 (For Machines Mfd. Since 07/19)

Main Specifications Main Specifications

Jointer Size................................................................................................. 8 in.

Bevel Jointing................................................................................. 0 – 45 deg. L/R Maximum Width of Cut................................................................................... 8 in.

Maximum Depth of Cut................................................................................ 1/8 in.

Minimum Workpiece Length............................................................................ 10 in.

Minimum Workpiece Thickness....................................................................... 1/2 in.

Maximum Rabbeting Depth............................................................................ 1/2 in.

Number of Cuts Per Minute............................................................................ 22,000

Fence Information

Fence Length............................................................................................. 38 in.

Fence Width........................................................................................... 1‐1/4 in.

Fence Height.......................................................................................... 4‐1/2 in.

Fence Stops.................................................................................. 45, 90, 135 deg.

Cutterhead Information

Cutterhead Type........................................................................................ 4 Knife Cutterhead Diameter............................................................................... 3‐1/16 in.

Cutterhead Speed................................................................................... 5500 RPM

Knife Information

Number of Knives.............................................................................................. 4 Knife Type................................................................................... HSS, Single‐Sided Knife Length................................................................................................ 8 in.

Knife Width.............................................................................................. 3/4 in.

Knife Thickness......................................................................................... 1/8 in.

Knife Adjustment.................................................................... Jack Screws or Springs

Table Information

Table Length.............................................................................................. 76 in.

Table Width................................................................................................ 8 in.

Table Thickness....................................................................................... 1‐3/4 in.

Floor to Table Height.............................................................................. 31‐1/4 in.

Table Adjustment Type......................................................................... Lever Action Table Movement Type......................................................................... Parallelogram

Construction

Body Assembly........................................................................................ Cast Iron Cabinet............................................................................................. Sheet Metal Fence Assembly................................................................. Precision‐Ground Cast Iron Guard...................................................................................... Die‐Cast Aluminum Table............................................................................. Precision‐Ground Cast Iron Paint Type/Finish............................................................................. Powder Coated

Other Information

Number of Dust Ports......................................................................................... 1 Dust Port Size.............................................................................................. 4 in.

Mobile Base............................................................................................. Built‐In

Machine.Specifications.(W1860)

Model W1859/W1860 (For Machines Mfd. Since 07/19)

MODEL W1860

8" X 76" PARALLELOGRAM JOINTER WITH HELICAL CUTTERHEAD &

Product Dimensions

MOBILE BASE

Weight.......................................................................................................... 365 lbs.

Width (side‐to‐side) x Depth (front‐to‐back) x Height................................... 76 x 25 x 41‐1/2 in.

Footprint (Length x Width).............................................................................. 40 x 16 in.

Shipping Dimensions

Type....................................................................................................... Wood Crate Content........................................................................................................ Machine Weight.......................................................................................................... 470 lbs.

Length x Width x Height........................................................................... 85 x 26 x 43 in.

Must Ship Upright.................................................................................................. Yes

Electrical

Power Requirement.................................................................... 230V, Single‐Phase, 60 Hz Motor Size......................................................................................................... 3 HP Full‐Load Current Rating......................................................................................... 12A Minimum Circuit Size............................................................................................. 20A Connection Type......................................................................................... Cord & Plug Power Cord Included.............................................................................................. Yes Power Cord Length............................................................................................... 6 ft.

Power Cord Gauge............................................................................................ 14 AWG Plug Included....................................................................................................... Yes Included Plug Type............................................................................................... 6‐20 Switch Type................................................... Push Button Magnetic w/Large Shut‐Off Paddle

Motors Main

Horsepower................................................................................................. 3 HP Phase.............................................................................................. Single‐Phase Amps.......................................................................................................... 12A Speed.................................................................................................. 3450 RPM Type......................................................................... TEFC Capacitor‐Start Induction Power Transfer ..................................................................................... Belt Drive Bearings................................................................. Sealed & Permanently Lubricated Centrifugal Switch/Contacts Type................................................................. External Model W1860 Machine Specifications, Page 1 of 3 -5-

Model W1859/W1860 (For Machines Mfd. Since 07/19)

Main Specifications Main Specifications

Jointer Size................................................................................................. 8 in.

Bevel Jointing................................................................................. 0 – 45 deg. L/R Maximum Width of Cut................................................................................... 8 in.

Maximum Depth of Cut................................................................................ 1/8 in.

Minimum Workpiece Length............................................................................ 10 in.

Minimum Workpiece Thickness....................................................................... 1/2 in.

Maximum Rabbeting Depth............................................................................ 1/2 in.

Number of Cuts Per Minute............................................................................ 22,000

Fence Information

Fence Length............................................................................................. 38 in.

Fence Width........................................................................................... 1‐1/4 in.

Fence Height.......................................................................................... 4‐1/2 in.

Fence Stops.................................................................................. 45, 90, 135 deg.

Cutterhead Information

Cutterhead Type........................................................................................ Helical Cutterhead Diameter............................................................................... 3‐1/16 in.

Number of Cutter Spirals..................................................................................... 4 Number of Indexable Cutters............................................................................... 36 Cutterhead Speed................................................................................... 5500 RPM

Cutter Insert Information

Cutter Insert Type........................................................................ Indexable Carbide Cutter Insert Length.................................................................................... 15 mm Cutter Insert Width..................................................................................... 15 mm Cutter Insert Thickness............................................................................... 2.5 mm

Table Information

Table Length.............................................................................................. 76 in.

Table Width................................................................................................ 8 in.

Table Thickness....................................................................................... 1‐3/4 in.

Floor to Table Height.............................................................................. 31‐1/4 in.

Table Adjustment Type......................................................................... Lever Action Table Movement Type......................................................................... Parallelogram

Construction

Body Assembly........................................................................................ Cast Iron Cabinet............................................................................................. Sheet Metal Fence Assembly................................................................. Precision‐Ground Cast Iron Guard...................................................................................... Die‐Cast Aluminum Table............................................................................. Precision‐Ground Cast Iron Paint Type/Finish............................................................................. Powder Coated

Other Information

Number of Dust Ports......................................................................................... 1 Dust Port Size.............................................................................................. 4 in.

Mobile Base............................................................................................. Built‐In Model W1860 Machine Specifications, Page 2 of 3 -6-

Model W1859/W1860 (For Machines Mfd. Since 07/19)

Identification

Become familiar with the names and locations of the controls and features shown below to better understand the instructions in this manual.

Outfeed Table Fence Infeed Table Stop Release Knob Outfeed Table Lock Outfeed Table Adjustment Lever Cutterhead Guard ON/STOP Switch Depth-of-Cut Scale Infeed Table Lock Infeed Table Infeed Table Adjustment Lever Push Block Holders (2 of 4) Mobile Base Lock Knobs Fence Tilt Handle Fence Tilt Lock Fence Adjustment Knob Rear Access Panel Fence Lock Lever 4" Dust Port

For.Your.Own.Safety.Read.Instruction.Manual.Before.Operating.Jointer

a). Wear.eye.protection.

b). Always.keep.cutterhead.and.drive.guards.in.place.and.in.proper.operating.condition..If.

removed,.ALWAYS.replace.cutterhead.guard.immediately.after.rabbeting.operations.

c). Never.make.cuts.deeper.than.

material.thinner.than.3".

1 ⁄ 8 ".per.pass.

d). Always.use.hold-down.or.push.blocks.when.jointing.material.narrower.than.3".or.planing.

e). Never.perform.jointing,.planing,.or.rabbeting.cuts.on.pieces.shorter.than.10".in.length.

-7-

Model W1859/W1860 (For Machines Mfd. Since 07/19)

Controls.&.Components

Refer to the

Figures.1–4

and the following descriptions to become familiar with the basic controls and components of this machine. Understanding these items and how they work will help you understand the rest of the manual and stay safe when operating this machine.

A.. ON.Button:

Push to start motor. Insert padlock through button to disable (padlock not included).

B.. STOP.Paddle:

Push to stop motor.

C.. Outfeed.Table:

Supports workpiece after it passes over cutterhead. For optimum results, outfeed table must be properly adjusted even with highest point of cutterhead knives/inserts.

D.. Fence:

Supports workpiece laterally as it moves across cutterhead; determines angle of cut when edge or bevel jointing.

E.. Infeed.Table:

Supports workpiece before it reaches cutterhead. Position of infeed table relative to cutterhead knives/inserts determines depth of cut.

F.. Infeed.Table.Adjustment.Lever:

lock is loosened).

Move up or down to adjust position of infeed table (when infeed table

G.. Mobile.Base.Lock.Knobs:

Tighten to secure jointer in position; loosen to move jointer.

H.. Outfeed.Table.Adjustment.Lever:

Move up or down to adjust position of outfeed table (when outfeed table lock is loosened). Only used when setting outfeed table even with cutterhead knives/inserts.

To. reduce. your. risk. of. serious. injury.

or. damage. to. the. machine,. read. this.

entire.manual.BEFORE.using.machine.

C A B

Figure.1

. ON/STOP controls.

D E H F G

Figure.2

. Table controls and components, fence, and mobile base lock knobs.

-8-

Model W1859/W1860 (For Machines Mfd. Since 07/19)

I.. Cutterhead.Guard:

Covers cutterhead until workpiece pushes guard out of the way during operation. When workpiece leaves cutterhead, guard springs back to its starting position.

J.. Depth-of-Cut.Scale:

Shows depth of cut (per pass).

K.. Infeed.Table.Lock:

Tighten to secure infeed table position; loosen for table adjustment.

L.. Table.Release.Knob:

Pull out to lower infeed table more than 1 ⁄ 8 ". Infeed table is factory-set to automatically stop at 1 ⁄ 8 ".

M.. Outfeed.Table.Lock:

Tighten to secure outfeed table position; loosen for table adjustment.

N.. Fence.Tilt.Handle:

Use to tilt fence throughout its range of motion from 45 ° inward to 45 ° outward (135 ° ). (Fence tilt lock must be loosened first.)

O.. 90

°

.Stop.Block:

Swivels to engage with 90 ° stop bolt. When engaged, stops fence at 90 ° . When disengaged, allows bevel cuts greater than 90 ° .

P.. 45

°

.Inward.Fence.Stop:

Stops fence at 45 ° inward.

Q.. 90

°

.Fence.Stop:

Stops fence at 90 ° .

R.. 45

°

.Outward.Fence.Stop:

Stops fence at 45 ° outward (135 °) .

S.. Fence.Tilt.Lock:

Secures fence at any position in available tilt range.

IMPORTANT:

Always tighten tilt lock before starting machine — even when fence is resting against stops.

T.. Fence.Lock.Lever:

Secures fence position.

U.. Fence.Adjustment.Knob:

loosened first.) Moves fence position forward/backward. (Fence lock lever must be

Figure.3

N U M I L J K . Table locks, cutterhead guard, and depth-of-cut scale.

O T P Q R S

Figure.4

. Fence controls and components.

-9-

Model W1859/W1860 (For Machines Mfd. Since 07/19)

SAFETY

For.Your.Own.Safety, Read.Manual.Before.Operating.Machine

The. purpose. of. safety. symbols. is. to. attract. your. attention. to. possible. hazardous. conditions.. This.

manual.uses.a.series.of.symbols.and.signal.words.intended.to.convey.the.level.of.importance.of.the.

safety.messages..The.progression.of.symbols.is.described.below..Remember.that.safety.messages.by.

themselves.do.not.eliminate.danger.and.are.not.a.substitute.for.proper.accident.prevention.mea sures—this.responsibility.is.ultimately.up.to.the.operator!

Indicates.an.imminently.hazardous.situation.which,.if.not.avoided,.

WILL.result.in.death.or.serious.injury.

Indicates.a.potentially.hazardous.situation.which,.if.not.avoided,.

COULD.result.in.death.or.serious.injury.

NOTICE

Indicates.a.potentially.hazardous.situation.which,.if.not.avoided,.

MAY.result.in.minor.or.moderate.injury.

This.symbol.is.used.to.alert.the.user.to.useful.information.about.

proper.operation.of.the.equipment.or.a.situation.that.may.cause.

damage.to.the.machinery.

OWNER’S.MANUAL..

Read and understand this owner’s manual BEFORE using machine.

TRAINED.OPERATORS.ONLY..

Untrained operators have a higher risk of being hurt or killed. Only allow trained/supervised people to use this machine. When machine is not being used, disconnect power, remove switch keys, or lock-out machine to prevent unauthorized use—especially around children. Make workshop kid proof!

DANGEROUS.ENVIRONMENTS..

accidents and injury.

Do not use machinery in areas that are wet, cluttered, or have poor lighting. Operating machinery in these areas greatly increases the risk of

MENTAL.ALERTNESS.REQUIRED..

distracted.

Full mental alertness is required for safe operation of machinery. Never operate under the influence of drugs or alcohol, when tired, or when

ELECTRICAL.EQUIPMENT.INJURY.RISKS..

You can be shocked, burned, or killed by touching live electrical components or improperly grounded machinery. To reduce this risk, only allow an electrician or qualified service personnel to do electrical installation or repair work, and always disconnect power before accessing or exposing electrical equipment.

DISCONNECT.POWER.FIRST..

electrical components.

Always disconnect machine from power supply BEFORE making adjustments, changing tooling, or servicing machine. This eliminates the risk of injury from unintended startup or contact with live

EYE.PROTECTION..

glasses.

Always wear ANSI-approved safety glasses or a face shield when operating or observing machinery to reduce the risk of eye injury or blindness from flying particles. Everyday eyeglasses are not approved safety -10-

Model W1859/W1860 (For Machines Mfd. Since 07/19)

WEARING.PROPER.APPAREL..

of workpiece control.

Do not wear clothing, apparel, or jewelry that can become entangled in moving parts. Always tie back or cover long hair. Wear non-slip footwear to avoid accidental slips, which could cause loss

HAZARDOUS.DUST..

Dust created while using machinery may cause cancer, birth defects, or long-term respiratory damage. Be aware of dust hazards associated with each workpiece material, and always wear a NIOSH-approved respirator to reduce your risk.

HEARING.PROTECTION..

Always wear hearing protection when operating or observing loud machinery. Extended exposure to this noise without hearing protection can cause permanent hearing loss.

REMOVE.ADJUSTING.TOOLS..

Tools left on machinery can become dangerous projectiles upon startup. Never leave chuck keys, wrenches, or any other tools on machine. Always verify removal before starting!

INTENDED.USAGE..

Only use machine for its intended purpose—never make modifications without prior approval from Woodstock International. Modifying machine or using it differently than intended will void the warranty and may result in malfunction or mechanical failure that leads to serious personal injury or death!

AWKWARD.POSITIONS..

Keep proper footing and balance at all times when operating machine. Do not overreach! Avoid awkward hand positions that make workpiece control difficult or increase the risk of accidental injury.

CHILDREN.&.BYSTANDERS..

distraction.

Keep children and bystanders at a safe distance from the work area. Stop using machine if they become a

GUARDS.&.COVERS..

Guards and covers reduce accidental contact with moving parts or flying debris—make sure they are properly installed, undamaged, and working correctly.

FORCING.MACHINERY..

Do not force machine. It will do the job safer and better at the rate for which it was designed.

NEVER.STAND.ON.MACHINE..

Serious injury may occur if machine is tipped or if the cutting tool is unintentionally contacted.

STABLE.MACHINE..

Unexpected movement during operation greatly increases risk of injury or loss of control. Before starting, verify machine is stable and mobile base (if used) is locked.

USE.RECOMMENDED.ACCESSORIES..

Consult this owner’s manual or the manufacturer for recommended accessories. Using improper accessories will increase risk of serious injury.

UNATTENDED.OPERATION..

To reduce the risk of accidental injury, turn machine running while unattended.

OFF

and ensure all moving parts completely stop before walking away. Never leave machine

MAINTAIN.WITH.CARE..

or death. Follow all maintenance instructions and lubrication schedules to keep machine in good working condition. A machine that is improperly maintained could malfunction, leading to serious personal injury

CHECK.DAMAGED.PARTS..

operating machine.

Regularly inspect machine for any condition that may affect safe operation. Immediately repair or replace damaged or mis-adjusted parts before

MAINTAIN.POWER.CORDS..

When disconnecting cord-connected machines from power, grab and pull the plug—NOT the cord. Pulling the cord may damage the wires inside, resulting in a short. Do not handle cord/plug with wet hands. Avoid cord damage by keeping it away from heated surfaces, high traffic areas, harsh chemicals, and wet/damp locations.

EXPERIENCING.DIFFICULTIES..

If at any time you experience difficulties performing the intended operation, stop using the machine! Contact Technical Support at (360) 734-3482.

-11-

Model W1859/W1860 (For Machines Mfd. Since 07/19)

Additional.Safety.for.Jointers

Serious.cuts,.amputation,.entanglement,.or.death.can.occur.from.contact.with.rotating.cutterhead.

or.other.moving.components!.Flying.chips.from.cutting.operations.can.cause.eye.injuries.or.

blindness..Workpieces.or.inserts/knives.thrown.by.cutterhead.(kickback).can.strike.nearby.operator.

or.bystanders.with.deadly.force..To.reduce.the.risk.of.serious.personal.injury.from.these.hazards,.

operator.and.bystanders.MUST.completely.heed.the.hazards.and.warnings.below.

KICKBACK.

Occurs when workpiece is ejected from machine at high rate of speed. Kickback injuries occur from getting struck by workpiece or hands being pulled into cutterhead. To reduce risk of kickback, only use proper workpieces, safe feeding techniques, and proper machine setup.

GRAIN.DIRECTION.

Jointing against the grain or end grain can increase the risk of kickback. It also requires more cutting force, which produces chatter or excessive chip out. Always joint or surface plane with the grain.

GUARD.REMOVAL.

Operating jointer without guards exposes operator to knives/inserts and other hazardous moving parts. Except when rabbeting, never operate jointer or allow it to be connected to power if any guards are removed. Turn jointer

OFF

and disconnect power before clearing any shavings or sawdust from around cutterhead. After rabbeting or maintenance is complete, immediately replace all guards and ensure they are properly installed/adjusted before resuming regular operations.

CUTTING.LIMITATIONS.

Cutting workpieces that do not meet minimum dimension requirements can result in kickback or accidental contact with cutterhead. Never perform jointing, planing, or rabbeting cuts on pieces smaller than specified in data sheet.

PUSH.BLOCKS.

Push blocks reduce risk of accidental cutterhead contact with hands. Always use push blocks when planing materials less than 3 " without a push block. high or wide. Never pass your hands directly over cutterhead

DULL/DAMAGED.KNIVES/INSERTS.

Dull or damaged knives/inserts increase risk of kickback and cause poor workpiece finish. Only use sharp, undamaged knives/inserts.

WORKPIECE.SUPPORT.

necessary.

Poor workpiece support or loss of workpiece control while feeding will increase risk of kickback or accidental contact with cutterhead. Support workpiece with fence continuously during operation. Support long stock with auxiliary table if

OUTFEED.TABLE.ALIGNMENT.

Setting outfeed table too high can cause workpiece to hit table or get stuck while feeding. Setting outfeed table too low may cause workpiece to rock or shift while feeding. Both results will increase risk of kickback. Always keep outfeed table even with knives/inserts at highest point during rotation.

FEED.WORKPIECE.PROPERLY..

Kickback or accidental cutterhead contact may result if workpiece is fed into cutterhead the wrong way. Allow cutterhead to reach full speed before feeding. Never start jointer with workpiece touching cutterhead. Always feed workpiece from infeed side to outfeed side without stopping until cut is complete. Never move workpiece backwards while feeding.

INSPECTING.STOCK.

material. Impact injuries or kickback may result from using improper workpieces. Thoroughly inspect and prepare workpiece before cutting. Verify workpiece is free of nails, staples, loose knots or other foreign

MAXIMUM.CUTTING.DEPTH

. To reduce risk of kickback, never cut deeper than 1 ⁄ 8 " .

SECURE.KNIVES/INSERTS.

Loose knives or improperly set inserts can be thrown from cutterhead with dangerous force. Always verify knives/inserts are secure and properly adjusted before operation. Straight knives should never project more than 1 ⁄ 8 " (0.125

" ) from cutterhead body.

-12-

Model W1859/W1860 (For Machines Mfd. Since 07/19)

ELECTRICAL

Electrical

Circuit.Requirements

This machine must be connected to the correct size and type of power supply circuit, or fire or electrical damage may occur. Read through this section to determine if an adequate power supply circuit is available. If a correct circuit is not available, a qualified electrician MUST install one before you can connect the machine to power.

The machine must be properly set up before it is safe to operate. DO NOT connect this machine to the power source until instrtucted to do so later in this manual.

A power supply circuit includes all electrical equipment between the breaker box or fuse panel in the building and the machine. The power supply circuit used for this machine must be sized to safely handle the full load current drawn from the machine for an extended period of time. (If this machine is connected to a circuit protected by fuses, use a time delay fuse marked D.)

Full-Load.Current.Rating

The full-load current rating is the amperage a machine draws at 100% of the rated output power. On machines with multiple motors, this is the amperage drawn by the largest motor or sum of all motors and electrical devices that might operate at one time during normal operations.

Full-Load.Current.Rating.at.230V................. 12.Amps

Circuit.Requirements

This machine is prewired to operate on a power supply circuit that has a verified ground and meets the following requirements:

Circuit.Type

............

220V/240V,.60.Hz,.Single-Phase Circuit.Size

............................................

20.Amps

Plug/Receptacle

...................................

NEMA.6-20 Incorrectly. wiring. or. grounding. this.

machine.can.cause.electrocution,.fire,.

or.machine.damage..To.reduce.this.risk,.

only.an.electrician.or.qualified.service.

personnel. should. do. any. required.

electrical.work.on.this.machine.

NOTICE

The.circuit.requirements.listed.in.this.

manual. apply. to. a. dedicated. circuit— where.only.one.machine.will.be.running.

at. a. time.. If. this. machine. will. be.

connected. to. a. shared. circuit. where.

multiple.machines.will.be.running.at.the.

same.time,.consult.with.an.electrician.

to. ensure. that. the. circuit. is. properly.

sized.for.safe.operation.

-13-

Model W1859/W1860 (For Machines Mfd. Since 07/19)

Grounding.Requirements

This machine MUST be grounded. In the event of certain types of malfunctions or breakdowns, grounding provides a path of least resistance for electric current to travel—in order to reduce the risk of electric shock.

Improper connection of the equipment-grounding wire will increase the risk of electric shock. The wire with green insulation (with/without yellow stripes) is the equipment grounding wire. If repair or replacement of the power cord or plug is necessary, do not connect the equipment grounding wire to a live (current carrying) terminal.

Check with a qualified electrician or service personnel if you do not understand these grounding requirements, or if you are in doubt about whether the tool is properly grounded. If you ever notice that a cord or plug is damaged or worn, disconnect it from power, and immediately replace it with a new one.

For.220V.Connection

This machine is equipped with a power cord that has an equipment-grounding wire and NEMA 6-15 grounding plug (see figure). The plug must only be inserted into a matching receptacle that is properly installed and grounded in accordance with local codes and ordinances.

The machine must be properly set up before it is safe to operate. DO NOT connect this machine to the power source until instrtucted to do so later in this manual.

GROUNDED 6-20 RECEPTACLE

Current Carrying Prongs

6-20 PLUG

Grounding Pin

Figure.5.

NEMA 6-20 plug & receptacle.

Extension.Cords

We do not recommend using an extension cord with this machine. Extension cords cause voltage drop, which may damage electrical components and shorten motor life. Voltage drop increases with longer extension cords and smaller gauge sizes (higher gauge numbers indicate smaller sizes).

Any extension cord used with this machine must contain a ground wire, match the required plug and receptacle, and meet the following requirements:

Minimum.Gauge.Size.at.220V....................... 12.AWG

Maximum.Length.(Shorter.is.Better).................50.ft.

No. adapter. should. be. used. with. the.

required.plug..If.the.plug.does.not.fit.

the.available.receptacle.or.the.machine.

must. be. reconnected. to. a. different.

type.of.circuit,.the.reconnection.must.

be.made.by.an.electrician.or.qualified.

service. personnel. and. it. must. comply.

with.all.local.codes.and.ordinances.

-14-

Model W1859/W1860 (For Machines Mfd. Since 07/19)

SETUP

Unpacking

This machine has been carefully packaged for safe transportation. If you notice the machine has been damaged during shipping, please contact your authorized Shop Fox dealer immediately.

Items.Needed.for.Setup

The following items are needed, but not included, to set up your machine.

Description.

• Lifting Equipment (Min. 1000-lb Rating):

Qty

• Additional People ....................................... 1-3 • Safety Glasses .........................................1 ea.

• Leather Gloves .................................. 1 Pair ea.

• Cleaner/Degreaser ............................ As Needed • Disposable Rags ................................ As Needed — Forklift or Hoist .........................................1

— Lifting Slings .............................................2

• Precision Straightedge 3' .................................1

• Phillips Screwdriver #2 ...................................1

• Dust-Collection System ...................................1

• 4" Dust Hose (length as needed) ........................1

• 4" Hose Clamp ..............................................1

This machine presents serious injury hazards to untrained users. Read through this entire manual to become familiar with the controls and opera tions before starting the machine!

Wear safety glasses during entire setup process!

HEAVY LIFT!

Straining or crushing injury may occur from improperly lifting the machine or some of its parts. To reduce this risk, get help from other people and use a forklift (or other lifting equip ment) rated for weight of machine.

SUFFOCATION HAZARD!

Immediately discard all plastic bags and packing materials to eliminate c h o k i n g / s u f f o c a t i o n hazards for children and animals.

-15-

Model W1859/W1860 (For Machines Mfd. Since 07/19)

Inventory

The following is a list of items shipped with your machine. Before beginning setup, lay these items out and inventory them. Note:

If you cannot find an item on this list, carefully check around/inside the machine and packaging materials. Often, these items get lost in packaging materials while unpacking or they are pre-installed at the factory.

Inventory.(Figures.6–7):.

A..

Qty

Jointer Assembly ...........................................1

B.

Lifting Hooks ...............................................2

C.

Lock Washers 8mm (Lifting Hooks) .....................4

D.

Cap Screws M8-1.25 x 20 (Lifting Hooks) ..............4

E..

F..

G..

H..

I..

Fence Tilt Handle ..........................................1

Push Blocks .................................................2

Open-End Wrench 11/13mm .............................1

Open-End Wrench 8/10mm ..............................1

Hex Wrench 6mm ..........................................1

J.

Knife-Setting Jig (W1859) — E-Clips ....................................................4

— Knife Jig Feet ...........................................2

— Knife Jig Rod.............................................1

K.

Helical Cutterhead Accessories (W1860) — T-Handle Torx Driver T-25 .............................2

— Torx Screws T-25 #10-32 x 1 ⁄ 2 ....................... 10 — Indexable Inserts 15 x 15 x 2.5mm ..................5

Figure.6.

Inventory — jointer assembly.

D C A B I H G E F K J

Figure.7.

Inventory — loose items.

-16-

Model W1859/W1860 (For Machines Mfd. Since 07/19)

Cleaning.Machine

To prevent corrosion during shipment and storage of your machine, the factory has coated the bare metal surfaces of your machine with a heavy-duty rust prevention compound.

If you are unprepared or impatient, this compound can be difficult to remove. To ensure that the removal of this coating is as easy as possible, please gather the correct cleaner, lubricant, and tools listed below: • Cleaner/degreaser designed to remove storage wax and grease • Safety glasses & disposable gloves • Solvent brush or paint brush • Disposable Rags

To.remove.rust.preventative.coating,.do.these.steps: 1.

DISCONNECT MACHINE FROM POWER!

2.

Put on safety glasses and disposable gloves.

3.

Coat the rust preventative with a liberal amount of cleaner/degreaser, then let it soak for 5–10 minutes.

4.

Wipe off surfaces. If your cleaner/degreaser is effective, the coating will wipe off easily.

Tip:

An easier way to clean off thick coats of rust

preventative from flat surfaces is to use a PLASTIC paint scraper to scrape off the majority of the coating before wiping it off with your rag. (Do not use a metal scraper or you may scratch your machine.)

5.

Repeat compound is removed.

6.

To prevent rust on freshly cleaned surfaces, immediately coat with a quality metal protectant.

Gasoline.and.petroleum.

products.have.low.flash.

points.and.can.explode.

or.cause.fire.if.used.to.

clean.machinery..Avoid.

using. these. products.

to. clean. machinery..

Many. cleaning. solvents.

are. toxic. if. inhaled..

Minimize. your. risk.

by. only. using. these.

products. in. a. well.

ventilated.area.

In. a. pinch,. automotive. degreasers,.

mineral. spirits. or. WD•40. can. be. used.

to. remove. rust. preventative. coating..

Before. using. these. products,. though,.

test.them.on.an.inconspicuous.area.of.

your. paint. to. make. sure. they. will. not.

damage.it.

-17-

Model W1859/W1860 (For Machines Mfd. Since 07/19)

Machine.Placement

Weight.Load

Refer to the

Machine.Specifications

for the weight of your machine. Make sure that the surface upon which the machine is placed will bear the weight of the machine, additional equipment that may be installed on the machine, and the heaviest workpiece that will be used. Additionally, consider the weight of the operator and any dynamic loading that may occur when operating the machine.

Physical.Environment

The physical environment where your machine is operated is important for safe operation and the longevity of its components. For best results, operate this machine in a dry environment that is free from excessive moisture, hazardous chemicals, airborne abrasives, or extreme conditions. Extreme conditions for this type of machinery are generally those where the ambient temperature range exceeds 41°–104°F; the relative humidity range exceeds 20–95% (non-condensing); or the environment is subject to vibration, shocks, or bumps.

Space.Allocation

Consider the largest size of workpiece that will be processed through this machine and provide enough space around the machine for adequate operator material handling or the installation of auxiliary equipment. With permanent installations, leave enough space around the machine to open or remove doors/ covers as required by the maintenance and service described in this manual.

See.below.for.

required.space.allocation.

Electrical.Installation

Place this machine near an existing power source. Make sure all power cords are protected from traffic, material handling, moisture, chemicals, or other hazards. Make sure to leave access to a means of disconnecting the power source or engaging a lockout/tagout device.

Children. or. untrained. people.

may.be.seriously.injured.by.this.

machine..Only.install.in.an.access.

restricted.location.

Lighting

Lighting around the machine must be adequate enough that operations can be performed safely. Shadows, glare, or strobe effects that may distract or impede the operator must be eliminated.

Wall Min. 30" for Maintenance 76" 25"

Figure.8.

Working clearances.

-18-

Model W1859/W1860 (For Machines Mfd. Since 07/19)

Assembly

Before beginning the assembly process, refer to

Items.

Needed.for.Setup

and gather everything you need. Ensure all parts have been properly cleaned of any heavy-duty rust-preventative applied at the factory (if applicable). Be sure to complete all steps in the assembly procedure prior to performing the

Test.Run.

or connecting the machine to power.

This jointer is equipped with a mobile base to allow moving and placing of machine without power lifting equipment. DO NOT attempt to lift or move jointer without necessary assistance from other people. If using power lifting equipment (such as a forklift or crane), each piece of lifting equipment must be rated for at least 1000 lbs. to support dynamic loads that may be applied while lifting.

Review the

Electrical.

section (see

Page.13

), then prepare a permanent location for the jointer.

HEAVY LIFT!

Straining or crushing injury may occur from improperly lifting the machine or some of its parts. To reduce this risk, get help from other people and use a forklift (or other lifting equip ment) rated for weight of machine.

NOTICE

DO.NOT.lift.this.jointer.by.the.tables..

Doing. so. may. affect. factory-set. table.

parallelism..

To.assemble.machine,.do.these.steps: 1.

Remove top and sides of shipping crate, then place small items aside in safe location.

IMPORTANT:

Do not destroy crate or packaging until after Test Run.

2.

If moving and placing jointer without power lifting equipment, carefully "walk" machine off the shipping pallet with the help of other people and roll it to its prepared location. Proceed to

Step.4

.

3.

If moving and placing machine with power lifting equipment, attach (2) lifting hooks to front and rear of jointer stand with (4) M8-1.25 x 20 cap screws and (4) 8mm lock washers (see

Figure.9

).

IMPORTANT:

If using power lifting equipment, attach lifting slings to lifting hooks. DO NOT attach slings to jointer tables! After lifting, remove lifting hooks and roll jointer to its prepared location.

x 2 Lifting Hook Lifting Hook

Front Rear

Figure.9.

Lifting hooks attached.

-19-

Model W1859/W1860 (For Machines Mfd. Since 07/19)

4.

Tighten mobile base lock knobs (see

.Figure.10

) so jointer will not easily move.

Mobile Base Lock Knobs

Figure.10.

Location of mobile base lock knobs.

5.

Adjust feet (see

Figure.11

) as necessary until jointer is stable without any rocking or wobbling.

IMPORTANT:.

Ensure jointer is stable and unable to accidently move prior to operations.

Adjustable Feet

6.

Reposition and secure switch pedestal (see

Figure.12

) in upright position with (2) pre-installed M8-1.25 x 20 cap screws and (2) 8mm lock washers.

Note:.

Switch pedestal is mounted upside-down for shipping purposes.

7.

Connect switch cord to motor cord and install fence tilt handle (see

Figure.12

).

Figure.11.

Leveling jointer.

Switch Pedestal Fence Tilt Handle Switch Cord Motor Cord

Figure.12.

Switch pedestal attached to stand, cords connected, and fence tilt handle installed.

-20-

Model W1859/W1860 (For Machines Mfd. Since 07/19)

8.

Verify outfeed table height is set correctly with knives/inserts at top dead center (TDC) (refer to

Setting.Outfeed.Table.Height

on

Page.49

) and all knives/inserts are securely tightened in cutterhead.

9.

Verify proper operation of cutterhead guard by setting fence to 90°, moving fence to rear of table, then pulling cutterhead guard back and letting it go. It should spring back over cutterhead and contact fence without dragging across outfeed table.

— If cutterhead guard does not spring back over cutterhead and contact fence, or if it drags across outfeed table, then it must be adjusted (refer to

Checking/Adjusting.Cutterhead.Guard

on

Page.57

for instructions).

The.cutterhead.guard.is.a.critical.safety.

feature.of.this.jointer..You.MUST.verify.

its. operation. before. using. the. jointer!.

Failure. to. properly. install. this. guard.

will. greatly. increase. risk. of. serious.

personal.injury.

Knife-Setting.Jig.(W1859)

Assemble the knife-setting jig (see

Figure.13

) using the knife-setting jig rod, feet, and e-clips.

Figure.13.

Knife-setting jig assembly.

-21-

Model W1859/W1860 (For Machines Mfd. Since 07/19)

Dust.Collection

Recommended.CFM.at.Dust.Port:................. 400.CFM

Do not confuse this CFM recommendation with the rating of the dust collector. To determine the CFM at the dust port, you must consider these variables: (1) CFM rating of the dust collector, (2) hose type and length between the dust collector and the machine, (3) number of branches or wyes, and (4) amount of other open lines throughout the system. Explaining how to calculate these variables is beyond the scope of this manual. Consult an expert or purchase a good dust collection “how-to” book.

This. machine. creates. substantial. amounts. of. dust.

during.operation..Breathing.airborne.dust.on.a.regu lar.basis.can.result.in.permanent.respiratory.illness..

Reduce.your.risk.by.wearing.a.respirator.and.captur ing.the.dust.with.a.dust.collection.system.

Item(s).Needed.

Qty

Dust-Collection System ........................................1

Dust Hose 4" .....................................................1

Hose Clamps 4" ..................................................2

To.connect.a.dust-collection.hose,.do.these.steps: 1.

Fit a 4" dust hose over the dust port, as shown in

Figure.14

, and secure it in place with a hose clamp.

2.

Tug the hose to make sure it does not come off.

Note:

A tight fit is necessary for proper performance.

Hose Clamp

Figure.14.

connected to dust port.

Dust Hose Example of dust hose -22-

Model W1859/W1860 (For Machines Mfd. Since 07/19)

Test.Run

Once assembly is complete, test run the machine to ensure it is properly connected to power and safety components are functioning properly.

If you find an unusual problem during the test run, immediately stop the machine, disconnect it from power, and fix the problem BEFORE operating the machine again. The

Troubleshooting

table in the

SERVICE

section of this manual can help.

To.test.run.the.machine,.do.these.steps: 1.

Clear all setup tools away from machine.

2.

Connect machine to power supply.

3.

Push ON button to start machine. A correctly operating machine runs smoothly with little or no vibration or rubbing noises.

4.

Push STOP paddle to stop machine. Congratulations! The Test Run is complete.

Tensioning.Belt

The final step in the setup process must be done after approximately 16 hours of operation. During this first 16 hours, the belt will stretch and seat into the pulley groove. After this time, you must re-tension the belt to avoid slippage and burn out. Refer to

Page.55

when you are ready to perform this important adjustment.

Note:

Pulleys and belt can get hot. This is a normal condition. Allow them to cool before making adjustments.

A small amount of black belt dust at the bottom of the belt housing is normal during the life of the machine and does not indicate a problem with the machine or belt.

Serious. injury. or. death. can. result.

from. using. this. machine. BEFORE.

understanding. its. controls. and. related.

safety.information..DO.NOT.operate,.or.

allow.others.to.operate,.machine.until.

the.information.is.understood..

DO. NOT. start. machine. until. all.

preceding.setup.instructions.have.been.

performed..Operating.an.improperly.set.

up. machine. may. result. in. malfunction.

or. unexpected. results. that. can. lead.

to. serious. injury,. death,. or. machine/ property.damage.

-23-

Model W1859/W1860 (For Machines Mfd. Since 07/19)

Disabling.&.Locking.

Switch

Children or untrained people can be killed or seriously injured by this machine. This risk increases with unsupervised operation. To help prevent unsupervised operation, disable and lock the switch before leaving machine unattended! Place key in a well-hidden or secure location.

The switch can be disabled and locked by inserting a padlock through the ON/START button, as shown. Locking the switch in this manner can prevent unauthorized operation of the machine, which is especially important if the machine is not stored inside an access-restricted building.

IMPORTANT:

servicing.

Locking the switch with a padlock only restricts its function. It is not a substitute for disconnecting power from the machine when adjusting or Shaft ON / START Button OFF / STOP Paddle

Figure.15.

Padlock Switch disabled by padlock.

The.padlock.shaft.diameter.is.important.

to.the.disabling.function.of.the.switch..

Use. padlocks. with. a. maximum. shaft.

diameter. of. 4mm.. With. any. padlock.

used.to.lock.the.switch,.test.the.switch.

after. installation. to. ensure. that. it. is.

properly.disabled.

-24-

Model W1859/W1860 (For Machines Mfd. Since 07/19)

OPERATIONS

General

This machine will perform many types of operations that are beyond the scope of this manual. Many of these operations can be dangerous or deadly if performed incorrectly.

The instructions in this section are written with the understanding that the operator has the necessary knowledge and skills to operate this machine. If at any time you are experiencing difficulties performing any operation, stop using the machine! The overview below provides the novice machine operator with a basic understanding of how the machine is used during operation, so the machine controls/components discussed later in this manual are easier to understand. Due to its generic nature, this overview is

NOT

intended to be an instructional guide.

To. complete. a. typical. operation. with. the. jointer,. the.

operator.does.the.following: 1.

Examines workpiece to verify it is safe and suitable for cutting.

2.

Adjusts fence for width of workpiece and locks it in place.

3.

Adjusts fence tilt, if necessary.

4.

Adjusts infeed table height to set depth of cut per pass.

5.

Puts on safety glasses, respirator, and any other required protective equipment.

6.

Starts jointer.

7.

Using push blocks as needed, holds workpiece firmly against infeed table and fence, and feeds workpiece into cutterhead at a steady and controlled rate until entire length of workpiece has been cut and it clears the cutterhead on the outfeed table side.

8 .

Repeats cutting process described above until desired results are achieved.

9.

Stops jointer.

To. reduce. your. risk. of. serious. injury.

or. damage. to. the. machine,. read. this.

entire.manual.BEFORE.using.machine.

To. reduce. the. risk. of. eye. injury. and.

long-term. respiratory. damage,. always.

wear. safety. glasses. and. a. respirator.

while.operating.this.machine.

If you are an inexperienced operator, we strongly recommend that you read books or trade articles, or seek training from an experienced operator of this type of machinery before performing unfamiliar operations. Above.all,.safety.

must.come.first!

-25-

Model W1859/W1860 (For Machines Mfd. Since 07/19)

Stock.Inspection

Follow.these.rules.when.choosing.and.jointing.

stock:

• •

DO.NOT.joint.or.surface.plane.stock.that.

contains.large.or.loose.knots.

Injury to the operator or damage to the workpiece can occur if a knot becomes dislodged during the cutting operation.

DO.NOT.joint.or.surface.plane.against.the.

grain.direction.

Cutting against the grain increases the likelihood of kickback, as well as tear-out on the workpiece.

Stock.Inspection

• •

Scrape.all.glue.off.the.workpiece.before.

jointing.

Glue deposits on the workpiece, hard or soft, will gum up the cutterhead and produce poor results.

Remove.foreign.objects.from.the.

workpiece.

Make sure that any stock you process with the jointer is clean and free of dirt, nails, staples, tiny rocks or any other foreign objects that could damage the cutterhead. These particles could also cause a spark as they strike the cutterhead and create a fire hazard.

Jointing.and.surface.planing.with.the.

grain.produces.a.better.finish.and.is.safer.

for.the.operator.

Figure below). Cutting with the grain is described as feeding the stock on the jointer so the grain points down and toward you as viewed on the edge of the stock (see

Note:

If the grain changes direction along the edge of the board, decrease the cutting depth and make additional passes.

IMPORTANT:

Wood stacked on a concrete or dirt surface can have small pieces of concrete or stone pressed into the surface.

Make.sure.all.stock.is.sufficiently.dried.

before.jointing.

Wood with a moisture content over 20% will cause unnecessary wear on the cutters and poor cutting results. Excess moisture can also hasten rust and corrosion.

CORRECT

ROTATION OUTFEED TABLE FEED DIRECTION INFEED TABLE With Grain

Make sure your workpiece exceeds the minimum dimension requirement shown below before processing it through the jointer, or the workpiece may break or kick back during the operation.

INCORRECT

ROTATION OUTFEED TABLE FEED DIRECTION INFEED TABLE Against Grain

Figure.16.

Proper grain alignment with cutterhead.

Only.cut.natural.wood.

This jointer is only designed for cutting natural wood stock. Never use it to cut MDF, particle board, plywood, laminates, drywall, backer board, metals, glass, stone, tile, products with lead-based paint, or products that contain asbestos. Cutting these may lead to injury or machine damage.

-26 Edge Jointing 10" Min.

3 / 4 " Min.

1 / 4 " Min.

Surface Planing 10" Min.

1 / 2 " Min.

3 / 4 " Min.

Figure.17.

Minimum stock dimensions for jointer.

Model W1859/W1860 (For Machines Mfd. Since 07/19)

Squaring.Stock

Squaring stock means making it flat and parallel along both length and width, and making the length and width perpendicular to one another.

The purpose of squaring stock is to prepare it for accurate cuts and construction later on.

A properly "squared up" workpiece is essential for tasks such as accurate table saw cuts, glue-ups/laminations, cutting accurate bevels on a bandsaw, and many other applications where one surface of a workpiece is used to reference another.

Item(s).Needed.

Qty

Jointer ............................................................1

Planer .............................................................1

Table Saw ........................................................1

Squaring.stock.involves.four.steps.performed.in.the.

order.below:

1. Surface Plane on Jointer—Concave face of workpiece is surface planed flat with jointer.

2. Surface Plane on a Thickness Planer—Opposite face of workpiece is surface planed flat with a thickness planer.

Previously Surface Planed Face 3. Edge Joint on Jointer—Concave edge of workpiece is jointed flat with jointer.

4. Rip Cut on a Table Saw—Jointed edge of workpiece is placed against a table saw fence and opposite edge cut off.

-27-

15 30 45

Previously Jointed Edge

Model W1859/W1860 (For Machines Mfd. Since 07/19)

Surface.Planing

The purpose of surface planing (see

Figure.18

jointer is to make one flat face on a piece of stock to prepare it for thickness planing on a planer.

) on the

surface.planing

To.surface.plane.on.jointer,.do.these.steps: 1.

Inspect stock to ensure it is safe and suitable for the operation (refer to

Stock.Inspection

on

Page.26

).

2.

Set infeed table height to desired cutting depth for each pass.

CAUTION:

To minimize risk of kickback, do not exceed a cutting depth of 1 ⁄ 16 " per pass when surface planing.

3.

Set fence to 90°.

4.

Start jointer.

5.

Place workpiece firmly against fence and infeed table with concave side facing down, as shown in

Figure.18

.

CAUTION:

To ensure workpiece remains stable during cut, concave sides of workpiece must face toward table and fence.

6.

Feed workpiece completely across cutterhead while keeping it firmly against fence and tables during the entire cut.

CAUTION:

Keep hands at least 4" away from cutterhead during the entire cut. Instead of allowing a hand to pass directly over cutterhead, lift it up and over cutterhead, and safely reposition it on the outfeed side to continue supporting workpiece. Use push blocks whenever practical to further reduce risk of accidental hand contact with cutterhead.

7.

Repeat until entire surface is flat.

Tip

:

When squaring up stock, cut opposite side of workpiece with a planer instead of the jointer to ensure both sides are parallel.

Failure.to.use.push.blocks.when.surface.

planing. could. result. in. your. hands.

contacting. rotating. cutterhead,. which.

will. cause. serious. personal. injury..

ALWAYS.use.push.blocks.when.surface.

planing.on.jointer!

Removed Surface

Figure.18.

Example of a typical surface planing operation.

-28-

Model W1859/W1860 (For Machines Mfd. Since 07/19)

Edge.Jointing

Edge jointing (see surface along the side of a workpiece by removing uneven areas. It is an essential step for squaring up warped or rough stock and when preparing a workpiece for joinery or finishing.

Figure.19

) produces a flat and true

edge.jointing

To.edge.joint.on.jointer,.do.these.steps: 1.

Inspect stock to ensure it is safe and suitable for the operation (refer to

Stock.Inspection

on

Page.26

).

2.

Surface plane workpiece (refer to

Surface.Planing

on

Page.28

).

3.

Set infeed table height to desired cutting depth for each pass.

CAUTION:.

To minimize risk of kickback, do not exceed a cutting depth of 1 ⁄ 8 " per pass.

4.

Set fence to 90°.

5.

Start jointer.

6.

Place workpiece firmly against fence and infeed table with concave side facing down, as shown in

Figure.19

.

CAUTION:.

To ensure workpiece remains stable during cut, concave sides of workpiece must face toward table and fence.

7.

Feed workpiece completely across cutterhead while keeping it firmly against fence and tables during the entire cut.

CAUTION:.

Keep hands at least 4" away from cutterhead during the entire cut. Instead of allowing a hand to pass directly over cutterhead, lift it up and over cutterhead, and safely reposition it on the outfeed side to continue supporting workpiece. Use push blocks whenever practical to further reduce risk of accidental hand contact with cutterhead.

8.

Repeat until the entire edge is flat.

Tip:.

When squaring up stock, cut opposite edge of workpiece with a table saw instead of the jointer— otherwise, both edges of workpiece will not be parallel with each other.

-29 Removed Surface

Figure.19.

Example of a typical edge jointing operation.

Model W1859/W1860 (For Machines Mfd. Since 07/19)

Bevel.Cutting

Bevel cuts (see of a workpiece.

Figure.20

) can be made by setting the fence at the desired angle and feeding the workpiece firmly along the fence face, with the bottom inside corner firmly against the table. The cutting process typically requires multiple passes or cuts to bevel the entire edge

To.bevel.cut.on.jointer,.do.these.steps: 1.

Inspect stock to ensure it is safe and suitable for the operation (refer to

Stock.Inspection

on

Page.26

).

2.

Surface plane workpiece (refer to

Surface.Planing

on

Page.28

).

3.

Edge joint workpiece (refer to

Edge.Jointing

on

Page.29

).

4.

Set each pass.

CAUTION:

Cutting depth for bevel cuts is typically between 1 ⁄ 16 " and 1 ⁄ 8 ", depending on hardness and width of stock.

5.

Set fence tilt to desired angle of cut.

6.

Place workpiece against fence and infeed table.

7.

Start jointer.

8.

With workpiece against table and fence with firm pressure, and feed workpiece over cutterhead with a push block in your trailing hand.

CAUTION:.

When your leading hand gets within 4" of the cutterhead, lift it up and over cutterhead, and place push block on portion of the workpiece once it is 4" past cutterhead. Now, focus your pressure on outfeed end of the workpiece while feeding, and repeat same action with your trailing hand when it gets within 4" of cutterhead. To help keep your hands safe, DO NOT let them get closer than 4" from moving cutterhead at any time during operation!

9.

Repeat cutting process, as necessary, until you are satisfied with the results.

Removed Surface

Figure.20.

Example of a 45 ° bevel cutting operation.

-30-

Model W1859/W1860 (For Machines Mfd. Since 07/19)

Rabbet.Cutting

A rabbet cut removes a portion of a workpiece edge, so it fits together with an opposing, equally sized rabbet cut on another workpiece (see yet strong.

Figures.21

22

). This is a classic method of joining two workpieces that is simple, This jointer can be used to make high-quality rabbet cuts, but there are some situations—whether it is due to an excessively large/small workpiece size or rabbet cutting width/depth—when it will not be safe or appropriate for making the rabbet cut on this jointer. In these cases, you need to use another tool or method for rabbet cutting that will be a safer alternative. A rabbet cut can alternatively be made using a table saw, router, or even a hand saw. As with any type of cutting operation, always consider your safety first and use good judgement!

Typically, rabbet cutting with a jointer requires the cutterhead guard to be removed first, so the workpiece can slide along the rabbeting ledge during the cut. However, it is possible to make rabbet cuts with workpieces up to 1" thick without removing the cutterhead guard. This is done by performing the rabbet cut with the workpiece on end (similar to when you are edge jointing).

Removed Surface Rabbet Joints

Figure.21.

Rabbet joints.

-31-

Model W1859/W1860 (For Machines Mfd. Since 07/19)

To.rabbet.cut.on.jointer,.do.these.steps: 1.

Inspect stock to ensure it is safe and suitable for the operation (refer to

Stock.Inspection

on

Page.26

).

2.

Surface plane workpiece (refer to

Surface.Planing

on

Page.28

).

3.

Edge joint workpiece (refer to

Edge.Jointing

on

Page.29

).

4.

Set infeed table height to desired cutting depth for each pass.

CAUTION:

For safety reasons, cutting depth should never exceed 1 ⁄ 8 " per pass.

5.

Remove cutterhead guard if necessary to perform operation (see

Figure.21

).

6.

Set fence to 90° and near front of jointer, so amount of exposed cutterhead in front of fence matches size of desired rabbet.

7.

Start jointer.

8.

Place workpiece firmly against fence and infeed table.

9.

Feed workpiece completely across cutterhead while keeping it firmly against fence and tables during entire cut.

CAUTION:

Keep hands at least 4" away from cutterhead during the entire cut. Instead of allowing a hand to pass directly over cutterhead, lift it up and over cutterhead, and safely reposition it on the outfeed side to continue supporting workpiece. Use push blocks whenever practical to further reduce risk of accidental hand contact with cutterhead.

10.

Repeat

Step.7

until rabbet is cut to depth.

11.

Re-install cutterhead guard if removed in

Step.3

.

Figure.22.

Examples of typical rabbet cutting operations.

-32-

Model W1859/W1860 (For Machines Mfd. Since 07/19)

Setting.Depth.of.Cut

Setting Depth of Cut The depth of cut on a jointer affects the amount of material removed from the bottom of the workpiece as it passes over the cutterhead.

The depth of cut is set by adjusting the height of the infeed table relative to the outfeed table and cutterhead knives/inserts at top dead center (TDC).

This jointer is equipped with a below 1 ⁄ 8 planing and edge jointing.

1 ⁄ 8 " infeed table stop. This prevents the table from accidently being lowered ", which is the maximum depth of cut for surface Adjusting Infeed Table Height

Adjusting.Infeed.Table.Height

To adjust the infeed table height, loosen the infeed table lock (see

Figure.23

), move the infeed table adjustment lever (see

Figure.23

) up or down to raise or lower the table, and then tighten the lock to secure the setting.

To lower the infeed table below 1 ⁄ 8 " stop, pull the table release knob (see

Figure.23

), adjust the table height, and then tighten the lock to secure the setting.

Depth of Cut Scale

Depth-of-Cut.Scale

The depth of cut can be referenced directly from the scale located on the front of the jointer (see

Figure.24

).

Note:

The depth-of-cut scale can be calibrated or "zeroed" if it is not accurate. (Refer to

Calibrating Depth-of-Cut Scale

on

Page 54

.)

DO. NOT. exceed.

1 ⁄ 8 ". depth. of. cut. per.

pass. on. this. machine. or. kickback. and.

serious.injury.may.occur!

Table Release Knob Infeed Table Lock Infeed Table Adjustment Lever

Figure.23.

Infeed table controls.

Scale Pointer Scale

Figure.24.

Depth-of-cut scale components.

-33-

Model W1859/W1860 (For Machines Mfd. Since 07/19)

Infeed.Positive.Stops

Positive Stop Bolts The infeed table has three positive stop bolts (see

Figure.25

) that allow you to quickly adjust the infeed table between finish/final cuts and shaping/heavy cuts, and the maximum depth of cut of 1 ⁄ 2 " (or less) when rabbeting.

The positive stop bolts control the top and bottom range of table movement. Jam nuts lock the positive stop bolts in position so they will not move during operation.

1 We recommend setting the bottom height stop bolt at ⁄ 2 ". The top height stop can be set anywhere between 0" and 1 ⁄ 16 ". The 1 ⁄ 8 " depth stop is factory set and should not be adjusted unless calibration is necessary.

Item(s).Needed.

Qty

Open-End Wrench 13mm.......................................1

To.adjust.infeed.positive.stop.bolts,.do.these.steps: 1.

DISCONNECT MACHINE FROM POWER!

2.

Loosen jam nuts on both stop bolts (see

Figure.25

).

3.

Raise table to minimum desired depth of cut, then tighten top height stop bolt (see in position.

Figure.25

) until it contacts table. Tighten jam nut to secure stop bolt

4.

Lower table to maximum desired depth of cut, then tighten bottom height stop bolt until it contacts table. Tighten jam nut to secure stop bolt in position.

Note:.

If you need to lower the infeed table more than 1 ⁄ 8 " , then pull and hold the table release knob (see

Figure 23

on

Page 33

) while lowering infeed table.

Bottom Height Stop Bolt Jam Nut 1 ⁄ 8 " Stop Bolt Top Height Stop Bolt Jam Nut Jam Nut

Figure.25.

Positive stop bolts for infeed table.

-34-

Model W1859/W1860 (For Machines Mfd. Since 07/19)

ACCESSORIES

Jointer.Accessories

The following jointer accessories may be available through your local Woodstock International Inc. Dealer. If you do not have a dealer in your area, these products are also available through online dealers. Please call or e-mail Woodstock International Inc. Customer Service to get a current listing of dealers at: 1-800-840-8420 or at sales@woodstockint.com.

D1123—Jointer/Planer.Knife.Hone

This handy tool sharpens flat and beveled surfaces quickly and easily. Great for touch-ups.

W1211A—Jointer.Pal®.Magnetic.Knife.Gauge

(For.HSS.&.Cobalt.Knives)

This magnetic knife-setting system lets you set jointer knives in perfect alignment every time!

D3634—HSS.Jointer.Knives,.4.Pk.

8" x 3 ⁄ 4 " x 1 ⁄ 8 " replacement HSS jointer knives for Model W1859.

D4297—Indexable.Carbide.Inserts,.10-Pk.

15 x 15 x 2.5mm replacement indexable carbide inserts for Model W1860.

-35-

Model W1859/W1860 (For Machines Mfd. Since 07/19)

D4501—8".Indexable.Spiral.Cutterhead

Spiral cutterhead upgrade for Model W1859. Spiral cutterheads with indexable carbide inserts provide a number of advantages over traditional straight-knife cutterheads. Carbide inserts stay sharp up to 10 times longer than regular HSS knives and each insert features four separate sharpened edges, so there's far less overall down time from changing/adjusting knives. When the inserts do finally get dull, simply rotate each one 90 ° to expose another set of factory-sharp cutting edges. And since the inserts are indexable, they are automatically set to the perfect height when installed—meaning no more time spent fussing with a knife-setting jig. Best of all, spiral cutterheads leave a smoother surface, especially when surfacing wood with figured grain.

D4206—Clear.Flexible.Hose.4".x.10' D4256—45°.Elbow.4" W1007—Plastic.Blast.Gate.4" W1017—90°.Elbow.4" D4216—Black.Flexible.Hose.4".x.10' W1053—Anti-Static.Grounding.Kit

W1317—Wire.Hose.Clamp.4"

We've handpicked a selection of commonly used dust-collection components for machines with 4" dust ports.

D4026 W1017 D4256 D4216 W1007 W1053 W1317

W1727—1.HP.Dust.Collector

Specifications: • 1 HP, 120V/240V, single-phase motor • 800 CFM air suction capacity • 5.67" static pressure • One 4" intake hole • 9" balanced steel, radial fin impeller • 2.1 cubic feet of bag capacity • 15 3 ⁄ 4 " x 39 3 ⁄ 4 " base on casters for portability • 2.5-micron bag filtration • Power-coated finish for durability • 54 1 ⁄ 2 " height with bag inflated.

-36-

Model W1859/W1860 (For Machines Mfd. Since 07/19)

MAINTENANCE

General

For optimum performance from this machine, this maintenance schedule must be strictly followed.

Ongoing

To maintain a low risk of injury and proper machine operation, if you ever observe any of the items below, shut down the machine immediately and fix the problem before continuing operations: • Loose mounting bolts.

• Dust or debris on and around machine.

• Dull or damaged cutterhead knives/inserts.

• Unprotected cast-iron surfaces.

• Worn or damaged wires.

• Any other unsafe condition.

Monthly.Check

• Clean and lubricate fence pivot points (

Page.38

).

• V-belt tension, damage, or wear.

• Clean/vacuum dust buildup from inside stand and off of motor.

MAKE. SURE. that. your. machine. is.

unplugged. during. all. maintenance.

procedures!. If. this. warning. is. ignored,.

serious.personal.injury.may.occur.

Cleaning.&.Protecting

Cleaning the Model W1859/W1860 is relatively easy. Vacuum excess wood chips and sawdust, and wipe off the remaining dust with a dry cloth. If any resin has built up, use a resin dissolving cleaner to remove it. Protect the unpainted cast iron table by wiping it clean after every use—this ensures moisture from wood dust does not remain on bare metal surfaces. Keep your table rust-free with regular applications of quality lubricants.

-37-

Model W1859/W1860 (For Machines Mfd. Since 07/19)

Lubrication

Since all bearings are sealed and permanently lubricated, simply leave them alone until they need to be replaced. DO NOT lubricate them. It is essential to clean components before lubricating them because dust and chips build up on lubricated components and make them hard to move. Simply adding more grease to them will not yield smooth-moving components.

Item(s).Needed.

Qty

Pump-Type Oil Can .............................................1

Mineral Spirits ....................................... As Needed Clean Shop Rags ..................................... As Needed

Fence.&.Carriage

Fence.Carriage

Oil Type .......................................ISO 68 Equivalent Oil Amount ............................................ 1–2 Drops Lubrication Frequency ...............Monthly, or As Needed Clean fence pivot points and carriage ways (see

Figure.26

oil.

) with mineral spirits and shop rags, allow to dry, then lubricate with light machine oil. Wipe off excess

Figure.26.

Fence and carriage lubrication locations.

-38-

Model W1859/W1860 (For Machines Mfd. Since 07/19)

SERVICE

General

This section covers the most common service adjustments or procedures that may need to be made during the life of your machine.

If you require additional machine service not included in this section, please contact Woodstock International Technical Support at (360) 734-3482 or send e-mail to: techsupport@woodstockint.com.

Setting/Replacing.Knives.

(W1859)

Inspecting Knives Setting the knives correctly is crucial to the proper operation of the jointer and it plays an important role in keeping the knives sharp. If one knife is higher than the others, it will do the majority of the work, and thus, become dull much faster.

The cutterhead on this jointer comes with both jack screws and springs for setting knife height. Which one you choose is a matter of personal preference. However,

only one of these options is needed to set the knives

. The advantage of using springs is that springs maintain a constant upward pressure on the knives while using the knife-setting jig. The advantage of using jack screws is that once you set the proper height of the screws, they should require little to no adjustment when replacing knives.

There are two options for setting the knives—the straightedge method and the knife-setting jig method. Each option has advantages and disadvantages; the correct one for you will be a matter of personal preference. For best results, the tables must be parallel with each other (refer to

Checking/Adjusting.Table.

Parallelism

) and the outfeed table height must be properly set (refer to

Setting.Outfeed.Table.Height

).

MAKE. SURE. that. your. machine. is.

unplugged. during. all. service. proce dures!. If. this. warning. is. ignored,. seri ous.personal.injury.may.occur.

The. HSS. knives. are. very. sharp. and.

can. quickly. cut. your. hands.. ALWAYS.

use.caution.when.handling.these.parts.

to. reduce. risk. of. personal. injury.

-39-

Model W1859/W1860 (For Machines Mfd. Since 07/19)

Straightedge.Method

A high quality straightedge (or Jointer Pal) is held flat against the outfeed table and the knife heights are set to the bottom of the straightedge, as shown in

Figures 27

28

. Because the knife projection height from the cutterhead is dependent on the outfeed table height, the outfeed table must be set as described in

Setting.

Outfeed.Table.Height

on

Page.49

for this method to work correctly. When using the straightedge method to set the knives, you will not need to move the outfeed table once it is set and you will always be assured that the knives are even with the outfeed table in their highest point of rotation — top dead center (TDC) — even if the cutterhead is not perfectly parallel with the outfeed table.

Item(s).Needed.

Qty

Precision Straightedge or Knife-Setting Jig .................1

Hex Wrench 3mm ...............................................1

Open-End Wrench 10mm.......................................1

To.check.knife.height.with.a.straightedge,.do.these.

steps: 1.

DISCONNECT MACHINE FROM POWER!

2.

Remove cutterhead guard or block it open.

3.

Using a straightedge on outfeed table, check height of each knife at positions as shown in

Figure.27

.

— Knives are set correctly when they just touch bottom of straightedge at TDC in each of straightedge positions.

— If knives do not touch straightedge or they lift up at any position, then those knives need to be adjusted (refer to

Setting/Replacing.Knives

on

Page.42

).

Black Lines Represent Straightedge Positions From Overhead View Outfeed Outfeed

Figure.27.

Setting knife height with a straightedge.

Figure.28.

Setting knife height with a Jointer Pal ® .

-40-

Model W1859/W1860 (For Machines Mfd. Since 07/19)

Knife-Setting.Jig.Method

The infeed table is lowered to fit the jig on the cutterhead, as shown in cutterhead.

Figure.29

, and the knife heights are set to just touch the middle pad of the jig. The knife-setting jig included with the jointer is designed to set all the knives evenly and at the correct height in the

To.check.knife.height.with.a.knife-setting.jig,.do.these.

steps: 1.

DISCONNECT MACHINE FROM POWER!

2.

Remove cutterhead guard or block it open.

3.

Pull table release knob and lower infeed table to 1 ⁄ 2 " scale mark.

4.

Rotate cutterhead so knife is at top dead center (TDC).

Figure.29.

Middle Pad Example of knife-setting jig positioned over cutterhead knife.

5.

Place knife jig on cutterhead, directly over a knife.

6.

Closely examine how jig touches cutterhead and knife. Knife is set correctly when, on each side of cutterhead, both legs of jig sit firmly on cutterhead body and middle pad of jig just touches top edge of knife.

— If jig does not sit as described, then that knife must be reset. Repeat this inspection with other knives before resetting. (Refer to

Setting/Replacing.

Knives

on

Page.42

.)

Figure.30.

Using knife-setting jig to check knife height.

-41-

Model W1859/W1860 (For Machines Mfd. Since 07/19)

Setting/Replacing.Knives

Setting Replacing Knives

1.

DISCONNECT

2.

Remove cutterhead guard from table and lower infeed table to 1 ⁄ 2 " on depth-of-cut scale. This will provide unrestricted access to cutterhead.

3.

Remove cabinet rear access panel to expose cutterhead pulley.

4.

Rotate cutterhead pulley to provide good access to cutterhead knives.

5.

Loosen cutterhead gib bolts (see

Figure.31

all gib bolts are loose, but not falling out.

), starting in the middle, and alternating back and forth until The first time you set or replace a knife, remove the gib and knife from cutterhead. Clean gib and clean inside cutterhead slot to remove all pitch or sawdust. Coat knife and gib with a metal protectant.

6.

Position knife-setting jig over knife. Loosen gib bolts until knife is completely loose.

7.

Jack.Screws

—Access jack screws through holes in cutterhead (see

Figure.32

). Using a hex wrench, rotate jack screws to raise or lower knife. When knife is set correctly, it will barely touch the bottom of the straightedge or the middle pad of the knife jig. Snug gib bolts just tight enough to hold knife in place. Repeat with remaining knives.

Springs

—Push knife down with straightedge or middle pad of knife-setting jig (see with remaining knives.

Figure.33

). Keep straightedge flat against outfeed table. If using jig, keep feet pressed evenly against cutterhead. Tighten gib bolts just enough to hold knife in place. Repeat

8.

Rotate cutterhead to reveal the first knife you started with. Lightly snug all gib bolts, alternating from one side to the other, and working from the ends to the middle. Repeat with remaining knives.

9.

Tighten each gib bolt in the same alternating manner as you did in the previous step.

10.

Make sure outfeed table is set even with the new knives at top dead center.

11.

Replace cutterhead guard and cabinet rear access panel.

-42 Loosen Tighten Jack Screw 3 1 Knife 2 Jack Screw Gib Gib Bolt

Figure.31.

Cutterhead profile diagram.

Figure.32.

Location of jack screw access hole.

Spring

Figure.33.

Location of spring.

4

Figure.34.

Gib bolt tightening sequence.

Model W1859/W1860 (For Machines Mfd. Since 07/19)

Rotating/Replacing.

Helical.Cutterhead.Inserts.

(W1860)

simply rotate it 90° (see Rotating Replacing Cutterhead Inserts The helical cutterhead is equipped with 4-sided indexable carbide inserts. Each insert can be removed, rotated, and re-installed to use any one of its four cutting edges. Therefore, if one cutting edge becomes dull or damaged,

Figure.35

) to use a sharp cutting edge.

The inserts have a reference dot on one corner. The position of the reference dot on installed inserts can be used to track which edges are sharp/unused and which edges are dull or damaged. Replace inserts once the reference dot has been rotated back to its original position.

Item(s).Needed.

Carbide Inserts 15 x 15 x 2.5mm ................. As Needed Torx Head Screws T-25 #10-32 x 1 ⁄ 2

Qty

" ............. As Needed T-25 Torx Driver or Torque Wrench ...........................1

T-25 Torx Bit .....................................................1

To.rotate.or.replace.helical.cutterhead.insert,.do.these.

steps: 1.

DISCONNECT MACHINE FROM POWER!

2.

Remove cutterhead guard from table, and then pull table release knob and lower infeed table as far down as it will go.

3.

Remove

4.

Taking care not to pinch your hand between belt and pulley, rotate pulley as needed to make inserts accessible for removal.

Reference Dot

Figure.35.

Insert rotating sequence.

The.carbide.inserts.are.very.sharp.and.

can.easily.cut.your.hands..ALWAYS.use.

caution. when. handling. these. parts. to.

reduce.risk.of.personal.injury.

-43-

Model W1859/W1860 (For Machines Mfd. Since 07/19)

5.

Carefully clean away all sawdust or debris from top of insert, Torx screw, and surrounding area (see

Figure.36

).

6.

Remove Torx screw and insert, then carefully clean away all dust and debris from insert and insert pocket in cutterhead.

IMPORTANT:

This step is critical for achieving a smooth finish with cutting operations. Dirt or dust trapped under insert during installation will slightly raise insert in cutterhead, which will leave marks on workpiece after jointing.

Tip:

Use low-pressure compressed air or a vacuum nozzle to clean cutterhead pocket

.

7.

Re-install insert with a sharp cutting edge facing outward. Make sure insert is properly seated in cutterhead pocket before securing.

— If all four insert cutting edges have been used, replace insert with a new one. Always position reference dot in same position when installing a new insert to aid in rotational sequencing.

8.

Lubricate Torx screw threads with a small amount of light machine oil, wipe excess off, and torque screw to 48–50 inch/pounds.

IMPORTANT:

If too much oil is applied to the threads, excess will attempt to squeeze out of threaded hole as you install insert and force it to raise slightly, making it out of alignment.

Cutterhead Insert

Figure.36.

Torx Screw Example of cutterhead inserts and Torx screws.

-44-

Model W1859/W1860 (For Machines Mfd. Since 07/19)

Checking/Adjusting.Table.

Parallelism

Checking Adjusting Table Parallelism If the tables are not parallel with the cutterhead and each other, then poor cutting results and kickback can occur.

Item(s).Needed

Qty

Precision Straightedge 3'.......................................1

Open-End Wrench 16mm.......................................1

Hex Wrenches 3, 5mm ....................................1 Ea.

Checking.Outfeed.Table

1.

Checking Outfeed Table DISCONNECT MACHINE FROM POWER!

2.

Remove cutterhead guard, fence assembly, and rear access panel on stand.

3.

Loosen outfeed table lock located at front of machine, and loosen jam nuts and stop bolts located under outfeed table (see

Figure.37

).

4.

Rotate motor pulley so that you can access cutterhead body with straightedge between the knives/inserts, as shown in

Figure.38

.

5.

Place straightedge on outfeed table so it hangs over cutterhead, then lower outfeed table until straightedge just touches cutterhead body.

6.

Place straightedge in positions shown in

Figure.39

. In each position, straightedge should touch cutterhead and sit flat on outfeed table.

— If straightedge touches cutterhead body and sits flat across outfeed table in all positions, then outfeed table is already parallel with cutterhead. Follow the

Checking.Infeed.Table

instructions on

Page.46

.

— If straightedge

does not

touch cutterhead body and sit flat across outfeed table in any of the positions, then outfeed table is not parallel with cutterhead. Perform

Adjusting.Table.Parallelism

procedure on

Page.47

, then perform

Checking.

Infeed.Table

procedure on

Page.46

.

Jam Nuts

Figure.37.

Location of outfeed table stop bolts and jam nuts.

Straightedge Outfeed Table

Figure.38.

Adjusting outfeed table even with cutterhead body (knife-style cutterhead shown).

Black Lines Represent Straightedge Positions From Overhead View Stop Bolts

Figure.39.

Straightedge positions for verifying if the outfeed table is parallel with cutterhead.

-45-

Model W1859/W1860 (For Machines Mfd. Since 07/19)

Checking.Infeed.Table

Checking.Infeed.Table

1.

Follow all steps for checking outfeed table parallelism to first make sure that outfeed table is parallel with cutterhead.

Straightedge

2.

Set outfeed table height (refer to

Setting.Outfeed.

Table.Height

on

Page.49

).

3.

Rotate cutterhead so knives/inserts will not interfere, then place straightedge on infeed and outfeed tables and adjust infeed table even with outfeed table, as shown in

Figure.40

.

4.

Place straightedge in the positions shown in

Figure.41

. In each position, straightedge should sit flat against both outfeed table and infeed table.

Outfeed Table

Figure.40.

Infeed Table Infeed and outfeed tables set evenly (knife-style cutterhead shown).

Black Lines Represent Straightedge Positions from Overhead View — If straightedge sits flat against both infeed and outfeed tables in all positions, then tables are parallel. Replace cutterhead guard, fence assembly, and rear access panel on stand.

— If straightedge perform

does not

sit flat against both infeed and outfeed tables in any of the positions, then

Adjusting.Table.Parallelism

on

Page.47

.

Figure.41.

Straightedge positions for checking infeed/outfeed table parallelism.

-46-

Model W1859/W1860 (For Machines Mfd. Since 07/19)

Adjusting.Table.Parallelism

Adjusting.Table.Parallelism

For safe and proper cutting results, the tables must be parallel to the cutterhead. Adjusting them to be parallel is a task of precision and patience, and may take up to one hour to complete. Luckily, this is considered a permanent adjustment and should not need to be repeated for the life of the machine. Due to the complex nature of this task, we recommend that you double check the current table positions to make sure that they really need to be adjusted before starting.

Each table has four eccentric bushings on the base underneath that allow the table to be adjusted parallel. Each bushing is locked in place by a set screw.

The correct order for adjusting the table parallelism is to first adjust the outfeed table parallel with the cutterhead, then adjust the infeed table parallel with the outfeed table.

When setting the outfeed table, all measurements MUST be made from the cutterhead body—not the knives/inserts or the results may be skewed.

IMPORTANT:

The following steps are intended to be performed directly after the steps involved in

Checking.

Outfeed.Table

. Do not continue until you have performed those steps.

To.adjust.table.parallelism,.do.these.steps: 1.

Place straightedge on outfeed table so it hangs over cutterhead, and lower outfeed table until straightedge just touches cutterhead body, as shown in

Figure.42

.

2.

Remove outfeed table covers by removing plugs (see

Figure.43

) and accessing cap screws that secure covers to table, and then loosen set screws from eccentric bolts under outfeed table (see

Figure.43

).

Straightedge Outfeed Table

Figure.42.

Adjusting outfeed table even with cutterhead body (knife-style cutterhead shown).

Access Hole (1 of 4) Set Screw Eccentric Nut Plug (1 of 4) Table Cover (1 of 2) Eccentric Nut Set Screw

Figure.43.

Accessing outfeed eccentric bushings (2 of 4).

-47-

Model W1859/W1860 (For Machines Mfd. Since 07/19)

3.

Place straightedge in one of the positions shown in

Figure.44

, and adjust eccentric bushings so straightedge touches cutterhead body while lying flat across outfeed table (a small hammer and punch may be necessary to turn eccentric bushings).

4.

Repeat

Step.3

with each remaining straightedge position as many times as necessary until outfeed table is parallel with cutterhead.

5.

Tighten set screws in eccentric bushings on outfeed table.

6.

Remove 1 ⁄ 8 " stop release knob and infeed table covers and loosen set screws from each eccentric bushings under infeed table.

7.

Place straightedge halfway across infeed and outfeed tables, and adjust infeed table even with outfeed table, as shown in

Figure.45

.

8.

Place straightedge in one of the positions shown in

Figure.46

tables.

, and adjust eccentric bushings under infeed table so straightedge lies flat against both

9.

Repeat

Step.8

with each remaining straightedge position as many times as necessary until infeed table is parallel with outfeed table.

10.

Tighten set screws in eccentric bushings on infeed table.

11.

Set outfeed table height (refer to

Setting.Outfeed.

Table.Height

on

Page.49

).

12.

Check/adjust infeed table stop (refer to

Calibrating.

Infeed.Table.Stop

on

Page.50

).

Black Lines Represent Straightedge Positions From Overhead View

Figure.44.

verifying if the outfeed table is parallel Outfeed Table

Figure.45.

Straightedge positions for with cutterhead.

Straightedge Infeed Table Infeed and outfeed tables set evenly (knife-style cutterhead shown).

Black Lines Represent Straightedge Positions from Overhead View

Figure.46.

Straightedge positions for checking infeed/outfeed table parallelism.

-48-

Model W1859/W1860 (For Machines Mfd. Since 07/19)

Setting.Outfeed.Table.

Height

To help ensure safe operation and best cutting results, set the outfeed table height level with the knives/inserts when they are at top-dead-center (TDC). If the outfeed table is set too low, the workpiece will be tapered from front to back or there will be snipe (a gouge in end of board that is uneven with rest of cut). If the outfeed table is set too high, the workpiece will hit the edge of the outfeed table during operation, increasing the chance of kickback.

Setting Outfeed Table Height

Item(s).Needed.

Qty

Precision Straightedge 4'.......................................1

Open-End Wrench 16mm.......................................1

To.set.outfeed.table.height,.do.these.steps: 1.

DISCONNECT MACHINE FROM POWER!

2.

Remove cutterhead guard, fence, and rear access panel on stand.

3.

W1859.Only:

Make sure knife heights are set correctly (refer to

Setting/Replacing.Knives

on

Page.42

).

4.

Loosen outfeed table lock located at front of machine, and loosen jam nuts and positive stop bolts located at side of machine just below outfeed table (see

Figure.47

).

5.

Place straightedge on outfeed table so it extends over cutterhead.

6.

Use motor pulley to rotate cutterhead until one knife or insert is at TDC (its highest point during rotation), as shown in

Figure.48

.

7.

Use outfeed table lever to set outfeed table so knife or insert barely touches straightedge, as shown in

Figure.49

.

8.

Tighten outfeed table lock located so outfeed table will not move during operation.

9.

Re-install cutterhead guard, fence, and rear access panel on stand.

10.

Verify proper operation of cutterhead guard (refer to

Checking/Adjusting.Cutterhead.Guard

on

Page.57

).

-49 Jam Nuts

Figure.47.

Location of outfeed table stop bolts and jam nuts.

Top Dead Center Stop Bolts

W1859

Top Dead Center

W1860 Figure.48.

Knife or insert at TDC.

Straightedge Outfeed Bottom Dead Center Straightedge Outfeed

W1859

Infeed

W1860

Infeed

Figure.49.

Using straightedge to check outfeed table height.

Model W1859/W1860 (For Machines Mfd. Since 07/19)

Calibrating.

1

8

".Infeed.

Table.Stop

The infeed table on the Model W1859/W1860 has a built in table stop that automatically sets maximum depth of cut at 1 ⁄ 8 ". It is necessary to adjust this stop if you adjust table parallelism.

Checking Adjusting 1/8 Infeed Table Stop

Item(s).Needed

Qty

Precision Straightedge 3'.......................................1

Tape Measure ....................................................1

Hex Wrench 5mm ...............................................1

To.calibrate.the.

1 ⁄ 8 ".infeed.table.stop,.do.these.steps: 1.

DISCONNECT MACHINE FROM POWER!

2.

Remove table release knob by unthreading it (see

Figure.50

), and then remove infeed table covers (see

Figure.50

) by removing plugs and cap screws that secure covers to table.

3.

Loosen jam nut on the 1 ⁄ 8 " infeed table stop bolt (see

Figure.51

), and then rotate stop bolt clockwise a couple turns to move it down, so it will clear the stop plate during adjustment process in later steps.

4.

Place straightedge along outfeed table and position it so the end is just over infeed table, then lower infeed table until gap between infeed table and straightedge measures 1 ⁄ 8 ".

Tip:

It may be easier to have another person help by holding the straightedge in position while you adjust table and measure gap.

5.

Rotate stop bolt (see plate (see

Figure.51

).

Figure.51

) counterclockwise to move it upward until it makes firm contact with stop

6.

Hold stop bolt in place, and tighten jam nut (see

Figure.51

) down firmly against the casting to secure stop bolt in place.

7.

Replace table covers and re-install release knob.

8.

Calibrate depth-of-cut scale (refer to

Calibrating.

Depth-of-Cut.Scale

on

Page.54

).

Access Holes for Cap Screws Table Cover Knob Removed from Stop

Figure.50.

Accessing infeed table stop.

Stop Bolt Jam Nut Stop Plate

Figure.51.

Location of 1 ⁄ 8 " infeed table stop bolt and jam nut.

-50-

Model W1859/W1860 (For Machines Mfd. Since 07/19)

45 °

Setting.Fence.Stops

The fence stops simplify the task of adjusting the fence to inward, 90 ° , and 45 ° outward (135 ° ).

Setting Fence Stops

Item(s).Needed

Qty

Open-End Wrench 14mm.......................................1

Sliding Bevel .....................................................1

Setting.45

°

.Inward.Stop

1.

DISCONNECT MACHINE FROM POWER!

2.

Loosen fence tilt lock, rotate stop block up, then tilt fence approximately 45 ° inward onto stop bolt (see

Figure.52

).

3.

Place sliding bevel set to 45 ° against fence and table, as shown in

Figure.53

.

4.

Loosen jam nut on 45 ° stop bolt and adjust stop bolt until fence is exactly 45 ° inward while resting on stop bolt (see

Figure.52

). Verify angle, then retighten jam nut.

45 ° Inward Stop Bolt Stop Block Tilt Lock Jam Nut

Figure.52.

Fence set to 45 ° inward.

Sliding Bevel Set to 45 ° Inward

Figure.53.

Example of adjusting fence to 45 ° inward.

-51-

Model W1859/W1860 (For Machines Mfd. Since 07/19)

Setting.90

°

.Stop

1.

DISCONNECT MACHINE FROM POWER!

2.

Loosen fence tilt lock, rotate stop block down, and position fence approximately 90 ° onto stop cap screw (see

Figure.54

).

Jam Nut 90° Stop Cap Screw Stop Block Tilt Lock

Figure.54.

Fence set to 90 ° .

3.

Place sliding bevel set to 90 ° against fence and table, as shown in

Figure.55

.

4.

Loosen jam nut on 90 ° stop cap screw and adjust cap screw until fence is exactly 90 ° while cap screw is resting on stop block (see

Figure.54

). Verify angle, then retighten jam nut.

Sliding Bevel Set to 90 °

Figure.55.

Example of adjusting fence to 90 ° .

-52-

Model W1859/W1860 (For Machines Mfd. Since 07/19)

Setting.45

°

.Outward.(135

°

).Stop

1.

DISCONNECT MACHINE FROM POWER!

2.

Loosen fence tilt lock, rotate stop block up, then tilt fence approximately 45 ° inward onto stop bolt (see

Figure.56

).

3.

Place sliding bevel set to 135 ° against fence and table, as shown in

Figure.57

.

4.

Loosen jam nut on 45 ° stop bolt and adjust stop bolt until fence is exactly 45 ° outward while resting on stop bolt (see

Figure.56

). Verify angle, then retighten jam nut.

45 ° Outward Stop Bolt Stop Block Jam Nut Tilt Lock

Figure.56.

Fence set to 45 ° outward.

Sliding Bevel Set to 45 ° Outward

Figure.57.

Example of adjusting fence to 45 ° outward.

-53-

Model W1859/W1860 (For Machines Mfd. Since 07/19)

Calibrating.Depth-of-Cut.

Scale

For best cutting results, calibrate or "zero" the depth-of cut scale so cutting depth shown on the scale matches the actual cutting depth (per pass).

Calibrating Depth Scale

Item(s).Needed

Qty

Precision Straightedge 4'.......................................1

Hex Wrench 3mm ...............................................1

To.calibrate.the.depth-of-cut.scale,.do.these.steps: 1.

DISCONNECT MACHINE FROM POWER!

2.

Make sure outfeed table height is set correctly (refer to

Setting.Outfeed.Table.Height

on

Page.49

).

3.

Place a straightedge across infeed and outfeed tables.

4.

Adjust the infeed table until it is even with the outfeed table (see

Figure.58

).

5.

Loosen button head screws that secure scale pointer, adjust scale pointer to "0," then re-tighten screws (see

Figure.59

).

Outfeed Straightedge Straightedge Outfeed

W1859

Infeed

W1860

Infeed

Figure.58.

Infeed table even with outfeed table.

Scale Pointer "0"

Figure.59.

Depth-of-cut scale set to "0".

-54-

Model W1859/W1860 (For Machines Mfd. Since 07/19)

Tensioning/Replacing.Belt

To ensure optimum power transmission from the motor to the cutterhead, the belt must be in good condition (free from cracks, fraying and wear) and properly tensioned.

Tensioning Replacing Belt

Item(s).Needed.

Qty

Replacement Belt (X1859136) ................................1

Phillips Screwdriver #2 .........................................1

Open-End or Socket Wrench 13mm ..........................1

Tensioning.Belt

1.

DISCONNECT MACHINE FROM POWER!

2.

Remove rear access panel on stand.

3.

Loosen motor mount fasteners shown in

Figure.60

. DO NOT completely remove motor mount fasteners.

4.

Press down on motor to keep tension on belt, and then tighten motor mount bracket fasteners (see

Figure.60

),

5.

Press belt with moderate pressure in center to check belt tension. Belt is correctly tensioned when there is approximately 1 ⁄ 4 " deflection when pushed, as shown in

Figure.61

.

— If there is more than 1 ⁄ 4 " deflection when you check belt tension, repeat the tensioning procedure until it is correct.

6.

Replace rear access panel.

Replacing.Belt

1.

DISCONNECT MACHINE FROM POWER!

2.

Remove stand.

3.

Loosen motor mount bracket fasteners shown in

Figure.60

.

4.

Use a 2x4 as leverage to lift motor as you remove belt and replace it with a new one. Make sure belt is seated in pulley groove.

5.

Follow in

Tensioning.Belt

procedure to set correct belt tension.

6.

Replace rear access panel.

Belts. and. pulleys. will. be. hot. after.

operation.. Allow. them. to. cool. before.

handling.

After. approximately. 16. hours. of.

operation,. belts. will. stretch. and.

seat. into. pulley. grooves.. The. belts.

need. to. be. re-tensioned. after. this.

initial. break-in. period. to. ensure.

optimum.

power.

transfer.

and.

maximum.overall.life.of.the.belts.

Figure.60.

Location of motor mount fasteners (3 of 4 shown).

Cutterhead Pulley 1 Approximately ⁄ 4 " Deflection Motor Pulley

Figure.61.

Checking belt deflection.

-55-

Model W1859/W1860 (For Machines Mfd. Since 07/19)

Checking/Aligning.Pulleys

Pulley alignment is an important factor in power transmission and belt life. The pulleys should be parallel to each other and in the same plane (coplaner) for optimum performance. Checking Aligning Pulleys Each pulley can be adjusted by loosening the set screw that secures the pulley to the shaft, sliding the pulley in/ out, and retightening the set screw to lock the pulley in place.

Item(s).Needed.

Qty

Precision Straightedge (Optional) ............................1

Hex Wrench 3mm ...............................................1

Phillips Head Screwdriver #2 ..................................1

To.check/align.pulleys,.do.these.steps: 1.

DISCONNECT MACHINE FROM POWER!

2.

Remove fence, belt cover, and rear access panel on stand.

3.

Look down length of belt and pulley faces to check pulley alignment (see check alignment.

Figures.62–63

). If available use a narrow straightedge against pulley faces to — If pulleys are aligned, proceed to

Step.7

.

— If pulleys are not aligned, perform

Steps.4.–6

.

4.

Remove

Tensioning/Replacing.Belt

of

Page.55

).

5.

Loosen motor pulley set screw and cutterhead pulley set screw, and then align both pulleys. (Use straightedge if needed.)

6.

Tighten set screws, replace belt, and repeat

Step.3

to verify proper pulley alignment. Pulleys should be aligned, as shown in

Figure.63

, when belt is properly tensioned.

7.

Re-install fence, belt cover, and rear access panel on stand.

Belt Motor Pulley Cutterhead Pulley

Figure.62.

Checking pulley alignment (viewed from above).

Cutterhead Pulley

Alignment

Motor Pulley

Figure.63.

Proper pulley alignment.

-56-

Model W1859/W1860 (For Machines Mfd. Since 07/19)

Checking/Adjusting.

Cutterhead.Guard

The cutterhead guard is designed to reduce the risk of accidental contact with hands or fingers with the spinning cutterhead. When properly installed and functioning correctly, the guard automatically rotates clear of the cutterhead during the cutting operation and then springs back over the cutterhead as soon as the operation is complete.

Adjusting Cutterhead Guard In order to function as intended, the guard must be installed as low as possible over the infeed table without actually touching it (approximately 1 ⁄ 16 " above infeed table), and it must have enough spring tension at the mounting shaft to quickly reposition itself against the fence after it is rotated away from the cutterhead and released. Before performing rabbeting operation, adjust guard height to just clear outfeed table.

To.check/adjust.cutterhead.guard.for.proper.operation,.

do.these.steps: 1.

DISCONNECT MACHINE FROM POWER!

2.

Set fence to 90 ° and move it all the way back, then pull cutterhead guard (see

Figure.64

) back and let it go.

— If cutterhead guard

springs

back over cutterhead,

contacts

fence, and

does not

drag across infeed table, then it is properly adjusted.

— If cutterhead guard

does not

spring back over cutterhead,

does not contact

fence, or

drags

across infeed table, then proceed to

Step.3

.

3.

Loosen shaft lock (see

Figure.64

). Move guard so it is resting against fence, and 1 ⁄ 16 " above infeed table.

4.

Holding guard height in place, tighten shaft lock to secure setting.

5.

Repeat and, if necessary, repeat

Steps.3–4

until cutterhead guard is properly adjusted.

The.cutterhead.guard.is.a.critical.safety.

feature.of.this.jointer..You.MUST.install.

and. verify. its. operation. before. using.

the. jointer!. Failure. to. properly. install.

this.guard.will.greatly.increase.the.risk.

of.serious.personal.injury.

Cutterhead Guard Shaft Lock Fence

Figure.64.

Cutterhead guard components.

-57-

Model W1859/W1860 (For Machines Mfd. Since 07/19)

Troubleshooting

The following troubleshooting tables cover common problems that may occur with this machine. If you need replacement parts or additional troubleshooting help, contact our Technical Support. Note:

Before contacting Tech Support, find the machine serial number and manufacture date, and if available, your original purchase receipt. This information is required to properly assist you.

Motor.&.Electrical

PROBLEM

Machine does not start or a breaker trips immediately after startup.

Machine stalls or is underpowered.

Machine has vibra tion or noisy operation.

POSSIBLE.CAUSE

1. Incorrect power supply voltage/circuit size.

2. Power supply circuit breaker tripped/fuse blown. 3. Motor wires connected incorrectly.

4. Wiring open/has high resistance.

5. ON/STOP switch at fault. 6. Start capacitor at fault.

7. Centrifugal switch at fault. 8. Motor at fault.

1. Workpiece material not suitable. 2. Excessive feed rate.

3. Excessive depth of cut.

4. Dull knives/inserts. 5. Belt slipping or pulleys misaligned. 6. Dust collection blockage.

7. Motor overheated.

8. Pulley slipping on shaft.

9. Run capacitor at fault. 10. Centrifugal switch at fault. 11. Motor bearings at fault.

12. Motor at fault.

1. Mobile base lock knobs loose or stand feet not adjusted properly.

2. Motor or other component loose.

3. Belt worn or loose.

4. Motor fan rubbing on fan cover.

5. Pulley loose or misaligned. 6. Dull knives/inserts.

7. Cutterhead bearings at fault.

8. Centrifugal switch at fault.

9. Motor bearings at fault.

CORRECTIVE.ACTION

1. Ensure correct power supply voltage/circuit size.

2. Ensure circuit is sized correctly and free of shorts. Reset circuit breaker or replace fuse.

3. Correct motor wiring connections ( 5. Test/replace switch.

6. Test/replace capacitor.

8. Test/repair/replace.

Page.61

).

4. Check/fix broken, disconnected, or corroded wires.

7. Adjust/replace centrifugal switch if available.

1. Ensure workpiece is suitable for jointing (

Page.26

).

2. Reduce feed rate.

3. Reduce depth of cut (

Page.33

).

4. Sharpen/replace knives (

Page. 42

); rotate/replace inserts (

Page.43

).

5. Tension/replace belt (

Page.55

); ensure pulleys are aligned (

Page.56

).

6. Clear blockages, seal leaks, use smooth-wall duct, eliminate bends, close other branches.

7. Clean motor, let cool, and reduce workload.

8. Tighten/replace loose pulley/shaft, replace shaft key; tighten pulley set screw.

9. Test/repair/replace.

10. Adjust/replace centrifugal switch if available.

11. Test/repair/replace.

12. Test/repair/replace.

1. Tighten mobile base lock knobs or adjust stand feet to stabilize machine.

2. Replace missing bolts/nuts, or tighten if loose.

3. Inspect/tension or replace belt (

Page.55

5. Secure pulley on shaft or realign ( ).

4. Fix/replace fan cover; replace loose/damaged fan.

Page.56

).

6. Sharpen/replace knives (

Page. 42

); rotate/replace inserts (

Page.43

).

7. Replace bearing(s).

8. Adjust/replace centrifugal switch if available.

9. Test/repair/replace.

-58-

Model W1859/W1860 (For Machines Mfd. Since 07/19)

Machine.Operation

PROBLEM

Table is hard to adjust.

Excessive snipe (gouge in end of board that is uneven with rest of cut).

Workpiece stops in middle of cut.

POSSIBLE.CAUSE

1. Table lock engaged/partially engaged.

2. Table stop blocking movement.

CORRECTIVE.ACTION

1. Completely loosen table lock (

Page.9

).

2. Loosen/reset table stop (

Page.34

).

1. Outfeed table set too low.

2. Knives set too high (W1859).

3. Operator pushing down on trailing end of workpiece as it leaves cutterhead.

1. Align outfeed table with cutterhead knife/insert at top dead center ( (

Page.42

).

Page.49

).

2. Adjust height of knives evenly with outfeed table 3. Reduce/eliminate downward pressure on trailing end of workpiece as it leaves cutterhead.

1. Outfeed table set too high.

1. Align outfeed table with cutterhead knife/insert at top dead center (

Page.49

).

Workpiece chipping, tear-out, indenta tions, or overall rough cuts.

Fuzzy grain left in workpiece.

Long lines or ridges that run along length of workpiece.

Uneven cutter marks, wavy sur face, or chatter marks across face of workpiece.

Glossy surface; scorching or burn marks on workpiece.

Workpiece is con cave or convex along its length after jointing.

Workpiece edges not square; tapered cut produced.

1. Workpiece not suitable for jointing.

2. Operator not feeding workpiece to cut "with" the grain.

3. Feed rate too fast.

4. Excessive depth of cut.

5. Dull knives/inserts.

6. Dust collection problems.

1. Ensure workpiece is suitable for jointing (

Page.26

).

2. Turn workpiece 180° before feeding again.

3. Reduce feed rate.

4. Reduce depth of cut (

Page.33

5. Sharpen/replace knives ( ).

Page. 42

); rotate/replace inserts (

Page.43

).

6. Clear blockages, seal leaks, move machine closer to dust collector, upgrade dust collector.

1. Wood has high moisture content.

2. Dull knives/inserts.

1. Nicked or chipped knives/inserts.

2. Inserts not consistently tightened/torqued (W1860).

3. Dirt or debris under inserts (W1860).

1. Feeding workpiece too fast.

2. Knives not properly adjusted (W1859).

3. Dirt or debris under inserts (W1860).

1. Ensure wood moisture content is less than 20%. Allow to dry if necessary.

2. Sharpen/replace knives (

Page. 42

); rotate/replace inserts (

Page.43

).

1. Replace knives (

Page. 42

); rotate/replace inserts (

Page.43

).

2. Tighten/torque all inserts consistently when rotat ing/replacing ( and re-install (

Page.43

Page.43

).

3. Remove inserts, properly clean mounting pocket ).

1. Reduce feed rate.

2. Properly adjust knives ( and re-install (

Page.43

Page.42

).

).

3. Remove inserts, properly clean mounting pocket, 1. Feed rate too slow. 2. Dull knives/inserts.

1. Workpiece not held with even pressure against outfeed table during cut.

2. Workpiece excessively bowed or warped, not suitable for jointing.

3. Tables are not parallel with cutterhead and each other.

1. Increase feed rate.

2. Sharpen/replace knives ( inserts (

Page.43

).

Page. 42

3. Check/adjust table parallelism ( ); rotate/replace 1. Apply even downward pressure against workpiece throughout entire travel along outfeed side during cut.

2. Ensure workpiece is suitable for jointing (

Page.26

).

Page.45

).

1. Fence not square to table(s); fence tilt unlocked.

2. Knives not properly adjusted (W1859).

3. Inserts not consistently tightened/torqued (W1860).

4. Warped infeed or outfeed table.

1. Square fence to table(s) (

Page.51

); lock fence.

2. Properly adjust knives ( 3. Tighten/torque all inserts consistently when rotat ing/replacing (

Page.43

4. Regrind/replace table.

Page.42

).

).

-59-

Model W1859/W1860 (For Machines Mfd. Since 07/19)

Electrical.Safety.Instructions

These pages are current at the time of printing. However, in the spirit of improvement, we may make changes to the electrical systems of future machines. Compare the manufacture date of your machine to the one stated in this manual, and study this section carefully.

electrical.warning.page

If there are differences between your machine and what is shown in this section, call Technical Support at (360) 734-3482 for assistance BEFORE making any changes to the wiring on your machine. An updated wiring diagram may be available.

Note:

Please gather the serial number and manufacture date of your machine before calling. This information can be found on the main machine label.

SHOCK.HAZARD.

Working on wiring that is connected to a power source is extremely dangerous. Touching electrified parts will result in personal injury including but not limited to severe burns, electrocution, or death. Disconnect the power from the machine before servicing electrical components!

QUALIFIED.ELECTRICIAN.

Due to the inherent hazards of electricity, only a qualified electrician should perform wiring tasks on this machine. If you are not a qualified electrician, get help from one before attempting any kind of wiring job.

WIRE.CONNECTIONS.

All connections must be tight to prevent wires from loosening during machine operation. Double-check all wires disconnected or connected during any wiring task to ensure tight connections.

WIRE/COMPONENT.DAMAGE..

completing the task.

Damaged wires or components increase the risk of serious personal injury, fire, or machine damage. If you notice that any wires or components are damaged while performing a wiring task, replace those wires or components before

MODIFICATIONS

. Using aftermarket parts or modifying the wiring beyond what is shown in the diagram may lead to unpredictable results, including serious injury or fire.

MOTOR.WIRING.

The motor wiring shown in these diagrams is current at the time of printing, but it may not match your machine. Always use the wiring diagram inside the motor junction box.

CAPACITORS/INVERTERS.

capacitors.

Some capacitors and power inverters store an electrical charge for up to 10 minutes after being disconnected from the power source. To reduce the risk of being shocked, wait at least this long before working on

CIRCUIT.REQUIREMENTS.

power source.

You MUST follow the requirements at the beginning of this manual when connecting your machine to a

EXPERIENCING.DIFFICULTIES.

(360) 734-3482.

If you are experiencing difficulties understanding the information included in this section, contact our Technical Support at

The photos and diagrams included in this section are best viewed in color. You can view these pages in color at www.shopfox.biz.

BLACK WHITE GREEN RED

WIRING DIAGRAM COLOR KEY

BLUE BROWN GRAY YELLOW YELLOW GREEN PURPLE ORANGE PINK LIGHT BLUE WHITE TUR-

-60-

Model W1859/W1860 (For Machines Mfd. Since 07/19)

wiring

Wiring.Diagram

Paddle Switch (viewed from behind) ON/STOP Switch KJD17B-16 220-240V

SHOCK HAZARD!

Disconnect power before working on wiring

14 13 24 23

The motor wiring shown here is current at the time of printing, but it may not match your machine. Always use the wiring diagram inside the motor junction box.

Ground Ground Hot 230 VAC Hot G 6-20 Plug Motor Read Page 60

STOP

Before Wiring Ground Motor Junction Box

Figure.65.

On/Off switch connections.

-61-

Figure.66.

Motor junction box connections.

31 28 29 26 27 30

Model W1859/W1860 (For Machines Mfd. Since 07/19)

PARTS

25

Tables,.Fence.&.Cutterhead

6 12 13 7 16 15 11 8 14 23 22 9 22 24 10 23 17 18 19 39 38 37 20 35 36 21 1 2 5 49 3 4 3 6 7 94 93 95 96 41 42 43 44 40 45 46 47 48 65 66 98 93 W1860 only 55 55-3 55-2 50 55-5 55-6 55-4 55 53 54 W1859 only 55-2 55-3 54 51 96 95 65 66 53 52 96 154 67 42 99 95 65 66 64 63 68V2 69V2 167 168 100 142V3 139V3 143V3 93 58V2 56 140 141V2 93 97 95 96 86 89 87 88 32 65 66 90 32 91 92 -62-

Model W1859/W1860 (For Machines Mfd. Since 07/19)

Tables,.Fence.&.Cutterhead.Parts.List

REFPART # DESCRIPTION

1 2 3 4 X1859001 KNOB 12ID, M6-1 SET SCREW THREADS X1859002 SET SCREW M6-1 X 6 X1859003 EXT RETAINING RING 12MM X1859004 GEAR SHAFT 10T, 11 X 78.5MM

5 6 7 8 X1859005 FLAT WASHER 12MM X1859006 BALL KNOB 3/8-16, D1-5/16 X1859007 STUD-DE 3/8-16 X 3-1/8, 3/8 X1859008 CAP SCREW 1/4-20 X 1/2 9 X1859009 FENDER WASHER 1/2 10 X1859010 LOCK NUT 1/2-12 11 X1859011 ROLL PIN 4 X 25 12 X1859012 ECCENTRIC SHAFT 3/8-16, 5-1/4L 13 X1859013 CAMLOCK STUD 1/2-12 X1-3/16, 3-1/2L 14 X1859014 STOP BLOCK 15 X1859015 FLAT WASHER 1/2 16 X1859016 ADJ HANDLE 3L, 1/2-12 X 1-3/8 17 X1859017 DOWEL PIN 5 X 50 18 X1859018 FENCE CARRIAGE 19 X1859019 SAFETY PLATE 20 X1859020 FLAT WASHER 1/4 21 X1859021 FLAT HD SCR 1/4-20 X 1/2 22 X1859022 HEX NUT 1/4-20 23 X1859023 CAP SCREW 1/4-20 X 1-1/4 24 X1859024 SHOULDER BOLT 5/16-18 X 11/16, 3/8 X 1 25 X1859025 FENCE SWIVEL BASE 26 X1859026 HEX BOLT 5/16-18 X 1-1/4 27 X1859027 HEX NUT 5/16-18 28 X1859028 HEX NUT 1/2-20 THIN 29 X1859029 STUD-SE 1/2-20 X 1-3/8, 11/16 30 X1859030 FLAT HD CAP SCR 5/16-18 X 1-1/2 31 X1859031 FENCE 32 X1859032 FLAT WASHER 5MM 35 X1859035 SET SCREW 3/8-16 X 1-1/2 CONE-PT 36 X1859036 HEX NUT 3/8-16 THIN 37 X1859037 FENCE BLOCK 38 X1859038 FENCE LINK 39 X1859039 T-NUT 1/2-12 40 X1859040 FLAT WASHER 8MM 41 X1859041 LOCK WASHER 8MM 42 X1859042 CAP SCREW M8-1.25 X 25 43 X1859043 ROLL PIN 4 X 20 44 X1859044 KEY 9.5 X 9.5 X 268 45 X1859045 FLAT HD CAP SCR M5-.8 X 12 46 X1859046 FENCE GUIDE 47 X1859047 FLAT WASHER 1/4 48 X1859048 FENCE BASE 49 X1859049 WAVY WASHER 19MM

REF PART # DESCRIPTION

50 51 52 53 54 55 55-2 55-3 55-4 55-5 55-6 55 55-2 55-3 56 X1859050 X1859051 X1859052 X1859053 KEY 5 X 5 X 22 CUTTERHEAD PULLEY SET SCREW M6-1 X 8 BEARING BLOCK X1859054 X1859055 BALL BEARING 6204-2NSE CUTTERHEAD 8" 4-KNIFE (W1859) X1859055-2 COMPRESSION SPRING (W1859) X1859055-3 FLAT HD CAP SCR M5-.8 X 12 (W1859) X1859055-4 KNIFE 8 X 3/4 X 1/8 HSS (W1859) X1859055-5 KNIFE GIB (W1859) X1859055-6 KNIFE GIB BOLT 1/4-28 X 1/4 (W1859) X1860055 HELICAL CUTTERHEAD 8" (W1860) X1860055-2 FLAT HD TORX SCR T-25 10-24 X 1/2 (W1860) X1860055-3 CARBIDE INSERT 15 X 15 X 2.5MM (W1860) X1859056 DEPTH SCALE LABEL 58V2 X1859058V2 CUTTERHEAD GUARD V2.08.19

63 X1859063 INFEED TABLE 64 65 X1859064 X1859065 OUTFEED TABLE CAP SCREW M8-1.25 X 25 66 67 X1859066 X1859067 TABLE SHAFT 9-5/8L FLAT WASHER 8MM 68V2 X1859068V2 RABBETING TABLE V2.08.19

69V2 X1859069V2 GUARD LOCK HANDLE V2.07.19

86 X1859086 STANDOFF-RND MM 1/4-20 X 2-3/8, 1/2 87 88 X1859087 X1859088 SHOULDER FLANGE SCR M5-.8, 6 X 3.3

POSITION PLATE 89 90 91 X1859089 X1859090 X1859091 LOCK NUT 1/4-20 HEX NUT M5-.8

EXTENSION SPRING 92 93 94 95 96 97 98 X1859092 X1859093 X1859094 X1859095 X1859096 X1859097 X1859098 CAP SCREW M5-.8 X 15 FOAM PAD REAR COVER (LEFT) CAP SCREW M6-1 X 10 PLUG (PLASTIC) REAR COVER (RIGHT) FRONT COVER (LEFT) 99 100 X1859099 X1859100 FRONT COVER (RIGHT) BALL KNOB 1/4-20, D1 139V3 X1859139V3 GUARD PIVOT SHAFT V3.07.19

140 X1859140 EXT RETAINING RING 11MM 141V2 X1859141V2 TORSION SPRING V2.07.19

142V3 X1859142V3 ROLL PIN 6 X 25 V3.07.19

143V3 X1859143V3 ROLL PIN 5 X 26 V3.07.19

154 X1859154 FOAM PAD 30 X 30 X 22 167 168 X1859167 X1859168 FENDER WASHER 6.7 X 19 X 2MM BUTTON HD CAP SCR M6-1 X 12 -63-

Model W1859/W1860 (For Machines Mfd. Since 07/19)

Base,.Stand.&.Motor

85 84 83 82 81 80 74 52 76 71 W1859 only 138 W1860 only 138 117 72 116 102 137-10 137-11 137-12 137-13 73 101 84 116 52 106 65 103 104 107 78 120 137-15 137-16 137-16 137-17 77 119 75 73 77 78 155 160 161 33 57 41 133 131 132 131 132 126 126 -64-

REF PART #

33 34 40 41 57 59 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 X1859085 101 X1859101 102 X1859102 103 X1859103 104 X1859104 105 X1859105 106 X1859106 107 X1859107 109 X1859109 110 X1859110 111 X1859111 112 X1859112 113 X1859113 114 X1859114 115 X1859115 116 X1859116 117 X1859117 118 X1859118 119 X1859119 120 X1859120 121 X1859121 122 X1859122 123 X1859123 124 X1859124 125 X1859125 126 X1859126 X1859033 X1859034 X1859040 X1859041 X1859057 X1859059 X1859071 X1859072 X1859073 X1859074 X1859075 X1859076 X1859077 X1859078 X1859079 X1859080 X1859081 X1859082 X1859083 X1859084

Model W1859/W1860 (For Machines Mfd. Since 07/19)

Base,.Stand.&.Motor.Parts.List

DESCRIPTION

SWITCH PEDESTAL CAP SCREW M8-1.25 X 20 W/WASHERS FLAT WASHER 8MM LOCK WASHER 8MM PUSH BLOCK ON/OFF BUTTON KEDU KJD17B-230V-S ECCENTRIC BUSHING BUSHING PLATE (3-HOLE) SET SCREW M5-.8 X 8 ELEVATION BRACKET BUSHING BUSHING PLATE (2-HOLE) ELEVATION PLATE CAP SCREW M5-.8 X 10 ELEVATION SHAFT 10-1/4L HEX NUT M16-2 SHAFT INT THR M6-1, EXT THR M16-2 LEVER KNOB FLAT WASHER 6MM LOCK WASHER 6MM CAP SCREW M6-1 X 16 CAP SCREW M6-1 X 15 OUTFEED TABLE LOCK PLATE HEX BOLT M8-1.25 X 30 HEX NUT M8-1.25

TABLE BASE FLAT HD CAP SCR M6-1 X 10 CUTTERHEAD FRONT COVER DUST COVER CAP SCREW 3/8-24 X 2 LOCK WASHER 3/8 HEX BOLT M8-1.25 X 25 INFEED TABLE LOCK PLATE SCALE POINTER BUTTON HD CAP SCREW M5-.8 X 6 FLAT WASHER 10MM WAVY WASHER 10MM ADJ HANDLE M10-1.5 X 1.25, 93L PHLP HD SCR M6-1 X 12 FLAT WASHER 6MM DUST PORT 4" CABINET STAND WHEEL LOCK NUT M8-1.25

WHEEL AXLE M8-1.25 X 30, 60L KNOB BOLT 3-LOBE, M10-1.5 X 22, D40

REF PART #

127 128 129 130 131 132 133 134 X1859127 X1859128 X1859129 X1859130 X1859131 X1859132 X1859133 X1859134 135 136 137 137-2 137-3 137-4 137-5 X1859135 X1859136 X1859137 X1859137-2 X1859137-3 X1859137-4 X1859137-5 137-6 137-7 137-8 X1859137-6 X1859137-7 X1859137-8 137-9 X1859137-9 137-10 X1859137-10 137-11 X1859137-11 137-12 X1859137-12 137-13 X1859137-13 137-14 X1859137-14 137-15 X1859137-15 146 147 148 149 150 151 152 137-16 X1859137-16 137-17 X1859137-17 137-18 X1859137-18 138 138 144 145 X1859138 X1859138 X1859144 X1859145 X1859146 X1859147 X1859148 X1859149 X1859150 X1859151 X1859152 155 156 160 161 162 163 X1859155 X1859156 X1859160 X1859161 X1859162 X1859163

DESCRIPTION

PHLP HD SCR M6-1 X 10 W/WASHER BELT COVER REAR ACCESS PANEL PHLP HD SCR M6-1 X 20 PUSH BLOCK BRACKET PHLP HD SCR M4-.7 X 8 CAP SCREW M8-1.25 X 20 CARRIAGE BOLT 5/16-18 X 3/4 FLAT WASHER 8MM POLY-V BELT 300J7 MOTOR 3HP 230V 1-PH KEY 5 X 5 X 30 MOTOR PULLEY SET SCREW M6-1 X 8 MOTOR LABEL STRAIN RELIEF TYPE-3 PG13.5

MOTOR CORD 14G 3W 32" STRAIN RELIEF TYPE-1 3/4" BACKING BOARD MOTOR FAN COVER MOTOR FAN CONTACT PLATE CENTRIFUGAL SWITCH S CAPACITOR 400M 125V 1-1/2 X 3-1/2 R CAPACITOR 70M 250V 1-1/2 X 3-1/2 CAPACITOR COVER BALL BEARING 6205ZZ (FRONT) BALL BEARING 6203ZZ (REAR) KNIFE-SETTING JIG (W1859) KNIFE-SETTING JIG (W1859) SWITCH BOX SWITCH PLATE SWITCH CORD 14G 3W 20" POWER CORD 14G 3W 10' 6-20P STRAIN RELIEF TYPE-1 5/8" PHLP HD SCR M4-.7 X 25 PHLP HD SCR M4-.7 X 6 EXT TOOTH WASHER 4MM GROUND LABEL TAP SCREW M6 X 8 ADJUSTABLE FOOT M8-1.25

HEX WRENCH 6MM WRENCH 8 X 10MM OPEN-ENDS WRENCH 11 X 13MM OPEN-ENDS LIFTING HOOK -65-

Model W1859/W1860 (For Machines Mfd. Since 07/19)

Labels.&.Cosmetics

Failure to keep hands clear of cutterhead will result in serious personal injury.

203 204

Cutterhead exposed between these lines. Failure to keep hands clear of cutterhead will result in serious personal injury.

203

WARNING!

READ and UNDERSTAND MANUAL to avoid serious injury! If a manual is not available, DO NOT use machine! Instead, go to

www.woodstockint.com

or call (360) 734-3482.

202 205 206

WARNING ACCIDENTAL INJURY HAZARD!

Disconnect power supply before adjustments, setup or maintenance!

Specifications Motor: 3 HP, 230V, Single-Phase, 60 Hz Full-Load Current: 12A Cutterhead: 4-Knife, 3-1/16" Dia.

Knife Size: 8" x 3/4" x 1/8" Replacement Knives: D3634 Cutterhead Speed: 5500 RPM Cuts Per Minute: 22,000 Fence Tilt: 45º, 90º, 135º Table Size: 76" x 8" Max. Depth of Cut Per Pass: 1/8" Max. Rabbeting Depth: 1/2" Weight: 365 lbs.

Date Mfd. for Woodstock in Taiwan S/N

175370

MODEL W1859 8" X 76" PARALLELOGRAM JOINTER w/MOBILE BASE WARNING!

To reduce the risk of serious injury when using this machine: 1. Read and understand owner’s manual before operating.

2. Always wear approved eye protection and respirator.

3. Only plug power cord into a grounded outlet. 4. Except when rabbeting, keep all guards in place and in proper operating condition. Always replace guard after rabbeting.

5. Never edge-joint stock smaller than 10" long, 3/4" wide, and 1/4" thick.

6. Never face-plane stock smaller than 10" long, 3/4" wide, and 1/2" thick.

7. Always use push blocks when face planing. 8. Keep hands at least 12" away from cutterhead. 9. Never cut deeper than 1/8" on a single pass.

10. Be aware of "kickback" hazards and how to prevent them. 11. Turn motor OFF and disconnect power before changing blades, adjusting tables/fence, or servicing.

12. Tie back long hair, roll up sleeves, and DO NOT wear loose clothing, gloves, or jewelry. 13. Before starting, ensure tables are adjusted properly, blades are secure, and jointer is stable.

14. Do not joint boards with cracks, loose knots, or any defects.

15. DO NOT expose to rain or use in wet conditions.

16. Always support workpiece against fence and table when cutting. Never attempt any operation free-handed. 17. Always feed workpiece against cutterhead rotation. Never move workpiece backward while feeding. 18. Prevent unauthorized use by children or untrained users; restrict access or disable machine when unattended.

201

Specifications Motor: 3 HP, 230V, Single-Phase, 60 Hz Full-Load Current: 12A Cutterhead: Helical w/Indexable Inserts Insert Size: 15 x 15 x 2.5mm

Number of Inserts: 36 Replacement Inserts: D4297 Cutterhead Speed: 5500 RPM Cuts Per Minute: 22,000 Fence Tilt: 45º, 90º, 135º Table Size: 76" x 8" Max. Depth of Cut Per Pass: 1/8" Max. Rabbeting Depth: 1/2" Weight: 365 lbs.

Mfd. for Woodstock in Taiwan Date S/N

175370

MODEL W1860 8" X 76" PARALLELOGRAM JOINTER w/HELICAL CUTTERHEAD & MOBILE BASE WARNING!

To reduce the risk of serious injury when using this machine: 1. Read and understand owner’s manual before operating.

2. Always wear approved eye protection and respirator.

3. Only plug power cord into a grounded outlet. 4. Except when rabbeting, keep all guards in place and in proper operating condition. Always replace guard after rabbeting.

5. Never edge-joint stock smaller than 10" long, 3/4" wide, and 1/4" thick.

6. Never face-plane stock smaller than 10" long, 3/4" wide, and 1/2" thick.

7. Always use push blocks when face planing. 8. Keep hands at least 12" away from cutterhead. 9. Never cut deeper than 1/8" on a single pass.

10. Be aware of "kickback" hazards and how to prevent them. 11. Turn motor OFF and disconnect power before changing inserts, adjusting tables/fence, or servicing.

12. Tie back long hair, roll up sleeves, and DO NOT wear loose clothing, gloves, or jewelry. 13. Before starting, ensure tables are adjusted properly, blades are secure, and jointer is stable.

14. Do not joint boards with cracks, loose knots, or any defects.

15. DO NOT expose to rain or use in wet conditions.

16. Always support workpiece against fence and table when cutting. Never attempt any operation free-handed. 17. Always feed workpiece against cutterhead rotation. Never move workpiece backward while feeding. 18. Prevent unauthorized use by children or untrained users; restrict access or disable machine when unattended.

210 211

KEEP PANEL CLOSED WHILE OPERATING!

209 207

DANGER!

ROTATING CUTTERHEAD BELOW!

Use this guard for all possible operations, and immediately reinstall it following operations that require its removal.

WARNING!

KICKBACK HAZARD!

even with knives/inserts.

2. Never exceed the maximum depth of cut.

3. Do not stand directly behind workpiece.

WARNING!

ALWAYS USE PUSH BLOCKS!

Push blocks minimize the possibility of operators hands contacting the cutterhead while cutting. W1859 W1860

208

WARNING!

INJURY HAZARD!

To reduce risk of short and long-term injury, wear safety glasses, this machine.

212 213 214 206

WARNING ACCIDENTAL INJURY HAZARD!

Disconnect power supply before adjustments, setup or maintenance!

205

REF PART #

201 201 202 203 204 205 206 207 X1859201 X1860201 X1859202 X1859203 X1859204 X1859205 X1859206 X1859207

DESCRIPTION

MACHINE ID LABEL (W1859) MACHINE ID LABEL (W1860) READ MANUAL LABEL CUTTERHEAD WARNING LABEL CUTTERHEAD EXPOSED LABEL ELECTRICITY LABEL DISCONNECT POWER LABEL CUTTERHEAD GUARD LABEL

REF PART #

208 209 209 210 211 212 213 214 X1859208 X1859209 X1860209 X1859210 X1859211 X1859212 X1859213 X1859214

DESCRIPTION

EYES EARS LUNGS WARNING LABEL MODEL NUMBER LABEL (W1859) MODEL NUMBER LABEL (W1860) SHOPFOX NAMEPLATE-LARGE PANEL CLOSED WARNING LABEL TOUCH-UP PAINT, SHOP FOX WHITE BLACK TRIM TAPE TOUCH-UP PAINT, SHOP FOX BLACK

Safety.labels.warn.about.machine.hazards.and.how.to.prevent.serious.personal.injury..The.owner.

of.this.machine.MUST.maintain.the.original.location.and.readability.of.all.labels.on.this.machine..

If.any.label.is.removed.or.becomes.unreadable,.REPLACE.that.label.before.allowing.machine.to.

be.operated.again..Contact.us.at.

(

360

)

.734-3482.or.www.woodstockint.com.to.order.new.labels..

-66-

Model W1859/W1860 (For Machines Mfd. Since 07/19)

Fold along dotted lIne Fold along dotted lIne

Woodstock international inc. p.o. box 2309 bellingham, Wa 98227-2309

place stamp Here tape along edges--please do not staple

WARRANTY WARRANTY

Woodstock International, Inc. warrants all Shop Fox machinery to be free of defects from workmanship and materials for a period of two years from the date of original purchase by the original owner. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence or accidents, lack of maintenance, or reimbursement of third party expenses incurred. Woodstock International, Inc. will repair, replace, or arrange for a dealer refund, at its expense and option, the Shop Fox machine or machine part proven to be defective for its designed and intended use, provided that the original owner returns the product prepaid to an authorized warranty or repair facility as designated by our Bellingham, Washington office with proof of their purchase of the product within two years, and provides Woodstock International, Inc. reasonable opportunity to verify the alleged defect through inspection. If it is determined there is no defect, or that the defect resulted from causes not within the scope of Woodstock International Inc.'s warranty, then the original owner must bear the cost of storing and returning the product. This is Woodstock International, Inc.’s sole written warranty and any and all warranties that may be implied by law, including any merchantability or fitness, for any particular purpose, are hereby limited to the duration of this written warranty. We do not warrant that Shop Fox machinery complies with the provisions of any law, acts or electrical codes. We do not reimburse for third party repairs. In no event shall Woodstock International, Inc.’s liability under this limited warranty exceed the purchase price paid for the product, and any legal actions brought against Woodstock International, Inc. shall be tried in the State of Washington, County of Whatcom. We shall in no event be liable for death, injuries to persons or property or for incidental, contingent, special or consequential damages arising from the use of our products.

Every effort has been made to ensure that all Shop Fox machinery meets high quality and durability standards. We are commited to continuously improving the quality of our products, and reserve the right to change specifications at any time.

To register the warranty, go to production information.

https://www.woodstockint.com/warranty

, or scan the QR code below. You will be directed to the Warranty Registration page on www.woodstockint.com. Enter all applicable

WARRANTY WOODSTOCKINT.COM

Was this manual useful for you? yes no
Thank you for your participation!

* Your assessment is very important for improving the work of artificial intelligence, which forms the content of this project

Download PDF

advertisement