Martin JEM ZR45 User Manual

Martin JEM ZR45 User Manual

READ AND SAVE THESE INSTRUCTIONS

user manual

P/N 35010042-F

Dimensions/Legal All dimensions are in millimeters

Dimensions/Legal 2

© 2018 HARMAN® Professional Denmark ApS. Information subject to change without notice. HARMAN® Professional Denmark and all affiliated companies disclaim liability for any injury, damage, direct or indirect loss, consequential or economic loss or any other loss occasioned by the use of, inability to use or reliance on the information contained in this manual. Martin®, HARMAN® and all other trademarks in this document pertaining to services or products by Martin Professional™ or its affiliates and subsidiaries are registered as the property of HARMAN® Professional Denmark. ZR Series User Guide Revision F 3 Dimensions/Legal

Contents

Dimensions/Legal ...................................................................................................................... 2 Contents .................................................................................................................................... 4 Safety information ...................................................................................................................... 5 Product overview ....................................................................................................................... 8 Product description ................................................................................................................ 8 Features at a glance .............................................................................................................. 8 Product details ....................................................................................................................... 9 Quick Start ............................................................................................................................... 12 Setting up ............................................................................................................................. 12 Making fog ........................................................................................................................... 12 Installation and setting up ....................................................................................................... 13 Location ............................................................................................................................... 13 AC power ............................................................................................................................. 13 Setting up ............................................................................................................................. 14 Final checks ......................................................................................................................... 14 Turning on the power ........................................................................................................... 14 Control settings ....................................................................................................................... 15 Overview .............................................................................................................................. 15 Setting Run modes .............................................................................................................. 15 Setting Fog output density................................................................................................... 15 Setting the Timer .................................................................................................................. 16 Using the Settings menu ..................................................................................................... 16 Setting the DMX start address ............................................................................................. 16 Display back light setting ..................................................................................................... 16 Setting the master-slave link mode ..................................................................................... 17 Priming the machine after fluid out ...................................................................................... 17 Resetting options to factory settings ................................................................................... 17 DMX control ............................................................................................................................. 19 Overview .............................................................................................................................. 19 Connection ........................................................................................................................... 19 DMX functions ...................................................................................................................... 19 Approved Fog Fluid types ....................................................................................................... 20 Approved Discontinued Fluids: ........................................................................................... 21 ZR45 Temperature Menu ..................................................................................................... 21 Basic service ............................................................................................................................ 22 Cleaning ............................................................................................................................... 22 Martin Pro-Clean and Storage Fluid .................................................................................... 22 Fuse replacement ................................................................................................................ 23 Troubleshooting ...................................................................................................................... 24 Status messages ..................................................................................................................... 25 Technical Specifications .......................................................................................................... 26 4 Contents

Safety information

Read the safety precautions in this manual before installing, operating or servicing this product. The following symbols are used to identify important safety information: Caution! Safety hazard. Risk of severe injury or death. Caution! Burn hazard. Hot surface. Do not touch. Danger! Hazardous voltage. Contact will cause electric shock. Caution! Fire hazard. Warning! This product is not for household use. It presents risks of injury due to electric shock, burns, falls and respiratory problems! Read this manual before operating the machine, follow the safety precautions listed below, and observe all warnings in this manual and printed on the machine. Use the machine only as described in this manual and in accordance with local laws and regulations. If you have questions about how to operate the machine safely, or if you have followed the instructions in this manual and the machine is malfunctioning, please contact Martin Service and Support.

P r e v e n t i n g e l e c t r i c s h o c k s

• • • • • • • Always ground (earth) the machine electrically. Use only a source of AC power that complies with local building and electrical codes, and that has both overload and ground-fault protection. Before connecting the machine to power, check that the voltage indicated on the machine’s serial label matches your local AC power voltage. If your AC power voltage does not match, do not use the machine. Contact Martin Service and Support for assistance. Before using the machine, check that all power distribution equipment and cables are in perfect condition and rated for the current requirements of all connected devices. If the machine or any cables connected to it are in any way damaged, defective, wet, or show signs of overheating, stop using the machine and contact Martin Service and Support for assistance. If the supply cord is damaged, it must be replaced by a special cord or assembly available from the manufacturer or its service agent. Disconnect the machine from AC power before servicing and when not in use. This machine is not waterproof and should not be exposed to wet outdoor conditions. Do not immerse in water or any other liquid. Do not expose to high-pressure water jets. 5 Safety information

• • • • Do not spill fluid over or inside the machine. If fluid is spilled, disconnect AC power and clean with a damp cloth. If fluid is spilled onto electronic parts, take the machine out of service and contact Martin Service and Support for advice. Do not remove the covers or attempt to repair a faulty machine. Refer any service not described in this manual to Martin Service and Support. Do not operate the machine if any parts are damaged, defective or missing. Moisture and electricity do not mix. Do not aim fog output at electrical connections or devices.

P r e v e n t i n g b u r n s a n d f i r e

• The fog produced by the machine is hot enough to cause burns when it leaves the nozzle, and very hot droplets of fluid escape occasionally. Keep people and objects at least 600 mm (24 in.) away from the fog output nozzle. • • • • • • • • • Do not touch the fog output nozzle during or after use – it becomes extremely hot and remains hot for several hours after the machine has been shut down. Fog output contains glycol, a flammable alcohol that burns with an almost invisible blue flame. Do not point fog output at sources of ignition such as open flames or pyrotechnic effects. Do not attempt to bypass thermostatic switches, fluid sensors or fuses. Replace fuses only with ones of the type and rating specified in this manual for the machine. Provide a minimum free space of 100 mm (4 in.) around the machine. Provide a minimum free space of 500 mm (20 in.) around fans and air vents and ensure free and unobstructed airflow to and around the machine. Keep the machine at least 600 mm (24 in.) away from combustible and heat-sensitive materials. Do not operate the machine if the ambient temperature (Ta) is below 5° C (41° F) or above 40° C (104° F). Do not operate the machine if the relative air humidity exceeds 80%.

P r e v e n t i n g i n j u r i e s

• • Fasten the machine securely to a fixed surface or structure when in use. The machine is not portable when installed. Ensure that any supporting structure and/or hardware used can hold at least 10 times the weight of all the devices they support. • • If suspending from a rigging structure, fasten the machine to a rigging clamp. Do not use safety cables as the primary means of support. If the machine is installed in a location where it may cause injury or damage if it falls, install as directed in this manual a secondary attachment such as a safety cable that will hold the machine if a primary attachment fails. The secondary attachment must be approved by an official body such as TÜV as a safety attachment for the weight that it secures, must comply with EN 60598-2-17 Section 17.6.6 and must be capable of bearing a static suspended load that is ten times the weight of the machine and all installed accessories. 6 Safety information

• • • • • • • • • • Check that all external covers and rigging hardware are securely fastened. Block access below the work area and work from a stable platform whenever installing, servicing or moving the machine. Do not operate the machine with missing or damaged covers or shields. In the event of an operating problem, stop using the machine immediately and disconnect it from power. Do not attempt to use a machine that is obviously damaged. Do not modify the machine in any way not described in this manual or install other than genuine Martin parts. Refer any service operation not described in this manual to a qualified technician. Fog output can cause condensation. Do not point the output at smooth floors. Floors and surfaces may become slippery. Check these frequently and wipe dry as necessary to avoid any danger of slipping. Ensure at least 2 m (6.6 ft.) visibility in areas where fog is being produced. Fog fluid contains food-grade glycols in solution that may present health risks.

IF SWALLOWED:

Do not induce vomiting. Drink 1-2 glasses of water and seek medical attention.

AVOID CONTACT WITH SKIN AND EYES:

In case of accidental contact: persists.

EYES:

Hold eyes open and flush with water for ten minutes, seek medical attention if irritation persists.

SKIN:

Remove contaminated clothing and rinse skin for 20 minutes, seek medical attention if irritation Consult the fluids' SDS for more detailed safety information at http://www.martin.com/safety-documents This machine is not intended for use by persons (including children) with reduced physical sensory or mental capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction concerning use of the machine by a person responsible for their safety. Children should be supervised to ensure that they do not play with the machine.

P r e v e n t i n g b r e a t h i n g p r o b l e m s

• A machine can operate safely only with the fog fluid it is designed for. Use the machine only with fluids specified under “Approved Fog Fluid types” on page 20 or you may cause the release of toxic gases, presenting a severe health hazard. You will also probably damage the machine. Do not create dense fog in confined or poorly ventilated areas. • • Do not expose people with health problems (including allergic and/or respiratory conditions such as asthma) to fog output. • Do not point fog output directly at a person’s face or at face height. For the latest user documentation and other information for this and all Martin products, please visit the Martin website at http://www.martin.com If you have any questions about how to install, operate or service the fixture safely, please contact your Martin distributor, dealer or contact Martin Service and Support. 7 Safety information

Product overview

P r o d u c t d e s c r i p t i o n The JEM ZR25, ZR35 and ZR45 provide a uniquely flexible and convenient solution to a wide range of fog requirements whether permanently installed or taken on the road. Featuring a high efficiency heating block and accepting multiple weights of fluid, the JEM ZR series products can create anything from an ephemeral steam chase to a dense, long-lasting “whiteout”. The Integrated Digital Remote Control can be operated on the machine or removed and used at a distance; or the machines may be operated by DMX with full RDM capability for remote setup and status monitoring.

This manual contains instructions for all machines in the range, but some features are different. These symbols show information which is specific to a particular machine.

F e a t u r e s a t a g l a n c e • • • • • • • • • • Robust roadworthy design Integrated Digital Remote Control DMX with RDM Hanging bracket included Continuous effect output Diverse fluid options for different applications Soft start technology Fluid sensing system Easy external fluid hook-up Optional ducting kits

Use only approved Martin fog fluids as shown on page 20. Use of other fluid will void warranty.

Product overview 8

P r o d u c t d e t a i l s

ZR25

Fluid pipe connection Hanging Bracket Fluid Reservoir Integrated Digital Remote Control If suspending overhead: Loop safety cable under hanging bracket and secure Mains fuse Mains power switch Mains power connector DMX input and output Fog output nozzle

WARNING! High temperature vapour and surfaces

9 Product overview

ZR35

Fluid pipe connection If suspending overhead: Loop safety cable under hanging bracket and secure Hanging Bracket Fluid Reservoir Integrated Digital Remote Control Mains power switch Mains fuse Mains power connector DMX input and output Fog output nozzle

WARNING! High temperature vapour and surfaces

Product overview 10

ZR45

Fluid pipe connection If suspending overhead: Loop safety cable under hanging bracket and secure Mains power switch Mains fuse Hanging Bracket Fluid Reservoir Integrated Digital Remote Control Mains power connector DMX input and output Fog output nozzle

WARNING! High temperature vapour and surfaces

Product overview 11

Quick Start

You are no doubt eager to switch on the machine and try it out by making a lot of fog. This section tells you how to do that. However, please also make the time to read the safety and servicing instructions in the remainder of this manual. S e t t i n g u p Locate the machine in a suitably large area with nothing in front of the fog output. Fill the fluid reservoir with an approved Martin fog fluid as shown on page 20. Connect a suitably rated power supply to the machine. The power requirements are:

1200W 240V EU / 1050W 120V US 1550W 240V EU / 1450W 120V US 2100W 240V EU / 1800W 120V US

Now set the mains switch on the rear of the unit, to the ‘ON’ (

I

) position. The display will show

HEAT

. If the display shows

OFF

, press the

FOG

button on the control panel or set the

RUN MODE

to

CONTINUOUS

. After about 6-8 minutes the display should show

FOG LEVEL

(along with the set output level) and the machine will begin producing fog. If the display shows

READY

press the

FOG

button on the control panel. M a k i n g f o g If you want to adjust the fog density manually, press the Menu < > buttons until the display shows

FOG LEVEL

and use the Value up/down buttons to select a value above 0% then press the Enter button to store this value.

If no fog is produced it may be necessary to prime the machine. Press the Menu <> buttons until the display shows PRIME (located in the SETTINGS submenu), then press the Value Up button so the display shows YES, then press the Enter button.

Quick Start 12

Installation and setting up

DANGER! DO NOT operate the machine until you have read and observed all the precautions listed under “Safety information” on page 5. L o c a t i o n The JEM ZR series machines are designed to be located on the floor or may be suspended using the hanging bracket. The machine can operate in any orientation from 45° upwards to 45° downwards. Steeper tilting may cause fluid leakage. If the machine is to be suspended, ensure the mounting surface can support the weight of the machine. Do not suspend the machine over areas where people will be underneath. Use only the hanging bracket to suspend the machine. Ensure that there is at least 100 mm (4 in.) clearance all-round the machine and at least 600 mm (24 in.) in front of the fog output.

The machine is delivered with white nylon shipping bolts fitted to the hanging bracket in place of the normal hand-wheel bolts. Before first use, remove the shipping bolts and replace them with the hand-wheel bolts (outside of bracket) and spacers (inside of bracket) which are supplied separately in the packaging.

A C p o w e r Before using the machine, ensure that a grounding-type (earthed) power plug that fits the local power receptacle is installed on the power cable provided. DANGER! Make sure the power plug is correctly rated: • For EU ZR25, ZR35, ZR45 models use a plug rated at 10 A minimum. • For US ZR25 use a plug rated at 10 A minimum. • • For US ZR35 use a plug rated at 15 A minimum. For US ZR45 use a plug rated at 20 A minimum. When installing the plug, follow the plug manufacturer’s instructions and connect pins as follows: Yellow and green wire to ground (earth), blue wire to neutral and brown wire to live. The table below shows some common pin identification schemes. brown live “L” yellow or brass green/yellow earth green 13 Installation and setting up

Before connecting the machine to power, verify that the AC supply is adequately dimensioned for the current draw of the machine.

1200W 240V EU / 1000W 120V US 1550W 240V EU / 1450W 120V US 2100W 240V EU / 1800W 120V US

Check that the local AC voltage is appropriate, as indicated on the machine’s serial number label. If your AC voltage is outside the appropriate range, do not use the machine. Contact Martin Service and Support for assistance. S e t t i n g u p Fill the fluid reservoir with an approved Martin fog fluid as shown on page 20. If DMX control is being used, connect the machine to the DMX line (see page 19). If you are using several machines from one control panel in master-slave link mode, link the machines in a daisy chain using the DMX in and out sockets. It does not matter which socket is used as input or output. F i n a l c h e c k s Before applying power to the machine, verify the following: • the machine is safely located or installed and meets the location requirements stated on page 13 • the operator is familiar with, and able to comply with, the requirements for safe operation listed on page 5. • the fluid is one of the approved Martin fluids listed under “Approved Fog Fluid types” on page 20. • • the machine is electrically grounded (earthed) the AC power distribution circuits and lines are adequately rated for the current load T u r n i n g o n t h e p o w e r Set the mains switch on the rear of the unit, to the ‘ON’ DMX is connected the display should show FOG LEVEL

(I)

position. The display will show HEAT. If the display shows OFF, press the FOG button on the control panel or set the RUN MODE to CONTINUOUS. After about 6-8 minutes if no display will show DMX when the machine is ready. (along with the set output level) and the machine will begin producing fog. If DMX is connected the The machine will remember its state from when it was turned off last time, so it will only power up in OFF mode if you have previously disabled the heaters.

To obtain maximum output, wait another few minutes after the READY indication is shown, as the machine continues to heat to full operating temperature and fog output is reduced while the unit is heating up.

14 Installation and setting up

Control settings

O v e r v i e w The

Integrated Digital Remote Control

on the rear of the machine allows you to configure it using option menus.

The Integrated Digital Remote Control may be removed from the machine and used at a distance by removing the two hand-wheel bolts either side of the display. The display cable may be extended up to 25 m (82 ft.) using standard 3-pin XLR cable.

Digital display

READY 100%

Menu previous/next buttons Enter/store button Value down/up buttons S e t t i n g R u n m o d e s The RUN MODE menu sets the operational mode of the machine, and can also be used to shut down the heater. Settings are OFF (shutdown, heaters off), STANDBY (heaters remain on), TIMER or CONTINUOUS mode. Use the Menu Previous / Next buttons to select the RUN MODE option. Use the Up/Down buttons to select OFF, STANDBY, TIMER, or CONTINUOUS. Press the ENTER button to store the setting. The display shows SET. Selecting OFF will disable the heaters on the unit. S e t t i n g F o g o u t p u t d e n s i t y Use the Menu Previous / Next buttons to select the FOG LEVEL option. Use the Up/Down buttons to select the density from 0% - 100%. Press the ENTER button to store the fog setting. The display shows SET. 15 Control settings

If you want to temporarily change the fog density, do not press ENTER. The fog setting will go back to its stored value next time the machine is powered up. This applies to all options.

S e t t i n g t h e T i m e r The timer function can be utilized to set the machine’s output to automatically cycle between an 'On' time interval and an 'Off' time interval. This mode is useful for maintaining a low level of fog in smaller spaces. First set the RUN TIME and OFF TIME values from the menu using the Menu Previous / Next buttons. The timer values are displayed in the range of 0-99 seconds. Select an interval for the 'On' time; Press ENTER to store the value, SET is displayed. Follow the same procedure for the 'Off' timer. Next select the Fog output value from the FOG LEVEL menu and press Enter, SET is displayed. Finally select the TIMER option from the RUN MODE menu, press ENTER, SET is displayed. The timer will cycle continuously until the run menu option is changed. U s i n g t h e S e t t i n g s m e n u Options such as the DMX start address, display brightness, Master/Slave linking, priming, factory reset and temperature control (ZR45 only) are found in the SETTINGS menu. Use the Previous / Next buttons to select the SETTINGS option. Press the Enter button to go to the SETTINGS menu. To return to the main menu, use the Previous / Next buttons to select EXIT and press ENTER. S e t t i n g t h e D M X s t a r t a d d r e s s Use the Previous / Next buttons to select the DMX option from the SETTINGS menu. Use the Up/Down buttons to set the DMX start address from 001 to 511. If you hold down the button the address will count up or down more quickly. Press the ENTER button to store the address setting. The machine will automatically respond to a DMX controller whenever it is connected. When using in a DMX system ensure the LINK MODE menu is set to RECEIVE (the default setting) to avoid causing DMX errors to other devices on the system. Alternatively, the DMX start address can be set via RDM. D i s p l a y b a c k l i g h t s e t t i n g You can set the brightness of the display backlight using the BACK LIGHT option. Use the Previous / Next buttons to select the BACK LIGHT option from the SETTINGS menu. Use the Up/Down buttons to change the option to LOW, NORM or HIGH. Press the ENTER button to store the setting. 16 Control settings

S e t t i n g t h e m a s t e r - s l a v e l i n k m o d e It is possible to control several machines from one digital remote control. The machine with the remote plugged into it is set as the Master. The other machines are set as Slaves. The machines are interconnected with DMX cabling. Use the Previous / Next buttons to select the LINK MODE option from the SETTINGS menu. Use the Up/Down buttons to select RECEIVE (slave unit) or SEND (master unit). Press the ENTER button to store the link setting. The machine should be set to SEND only if it is running as a master. If running as a slave, stand-alone or DMX controlled it should be set to RECEIVE. If a machine set to SEND is connected to an active DMX system, the DMX will be corrupted causing flickering of lights and other strange symptoms. P r i m i n g t h e m a c h i n e a f t e r f l u i d o u t If the machine runs out of fluid it will automatically shut down and show FLUID OUT on the display to prevent damage to the pump(s). To suck the new fluid back into the machine and reset the FLUID OUT error, replace/refill the fluid reservoir and use the prime function. Use the Previous / Next buttons to select the PRIME option from the SETTINGS menu. Use the Up/Down buttons to change the option to YES. Press the ENTER button to start the priming function. The pump(s) will operate at full power for a short time to purge air from the pipes inside the unit. To exit this menu if you decide not to activate the Prime function, select NO and press ENTER. R e s e t t i n g o p t i o n s t o f a c t o r y s e t t i n g s The factory settings configure a standard mode of operation for the machine. Use the Previous / Next buttons to select the RESET option from the SETTINGS menu. Use the Up/Down buttons to change the option to YES. Press the ENTER button to reset all options. To exit this menu if you decide not to reset the options, select NO and press ENTER. Control settings 17

The factory settings are: option setting FOG LEVEL  TIMER ON  TIMER OFF  50%  10 seconds  20 seconds  RUN MODE STANDBY  DMX 001  BACK LIGHT LINK MODE NORM  RECEIVE  PRIME NO  TEMPERATURE* NORM *ZR45 Only Control settings 18

DMX control

O v e r v i e w DMX is a digital control system widely used in entertainment and architectural lighting. Any controller meeting the DMX-512A standard may be used to control and program the fog output of the JEM ZR series machines.

When a DMX signal is present, the JEM ZR series machine’s stand alone functions do not work. To fire the unit from the Integrated Digital Remote Control, the DMX controller must be powered off or disconnected. If the DMX signal is removed (controller turned off or unplugged), the machine will revert to its previously stored RUN MODE settings. If the machine was set to OFF it will revert to this state. If the machine was set to STANDBY it will revert to this state. If the machine was set to TIMER it will revert to this state. If the machine was set to CONTINUOUS it will revert to this state.

C o n n e c t i o n The JEM ZR series machine provides 5-pin XLR connectors on the rear of the machine for DMX connection. For best results, use cable designed for high speed digital data transmission. D M X f u n c t i o n s The JEM ZR series DMX start address must match the DMX start address assigned to it on your controller. To set the address, see “Setting the DMX start address” on page 16. The JEM ZR series machine requires one DMX channel. When the machine is at running temperature and is under DMX control it displays DMX (+ the current DMX base address). The DMX control values are shown in the table below. Channel 1 DMX value range description value Fog output level 13- 240 241 -255 Output 0 100% Output 100% 0 19 DMX control

Approved Fog Fluid types

The JEM ZR series machines must only be used with the Martin fog fluids listed below. Martin supplies high quality fog fluids that are based on ultra-pure deionized water. No other fluid is suitable for use.

R U S H & T H R I L L F o g F l u i d

RUSH & THRILL Fog Fluid is a specially formulated water-based fog formula and is recommended for use with applicable Martin fog effect generators. It is perfect for medium-density airborne fog effects with medium hang time and leaves little to no residue behind. RUSH & THRILL Fog Fluid is designed as an economy fluid that is suitable for use in nightclubs, bars, stage and outdoor events.

J E M P r o - F o g F l u i d , E x t r a Q u i c k D i s s i p a t i n g *

JEM Pro-Fog Fluid, Extra Quick Dissipating is a specially formulated water based fog fluid for use in applicable JEM fog machines. JEM Pro-Fog Fluid, Extra Quick Dissipating fluid is specifically designed to simulate steam or CO 2 effects such as ‘cyro’ cannons and jets. JEM Pro-Fog Fluid, Extra Quick Dissipating creates a semi-translucent white burst of fog, but dissipates ultra-fast to mimic the characteristics of CO 2 .

*JEM Pro-Fog Fluid, Extra Quick Dissipating is ONLY suitable for use with the JEM ZR45 with the temperature setting adjusted to Low.

J E M P r o - F o g F l u i d , Q u i c k D i s s i p a t i n g

JEM Pro-Fog Fluid, Quick Dissipating is a water-based, fast dissipating fog fluid specially designed for use in JEM fog machines. In a studio or theatre environment, a lighter, faster dispersing fog is often preferred. JEM Pro-Fog Fluid, Quick Dissipating offers a less dense effect compared to the benchmark JEM Pro-Fog Fluid and is therefore less likely to interfere with video and film camera focus.

J E M P r o - F o g F l u i d

JEM Pro-Fog Fluid is the industry standard water-based fog fluid specially designed for use in all JEM fog machines. This benchmark fluid is the automatic choice of most users and is the most specified fog fluid on the market. JEM Pro Fog Fluid produces a dense white airborne effect with a medium length dispersal time. Its medium to high index of refraction makes this formula ideal for all effects. JEM Pro-Fog Fluid is ideal for use in clubs, theatres and touring applications where consistent results are required for each and every performance.

J E M P r o - F o g F l u i d , H i g h D e n s i t y

JEM Pro-Fog Fluid, High Density High Density produces a very long lasting water based fog effect. Its longevity means that foggers must be programmed for short, less frequent bursts to avoid saturation of the atmosphere. By following this instruction, fluid consumption can be reduced dramatically. JEM Pro-Fog Fluid, is best described with the characteristics of high density, white airborne fog, with long hang time; it has a slow evaporation rate and high index of refraction. In environments unaffected by air conditioning and extraction, JEM Pro-Fog Fluid, High Density applications. can be expected to dissipate 30% slower than JEM Pro-Fog Fluid. This makes is well suited for scenic obscuring, strobes, and ‘white-out’ conditions-which is why it is often specified for military and fire/EMS training simulations in addition to the conventional performance arts based 20 Approved Fog Fluid types

DANGER! The JEM ZR series machines can run safely only on the specific fog fluids they are designed for. Use ONLY the Martin fog fluids designated in this manual. NEVER use any other type of fluid, or toxic gas may be produced. You will probably also cause damage to the machine that will invalidate the product warranty. Do not dilute fog fluid with water or any other liquid. Discard fog fluid if it becomes contaminated. A p p r o v e d D i s c o n t i n u e d F l u i d s : Pro Steam Simulation (JEM ZR45 only) Pro Smoke Studio (DX) Pro Smoke Super (ZR) Pro Smoke Super, Freshly Fragranced (ZR) Pro Smoke HD (SP) i-Fog Fluid RUSH Fog Fluid RUSH ELX Smoke Fluid Regular DJ Fluid (DJ) Z R 4 5 T e m p e r a t u r e M e n u The different fluid types listed require correct selection of the relevant temperature setting in the TEMPERATURE sub-menu of the SETTINGS menu. Select the required temperature and press Enter to store. The selected temperature setting will remain after power off and is indicated on the display whilst in standby (TEMP=NORM) and also shows during manual operation/DMX control (T=N). TEMPERATURE Setting Fluid Type HIGH  NORM  LOW  JEM Pro-Fog Fluid, High Density

Discontinued Fluids:

Pro Smoke High Density (SP) i-Fog Fluid  JEM Pro-Fog Fluid, Quick Dissipating JEM Pro-Fog Fluid RUSH & THRILL Fog Fluid

Discontinued Fluids:

Pro Smoke Super (ZR) Pro Smoke Studio (DX) RUSH Fog Fluid RUSH ELX Smoke Fluid Regular DJ Fluid (DJ) JEM Pro-Fog Fluid, Extra Quick Dissipating

Discontinued Fluids:

Pro Steam Simulation  21 Approved Fog Fluid types

Basic service

Before servicing the JEM ZR series machines, read and observe all the precautions listed in “Safety information” on page 5. Any service not described in this section must be carried out by a Martin authorized service technician. To find your local Martin service center visit

www.martin.com/Where-to-buy

C l e a n i n g Excessive dust, fog fluid, and dirt build-up will degrade performance and cause overheating and damage to the machine that is not covered by the product warranty. To maintain adequate cooling, dust must be cleaned from the outer casing and air vents of the machine periodically. Isolate the machine from power and allow to cool completely before cleaning. The fog output nozzles remain hot for a period after use. • • • Remove dust from the air vents with a soft brush, cotton swab, vacuum, or compressed air. Clean fog fluid residues from the fog output of the machine using a damp cloth. Clean the outer casing with a damp cloth only. M a r t i n P r o - C l e a n a n d S t o r a g e F l u i d Martin Pro-Clean & Storage Fluid is specially designed for optimizing performance while providing longevity of any effect machine. Martin Pro-Clean & Storage fluid is the ultimate cleaning solution for Martin atmospheric effect heat exchangers. This advanced preventative maintenance fluid has been utilized by Martin service technicians for years of both cleaning and storing effect machines. Utilizing Martin Pro-Clean & Storage Fluid Martin fluids are both effective and safe. on a regular basis reduces clogging and further extends the life of your Martin atmospheric effect machines. By using the highest grade chemicals available while remaining eco-friendly,

I n s t r u c t i o n s f o r u s e

Use fluid directly from container,

do not dilute

. Remove cap and safety seal; if inner safety seal has been tampered with, return product to point of purchase. Disconnect effect machine from power source before filling reservoir. When possible, remove reservoir from machine and carefully fill reservoir to desired level, taking care not to overfill or spill. Wipe up any spilled fluid with a damp cloth. Replace cap on container and store upright in a secure location.

C l e a n i n g a n d P r e v e n t a t i v e M a i n t e n a n c e P r o c e d u r e :

Use Martin Pro Clean and Storage Fluid after every 200 hours of operation or monthly depending on usage and duty cycle. In a well-ventilated area temporarily connect Martin Pro Clean and Storage Fluid to the effect machine being serviced or fill the machines provided fluid reservoir. Allow the machine to fully heat. When machine is ready activate the machine to run continuously for 30-45 minutes; use a timer function if available. 22 Basic service

S t o r a g e P r o c e d u r e :

Perform the above cleaning and preventative maintenance procedure. After procedure is completed simply run the machine until all fluid has been visibly purged from the fluid inlet tubing to prevent leaks and seepage. F u s e r e p l a c e m e n t The main fuse for the machine is located adjacent to the power inlet on the rear panel. There is also a T3.15 A fuse located on the electronics board inside the unit which protects the supply to the pump. DANGER! Disconnect the power supply before removing any covers or changing fuses. Live parts inside! Rear panel fuse: ZR25 120 V = 10 A/250 V 230 V = 6.3 A/250 V ZR35 120 V = 15 A/250 V 230 V = 10 A/250 V ZR45 120 V = 20 A/250 V 230 V = 12.5 A/250 V Replace fuse only with one of exactly the same size and rating. Contact Martin Service and Support if the fuse blows repeatedly. To replace the internal fuse, disconnect the power cord from the supply, unscrew the screws holding the top cover of the unit and remove the cover. The electronics board is located in the side compartment. Basic service 23

Troubleshooting

Problem Machine will not produce fog when remote control set to

CONTINUOUS

or fog button pressed  Probable cause(s) Machine not at operating temperature FOG option set to 0  Machine in timer mode and TIMER ON set to 0 DMX signal present Machine can be fired from remote control, but not by DMX controller Fog output is weak DMX address setting incorrect Poor connection in DMX line LINK menu is set to SEND Machine requires priming Suggested remedy Wait until HEAT message no longer shown  Increase setting  Increase setting Disconnect or turn off DMX controller Change DMX address (page 16) Check DMX cables and connections Set LINK menu to RECEIVE Use PRIME option to prime the machine (page 17) Wet, greasy, non-uniform fog output, fluid drips or spits from nozzle, or very loud noise when firing machine Incompatible fog fluid Mains fuse blown Machine appears dead No power at AC cable inlet Machine causes DMX errors to occur on other units when connected to a DMX system LINK menu is set to SEND Loss of control from remote Communication issue between remote and machine Use approved fluid! Replace fuse (page 23) Check power cable and circuit breaker Set LINK menu to RECEIVE Check cable connection between remote and machine Troubleshooting 24

Status messages

message reason OFF HEAT READY DMX FLUID OUT CALIBRATION ERROR SYSTEM ERROR The heaters are Off, the unit is shut down. The unit is heating up to operating temperature. The heater is at operating temperature, but Fog is not turned on (RUN set to STANDBY). The heater is at operating temperature and the unit is under DMX control. Run out of fluid. Refill the fluid reservoir and operate the prime function in the SETTINGS menu The machine has detected an error with its calibration settings and will not operate. Call Martin Service and Support. The machine has detected an error in the temperature sensor and will not operate. Contact Martin Service and Support. Status messages 25

Technical Specifications

P h y s i c a l ZR25

Length ......................................................................................... 485 mm (19.1 in.) Width ........................................................................................... 335 mm (13.2 in.) Height ............................................................................................ 242 mm (9.6 in.) Height with hanging bracket ....................................................... 333mm (13.2 in.) Weight, dry ................................................................................... 11.2 kg (24.7 lb.) Weight, filled ................................................................................. 13.7 kg (30.2 lb.)

ZR35

Length ......................................................................................... 590 mm (23.3 in.) Width ........................................................................................... 395 mm (15.6 in.) Height ........................................................................................... 264mm (10.4 in.) Height with hanging bracket ....................................................... 351 mm (13.9 in.) Weight, dry ................................................................................... 15.1 kg (33.3 lb.) Weight, filled ................................................................................. 19.1 kg (42.1 lb.)

ZR45

Length ......................................................................................... 602 mm (23.1 in.) Width ........................................................................................... 395 mm (15.6 in.) Height .......................................................................................... 306 mm (12.1 in.) Height with hanging bracket ....................................................... 393 mm (15.5 in.) Weight, dry ................................................................................... 17.7 kg (39.1 lb.) Weight, filled ................................................................................. 22.7 kg (50.0 lb.)

P e r f o r m a n c e ZR25

Continuous effect output Ready time .............................................................................................. 7-minutes Coverage volume .................................................... 600 m³ (21,189 ft³) per minute Fluid consumption (max.) ......................................................... 100 ml per minute Maximum operating time, maximum output, 2.5 l of fluid ....................... 1.2 hours

ZR35

Continuous effect output Ready time .............................................................................................. 9-minutes Coverage volume .................................................... 800 m³ (28,252 ft³) per minute Fluid consumption (max.) ......................................................... 140 ml per minute Maximum operating time, maximum output, 4 l of fluid ........................ 1.25 hours

ZR45

Continuous effect output Ready time ............................................................................................ 10-minutes Coverage volume .................................................. 1300 m³ (45,909 ft³) per minute Fluid consumption (max.) ......................................................... 210 ml per minute Maximum operating time, maximum output, 5 l of fluid ........................ 1.18 hours

C o n t r o l a n d p r o g r a m m i n g

Control options Integrated Digital Remote Control, DMX, master/slave link mode Control parameters .................................... Continuous or timer-controlled output Fog ....................................................................... Variable output control, 0-100% DMX channels ...................................................................................................... 1 DMX compliance .................................................. ANSI E1.11 - USITT DMX512-A RDM compliance ................................................................ANSI/ESTA E1.20 RDM 26 Technical Specifications

C o n s t r u c t i o n

Housing ...................................................................................... Steel & aluminum Hanging bracket .............................. Integrated yoke with safety attachment point Color ............................................................................................................... Black Heat exchanger, ZR25 ............................................... 1150 W, thermally protected Heat exchanger, ZR35 ............................................... 1500 W, thermally protected Heat exchanger, ZR45 EU ......................................... 2000 W, thermally protected Heat exchanger, ZR45 US ......................................... 1800 W, thermally protected Fluid pump, ZR25, ZR35 ..................................... Oscillating piston, high pressure Fluid pump, ZR45 ....................................... Dual oscillating piston, high pressure Fluid management ............................. Fluid out sensing, sealed for transportation Fluid reservoir, ZR25 ................... 2.5 l drop-in reservoir with quick-connect fitting Fluid reservoir, ZR35 ............... 4 or 5 l drop-in reservoir with quick-connect fitting Fluid reservoir, ZR25 ...................... 5 l drop-in reservoir with quick-connect fitting External fluid control ......................................................................... Fluid sensing Remote control ........ Integrated digital remote with 3 m (9.84 ft.) cable, 3-pin XLR

I n s t a l l a t i o n

Mounting ................................................................................ Standing or hanging Clearance around machine.............................................................. 100 mm (4 in.) Orientation ................................................................. Up to +/- 40° from horizontal

C o n n e c t i o n s

AC Power ..................................................................... Neutrik PowerCON TRUE1 DMX, Link mode in/out................................................................ 5-pin locking XLR Remote control ............................................................................ 3-pin locking XLR Firmware .............................................................................................. AVR socket

E l e c t r i c a l

AC power (EU models) ............................................ 220-240 V nominal, 50/60 Hz AC power (US models) ............................................ 100-130 V nominal, 50/60 Hz ZR25 Main fuse (220-240V power) ................................................................. 6.3A/250 V Main fuse (115-125V power) .................................................................. 10A/250 V ZR35 Main fuse (220-240V power) .................................................................. 10A/250 V Main fuse (115-125V power) .................................................................. 15A/250 V ZR45 Main fuse (220-240V power) ............................................................... 12.5A/250 V Main fuse (115-125V power) .................................................................. 20A/250 V

T y p i c a l P o w e r a n d C u r r e n t

ZR25 (EU model) ............................................................................ 1200 W, 5.3 A* ZR25 (US model) ............................................................................ 1050 W, 8.8 A* ZR35 (EU model) ............................................................................ 1550 W, 6.8 A* ZR35 (US model) .......................................................................... 1450 W, 12.1 A* ZR45 (EU model) ............................................................................ 2100 W, 9.2 A* ZR45 (US model) ............................................................................. 1800 W, 15 A*

*Measurements made at nominal voltage. Allow for a deviation of +/-10%

T h e r m a l

Minimum ambient temperature (Ta min) ................................................ 5°C (41°F) Maximum ambient temperature (Ta max) ........................................... 40°C (104°F) Exterior surface temperature, steady state, at 20°C ambient ............... 30°C (86°F) Maximum nozzle temperature........................................................... 290°C (554°F) 27 Technical Specifications

A p p r o v a l s EU Model

EU safety: .................................................................. EN 60 335-1+A15, EN62233 EU EMC: ............................................................................................. EN 61000-6-3 EU Immunity: .................................................................... EN 61000-6-1, EN 62233 Australia/NZ (pending) ..................................................................................... RCM

US Model

US safety ...................................................................................................... UL 998 Canada safety ...................................................................... CSA C22.2 No.104.01

I n c l u d e d i t e m s :

User manual ..................................................................................... P/N 35010042 Fluid reservoir ZR25, 2.5 l ................................................................ P/N 34300521 Fluid reservoir ZR35, 4 l ................................................................... P/N 34300523 Fluid reservoir ZR45, 5 l ................................................................... P/N 34300506 JEM ZR Series Integrated Digital Remote Control........................... P/N 55765048 ZR25/35/45 EU, power input cable, PowerCON TRUE1, stripped ends, 3 m (9.8 ft.) ..................................................................................................... P/N 11501043 ZR25 US, power input cable, 10A, PowerCON TRUE1, molded NEMA 5-15P, 3 m (9.8 ft.) ....................................................................................... P/N 11501044 ZR35 US, power input cable, 15A, PowerCON TRUE1, molded NEMA 5-15P, 3 m (9.8 ft.) ....................................................................................... P/N 11501045 ZR45 US, power input cable, 20A, PowerCON TRUE1, molded NEMA 5-20P, 2 m (6.6 ft.) ....................................................................................... P/N 11501046

A c c e s s o r i e s

JEM ZR25 Ducting System, with 5 m (16.4 ft.) ducting .................... P/N 92625012 JEM ZR35 Ducting System, with 5 m (16.4 ft.) ducting .................... P/N 92625013 JEM ZR45 Ducting System, with 5 m (16.4 ft.) ducting .................... P/N 92625014

Approved Fluids

JEM Pro-Fog Fluid, Extra Quick Dissipating JEM Pro-Fog Fluid, Quick Dissipating JEM Pro-Fog Fluid JEM Pro-Fog Fluid, High Density RUSH & THRILL Fog Fluid Martin Pro-Clean and Storage Fluid

Approved Discontinued Fluids

Pro Smoke High Density (SP) i-Fog Fluid Pro Smoke Super (ZR) Pro Smoke Studio (DX) RUSH Fog Fluid RUSH ELX Smoke Fluid Regular DJ Fluid (DJ) Pro Steam Simulation Fluid (ZR45 only) Martin Pro Clean Supreme

Installation Hardware

Half-coupler clamp ............................................................................ P/N 91602005 G-clamp (vertical hanging suspension only) .................................... P/N 91602003 Quick trigger clamp (vertical hanging suspension only) .................. P/N 91602007 Safety cable, SWL 60kg (132 lb.), BGV C1/ DGUV 17, black ........... P/N 91604006 28 Technical Specifications

Service Tools

Epsilon 5 AVR Programmer .............................................................. P/N 50502004 Temperature Calibration Box ............................................................ P/N 92620005

*Various sizes available – contact your dealer or see martin.com for details.

O r d e r i n g i n f o r m a t i o n

JEM ZR25, US ................................................................................... P/N 92215330 JEM ZR25, EU ................................................................................... P/N 92215320 JEM ZR35, US ................................................................................... P/N 92215350 JEM ZR35, EU ................................................................................... P/N 92215340 JEM ZR45, US ................................................................................... P/N 92215370 JEM ZR45, EU ................................................................................... P/N 92215360

Specifications subject to change without notice. For the latest product specifications, see www.martin.com

29 Technical Specifications

Technical Specifications 30

Disposing of this product

Martin products are supplied in compliance with Directive 2012/19/EC of the European Parliament and of the Council of the European Union on WEEE (Waste Electrical and Electronic Equipment), where applicable. Help preserve the environment! Ensure that this product is recycled at the end of its life. Your supplier can give details of local arrangements for the disposal of Martin products.

31 Technical Specifications

www.martin.com · Harman Professional Solutions · 8500 Balboa Blvd · Northridge CA 91329 · United States

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