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AGA DUAL CONTROL DC3G & DC5G (CONVENTIONAL FLUE)
LPRT 517158
User Guide & Installation Instructions
CAUTION: THIS UNIT IS HEAVY, PROPER EQUIPMENT AND ADEQUATE MANPOWER MUST BE USED IN MOVING THE RANGE TO AVOID DAMAGE TO THE UNIT OR THE FLOOR.
REMEMBER
, when replacing a part on this appliance, use only spare parts that you can be assured conform to the safety and performance specification that we require.
DO NOT
use reconditioned or copy parts that have not been clearly authorised by AGA.
PLEASE READ THESE INSTRUCTIONS BEFORE USING THIS APPLIANCE AND KEEP IN A SAFE PLACE FOR FUTURE REFERENCE.
For use in AUSTRALIA
08/16 EINS 517159
Contents
1. Health and Safety
2. Introduction
3. Overview
4. Operating the AGA Dual Control
Oven Heat Indicator
Burner Controls
5. AGA Accessories
6. Oven Shelves
The Ovens The Roasting Oven
The Baking Oven The Simmering Oven
AGA DC5 (Hotcupboard)
The Plates
7. AGA Ovens - Cooking Table
8. Cleaning & Caring for your Cooker
13 13
14 14
15
16
17
18
1
3
4
6
7
8
10
12
9. Installation Instructions
10. Installation Introduction
11. Location
Specifications
12. Power Supply
Mains Cable Routing
Flue System
13. Hotcupboard Installation
27
29
30
Commissioning 35
14. Circuit Diagram AGA DC3G 39
15. Circuit Diagram AGA DC5G
16. Technical Data
17. Checklist
18. Servicing
40
41
42
43
20
21
22
23
26
1. Health and Safety
Consumer Protection
As a responsible manufacturer, we take care to make sure that our products are designed and constructed to meet the required safety standards when properly installed and used.
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THE APPLIANCE AS SOME SURFACES CAN BECOME HOT TO THE TOUCH.
The appliance can be used by children aged from 8 years and above and persons with reduced physical, sensory or mental capabilities or lack of experience and knowledge if they have been given supervision or instruction concerning use of the appliance in a safe way and understand the hazards involved.
supervised.
Children less than 8 years of age shall be kept away unless continuously
Cleaning and user maintenance shall not be made by children without supervision.
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store flammable materials in the drawer. This includes paper, plastic and cloth items, such as cookbooks, plastic ware and towels, as well as flammable liquids. Do not store explosives, such as aerosol cans, on or near the appliance.
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cooker while it is on.
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saucepan base and the ceramic surface (i.e. cooking mats, aluminium foil, etc).
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containing oil unattended.
•
In the event of a fire cover with a lid and switch OFF the electricity.
•
Smother the flames on the hob rather than attempting to remove the pan to the outside.
•
Burns and injuries are caused almost invariably by picking up the burning pan to carry outside.
DO NOT
access.
hang dish towels on the handrail. Doing so will block the air vent. Blocking the air vent can cause excessive temperature increase to the control panel and prevent easy When the oven (s) are on
DO NOT
leave any oven door open for long periods, this will affect the temperature of the oven and may allow controls to become hot.
The appliance may contain some of the materials that are indicated below. It is the Users/Installers responsibility to ensure that the necessary personal protective clothing is worn when handling where applicable, the pertinent parts that contain any of the listed materials that could be interpreted as being injurious to health and safety, see below for information.
Glues and Sealants
Exercise caution - if these are still in liquid form use face mask and disposable gloves.
Glass Yarn, Mineral Wool, Insulation Pads, Ceramic Fibre
May be harmful if inhaled. May be irritating to skin, eyes, nose and throat. When handling avoid contact with skin or eyes. Use disposable gloves, face-masks and eye protection. After handling wash hands and other exposed parts. When disposing of the product, reduce dust with water spray, ensure that parts are securely wrapped.
1
Deep Fat Frying •
Use a deep pan, large enough to completely cover the appropriate heating area.
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or oil.
fill the pan more than one-third full of fat
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heating or cooking period.
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turn OFF the appliance.
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fire blanket, rather than attempting to remove the pan to the outside.
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by picking up the burning pan to carry it outside.
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supervised. A short term cooking process has to be supervised continously.
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or oil can be dangerous and may result in fire. NEVER try to extinguish a fire with water, but switch off the appliance and then cover flame e.g. with a lid or fire blanket.
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the cooking surfaces.
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during use. Young children should be kept away.
If You Smell Gas • DO NOT
turn electric switches on or off
• DO NOT
smoke
• DO NOT
use naked flames
•
Turn off the gas at the meter or cylinder
•
Open doors and windows to get rid of the gas
•
Keep people away from the area affected
•
Call your gas supplier
• If you are using Natural Gas in the UK, ring the National Grid on: 0800 111 999.
2
2. Introduction
As responsible manufacturers we take care to make sure that our products are designed and constructed to meet the required safety standards when properly installed and used.
Your new AGA Dual Control gives you everything you love about the AGA heat storage cooker, but with the added convenience that the two hotplates can be turned on or off, as required.
Refer to the diagram in the Overview chapter to familiarise yourself with the product and refer to the relevant sections for the ovens, plates, controls etc.
Made in the heart of Shropshire, your AGA cooker, like the generations of cookers before it, has been manufactured from cast iron at the Coalbrookdale Foundry. Traditional iron-making skills combined with industrial strength hotplate elements enable the hotplates to heat up rapidly, so you can have them both on, or just one on, depending on the time of day or the size of your family.
The cooking excellence of the AGA cooker has been famous since it’s inception in the 1920’s and is renowned due to the indirect radiant heat that its cast iron emits rather than just air temperature. And, if you haven’t found out already, you’ll soon discover that food that is cooked this way retains its natural flavour and succulence, and simply just tastes better.
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ACCOMPANYING WARRANTY.
Any alteration that is not approved by AGA could invalidate the approval of the appliance, operation of the warranty and could affect your statutory rights. In the interests of safety and effective use, please read the following before using your new AGA appliance.
The use of a gas cooking appliance results in the production of heat and moisture in the room in which it is installed. Ensure that the kitchen is well ventilated: keep natural ventilation holes open or install a mechanical ventilation device (mechanical extractor hood).
Prolonged intensive use of the appliance may call for additional ventilation, for example, opening of a window, or more effective ventilation, for example increasing the level of mechanical ventilation where present.
Installation must be to local and national wiring regulations and carried out by a qualified engineer.
A little smoke and some odour may be emitted when first switched on. This is normal and harmless (from oven lagging and starch binder on the element insulation) and will cease after a short period of use.
3
3. Overview
WARNING: ACCESSIBLE PARTS MAY BECOME HOT DURING USE. TO AVOID BURNS AND SCALDS CHILDREN SHOULD BE KEPT AWAY.
AGA DC3G Fig. 3.1
Boiling Plate Simmering Plate Top Plate Control Panel Roasting Oven Baking Oven Simmering Oven
The AGA DC3G has the traditional cast iron ovens with independently controlled hotplates.
Hotplates
The two hotplates are at different heats; the boiling plate being the hottest of the two and the simmering plate is a lower heat. Each plate is individually controlled.
Boiling Plate
The boiling plate is used for making toast, boiling a kettle, stir-frying and cooking at a higher heat.
Simmering Plate
The simmering plate is for slower cooking, such as sauces, simmering pans and can also be used to cook on directly for toasted sandwiches, drop scones, no-fat fried eggs and quesadillas.
Roasting Oven
The hottest oven for high temperature cooking; pastries breads, roasting of meat, vegetables and poultry, grilling at the top of the oven and frying on the floor.
Baking Oven
A moderate oven for cooking cakes and biscuits, baking fish, lasagne or shepherds pie, plus roasting meat and poultry at a medium heat. Cooking sweet and savoury together is no problem as the flavours do not mix.
Simmering Oven
Long, slow cooking in the simmering oven develops flavours and makes the toughest meat tender. It’s large capacity means several pans can be stacked here; soup, casserole, steamed rice, steamed carrots and poached pears all cooking simultaneously, without any danger of burning.
4
Overview
WARNING: ACCESSIBLE PARTS MAY BECOME HOT DURING USE. TO AVOID BURNS AND SCALDS CHILDREN SHOULD BE KEPT AWAY.
AGA DC5G Fig. 3.2
Warming Plate Boiling Plate Simmering Plate Hotcupboard ON/OFF Slow Cooking Oven Warming Oven Control Panel Roasting Oven Baking Oven Simmering Oven The AGA DC5G has the traditional cast iron ovens with independently controlled hotplates.
Hotplates
The two hotplates are at different heats; the boiling plate being the hottest of the two and the simmering plate is a lower heat. Each plate is individually controlled.
Boiling Plate
The boiling plate is used for making toast, boiling a kettle, stir-frying and cooking at a high heat.
Simmering Plate
The simmering plate is for slower cooking, such as sauces, simmering pans and can also be used to cook on directly for toasted sandwiches, drop scones, no-fat fried eggs and quesadillas.
Warming Plate (Hotcupboard)
The warming plate is the ideal resting place for cooked food.
Slow Cooking Oven (Hotcupboard)
Ideal for a broad range of long slow cooking applications, such as leg of lamb, pulled pork, belly pork and celebration cake.
Warming Oven (Hotcupboard)
Used for warming plates and serving dishes. Can also be used for resting joints before carving.
Roasting Oven
The hottest oven for high temperature cooking; pastries, breads, roasting of meat, vegetables and poultry, grilling at the top of the oven and frying on the floor.
Baking Oven
A moderate oven for cooking cakes and biscuits, baking fish, lasagne or shepherds pie, plus roasting meat and poultry at a medium heat. Cooking sweets and savoury together is no problem as the flavours do not mix.
Simmering Oven
Long, slow cooking in the simmering oven develops flavours and makes the toughest meat tender. It’s large capacity means several pans can be stacked here; soup, casserole, steamed rice, steamed carrots and poached pears all cooking simultaneously, without any danger of burning.
5
4. Operating the AGA Dual Control
Fig. 4.1
Hotplates Control Knob Flue Safety Thermostat Oven Gas Control Knob Oven Thermostat Control Knob Oven Heat Indicator Viewing Window The different zones of the AGA Dual Control cooker are described in the following pages.
The traditional AGA heat storage cooker is famous for the gentle warmth it emits, with the AGA Dual Control you will get warmth only when the ovens are on or warm to a lesser degree, when the hotplates are on.
Thermostat Control - Oven
Your AGA Dual Control has three ovens, each of which is pre-set at a different heat. They are named as:-
• Roasting Oven
for high temperature cooking
• Baking Oven
for moderate temperature cooking
• Simmering Oven
for low temperature cooking
• Slow Cooking Oven
(DC5G only)
for long slow cooking
• Warming Oven
(DCG5 only)
for warming plates and serving dishes n n
DOORS OPEN.
Each oven has the same capacity, (able to fit a 13kg (28lb) turkey. The AGA Dual Control cooker techniques can be used such as stacking of saucepans in the simmering oven. This enables the steaming of root vegetables, rice, steamed pudding, casserole, poaching fruit all in the one oven leaving the hotplates free and reducing steam and cooking smells in the kitchen.
The ovens are made from cast iron, which cooks by radiant heat, and this is the secret of the cooking excellence for which the AGA cooker is renowned. An indirect radiant heat does not dry food out, so it retains its natural moisture and flavour.
Re-setting Flue Safety Thermostat
To reset the flue safety thermostat, press button the Flue Safety Thermostat button ( Specialist.
). If this has to be repeated, please contact AGA Service or your AGA 6
Oven Heat Indicator
The oven heat indicator is a guide to the stored heat within the AGA, and does not directly relate to the oven temperature of the roasting oven.
An AGA ia designed to work continuously at an optimum heat setting.
The optimum performance is usually achieved when the indicator displays the colour green. For best cooking performance wait until the AGA contains the full amount of stored heat, which is indicated by the windows being
completely filled with the colour green (
3 hours between use for full recovery.
take some time to achieve and can take approximately 2 -
NOTE!
Because of the temperature cycling, the green band will move and display graduated section at times.
). Cooking can be started during the graduated part of the cycle but it may take longer to achieve the desired result.
The lower temperature is indicated by the colour amber and cycles in the same way as full power (
Full green indicates ‘Ready to Use’ Normal movement during cycle Amber indicates low temperature setting. Movement will also be seen with this setting
Fig. 4.2 Fig. 4.3 Fig. 4.4
7
Burner Controls
Fig. 4.5 Fig. 4.6 Fig. 4.7
Fig. 4.8
Fig. 4.9
Off position Ignition position Flame supervision burner position Main burner on position
Fig. 4.10
Lighting Procedure
1.
The main burner gas flow is set with the oven
white band).
knobs are turned fully clockwise. Oven gas control knob to the OFF position oven thermostat thermostat control knob to the minimum setting (thin end of
2. 3. 4.
Turn oven gas control knob slightly anti-clockwise towards the ignition position ( ) until reaching stop, press down and hold for 5 seconds. (
).
Continue pressing down knob while turning further anti-clockwise to the ( window.
activates the spark ignitor) continue to hold down for 10 seconds after flame supervision burner has been lit. (If the it does not light, steps 2 and 3 can be repeated, this can be viewed through the viewing Upon lighting, release knob and turn further anti clockwise to the ( ) symbol (
burner gas flows according to the thermostat setting.
5.
Turn the oven thermostat control knob clockwise into the white band (Low Fire position). Leave in the Low
Fire position for at least 2 hours (
).
NOTE:
Low fire position is attained by turning oven gas control knob gradually into the white band until small flame along main burner is observed through viewing window.
6.
After at least 2 hours rotate control knob anti clockwise just into the green band for normal running
).
NOTE:
It will take up to 24 hours for all ovens to reach operating temperature, the oven heat indicator may
display green before this (refer to
regarding heat indication display). Once the oven temperatures are at operating temperature it may be necessary to make fine adjustment to the oven control knob to achieve the desired temperatures. It is not advisable to make further changes to the control knob once the desired temperature is achieved.
When the cooker is lit from cold, moisture may form on the enamel which should be wiped off to prevent staining.
IF THE FLAME HAS EXTINGUISHED FOR ANY REASON, WAIT THREE MINUTES (MINIMUM) AND REPEAT THE LIGHTING PROCEDURE.
Low fire Normal running 8
To Extinguish the Burner
1.
Turn ON/OFF gas control knob clockwise until reaching stop ( ) position.
2.
Press down slightly and continue turning clockwise from ( ) position to the OFF position (
) When the burner has cooled sufficiently, lighting procedure may be repeated.
Power Failure
In the event of power failure, the ovens on your appliance will continue to work. The hotplates will not, but will when power has been restored.
General Advice
When first switched on, the AGA will emit an odour for a short while. This is simply due to protective oil burning off the hotplates. Wipe the inside of the lids whilst the AGA is heating up to avoid a film of this oil being deposited on the inside.
The following points are intended to help in adapting to the AGA style of cooking during the change-over from a previous non-heat storage cooker. The AGA book provides a very useful introduction to the cooker.
For the most effective operation of the cooker, the following points should be carefully observed:
1.
Close the insulating cover lids whenever the hotplates are not in use.
2. 3.
Clean the hotplates regularly with the wire brush.
Utensils with flat bases must be used to make perfect contact with the hotplate.
4. 5. 6. 7. •
Take care when closing the oven doors, to lift them onto the catch.
Cook as much as possible in the ovens so that heat is conserved and cooking smells and condensation are reduced.
The oven doors should not be left open for long periods of time during cooking and heating up.
The roasting oven can also be used for ‘grilling’ and ‘shallow frying’ on the oven floor.
For optimum cooking performance, use the AGA utensils and cast iron cookware. They have flat bases which give the best contact with the hotplates and the oven floor.
•
The AGA pans can be stacked in the simmering oven. This is especially useful for steaming vegetables and keeping sauces warm.
•
Store the plain shelf out of the AGA. Use it cold in the roasting oven to deflect the heat from the top of the oven, creating a more moderate oven temperature underneath. It can also be used as a baking sheet.
•
A guide to AGA cooking is given on
“AGA Ovens - Cooking Table” on page 17
Specialist for an invitation to an AGA demonstration.
9
5. AGA Accessories
Fig. 5.1 Fig. 5.2 Fig. 5.3 Fig. 5.4
To get the very best performance from your cooker we recommend AGA saucepans with the thick tri-core bases and stacking lids so that the maximum use of oven space is made and an AGA kettle for boiling water. AGA Accessories can be viewed at your AGA Specialist or online at www.agacookshop.co.uk
Getting to know your AGA
If you have not already seen a demonstration, ask your AGA Specialist for details. A demonstration will show you how to get the best from your new AGA and will give you hints and tips. You will also see a selection of AGA utensils and accessories being used.
Large Size Roasting Tin with Grill Rack (Fig. 5.1)
This is designed to slide onto the oven runners without the need for it to sit on an oven grid shelf. The roasting tin can be used with the grill rack, in its high position, for grilling at the top of the roasting oven. It can be used for roasting meat, or poultry with or without the grill rack. Large quantities of roast potatoes can be cooked in this tin. The roasting tin can also be employed for making large traybakes or cakes. The grill rack is useful on its own as a cake cooling rack. Can be used in any oven but not recommended for hotplate use.
Half Size Roasting Tin and Grill Rack (Fig. 5.2)
This tin can be slid onto the oven runners width-ways or can sit on an oven grid shelf. The half size roasting tin can be used with the grill rack, in its high position, for grilling at the top of the roasting oven. It can be used for roasting smaller joints of meat, or poultry with or without the grill rack. Roast potatoes can be cooked in this tin. The roasting tin can also be employed for making traybakes or cakes. The grill rack is useful on its own as a cake cooling rack. Can be used in any oven but not recommended for hotplate use.
3 Oven Grid Shelves (Fig. 5.3)
These are for inserting in each oven to provide a surface for dishes and tins which do not fit direct onto the oven runners. They can be used in any oven, as required. See page 20 on how to locate the oven shelves correctly.
This has two uses one as large baking sheet for scones, biscuits, pastry items and meringues and the other use as a heat deflector to cut off the top heat if food is overbrowning before it is cooked through.
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USE.
10
AGA Accessories
This is for toasting bread on the boiling plate. AGA toast is renowned for its excellence, crisp on the outside and soft in the centre. Take thick slices of bread and place in the AGA toaster - if the bread is very moist or very fresh, heat the toaster beforehand to prevent sticking - lift the boiling plate insulated cover and place the toaster direct onto the plate with the handle at an angle from the handle of the cover.
Close the cover and wait for the bread to toast one side - this will take 1-2 minutes dependent upon the variety of bread - open the cover and turn the toaster over and repeat the process to toast the other side. The toaster can also be used for heating pitta bread, toasting teacakes and as a cake cooling rack.
This is for cleaning the raw cast iron surfaces, keeping them clear of crumbs and burnt on debris – which would otherwise affect the boiling performance of pans and the kettle. Use on the hotplates and the ovens. Take care not to touch the enamel surfaces as the wire brush will scratch the finish.
Getting to know your AGA
If you have not already seen a demonstration, ask your AGA Specialist for details. A demonstration will show you how to get the best from your new AGA and will give you hints and tips. You will also see a selection of AGA utensils and accessories being used.
Fig. 5.5 Fig. 5.6
11
6. Oven Shelves Fitting the Shelves
Fig. 6.1
DESN 512403
Removing the Shelves
Fig. 6.3 Fig. 6.2
DESN 512404
Fig. 6.4
DESN 512405 12 DESN 512406
The Ovens
Top Plate Control Panel Baking Oven Boiling Plate Simmering Plate Roasting Oven Simmering Oven
The Roasting Oven
The roasting oven can used for ‘grilling’ at the top and ‘shallow frying’ on the oven floor.
The roasting oven is zoned in heat, meaning it is slightly hotter towards the top than the centre and the oven grid shelf set on the oven floor is slightly less hot than the centre.
The beauty of the roasting oven is that any fat splashes are burnt off when the oven is at full heat, just brush out occasionally to get rid of carbon deposits.
The roasting oven is excellent for bread and pastries. Quiches in ceramic or pies in Pyrex dishes need not be baked blind as when they are placed on the floor grid on the base of the oven, the pastry cooks from underneath and the filling will set and brown from the all-round heat. As you are aware metal flan tins conduct heat quicker than ceramic so may need less cooking time.
The specially designed roasting tins and bakeware slide directly onto the runners, so almost every available square centimetre of space can be used. Food can be protected by the use of the cold plain shelf or shielded by means of the large roasting tin, which means that you can cook food that requires different temperatures at the same time. If food is browning too quickly and you do not want to move it to another oven just slide the cold plain shelf over the food to reduce the top heat.
13
The Baking Oven
This oven is set at a moderate heat, so is ideal for cakes, biscuits and also anything that requires medium heat cooking such as fish pie, lasagne, soufflés, crumble and roulades. Meat and poultry can be cooked here in fact most things that can be cooked in the roasting oven can be cooked in the baking oven but for a longer time.
Cook cakes together on one shelf, if two shelves are used interchange the food to achieve even colouration, as you would with any oven which is zoned in heat.
As with the roasting oven the specially designed roasting tins and bakeware slide directly onto the runners, so almost every available square centimetre of space can be used. Food can be protected by the use of the cold plain shelf or shielded by means of the large roasting tin, which means that you can cook food that requires different temperatures at the same time. If food is browning too quickly and you do not want to move it to another oven just slide the cold plain shelf over the food to reduce the top heat.
NOTE: Always remove the cold plain shelf and roasting tins on completion of cooking. If left in the oven it will affect the oven temperature.
When using the roasting oven for a long period of time i.e. a full meal, the baking oven temperature may rise, it will therefore be necessary to adjust the cooking procedure, the following suggestions may prove useful.
1.
When placing the food in the baking oven, ensure the cold plain shelf is set directly above the dish, for the whole of the cooking time.
2. 3.
In addition it may be necessary to lower the shelf position.
When baking food, such as very rich fruit cakes, which require a long period of cooking time, place the cake on the fourth grid shelf position of the oven with the cold plain shelf set directly above for 3/4 hour approximately. Move the plain shelf to the middle of the simmering oven. Transfer the cake to this shelf and bake until cooked through.
4.
Alternatively, allow the baking oven to cool for pproximately 4 hours before using.
The Simmering Oven
The simmering oven can be described as a continuation oven, it continues to cook food that has been brought up to heat elsewhere on the cooker with the exception of meringues which are dried out rather than ‘cooked’.
•
To get the very best performance, we recommend to use the AGA cookware with thick bases and stacking lids.
•
Joints of meat and poultry should be brought up to heat ideally in the roasting oven for 30 - 45 minutes, then transfer to the simmering oven.This method is unsuitable for stuffed meat and poultry.
•
Make sure that pork and poultry reach an internal temperature of at least 75°C.
•
Always bring soups, casseroles and liquids to the boil before putting in the oven.
•
Always thaw frozen food completely before cooking.
•
Root vegetables will cook better if cut into small pieces.
•
Adjust seasonings and thickenings at the end of the cooking time.
•
Many dried pulses and beans for example, dried red kidney beans must be boiled for a minimum of 10 minutes, after soaking, and before inclusion in any dish.
14
AGA DC5 (Hotcupboard)
Warming Plate Boiling Plate Simmering Plate Hotcupboard ON/OFF Slow Cooking Oven Warming Oven Control Panel Roasting Oven Baking Oven Simmering Oven
Slow Cooking Oven and Warming Oven
These are ovens are heated by a single element at the rear of the oven cavity. It is operated by a single push ON-OFF button located on the left hand side of the hotcupboard top plate and can be turned ON and OFF when required. These ovens are not cast iron on the interior.
Slow Cooking Oven
This oven has similar characteristics of the simmering oven and should be utilised in a similar manner. It delivers a gentler convected heat making it better suited for longer cooking times especially for overnight cooking, for example rich fruit cakes and celebration cakes. The cooking of meringues may also be better suited for this oven.
NOTE:
These ovens vent into the room, mechanical venting to the outside is not available.
Points to remember when Slow Cooking: •
Pre-heat the ovens for 30 minutes before starting to cook.
•
Bring casseroles, soups etc. to the boil on the hotplate and start meat in the roasting oven, before placing in the slow cooking oven.
•
Make sure that casseroles have sufficient liquid, particularly when cooking over a long period.
•
Use lids on casseroles or foil to cover food whilst it is cooking to retain moisture.
•
Make sure all dishes will fit into the oven before preparing food.
•
Make sure that meat and poultry is piping hot before eating and reaches 75°C internal temperature.
•
Always thaw frozen food completely before cooking.
You can also produce crisp, white meringues cooked in the slow cooking oven.
Timings for cooking in the slow cooking oven will depend upon the temperature, quantity and type of dish you are cooking, as a guide for casseroles, a minimum of 2 hours cooking time is recommended.
Keep an eye on the food until you are familiar with the oven. The simmering oven can be described as a continuation oven, it continues to cook food that has been brought up to heat elsewhere on the cooker with the exception of meringues which are dried out rather than ‘cooked’.
15
The Plates
Top Plate
The top plate is the enamelled surface surrounding the hotplates. It will become warm when the AGA Dual Control hotplates are in use. Although it is not a cooking surface you can use the warmth for a number of useful activities, which more often than not save times and washing-up! These include warming honey or syrup in the jar, or melting butter or chocolate in a basin - so saving on melting over a saucepan - but do please put the basin on a cork mat or folded piece of kitchen towel to avoid scratching the enamel. Although it is durable and hard wearing surface vitreous enamel is glass and will show scratch marks!
The top plate when warm can also be used to rest a cup of coffee or tea or dry off awkwardly shaped tins, peelers or food mixer and processor parts.
Hotplates
The hotplates operate separate from the ovens and are independent of each other. The boiling plate is on the left hand side and the simmering plate is on the right hand side of the AGA Dual Control. The boiling plate is the hottest with the simmering plate being the cooler of the two. They both have electric elements embedded into the cast iron which heat up in approximately 11 and 8 minutes respectively. The hotplates can be used completely independently from the ovens.
This means the AGA Dual Control differs from the traditional AGA heat storage cooker in that they can be used for the entire cooking time of appropriate dishes because the design keeps the hotplates at a constant heat, whereas the traditional AGA cooker continues to cook on a falling heat so for these we recommend starting on the hotplates then transferring to the ovens, this can be done with the AGA Dual Control but is not necessary. For instance, if making a pasta dish with sauce on the AGA Dual Control, it can all be done on the hotplates.
The whole hotplate area can be used for cooking and several pans can be accomodated on a single plate at any one time. The hotplates are set very slightly above the top plate to avoid accidental scratching if the pans are pulled to one side.
DO NOT
drag the utensils from one plate to another as the enamel will suffer!
The stainless steel insulated covers are brought down over the hotplates when they are not in use. When the hotplates are ‘on’ the insulated covers will be warm. We strongly advise not to put anything such as kettles, saucepans or baking tins directly onto the insulated covers because they will show any scratches - invest in a pair of chef’s pads to protect the surface if the covers are to be used as resting places!
Keep the hotplates clear of any burnt on food or crumbs by brushing with the wire brush, supplied with your AGA. Cleaning details can be found on Page 21.
Hotplate Control
To operate the boiling plate turn the control knob to the position and similarly to the for the simmering plate.
To turn both plates on turn knob to position.
Boiling Plate
The hottest hotplate, the boiling plate is used for boiling, griddling, stir-frying, making toast - indeed anything that requires a high heat. Green vegetables keep their colour when boiled quickly here, or use a steamer over the saucepan to cook more than one vegetable at once.
When stir-frying or cooking anything that is inclined to splash we would recommend using an AGA Splash Shield which will protect the insulated cover from splatter, making cleaning a doddle! Just wash the Splash Shield in hot soapy water or place in a dishwasher between two dinner plates.
Please be advised the boiling plate is too hot to cook food on directly.
Simmering Plate
The simmering plate is the cooler of the two hotplates and so is used for recipes that require a lower heat such as making sauces, scrambling eggs, heating milk, slow frying, simmering soups and root vegetables. In addition, it can be used to cook on directly as a form of griddle - invaluable for toasted sandwiches, quesadillas, soups, drop scones, searing scallops and even a non-fat fried egg! Slow cooked toast can be made on the simmering plate, no need here to use the AGA toaster.
The same size as the boiling plate, the simmering plate is also machined flat to give the best all-over contact with the AGA saucepans, grill pan, frying pan and kettle.
Cleaning details can be found on
“Cleaning & Caring for your Cooker” on page 18
.
16
7. AGA Ovens - Cooking Table
Food ROASTING OVEN Grilling Scones Pastries Bread Yorkshire puddings Roasts Shallow frying BAKING OVEN Cakes Biscuits Fish Shepherds pie, Cottage pie Lasagne Soufflés Shortbread SIMMERING Casseroles Stock Milk puddings Meringues Rich fruit cake OVEN TEMPERATURE HIGH • • • • • •
Top - grilling 2nd runner - scones, small pastries, grilling 3rd runner - bread rolls, Yorkshire pudding 4th runner - roasts, poultry Oven grid shelf on base of oven - bread loaves, pies, roast vegetables Floor grid on base of oven - quiches, pies
• • • • MODERATE
Towards top - whisked sponges, some biscuits, small cakes Middle - fish, soufflés, shepherd and cottage pie, lasagne Oven grid shelf on base of oven Victoria sandwiches, shortbread, traybakes and cheesecake
LOW MODERATE
For casseroles, stock, milk puddings and similar dishes bring to heat elsewhere on the AGA then transfer to the simmering oven (one exception is meringues). Rich fruit cakes can be cooked here for a, long time on the oven grid shelf placed on the base of the oven.
17
8. Cleaning & Caring for your Cooker
WARNING: ACCESSIBLE PARTS MAY BECOME HOT DURING USE. TO AVOID BURNS AND SCALDS CHILDREN SHOULD BE KEPT AWAY.
n n n n
is turned off.
n n
cooker.
n n
oven cleaners or metal scrapers to clean the surfaces of the enamel.
n n
Association approved cleaners for cleaning the vitreous enamelled surfaces of this product.
n n n n
packed with insulating material, which will be damaged by excessive moisture.
n n
dishwasher.
Enamelled cast iron
n n
front plate is to mop up spills as they happen. VEA approved AGA Enamel Cleaner can be purchased from www.agacookshop.co.uk.
n n
usually be removed with proprietary vitreous enamel cleaners or mild cream cleaners using a cloth, or if necessary, a nylon scouring pad and can be purchased from www.agacookshop.
co.uk.
n n
is spilt on the enamel, wipe off immediately.
n n
plate around the oven doors or vitreous enamel maybe permanently discoloured.
n n
enamelled surfaces of your cooker bright and clean is a daily rub over with a damp, soapy cloth followed immediately with a clean, dry cloth to avoid streaks.
n n
will scratch if pans or utensils are dragged across them.
To keep the vitreous enamel surfaces of the cooker bright and clean, a daily rub over with a damp soapy cloth followed immediately with a clean, dry cloth to avoid streaks is all that is required. AGA E-cloths are excellent for this.
Cast iron ovens and hotplates Ovens
- are made from cast iron and keep themselves clean. They are very durable, but will rust if surface moisture is left on them. Remember to always switch the ovens on, to dry them out after cleaning. Heating up the ovens periodically will help burn off any cooking deposits to aid cleaning within the ovens.
To season the ovens, a light vegetable spray oil (corn oil is best) is recommended. Any stubborn stains can be removed with the wire brush supplied.
Hotplates
- is made from cast iron, and is easy to care for. Regular maintenance will ensure long-life. They will rust if surface moisture is left on them Should the hotplates become soiled, use a sponge, cloth, scouring pad or wire brush to remove burnt-on spills.
Rinse off detergents or cleaning agents thoroughly.
Remember to switch on the hotplate for a few minutes to dry it after cleaning. Every now and then, apply a thin coating of vegetable oil (corn oil is best) when the hotplate is cold.
Lids and oven door/lids linings The top of the insulated cover (lid)
- this is chrome or stainless steel and can be kept clean by wiping over with a damp cloth and polished up - the AGA E-cloths are excellent for this purpose as they are lint-free and eco-friendly. AGA stainless steel and chrome cleaner are recommended to keep the insulated cover clean and shining. These can be purchased from your local AGA Specialist.
Lining of the insulated cover (lid interior)
or on-line at www.agacookshop.co.uk). - the use of an AGA splash shield is recommended to keep the lining free of fat splashes, (obtainable from your AGA Specialist If the lining is marked it is best cleaned when the hotplate is cold. It can be cleaned with hot soapy water and/or a cream cleanser. If badly marked then a soap impregnated pad can be used - this should be used in a circular motion. The first few times a soap impregnated pad is used you will see the circular marks, these will become reduced and the surface of the lining becomes shinier each time when used. Do not use excessive water and make sure 18
Cleaning & Caring for your Cooker
WARNING: ACCESSIBLE PARTS MAY BECOME HOT DURING USE. TO AVOID BURNS AND SCALDS CHILDREN SHOULD BE KEPT AWAY.
the lining is dry before closing the cover.
Oven door linings
- the linings can be cleaned with hot soapy water, a cream cleanser or soap impregnated pad. To deep clean the lining place a towel on the work surface and carefully lift off the oven door (doors are heavy) and place it enamel side down on the towel padding. Clean with a soap impregnated pad to remove stubborn marks. Dry off before replacing on their hinges.
19
9. Installation Instructions
CAUTION: THIS UNIT IS HEAVY, PROPER EQUIPMENT AND ADEQUATE MANPOWER MUST BE USED IN MOVING THE RANGE TO AVOID DAMAGE TO THE UNIT OR THE FLOOR.
REMEMBER
, when replacing a part on this appliance, use only spare parts that you can be assured conform to the safety and performance specification that we require.
DO NOT
use reconditioned or copy parts that have not been clearly authorised by AGA.
PLEASE READ THESE INSTRUCTIONS BEFORE USING THIS APPLIANCE AND KEEP IN A SAFE PLACE FOR FUTURE REFERENCE.
20
10. Installation Introduction Health and Safety
Consumer Protection
As responsible manufacturers we take care to make sure that our products are designed and constructed to meet the required safety standards when properly installed and used.
n n
warranty.
Any alteration that is not approved by AGA could invalidate the approval of the appliance, operation of the warranty and could also affect your statutory rights.
In the interests of safety and effective use, please read the following before using your new AGA appliance.
Installation Requirements
THIS APPLIANCE MUST ONLY BE INSTALLED BY PERSONS THAT ARE CERTIFIED TO LOCAL REGULATIONS.
These AGA cookers are suitable for Natural and Propane gas only, and cannot be used on any other gas.
n n
behind the plinth cover.
Installation must be to Local authority and National Wiring Regulations/Codes in force, and carried out by a Qualfied Engineer.
In your own interest, and that of safety to comply with the law, all gas appliances should be installed by a competent person, in accordance with the relevant regulations. Failure to install the appliances correctly could lead to prosecution.
On completion, test the gas installation for tightness.
Location
The location chosen for the appliance must permit the provision of a satisfactory flue, see ‘Flue System’ and an adequate air supply. The location must also provide adequate space for servicing and air circulation around the cooker.
Delivery Requirements
•
The AGA DC3 arrives on 1 pallet
•
The AGA DC5 (Hotcupboard) arrives on 2 pallets.
There must be access to the kitchen to manipulate a foot print of 1005 mm x 740 mm. A wooden template (skate with castor wheels) of dimensions 1005 mm x 740 mm could be used to check if the AGA Dual Control fully built appliance is able to fit through the property grounds and doors into its installation position in the kitchen. It must also be considered that the height of the appliance is 960 mm off pallet and 1100 mm on the pallet, so high level obstacles/restrictions must not be overlooked.
If this skate/template can be manipulated through the property grounds and doors into position, then the AGA can be installed as intended with no re-work.
21
11. Location
Refer to
It is recommended that any soft material flooring is removed from where the AGA will be installed.
Any adjacent walls that project above the height of the hob must be of heat resistant material.
The vent slots in the back of the top plate (or shroud) must not be obstructed.
NOTE:
It is advisable that the supply cable is routed away from any hot surfaces i.e. hot water/flue pipes.
In the interest of safety, due consideration must be given to the protection of the electric cable to the cooker.
If a supply cord is damaged it must be replaced by the manufacturer, its service agent or similarly qualified persons in order to avoid a hazard.
The appliance is designed for the voltage stated on the rating plate, which is situated behind the plinth cover.
Recommended, but not mandatory, to fit an individual Residual Current Device (RCD) for the cooker supply circuit to avoid nuisance tripping.
A minimum clearance of 1000 mm must be available at the front of the cooker to enable it to be serviced.
n n
door in order to avoid overheating.
Clearances
The complete cooker is floor-mounted and the space in which the appliance is to be fitted must have the following minimum dimensions: A minimum clearance of 60 mm is required above the raised insulating cover handle.
Side Clearances
A 3 mm gap is required each side between the cooker top plate and adjoining work surfaces that may be fitted, this is to allow for the safe removal of the top plate should this be required at a later date.
Where cookers are fitted against side walls a 116 mm clearance is required on the right and left hand side for oven doors access.
If the AGA is to be installed in a brick recess, then the minimum clearance should be increased by at least 10 mm, to allow for the walls not being square.
In addition, a minimum clearance of 1000 mm must be available at the front of the cooker to enable the cooker to be serviced.
It is essential that the base or hearth on which both cooker and module stands should be level and capable of supporting the total weight of one or both units. The front plinth cover is removable and must not be obstructed by flooring or tiles. If necessary the cooker must be raised by the thickness of the tiles to ensure the plinth can be removed.
Tiling
When the cooker is to stand in a recess or against a wall which is to be tiled, in no circumstances should the tiles overlap the cooker top plate, access to remove the top plate must be allowed for servicing at a later date.
A gap of at least 10 mm must be observed from the rear of the top plate, and the wall behind the appliance.
22 This appliance runs continuously, please take note of these
IMPORTANT
instructions:
Combustible Walls
Houses constructed of combustible materials (such as all-timber or stud wall partitions and batoned plasterboarded walls) require special wall heat protection features.
Non-combustible walls behind a cooker must be of at least 25 mm thick insulation board (Monolux or equivalent), up to hotplate level.
n n
services do not pass within or on the outside of the wall, behind or directly above the cooker.
This type of material can age prematurely when exposed to continuous higher ambient temperature.
Specifications AGA DC3G (C/F) Fig. 11.1
mm A 987 B 951 C 913 D 680 E 1388 F 1095 G 1145 H 698 J 116 K 10 L 75 M 466 N 55 P 570 DESN 517057
NOTE:
When surveying for a cooker installation the actual clearance required for the ‘body’ of the appliance should be increased overall by 10 mm beyond the figures quote above. This allows safe margin to take into account the natural dimensional variations found in major castings in particular the width across an appliance recess could be critical.
APPLIANCE WEIGHT
(Excludes Packaging)
Model:
AGA Dual Control (DC3G) - 452 kg
GAS CONNECTION
- AGA DC3G ONLY Rp1/4 (1/4” BSP MALE) 23
Specifications AGA DC5G (C/F) Fig. 11.2
mm A 1478 B 951 C 913 D 680 E 1388 F 1095 G 1145 H 698 J 116 K 10 L 75 M 466 N 55 P 570 DESN 517058
NOTE:
When surveying for a cooker installation the actual clearance required for the ‘body’ of the appliance should be increased overall by 10mm beyond the figures quote above. This allows safe margin to take into account the natural dimensional variations found in major castings in particular the width across an appliance recess could be critical.
APPLIANCE WEIGHT
(Excludes Packaging)
Model
: AGA Dual Control (DC3) - 452kg
Hotcupboard
- 110kg 24
Specifications Top Plate Adjustment - AGA DC3 Fig. 11.3
DESN 516751
NOTE:
In general, adjustment of the top plate is to be avoided. However minimum use of the top plate adjusters can be used to improve the alignment of the top plate.
25
12. Power Supply
AGA DC3G (Conventional Flue)
n n n n
on the rating plate, which is situated behind the plinth cover.
n n
replaced by the manufacturer, its service agent or similarly qualified person to avoid a hazard.
A 1PH 30 amp 230V or 3PH 400V minimum 16A per phase ~ 50 Hz fused electrical supply is required adjacent to the appliance. External wiring to the unit must be installed using the mains cable provided, in accordance with the current wiring regulations and any local regulations which apply. If the cable is shortened, new ferrules must be fitted to the stripped conductors.
The method of connection to the mains electricity supply must facilitate complete electrical isolation of the appliance, by a multi-pole switch, having a contact separation of at least 3 mm on all poles.
The isolator should not be positioned immediately above the cooker, but must be fitted within 2 metres of the appliance.
The isolator maybe separate from the connection point.
The mains connection point must be accessible within the
for cable routing options.
For 2 or 3 phase installations an optional adaptor kit must be obtained (Part No. AE4M231226).
AGA DC5G (Conventional Flue)
n n n n
indepedent single phase power supply.
n n
on the rating plate, which is situated on a slide out tray in the hotcupboard base plate above the plinth.
n n
replaced by the manufacturer, its service agent or similarly qualified person to avoid a hazard.
A 230v ~ 50 Hz, 3 amp fused electrical supply is required adjacent to the appliance. External wiring to the unit must be installed using a 3 core silicon - SIHF insulation cable and in accordance with the current wiring regulations and any local regulations which apply.
The method of connection to the mains electricity supply must facilitate complete electrical isolation of the appliance, preferably by a fused double pole switch, having a contact separation of at least 3 mm in both poles.
The isolator should not be positioned immediately above the appliance, but must be fitted within 2 metres of the
and
26
Mains Cable Routing
AGA DC3G Fig. 12.1
MAINS CABLE FED FROM CONTROL TRAY LEFT OR RIGHT EXIT THROUGH DUCTING DEPENDENT UPON POSITION OF SUPPLY SOCKET DESN 516643
Fig. 12.2
1 .2
m etre rad ius 1 .
5 m etr e r ad ius THE MAINS SUPPLY CONNECT POINT MUST BE WITHIN THE ZONES SHOWN DESN 517059 27
Mains Cable Routing
AGA DC5G Fig. 12.3
DESN 516644
Fig. 12.4
DESN 517060 Hotc 2 metr e rad ius able 1 .2
metre radiu s ble 1 .
5 m etr e r ad ius THE MAINS SUPPLY CONNECT POINT MUST BE WITHIN THE ZONES SHOWN HOTCUPBOARD POWER SUPPLY MAINS CABLE FED FROM CONTROL TRAY LEFT OR RIGHT EXIT THROUGH DUCTING DEPENDENT UPON POSITION OF SUPPLY SOCKET 28
Flue System
The following notes are intended to give general guidance: The initial length of flue pipe from the appliance flue socket should be vertical for at least 600 mm.
In any event, the minimum flue length must not be less than 3 m.
The cross-sectional area of the flue serving the cooker must not be less than the area of the flue outlet of the cooker.
If the flue pipe is to be used then, it must not be less than 100 mm internal diameter.
Flue pipes and fittings should be constructed from one of the following materials:-
A. B.
Cement Aluminium or Stainless Steel
C.
Cast iron or mild steel, acid resistant vitreous enamel lined.
If a chimney is to be used it preferably should be one that is composed of or lined with non-combustible porous acid resistant material. (Chimneys lined with a salt glazed earthenware pipes are acceptable if pipes comply with the regulations in force). A flue pipe constructed from one of the materials in (A) to (C) above, should form the initial connection to lined chimneys.
Where a chimney is to be used which is not composed of or lined with a non-porous acid resistant material it should be lined with a stainless steel flexible flue liner. The internal diameter of the liner must not be less than 100 mm. A flue pipe which is constructed from one of the materials in (A) to (C) above should form the connection between the draught diverter and flue liner.
When installing a new appliance you must be confident that the existing liner will operate safely throughout the lifetime of the appliance, this is normally 10 - 15 years. However, due consideration should be given to the AGA Dual Control - Gas as the lifetime of the appliance may exceed this time.
Installation Pipes
Installation pipes should be fitted in accordance with current Gas Regulations. Pipework from the meter to the cooker must be of adequate size, cooker connection size of 15 mm Dia. On completion test the gas installation for tightness and purge in accordance with the regulations in force.
Air Supply
Kitchen or Internal Space Air Supply
Where the appliance is to be installed in a kitchen or internal space, it does not require the kitchen or internal space containing it to have a permanent air vent. However, consideration should be given to other appliances installed.
29
13. Hotcupboard Installation
NOTE:
The AGA DC5 hotcupboard should arrive with the top plate in a jacked up position. This is to allow the complete appliance to be slid onto its plinth when alongside the AGA DC3 without the top plates clashing. The hotcupboard top plate should then be wound down to its correct height once the appliance is in its final position.
1.
Detach hotcupboard from plinth by removing two screws and tongue bracket from plinth (
slide hotcupboard forwards and away from rear fixing bracket (
2.
Position the plinth alongside the AGA Dual Control leaving no gap between the two plinths (
Check with a spirit level that the plinth level is correct, and also check height differential between the hotcupboard plinth and Dual Control plinth is correct (11 mm). If necessary, use shims in each corner to level the plinth.
3.
Attach hotcupboard plinth to the AGA Dual Control plinth using M6 screws and washers provided (
). Attach locking screw and jacking screw into plinth. Make sure at this stage that the jacking screw does not protrude beyond outer face of plinth. Ensure locking screw is located into AGA DC3 plinth but not fully tightened. A gap of approximately 3mm should be present between the plinths apart from at the very front where the hotcupboard spacer plate should be touching the AGA DC3 plinth.
4. 5. 6. 7.
Run a straight edge along the front of the AGA Dual Control plinth, to ensure the front face of both plinths sit squarely against the straight edge (
When satisfied both plinths sit squarely, jacking screws can be tightened until they just make contact with the AGA Dual Control plinth, and locking screws can now be tightened.
Front jointing bracket can now be hooked into place over the two pot magnets. This will latch the two plinths together (
Slide hotcupboard onto plinth until rear tongue
bracket engages fully into rear of base slot, (
). Ensure the appliance is aligned squarely with the plinth then proceed to engage the front tongue bracket into the slot on the under side of the base plate. Once satisfied that the front tongue bracket is engaged fully lock it into place by tightening the two M6 screws fully. Ensure that the electrical cable does not come into contact with oven vent pipe from the AGA DC3.
The hotcupboard top plate is set 5mm higher than the AGA Dual Control top plate. This is to prevent damage to the enamel during installation. Lower the top plate using the adjusters (
).
8. 9. 10. 11. 12. 13. 14.
Using the stay rod nut adjusting tool, carefully lower the top plate adjusting nuts until the top plate sits at the required height, making sure that the top sits
level and matches the height of the AGA DC3 (
). For servicing requirement, top plate should be removed by raising adjusters approximately 5mm, the top plate can now be removed easily without causing damage to the enamelled surfaces. When removing the top plate, the switch wiring harness should be disconnected from the main wiring harness at the connection point located at the front left hand side of the appliance, beneath the formex cover sheet.
Fit the handrail bracket over the fixing stud located on the top plate. Lock into position by tightening the
grub screw nearest the appliance (
Next the handrail, endcaps and handrail require assembly. Slide the handrail through the handrail brackets.
On 5 oven appliances, fit allthread stud into the insert located in the one end of the handrail, then feed the handrail through the bracket (ensuring that the allthread stud is protruding from the right hand side of the hotcupboard handrail) and screw the
Once the handrail assembly is located squarely, lock the handrail in position by winding in the grub screws on the underside of each handrail bracket.
Once the handrails are locked in position, fit the handrail endcaps. The endcaps should be carefully pushed into place until they sit flush with the outside face of each bracket (a light smear of lubricant such as, washing up liquid on the end cap ‘O’ rings may ease fitment. Finally, fit the plinth facia to the magnets on the front of the plinth, making sure that on 5 oven appliances the right hand side of the module plinth facia sits against the left hand side of the AGA Dual Control plinth facia leaving no gap between. Make sure that the plinth facias are centrally located and do not overhang either appliance (
) Commission the AGA Dual Control, as stated in the relevant Installation Instructions and carry out functional test on each of the features of the AGA Dual Control.
30
3/8” (11mm) height differential Module plinth base 31
Fig. 13.1
DESN 516448
Fig. 13.2
DESN 516449
Fig. 13.3
DESN 516276
Fig. 13.4
DESN 516550
Fig. 13.5
DESN 516551 USE STRAIGHT EDGE ACROSS BOTH PLINTHS TO ENSURE PLINTHS ARE ALIGNED SQUARELY
Fig. 13.6
DESN 516553 32
33
Fig. 13.7
DESN 516552
Fig. 13.8
DESN 516554
Fig. 13.9
DESN 516555
Fig. 13.10
DESN 516883
Fig. 13.11
DESN 516880
Fig. 13.12
DESN 516879 34
Commissioning
NG Burner Fig. 13.1 A. B. C. D. E.
Oven Gas Valve Cover Oven Gas Valve Control Knob Oven Thermostat Control Knob Gas Service Cock Inlet Pressure Test Nipple
F. G. H.
Burner Pressure Test Nipple Viewing Window Flue Safety Thermostat DESN 517063
LPG Burner Fig. 13.2
H E A B D
C DESN 517431 OFF ON
A. B. C. D. E.
Oven Gas Valve Cover Oven Gas Valve Control Knob Oven Thermostat Control Knob Gas Service Cock Inlet Pressure Test Nipple
F. G. H.
Burner Pressure Test Nipple Viewing Window Flue Safety Thermostat 35
F G
Commissioning
Advise the user, that for continued efficient and safe operation of the appliance, it is important that adequate servicing is carried out at regular intervals recommended by the AGA Specialist.
Inlet Pressure Testing
1.
Turn off the
Oven Gas Valve Control Knob (B)
and turn off electrical supply to cooker.
2. 3. 4. 5. 6. 7.
Remove facia by pulling off hotplate control knob and removing four fixing screws.
Remove
Inlet Pressure Test Nipple (E)
sealing screw and fit rubber tube over the nipple.
Turn on
Gas Service Cock (D)
.
Attach tube to manometer.
“Lighting Procedure” on page 37
For Natural Gas appliance, the pressure should be 11.3 mbar (1.13 KPa).
8.
For LPG appliance, the pressure should be Propane 27.5 mbar (2.75 KPa).
Burner Pressure Testing
1.
Turn off
Oven Gas Valve Control Knob (B)
and turn off electrical supply to cooker.
2. 3.
Remove facia by pulling off hotplate control knob and removing four fixing screws.
Remove
Burner Pressure Test Nipple (F)
sealing screw and fit rubber tube over the nipple.
4. 5. 6.
“Lighting Procedure” on page 37
NOTE
: Burner Pressure Adjustment Screw
Fig. 13.3
is located behind
Oven Gas Valve Cover (A)
.
7. 8.
Turn on
Gas Service Cock (D)
.
Fit manometer tube to
Burner Pressure Test Nipple (F)
.
For Natural Gas appliance, the burner pressure should be 10 mbar (1.0 KPa). For LPG appliance, the burner pressure should be Propane 25 mbar (2.5 KPa).
Adjustment Screw
Fig. 13.3
36
Commissioning
Fig. 13.4 Fig. 13.5 Fig. 13.6
Fig. 13.7
Fig. 13.8
Low fire Off position Ignition position Flame supervision burner position Main burner on position
Fig. 13.9
n n
Control Knob (B) is in the OFF position (Fig. 13.4). Also ensure gas supply to cooker is on, and the Gas Service Cock (D) is in the on position (Fig. 13.1 or Fig. 13.2) and the electrical supply to the AGA is switched on.
Lighting Procedure
1.
The main burner gas flow is set with the
Oven Thermostat Control Knob (C)
. First ensure both knobs are turned fully clockwise.
Oven Gas Valve Control Knob (B)
to the OFF position oven thermostat thermostat control knob to the minimum setting (thin end of white band).
2. 3.
( Turn
Oven Gas Valve Control Knob (B)
slightly anti-clockwise towards the ignition position ) until reaching stop, press down and hold for 5 seconds (gas flows only to the flame supervision burner (
Continue pressing down
Oven Gas Valve Control Knob (B)
while turning further anti-clockwise to the ( ) position (
ignitor) continue to hold down for 10 seconds after flame supervision burner has been lit. (If it does not light, steps 2 and 3 can be repeated, this can be viewed through the viewing window).
4.
Upon lighting, release knob and turn further anti clockwise to the ON position (large flame ( ) symbol) (
). Main burner gas flows according
to the thermostat setting
Oven Gas Valve Control Knob (B)
.
5.
Turn the
Oven Thermostat Control Knob (C)
clockwise into the white band (Low Fire position). Leave in the Low Fire position for at least 2 hours
).
NOTE:
Low Fire position is attained by turning
Oven Thermostat Control Knob (C)
window
(G)
gradually into the white band, until SMALL FLAME is observed through viewing
6.
After at least 2 hours rotate
Oven Thermostat Control Knob (C)
anti-clockwise just into the green band for normal running (
NOTE:
It will take up to 24 hours for all ovens to reach operating temperature, the oven heat indicator may
display green before this (refer to
regarding heat indication display). Once the oven temperatures are at operating temperature it may be necessary to make fine adjustment to the oven control knob to achieve the desired temperatures. It is not advisable to make further changes to the control knob once the desired temperature is achieved.
Normal running 37
Commissioning
When the cooker is lit from cold, moisture may form on the enamel which should be wiped off to prevent staining.
IF THE FLAME HAS EXTINGUISHED FOR ANY REASON, WAIT THREE MINUTES (MINIMUM) AND REPEAT THE LIGHTING PROCEDURE.
Check for clearance of products of combustion
Ensure that all doors and windows of the room are closed.
A spillage test must be carried out 10 minutes after turning the main burner to the middle of the green see and follow the procedure below: By holding a smoke match so that the match head is approximately 3 mm up inside of the lower edge of the draught diverter. Spillage is indicated by the smoke being displaced outwards from the draught diverter. If in doubt repeat after a further 10 minutes.
If spillage is detected the chimney may be faulty. The combustion discharge safety device will have operated, the fault must be corrected before leaving the cooker installed, the device must be depressed before the AGA can be re-lit.
If there is a fan in a nearby room where the appliance is installed or in another room within the property, then the test should be repeated with the fan on and interconnecting doors between the cooker and the fan location open.
NOTE:
advice If the fault cannot be corrected turn off and disconnect the gas supply to the cooker and seek expert
To Extinguish the Burner
1.
Turn ON/OFF gas control knob clockwise until reaching stop ( ) position.
2.
Press down slightly and continue turning clockwise from ( ) position to the OFF position (
When the burner has cooled sufficiently, lighting procedure may be repeated.
Power Failure
In the event of power failure, the ovens on your appliance will continue to work. The hotplates will not, but will when power has been restored.
38
Fig. 13.10
DESN 517111
14. Circuit Diagram AGA DC3G
39
15. Circuit Diagram AGA DC5G
N L E b b br g 100°C Overheat Thermostat b On/Off Switch bk Neon Indicator bk b br Control Thermostat Elements or br b
Code Colour b
Blue
br bk
Brown Black
or r V w
Orange Red Violet White
y g gr
Yellow green grey 40
16. Technical Data
n n
Gas Group Gas Type Maximum Heat Input Thermostat Bypass Main Burner Injector Gas Supervision Inlet Pressure Burner Pressure Natural Gas
G20 1.9 kW (6.8 MJ/hr) 70 104 4212 11.3 mbar (1.13 KPa) 10 mbar (1. KPa)
LP Gas Propane
G31 Propane 2.1 kW (7.5 MJ/hr) 150 g/hr 65 68 4207 27.5 mbar (2.75 KPa) 25 mbar (2.5 KPa) 41
17. Checklist
Hand these instructions to the user for retention, and instruct in the safe operation of the appliance.
Serial No.
Check hotplate lids and settings.
Check oven door seals, adjust door alignment if necessary.
Baking and Simmering oven rope seals MUST have a gap between the door hinges. The Roasting Oven is fitted with a continuous seal.
Ensure any plastic film is removed from the inside of the oven doors.
Gain access to controls tray and check mains voltage. DO NOT remove any electrical covers to access mains lead. Terminal measurements can be made through small holes in the cover.
Record voltage 1PH 3PH 3PH 3PH L1 L2 L3 Ensure vent pipe routing complies with the Installation Instructions.
Record routing Turn on all cooking zones. Refer to lighting procedure for oven burner.
Raise hotplate lids to avoid staining.
After 1 hour, check hotplate temperatures (approx).
1.
Hotspot (330 - 380°C)
2.
Simmerspot (200 - 250°C) Check oven burner for flame stability Tick Box Guide customer through the Users Instructions of the appliance, offering best practices on oven maintenance, energy usage, enamel cleaning (boiled vegetable water staining on enamel etc.) Engineer’s Signature ..................................................................... Date ........................................
42
18. Servicing
•
In the event of requiring maintenance, please call AGA Service or your authorised distributor.
•
Your cooker must only be serviced by a qualified engineer from AGA tor an authorised distributor.
• DO NOT
alter or modify the cooker.
Spare Parts
To maintain optimum and safe performance, we recommend that only genuine AGA spare parts are used. These are available from most major spares stockists, including ourselves.
43
For further advice or information contact your local AGA Specialist.
With AGA Rangemaster’s policy of continuous product improvement, the Company reserves the right to change specifications and make modifications to the appliances described and illustrated at any time.
Manufactured By AGA Rangemaster Station Road Ketley Telford Shropshire TF1 5AQ England www.agaliving.com
www.agacookshop.co.uk
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