3M 3M-Matic™ Case Sealer 800r3 Instruction

Instructions and Parts List
Important Safety
Information
™
BEFORE INSTALLING
OR OPERATING THIS
EQUIPMENT
Read, understand, and
follow all safety and
operating instructions.
3M-Matic
800r3
Type 40800
Random
Case Sealer
with
Spare Parts
™
AccuGlide 3
Taping Heads
Serial No.
For reference, record machine serial number here.
3M Industrial Adhesives and Tapes
3M Center, Building 220-5E-06
St. Paul, MN 55144-1000
It is recommended you
immediately order the
spare parts listed in the
"Spare Parts/Service
Information" section.
These parts are expected
to wear through normal
use, and should be kept
on hand to minimize
production delays.
3M-Matic™and AccuGlide™ are Trademarks
of 3M, St. Paul, MN 55144-1000
Printed in U.S.A
© 3M 2017 44-0009-2089-0 (G030817-NA)
This instruction manual covers safety aspects,
handling and transport, storage, unpacking,
preparation, installation, operation, adjustments, maintenance, troubleshooting, repair
work and servicing plus parts list of the
3M-Matic 800r3 Random case sealer.
3M Industrial Adhesives and Tapes
3M Center, Building 220-5E-06
St. Paul, MN 55144-1000
Edition June 2015
Copyright 3M 2015
All rights reserved
The manufacturer reserves the right to change
the product at any time without notice.
i
Replacement Parts and Service Information
To Our Customers:
This is the 3M-Matic™/AccuGlide™/Scotch® equipment you ordered. It has been set up
and tested in the factory with Scotch® tapes.
Included with each machine is an Instructions and Parts List manual.
Technical Assistance / Replacement Parts and Additional Manuals:
For technical assistance, contact our help line at 1-800-328-1390. Provide the customer support coordinator
with the model/machine name, machine type, and serial number that are located on the identification plate
(For example: Model 800r3 - Type 40800 - Serial Number 13282).
To order replacement parts, contact us:
CSPD division of Combi Packaging Systems LLC.
5365 East Center Dr. N.E.
1-800-344-9883
Canton, OH 44721
e-mail: [email protected]
www.combi.com
Identification Plate
For Commercial use only
3M-Matic™, AccuGlide™ and Scotch™
are Trademarks of
3M St. Paul, MN 55144-1000
Printed in U.S.A.
3M Industrial Adhesives and Tapes
3M Center, Building 220-5E-06
St. Paul, MN 55144-1000
ii
THIS PAGE IS BLANK
TABLE OF CONTENTS - MANUAL 1: 800r3 Random Case Sealer
(For Taping Head Information - See MANUAL 2: AccuGlide™ 3 Taping Heads - 3 inch)
800r3 Random Case Sealer
Page
Cover Page
Replacement Parts and Service Information ........................................................................ i-ii
Table of Contents ................................................................................................................. iii-iv
Acronyms and Abbreviations ................................................................................................ v
1. Introduction
1.1 Manufacturing Specifications / Description / Intended Use ......................................... 1 - 2
1.2 How to Read and Use the Manual ............................................................................... 2
1.2.1 Importance of the Manual .................................................................................. 2
1.2.2 Manual Maintenance ......................................................................................... 2
1.2.3 Consulting the Manual ........................................................................................ 2
1.2.4 How to Update the Manual in Case of Modifications ........................................... 2
2. General Information
2.1 Identification Data ......................................................................................................... 3
2.2 Warranty / Contents ...................................................................................................... 4
3. Safety
3.1 General Safety Information ...........................................................................................5
3.2 Signal Words Explanation ............................................................................................. 5
3.3 Table of Warnings .......................................................................................................... 6 - 7
3.4 Operator’s Qualifications Definition .............................................................................. 8
3.5 Number of Operators .................................................................................................... 8
3.6 Safe Use of the Machine Instructions ........................................................................... 8
3.7 Residual Hazards .......................................................................................................... 8
3.8 Prevent Other Hazards - Recommendations and Measures ........................................ 8
3.9 Personal Safety Measures ........................................................................................... 8
3.10 Incorrect / Predictable Actions Not Allowed .................................................................. 8
3.11 Operator's Required Skill Levels .................................................................................. 9
3.12 Component Locations .................................................................................................. 10
3.13 Table of Warnings and Replacement Labels ................................................................ 11 - 12
4. Technical Specifications
4.1
4.2
4.3
4.4
4.5
4.6
4.7
Power Requirements .................................................................................................... 13
Operating Rate ............................................................................................................. 13
Operating Conditions .................................................................................................... 13
Tape .............................................................................................................................. 13
Tape Width ....................................................................................................................13
Tape Roll Diameter ....................................................................................................... 14
Tape Application Leg Length - Standard .......................................................................14
Tape Application Leg Length - Optional
4.8 Box Board ..................................................................................................................... 14
4.9 Box Weight and Size Capacities ................................................................................... 14
4.10 Machine Noise Levels ................................................................................................... 15
4.11 Machine Dimensions ..................................................................................................... 15
4.12 Setup Recommendations .............................................................................................. 15
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6
TABLE OF CONTENTS (continued)
5. Shipment, Handling, and Storage
5.1
5.2
5.3
5.4
Packed Machine Shipment and Handling ..........................................................................16
Overseas Shipment Packaging (Optional) ........................................................................ 16
Handling and Transportation of Uncrated Machine ........................................................... 16
Machine Storage ............................................................................................................... 16
6. Unpacking
6.1
6.2
Uncrating ........................................................................................................................... 17
Packaging Materials Disposal ........................................................................................... 17
7. Installation
7.1
7.2
7.3
7.4
7.5
7.6
7.7
7.8
7.9
7.10
7.11
Operating Conditions ......................................................................................................... 18
Space Requirements for Machine Operation and Maintenance ........................................ 18
Tool Kit Supplied with the Machine .................................................................................... 18
Machine Positioning / Machine Setup ................................................................................ 18
Plastic Ties Removal ......................................................................................................... 19
Assembly Completion ......................................................................................................... 19
Taping Heads Completion ................................................................................................. 20
Outboard Tape Roll Holder ................................................................................................ 20
Preliminary Electric Inspection .......................................................................................... 20
Main Power Machine Connection and Inspection ............................................................. 20
Phases Inspection .............................................................................................................. 20
8. Theory of Operation
8.1
8.2
Working Cycle Description ................................................................................................ 21
Running Mode Definition ................................................................................................... 21
8.3.1 Normal Stop Procedure ........................................................................................... 21
8.3.2 Emergency Stop ...................................................................................................... 21
9. Controls
9.1
9.2
Start / Stop Main Switch ..................................................................................................... 22
Emergency Stop Button (Latching) ....................................................................................22
10. Safety devices
10.1 Blade Guards .....................................................................................................................23
10.2 Emergency Stop Button .....................................................................................................23
10.3 Electric System / Circuit Breaker ........................................................................................ 23
11. Special Setup Procedure
11.1 Changing Tape Leg Length ............................................................................................... 24
11.2 Box Height Range ............................................................................................................. 25
800r3-NA
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TABLE OF CONTENTS (continued)
12. Operation
12.1
12.2
12.3
12.4
12.5
12.6
12.7
12.8
12.9
Operator’s Correct Working Position .............................................................................. 26
Starting the Machine ....................................................................................................... 26
Starting Production ......................................................................................................... 26
Tape Replacement .......................................................................................................... 26
Box Size Adjustment ....................................................................................................... 26
Cleaning ......................................................................................................................... 26
Table of Adjustments ...................................................................................................... 26
Safety Devices Inspection .............................................................................................. 26
Troubleshooting .............................................................................................................. 27 - 28
13. Maintenance
13.1 Safety Measures (see section 3) .................................................................................... 29
13.2 Tools and Spare Parts Supplied with Machine ............................................................... 29
13.3 Maintenance Operations - Recommended Inspections and Frequency .......................... 29
13.4 Inspections to be Performed Before and After Every Maintenance Operation ................ 29
13.5 Safety Features (Inspection Efficiency) .......................................................................... 29
13.6 Machine Cleaning ........................................................................................................... 29
13.7 Cutter Blade Cleaning .................................................................................................... 29
13.8 Drive Belt Replacement .................................................................................................. 30
13.9 Drive Pulley Ring ............................................................................................................ 31
13.10 Drive Belt Tension ........................................................................................................... 32
13.11. Special Setup Procedures ............................................................................................ 32 - 36
13.11.1 Case Sealer Frame ........................................................................................... 32
13.11.2 Taping Heads ..................................................................................................... 33
13.11.3 Drive Belt Assembly Height .................................................................................33
13.12 Maintenance Work Log ................................................................................................... 35
14. Additional Instructions
14.1
14.2
Machine Disposal Information ........................................................................................ 37
Fire emergency ............................................................................................................... 37
15. Enclosures and Special Information
15.1
15.2
15.3
15.4
Statement of Conformity ................................................................................................. 37
Hazardous Substances Emission ................................................................................... 37
List of Safety Features .................................................................................................... 37
Copies of Test Reports, Certifications .............................................................................37
16. Technical Documentation and Information
16.1
16.2
Electric / Pneumatic Diagrams ....................................................................................... 38 - 40
Spare Parts / Ordering .................................................................................................... 41 - 43
Drawings and Parts Lists ....................................................................................................... 45 - End of Manual
TAPING HEAD INFORMATION MANUAL 2: AccuGlide™ 3 Taping Heads - 3 inch (See MANUAL 2 for Table of Contents)
800r3-NA
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2015 June
ABBREVIATIONS AND ACRONYMS
LIST OF ABBREVIATIONS AND ACRONYMS
3M-Matic
- Trademark of 3M St. Paul, MN 55144-1000
Scotch
- Trademark of 3M St. Paul, MN 55144-1000
Drw.
- drawing
Ex.
- for example
Fig.
- exploded view figure no. (spare parts)
Figure
- Illustration
Max.
- maximum
Min.
- minimum
Nr.
- number
N/A
- not applicable
OFF
- machine not operating
ON
- machine operating
PLC
- Programmable Logic Control
PP
- Polypropylene
PTFE
- Polytetraflourethelene
PU / PU-Foam - Polyurethane Foam
PVC
- Poly-vinyl chloride
W
- Width
H
- Height
L
- Length
800r3-NA
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2015 June
1-INTRODUCTION
1.1 Manufacturing Specifications / Description / Intended Use
The 3M-MaticTM 800r3 Random Case Sealer with AccuGlideTM Taping Heads is designed to apply
a “C” clip of Scotch® pressure-sensitive film box sealing tape to the top and bottom center seam
of regular slotted containers. The 800r3 automatically adjusts to a wide range of box sizes
(see "Specifications Section – Box Weight and Size Capacities").
3M-MaticTM 800r3 Random Case Sealer, Type 40800
800r3-NA
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2015 June
1-INTRODUCTION (continued)
1.1 Manufacturing Specifications / Description /
Intended Use (continued)
1.2.2 Manual Maintenance
The 3M-MaticTM case sealing machines have been
designed and manufactured in compliance with the
legal requirements at the date of inception.
Keep the manual in a clean and dry place near the
machine. Do not remove, tear, or rewrite parts of
the manual for any reason. Use the manual without
damaging it. In case the manual has been lost or
damaged, ask your after-sale service for a new copy.
1.2 How to Read and Use the Instruction Manual
1.2.3 Consulting the Manual
This instruction manual covers safety aspects,
handling and transport, storage, unpacking,
preparation, installation, operation, Setup and
adjustments, technical and manufacturing
specifications, maintenance, troubleshooting,
repair work and servicing, electric diagrams,
warranty information, disposal (ELV), a definition
of symbols, plus a parts list of the 3M-MaticTM
800r3 Random case sealer 3M Industrial Adhesives
and Tapes Division 3M Center, Bldg. 220-5E-06
St. Paul, MN 55144-1000 (USA) Edition June 2015
Copyright 3M 2015 All rights reserved.
The manufacturer reserves the right to change
the product at any time without notice.
Publication © 3M 2015 44-0009-2089-0.
The manual is composed of:
-
All pages and diagrams are numbered. The spare
parts lists are identified by the figure identification
number. All the notes on safety measures or
possible dangers are identified by the symbol:
1.2.4 How to Update the Manual in Case of
Modifications to the Machine
1.2.1 Importance of the Manual
The manual is an important part of the machine; all
information contained herein is intended to enable
the equipment to be maintained in perfect condition
and operated safely. Ensure that the manual is
available to all operators of this equipment and is
kept up to date with all subsequent amendments.
Should the equipment be sold or disposed of, please
ensure that the manual is passed on. Electrical and
pneumatic diagrams are included in the manual.
Equipment using PLC controls and/or electronic
components will include relevant schematics or
programs in the enclosure and in addition, the
relevant documentation will be delivered separately.
800r3-NA
Pages which identify the document and the machine
Index of the subjects
Instructions and notes on the machine
Enclosures, drawings and diagrams
Spare parts (last section)
Modifications to the machine are subject to
manufacturer’s internal procedures. The user
receives a complete and up-to-date copy of the
manual together with the machine. Afterwards
the user may receive pages or parts of the
manual which contain amendments or
improvements made after its first publication.
The user must use them to update this manual.
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2015 June
2-GENERAL INFORMATION
2.1 Data Identifying Manufacturer and Machine
For Commercial Use Only
800r3-NA
3
2015 June
2-GENERAL INFORMATION (continued)
2.2 Warranty
Equipment Warranty and Limited Remedy: THE FOLLOWING WARRANTY IS MADE IN LIEU OF ALL
OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING, BUT NOT LIMITED TO, THE IMPLIED
WARRANTY OF MERCHANTABILITY, THE IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR
PURPOSE AND ANY IMPLIED WARRANTY ARISING OUT OF A COURSE OF DEALING, A CUSTOM OR
USAGE OF TRADE:
3M sells its 3M-Matic™ 800r3 Random Case Sealer, Type 40800 with the following warranties:
1.
2.
3.
The drive belts and the taping head knives, springs and rollers will be free from all defects for
ninety (90) days after delivery.
All other taping head parts will be free from all defects for three (3) years after delivery.
All other parts will be free from all defects for two (2) years after delivery.
If any part is proved to be defective within its warranty period, then the exclusive remedy and 3M’s and seller’s
sole obligation shall be, at 3M’s option, to repair or replace the part, provided the defective part is returned
immediately to 3M’s factory or an authorized service station designated by 3M. A part will be presumed to have
become defective after its warranty period unless the part is received or 3M is notified of the problem no later than
five (5) calendar days after the warranty period. If 3M is unable to repair or replace the part within a reasonable
time, then 3M at its option, will replace the equipment or refund the purchase price. 3M shall have no obligation
to provide or pay for the labor required to install the repaired or replacement part. 3M shall have no obligation
to repair or replace (1) those parts failing due to operator misuse, carelessness, or due to any accidental cause
other than equipment failure, or (2) parts failing due to non-lubrication, inadequate cleaning, improper operating
environment, improper utilities or operator error.
Limitation of Liability: 3M and seller shall not be liable for direct, indirect, special, incidental or consequential
damages based upon breach of warranty, breach of contract, negligence, strict liability or any other legal theory.
The foregoing Equipment Warranty and Limited Remedy and Limitation of Liability may be changed only by a
written agreement signed by authorized officers of 3M and seller.
Contents — 800r3 Random Case Sealer
(1)
(1)
(1)
800r3-NA
800r Random Case Sealer, Type 40800
Tool and Spare Parts Kit
Instruction and Parts Manual
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2015 June
3-SAFETY
3.1 General Safety Information
3.2 Explanation of Signal Word and
Possible Consequences
Read all the instructions carefully before starting
work with the machine; please pay particular
attention to sections marked by the symbol:
This safety alert symbol identifies important
messages in this manual.
READ AND UNDERSTAND THEM
BEFORE INSTALLING OR
OPERATING THIS EQUIPMENT.
Figure 3-1
E-Stop
Switch
Caution:
Indicates a potentially hazardous
situation, which, if not avoided,
may result in minor or moderate
injury and/or property damage.
Warninng: Indicates a potentially hazardous
situation, which, if not avoided,
could result in death or serious
injury and/or property damage.
The machine is provided with a LATCHING
EMERGENCY STOP BUTTON (Figure 3-1); when
this button is pressed, it stops the machine at any
point in the working cycle. Maintain clear access to
power cord while machine is operating.
Disconnect plug from power source before machine
maintenance (Figure 3-1). Also disconnect air if the
machine has a pneumatic system. Keep this manual
in a handy place near the machine.This manual
contains information that will help you to maintain
the machine in a good and safe working condition.
800r3-NA
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2015 June
3-SAFETY (continued)
3.3 Table of Warnings
WARNING
• To reduce the risk associated with
mechanical and electrical hazards:
− Read, understand, and follow all safety
and operating instructions before operating
or servicing the case sealer.
Figure 3-2
− Allow only properly trained and
qualified personnel to operate and service
this equipment.
WARNING
•
To reduce the risk associated with
hazardous voltage:
− Position electrical cord away from foot
and vehicle traffic.
WARNING
•
Figure 3-3
To reduce the risk associated with
pinches, entanglement and
hazardous voltage:
− Turn electrical and air supplies off and
disconnect before performing any
adjustments, maintenance or servicing
the machine or taping heads.
WARNING
•
To reduce the risk associated with
pinches and entanglement hazards:
− Do not leave the machine running
Figure 3-4
while unattended.
− Turn the machine off when not in use.
− Never attempt to work on any part of
Important! Cavity in the conveyor bed.
Never put your hands inside any part
of the machine while it is working.
Serious injury may occur (Figure 3-4).
the machine, load tape, or remove
jammed boxes from the machine while
the machine is running.
800r3-NA
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2015 June
3-SAFETY (continued)
WARNING
•
To reduce the risk associated with
sharp blade hazards:
− Keep hands and fingers away from
tape cutoff blades under orange blade
guards. The blades are extremely sharp.
WARNING
Sharp Blade
Important! Tape cutting blade. Never remove the safety
device which covers the blade on the top and
bottom taping units. Blades are extremely sharp.
Any error may cause serious injuries (Figure 3-5).
Figure 3-5
WARNING
•
−
To reduce the risk associated with
fire and explosion hazards:
Do not operate this equipment
in potentially flammable/explosive
environments.
WARNING
•
−
−
Lift Points
To reduce the risk associated with
muscle strain:
Use the appropriate rigging and
material handling equipment when
lifting or repositioning this equipment.
Use proper body mechanics when
removing or installing taping heads
that are moderately heavy or may be
considered awkward to lift.
Figure 3-6
Figure 3-7
CAUTION
• To reduce the risk associated with
pinch hazards:
− Keep hands clear of the upper head
support assembly as boxes are
transported through the machine.
− Keep hands, hair, loose clothing, and
jewelry away from box compression rollers.
− Always feed boxes into the machine by
pushing only from the end of the box.
800r3-NA
Figure 3-8
7
2015 June
3-SAFETY (continued)
3.4 Operator's Qualifications
-
WARNING
Machine Operator
Mechanical Maintenance Technician
Electrical Maintenance Technician
Manufacturer’s Technician/Specialist
• To reduce the risk associated with
mechanical and electrical hazards:
− Read, understand, and follow all safety
and operating instructions before operating
or servicing the case sealer.
3.5 Number of Operators
− Allow only properly trained and
qualified personnel to operate and service
this equipment.
The operations described below have been analyzed
by the manufacturer; the recommended number of
operators for each operation provides the best and
safest work performance.
3.9 Personal Safety Measures
Note: A smaller or greater number of operators
could be unsafe.
Safety glasses, safety gloves, safety helmet, safety
shoes, air filters, ear muffs - None is required except
when recommended by the user.
3.6 Instructions for a Safe Use of the Machine /
Definition of Operator's Qualifications
3.10 Predictable Actions which are Incorrect and
Not Allowed
Only persons who have the skills described in the
skill levels section should be allowed to work on the
machine. It is the responsibility of the user to appoint
the operators having the appropriate skill level and
the appropriate training for each category of job.
- Never try to stop/hold the box while being driven
by the belts - only use the EMERGENCY STOP
BUTTON.
- Never remove or disable the safety devices.
- Only authorized personnel should be allowed
to carry out the adjustments, repairs or maintenance which require operation with reduced
safety protections. During such operations,
access to the machine must be restricted.
When the work is finished, the safety protections must immediately be reactivated.
3.7 Residual Hazards
The case sealer 800r3 incorporates various safety
protections which should never be removed or
disabled. Notwithstanding the safety precautions
conceived by the designers of this machine, it is
essential that the operator and service personnel
be warned that hazards exist which cannot be
eliminated.
- The cleaning and maintenance operations must be
performed after disconnecting the electric power.
- Do not modify the machine or any part of it.
- Clean the machine using only dry cloths or
light detergents. Do not use solvents, petrols, etc.
- Install the machine following the suggested layouts
and drawings.
3.8 Recommendations and Measures to Prevent
Other Hazards which Cannot be Eliminated
- The operator must stay on the working position
shown in the Operation Section. He must never
touch the running driving belts or put his hands
inside any cavity.
- The operator must pay attention to the blades
during the tape replacement.
800r3-NA
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2015 June
3-SAFETY (continued)
3.11 Operator's Skill Levels Required to Perform
the Main Operations on the Machine
Skill 2a: Electrical Maintenance Technician
This operator is trained to use the machine as the
MACHINE OPERATOR and in addition is able to:
• Work with the safety protection disconnected
• Check and adjust mechanical parts
• Carry out machine maintenance operations /
repairs / adjustments / repair electrical components
He is allowed to work on live electrical panels,
connector blocks, control equipment, etc.
The Table shows the minimum operator's skill for
each machine operation.
Important: The factory manager must ensure that
the operator has been properly trained on all the
machine functions before starting work.
Skill 1: Machine Operator
This operator is trained to use the machine with the
machine controls, to feed cases into the machine,
make adjustments for different case sizes, to change
the tape and to start, stop and restart production.
Skill 3: Specialist from the Manufacturer
Skilled operator sent by the manufacturer or its
agent to perform complex repairs or modifications
(on agreement with the customer).
Skill 2: Mechanical Maintenance Technician
This operator is trained to use the machine as the
MACHINE OPERATOR and in addition is able to:
• Work with the safety protection disconnected
• Check and adjust mechanical parts
• Carry out machine maintenance operations/repairs
He is not allowed to work on live electrical components
WARNING
•
To reduce the risk associated with
mechanical and electrical hazards:
− Allow only properly trained and qualified
personnel to operate and service this machine
Operator's Skill Levels Required to Perform the Main Operations on Machine
Operation
Machine installation and setup
Adjusting box size
Tape replacement
Machine Status
Running with safety
protections disabled
Stopped by pressing the
EMERGENCY STOP
button
Stopped by pressing the
EMERGENCY STOP
button
Required
Operator
Skill
Number of
Operators
2 and 2a
2
1
1
1
1
Blade replacement
Electric power
disconnected
2
1
Drive belt replacement
Electric power
disconnected
2
1
Ordinary maintenance
Electric power
disconnected
2
1
Extraordinary mechanical
maintenance
Running with safety
protections disabled
3
1
Extraordinary electrical
maintenance
Running with safety
protections disabled
2a
1
800r3-NA
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2015 June
3-SAFETY (continued)
3.12 Component Locations
Refer to Figure 3-9 below to acquaint yourself with the various components and controls of the case sealer.
Also refer to Manual 2 for taping head components.
Upper
Taping
Head
Emergency
Stop
Switch
Power
Switch
Assembly
Upper
Head
Assembly
Machine
Bed
Lower Tape
Roll Mount
Figure 3-9 800r3 Case Sealer Components (Left Front View)
800r3-NA
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2015 June
Important Safeguards (continued)
78-8070-1336-8 (2)
78-8062-4266-1
78-8095-1141-9
78-8113-6750-3
78-8070-1329-3
78-8070-1319-4
78-8137-1331-6
78-8068-3859-1
Figure 3-10 Replacement Labels/3M Part Numbers
800r3-NA
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2015 June
Important Safeguards (continued)
78-8133-8806-4
78-8070-1366-5
78-8137-0886-0
78-8111-1496-2
78-8070-1331-9
78-8052-6680-2 (4)
Leg Height Adjustment Label
(not shown)
78-8070-1333-5
78-8070-1317-8
78-8070-1330-1
78-8070-1339-2 (2)
3M Logo (Each side of upper
assembly - not shown)
Figure 3-11 Replacement Labels/3M Part Numbers
800r3-NA
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2015 June
4-SPECIFICATIONS
4.1 Power Requirements
Electrical: Pneumatic -
115 Volt, 60Hz, 3.8 A (440 watts)
5 bar gauge pressure [70 PSIG] 110 litre/min @ 21 C, 1.01 bar [3.75 SCFM]
A pressure regulator is included
The machine is equipped with a 2.4m [8 foot] standard neoprene covered power cord and a grounded plug.
Contact your 3M Representative for power requirements not listed above.
4.2 Operating Rate
Box drive belt speed is approximately 0.5 m/s [100 feet per minute]. Up to 24 boxes per minute.
Note: Actual production rate is dependent on box height/length, box size mix, and operator dexterity.
4.3 Operating
Conditions
IMPORTANT
SAFEGUARD
Use in dry, relatively clean environments at 5o C to 50o C [40o F to 120o F] with clean, dry boxes.
Note: Machine should not be washed or subjected to conditions causing moisture condensation on
components.
WARNING
• To reduce the risk associated with fire
and explosion hazards:
− Do not operate this equipment in potentially flammable or explosive environments.
4.4 Tape
Scotch® pressure-sensitive film box sealing tapes.
4.5 Tape Width
48mm [2 inch] minimum to 76mm [3 inch] maximum
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2015 June
4-SPECIFICATIONS (continued)
Specifications
4.6 Tape Roll Diameter
Up to 405mm [16 inch] maximum on a 76mm [3 inch] diameter core.
(Accommodates all system roll lengths of Scotch® film tapes.)
4.7 Tape Application Leg Length – Standard
70mm ± 6mm [2 3/4 inch ±1/4 inch]
Tape Application Leg Length – Optional
50mm ± 6mm [2 inch ±. 1/4 inch]
(See "Removing Taping Heads Procedure – Changing the Tape Leg Length")
4.8 Box Board
Style – regular slotted containers – RSC
125 to 275 P.S.I. bursting test, single wall or double wall B or C flute.
23-44 lbs. per inch of width Edge Crush Test (ECT)
4.9 Box Weight and Size Capacities
A. Box Weight, filled: 5 lbs.– 85 lbs. [2.3 kg–38.6 kg]. Contents must support flaps.
B.
Box Size:
Length
Width
Height
–
–
–
Minimum
205mm [8.0 inch]
133mm [5.25 inch]
127mm [5.0 inch]
Maximum
Unlimited
508mm [20.0 inch]
533mm [21.0 inch]
Outer Columns in Optional Raised Position
Length
Width
Height
Note:
–
–
–
Minimum
Maximum
150mm [6.0 inch]
95mm [3.75 inch]
232mm [9.12 inch]
Unlimited
508mm [20.0 inch]
644mm [25.4 inch]
The case sealer can accommodate most boxes within the size range listed above. However, if the box
length (in direction of seal) to box height ratio is 0.6 or less, test run several boxes to ensure proper
machine performance.
DETERMINE THE BOX LIMITATIONS BY COMPLETING THIS FORMULA:
BOX LENGTH IN DIRECTION OF SEAL
BOX HEIGHT
=
SHOULD BE GREATER THAN 0.6
Any box ratio approaching this limitation should be test run to ensure performance.
800r3-NA
14
2015 June
Specifications (continued)
L
W
F
F
F
W1
Control Side
H
Optional
Infeed/Exit
Conveyor
Box Travel
Optional
Infeed/Exit
Conveyor
B
A
A
Optional Casters
C
4.10 Machine Dimensions:
W
Minimum
millimeters
970
[Inches]
[38.25]
Maximum
millimeters
[Inches]
--
W1
L
H
A*
1010
[39.75]
1180
[46.50]
1675
[66.00]
460
[18.00]
--
--
1955
[77.00]***
--
B
510
[20.00]
690
[27.25]
C**
F
108
[4.25]
770
[30.38]
--
--
*
Exit conveyor is optional
** Casters are optional
*** When columns are adjusted to upper position, "H" maximum dimension is 2062mm [81.19 inches].
(See "Special Setup Procedure – Outer Column Re-Positioning")
Weight – 225kg [500 pounds] crated (approximate)
208kg [460 pounds] uncrated (approximate)
4.11 Machine Noise Level: Acoustic pressure measured at a distance of 1m. from machine with
Scotch PVC adhesive tape in operation; 78dB Acoustic radiation pressure at 1.6m. height with
Scotch PVC adhesive tape in operation; 73dB Measurement taken with appropriate instrument:
(Type SPYRI-MICROPHON 11).
4.12 Setup Recommendations:
• Machine must be level.
• Customer supplied infeed and exit conveyors (if used) should provide straight and level box entry and exit.
• Exit conveyors (powered or gravity) must convey sealed boxes away from machine.
15
2015 June
800r3-NA
5-SHIPMENT-HANDLING-STORAGE, TRANSPORT
5.1 Shipment and Handling of Packed Machine
L
- The machine is fixed on the pallet with four (4) bolts
and can be lifted by using a fork truck.
- The package is suitable to travel by land and by air.
- Optional sea freight package is available.
W
H
Packaging Overall Dimensions
(Figure 5-1)
See Specifications.
Figure 5-1
During the shipment it is possible to stack a
maximum of 2 machines (Figure 5-2).
5.2 Packaging for Overseas Shipment
(Optional - Figure 5-3)
The machines shipped by sea freight are covered by
an aluminum/polyester/polythene bag which
contains dehydrating salts.
Figure 5-2
5.3 Handling and Transportation of Uncrated
Machine
The uncrated machine should not be moved except
for short distances and indoors ONLY. Without the
supporting pallet, the machine is exposed to damage
and may cause injuries. To move the machine use
belts or ropes, paying attention to place them in the
points indicated using care to not interfere with the
lower taping head (Figure 5-4).
Figure 5-3
5.4 Storage of the Packed or Unpacked Machine
If the machine is not used for a long period,
please take the following precautions:
-
Store the machine in a dry and clean place.
If the machine is unpacked, it is necessary to
protect it from dust.
Do not stack anything over the machine.
It is possible to stack a maximum of 2 machines
(if they are in their original packing).
Lift Points
Figure 5-4
800r3-NA
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2015 June
6-UNPACKING
6.1 Uncrating
Removal of Pallet
The envelope attached to the shipping box contains
the uncrating instructions of the machine (Figure 6-1).
Using a 10mm combination wrench, remove the
fasteners that secure the case sealer legs to pallet
at each leg (as shown in Figure 6-4).
Figure 6-1
Figure 6-4
Cut straps. Cut out staple positions along the bottom
of the shipping box (or remove staples with an
appropriate tool Figure 6-2).
A package is located under the machine body.
Retrieve the instruction manual for additional
procedures of the set up. The package also
contains parts removed for shipping, spare
parts and tools (Figure 6-5).
Figure 6-2
After cutting out or removing the staples, lift the
shipping box in order to clear the machine
(two persons required).
Figure 6-5
6.2 Disposal of Packaging Materials
The 800r3 package is composed of:
Lift Points
-
Wooden pallet
Cardboard shipping box
Wooden supports
Metal fixing brackets
PU foam protection
PP plastic straps
Dehydrating salts in bag
Special bag of laminated polyester/aluminium/
Polyethylene (sea freight package only)
- Polyethylene protective material
Figure 6-3
Figure 6-3
Transport the machine with a fork-lift truck to the
operating position. Lift the pallet at the point indicated
in Figure 6-3 (weight of machine + pallet =
See Section 4 - Specifications).
800r3-NA
For the disposal of the above materials, please follow
the environmental directives or the law in your country.
17
2015 June
7-INSTALLATION
7.1 Operating Conditions
WARNING
The machine should operate in a dry and relatively
clean environment (See Specifications).
•
−
7.2 Space Requirements for Machine Operation
and Maintenance Work
Minimum distance from wall (Figure 7-1):
−
A = 1000mm.
B = 700mm.
Minimum height = 2700mm.
To reduce the risk associated with
muscle strain:
Use the appropriate rigging and
material handling equipment when
lifting or repositioning this equipment.
Use proper body mechanics when
removing or installing taping heads
that are moderately heavy or may be
considered awkward to lift.
7.4 Machine Positioning / Bed Height
B
1. Lift the machine with belts or ropes paying attention
to place the belts in the points (Figure 7-2).
To set the machine bed height, do the following:
Adjust machine bed height. The case sealer is equipped
with four (4) adjustable legs that are located at the corners of the machine frame. The legs can be adjusted to
obtain different machine bed heights - See Specificaions.
Note – Minimum machine bed height can be reduced to
570mm [22.5 inch] by moving outer columns up
one set of mounting holes. However, this change
also increases minimum box height of 120mm
[4.8 inch] to 170mm [6.8 inch].
A
Figure 7-1
Refer to Figure 7-3 and set the machine bed height
as follows:
7.3 Tool Kit Supplied with the Machine
A tool kit containing some tools are supplied
with the machine. These tools should be
adequate to setup the machine, however,
other tools supplied by the customer will be
required for machine maintenance.
2. Loosen, but do not remove, two (2) M8 x 1.25 socket
head screws in one leg (use M6 hex wrench). Adjust
the leg length for the desired machine bed height.
Retighten the two (2) screws to secure the leg.
Adjust all four (4) legs equally.
M8 x 1.25mm
Socket Head
Screws
Adjustable
Legs
Lift Points
Figure 7-2
800r3-NA
Figure 7-2
Figure 7-3
18
2015 June
7-INSTALLATION (continued)
7.5 Removal of Plastic Ties
Cut the plastic ties holding the lower taping head in
position (Figure 7-6).
Cut the plastic which attaches the top head to the
frame and remove the polystyrene blocks
(Figure 7-4).
Figure 7-4
Figure 7-6
Cut the plastic strap which attaches the strip and the
EMERGENCY STOP cable to the frame (Figure 7-5).
7.6 Assembly Completion
Tape Drum Bracket - Install the upper tape drum
bracket on the top cross bar as shown
(Figure 7-7).
Figure 7-5
Figure 7-7
800r3-NA
19
2015 June
7-INSTALLATION (continued)
7.7 Completion of Taping Heads
See Manual 2 for Complete Instructions:
Important – Do not cut against the apply roller roller damage could occur.
7.8 Outboard Tape Roll Holder
Figure 7-8
If you intend to use the outboard tape roll holder,
proceed as follows:
1 - Remove the lower taping head from the machine.
7.10 Machine Connection to the Mains
2 - Remove the tape drum bracket assembly, stud
spacer, and fasteners from the lower taping head.
- Push the LATCHING EMERGENCY
STOP BUTTON.
3 - Install alternative wrap roller and bracket on the
head in place of tape bracket. Replace lower
head into machine.
- The main switch is normally turned OFF (O).
4 - Install and secure tape drum bracket
assembly on the entry end of the lower frame
(as shown in Figure 7-8).
Connect the power cord supplied with the machine
to a wall socket using a plug which complies with
the safety regulations of your country.
7.9 Preliminary Electric Inspection
7.11 Inspection of Phases
(For Three-Main Phases Only)
Before connecting the machine to the mains please
carry out the following operations:
NA for this Machine.
7.9.1 Make sure that the socket is provided with
an earth protection circuit and that both the
mains voltage and the frequency match
the specifications on the name plate.
7.9.2 Check that the connection of the machine
to the mains meets the safety regulations in
your country.
7.9.3 The machine is fitted with a main switch.
The user will be responsible for testing the
short-circuit current in its facility and should
check that the short-circuit amperage setting
of the machine is compatible with all the
components of the mains system.
800r3-NA
20
2015 June
8-THEORY OF OPERATION
8.1 Description of the Working Cycle
After having closed the top flaps of the carton,
the operator pushes it under the top infeed end
in order to avoid the opening of the top flaps.
Further pushing causes the two top and bottom
belts to drive the box through the taping heads
which automatically seal the top and bottom seams.
The carton is then expelled on the exit conveyor.
Figure 8-1
8.2 Definition of Running Mode
The case sealer 800r3 has only one
(automatic) operating mode with:
- The EMERGENCY STOP BUTTON unlocked
(Figure 8-1)
- The main start switch “ON” (I)
(Figure 8-2)
Figure 8-2
8.3.1 Normal Stop Procedure
When the main switch is turned OFF (O), the machine
stops immediately at any point of the working cycle.
The same thing happens in case of electrical
failure or when the machine is disconnected
from the mains.
E-Stop Location
8.3.2 Emergency Stop
The LATCHING EMERGENCY STOP BUTTON is
located on the top center of the machine
(Figure 8-1).
Belt
Direction
Figure 8-3
800r3-NA
21
2015 June
9-CONTROLS
9.1 Start/Stop Buttons
Figure 9-1
9.2 Lockable Emergency Stop Button
Figure 9-2
Figure 9-2
800r3-NA
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2015 June
10-SAFETY DEVICES OF THE MACHINE
10.1 Blade Guards
Both the top and bottom taping units have a blade
guard (See Manual 2: AccuGlide™ 3 Taping
Heads - 3 inch).
Start/Stop
Button
WARNING
• To reduce the risk associated with sharp
blade hazards:
− Keep hands and fingers away from tape
cutoff blades under orange blade guards.
The blades are extremely sharp.
Figure 10-2
10.2 Emergency Stop Button
10.3 Electric System / Circuit Breaker
The box drive belts are turned on and off with the
electrical switch on the side of the machine frame.
The electric system is protected by a ground wire
whose continuity has been tested during the final
inspection. The system is also subject to insulation
and dielectric strength tests.
The machine electrical supply can be turned off
by pressing the latching emergency stop switch.
To restart machine, rotate the emergency stop
switch clockwise to release the switch latch
(Figure 10-1).
Circuit Breaker
The case sealer is equipped with a circuit breaker
which trips if the motors are overloaded. Located
inside the electrical enclosure on the side of the
machine frame just below the machine bed, the
circuit breaker has been pre-set and requires no
further maintenance.
Restart machine by pushing the Start (I) button.
WARNING
•
−
WARNING
To reduce the risk associated with
hazardous voltage:
•
Position electrical cord away from foot
and vehicle traffic.
To reduce the risk associated with
mechanical and electrical hazards:
− Allow only properly trained and qualified
personnel to operate and service this
equipment.
If circuit is overloaded and circuit breaker trips,
unplug machine from electrical power:
STOP
1. Determine cause of overload and correct.
2. Plug in machine.
3. Press machine "On" (I) button to resume case
sealing.
Important: The use of an extension cord is not
recommended. However, if one is
needed for temporary use, it must:
•
•
•
Figure 10-1
800r3-NA
23
Have a wire size of 1.5mm diameter [AWG 16]
Have a maximum length of 30.5m [100 ft]
Be properly grounded.
2015 June
Special Setup Procedure
4. Refer to Manual 2
"Adjustments – Changing Tape Leg Length".
WARNING
• To reduce the risk associated with
mechanical and electrical hazards:
− Turn electrical and air supply off and
disconnect before performing any
adjustments, maintenance or servicing the
machine or taping heads
11.1 Changing the Tape Leg Length
(From 70 to 50mm [2.75 to 2.00 in])
Changing tape leg length to 50mm [2 in] allows taping
of smaller boxes. Refer to "Specifications – Box Weight
and Size Capacities", for box sizes.
Taping Heads
Important! Turn off Electric Power.
Blades are SHARP!
C
B
WARNING
A
• To reduce the risk associated with sharp
blade hazards:
Figure 11-1 Upper Taping Head Mounting
− Keep hands and fingers away from tape cutoff
blades under orange blade guards. The blades
are extremely sharp
11.2 Box Height Range
• To reduce the risk associated with muscle
strain:
WARNING
− Use proper body mechanics when removing or
installing drive assemblies or taping heads
that are moderately heavy or may be
considered awkward to lift
• To reduce the risk associated with
muscle strain
− Use the appropriate rigging and material
handling equipment when lifting or
repositioning this equipment
1. Remove upper taping head. Loosen and remove
four (each) M6 x 25 flat head screws (A), special
washers (B) and spacers (C) that fasten head to
upper assembly as shown in Figure 11-1.
Moving the outer columns to the upper set of mounting
holes increases the maximum box size (height) handled
by the case sealer from 533mm [21.00 in] to 644mm
[25.38 in] (Dimensions given are with lift cylinders
mounted in standard position) - See Specifications
Note - Support or hold taping head to keep it from
falling when screws are removed).
2. Turn air supply on and raise and latch upper
assembly in full up position. Turn air supply off.
Note – This also increases the minimum box
height from 127mm [5.00 in] to 232mm [9.12 in].
WARNING
Refer to Figure 11-2
• To reduce the risk associated with impact
hazards:
1. With air on, raise and latch upper assembly in
full raised position.
Be sure electrical supply is disconnected.
− Always use appropriate supporting means
when working under the upper drive assembly
2. Place solid blocks 495 to 535mm [19.5 to
21.0 in] high under front and back of upper
assembly as shown in Figure 11-2A.
3. Remove lower taping head by pulling straight up.
800r3-NA
24
2015 June
Special Setup Procedure (continued)
WARNING
•
To reduce the risk associated with mechanical and electrical hazards:
−
Turn electrical and air supply off and disconnect before performing any adjustments, maintenance or
servicing the machine or taping heads
•
To reduce the risk associated with impact hazards:
−
Always use appropriate supporting means when working under the upper drive assembly
•
To reduce the risk associated with muscle strain:
−
Use proper body mechanics when removing or installing drive assemblies or taping heads that are
moderately heavy or may be considered awkward to lift
A
A
B
B
Figure 11-2
A
A
B
B
A
A
B
B
Block
Block
C
C
Carpenter's
Carpenter’s
Square
Square
C
C
Figure 11-2 Box Height Range
5. Using carpenters square, line up column perpendicular to machine bed as shown in Figure 11-2B.
Tighten capscrews and install plastic plugs.
Repeat this procedure for both columns.
3. Actuate raising switch to release upper assembly
latch (Upper assembly will rest on blocks).
Turn off and disconnect air supply.
4. Remove plastic plugs and M8 x 20 socket head
capscrews from (A) and (B) in one side column
(4 each). Slide side column up approximately
110mm [4.25 in] and re-install capscrews in (B)
and (C). DO NOT TIGHTEN SCREWS.
6. Connect and turn on air supply, actuate raising
switch and latch upper assembly in full
up position.
7. Remove blocking, unlatch and lower upper
assembly.
Repeat procedure for other side column.
800r3-NA
25
2015 June
12-OPERATION
12.1 Operator's Correct Working Position and
Operational Flow (Figure 12-1).
12.3 Starting Production
Let the machine run without cartons and check its
safety devices. Then start the working cycle.
12.4 Tape Replacement and Threading
Skill 1 - Operator
See Manual 2:
AccuGlide™ 3 Taping Heads - 3 inch.
Press the
LATCHING EMERGENCY STOP BUTTON.
Figure 12-1
WARNING
Once the box has been
filled, close its top flaps and
push it between the top and
bottom drive belts. Always
keep hands in position as
shown in Figure 12-2.
• To reduce the risk associated with sharp
Hand Position
blade hazards:
− Keep hands and fingers away from tape
cutoff blades under orange blade guards.
The blades are extremely sharp.
12.5 Box Size Adjustment
The box will be automatically sealed with adhesive
tape on the top and bottom
box seams. Then the box
will be expelled on the exit
conveyor.
Repeat all the operations shown in
Section 11 - Setup and Adjustments.
12.6 Cleaning
Figure 12-2
Before carrying out any cleaning or maintenance
operation, stop the machine by turning the OFF (O)
switch on the main and disconnect the
electric power (Figure 12-3).
12.2 Starting the Machine
Important: Before starting the machine, verify that
no tools or other objects are on the conveyor bed.
Push the main switch ON (I) after the
EMERGENCY BUTTON is released (Figure 12-3).
12.7 Table of Operation Adjustments Operator Qualifications
1
2
3
4
5
6
7
8
9
Tape loading and threading
Tape web alignment
Adjustment of one way tension roller
Adjustment to box size (H and W)
Top flap compression rollers
Adjustment of tape applying spring
Conveyor bed height adjustment
Special Adjustment-Changing tape leg length
Special Adjustment-Column re-positioning
1
1
1
1
1
1
1
2
2
12.8 Safety Devices Inspection
1 Taping units blade guard
2 Latching emergency stop button
3 STOP (OFF) (O) main switch
Figure 12-3
800r3-NA
26
2015 June
Troubleshooting
The Troubleshooting Guide lists some possible machine problems, causes and corrections.
Also see Manual 2 "Troubleshooting", for taping head problems.
Troubleshooting Guide
Problem
Cause
Correction
Drive belts do not convey boxes
Narrow boxes
Check machine specifications.
Boxes are narrower than
recommended, causing slippage
and premature belt wear.
Worn drive belts
Replace drive belts
Top taping head does not apply
enough pressure
Adjust the upper drive assembly
force adjust regulator to
increase the force against the
top of the box. Turn air regulator
counterclockwise.
Taping head applying spring
holder missing
Replace spring holder
Taping head applying spring set
too high
Reduce spring pressure
Worn or missing friction rings
Replace friction rings
Drive belt tension too low
Adjust belt tension
Electrical disconnect
Check power and electrical plug
Motor not turning
Evaluate problem and correct
Drive belts break
Worn belt
Replace belt
Squeaking noise as boxes pass
through machine
Dry compression rollers
Lubricate compression rollers
Dry column bearings
Lubricate column bearings
Defective column bearings
Replace column bearings
Tape drum not centered
Reposition tape drum
Drive belts not centered
Adjust centering guides
Box flaps not of equal length
Check box specifications
Drive belts do not turn
Tape not centered on box seam
(continued)
800r3-NA
27
2015 June
Troubleshooting (continued)
Troubleshooting Guide
Problem
Cause
Correction
Upper drive assembly does not
move up or moves up slowly
Lower air pressure
Disconnect the air supply. Make
sure main pressure regulator reads
zero. Reconnect air supply and
adjust regulator to read 5 bar
[70 PSIG].
Defective head raising valve
Clean or replace
head raising valve
Worn head raising valve actuator
Replace valve
Clogged or damaged exhaust
mufflers on the upper ends of the
head raising cylinders
Clean or replace exhaust mufflers
Defective head power valve
Clean or replace the
head power valve
Upper drive assembly force adjust
regulator set too light
Adjust the upper drive
assembly force adjust regulator
to increase the force against the
top of the box. Turn air regulator
counterclockwise.
Defective top drive assembly
force adjust regulator
Replace regulator
Defective "OR" valve
Clean or replace valve
Defective head power valve
Clean or replace valve
Upper drive assembly force adjust
regulator set too heavy
Adjust upper drive assembly force
adjust regulator to decrease force
against top of box. Turn regulator
clockwise.
Defective upper drive assembly
force adjust regulator
Replace regulator
Cushion screw misadjusted
Adjust cushion screw at base of
cylinder
Cushion screw missing
Replace screw
Centering force adjust regulator
set too low
Adjust regulator
Centering guide cylinder speed
controls not in correct adjustment
Adjust speed controls mounted on
centering guide cylinder
Defective centering guide
power valve
Clean or replace valve
Upper taping head does
not move down at the end of
the taping cycle
Upper head assembly comes
down too fast or too hard
Centering drive assemblies
move slower than normal
800r3-NA
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2015 June
13-MAINTENANCE AND REPAIRS
13.1 Safety Measures (see section 3)
13.2 Tools and Spare Parts Supplied with
the Machine
Carrying out maintenance and repairs may imply
the necessity to work in dangerous situations.
See Spare Parts Order Section.
13.3 Recommended Frequency of Inspection and Maintenance Operations
Operation
Inspection safety features
Cleaning of machine
Cleaning of cutter blade
Oiling of felt pad
Lubrication
Blade replacement
Drive belt replacement
Frequency
Qualification
daily
weekly
weekly
weekly
monthly
when worn
when worn
1
1
2
2
2
2
2
13.4 Inspections to be Performed Before and
After Every Maintenance Operation
Sections
13.4
13.5
13.6
13.7
13.7-13.8
See Manual 2
13.10
13.7 Cleaning of Cutter Blade
Qualification 2
Should tape adhesive buildup occur, carefully wipe
clean with oily cloth or brush. Oil prevents the buildup of tape adhesive.
Before every maintenance operation, Push the main
switch OFF (O) and disconnect. During the maintenance operation, only properly trained and qualified
personnel must work on the machine. At the end
of every maintenance operation check the safety
devices.
(See Manual 2.)
13.5 Check Efficiency of Safety Features
WARNING
1. Blade guard assembly upper taping head
2. Blade guard assembly lower taping head
3. Latching Emergency stop button with mechanical
lock (interrupt supply of electrical power)
4. Push the main switch STOP/OFF (O)
5. Safety guards top drive belts
•
− Read, understand, and follow all safety and
operating instructions before operating or
servicing the case sealer.
13.6 Cleaning of Machine
− Allow only properly trained and qualified
personnel to operate and service this
equipment.
Qualification 1
A weekly cleaning with dry rags or diluted detergents
is necessary. Cardboard boxes produce a significant
quantity of dust and paper chips when processed
or handled in case sealing equipment. If this dust is
allowed to build up on machine components, it can
cause component wear and overheating of drive
motors. The dust buildup is best removed from the
machine with a vacuum cleaner. Depending on the
number of cartons processed, this cleaning should
be done weekly. Excessive buildup that cannot be
removed by vacuuming should be removed with a
damp cloth.
800r3-NA
To reduce the risk associated with
mechanical and electrical hazards:
•
To reduce the risk associated with
pinches, entanglement and hazardous
voltage:
− Turn electrical and air supplies off
and disconnect before performing any
adjustments, maintenance or servicing the
machine or taping heads.
29
2015 June
13-MAINTENANCE AND REPAIRS (continued)
WARNING
13.8
•
To reduce the risk associated with pinch, entanglement and hazardous voltage:
−
Turn electrical and air supplies off and disconnect before performing any adjustments, maintenance
or servicing the machine or taping heads
Drive Belt Replacement
Note – 3M recommends the replacement of drive belts in pairs, especially if belts are unevenly worn.
Replacement - See Steps 1 thru 8
Tension Adjustment - See Steps 3, 7 and 9.
1. Crank the upper taping head to its fully raised position.
2. Remove and retain the three (3) screws (A), three (3) washers (B) and side cover (C). See Figure 13-1.
3. Remove and retain the screw (D), washer (E) and belt tensioner cover (F).
4. Turn belt adjustment screws (G) counterclockwise on both the upper and lower tension assemblies until belt
is loose - See Figure 13-2.
5. Locate the belt lacing (joint) by turning the belt manually. Remove the pin with pliers.
Remove and discard old belt.
WARNING
•
To reduce the risk associated with mechanical and electrical hazards:
− Allow only properly trained and qualified personnel to operate and/or service this equipment
A
B
C
D
E
F
Figure 13-1 Box Drive Belt (Left Side View – Infeed End)
800r3-NA
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2015 June
13-MAINTENANCE AND REPAIRS (continued)
WARNING
•
−
To reduce the risk associated with pinch, entanglement and hazardous voltage:
Turn electrical and air supplies off and disconnect before performing any adjustments,
maintenance, or servicing the machine or taping heads
G
G
G
Figure 13-2 Box Drive Assembly, Infeed End
6. Install the new belt around drive rollers and insert new pin. Pin must not extend beyond edge of belt.
7. To set drive belt tension, turn adjustment screws (G) equally on both the upper and lower tension assemblies.
Turn the screws clockwise to increase tension or counterclockwise to decrease tension - See Figure 13-2.
Use a force gauge to pull the belt outward
25mm [1 inch] at mid-span, as shown with a moderate pulling force of 3.5 kg [7 lbs].
8. Reverse procedures in Steps 1-3 (Figure 13-1) to reassemble the drive belt assembly.
Important – Before installing new drive belt, check the belt inside surface for drive direction arrows and
install belt accordingly. If no arrows are shown, the belt may be installed either way.
13.9 Drive Pulley Rings
Before installing a new belt, check the orange plastic
drive pulley rings for wear. If torn, broken, or worn
smooth, replace the rings (Figure 13-3).
Figure 13-3
800r3-NA
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2015 June
13-MAINTENANCE AND REPAIRS (continued)
Drive Belt
Direction
Discharge End
Infeed End
25mm [2 Inch] Deflection
@ 3.5 kg [7 lbs.] Pull Force at Mid-span
Box Drive Belt
Figure 13-4
Box Drive Belt Tension Adjustment - Top View
WARNING
• To reduce the risk associated with pinch, entanglement and hazardous voltage:
− Turn electrical and air supplies off and disconnect before performing any adjustments, maintenance or
servicing the machine or taping heads
13.10 Drive Belt Tension
Tension adjustment of the drive belts may be required during normal operation. Belt tension must be adequate to
positively move the box through the machine and they should run fully on the surface of the pulleys at each end
of the frame. The idler pulleys on the infeed end are adjusted in or out to provide proper belt tension. Each belt is
adjusted separately.
Belt tension is obtained by tightening the adjustment screw so that a moderate pulling force
of 3.5 kg [7 lbs] applied at the mid span, as shown in Figure 13-4, will deflect the belt 25mm [1 inch].
This will assure positive contact between the belt and the drive pulley on the discharge end of the taping head.
To adjust belts, see "Maintenance – Drive Belts", steps 3 and 7.
13.11 Special Setup Procedure
WARNING
•
−
To reduce the risk associated with mechanical and electrical hazards:
Turn electrical and air supply off and disconnect before performing any adjustments,
maintenance, or servicing the machine or taping heads
The following changes to the case sealer will allow taping boxes 90mm [3-1/2 inches] minimum height.
13.11.1 Case Sealer Frame
(Refer to Figure 13-5A)
1. Raise the upper head assembly (by turning crank handle counterclockwise). Remove and retain the two
screws and washers from the normal position holes "A-A".
2. Remount and secure the stop bracket in the lower position "A" using the top holes and original fasteners.
Relocate both the right and left stop brackets.
800r3-NA
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2015 June
13-MAINTENANCE AND REPAIRS (continued)
13.11.2 Taping Heads
(Refer to Figure 13-5A and Figure 13-5B)
Taping Head Adjustments
WARNING
•
−
To reduce the risk associated with sharp blade hazards:
Keep hands and fingers away from tape cutoff blades under orange blade guards.
The blades are extremely sharp.
Tape Web Alignment
– Manual 2
Tape Drum Friction Brake
– Manual 2
Applying Mechanism Spring – Manual 2
One-Way Tension Roller
– Manual 2
Tape Leg Length
Leading Tape Leg Length Adjustment
– Manual 2
Changing Tape Leg Length from 70 to 48mm [2-3/4 to 2 inches] – Manual 2
Note – Changing tape leg to 48mm [2 inches] requires machine adjustment also.
See Manual 2 "Special Setup Procedure – Changing Tape Leg Length".
1. Loosen, but do not remove, the two (2) retaining screws that secure the upper taping head shown - Figure 13-5A.
B
Figure 13-5
800r3-NA
A
Removing Taping Heads From Case Sealer
33
2015 June
13-MAINTENANCE AND REPAIRS (continued)
13.11.2 Special Setup Procedure (continued)
A
WARNING
B
• To reduce the risk associated with
C
muscle strain:
− Use proper body mechanics when
D
removing or installing taping heads that
are moderately heavy or may be
considered awkward to lift
2. Slide the head forward and lift straight up to
remove it from the case sealer.
3. Lift the lower taping head, shown in
Figure 13-5A, straight up to remove it from the
case sealer bed.
4. Refer to Manual 2 (Taping Head), See
"Adjustments – Changing Tape Leg Length" for
taping head setup.
13.11.3 Drive Belt Assembly Height
Figure 13-6 Drive Belt Assembly - Disassembly
The drive belt assemblies can be raised 48mm
[2 inches] to provide better conveying of tall boxes.
This change increases the minimum box height that
can be taped to 190mm [7-1/4 inches].
Disassemble – Figure 13-6
A
1. It is first necessary to raise the top taping head.
Utilize the height adjustment crank and move
the upper taping head to the fully raised position.
B
D
2. Remove and retain the screw (A), cap washer
(B) and spacer (C) from the front and rear arm
assembly pivots.
3. Lift belt drive assembly (D) up off the arm
assembly pivots.
C
Reassemble – Figure 13-7
4. Reassemble the spacer (C) onto the front and
rear arm assembly pivots.
5. Install the belt drive assembly (D) onto the pivots
and secure with the cap washers (B) and
screws (A).
Note – Both drive belt assemblies must be
installed at the same operating height.
Figure 13-7 Drive Belt Assembly - Reassembly
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2015 June
13- MAINTENANCE AND REPAIRS (continued)
13.12
List of Maintenance Operations
Date:
Description of Operation
________
________
________
________
________
________
________
________
________
________
________
________
________
________
________
________
________
________
________
________
________
________
________
________
________
________
________
________
________
________
________
________
________
________
________
________
________
________
________
________________________________________________________________
________________________________________________________________
________________________________________________________________
________________________________________________________________
________________________________________________________________
________________________________________________________________
________________________________________________________________
________________________________________________________________
________________________________________________________________
________________________________________________________________
________________________________________________________________
________________________________________________________________
________________________________________________________________
________________________________________________________________
________________________________________________________________
________________________________________________________________
________________________________________________________________
________________________________________________________________
________________________________________________________________
________________________________________________________________
________________________________________________________________
________________________________________________________________
________________________________________________________________
________________________________________________________________
________________________________________________________________
________________________________________________________________
________________________________________________________________
________________________________________________________________
________________________________________________________________
________________________________________________________________
________________________________________________________________
________________________________________________________________
________________________________________________________________
________________________________________________________________
________________________________________________________________
________________________________________________________________
________________________________________________________________
________________________________________________________________
________________________________________________________________
800r3-NA
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THIS PAGE IS BLANK
36
14-ADDITIONAL INSTRUCTIONS
15-ENCLOSURES / SPECIAL INFO.
14.1 Information for Disposal of Machine
15.1 Statement of Conformity
The machine is composed of the following materials:
-
N/A
Steel structure
Nylon rollers
Drive belts in PVC
Nylon pulleys
15.2 Emission of Hazardous Substances
For machine disposal, follow the regulations
published in each country.
Nothing to report
15.3 List of Safety Features
14.2 Emergency Procedures
List of components/assemblies with safety
functions
In case of danger/fire:
Disconnect plug of power cable from power supply
(Figure 14-1).
-
IN CASE OF FIRE
Use a fire extinguisher containing CO2 (Figure 14-2).
LATCHING EMERGENCY STOP BUTTON
Thermal cut-out relay
Fixed guards upper drive belts
Blade guard assemblies on both taping heads
Important: Install earth wire protection on
electrical installation.
All safety features/components must be explained
and highlighted to all operators and to the person
responsible for spare parts in order to ensure that
these components are always on hand or ordered
as a priority procedure.
ONLY USE ORIGINAL REPLACEMENT PARTS
15.4 Copies of Test Reports, Certifications (etc.)
Required by User
N/A
Figure 14-1
Figure 14-2
800r3-NA
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2015 June
16-TECHNICAL DIAGRAMS
16.1 Electric Diagram
1 Phase
800r3-NA
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2015 June
Electrical/Pneumatic Diagrams (continued)
WARNING
•
To reduce the risk associated with mechanical and electrical hazards:
−
Turn electrical and air supply off and disconnect before performing any adjustments, maintenance
or servicing the machine or taping heads
−
Allow only properly trained and qualified personnel to operate and/or service this equipment
Figure 16-2 Pneumatic Diagram
800r3-NA
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2015 June
Electrical/Pneumatic Diagrams (continued)
Figure 16-2 Pneumatic Diagram
800r3-NA
40
2015 June
16-TECHNICAL DOCUMENTATION AND INFORMATION
(continued)
16.2 Spare Parts Order
Replacement Parts Ordering Information and Service
Refer to the first page of this instruction manual "Replacement Parts and Service Information".
Order parts by quoting the following information:
(Refer to the Identification Plate on the Machine)
•
•
•
•
•
•
•
MACHINE MODEL
SERIAL NUMBER
FIGURE NO.
POSITION
3M PART NO. (11 DIGITS)
DESCRIPTION
QUANTITY
Refer to Manual 2 for recommended taping head spare parts.
Important!
The machine is constantly revised and improved by our designers. The spare parts catalogue is also periodically
updated. It is very important that all the orders of spare parts make reference to the serial number of the machine
(located on the identification plate on the machine).
The manufacturer reserves the right to modify the machine at any time without notice.
It is suggested that the following spare parts be ordered and kept on hand.
800r3
Qty.
3M-Part Number
Description
2
78-8076-5452-6
Belt-Drive W/Hook
Tool Kit
A tool kit, part number TBA, is available as a stock item. The kit contains the necessary open end and hex socket
wrenches for use with the metric fasteners on the case sealer. The threading tool, part number
78-8076-4726-4, contained in above kit is also available as a replacement stock item.
Labels
In the event that any labels are damaged or destroyed, they must be replaced to ensure operator safety.
See Section 3 - Safety.
800r3-NA
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2015 June
16-TECHNICAL DOCUMENTATION AND INFORMATION (continued)
800r3
To Order Parts:
1.
Refer to first illustration, Frame Assemblies, for the Figure Number that identifies a specific portion of
the machine.
2.
Refer to the appropriate Figure or Figures to determine the parts required and the parts reference number.
3.
The Parts List that follows each illustration, includes the Reference Number, Part Number and
Part Description for the parts on that illustration.
Note –
The complete description has been included for standard fasteners and some commercially
available components. This has been done to allow obtaining these standard parts locally, if desired.
4.
Order parts by Part Number, Part Description and Quantity required. Also include the model/machine name,
machine type, and serial number that are located on the identification plate.
5.
Refer to the first page of this instruction manual “Replacement Parts and Service Information” for replacement
parts ordering information.
Important – Not all the parts listed are normally stocked items. Some parts or assemblies shown are
available only on special order. Contact 3M/Tape Dispenser Parts to confirm item availability.
Options and Accessories
For additional information on the options and accessories listed below, contact your 3M Representative.
Part Number
Option/Accessory
78-8069-3924-1
Infeed/Exit Conveyor Attachment
78-8069-3926-6
Low Tape Sensor Kit
70-0064-4965-9
AccuGlide 3 Upper Taping Head - 3 inch, Type 10800
70-0064-4964-2
AccuGlide 3 Lower Taping Head - 3 inch, Type 10800
78-8069-3983-7
Caster Kit
800r3-NA
42
2015 June
800r3
Figure 4900
Figure 15031
Figure 5185
Figure 5186
Figure 7005
Figure 4896
Figure TBA
Figure 5184
Figure 7007
Figure 5594
Frame Assemblies
800r3-NA
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2015 June
800r3
24
22
55
23
13
22
62
56
27
26
13
48 41
43
60
25
28
15
13
16
13
12
14
13
17 19
24
20
18
61
13
22
58
57
23
21
1
59
63
9
11
10
64
48
41
22
41
64
48
65
70
2
Figure 5184 / 1
800r3-NA
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2015 June
800r3
Figure 5184 / 1
Ref. No.
3M Part No.
Description
5184-1
78-8113-6827-9
Bed Assembly – Conveyor, W/English Language Label
5184-2
78-8094-6486-6
Leg Assembly – Inner
5184-3
78-8094-6390-0
Leg – Inner
5184-4
78-8060-8480-8
Pad – Foot
5184-5
78-8055-0867-4
Screw – Hex Hd, M8 x 30
5184-6
26-1004-5507-5
Washer – M8
5184-7
78-8017-9313-0
Nut – Self-Locking, M8
5184-8
78-8094-6487-4
Label – Leg
5184-9
78-8052-6677-8
Clamp – Inner
5184-10
78-8052-6676-0
Clamp – Outer
5184-11
26-1003-7963-0
Screw – Soc Hd, M8 x 16
5184-12
78-8094-6392-6
Bracket
5184-13
78-8010-7209-7
Screw – Soc Hd, M6 x 12
5184-14
78-8091-0613-7
Shaft – Valve
5184-15
78-8042-2919-9
Washer – Triple, M6
5184-16
26-1003-6916-9
Nut – Locking Plastic Insert, M6
5184-17
78-8094-6489-0
Snap Bushing - SB 1250-15
5184-18
78-8076-4535-9
Bracket
5184-19
78-8076-4625-8
Screw – Special, M5 x 16
5184-20
78-8094-6393-4
Frame – BTM, R/H
5184-21
78-8094-6394-2
Frame – BTM, L/H
5184-22
26-1000-0010-3
Washer – Flat, M6
5184-23
78-8060-7955-0
Spacer – Center Frame
5184-24
78-8010-7169-3
Screw – Hex Hd, M6 x 12
5184-25
78-8094-6395-9
Conveyor Assembly – Front
5184-26
78-8094-6396-7
Conveyor Assembly – Rear
5184-27
78-8094-6397-5
Conveyor Assembly – R/H
5184-28
78-8094-6398-3
Conveyor Assembly – L/H
5184-29
78-8113-6826-1
Conveyor – Front, W/English Language Label
5184-30
78-8094-6400-7
Conveyor – Rear
5184-31
78-8094-6401-5
Conveyor – R/H
5184-32
78-8094-6402-3
Conveyor – L/H
5184-33
78-8094-6403-1
Shaft – Roller
5184-34
78-8059-5596-6
Roller
5184-35
78-8052-6694-3
Shaft – /8 x 128
5184-36
78-8060-7693-7
Roller – 32 x 38
5184-37
78-8060-7965-9
Shaft – Hex Hd, /8 x 120
5184-38
78-8054-8857-0
Shaft – 8 x 43 mm
800r3-NA
45
2015 June
800r3
27
26
31
30
40
35
39
51
54
47
43
37
36
40
44
48
52
53 16 48
38 36
28
32
41
36
45
46
49
15 50
42 41
65
67
66
22
39
69
40
36
37
36
68
38
2
25
71
8
29
3
7
40
6
75
76
74
73
72
33
4
34
5
OPTIONAL
Figure 5184 / 2
800r3-NA
46
2015 June
800r3
Figure 5184 / 2
Ref. No.
3M Part No.
Description
5184-39
5184-40
5184-41
5184-42
5184-43
5184-44
5184-45
5184-46
5184-47
5184-48
5184-49
5184-50
5184-51
5184-52
5184-53
5184-54
5184-55
5184-56
5184-57
5184-58
5184-59
5184-60
5184-61
5184-62
5184-63
5184-64
5184-65
5184-66
5184-67
5184-68
5184-69
5184-70
78-8060-8035-0
78-8010-7163-6
78-8005-5741-1
78-8060-8086-3
78-8060-8087-1
26-1005-6859-6
78-8060-7775-2
78-8060-8088-9
78-8054-8757-2
78-8010-7417-6
78-8094-6404-9
78-8060-7777-8
78-8060-8080-6
26-1003-7946-5
78-8017-9018-5
78-8059-5607-1
26-1003-5829-5
26-1003-7948-1
78-8060-7876-8
78-8028-8208-0
78-8060-7873-5
78-8094-6305-8
78-8094-6177-1
78-8070-1665-0
78-8060-8488-1
78-8046-8217-3
78-8076-5462-5
78-8076-4758-7
78-8076-4759-5
78-8076-5030-0
78-8032-0375-7
26-1003-7957-2
E-Ring - 7DIN6799
Screw - Hex Hd, M5 x 10
Washer - Plain, M5
Support - Valve
Washer - Plain, M5
Nut - Self-Locking, M5
Cam - Rear
Shaft - Cam
Pin - Spring Holder
Nut - Hex, M5
Spring
Spring - Tensioner
Guard - Stop
Screw - Soc Hd, M4 x 25
Washer - Plain, SPEC, M4
Plate - Threaded
Screw - Hex Hd, M6 x 12
Screw - Soc Hd, Hex Soc, M5 x 10
Cover Plug - Lateral
Screw - 6PX9,5
Plug - Female
Plate - Gauge
Cap
Stud - Hex, Taping Head
Screw - Hex Hd, M5 x 20
Washer - Special
Support - Tape Drum
Support - Tape Bracket
Shaft - Roller
Roller - Knurled, L=114
Screw - Hex Hd, M6 x 16
Screw - Soc Hd, Hex Hd, M6 x 16
800r3-NA
47
2015 June
800r3
35
36
34
26
6
20
22
23
25
33
32
32
31
30
14 =
24
5
3
21
16
19
18
17
17
15
16
18
16
21
1
20
17
13
5
8
10
7
11
12
9
2
37
4
3
1
27
29
28
Figure 5185
29
800r3-NA
48
2015 June
800r3
Figure 5185
Ref. No.
3M Part No.
Description
5185-1
78-8094-6408-0
Column Assembly - Outer
5185-2
78-8076-5474-0
Plate Assembly - Column Mount
5185-3
26-1003-7964-8
Screw - Soc Hd, Hex Soc Dr, M8 x 20
5185-4
78-8054-8821-6
End - Cap
5185-5
78-8091-0621-0
Plate - Outer Column
5185-6
78-8060-7918-8
Screw - Flat, Soc Hd, M6 x 25
5185-7
78-8054-8577-4
Washer - Special
5185-8
78-8091-0615-2
Bushing - Stop
5185-9
78-8017-9169-6
Nut - M18 x 1
5185-10
78-8076-4544-1
Stud - Height Stop
5185-11
78-8076-4545-8
Spring
5185-12
78-8076-4546-6
Knob
5185-13
78-8076-4547-4
Cap - /18
5185-14
78-8094-6410-6
Column Assembly - Inner
5185-15
78-8094-6411-4
Column - Inner
5185-16
78-8054-8617-8
Bearing - Special
5185-17
78-8017-9106-8
Screw - Bearing Shoulder
5185-18
78-8054-8589-9
Screw - Special
5185-19
78-8054-8576-6
Spacer
5185-20
26-1000-0010-3
Washer - Flat, M6
5185-21
26-1003-6916-9
Nut - Locking Plastic Insert, M6
5185-22
78-8060-7916-2
Bumper
5185-23
78-8091-0617-8
Plate - Support Bumper
5185-24
78-8100-0764-7
Bar
5185-25
78-8100-0765-4
Cross Member
5185-26
78-8032-0375-7
Screw - Hex Hd, M6 x 16
5185-27
78-8054-8966-9
Pin - Air Cylinder Clevis
5185-28
78-8054-8828-1
Spacer - 10,5/16X14, 5MM
5185-29
78-8060-8035-0
E-Ring - 7DIN6799
5185-30
78-8054-8824-0
Rod End
5185-31
78-8094-6416-3
Spacer
5185-32
78-8054-8823-2
Washer - Bumper
5185-33
78-8094-6417-1
Ring Nut
5185-34
78-8094-6418-9
Cover
5185-35
78-8076-5255-3
Screw - Phillips Hd, M4 x 12
5185-36
78-8005-5740-3
Washer - Plain, 4MM
5185-37
26-1001-9843-6
Screw - Flat, Soc Hd, M6 x 16
800r3-NA
49
2015 June
800r3
42
43
39
40
41
1
4
3
6
43
44
6
8 9
16
2
8
7
5
19
15
8 9
13
16
14 22
23
11
48
50
49
10
12
8
17
25
25
21
25
8
18
23
46
20
47
24
9
22
45
25
37
38
34 36
35
30
9
8
3
9
4
30
8
31
9 27
32
36 35
33
34
33
29
26
28
29
Figure 5186
800r3-NA
50
2015 June
800r3
Figure 5186
Ref. No.
3M Part No.
Description
5186-1
5186-2
5186-3
5186-4
5186-5
5186-6
5186-7
5186-8
5186-9
5186-10
5186-11
5186-12
5186-13
5186-14
5186-15
5186-16
5186-17
5186-18
5186-19
5186-20
5186-21
5186-22
5186-23
5186-24
5186-25
5186-26
5186-27
5186-28
5186-29
5186-30
5186-31
5186-32
5186-33
5186-34
5186-35
5186-36
5186-37
5186-38
5186-39
5186-40
5186-41
5186-42
5186-43
5186-44
5186-45
5186-46
5186-47
5186-48
5186-49
5186-50
78-8113-6838-6
78-8113-6839-4
26-1003-5841-0
78-8017-9318-9
26-1000-1347-8
78-8094-6247-2
78-8100-0768-8
78-8010-7169-3
26-1000-0010-3
78-8010-7418-4
78-8076-4535-9
78-8076-4625-8
78-8054-8832-3
26-1003-7949-9
26-1003-7946-5
78-8059-5607-1
78-8094-6434-6
78-8017-9018-5
78-8094-6435-3
78-8100-0769-6
78-8076-4657-1
78-8052-6566-3
78-8016-5855-6
78-8094-6250-6
78-8100-0770-4
78-8094-6439-5
78-8094-6440-3
78-8094-6254-8
78-8060-8035-0
78-8094-6255-5
78-8076-4774-4
78-8094-6256-3
78-8094-6258-9
78-8060-7798-4
78-8042-2919-9
26-1003-5832-9
78-8054-8617-8
78-8017-9106-8
78-8113-6860-0
26-1002-5753-9
78-8005-5740-3
78-8100-0772-0
78-8060-8087-1
78-8094-6259-7
78-8005-5741-1
78-8010-7417-6
78-8060-7885-9
78-8052-6700-8
78-8076-5477-3
78-8060-7918-8
Frame Assembly - R/H, W/English Language Label
Frame Assembly - L/H, W/English Language Label
Screw - M8 x 16
Washer - Plain, 8MM
Nut - Hex, M8
Spacer
Spacer
Screw - Hex Hd, M6 x 12
Washer - Flat, M6
Nut - Hex, M6
Bracket
Screw - Special, M5 x 16
Support - Valve
Screw - Soc Hd, Hex Soc, M5 x 12
Screw - Soc Hd, M4 x 25
Plate - Threaded
Screw - Soc Hd, Hex Hd, M4 x 50
Washer - Plain, M4 SPEC.
Spacer
Shaft - Lever
Link - Actuator, Valve
Washer - Friction
E-Ring - 10MM
Shaft - Roller
Roller
Frame - R/H
Frame - L/H
Shaft - 10 X 150
E-Ring - 7DIN6799
Shaft - 10 x 46
Spring
Sleeve
Bushing
Wheel - /50
Washer - Triple, M6
Screw - Hex Hd, M6 x 25
Bearing - Special
Screw - Bearing Shoulder
Upper Cover Assembly - W/English Language Label
Screw - Self-Tapping
Washer - Plain, 4 MM
Cover - Upper, Rear
Screw - M5 x 10
Plate
Washer - Plain, M5
Nut - Hex, M5
End Cap - /25X1,2
Spacer - Taping Head Mtg.
Washer - Taping Head Mtg., 6.5 x 20 x 4
Screw - Flat, Soc Hd, M6 x 25
800r3-NA
51
2015 June
800r3
10
11
6 5
9
4
5
8
9
9
7
5 6
7
9
12
1
2
14
3
13
Figure 4896
800r3-NA
15
52
2015 June
800r3
Figure 4896
Ref. No.
3M Part No.
Description
4896-1
78-8091-0600-4
Housing – Wire
4896-2
26-1003-7963-0
Screw – Soc Hd, M8 x 16
4896-3
78-8094-6489-0
Snap Bushing – SB 1250-15
4896-4
78-8076-4636-5
Strap – Wire
4896-5
78-8010-7163-6
Screw – Hex Hd, M5 x 10
4896-6
78-8005-5741-1
Washer – Plain, M5
4896-7
78-8010-7417-6
Nut – Hex, M5
4896-8
78-8076-4873-4
Plate – Strap
4896-9
78-8076-4638-1
Union PG13.5 – Sleeve / 14
4896-10
78-8094-6445-2
Sleeve – /14, 980 MM
4896-11
78-8060-8029-3
Clamp – 140 x 3,5
4896-12
78-8076-5118-3
Cover – Channel
4896-13
26-1003-5810-5
Screw – Hex Hd, M4 x 8
4896-14
78-8017-9018-5
Washer – Plain, M4 SPEC.
4896-15
78-8060-7785-1
Fairlead – /22
800r3-NA
53
2015 June
800r3
11
5
1
16
18
3
16
18
7
20
8
22
8
11
20
9
6
10
14 13 12
15 21
8
11
11
2
18
17
20
19
2
7 4
Figure 15031
800r3-NA
54
2015 June
800r3
Figure 15031
Ref. No.
3M Part No.
Description
15031-1
78-8137-1157-5
Tape Roll Bracket Assembly
15031-2
78-8137-1158-3
Tape Drum Bracket Assembly
15031-3
78-8070-1566-0
Bracket – Tape Drum
15031-4
78-8070-1395-4
Bracket – Bushing Assembly
15031-5
78-8070-1568-6
Cap – Bracket
15031-6
78-8060-8462-6
Shaft – Tape Drum, 3" Head
15031-7
78-8017-9169-6
Nut – M18 x 1
15031-8
78-8098-8829-6
Tape Drum Assembly – 3 Inch Wide
15031-9
78-8098-8828-8
Tape Drum
15031-10
78-8098-8830-4
Leaf Spring
15031-11
26-1002-5753-9
Screw – Self Tapping
15031-12
78-8060-8172-1
Washer – Friction
15031-13
78-8052-6271-0
Washer – Tape Drum
15031-14
78-8100-1048-4
Spring – Core Holder
15031-15
78-8017-9077-1
Nut – Self-Locking, M10 x 1
15031-16
78-8032-0375-7
Screw – Hex Hd M6 x 16
15031-17
78-8070-1215-4
Spacer – Stud
15031-18
26-1000-0010-3
Washer – Flat M6
15031-19
78-8010-7169-3
Screw – Hex Hd M6 x12
15031-20
78-8133-9641-9
Tape Drum Assembly – 3 Inch Head
15031-21
26-1004-5510-9
Washer – Plain, M10
15031-22
78-8097-8816-3
Latch - Tape Drum
800r3-NA
55
2015 June
11
10
12
16
9
800r3-NA
56
27
14
7
14
27
14
29
11
26
10
6
15
13
10
5
28
29
7
30
7
11
6
7
7
16
21
20
21
10
1
4
3
21 7
18
16
19
30
7
25
= 8
= 17
4 3
2
24
23
800r3
Figure 4900
2015 June
800r3
Figure 4900
Ref. No.
3M Part No.
Description
4900-1
78-8113-6835-2
Guard Assembly – L/H, W/English Language Label
4900-2
78-8094-6460-1
Guard – R/H
4900-3
26-1003-7964-8
Screw – Soc Hd, Hex Hd, Soc Dr, M8 x 20
4900-4
78-8017-9318-9
Washer – Plain, 8 MM
4900-5
78-8094-6461-9
Bracket
4900-6
78-8032-0382-3
Screw – Soc Hex Hd, M5 x 16
4900-7
78-8005-5741-1
Washer – Plain, M5
4900-8
78-8094-6462-7
Door Assembly – L/H
4900-9
78-8094-6463-5
Door – L/H
4900-10
26-1003-7957-2
Screw – Soc Hd, Hex Hd, M6 x 16
4900-11
78-8094-6464-3
Spacer
4900-12
78-8060-7807-3
Handle
4900-13
78-8076-4931-0
Drawbar – Lock
4900-14
26-0001-5862-1
Screw – Flat Hd Soc , M5 x 12
4900-15
78-8076-4932-8
Lock – Wing
4900-16
78-8094-6195-3
Cap
4900-17
78-8094-6465-0
Door Assembly – R/H
4900-18
78-8094-6466-8
Door – R/H
4900-19
78-8094-6467-6
Plate – Lower
4900-20
78-8094-6468-4
Plate – Upper
4900-21
26-1003-7949-9
Screw – Soc Hd, Hex Soc, M5 x 12
4900-23
78-8094-6470-0
Plate
4900-24
78-8060-8087-1
Screw – M5 x 10
4900-25
78-8010-7417-6
Nut – Hex, M5
4900-26
78-8094-6471-8
Plate – Switch Mounting
4900-27
78-8114-5024-2
Security Switch – SK-U1ZM
4900-28
26-1003-7951-5
Screw – Soc Hd, Hex Soc, M5 x 20
4900-29
78-8076-4532-6
Union
4900-30
78-8094-6469-2
Cross Bar
800r3-NA
57
2015 June
800r3
38
5
37
3
16
14
37
4
16
14
15
11
14
13
5
1
7
6
7
2
12
15
8
10
14
13
18
9
6
14
16
21
29
19
29 25
27
26
28 22
22
20
27
29
28
24
17
25
31
22
23
24
19
22
33
36
30
14
31
35
34
32
Figure 7005
800r3-NA
58
2015 June
800r3
Figure 7005
Ref. No.
3M Part No.
Description
7005-1
78-8114-4867-5
Arm Assembly – Front, Right
7005-2
78-8114-4868-3
Arm Assembly – Front, Left
7005-3
78-8114-4869-1
Arm Assembly – Rear Right
7005-4
78-8114-4870-9
Arm Assembly – Rear, Left
7005-5
78-8076-4791-8
Bushing
7005-6
78-8060-7534-3
Washer
7005-7
78-8060-7521-0
Lock Ring
7005-8
78-8094-6407-2
Rod
7005-9
78-8076-4793-4
Ball Joint – KA 10 D
7005-10
78-8060-7525-1
Nut – Right Flat, M10
7005-11
78-8076-4794-2
Ball Joint – KAL 10 D
7005-12
78-8060-7546-7
Nut – Left Flat, M10
7005-13
78-8076-4796-7
Screw – Soc Hd, M10 x 80
7005-14
78-8052-6566-3
Washer– Friction
7005-15
78-8076-4795-9
Spacer
7005-16
26-1003-6918-5
Nut – Plastic Insert, Hex Flange, M10
7005-17
78-8060-7518-6
Chain – 3/8 Inch, 60 Pitch Long
7005-18
78-8054-8777-0
Chain – 3/8 Inch Pitch, 41 Links Long
7005-19
78-8054-8787-9
Chain Link
7005-20
78-8054-8783-8
Washer – Special
7005-21
78-8060-7519-4
Screw – M3 x 25
7005-22
78-8059-5517-2
Nut – Self-Locking, M3
7005-23
78-8054-8784-6
Block – Chain
7005-24
78-8056-3945-3
E-Ring – M4
7005-25
78-8054-8786-1
Chain Connector
7005-26
78-8054-8788-7
Chain Connector
7005-27
78-8054-8785-3
Rod – Threaded Right/Left
7005-28
78-8010-7418-4
Nut – Hex, M6
7005-29
78-8060-7520-2
Screw - M3 x 20
7005-30
78-8060-7531-9
Stud – Cylinder
7005-31
78-8017-9059-9
Washer – Flat For M12 Screw
7005-32
78-8060-7532-7
Nut – Self-Locking
7005-33
78-8056-3965-1
E-Ring – M8
7005-34
78-8060-7538-4
Bushing – Cylinder
7005-35
78-8060-7533-5
Lock-Ring
7005-36
78-8060-7535-0
Screw – Soc Hd, Hex Soc
7005-37
78-8060-7541-8
Washer
7005-38
78-8114-4871-7
Grease Nipple
800r3-NA
59
2015 June
800r3
1
74
73
2
26
34
35
33
32
31
27
38
41
28
39
28
27
31
40
29
30
22
33
Figure TBA / 1
800r3-NA
60
2015 June
800r3
Figure TBA / 1
Ref. No.
3M Part No.
Description
TBA-1
TBA
Side Drive – R/H, W/O Motor
TBA-2
TBA
Side Drive – L/H, W/O Motor
TBA-3
78-8114-4874-1
Guide – Lower, R/H
TBA-4
78-8114-4875-8
Guide – Lower, L/H
TBA-5
78-8113-6833-7
Guide – Upper, R/H
TBA-6
78-8113-6834-5
Guide – Upper, L/H
TBA-7
78-8114-4878-2
Bushing
TBA-8
78-8060-7995-6
Pin – Roller
TBA-9
78-8060-7996-4
Roller
TBA-10
78-8094-6424-7
Plate – Lower, R/H
TBA-11
78-8094-6425-4
Plate – Lower, L/H
TBA-12
78-8094-6426-2
Plate – Upper, R/H
TBA-13
78-8094-6427-0
Plate – Upper, L/H
TBA-14
78-8076-5255-3
Screw – Phillips Dr, M4 x 12
TBA-15
78-8005-5740-3
Washer – Plain, 4 MM
TBA-16
78-8076-4855-1
Washer – Special, /4.5-9X1.5
TBA-17
78-8054-8910-7
Spacer – Hexagonal
TBA-18
26-1003-5829-5
Screw – Hex Hd, M6 x 12
TBA-19
26-1000-0010-3
Washer – Flat, M6
TBA-20
78-8076-5439-3
Flange Assembly
TBA-21
78-8091-0757-2
Extension – Gearmotor
TBA-22
78-8046-8135-7
Key – 5 x 5, 12MM
TBA-23
TBA
Sprocket – 3/8 Inch, Z=17
TBA-24
78-8057-5834-5
Tab Washer
TBA-25
78-8057-5835-2
Centering Washer
TBA-26
78-8076-4862-7
Pulley – Drive
TBA-27
78-8076-5105-0
Pulley Assembly – Drive
TBA-28
78-8052-6713-1
Ring – Polyurethane
TBA-29
78-8054-8878-6
Shaft – Pulley Keyed
TBA-30
78-8057-5739-6
Key – M5 x 5 x 30MM
TBA-31
78-8054-8879-4
Washer – /20, 5MM
TBA-32
78-8017-9096-1
Nut – Special, M18 x 1
TBA-33
78-8076-5442-7
Flange Assembly
TBA-34
26-0001-5862-1
Screw – Flat Hd Soc, M5 x 12
TBA-35
78-8054-8877-8
Washer – 5,5/20X4
TBA-36
TBA
Sprocket – 3/8 Inch, Z=20
TBA-37
TBA
Chain – 3/8 Inch Pitch, 52 Pitch
800r3-NA
61
2015 June
800r3
71
72
66
7
46
67
45
61 15
60
44
68
43
62
15
69
70
47
56 57
18
19
12 13
18
19
5
14
15
6
54 55 52 51 16
53
26
21
17
22
20
17
62
15
59
15
49
50
48
58
8
9
18
3
4
42
38
18
37
36
24
25
23
24
25
19
18
10 11
16
63 64
15
14
65
800r3-NA
62
Figure TBA / 2
2015 June
14
800r3
Figure TBA / 2
Ref. No.
3M Part No.
Description
TBA-38
TBA-39
TBA-40
TBA-41
TBA-42
TBA-43
TBA-44
TBA-45
TBA-46
TBA-47
TBA-48
TBA-49
TBA-50
TBA-51
TBA-52
TBA-53
TBA-54
TBA-55
TBA-56
TBA-57
TBA-58
TBA-59
TBA-60
TBA-61
TBA-62
TBA-63
TBA-64
TBA-65
TBA-67
TBA-68
TBA-69
TBA-70
TBA-71
TBA-72
TBA-73
TBA-74
78-8060-8014-5
78-8052-6710-7
78-8054-8913-1
12-7997-0272-0
78-8094-6447-8
78-8094-6109-4
78-8010-7210-5
78-8070-1522-3
26-1011-8828-7
78-8070-1523-1
78-8076-4864-3
26-1003-6904-5
78-8017-9318-9
26-1003-6918-5
78-8052-6566-3
78-8054-8903-2
78-8010-7210-5
78-8054-8904-0
78-8114-4879-0
78-8114-4880-8
78-8114-4881-6
78-8114-4882-4
78-8114-4787-5
26-1002-4955-1
26-1002-5753-9
78-8091-0764-8
78-8091-0765-5
78-8010-7165-1
78-8076-4871-8
78-8060-7626-7
78-8060-7877-6
78-8060-7875-0
78-8060-8053-3
78-8076-4968-2
78-8060-7541-8
78-8060-7533-5
Idler Roller Assembly
Roller – Idler
Shaft – Roller
E-Ring – M25
Belt – Drive
Support – Gearmotor
Screw – Soc Hd, Hex Soc, M6 x 20
Gearmotor – 115V, 60HZ
Capacitor – 115V Gearmotor
Screw – 1/4-28X1/2 SHCS
Plate – Belt Tensioning
Nut – M8
Washer – Plain, 8MM
Nut – Plastic Insert, Hex, M10
Washer – Friction
Block – Belt
Screw – Soc Hd, Hex Soc, M6 x 20
Screw – Belt Adjustment
Cover – R/H
Cover – L/H
Guard – Drive
Cover
Guard – Belt
Screw – Self-Tap, 8PX13
Screw – Self-Tapping
Cover – Chain, Right
Cover – Chain, Left
Screw – Flat Hd, Soc, M5 x 25
Sleeving
Connector
Plug – Housing, Vertical
Plug – Male
Wire – 3-Pole, 5 Meters Length
Terminal
Washer
Lock Ring
800r3-NA
63
2015 June
800r3
E
9
B
4
A
3
6
10
8
C
D
5
7
1
2
H = 17
F
21
12 15
14
G
22
13
14 10
16
24
11
32
20
25
23
18
19
M
31
I
33
5
34
30
N
36
27
25
O
35
26
37
36
Q = 39
28
15
19
L
29
46 41
25
41
43
P
40
44
36
36
42
47
48
43
29
44
42
38
36
43
45
Figure 7007 / 1
800r3-NA
64
2015 June
800r3
Figure 7007 / 1
Ref. No.
3M Part No.
Description
7007-1
78-8060-8091-3
Valve – Festo R/O-3-PK-3
7007-2
78-8094-6448-6
Union – TE 33040604
7007-3
78-8114-4883-2
Cap
7007-4
78-8076-4671-2
Gauge – Pressure
7007-5
78-8076-4672-0
Union – Straight, Female
7007-6
78-8076-4665-4
Indicator – Visual
7007-7
78-8076-4888-2
Elbow
7007-8
78-8060-7656-4
Valve – One-Shot, Festo VLK-3-PK-3
7007-9
78-8060-7711-7
Screw – Soc Hd, Hex Soc, M4 x 30
7007-10
78-8005-5740-3
Washer – Plain, 4 MM
7007-11
26-1005-6904-0
Valve – OR Aerpress VCS8
7007-12
26-1003-7946-5
Screw – Soc Hd, M4 x 25
7007-13
26-1003-6914-4
Nut – Plastic Insert, M4
7007-14
26-1005-6910-7
Union – Straight
7007-15
78-8060-8183-8
Union – Rotating
7007-16
78-8094-6451-0
Valve – Selector, Parker PLK-A11
7007-17
78-8114-4884-0
Filter/Regulator Assembly
7007-18
26-1014-4558-8
Filter/Regulator – W/Metal Bowl, SMC EAW2000-FO2D-2
7007-19
78-8091-0315-9
Elbow
7007-20
78-8060-7899-0
Nipple – 1/4 Inch
7007-21
78-8091-0715-0
Valve – SMC EVHS-4500 FO2-X116
7007-22
78-8060-7900-6
Union
7007-23
26-1005-6897-6
Hose Connector
7007-24
78-8114-4885-7
Muffler
7007-25
26-1005-5909-0
Elbow
7007-26
78-8054-8838-0
Gauge – Air
7007-27
78-8091-0638-4
Elbow
800r3-NA
65
2015 June
800r3
F
A
C
D
E
B
A
G
E
L
H
R
I
L M
N
O
P
Q
R
51
51
50
49
54
53
52
Figure 7007 / 2
800r3-NA
2015 June
66
800r3
Figure 7007 / 2
Ref. No.
3M Part No.
Description
7007-28
78-8054-8827-3
Cylinder – Air, C65D32-440CY01
7007-29
26-1005-6893-5
90 Degree Elbow
7007-30
78-8094-6457-7
Cap – 1/8 Inch
7007-31
78-8100-1153-2
Collar – Height Locking
7007-32
78-8010-7210-5
Screw – Soc Hd Hex Soc, M6 x 20
7007-33
78-8100-1154-0
Washer
7007-34
78-8076-4664-7
Union – Female
7007-35
78-8094-6458-5
Reducer
7007-36
78-8055-0756-9
Union – Rotating
7007-37
78-8094-6079-9
Union – Y, Female
7007-38
78-8076-4675-3
Regulator – 0.5-7 Bar, SMC EAR111-F02
7007-39
78-8114-4886-5
Valve Assembly
7007-40
78-8114-4887-3
Distributor – SMC PVL-B122618
7007-41
78-8114-4888-1
Distributor – SCM PVL B121618
7007-42
78-8094-6456-9
Actuator – SMC PVA H2491F, 100/115V, 50/50 HZ
7007-43
78-8094-6450-2
Connector – SMC PVA-P111
7007-44
78-8114-4889-9
Feeding End – SMC PVL-B1729
7007-45
78-8076-4886-6
Muffler – 1/4 Inch
7007-46
78-8060-7690-3
Cap
7007-47
78-8094-6145-8
Screw – Phillis, M5 x 12
7007-48
78-8028-8214-8
Washer
7007-49
78-8100-0757-1
Cylinder – SCM C95SDB50-95+20
7007-50
78-8060-7539-2
Head Joint
7007-51
78-8091-0510-5
Regulator – Speed
7007-52
78-8119-8666-6
Tube – Air, 4 mm O.D. x 2.5 mm I.D.
7007-53
78-8119-8667-4
Tube – Air, 6 mm O.D. x 4 mm I.D.
7007-54
78-8119-8668-2
Tube – Air, 8 mm O.D. x 5 mm I.D.
7007
78-8060-8175-4
Seal Kit – Cylinder, Megliani/32
7007
78-8100-0758-9
Seal Kit – Cylinder, SMC /32
7007
78-8100-0759-7
Seal Kit – Cylinder, SMC /50
800r3-NA
67
2015 June
800r3
18a
18b
32
18b
Figure 5594
800r3-NA
68
2015 June
800r3
Figure 5594
Ref. No.
3M Part No.
Description
5594-1
5594-2
5594-3
5594-4
5594-5
5594-6
5594-7
5594-9
5594-10
5594-11
5594-12
78-8094-6379-3
78-8113-6759-4
78-8094-6381-9
78-8005-5740-3
26-1003-6914-4
78-8076-4715-7
78-8076-5211-6
78-8094-6382-7
78-8028-8208-0
78-8017-9018-5
78-8100-0830-6
78-8100-0831-4
78-8094-6383-5
78-8137-3650-7
78-8076-5223-1
78-8076-5378-3
78-8100-0755-5
78-8119-8965-2
78-8114-4600-0
78-8094-6384-3
78-8076-4968-2
78-8076-5176-1
78-8060-8053-3
78-8076-5273-6
78-8060-8052-5
78-8091-0433-0
26-1003-7957-2
26-1000-0010-3
78-8076-5194-4
78-8137-0823-3
78-8100-1039-3
78-8017-9257-9
78-8017-9066-4
78-8060-7758-8
78-8137-0609-6
78-8091-0538-6
78-8076-4716-5
78-8010-7416-8
78-8100-1234-0
78-8094-6384-3
78-8114-4896-4
Support – Box
Box – W/English Language Label
Screw – Soc Hd, Hex Hd, M4 x 15
Washer – Plain, 4 mm
Nut – Plastic Insert, M4
Cord Grip
Set Nut – GMP 13.5
Guide – Mounting
Screw – 6P x 9,5
Washer – Plain, M4
Contactor – Allen Bradley 220V, 50HZ
Contactor – Allen Bradley 380V, 50HZ
Contactor – Allen Bradley 110V, 60HZ
Contactor – Allen Bradley 230V, 50/60HZ
Circuit Breaker-Allen Bradley 1.0 – 1.6A
Circuit Breaker-Allen Bradley 1.6 – 2.5A
Circuit Breaker-Allen Bradley 2.5 – 4.0A
Circuit Breaker-Allen Bradley 4.0 – 6.3A
Circuit Breaker-Allen Bradley 6.3 – 10A
Ground Clamp – VGPE 4/6
Terminal
Cable – FROR 07 3X0.75, 5 Mt
Wire – 3-Pole, 5 Meters Length
Cable – 3X1, 5Mt
Cable – 4X1.5 5Mt 3 Ph
Cable – 3X1.5 1 Ph, 5 Mt
Screw – Soc Hex Hd, M6 x 16
Washer – Flat, M6
Box – E-Stop, Yellow
Switch - ON/Off
Support – On/Off Switch
Screw – Phillips Head, M4 x 10
Screw - Metric, M5X12
Grommet
E-Stop
Screw - Hex. Hd. M4X20
Star Washer – M4
Nut – Hex, M4
Collar
Clamp
Box – On/Off, Grey
5594-13
5594-14
5594-15
5594-17
5594-18
5594-18A
5594-18B
5594-19
5594-20
5594-21
5594-22
5594-23
5594-24
5594-25
5594-26
5594-27
5594-28
5594-29
5594-30
5594-31
5594-32
5594-33
800r3-NA
69
2015 June
THIS PAGE IS BLANK
70
Instructions and Parts List
3M-Matic
Important Safety
Information
BEFORE INSTALLING
OR OPERATING THIS
EQUIPMENT
Read, understand, and
follow all safety and
operating instructions.
™
™
AccuGlide 3
Upper and
Lower
Spare Parts
Taping Heads
3 Inch
Type 10800
Serial No._____________________________________
It is recommended you
immediately order the
spare parts listed in the
"Spare Parts/Service
Information" section.
These parts are expected
to wear through normal
use, and should be kept
on hand to minimize
production delays.
For reference, record taping head(s) serial number(s) here.
3M Industrial Adhesives and Tapes
3M Center, Building 220-5E-06
St. Paul, MN 55144-1000
AccuGlide™ is a Trademark of
3M, St. Paul, MN 55144-1000
Litho in U.S.A
1
© 3M 2013 44-0009-2071-8 (E040513-NA)
Replacement Parts and Service Information
To Our Customers:
This is the 3M-Matic™/AccuGlide™/Scotch® equipment you ordered.
It has been set up and tested in the factory with Scotch® Tapes.
If technical assistance or replacement parts are needed, call or fax the
appropriate number listed below.
Included with each machine is an Instructions and Parts List manual.
Technical Assistance/Replacement Parts and Additional Manuals:
Contact your local service provider help line at 1-800-328-1390.
Provide the customer support coordinator with the model/machine name,
machine type, and serial number that are located on the identification plate
(For example: Accuglide 3 - 3 inch - Type 10800 - Serial Number 13282).
To order replacement parts, contact us:
CSPD division of Combi Packaging Systems LLC.
5365 East Center Dr. N.E.
1-800-344-9883
Canton, OH 44721
e-mail: [email protected]
www.combi.com
Identification Plate
For Commercial Use Only
3M Industrial Adhesives and Tapes
3M Center, Building 220-5E-06
St. Paul, MN 55144-1000
3i
3M-Matic™, AccuGlide™ and Scotch™
are Trademarks of
3M St. Paul, MN 55144-1000
Printed in U.S.A.
THIS PAGE IS BLANK
Replacement Parts And Service Information
To Our Customers:
This is the 3M-Matic™/AccuGlide™/Scotch® equipment you ordered. It has been set up
and tested in the factory with Scotch® tapes. If any problems occur when operating this equipment and
you desire a service call or phone consultation, call, write, or fax the appropriate number listed below.
Included with each machine is an Instructions and Parts List manual.
SERVICE, REPLACEMENT PARTS, AND ADDITIONAL MANUALS
AVAILABLE DIRECT FROM:
Order parts by part number, part description, and quantity required. Also, when ordering parts
or additional manuals, include model/machine name, machine type, and serial number that are
located on the identification plate.
3M Industrial Adhesives and Tapes
3M Center, Building 220-5E-06
St. Paul, MN 55144-1000
ii
5
3M-Matic™, AccuGlide™ and Scotch™
are Trademarks of
3M, St. Paul, MN 55144-1000
Printed in U.S.A.
THIS PAGE IS BLANK
Instruction Manual
AccuGlide™ 3
Upper and Lower Taping Heads - 3 Inch
Type 10800
Table of Contents
Page
Equipment Warranty and Limited Remedy ...............................................................................................
i - ii
Table of Contents......................................................................................................................................
iii
Equipment Warranty and Limited Remedy ...............................................................................................
iv
Intended Use ............................................................................................................................................
1
Taping Head Contents / How to Use Manual............................................................................................
3
Important Safeguards ............................................................................................................................... 4 - 5
Specifications ........................................................................................................................................... 6 - 7
Dimensional Drawing ....................................................................................................................
7
Installation ................................................................................................................................................
Receiving and Handling ................................................................................................................
Installation Guidelines ...................................................................................................................
Tape Leg Length ...........................................................................................................................
Tape Width Adjustment .................................................................................................................
8
8
8
8
8
Operation .................................................................................................................................................. 9 - 11
Tape Loading – Upper Taping Head.............................................................................................. 10
Tape Loading – Lower Taping Head.............................................................................................. 10 - 11
Maintenance ............................................................................................................................................. 12 - 13
Blade Replacement ....................................................................................................................... 12
Blade Guard .................................................................................................................................. 12
Blade Oiler Pad ............................................................................................................................. 12
Cleaning ........................................................................................................................................ 13
Applying/Buffing Roller Replacement............................................................................................ 13
Adjustments .............................................................................................................................................. 14 - 16
Tape Latch Alignment .................................................................................................................... 14
Tape Drum Friction Brake ............................................................................................................. 14
Applying Mechanism Spring.......................................................................................................... 15
One-Way Tension Roller ............................................................................................................... 15
Tape Leg Length ........................................................................................................................... 16
Leading Tape Leg Length Adjustment ............................................................................ 16
Changing Tape Leg Length From 70 to 50 mm [2-3/4 to 2 Inch] .................................... 16
Troubleshooting ........................................................................................................................................ 17 - 18
Spare Parts/Service Information............................................................................................................... 19 - 20
Recommended Spare Parts .......................................................................................................... 19
Replacement Parts and Service.................................................................................................... 20
Replacement Parts Illustrations and Parts List ................................................................ ........... 21 - End of Manual
AccuGlide 3 - 3" - NA
i
iii
7
2013 April
Warranty
Equipment Warranty and Limited Remedy:
Equipment Warranty and Limited Remedy: THE FOLLOWING WARRANTY IS MADE IN LIEU OF ALL OTHER
WARRANTIES, EXPRESS OR IMPLIED, INCLUDING, BUT NOT LIMITED TO, ANY IMPLIED WARRANTY OF
MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE AND ANY IMPLIED WARRANTY ARISING
OUT OF A COURSE OF DEALING, CUSTOM OR USAGE OF TRADE:
3M sells its AccuGlide™ 3 Upper and Lower Taping Heads - 3 Inch, Type 10800 with the following warranty:
1. The Taping Head blade, springs and rollers will be free from defects in material and manufacture for
ninety (90) days after delivery.
2. All other Taping Head parts will be free from defects in material and manufacture for three (3) years after
delivery.
If any part is defective within this warranty period, your exclusive remedy and 3M’s and seller’s sole obligation shall be,
at 3M’s option, to repair or replace the part. 3M must receive actual notice of any alleged defect within a reasonable
time after it is discovered, but in no event shall 3M have any obligation under this warranty unless it receives such
notice within five (5) business days after the expiration of the warranty period. All notices required hereunder shall
be given to 3M solely through the 3M-Matic™ Help line (800-328-1390). To be entitled to repair or replacement as
provided under this warranty, the part must be returned as directed by 3M to its factory or other authorized service
station designated by 3M. If 3M is unable to repair or replace the part within a reasonable time after receipt thereof,
3M, at its option, will replace the equipment or refund the purchase price. 3M shall have no obligation to provide or
pay for the labor required to remove any part or equipment or to install the repaired or replacement part or equipment. 3M shall have no obligation to repair or replace those parts failing due to normal wear, inadequate or improper
maintenance, inadequate cleaning, non-lubrication, improper operating environment, improper utilities, operator error
or misuse, alteration or modification, mishandling, lack of reasonable care, or due to any accidental cause.
Limitation of Liability: Except where prohibited by law, 3M and seller will not be liable for any loss or damage arising
from this 3M equipment, whether direct, indirect, special, incidental, or consequential, regardless of the legal theory
asserted, including breach of warranty, breach of contract, negligence, or strict liability.
Note:
The foregoing Equipment Warranty and Limited Remedy and Limitation of Liability may be changed only by
a written agreement signed by authorized representatives of 3M and seller.
Taping Head Contents
AccuGlide™ 3 Upper and Lower Taping Heads - 3 Inch - consists of:
Qty.
Part Name
1
1
1
1
Taping Head Assembly
Tape Drum and Bracket Assembly
Hardware and Spare Parts Kit
Threading Tool
AccuGlide™, Scotch™, and 3M-Matic™ are Trademarks of 3M, St. Paul, Minnesota 55144-1000
AccuGlide 3 - 3" - NA
iv
ii
8
2013 April
Intended Use
size and simplicity of the taping head also makes
it suitable for mounting in box conveying systems
other than 3M-Matic™ case sealers. This includes
replacement of other types of taping, gluing or
stapling heads in existing case sealing machines.
The AccuGlide™ 3 Taping Heads have been
designed and tested for use with Scotch® pressuresensitive film box sealing tape.
The intended use of the AccuGlide™ 3 Upper and
Lower Taping Heads - 3 Inch- is to apply a "C" clip
of Scotch® pressure-sensitive film box sealing tape
to the top and/or bottom center seam of regular
slotted containers.
These taping heads are incorporated into most
standard 3M-Matic™ case sealers. The compact
AccuGlide™ 3 Upper Taping Head - 3 Inch, Type 10800
AccuGlide 3 - 3" - NA
1
2013 April
THIS PAGE IS BLANK
2
Taping Head Contents
AccuGlide™ 3 Upper and Lower Taping Heads - 3 Inch - consists of:
Qty.
Part Name
1
1
1
1
Taping Head Assembly
Tape Drum and Bracket Assembly
Hardware and Spare Parts Kit
Threading Tool
General Information
This instruction manual covers safety aspects, handling and transport, storage, unpacking, preparation, installation, operation, set-up and adjustments, technical and manufacturing specifications, maintenance, troubleshooting, repair work and servicing, electric diagrams, warranty information, disposal (ELV), a glossary with a definition
of symbols, plus a parts list 3M Industrial Adhesives and Tapes Division 3M Center, Bldg. 220-5E-06 St. Paul,
MN 55144-1000 (USA) Edition April 2013/Copyright 3M 2013. All rights reserved The manufacturer reserves the
right to change the product at any time without notice Publication © 3M 2013.
How to use this Manual
The manual is an important part of the machine; all information contained herein is intended to enable the equipment to be maintained in perfect condition and operated safely. Ensure that the manual is available to all operators of this equipment and the manual is kept up to date with all subsequent amendments. Should the equipment
be sold or disposed of, please ensure that the manual is passed on with the machine.
Electrical and pneumatic diagrams are included in the manual. Equipment using PLC controls and/or electronic
components will include relevant schematics or programs in the enclosure (or will be delivered separately as needed)
Keep the manual in a clean and dry place near the machine. Do not remove, tear or rewrite parts of the manual
for any reason. Use the manual without damaging it. However, if the manual has been lost or damaged, ask your
after sale service for a new copy (if it is possible, please have the manual name, part number, and revision information and/or model/machine name, machine type, and serial number) that are located on the identification plate
(For example: Model - Accuglide 3 - 3" - Type 10800 - Serial Number 13282).
Note:
All the important warning notes related to the operation of the machine are identified by the symbol:
Updating the Manual
Modifications to the machine are subject to manufacturer's internal procedures. The user may receive pages or parts
of the manual which contain amendment made after its first publication. The user must use them to update this manual.
AccuGlide 3 - 3" - NA
3
2013 April
Important Safeguards
This safety alert symbol identifies
important safety messages in
this manual.
READ AND UNDERSTAND THEM BEFORE
INSTALLING OR OPERATING
THIS EQUIPMENT.
CAUTION
• To reduce the risk associated with
muscle strain:
− Use proper body mechanics when
removing or installing taping heads that are
moderately heavy or may be considered
awkward to lift
Explanation of Signal Word Consequences
•
WARNING: Indicates a potentially
hazardous situation, which,
if not avoided, could result in
death or serious injury and/or
property damage.
CAUTION: Indicates a potentially
hazardous situation, which,
if not avoided, may result in
minor or moderate injury and/
or property damage.
To reduce the risk associated with impact
hazards:
− Place the taping head on a smooth level
surface when maintaining or servicing this
equipment
WARNING
•
To reduce the risk associated with
mechanical hazards:
− Read, understand and follow all safety and
operating instructions before operating or
servicing the case sealer
− Allow only properly trained and qualified
personnel to operate and/or service this
equipment
•
To reduce the risk associated with shear,
pinch, and entanglement hazards:
− Turn air and electrical supplies off on
associated equipment before performing any
adjustments, maintenance, or servicing the
taping heads
− Never attempt to work on the taping head
or load tape while the box drive system is
running
• To reduce the risk associated with sharp
blade hazards:
− Keep hands and fingers away from tape
cutoff blades under orange blade guards.
The blades are extremely sharp
AccuGlide 3 - 3" - NA
4
2013 April
Important Safeguards (continued)
Important – In the event the following safety labels are damaged or destroyed, they must be replaced to
ensure operator safety. See "Replacement Parts Illustrations and Parts Lists" for label part numbers.
Upper Taping Head Label 78-8137-3317-3
Lower Taping Head Label 78-8137-3316-5
78-8070-1335-0
Figure 1-1 Replacement Labels/3M Part Numbers
AccuGlide 3 - 3" - NA
5
2013 April
Specifications
1.
Tape:
For use with Scotch® pressure-sensitive film box sealing tapes.
2.
Tape Width:
48mm [2 inches] minimum to 72mm [3 inches] maximum.
3.
Tape Roll Diameter:
Up to 405mm [16 inches] maximum on a 76.2mm [3 inch] diameter core.
(Accommodates all system roll lengths of Scotch® film tapes.)
4.
Tape Application Leg Length - Standard:
70mm ± 6mm [2-3/4 inches ±1/4 inch]
Tape Application Leg Length - Optional:
50mm ± 6mm [2 inches ± 1/4 inch] (See "Adjustments – Tape Leg Length.")
5.
Box Size Capacities:
For use with center seam regular slotted containers.
Minimum
Length –
Height –
Width –
Maximum
150mm [6 inches]
120mm [4-3/4 inches] (most “3M-Matic” Case Sealers)
90mm [3-1/2 inches] (with optional 2 inch leg length)
150mm [6 inches]
Unlimited
Limited by
Case Sealer
When upper and lower taping heads are used on “3M-Matic” case sealers, refer to the respective instruction
manual specifications for box weight and size capacities.
6.
Operating Rate:
Conveyor speeds up to 0.5 m/s [100 feet per minute].
7.
Operating Conditions:
Use in dry, relatively clean environments at 5° to 40° C [40° to 105° F] with clean dry boxes.
Important – Taping heads should not be washed down or subjected to conditions causing moisture
condensation on components.
8.
Taping Head Dimensions:
Length
Height
Width
Weight
–
–
–
–
AccuGlide 3 - 3" - NA
442mm [17 3/8 inches]
648mm [25 1/2 inches] (with tape drum)
130mm [5-1/8 inches] (without mounting spacers)
Packaged: 8.2 kg [18 lbs.] Unpackaged: 7.3 kg [16 lbs.]
6
2013 April
SpecifLcations (continued)
405mm [16 in.]
Maximum Roll
Diameter
396 mm
[15-19/32 in.]
130mm (5 1/8)
13 mm
[1/2 in.]
58 mm
[2 9/32 in.]
278 mm
[10-15/16 in.]
405 mm
18 mm [11/16 in.]
18 mm [11/16 in.]
445 mm
[17-1/2 in.]
405 mm
Figure 2-1 Dimensional Drawing
AccuGlide 3 - 3" - NA
7
2013 April
2012 January
Installation
WARNING
•
To reduce the risk associated with sharp blade hazards:
−
Keep hands and fingers away from tape cutoff blades under orange blade guards.
The blades are extremely sharp
Receiving And Handling
3. Figure 2-1 illustrates the typical mounting
relationship for opposing taping head
assemblies to allow taping of box heights down
to 90mm [3-1/2 inches]. To tape box heights
down to 70mm [2-3/4 inches], the taping heads
must be completely staggered so only one tape
seal is being applied at one time.
After the taping head assembly has been
unpackaged, examine the unit for damage that
might have occurred during transit. If damage is
evident, file a damage claim immediately with the
transportation company and also notify your 3M
Representative.
Note – AccuGlide™ 3 Upper Taping Head is
supplied with a buffing arm guard.
Adjustments to this guard may be required to
install the taping head into some older design
3M-Matic™ case sealers.
Installation Guidelines
The taping head assembly can be used in converting existing or in custom made machinery. It can
be mounted for top taping or bottom taping. Refer
to "Box Size Capacities," as well as Figure 2-1 in
the Specifications section, for the following points in
making such installations:
4. Mounting studs are provided with the taping
head, but special installations may require
alternate means for mounting.
5. Box hold-down or guide skis should be provided
and the taping head mounted so that the side
plates are 6mm [1/4 inch] maximum away from
the ski surface on which the box rides.
CAUTION
•
−
To reduce the risk associated with
muscle strain:
Use proper body mechanics when
removing or installing taping heads that
are moderately heavy or may be
considered awkward to lift
Tape Leg Length
Taping heads are factory set to apply standard
70mm [2-3/4 inch] tape legs. The heads can be
converted to apply 50mm [2 inch] tape legs if desired
but both upper and lower heads must be set to apply the same tape leg length. See "Adjustments –
Changing Tape Leg Length From 70 to 50mm
[2-3/4 to 2 Inches]."
Important – Always conduct a hazard review to
determine appropriate guarding
requirements when the installation is in
(TM)
an application other than 3M-Matic
equipment
Also, the conveyor speed at which the product
moves through the taping heads, affects the leading
and trailing tape leg length. See "Adjustments section – Leading Tape Leg Length Adjustment."
1. The box conveying system must positively
propel the box in a continuous motion, not
exceeding 0.50 m/s [100 feet per minute],
past the taping head assembly since the box
motion actuates the taping mechanism.
Tape Width Adjustment
2. If a pusher or cleated conveyor is being used,
steps should be taken in the conveyor design to
prevent the pusher from contacting the applying
or buffing roller arms resulting in damage to the
taping head.
AccuGlide 3 - 3" - NA
Taping heads are factory set to apply 72mm [3 inch]
wide tape. If it is necessary to align the tape or to
apply narrower tapes, refer to "Adjustments – Tape
Web Alignment" for set-up procedure.
8
2013 April
Operation
Tape Drum
Tape Supply Roll
Tape Adhesive Side
Applying
Mechanism
Spring
Buffing Arm
Cover
Buffing
Roller
One-Way
Tension Roller
Tension Wrap Roller
Knurled Roller
Wrap Roller
Threading Needle
Applying Roller
Tape Cut-Off Knife
Orange Knife Guard
Figure 3-1 Taping Head Components/Threading Diagram - Upper Head (Left Side View)
Orange Knife Guard
Tape Cut-Off Knife
Applying Roller
Buffing
Roller
Buffing Arm
Cover
Applying
Mechanism
Spring
Threading Needle
Wrap Roller
Knurled Roller
Tension Wrap Roller
One-Way
Tension Roller
Tape Adhesive Side
Tape Supply Roll
Tape Drum
Figure 3-2 Taping Head Components/Threading Diagram - Lower Head (Left Side View)
9
AccuGlide 3 - 3" - NA
2013 April
Operation (continued)
WARNING
•
To reduce the risk associated with shear, pinch, and entanglement hazards:
−
Turn air and electrical supplies off on associated equipment before performing any adjustments,
maintenance, or servicing the machine or taping heads
−
Never attempt to work on the taping heads or load tape when the box drive system is running
•
To reduce the risk associated with sharp blade hazards:
−
Keep hands and fingers away from tape cutoff blades under orange blade guards. The blades are
extremely sharp
It is recommended that the detailed instructions and
sketches in this manual be referred to the first few
times the taping head is loaded/threaded until the
operator becomes thoroughly familiar with the tape
loading operation.
5. Pull the threading needle down until the tape travels
between the apply plate and the ears of the apply
arm (Position 4) until it extends past the applying
roller. When properly threaded the adhesive side of
the tape should be facing the knurled rollers at position 2 and also position 3.
Note – Remove tape roll before removing taping
head from machine to minimize weight.
6. Cut away any excess tape.
Important – Do not cut against the apply roller roller damage could occur.
CAUTION
•
−
•
−
To reduce the risk associated with
muscle strain:
Tape Loading – Lower Taping Head
Use proper body mechanics when
removing or installing taping heads that
are moderately heavy or may be
considered awkward to lift
1. Remove the lower taping head from the conveyor
bed or associated equipment and place it a
convenient working position.
2. The lower taping head is loaded and threaded in
the same manner as the upper head. Follow the upper taping head tape loading/threading procedure.
To reduce the risk associated with
impact hazards:
Place the taping head on a smooth level
surface when maintaining or servicing this
equipment
Figure 3-3 Insert threading needle through rollers in
direction indicated by arrows.
One-Way
Tension
Roller
Tape Loading – Upper Taping Head
1. Place the upper taping head in a convenient
working position.
2. Refer to Figures 3-3 to 3-5 and tape threading
label. Position the tape supply roll so the adhesive
side of tape is facing the front of the taping head
as it is pulled from the supply roll.
Tension
Wrap
Roller
Knurled
Roller
3
3. Attach the threading needle to the end of the roll.
Guide the threading needle around the wrap roller
(Position 1) then back around the one-way tension
roller (Position 2).
Wrap
Roller
Applying
Roller
4
4. Continue pulling the threading needle down and
guide it between the two rollers on the apply arm
(Position 3).
AccuGlide 3 - 3" - NA
1
2
Figure 3-3 Tape Loading/Threading
10
2013 April
Operation (continued)
Figure 3-4
Place tape roll on tape drum to dispense tape with
adhesive side forward. Seat tape roll fully against
back flange of drum. Adhere tape lead end to
threading needle as shown.
WARNING
•
To reduce the risk associated with sharp
blade hazards:
− Keep hands and fingers away from tape
cutoff blades under orange blade guards.
The blades are extremely sharp
Figure 3-4 Tape Loading/Threading
Manually turn tape roll to create slack tape while
pulling threading needle through tape applying
mechanism until needle is through and tape is in
alignment with applying roller.
Excess tape can be cut with a scissors at applying
roller.
Figure 3-5 Tape Loading/Threading
AccuGlide 3 - 3" - NA
11
2013 April
Maintenance
WARNING
•
To reduce the risk associated with shear, pinch, and entanglement hazards:
−
Turn air and electrical supplies off on associated equipment before performing any adjustments,
maintenance, or servicing the taping heads
−
Never attempt to work on the taping head or load tape while the box drive system is running
•
To reduce the risk associated with sharp blade hazards:
−
Keep hands and fingers away from tape cutoff blades under orange blade guards. The blades are
extremely sharp
The AccuGlide™ 3 Taping Head - 3 Inch has been
designed for long, trouble free service. The taping
head will perform best when it receives routine
maintenance and cleaning. Taping head components
that fail or wear excessively should be promptly
repaired or replaced to prevent damage to other
portions of the head or to the product.
3. Bottom the blade slots against the screws.
(This will position the blade at the correct angle.)
Tighten the blade screws to secure the blade.
Note – Check the blade position to insure proper
clearance between blade and guard by
slowly pivoting the blade guard back.
Blade Replacement, Upper and Lower Taping
Heads – Figure 4-1
Blade Guard
The blade guard covers the blade whenever a box
is not being taped. Periodically check to be sure the
blade guard is functioning properly and returning to
cover the blade. Replace any defective parts.
WARNING
• To reduce the risk associated with
sharp blade hazards:
Blade Oiler Pad
− Keep hands and fingers away from tape
cutoff blade edge. The knives are extremely
sharp
WARNING
• To reduce the risk associated with
sharp blade hazards:
1. Loosen, but do not remove, the blade screws (A).
Remove and discard old blade.
− Keep hands and fingers away from tape
cutoff blade edge. The knives are extremely
sharp
2. Mount the new blade (B) with the beveled side
away from the blade holder.
To reduce adhesive build-up, the taping heads are
equipped with a factory pre-lubricated felt oiler pad
that provides a film of oil on the cutting edge of tto
reduce adhesive build-up. Apply Synthetic Silicone
as needed. Saturate felt oiler pad.oil.
A
Should tape adhesive build-up occur on blade,
carefully wipe clean with an oily cloth.
Knife
Holder
A
Knife
Guard
B
B
Figure 4-1 Blade Replacement
AccuGlide 3 - 3" - NA
12
2013 April
Maintenance (continued)
WARNING
•
To reduce the risk associated with shear, pinch, and entanglement hazards:
−
Turn air and electrical supplies off on associated equipment before performing any adjustments,
maintenance, or servicing the taping heads
−
Never attempt to work on the taping head or load tape while the box drive system is running
•
To reduce the risk associated with sharp blade hazards:
−
Keep hands and fingers away from tape cutoff blades under orange blade guards. The blades are
extremely sharp
Cleaning
Applying/Buffing Roller Replacement
Regular slotted containers produce a great deal
of dust and paper chips when conveyed through
taping heads. If this dust is allowed to build-up
on the heads, it can cause wear on the moving
parts. Excessive dirt build-up should be wiped
off with a damp cloth. Cleaning should be done
once per month, depending on the number and
type of boxes used. If the boxes used are dirty, or
if the environment in which the heads operate is
dusty, cleaning on a more frequent basis may be
necessary.
Replacing roller requires removal of shaft and
mounting screws. With no area on the shaft to grip,
the shaft often turns when attempting to remove the
second screw.
To ease removal of second screw, a 5mm hex
socket has been provided at the bottom of the
threads in both ends of the shaft. Insert a 5mm
hex key wrench into this socket after removing one
screw to hold the shaft for removal of the second
screw. See Figure 4-2.
Note – Never attempt to remove dirt from taping
heads by blowing it out with compressed air.
This can cause the dirt to be blown inside the
components onto sliding surfaces. Dirt in
these areas can cause serious equipment
damage. Never wash down or subject taping
heads to conditions causing moisture
condensation on components. Serious
equipment damage could result.
Hex Socket
5mm Hex
Key Wrench
Section View of
Roller/Shaft
Figure 4-2 Roller Shaft Section View
AccuGlide 3 - 3" - NA
13
2013 April
Adjustments
WARNING
• To reduce the risk associated with shear,
pinch, and entanglement hazards:
− Turn air and electrical supplies off on
associated equipment before performing any
adjustments, maintenance, or servicing the
machine or taping heads
− Never attempt to work on the taping head
or load tape while the box drive system is
running
Figure 5-1 Tape Latch Alignment
Tape Latch Alignment – Figure 5-1
The Latching tape drum assembly is pre-set to accommodate 72mm [3 inch] wide tape. The tape drum assembly
is adjustable to provide alignment of narrower tapes.
To move the latch to a position that corresponds to a new
tape core width (Figure 5-1):
1. Remove screw from the latch.
2. Move to the latch to the position that corresponds to
the tape core width.
3. Replace screw in the new latch location.
To adjust or center the tape width on the centerline of the
taping head, and therefore box center seam, (Figure 5-2):
1. Loosen the locking hex nut behind tape drum bracket
on tape drum shaft. Use an adjustable wrench or
25mm open end wrench.
Note – To set up 72mm tape drum for 48mm tape,
disassemble tape drum from bracket and install
lock nut between tape drum and bracket as shown
in inset, Figure 5-3.
2. Turn tape drum shaft in or out to center the tape web
(use 5mm hex wrench).
3. Tighten locking hex nut to secure the adjustment.
No other components require adjustment for tape web
alignment.
25mm Hex
Wrench
5mm Hex
Wrench
Shaft
Figure 5-2 Tape Web Alignment
Adjustment Nut,
Tape Drum Brake
Tape Drum Friction Brake – Figure 5-3
The tape drum friction brake on each taping head is
pre-set for normal operation to prevent tape roll over
travel. Should tension adjustment be required, turn the
self-locking nut on the shaft to vary compression of the
spring. Turn the nut clockwise to increase the braking
force, and counterclockwise to decrease the braking
force. Adjust brake to minimum tension to prevent
excessive tape roll over travel.
Note – Excess braking force will cause poor tape
application and may lead to tape tabbing on
the trailing tape leg.
AccuGlide 3 - 3" - NA
Figure 5-3 Tape Drum Friction Brake
14
2013 April
Adjustments (continued)
WARNING
A
• To reduce the risk associated with
shear, pinch, and entanglement hazards:
− Turn air and electrical supplies off on
associated equipment before performing
any adjustments, maintenance, or servicing
the machine or taping heads
− Never attempt to work on the taping head or
load tape while the box drive system is
running
Applying Mechanism Spring
To obtain access to the spring, remove the taping
head cover (four mounting screws). Replace cover
when finished.
The applying mechanism spring, shown in
Figures 5-4A and 5-4B, controls applying and
buffing roller pressure on the box and returns
the mechanism to the reset position. The spring
pressure is pre-set, as shown in Figure 5-4A for
normal operation, but is adjustable.
B
Figure 5-4 Applying Mechanism Spring
If a tape gap appears on the trailing surface of the
box increase spring pressure. If the front of the box
is being crushed by the applying roller decrease
spring pressure.
Removing the spring end loop from the spring holder
and placing loop in other holes provided, as shown
in Figure 5-4B, will adjust the spring pressure.
One-Way Tension Roller
0.5 - 0.9kg
[1 - 2 lbs.]
Figure 5-5
The one-way tension roller is factory set. When
replacing this assembly, the roller must have a force
of approximately 0.5 kg to 0.9 kg [1 to 2 lbs.] when
turning.
To Adjust Tension:
1. Wrap a cord or small strap (non-adhesive) 4-6 turns
around the tension roller.
2. Attach a spring scale to the end of the cord or strap.
3. Turn the adjusting nut with the socket wrench
provided, until a force of approximately 0.5 kg to 0.9
kg [1 to 2 lbs.] is required to turn the roller by pulling
on the spring scale.
AccuGlide 3 - 3" - NA
15
Adjusting Nut
Figure 5-5 One-Way Tension Roller
2013 April
Adjustments (continued)
WARNING
• To reduce the risk associated with shear,
pinch, and entanglement hazards:
One-Way
Tension
Roller
− Turn air and electrical supplies off on
associated equipment before performing any
adjustments, maintenance, or servicing the
machine or taping heads
− Never attempt to work on the taping head
or load tape while the box drive system is
running
Tape Leg Length
WARNING
• To reduce the risk associated with sharp
blade hazards:
− Keep hands and fingers away from tape
cutoff knives under orange blade guards.
The blades are extremely sharp
Tape Leg
50 or 70mm ± 6mm
[2 or 2-3/4in. ± 1/4in.
Leading Tape Leg Length Adjustment – Figure 5-6
The one-way tension roller position is adjustable to
control the leading tape leg length.
Moving this roller farther away from the box top or
bottom surface will decrease the leading leg length.
Moving it closer to the box top or bottom surface will
increase the leading leg length.
Figure 5-6 Leading Tape Leg Length
Position A
Position A-A
Changing Tape leg Length from 70 to 50mm [2-3/4 to 2
inches] – Figure 5-7
Slot C-C
Slot C
Note – When changing tape leg length, both upper
and lower heads must be adjusted to apply the
same leg lengths.
1. Remove and retain two hex head screws and remove
the brush from normal position “A” on side frame.
2. Remount and secure brush in position “A-A” on
side frame forward of normal location using original
fasteners.
3. Remove cut-off bracket extensions from position "B".
4. Remount cut-off bracket extensions in forward position
“B-B”.
5. Remove and retain the one-way tension roller
assembly from slot “C” in frame.
6. Remount tension roller assembly near top of slot “C-C”
in frame using original fasteners.
7. Adjust tension roller according to "Leading Tape Leg
Length Adjustment" above.
16
AccuGlide 3 - 3" - NA
One-Way
Tension Roller
Assembly
Brush
Position B
Position B-B
Cut-Off
Bracket
Extension
Figure 5-7 Changing Tape Leg Length
2013 April
Troubleshooting
Troubleshooting Guide
Problem
Cause
Correction
The tape leg on the front of the
case is too long
The tape is threaded incorrectly
The tape must go around the wrap
roller before going around the
one-way tension roller
The tape tension is too low
Adjust the one-way tension roller
The knurled roller drags
Check for adhesive build-up
between the knurled roller and its
shaft. Clean and lubricate shaft.
Remove all lubricant from roller
surfaces.
Tape tracks to one side or drags
on the support tabs of applying
frame
Adjust the tape web alignments
The one-way tension roller is not
correctly positioned
Position the roller in its mounting
slot so that the tape extends just
beyond the center line of the
applying roller
Taping head is not set up properly
Check leg length adjustments
The blade is dull and/or has
broken teeth
Replace the blade
Tape tension is insufficient
Increase tape tension by adjusting
the one-way tension roller
Adhesive has built up on the blade
Clean and adjust the blade
The blade is not positioned
properly
Make sure the blade is bottomed
out against the mounting bolts
The blade is dry
Lubricate the blade oiler pad on
the blade guard
The blade is in backwards
Mount the blade so that the
beveled edge is away from the
entrance of the head
One or both cutter springs are
missing or stretched
Replace the defective spring(s)
Tension roller surface is not fully
contacting the taping head frame
Make sure one-way bearing is
below the surface of the tension
roller. If not, press bearing further
into roller or replace roller.
The blade does not cut tape or the
tape end is jagged or shredded
(continued)
AccuGlide 3 - 3" - NA
17
2013 April
Troubleshooting (continued)
Troubleshooting Guide
Problem
Cause
Correction
Tape is tabbing on the trailing leg
on the back of the box
There is excess tension on the
tape drum assembly and/or the
one-way tension roller assembly
Adjust the one-way tension roller
and/or the tape drum assembly
Rollers in the tape path do not
rotate freely
Clean adhesive deposits from
the surface, ends, and shafts of
the rollers. Then lubricate roller
shafts. Remove all lubricant from
roller surfaces.
The blade is not cutting tape
properly
Refer to tape cutting problems
The tape is threaded incorrectly
Rethread the tape
Applying mechanism spring has
too little tension
Move spring hook to next tighter
hole
The tape is incorrectly threaded
Rethread the tape
Flanged knurled roller overruns on
return of applying mechanism to
its rest position
Adjust tension roller position in
mounting slot to lengthen tape leg
Applying roller overruns on return
of applying mechanism to its rest
position
There should be a slight drag
when rotating the applying roller.
If not, check friction springs and/
or friction pins and replace if
necessary
The one-way tension roller is not
correctly positioned
Position roller in it mounting slot
so that tape end extends beyond
center line of applying roller
The one-way tension roller is
defective
Replace the one-way tension
roller
Tape drum not centered
Reposition tape drum
Centering guides not centered
Adjust centering guides
Box flaps not of equal length
Check box specifications
The tape end does not stay in
application position in front of the
applying roller
Tape not centered on box seam
AccuGlide 3 - 3" - NA
18
2013 April
Spare Parts/Service Information
Recommended Spare Parts
Listed are a set of spare parts that will periodically require replacement due to normal wear. These parts should
be ordered to keep the taping heads in production:
AccuGlide™ 3 Upper Taping Head - 3 Inch
Qty.
Part Number
Description
4
1
1
2
1
78-8076-4500-3
78-8137-3311-6
78-8028-7899-7
78-8052-6602-6
78-8076-4726-4
Stud – Mounting
Spring – Upper Extension
Knife – 89mm/3.5 Inch
Spring – Cutter
Tool – Tape Threading
AccuGlide™ 3 Lower Taping Head - 3 Inch
Qty.
Part Number
Description
1
2
4
1
1
78-8028-7899-7
78-8052-6602-6
78-8076-4500-3
78-8137-3312-4
78-8076-4726-4
Knife – 89mm/3.5 Inch
Spring – Cutter
Stud – Mounting
Spring – Lower Extension
Tool – Tape Threading
In addition to the above set of spare parts supplied with the taping head, it is suggested that the following spare
parts be maintained which will require replacement under normal wear of the taping head.
Qty.
Part Number
Description
1
1
1
78-8057-6181-0
78-8057-6180-2
78-8113-7030-9
Roller – Applying
Roller – Buffing
Spring – Torsion
Replacement Parts and Service
Refer to the first page of this instruction manual “Replacement Parts and Service Information."
AccuGlide 3 - 3" - NA
19
2013 April
Replacement Parts Illustrations and Parts Lists
AccuGlide™ 3 Upper Taping Head - 3 Inch, Type 10800
AccuGlide™ 3 Lower Taping Head - 3 Inch, Type 10800
1.
Refer to the Taping Head Assemblies Figure to find all the parts illustrations identified by figure numbers.
2.
Refer to the figure or figures to determine the individual parts required and the parts reference number.
3.
The replacement parts list, that follows each illustration, includes the part number and part description for
the parts in that illustration.
Note – The complete description has been included for standard fasteners and some commercially
available components. This has been done to allow obtaining these standard parts locally, should
the customer elect to do so.
4.
Refer to the first page of this instruction manual "Replacement Parts and Service Information" for
replacement parts ordering information.
Important – Not all the parts listed are normally stocked items. Some parts or assemblies
shown are available only on a special order basis. Contact 3M/Tape Dispenser
Parts to confirm item availability.
AccuGlide 3 - 3" - NA
20
2013 April
AccuGlide™ 3 - 3"
Tape Head AccuGlide™ 3 - 3 inch
Figure 10402
Figure 10932 (Upper)
Figure 10931 (Lower)
Figure 10930
Figure 10929
Figure 10926 (Upper)
Figure 10927 (Lower)
Figure 10928
AccuGlide 3 - 3" - NA
21
2013 April
AccuGlide™ 3 - 3"
Figure 10932 – Upper Head
AccuGlide 3 - 3" - NA
22
2013 April
AccuGlide™ 3 - 3"
Figure 10932 – Upper Head
Ref. No.
3M Part No.
Description
10932-1
78-8137-3294-4
Frame – Tape Mount Upper Assembly
10932-2
78-8137-3295-1
Frame – Front Upper Assembly
10932-3
78-8068-4143-9
Guide – #1
10932-4
78-8068-4144-7
Guide – #2
10932-5
78-8060-7818-0
Screw – Hex Hd, M4 x 12
10932-6
78-8010-7416-8
Nut – Hex Jam, M4
10932-7
78-8076-4735-5
Spacer – Spring
10932-8
78-8137-3309-0
Shaft - Pivot 115mm
10932-9
78-8060-7939-4
Spacer – 10 x 115 W/Slots
10932-10
78-8060-7936-0
Brush Assembly
10932-11
78-8054-8796-0
Shaft – Tension Roller
10932-12
78-8054-8798-6
Shaft – Wrap Roller
10932-13
26-1003-5829-5
Screw – Hex Hd, M6 x 12
10932-15
78-8100-1009-6
Washer – Special
10932-16
78-8054-8797-8
Roller – Top Tension
10932-17
26-1004-5510-9
Washer – Plain, M10
10932-18
78-8052-6567-1
Spring – Compression
10932-19
78-8017-9077-1
Nut – Self Locking, M10 x 1
10932-20
78-8054-8799-4
Roller – Wrap
10932-21
26-1000-1613-3
Ring – Retaining, Tru-Arc #1-420-0120-100
10932-22
78-8076-4500-3
Stud – Mounting (not shown)
10932-23
78-8076-5242-1
Stop – Cut-Off Frame
10932-24
78-8060-8179-6
Screw - Flat Head Hex, M6 x 20
10932-25
78-8076-5477-3
Washer – Special, 6.5 x 20 x 4
10932-26
78-8137-3310-8
Guard – Head
10932-27
78-8060-8087-1
Screw – M5 x 10
10932-28
78-8005-5741-1
Washer – Flat, M5
10932-29
78-8133-9615-3
Bumper
10932-30
78-8133-9605-4
Label – Threading, English Language
10932-31
78-8060-7937-8
Spacer 6.5 / 14 x 12.5
10932-32
78-8060-7938-6
Screw - Low Profile M6 x 25
10924-33
78-8076-4716-5
Star Washer 4mm
AccuGlide 3 - 3" - NA
23
2013 April
AccuGlide™ 3 - 3"
16
16
15
14
15
Figure 10929 – Upper and Lower Heads
AccuGlide 3 - 3" - NA
24
2013 April
AccuGlide™ 3 - 3"
Figure 10929 – Upper and Lower Heads
Ref. No.
3M Part No.
Description
10929-1
78-8133-9520-5
Arm – Applying, R/H
10929-2
78-8133-9521-3
Arm – Applying, L/H
10929-3
78-8070-1292-3
Plate – Back-Up
10929-4
78-8076-4736-3
Shaft Roller
10929-5
78-8076-4737-1
Roller Assembly – Knurled
10929-6
78-8076-4738-9
Roller – Wrap
10929-7
78-8054-8806-7
Spacer
10929-8
78-8017-9082-1
Bearing – Special, 30 mm
10929-9
78-8017-9106-8
Screw – Bearing Shoulder
10929-10
78-8054-8801-8
Shaft – 10 x 85, W/Hexagon
10929-11
78-8017-9074-8
Washer – Nylon, 15mm
10929-12
26-1004-5510-9
Washer – Friction
10929-13
78-8052-6567-1
Spring – Compression
10929-14
78-8137-1392-8
Assembly– Applying Roller
10929-15
26-1003-5829-5
Screw – Hex Hd, M6 x 12
10929-16
78-8094-6151-6
Washer - Flat, 6.5 ID x 15 OD x 0.5 Thk
AccuGlide 3 - 3" - NA
25
2013 April
AccuGlide™ 3 - 3"
1
2
5
7
7
8
7
9
6
7
7
4
3
7
Figure 10926 – Upper Head
AccuGlide 3 - 3" - NA
26
2013 April
AccuGlide™ 3 - 3"
Figure 10926 – Upper Head
Ref. No.
3M Part No.
Description
10926-1
78-8137-3300-9
Buffing Arm – Sub Assembly
10926-2
78-8137-3301-7
Buffing Arm – Sub Assembly
10926-3
78-8091-0799-4
Shaft – 10 x 85, W/Hexagon
10926-4
78-8137-1397-7
Roller – Buffing Assembly
10926-5
78-8076-4739-7
Spacer – Spring
10926-6
78-8052-6580-4
Spacer
10926-7
26-1003-5829-5
Screw – Hex Hd, M6 x 12
10926-8
78-8137-3311-6
Spring – Upper (100 fpm)
10926-9
78-8070-1244-4
Holder – Spring
AccuGlide 3 - 3" - NA
27
2013 April
AccuGlide™ 3 - 3"
6
6
1
3
7
8
7
9
5
4
5
4
9
Figure 10930 – Upper and Lower Heads
AccuGlide 3 - 3" - NA
28
2013 April
AccuGlide™ 3 - 3"
Figure 10930 – Upper and Lower Heads
Ref. No.
3M Part No.
Description
10930-1
78-8137-3302-5
Link – R/H Assembly
10930-3
78-8137-3314-0
Shaft – Pivot, Buffing
10930-4
78-8017-9082-1
Bearing – Special 30 mm
10930-5
78-8017-9106-8
Screw – Bearing Shoulder
10930-6
26-1003-5829-5
Screw – Hex Hd, M6 x 12
10930-7
78-8137-3305-8
Spacer – Applying Pivot
10930-8
78-8137-3313-2
Shaft – Pivot, Applying
10930-9
78-8094-6151-6
Washer - Flat, 6.5 ID x 15 OD x 0.5 Thk
AccuGlide 3 - 3" - NA
29
2013 April
AccuGlide™ 3 - 3"
17
18
5
7
3
4
7
15
16
14
13
15
11
16
2
13
10
9
12
14
10
9
11
8
Figure 10928 – Upper and Lower Heads
AccuGlide 3 - 3" - NA
30
2013 April
AccuGlide™ 3 - 3"
Figure 10928 – 3" Upper and Lower Heads
Ref. No.
3M Part No.
Description
10928-1
78-8070-1283-2
Frame – Cut-Off
10928-2
78-8028-7899-7
Knife – 89 mm/3.5 Inch
10928-3
26-1002-5817-2
Screw – Hex Hd, M5 x 8
10928-4
78-8076-4741-3
Knife Guard Assembly – W/English Language Label
10928-5
78-8054-8813-3
Shaft – Knife Guard
10928-7
26-1005-4758-2
Screw – Flat Hd, Soc Dr, M4 x 10
10928-8
78-8060-7941-0
Pin – Spring Holder W/Slots
10928-9
78-8052-6600-0
Spacer
10928-10
78-8070-1269-1
Bumper
10928-11
26-1005-4757-4
Screw – Flat Hd, Soc Dr, M5 x 20
10928-12
78-8052-6602-6
Spring – Cutter
10928-13
78-8017-9132-4
Pivot – Cutter Lever
10928-14
26-1003-5828-7
Screw – Spec, Hex Hd, M6 x 10
10928-15
78-8070-1216-2
Slide – Extension
10928-16
26-1008-6574-5
Screw – Flat Hd, Phil Dr, M4 x 10
10928-17
78-8113-7060-6
Bushing – 83.7 mm Long
10928-18
78-8113-7030-9
Spring – Torsion
10928-19
78-8070-1335-0
Label – Warning, English
AccuGlide 3 - 3" - NA
31
2013 April
AccuGlide™ 3 - 3"
13
14
3
1
13
12
13
13
13
4
14
4
20
7
16
5
15
17
9
8
2
10
11
6
9
7
7
Figure 10402 – Upper and Lower Heads
AccuGlide 3 - 3" - NA
32
2013 April
AccuGlide™ 3 - 3"
Figure 10402 – 3" Latch Upper and Lower Heads
Ref. No.
3M Part No.
Description
10402-1
78-8070-1395-4
Bracket – Bushing Assembly
10402-2
78-8060-8462-6
Shaft – Tape Drum, 3 Inch Head
10402-3
78-8017-9169-6
Nut – M18 x 1
10402-4
78-8098-8829-6
Tape Drum Sub Assembly – 3 Inch Wide
10402-5
78-8098-8828-8
Tape Drum
10402-6
78-8098-8830-4
Leaf Spring
10402-7
26-1002-5753-9
Screw – Self Tapping
10402-8
78-8060-8172-1
Washer – Friction
10402-9
78-8052-6271-0
Washer – Tape Drum
10402-10
78-8100-1048-4
Spring – Core Holder
10402-11
78-8017-9077-1
Nut – Self Locking, M10 x 1
10402-12
78-8100-1050-0
Spacer – Bracket
10402-13
26-1003-5829-5
Screw – Hex Hd, M6 x 12
10402-14
78-8133-9641-9
Tape Drum Assembly – 3 Inch Head
10402-15
26-1004-5510-9
Washer – Plain, M10
10402-16
78-8098-8816-3
Latch – Tape Drum
10402-17
78-8052-6651-3
Washer - Nylon
33
AccuGlide 3 - 3" - NA
2013 April
AccuGlide™ 3 - 3"
23
23
7
5
9
10
21
20
31
13
31
13
12
24
25
16
15
11
13
19
17 18 17
27
29
29
88
1
4
3
32
2
28
27
26
26
Figure 10931 – Lower Head
AccuGlide 3 - 3" - NA
34
2013 April
AccuGlide™ 3 - 3"
Figure 10931 – Lower Head
Ref. No.
3M Part No.
Description
10931-1
78-8137-3296-9
Frame – Tape Mount Lower Assembly
10931-2
78-8137-3297-7
Frame – Front Lower Assembly
10931-3
78-8068-4144-7
Guide – #2
10931-4
78-8068-4143-9
Guide – #1
10931-5
83-0002-7336-3
Screw – Hex Hd, M4 x 14
10931-6
78-8010-7416-8
Nut – Hex, M4
10931-7
78-8076-4735-5
Spacer – Spring
10931-8
78-8137-3309-0
Spacer – 10 x 10 x 115 mm
10931-9
78-8060-7939-4
Spacer – 10 x 115, W/Slots
10931-10
78-8060-7936-0
Brush Assembly
10931-11
78-8054-8796-0
Shaft – Tension Roller
10931-12
78-8054-8798-6
Shaft – Wrap Roller
10931-13
26-1003-5829-5
Screw – Hex Hd, M6 x 12
10931-15
78-8100-1009-6
Washer – Special
10931-16
78-8054-8817-4
Roller – Tension Bottom
10931-17
26-1004-5510-9
Washer – Plain, M10
10931-18
78-8052-6567-1
Spring – Compression
10931-19
78-8017-9077-1
Nut – Self Locking, M10 x 1
10931-20
78-8054-8799-4
Roller – Wrap
10931-21
26-1000-1613-3
Ring – Retaining, Tru-Arc #1-420-0120-100
10931-22
78-8076-4500-3
Stud – Mounting (not shown)
10931-23
78-8076-5242-1
Stop – Cut-Off Frame
10931-24
78-8060-8179-6
Screw – Flat Head Hex, M6 x 20
10931-25
78-8076-5477-3
Washer – Special /6.5 x 20 x 4
10931-26
78-8137-3310-8
Guard – Head
10931-27
78-8060-8087-1
Screw – M5 x 10
10931-28
78-8005-5741-1
Washer – Flat, M5
10931-29
78-8133-9615-3
Bumper
10931-30
78-8133-9606-2
Label – Threading, English Language
10931-31
78-8060-7937-8
Spacer 6.5 / 14 x 12.5
10931-32
78-8060-7938-6
Screw - Low Profile M6 x 25
10924-33
78-8076-4716-5
Star Washer 4mm
AccuGlide 3 - 3" - NA
35
2013 April
AccuGlide™ 3 - 3"
7
3
4
7
7
6
9
7
8
7
5
7
2
1
Figure 10927 – Lower Head
AccuGlide 3 - 3" - NA
36
2013 April
AccuGlide™ 3 - 3"
Figure 10927 – Lower Head
Ref. No.
3M Part No.
Description
10927-1
78-8137-3300-9
Buffing Arm – Sub Assembly
10927-2
78-8137-3301-7
Buffing Arm – Sub Assembly
10927-3
78-8091-0799-4
Shaft – 10 x 85, W/Hexagon
10927-4
78-8137-1397-7
Roller – Buffing
10927-5
78-8076-4739-7
Spacer – Spring
10927-6
78-8052-6580-4
Spacer
10927-7
26-1003-5829-5
Screw – Hex Hd, M6 x 12
10927-8
78-8137-3312-4
Spring – Lower (100 fpm)
10927-9
78-8070-1244-4
Holder – Spring
AccuGlide 3 - 3" - NA
37
2013 April
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