8022330/0000/2018-05-09
5.
6.
SICK AG
Erwin-Sick-Straße 1
D-79183 Waldkirch
✓
✓
7.
www.sick.com
OL1
OPERATING INSTRUCTIONS
1
Complete with A .
ON is bracketed.
The alignment LEDs are flashing.
Align sensor heads so that both LEDs light up, but do not flash.
°
If no LED lights up on the receiver: Align sensor heads to one another.
°
When the red LED flashes: Move receiver upwards until both LEDs light
up.
°
When the green LED flashes: Move receiver downwards until both LEDs
light up.
Intended use
CAUTION
Optical radiation: Laser class 1
The accessible radiation does not pose a danger when viewed directly for up
to 100 seconds. It may pose a danger to the eyes and skin in the event of
incorrect use.
•
Do not open the housing. Opening the housing may increase the level of
risk.
•
Current national regulations regarding laser protection must be
observed.
About this document
OL1 sender
OL1 receiver
Upper
Lower
1
2
3
4
8.
9.
confirm with A .
Hold B to return to the basic screen.
4
Electrical installation
1.
Connect OL1 sensor heads without voltage to the AOD1 with the supplied Ycable.
2
2.1 Supplementary and other relevant documents
•
AOD1 Quickstart (no. 8019684)
•
AOD1 operating instructions (no. 8020327)
You can download the documents in the Internet at www.sick.com. To do this,
enter the part number of the publication.
Additional information (e.g. application examples, other documents, associated
software) can be found at www.sick.com/OL1
1
Commissioning
, select Off and
After alignment: End Direction Checking: Click on
The operating instructions are used to put the product into operation quickly and
easily to get the first measurement results.
3
to select ON.
en
The optical OL1 micrometer must be used in conjunction with evaluation unit
AOD1.
Up to two sets of OL1 measurement sensors can be configured and controlled
with the evaluation unit.
2
Press
3
4
OL1 sender (connected with gray cable)
1
OL1 receiver (connected with black cable)
2
Y-cable
3
AOD1 (not included with delivery)
4
2. Connect AOD1 to the voltage supply (see AOD1 Quickstart).
2
4
Ensure that installation is done by a qualified person.
3.1
•
•
•
•
3.2
1.
2.
3.
4.
Scope of delivery
OL1 in the version ordered
Y-cable for connecting the OL1 sender and OL1 receiver
Printed operating instructions (this document)
Distance sensor safety notes (no. 8019331)
1
Y-cable connection diagram to AOD1, M8, 4-pin
Mounting
Ensure that the device is not connected to a voltage supply.
Mount the AOD1 on the mounting rail.
Mount the OL1 over the fixing holes.
Align sensor heads in relation to the reference surfaces so that both top
sides and both side surfaces lie in the same plane.
2
1
3
3
3
3
3
3
Pin
Description
Color
1
Vcc
Brown
2
B (RS-485)
White
3
0V
Blue
4
A (RS-485)
Black
5
Device description
Dimensions
Dimensions: A
LED display OL1E (receiver)
1
1
2
3
2
Sender
Receiver
Reference surface
3.3 Alignment of sender - receiver (“direction checking”)
The receiver has two alignment LEDs to correctly assembly and align the sensor
heads. To use the alignment LEDs, the Direction Checking function in the
AOD1 menu must be activated.
1.
Keep pressing
until an arrow appears in front of Head 1 or 2
(depending on where the OL1 is connected).
2.
Press A to get to the Top Menu.
3.
Press
to select Setup mode.
4. Press
to display Direction Checking.
8022330/0000/2018-05-09/en
Name
Color
Description
Power
Green
•
•
Lights up: Supply voltage on
Flashing: Device is in Direction check‐
ing mode (Direction checking)
Alarm
Red
•
•
Lights up: Device displaying an alarm
Flashing: Device is in Direction check‐
ing mode (Direction checking)
AOD1 display and OL1
NOTE
See AOD1 Quickstart (no. 8019684) for an exact description of the operating
elements and menu structure of the AOD1.
OL1 | SICK
1
AOD1 display
Schematic image
Description
9.999 background
changes to white
There is no object in the measuring range.
9.999 background
remains black
The object is larger than the measuring range.
-xxx
The object protrudes
into the measuring
range from above.
Measure
polarity Set in a
negative direction
+xxx
+xxx
The object protrudes
from below into the
measuring range.
1.
2.
6.2 OL1 “Teach mode” teach-in menu
Teach-in option
Measure
polarity Set in a
positive direction
Number
Function
Comment
1
Zeroing
–
2
Reset Zeroing
–
3
Translucent Teach
Adapts the sensitivity value.
Translucent Teach is recommended
for semi-transparent materials to improve the
detection results
It is only possible to use the Translucent Teach if the sensitivity is set to
Adjusted in the Setup modesee OL1
“Setup mode” configuration menu, page 2.
The Transluent Teach is run without
an object in the measuring range.
Measure
polarity Set in a
negative direction
-xxx
6
Measure
polarity Set in a
positive direction
OL1 sender
1
OL1 receiver
2
Upper
3
Lower
4
How the measured values are displayed from the top or bottom (cable side) is set
here.
Positive: Top -5.000 mm, bottom +5.000 mm
Negative: Top +5.000 mm, bottom -5.000 mm
OL1 menu
Keep pressing
until an arrow appears in front of Head 1 or 2
(depending on where the OL1 is connected).
Press
A to get to the Top menu.
7
1.
Top menu
Num‐
ber
Function
Parameter
Comment
1
Top Menu
Teach mode
–
Setup mode
–
Back
Return to basic
screen
2.
3.
4.
5.
6.1 OL1 “Setup mode” configuration menu
1.
Starting from the Top Menu , press
to get to the configuration menu.
6.
Adjustment options
8.
Num‐
ber
Function
Parameter
Comment
1
Sensitivity
Mini Sense
–
2nd Sense
–
3rd Sense
–
4th Sense
–
Max Sense
–
Adjusted
Is set via
Translucent
Teach see OL1
“Teach mode” teachin menu, page 2
Positive
Negative
see “Measure polar‐
ity” direction func‐
tion, page 2
2
Measure polarity
3
Moving averaging
1 to 128
–
4
Zeroing value
-5.000 Up to 9.999
(0.000)
–
5
Measure Type
Edge
–
Width
–
Top
Object comes into
light band from above
Bottom
Object comes into
light band from below
OFF
ON
see Alignment of
sender - receiver
(“direction check‐
ing”), page 1
Not Reset
–
Execute by A
–
6
7
8
Measure direction
Direction Checking
Reset Settings
“Measure polarity” direction function
Direction function only works with edge measurement (Edge).
8022330/0000/2018-05-09/en
7.
Application examples
Keep pressing
until an arrow appears in front of Head 1 or 2
(depending on where the OL1 is assembled).
Press
A to get to the Top Menu.
Press
to select Setup mode.
Press
Press
until Measure Type is displayed.
or
to select Edge or Width.
Press A to confirm.
Hold B to return to the basic screen.
Press B to leave the AOD1, Head 1, Head 2 selection mode in the
basic screen.
“Edge” detection application
•
Measure the edge position relating to the measuring range center of the light
band with leading edge detection see AOD1 display and OL1, page 1.
•
When more than one edge is in the measuring range, the device cannot
measure and show the value 9.999 (background remains black).
“Edge” detection application for transparent objects
NOTE
Safe edge detection is not guaranteed for very transparent objects (in the
range from about 80% transmission).
•
•
•
The function works the same as for edge detection of non-transparent
objects.
The “Adjusted” value must be set in the “Sensitivity” setting for edge detec‐
tion of transparent objects. For optimal sensitivity adjustment, there must be
no measuring object between the sender and the receiver see OL1 “Setup
mode” configuration menu, page 2.
The direction from which the object protrudes into the measuring range must
be specified in the "Measure polarity" menu item see “Measure polarity”
direction function, page 2.
“Width” and diameter measurement application
•
Measures the distance between two edges.
•
In this measurement type, the device shows the measured value of
0.000 mm to 9.999 mm.
•
The device distinguishes between light-dark and dark-light edges. Then the
width function can measure both the width and the gap.
•
In “Width” mode, there must always be exactly two edges inside the measur‐
ing range. If there are more than two edges inside the measuring range, the
output measured values are not specified.
OL1 | SICK
2
If there is no or only one edge in the measuring range, the device shows an
alarm or “cannot be measured”.
The direction function (Measure polarity) does not work for width mea‐
surement.
•
•
Typ. light spot size
3 mm x 14 mm
Linearity
±40 µm
Repeatability
10 µm
Measuring frequency 2
≤ 2 kHz
Mounting
M3 screws
Connection type
Cable with M8 male connector, 4pin, 30 cm
Status LEDs
Sender
Voltage supply: Green
Receiver
Voltage supply: Green
Alarm: Red
Supply voltage
DC 12 V ... DC 24 V
Power Consumption
< 20 mA (12 V)
Protection
Reverse polarity protected
Enclosure rating
IP50
Ambient temperature,
operation
–10 °C ... +50 °C
Ambient temperature,
storage
–20 °C ... +60 °C
Figure 2: Measurement of object width
Min rel. air humidity (noncondensing)
35%
8
Max rel. air humidity (non- 85%
condensing)
Figure 1: Measurement of the gap between two objects edges
Voltage supply
Ambient data
Cleaning
NOTICE
Equipment damage due to improper cleaning.
Improper cleaning may result in equipment damage.
•
Only use recommended cleaning agents.
•
Never use sharp objects for cleaning.
10 Hz ... 55 Hz (amplitude 1.5 mm,
x-, y-, z-axis, 2 hours each)
Shock resistance
500 m/s2 (x-, y-, z-axis, 3 times
each)
Housing material
Clean the front screens at regular intervals and in the event of contamina‐
tion with a lint-free lens cloth (part no. 4003353) and plastic cleaning agent
(part no. 5600006). The cleaning interval essentially depends on the ambi‐
ent conditions.
9
Vibration resistance
Weight
1
Technical data
Distance between sender and receiver
Max. 300 mm
Measuring range
10 mm
Light sender 1
Laser, red
Laser class
1 (IEC 60825-1:2014, EN
60825-1:2014)
2
Aluminum
Sender
30 g
Receiver
30 g
Wavelength: 660 nm
Max. pulse output: 0.39 W
Max. average power: 0.16 mW
Max. pulse length: 0.5 ms
The AOD1 does not communicate in sync with the measuring frequency. The AOD1 reac‐
tion after scanning the sensor head is delayed by a maximum 1.5 ms.
A
9.6
21
(0.38)
(0.83)
(0.13)
4
3.3
(0.13)
14.4
36.5
4
5.5
61
2x Ø 3.2
(2.40)
42
3
(1.65)
25.2
(0.99)
23.5
(0.93)
19
(0.75)
1
11.8
(0.46)
2
(1.44)
(0.24)
(0.22)
6
5
(0.57)
1
2
3
4
5
Window
Sender
Receiver
LED
Connecting cable
8022330/0000/2018-05-09/en
OL1 | SICK
3
8022330/0000/2018-05-09/en
OL1 | SICK
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